Manual de Peças-GDP155VX - E878
Manual de Peças-GDP155VX - E878
Manual de Peças-GDP155VX - E878
GP/GLP/GDP135VX, GP/GLP/GDP155VX
(E878)
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 GENERAL TRUCK
4 EXHAUST SYSTEM
5 COOLING SYSTEM
6 FUEL SYSTEM
7 ELECTRICAL SYSTEM
8 TRANSMISSION
9 DRIVE AXLE
10 STEERING SYSTEM
11 BRAKE SYSTEM
12 HYDRAULIC SYSTEM
16 OPTIONS
This Parts Manual is divided into 19 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
18 NUMERICAL INDEX
This Parts Manual is divided into 19 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
A
ACCUMULATOR ............................................................................................................................................. 16-12
ADD ON TELEMETRY KITS
ADD-ON OPTION KITS ................................................................................................................................... 17-3
AIR CLEANER FLANGE AND THROTTLE VALVE ........................................................................................ 3-70
AIR CLEANER INLET PIPE ............................................................................................................................ 3-71
AIR FILTER
GM 3.4L GASOLINE AND LPG .................................................................................................................. 6-4
AIR INTAKE
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-2
KUBOTA DIESEL ........................................................................................................................................ 6-20
ALTERNATOR
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-12
ALTERNATOR AND PULLEY
KUBOTA DIESEL ........................................................................................................................................ 3-42
KUBOTA DIESEL - SEALED ALTERNATOR ............................................................................................. 3-44
ALTERNATOR ELECTRICAL
KUBOTA DIESEL - STANDARD ALTERNATOR ........................................................................................ 7-4
KUBOTA DIESEL - SEALED ALTERNATOR ............................................................................................. 7-6
ARMREST SLIDER ASSEMBLY ..................................................................................................................... 1-74
ATTACHMENT CARRIAGE
VALVE AND HOSES ................................................................................................................................... 15-46
WITH FORK POSITIONER AND BACKREST ............................................................................................ 15-42
ATTACHMENT MOUNTING KITS .................................................................................................................. 17-2
AUXILIARY FUNCTION HOSES
TWO STAGE LIMITED FREE-LIFT AND THREE STAGE FULL FREE-LIFT ............................................ 15-16
AUXILIARY ONE AND TWO SECTIONS
MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 12-36
AUXILIARY ONE SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 12-50
AUXILIARY TUBE EXTENSION KIT ............................................................................................................... 17-7
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ................................... 15-26
THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 15-28
THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............... 15-30
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 15-32
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-HYDRAULICS
WITH QUICK DISCONNECT FITTINGS ..................................................................................................... 15-34
TWO STAGE LIMITED FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 15-24
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS .................................. 15-18
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 15-20
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .............. 15-22
AUXILIARY TWO SECTION
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 12-52
DESCRIPTION PAGE
B
BACKREST
WITH FORK POSITIONER ......................................................................................................................... 15-52
BACK-UP ALARM ........................................................................................................................................... 16-10
BATTERY AND CONTROL CABLE DISCONNECT SWITCH
KUBOTA DIESEL ........................................................................................................................................ 7-24
BATTERY CABLES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-20
KUBOTA DIESEL ........................................................................................................................................ 7-22
BRAKE AND INCHING PEDAL CONVERSION .............................................................................................. 17-2
BRAKE COOLING SYSTEM
SINGLE AND DUAL PEDAL ....................................................................................................................... 11-8
BRAKE LINKAGE
DUAL PEDAL - WET BRAKE ...................................................................................................................... 11-4
SINGLE PEDAL - WET BRAKE .................................................................................................................. 11-2
BRAKE MASTER CYLINDER ASSEMBLY
→ 4/2014 .................................................................................................................................................... 11-11
4/2014 → .................................................................................................................................................... 11-12
BREATHER AND SEPARATOR PIPES
KUBOTA DIESEL ........................................................................................................................................ 3-69
C
CAB
AIR CONDITIONING SYSTEM - SHEET 1 OF 2 ........................................................................................ 1-46
AIR CONDITIONING SYSTEM - SHEET 2 OF 2 ........................................................................................ 1-50
ASSEMBLY - WITHOUT AIR CONDITIONING .......................................................................................... 1-22
ASSEMBLY - WITH AIR CONDITIONING .................................................................................................. 1-23
ATTACHING PARTS ................................................................................................................................... 1-20
HEATER - WITHOUT AIR CONDITIONING ............................................................................................... 1-38
HEATER - WITH AIR CONDITIONING ....................................................................................................... 1-40
HEATER AND HOSES - GM 4.3L GASOLINE AND LPG .......................................................................... 1-32
HEATER AND HOSES - KUBOTA DIESEL ................................................................................................ 1-36
HEATER CONTROL - WITHOUT AIR CONDITIONING ............................................................................. 1-43
HEATER CONTROL - WITH AIR CONDITIONING .................................................................................... 1-44
LEFT HAND DOOR ASSEMBLY ................................................................................................................ 1-28
MAIN ASSEMBLY ....................................................................................................................................... 1-24
RIGHT HAND DOOR ASSEMBLY .............................................................................................................. 1-26
WINDOW WIPER SYSTEM ........................................................................................................................ 1-30
CAMSHAFT AND IDLE GEAR SHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-28
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-29
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-26
CARRIAGE
THREE STAGE FULL FREE-LIFT - HOOK TYPE ...................................................................................... 15-4
THREE STAGE FULL FREE-LIFT - PIN TYPE .......................................................................................... 15-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-2
TWO STAGE LIMITED FREE-LIFT - PIN TYPE ......................................................................................... 15-6
CARRIER ASSEMBLY .................................................................................................................................... 15-50
DESCRIPTION PAGE
CHARGE PUMP .............................................................................................................................................. 8-34
CONTROL VALVE
THREE SPEED TRANSMISSION ............................................................................................................... 8-30
TWO SPEED TRANSMISSION .................................................................................................................. 8-32
CONTROL VALVE LOCKOUT GROUP
MANUAL CONTROL VALVE ...................................................................................................................... 12-26
COOLANT HOSES
GM 4.3L LPG WITH CAB ............................................................................................................................ 6-10
COOLING SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 5-2
KUBOTA DIESEL ........................................................................................................................................ 5-6
COUNTERWEIGHTS AND REAR FENDERS ................................................................................................ 1-10
COVER BEARING CASE
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-10
COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 7-10
MANUAL HYDRAULIC ................................................................................................................................ 7-8
COWL MOUNT ................................................................................................................................................ 1-4
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-24
KUBOTA DIESEL ........................................................................................................................................ 3-6
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-22
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-11
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-12
CYLINDER HEAD COVER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-22
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-24
D
DIESEL PARTICULATE FILTER
ASSEMBLY - KUBOTA 3.8L DIESEL ......................................................................................................... 4-8
MUFFLER ASSEMBLY - KUBOTA 3.8L DIESEL ....................................................................................... 4-10
DIFFERENTIAL ............................................................................................................................................... 9-6
DIPSTICK
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-8
DISPLAY
DIESEL PARTICULATE FILTER ................................................................................................................ 7-25
DISTRIBUTOR AND COIL
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-17
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-26
DRIVE AXLE AND ATTACHING PARTS
WET BRAKE ............................................................................................................................................... 9-2
DRIVE AXLE HOUSING AND HUB ................................................................................................................ 9-4
DRIVE TIRE AND WHEEL .............................................................................................................................. 9-10
DUAL MIRRORS
WITH CAB ................................................................................................................................................... 16-2
WITH OVERHEAD GUARD ........................................................................................................................ 16-3
DESCRIPTION PAGE
E
EGR COOLER
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-64
EGR VALVE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-63
E-HYDRAULIC CONTROL CONVERSION KITS ........................................................................................... 17-4
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 7-18
ELECTRO HYDRAULIC POPPET VALVE
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 12-48
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L GASOLINE ................................................................................................................................... 7-28
GM 4.3L LPG .............................................................................................................................................. 7-30
ENGINE ELECTRICAL SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-12
KUBOTA 3.6L DIESEL ................................................................................................................................ 7-14
KUBOTA 3.8L DIESEL ................................................................................................................................ 7-16
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 2-2
ENGINE MOUNTING AND TORQUE CONVERTER
KUBOTA DIESEL ........................................................................................................................................ 3-4
E-THROTTLE LINKAGE
KUBOTA 3.6L DIESEL ................................................................................................................................ 6-34
EXHAUST MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-55
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-56
EXHAUST MANIFOLDS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-14
EXHAUST SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 4-2
KUBOTA 3.6L DIESEL ................................................................................................................................ 4-4
KUBOTA 3.8L DIESEL ................................................................................................................................ 4-6
F
FAN DRIVE AND ALTERNATOR MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-8
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-10
FAN PULLY
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-52
FIRE EXTINGUISHER
WITH CAB ................................................................................................................................................... 16-16
WITH OVERHEAD GUARD ........................................................................................................................ 16-14
FLOORPLATES, STEPS AND COVERS ........................................................................................................ 1-12
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-4
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-30
FORK POSITIONER ASSEMBLY ................................................................................................................... 15-48
DESCRIPTION PAGE
FORKS
PIN TYPE .................................................................................................................................................... 1-78
STANDARD ................................................................................................................................................. 1-77
FORWARD CLUTCH HIGH AND OUTPUT SHAFT
THREE SPEED TRANSMISSION - FWD2 ................................................................................................. 8-16
FORWARD CLUTCH LOW
TWO SPEED TRANSMISSION .................................................................................................................. 8-24
FORWARD CLUTCH LOW AND SECOND SHAFT
THREE SPEED TRANSMISSION - FWD1, RANGE2 ................................................................................ 8-14
FREE-LIFT
THREE STAGE FULL FREE-LIFT (→ 3/2013) .......................................................................................... 14-20
THREE STAGE FULL FREE-LIFT (4/2013 →) .......................................................................................... 14-22
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-24
FUEL CAP
DIESEL ........................................................................................................................................................ 6-36
FUEL FILTER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-32
FUEL PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-31
FUEL RAIL
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-41
FUEL SENDING UNIT
GM 4.3L GASOLINE ................................................................................................................................... 6-18
FUEL SYSTEM
GM 4.3L GASOLINE ................................................................................................................................... 6-6
GM 4.3L LPG .............................................................................................................................................. 6-8
KUBOTA 3.6L DIESEL ................................................................................................................................ 6-22
KUBOTA 3.8L DIESEL ................................................................................................................................ 6-24
FULL SUSPENSION SEAT
MANUAL AND ELECTRO-HYDRAULIC — SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ...................... 1-64
RECLINER AND DAMPER KITS - SHEET 2 OF 4 ..................................................................................... 1-68
SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 3 OF 4 ......................................................... 1-70
FUSE BOX
GM 4.3L LPG .............................................................................................................................................. 7-32
G
GEAR CASE
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-26
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-27
GEAR PUMP ................................................................................................................................................... 12-16
GEAR PUMP ASSEMBLY
KUBOTA 3.6L DIESEL ................................................................................................................................ 12-14
KUBOTA 3.8L DIESEL AND GM 4.3L GAS/LPG ........................................................................................ 12-12
GOVERNOR
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-36
GOVERNOR ACTUATOR AND PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-38
DESCRIPTION PAGE
H
HAND LEVERS
FOUR FUNCTION - WITH DETENTED LEVERS ....................................................................................... 12-22
FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................... 12-24
THREE FUNCTION - WITH DETENTED LEVERS ..................................................................................... 12-18
THREE FUNCTION - WITHOUT DETENTED LEVERS ............................................................................. 12-20
HANG-ON SIDE-SHIFT CARRIAGE AND HOSES
WITH BACKREST AND FORK POSITIONER ............................................................................................ 15-40
WITHOUT BACKREST AND FORK POSITIONER .................................................................................... 15-36
HEADER HOSE CONVERSION KITS
HEADER HOSES
THREE STAGE FULL FREE-LIFT .............................................................................................................. 15-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-10
HOIST HOSE AND ATTACHING PARTS ....................................................................................................... 12-56
HOOD ASSEMBLY
→ PENDING PER ECN 154713 ................................................................................................................ 1-6
PENDING PER ECN 154713 → ................................................................................................................ 1-8
HYDRAULIC CONTROL CONVERSIONS
HYDRAULIC CONTROL VALVE AND STEERING UNIT ASSEMBLY
ELECTRO-HYDRAULIC - THREE FUNCTION .......................................................................................... 12-40
ELECTRO-HYDRAULIC - FOUR FUNCTION ............................................................................................ 12-42
MANUAL CONTROL VALVE - THREE FUNCTION ................................................................................... 12-28
MANUAL CONTROL VALVE - FOUR FUNCTION ..................................................................................... 12-30
HYDRAULIC FILTER ...................................................................................................................................... 12-10
HYDRAULIC SUPPLY AND RETURN
ELECTRO-HYDRAULICS ........................................................................................................................... 12-6
MANUAL HYDRAULICS ............................................................................................................................. 12-2
I
INJECTION PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-40
INJECTION PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-34
INJECTION PUMP HOUSING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-33
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-65
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-16
INLET MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-53
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-54
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-6
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-4
INSTRUMENT CLUSTER ............................................................................................................................... 7-33
INTAKE AIR FUEL MODULE
GM 4.3L GASOLINE ................................................................................................................................... 2-20
DESCRIPTION PAGE
INTERIOR PANELS AND COVERS
WITH CAB ................................................................................................................................................... 1-18
WITH OVERHEAD GUARD ........................................................................................................................ 1-16
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-4
L
LABELS
EXTERIOR .................................................................................................................................................. 1-56
HYDRAULIC CONTROL LABELS - CONTROL LEVER ............................................................................. 1-60
INTERIOR ................................................................................................................................................... 1-58
MINI LEVER MODULES - SINGLE FUNCTION ......................................................................................... 1-62
LIFT AND LOWER SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 12-44
MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 12-34
LIFTING EYE ................................................................................................................................................... 16-6
LIFTING EYE BRACKETS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-6
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB .................................... 7-34
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 7-36
LOAD BACKREST EXTENSION ..................................................................................................................... 1-76
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-38
LPG CONVERTER
GM 4.3L LPG .............................................................................................................................................. 6-16
LPG REGULATOR AND MIXER
GM 4.3L ....................................................................................................................................................... 6-14
M
MAIN LIFT
THREE STAGE FULL FREE-LIFT (→ 3/2013) .......................................................................................... 14-8
THREE STAGE FULL FREE-LIFT (4/2013 →) .......................................................................................... 14-12
TWO STAGE LIMITED FREE-LIFT (→ 3/2013) ........................................................................................ 13-6
TWO STAGE LIMITED FREE-LIFT (4/2013 →) ........................................................................................ 13-10
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-14
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-16
MAST ELECTRICAL ....................................................................................................................................... 7-40
MID-INLET SECTION
MANUAL HYDRAULIC CONTROL VALVE - THREE AND F0UR FUNCTION .......................................... 12-32
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-42
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-44
MISCELLANEOUS CONVERSION KITS ........................................................................................................ 17-3
N
NON SUSPENSION SEAT
WITHOUT ELECTRONIC CONTROLS - OPTIONAL ................................................................................. 1-66
DESCRIPTION PAGE
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-47
O
OIL COOLER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-61
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-62
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-9
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-30
OIL SEPARATOR
KUBOTA DIESEL ........................................................................................................................................ 3-68
OPERATOR COMPARTMENT PLATFORM ................................................................................................... 1-2
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-2
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-2
OUTLET SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION WITH ANTI-STALL SOLENOID .... 12-54
MANUAL HYDRAULIC CONTROL VALVE - THREE AND FOUR FUNCTION .......................................... 12-38
OUTPUT SHAFT
TWO SPEED TRANSMISSION .................................................................................................................. 8-26
OVERHEAD GUARD ...................................................................................................................................... 1-14
P
PARK BRAKE ASSEMBLY ............................................................................................................................. 11-14
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-18
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-20
POWER DISTRIBUTION MODULE ................................................................................................................ 7-46
PUMP DRIVE .................................................................................................................................................. 8-36
R
RADIATOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 5-4
KUBOTA DIESEL ........................................................................................................................................ 5-8
RAIN TOP ........................................................................................................................................................ 16-8
REMOTE KEY SWITCH .................................................................................................................................. 7-48
REPLACEMENT KITS ..................................................................................................................................... 17-8
REVERSE CLUTCH
TWO SPEED TRANSMISSION .................................................................................................................. 8-28
REVERSE CLUTCH AND FIRST SHAFT
THREE SPEED TRANSMISSION - REV1, RANGE 1 ................................................................................ 8-18
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL 3.6L ............................................................... 3-14
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-17
DESCRIPTION PAGE
S
SEAT ATTACHING PARTS
NOT INCLUDED WITH SEAT - SHEET 4 OF 4 .......................................................................................... 1-72
SEAT BELT SWITCH ADAPTER
4/2014 → .................................................................................................................................................... 7-52
SEAT CONVERSION KITS ............................................................................................................................. 17-2
SEAT PAN AND COVERS .............................................................................................................................. 1-54
SENSORS
3.8L KUBOTA DIESEL ................................................................................................................................ 3-67
SIDE-SHIFT ASSEMBLY
WITHOUT FORK POSITIONER ................................................................................................................. 15-38
SIDE-SHIFT CYLINDER
WITH AND WITHOUT FORK POSITIONER ............................................................................................... 15-44
SINGLE AND DUAL LPG TANK BRACKETS ................................................................................................. 6-26
SOUND ABATEMENT ..................................................................................................................................... 1-48
SPARK PLUGS AND WIRES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-49
STARTER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-50
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-46
STEER AXLE .................................................................................................................................................. 10-8
STEER CYLINDER ......................................................................................................................................... 10-11
STEER TIRE AND WHEEL ............................................................................................................................. 10-14
STEERING COLUMN ASSEMBLY
DIESEL ........................................................................................................................................................ 10-4
GASOLINE AND LPG ................................................................................................................................. 10-6
STEERING CONTROL UNIT .......................................................................................................................... 10-12
STEERING WHEEL AND COLUMN
DIESEL ........................................................................................................................................................ 10-2
GASOLINE AND LPG ................................................................................................................................. 10-3
STROBE LIGHT
LED ............................................................................................................................................................. 16-4
SUPPLY PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-39
T
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L LPG .............................................................................................................................................. 2-15
GM 4.3L GASOLINE ................................................................................................................................... 2-16
THROTTLE BODY
GM 4.3L GASOLINE ................................................................................................................................... 6-11
GM 4.3L LPG .............................................................................................................................................. 6-12
THROTTLE CABLE ASSEMBLY
3.6L KUBOTA DIESEL ................................................................................................................................ 6-32
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
FOOT DIRECTIONAL CONTROL ............................................................................................................... 6-28
STANDARD PEDAL .................................................................................................................................... 6-30
TILT CYLINDER AND MAST INSTALLATION ................................................................................................ 12-58
TILT CYLINDERS ............................................................................................................................................ 12-60
DESCRIPTION PAGE
TILT HYDRAULICS ......................................................................................................................................... 12-62
TILT SECTION
ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................... 12-46
TORQUE CONVERTER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 8-6
KUBOTA DIESEL ........................................................................................................................................ 8-8
TRANSMISSION ASSEMBLY
THREE SPEED - SHEET 1 OF 2 ................................................................................................................ 8-10
THREE SPEED - SHEET 2 OF 2 ................................................................................................................ 8-12
TWO SPEED - SHEET 1 OF 2 .................................................................................................................... 8-20
TWO SPEED - SHEET 2 OF 2 .................................................................................................................... 8-22
TRANSMISSION COOLING ............................................................................................................................ 8-2
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ............................................................................................................... 7-56
TWO SPEED TRANSMISSION .................................................................................................................. 7-54
TRANSMISSION MOUNT ............................................................................................................................... 8-4
TURBOCHARGER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-57
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-58
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-59
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-60
V
VALVE COVER AND INTAKE MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-18
VENT LINES
→ 4/2014 .................................................................................................................................................... 12-64
4/2014 → .................................................................................................................................................... 12-65
W
WATER BYPASS
GM 4.3L GASOLINE ................................................................................................................................... 2-32
WATER PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-50
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-51
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-48
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-49
WET BRAKE ASSEMBLY ............................................................................................................................... 9-8
WIRE HARNESS
COWL - MANUAL HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL ................................. 7-58
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE LEVER .................................................. 7-62
COWL - ELECTRO-HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL ............................... 7-66
COWL - ELECTRO-HYDRAULICS WITH FORWARD/REVERSE LEVER ................................................ 7-70
DPF DISPLAY ............................................................................................................................................. 7-73
ELECTRONIC CONTROL VALVE - THREE FUNCTION ........................................................................... 7-74
ELECTRONIC CONTROL VALVE - FOUR FUNCTION ............................................................................. 7-76
ENGINE - KUBOTA DIESEL 3.6L (→ 5/2013) ........................................................................................... 7-78
DESCRIPTION PAGE
ENGINE - KUBOTA DIESEL 3.6L (5/2013 →) ........................................................................................... 7-80
ENGINE - KUBOTA DIESEL 3.8L ............................................................................................................... 7-84
LEFT HAND CHASSIS - GM 4.3L GASOLINE ........................................................................................... 7-90
LIGHTS WITH OVERHEAD GUARD .......................................................................................................... 7-92
REAR .......................................................................................................................................................... 7-94
RH CHASSIS - GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014) ................................ 7-96
RH CHASSIS - GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (4/2014 →) ................................ 7-102
RH CHASSIS - GM 4.3L AND KUBOTA 3.8L WITH SEAT BELT SEQUENCE MODULE ......................... 7-108
RH CHASSIS - KUBOTA 3.6L DIESEL (→ 5/2013) ................................................................................... 7-114
RH CHASSIS - KUBOTA 3.6L DIESEL (5/2013 →) ................................................................................... 7-120
RH CHASSIS - KUBOTA 3.6L DIESEL WITH SEAT BELT SEQUENCE MODULE .................................. 7-126
SEALED ALTERNATOR - KUBOTA DIESEL ............................................................................................. 7-132
TRANSMISSION-THREE SPEED - GM 4.3L LPG AND KUBOTA DIESEL ............................................... 7-138
TRANSMISSION-THREE SPEED - KUBOTA 3.6L AND 3.8L DIESEL (1/2014 →) .................................. 7-142
TRANSMISSION-TWO SPEED - GM 4.3L LPG AND KUBOTA 3.8L DIESEL ........................................... 7-134
TRANSMISSION-TWO SPEED - KUBOTA 3.6L DIESEL .......................................................................... 7-136
WIRE HARNESS (AIR CONDITIONING) ........................................................................................................ 7-146
WIRE HARNESS BRACKET
KUBOTA DIESEL ........................................................................................................................................ 3-66
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
NOTES
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
NOTES
HOOD ASSEMBLY
(→ PENDING PER ECN 154713)
FOOTNOTES:
a With Air Conditioning b Without Air Conditioning
HOOD ASSEMBLY
(PENDING PER ECN 154713 →)
FOOTNOTES:
a → PENDING PER ECN 154713 b PENDING PER ECN 154713 →
FOOTNOTES:
a With Cab c → 4/2014
b With Overhead Guard d 4/2014 →
OVERHEAD GUARD
ITEM PART NO. DESCRIPTION QTY
1 550037242 Overhead Guard ................................................................................................. 1
2 a 580041704 Insert ................................................................................................................... 2
2 b 258979300 Plug ..................................................................................................................... 2
3 a 580063390 Grommet ............................................................................................................. 1
3 b 524240692 Plug ..................................................................................................................... 1
4 524208883 Grommet ............................................................................................................. 1
5 580058212 Capscrew ............................................................................................................ 2
6 580051747 Handle (Assembly) ............................................................................................. 1
7 580050959 Handle ............................................................................................................ 1
8 580058447 Push Button Switch ........................................................................................ 1
9 580022893 Connector (2 Pin) ........................................................................................... 1
10 505968540 Connector (Secondary Lock) .......................................................................... 1
11 505968514 Terminal (Pin) ................................................................................................. 2
12 580026812 Clip ...................................................................................................................... 1
13 580056613 Fastener .............................................................................................................. 1
14 449001400 Capscrew ............................................................................................................ 10
15 518801683 Washer ............................................................................................................... 10
16 580058194 Nut ...................................................................................................................... 2
17 580044861 Insert ................................................................................................................... 2
18 524201323 Grommet ............................................................................................................. 2
19 258979300 Plug ..................................................................................................................... 4
20 580083174 Grommet ............................................................................................................. 1
FOOTNOTES:
a With back-up alarm handle b Without back-up alarm handle
FOOTNOTES:
a With Alternate Fastener
CAB
ATTACHING PARTS
FOOTNOTES:
a Not Illustrated c Without Air Conditioning
b With Air Conditioning
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
CAB
MAIN ASSEMBLY
FOOTNOTES:
a Not Illustrated
CAB
RIGHT HAND DOOR ASSEMBLY
FOOTNOTES:
a Not Illustrated
CAB
LEFT HAND DOOR ASSEMBLY
FOOTNOTES:
a Not Illustrated
CAB
WINDOW WIPER SYSTEM
FOOTNOTES:
a Not Illustrated
CAB
HEATER AND HOSES – GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a GM 4.3L Gasoline d With Air Conditioning
b GM 4.3L LPG e Without Air Conditioning
c Not Illustrated
NOTES
CAB
HEATER AND HOSES – KUBOTA DIESEL
FOOTNOTES:
a Not Illustrated b With Air Conditioning
CAB
HEATER – WITHOUT AIR CONDITIONING
CAB
HEATER – WITH AIR CONDITIONING
CAB
HEATER – WITH AIR CONDITIONING
FOOTNOTES:
a Not Illustrated
NOTES
CAB
AIR CONDITIONING SYSTEM – SHEET 1 OF 2
FOOTNOTES:
a Not Illustrated
SOUND ABATEMENT
KEY:
A: Cab
B: Overhead Guard
QTY
ITEM PART NO. DESCRIPTION A B
1 580078726 Sound Liner (Cowl Plate) ........................................................................... 1 1
2 cd 580059607 Seal ............................................................................................................ 1 ..
3 cd 580046349 Seal ............................................................................................................ 1 ..
4 c 580046392 Seal ............................................................................................................ 1 ..
5 c 580046391 Seal ............................................................................................................ 1 ..
6 c 580078576 Seal ............................................................................................................ 1 ..
7 580068007 Sound Liner ................................................................................................ 1 1
8 580078727 Sound Liner (Cowl Plate) ........................................................................... 1 1
9 580068081 Sound Liner (Dash) (LH) ............................................................................ 1 1
10 580067860 Sound Liner ................................................................................................ 1 1
11 580068080 Sound Liner (Foam) (RH) ........................................................................... 1 1
12 580091418 Sound Liner (Frame Cowl) ......................................................................... 1 1
13 580091415 Sound Liner (Frame Cowl) ......................................................................... 1 1
14 580078740 Sound Liner (Seat Pan) .............................................................................. 1 1
15 580078734 Sound Liner ................................................................................................ 1 1
16 a 580078732 Sound Liner ................................................................................................ 1 ..
17 b 580093812 Sound Liner ................................................................................................ 2 2
18 580078736 Sound Liner ................................................................................................ 1 1
19 580078735 Sound Liner ................................................................................................ 1 1
20 a 580078731 Sound Liner ................................................................................................ 1 ..
21 580078733 Sound Liner (Front Floor Plate) .................................................................. 1 1
22 580091416 Sound Liner (Rear Floor Plate) .................................................................. .. 1
23 580091417 Sound Liner (Cover Plate) .......................................................................... .. 1
24 580078739 Sound Liner (Seat Support LH) .................................................................. 1 1
25 580078737 Sound Liner ................................................................................................ 1 1
26 580078738 Sound Liner (Seat Support RH) ................................................................. 1 1
27 580083107 Plug (RH) ................................................................................................... 1 ..
28 580085400 Seal ............................................................................................................ 2 ..
29 580003442 Fastener ..................................................................................................... 2 ..
30 580085401 Seal ............................................................................................................ 2 ..
31 580083106 Plug (LH) .................................................................................................... 1 ..
32 580078729 Sound Liner (LH) (Frame) .......................................................................... 1 1
33 580091413 Sound Liner (LH) ........................................................................................ .. 1
34 580091419 Sound Liner (RH) ....................................................................................... .. 1
35 582017811 Sound Liner ................................................................................................ .. 1
35 a 582017808 Sound Liner ................................................................................................ 1 ..
36 582017810 Sound Liner ................................................................................................ .. 1
37 580093066 Sound Liner (LH) (Gas and LPG) ............................................................... .. 1
37 582034004 Sound Liner (LH), LPG ............................................................................... .. 1
38 582017809 Sound Liner ................................................................................................ .. 1
FOOTNOTES:
a Gasoline and LPG options only c With Electronic Hydraulics
b Inside Top of Module Plate d With Manual Hydraulics
CAB
AIR CONDITIONING SYSTEM – SHEET 2 OF 2
KEY:
A: 3.6L Kubota diesel engine
B: 3.8L Kubota diesel engine
QTY
ITEM PART NO. DESCRIPTION A B
1 582022780 Compressor (Refrigerant) .......................................................................... 1 1
2 580024367 Capscrew ................................................................................................... 1 1
3 449021006 Washer ....................................................................................................... 2 2
4 449015036 Locknut ....................................................................................................... 1 1
5 449015098 Nut .............................................................................................................. 1 1
6 580047183 Spacer ........................................................................................................ 2 1
7 582023447 Bracket (Compressor) ................................................................................ 1 ..
7 582022779 Bracket (Compressor) ................................................................................ .. 1
8 580004505 Capscrew ................................................................................................... 1 1
9 580045447 Capscrew ................................................................................................... 3 3
10 582022781 Pulley ......................................................................................................... 1 1
11 582015204 Capscrew ................................................................................................... 3 3
12 582033005 V-Belt ......................................................................................................... 1 ..
12 580083853 V-Belt ......................................................................................................... .. 1
13 580049387 Capscrew ................................................................................................... 1 1
14 582022783 Nut .............................................................................................................. 1 2
15 582022782 Plate ........................................................................................................... 1 2
16 580000404 Clamp ......................................................................................................... 1 1
17 580049387 Capscrew ................................................................................................... 1 1
18 580046451 Capscrew ................................................................................................... 1 ..
18 580049331 Capscrew ................................................................................................... .. 1
19 580027572 Nut .............................................................................................................. 1 ..
19 580003567 Spacer ........................................................................................................ .. 1
20 582022786 Bracket Wldmt ............................................................................................ 1 1
21 580058188 Nut .............................................................................................................. 2 2
22 520038883 Screw ......................................................................................................... 2 2
23 582022869 Wire Harness (A/C) (FP27165 [Page 7-146])........................................... 1 1
24 580049231 Capscrew ................................................................................................... 3 3
25 580026621 Nut .............................................................................................................. 3 3
26 582022765 Air Conditioner (Drier Assembly) ................................................................ 1 1
26 580019939 Air Dryer ................................................................................................. 1 1
27 580019951 Pressure Switch ..................................................................................... 1 1
28 504058787 Hose Clamp ............................................................................................... 2 2
29 580041557 Clamp ......................................................................................................... 2 2
30 582022809 Hose Assy (Compressor/Condenser) ........................................................ 1 1
31 580042567 Clamp (Swivel) ........................................................................................... 1 1
32 580041369 Clamp (Swivel) ........................................................................................... 1 1
33 582022808 Hose Assy (Compressor/Condenser) ........................................................ 1 1
34 580030970 Capscrew ................................................................................................... 1 ..
35 582020445 Bracket ....................................................................................................... 1 1
36 580042842 Clamp ......................................................................................................... 1 1
37 580041384 Clamp (Swivel) ........................................................................................... 2 2
a 580060631 Clamp ......................................................................................................... 1 1
a 582022784 Plate ........................................................................................................... .. 1
a 582020676 Label .......................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Shown c Without Swivel Seat
b With Swivel Seat
LABELS
EXTERIOR
FOOTNOTES:
a Contact Your Local Yale Dealer e Without Cab
b Diesel f → 2/2013
c Not Illustrated g 2/2013 →
d With Cab
LABELS
INTERIOR
FOOTNOTES:
a Contact Your Local Yale Dealer c Not Illustrated
b Electronic Transmission d UL Type DS
LABELS
HYDRAULIC CONTROL LABELS – CONTROL LEVER
NOTES
FOOTNOTES:
a Also includes tether and 580095461 Kit-Recliner c Not Illustrated
on sheet 2
b Included with seat
FOOTNOTES:
a Includes left and right hand sides
FOOTNOTES:
a Not Illustrated
FORKS
PIN TYPE
NOTES
SECTION 2
ENGINE ASSEMBLY GASOLINE AND LPG
DESCRIPTION PAGE
ALTERNATOR
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-12
CAMSHAFT AND OIL PAN
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-26
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-24
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-22
DISTRIBUTOR AND COIL
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-17
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG ................................................................................................................. 2-2
EXHAUST MANIFOLDS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-14
FAN DRIVE AND ALTERNATOR MOUNTING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-8
FAN MOUNT ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-10
FLYWHEEL AND HOUSING
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-4
INTAKE AIR FUEL MODULE
GM 4.3L GASOLINE ................................................................................................................................... 2-20
LIFTING EYE BRACKETS
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-6
OIL PUMP
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-30
THERMOSTAT AND WATER OUTLET HOUSING
GM 4.3L LPG .............................................................................................................................................. 2-15
GM 4.3L GASOLINE ................................................................................................................................... 2-16
VALVE COVER AND INTAKE MANIFOLD
GM 4.3L GASOLINE AND LPG .................................................................................................................. 2-18
WATER BYPASS
GM 4.3L GASOLINE ................................................................................................................................... 2-32
ENGINE MOUNTING
GM 4.3L, GASOLINE AND LPG
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Gasoline Option b LPG Option
NOTES
NOTES
ALTERNATOR
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a Gasoline Option b LPG Option
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
CYLINDER HEAD
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a For use with Heavy Duty LPG engine
CYLINDER BLOCK
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a Not Illustrated
NOTES
OIL PUMP
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a Gasoline Option b LPG Option
SECTION 3
ENGINE ASSEMBLY - DIESEL
DESCRIPTION PAGE
SECTION 3
ENGINE ASSEMBLY - DIESEL
DESCRIPTION PAGE
INJECTION PIPE
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-40
INJECTION PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-34
INJECTION PUMP HOUSING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-33
INJECTOR HARNESS
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-65
INLET AND EXHAUST VALVES
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-16
INLET MANIFOLD
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-53
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-54
NOZZLE HOLDER AND GLOW PLUG
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-47
OIL COOLER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-61
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-62
OIL PAN
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-9
OIL SEPARATOR
KUBOTA DIESEL ........................................................................................................................................ 3-68
PISTON AND CRANKSHAFT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-18
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-20
ROCKER ARM ASSEMBLY
WITH INLET AND EXHAUST VALVES - KUBOTA DIESEL 3.6L ............................................................... 3-14
ROCKER ARM SHAFT
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-17
SENSORS
3.8L KUBOTA DIESEL ................................................................................................................................ 3-67
STARTER
KUBOTA DIESEL - 3.6L, 3.8L ..................................................................................................................... 3-46
SUPPLY PUMP
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-39
TURBOCHARGER
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-57
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-58
TURBOCHARGER OIL PLUMBING
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-59
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-60
WATER PUMP
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-50
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-51
WATER PUMP FLANGE AND THERMOSTAT
KUBOTA DIESEL - 3.6L .............................................................................................................................. 3-48
KUBOTA DIESEL - 3.8L .............................................................................................................................. 3-49
WIRE HARNESS BRACKET
KUBOTA DIESEL ........................................................................................................................................ 3-66
NOTES
FOOTNOTES:
a 3.8L Engine Only c → 11/2013
b Not Illustrated d 11/2013 →
CYLINDER BLOCK
KUBOTA DIESEL
NOTES
NOTES
NOTES
GOVERNOR
KUBOTA DIESEL – 3.6L
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Upper is Camshaft Position and Lower is
Crankshaft Position
NOTES
4 EXHAUST SYSTEM
CONTENTS
SECTION 4
EXHAUST SYSTEM
DESCRIPTION PAGE
EXHAUST SYSTEM
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a Optional
EXHAUST SYSTEM
KUBOTA 3.6L DIESEL
EXHAUST SYSTEM
KUBOTA 3.8L DIESEL
NOTES
5 COOLING SYSTEM
CONTENTS
SECTION 5
COOLING SYSTEM
DESCRIPTION PAGE
COOLING SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 5-2
KUBOTA DIESEL ........................................................................................................................................ 5-6
RADIATOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 5-4
KUBOTA DIESEL ........................................................................................................................................ 5-8
COOLING SYSTEM
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a With Electronic Monitoring Option b Without Electronic Monitoring Option
RADIATOR ASSEMBLY
GM 4.3L GASOLINE AND LPG
COOLING SYSTEM
KUBOTA DIESEL
FOOTNOTES:
a Not Illustrated c Without Electronic Monitoring Option
b With Electronic Monitoring Option
RADIATOR ASSEMBLY
KUBOTA DIESEL
NOTES
6 FUEL SYSTEM
CONTENTS
SECTION 6
FUEL SYSTEM
DESCRIPTION PAGE
AIR FILTER
GM 3.4L GASOLINE AND LPG .................................................................................................................. 6-4
AIR INTAKE
GM 4.3L GASOLINE AND LPG .................................................................................................................. 6-2
KUBOTA DIESEL ........................................................................................................................................ 6-20
COOLANT HOSES
GM 4.3L LPG WITH CAB ............................................................................................................................ 6-10
E-THROTTLE LINKAGE
KUBOTA 3.6L DIESEL ................................................................................................................................ 6-34
FUEL CAP
DIESEL ........................................................................................................................................................ 6-36
FUEL SENDING UNIT
GM 4.3L GASOLINE ................................................................................................................................... 6-18
FUEL SYSTEM
GM 4.3L GASOLINE ................................................................................................................................... 6-6
GM 4.3L LPG .............................................................................................................................................. 6-8
KUBOTA 3.6L DIESEL ................................................................................................................................ 6-22
KUBOTA 3.8L DIESEL ................................................................................................................................ 6-24
LPG CONVERTER
GM 4.3L LPG .............................................................................................................................................. 6-16
LPG REGULATOR AND MIXER
GM 4.3L ....................................................................................................................................................... 6-14
SINGLE AND DUAL LPG TANK BRACKETS ................................................................................................. 6-26
THROTTLE BODY
GM 4.3L GASOLINE ................................................................................................................................... 6-11
GM 4.3L LPG .............................................................................................................................................. 6-12
THROTTLE CABLE ASSEMBLY
3.6L KUBOTA DIESEL ................................................................................................................................ 6-32
THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS
FOOT DIRECTIONAL CONTROL ............................................................................................................... 6-28
STANDARD PEDAL .................................................................................................................................... 6-30
FOOTNOTES:
a Gas option b LPG option
NOTES
FUEL SYSTEM
GM 4.3L GASOLINE
FOOTNOTES:
a Not Illustrated
FUEL SYSTEM
GM 4.3L LPG
KEY:
A: With Premium Low-Fuel Sensor
B: Without Premium Low-Fuel Sensor
C: Without Premium Low-Fuel Sensor (Optional)
QTY
ITEM PART NO. DESCRIPTION A B C
1 580049229 Capscrew .......................................................................................... 3 3 3
2 580077921 Bracket .............................................................................................. 1 1 1
3 580026621 Nut ..................................................................................................... 6 6 6
4 580008353 Clamp ................................................................................................ 1 1 1
5 580064997 Hose Assy ......................................................................................... 1 1 ..
5 582040364 Hose Assy ......................................................................................... .. .. 1
6 501884905 Fitting (Pipe Plug) .............................................................................. 1 .. ..
6 019930000 Fitting ................................................................................................. .. 1 1
7 580090374 Fuel Filter (LPG) ................................................................................ 1 1 1
8 056623800 Fitting ................................................................................................. 2 1 1
9 580049231 Capscrew .......................................................................................... 2 2 2
10 580074250 Bracket .............................................................................................. 1 1 1
11 580008220 Capscrew .......................................................................................... 2 2 2
12 505970580 Fitting ................................................................................................. 1 1 1
13 582001213 Sensor ............................................................................................... 1 .. ..
13 019919600 Fitting ................................................................................................. .. 1 1
14 582016845 Hose Assy ......................................................................................... 1 1 ..
14 582040365 Hose Assy ......................................................................................... .. .. 1
15 580047714 Capscrew .......................................................................................... 2 2 2
16 060023600 Clamp ................................................................................................ 2 2 2
17 580012987 Nut ..................................................................................................... 1 1 1
18 580041557 Clamp ................................................................................................ 1 1 1
19 580041384 Clamp (Swivel) .................................................................................. 1 1 1
20 449015112 Locknut .............................................................................................. .. .. 2
21 582039396 Plate .................................................................................................. .. .. 1
22 582039397 Plate .................................................................................................. .. .. 1
23 506395532 Capscrew .......................................................................................... .. .. 2
a 505970592 Sealant .............................................................................................. AR AR AR
FOOTNOTES:
a Not Illustrated
THROTTLE BODY
GM 4.3L LPG
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
LPG CONVERTER
GM 4.3L LPG
FOOTNOTES:
a Not Illustrated
AIR INTAKE
KUBOTA DIESEL
KEY:
A: Kubota 3.6L diesel
B: Kubota 3.8L diesel
QTY
ITEM PART NO. DESCRIPTION A B
1 932582301 Cap (Without Pre-Cleaner) ......................................................................... 1 1
1 580082074 Pre-Cleaner (With Pre-Cleaner) ................................................................. 1 1
1 580090364 Clamp .................................................................................................... 1 1
2 582017600 Hose ........................................................................................................... 1 ..
2 582014049 Hose ........................................................................................................... .. 1
3 580000180 Hose Clamp ............................................................................................... 2 2
4 582017683 Spacer ........................................................................................................ 1 ..
4 582017699 Spacer ........................................................................................................ 1 ..
4 ..... Sensor Assembly ....................................................................................... .. 1
4 582023995 Sensor (Air Flow) ................................................................................... .. 1
4 582023996 Housing .................................................................................................. .. 1
4 582023997 Screw ..................................................................................................... .. 2
5 580030966 Capscrew ................................................................................................... 5 5
6 580060631 Clamp ......................................................................................................... 1 1
7 580012987 Nut .............................................................................................................. 1 1
8 582014048 Hose ........................................................................................................... 1 1
9 582014069 Air Filter ...................................................................................................... 1 1
9 580088196 Filter Element ......................................................................................... 1 1
9 580090343 Kit-Cover ................................................................................................ 1 1
9 580095336 Plug ........................................................................................................ 1 1
10 582013068 Bracket Wldmt (Attaches to frame) ............................................................ 1 1
11 580033885 Nut .............................................................................................................. 2 2
12 931015903 Capscrew ................................................................................................... 2 2
13 502056905 Clamp ......................................................................................................... 2 2
14 582014050 Hose ........................................................................................................... 1 1
15 504058787 Hose Clamp ............................................................................................... 1 1
16 505970524 Hose Clamp ............................................................................................... 1 ..
16 580000180 Hose Clamp ............................................................................................... .. 1
a 580046971 Indicator (Restriction) (Without Electronic Monitoring) ............................... 1 1
FOOTNOTES:
a Not Illustrated
FUEL SYSTEM
KUBOTA 3.6L DIESEL
FOOTNOTES:
a Not Illustrated
FUEL SYSTEM
KUBOTA 3.8L DIESEL
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Kubota 3.6L Engine Only
FOOTNOTES:
a With gasoline or LPG engine b With Kubota diesel engine
E-THROTTLE LINKAGE
KUBOTA 3.6L DIESEL
7 ELECTRICAL SYSTEM
CONTENTS
SECTION 7
ELECTRICAL SYSTEM
DESCRIPTION PAGE
ALTERNATOR ELECTRICAL
KUBOTA DIESEL - STANDARD ALTERNATOR ........................................................................................ 7-4
KUBOTA DIESEL - SEALED ALTERNATOR ............................................................................................. 7-6
BATTERY AND CONTROL CABLE DISCONNECT SWITCH
KUBOTA DIESEL ........................................................................................................................................ 7-24
BATTERY CABLES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-20
KUBOTA DIESEL ........................................................................................................................................ 7-22
COWL ELECTRICAL
ELECTRO-HYDRAULIC ............................................................................................................................. 7-10
MANUAL HYDRAULIC ................................................................................................................................ 7-8
DISPLAY
DIESEL PARTICULATE FILTER ................................................................................................................ 7-25
DISTRIBUTOR ASSEMBLY
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-26
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS ............................................................................................................................. 7-18
ENGINE CONTROL MODULE AND SENSORS
GM 4.3L GASOLINE ................................................................................................................................... 7-28
GM 4.3L LPG .............................................................................................................................................. 7-30
ENGINE ELECTRICAL SYSTEM
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-12
KUBOTA 3.6L DIESEL ................................................................................................................................ 7-14
KUBOTA 3.8L DIESEL ................................................................................................................................ 7-16
FUSE BOX
GM 4.3L LPG .............................................................................................................................................. 7-32
INSTRUMENT CLUSTER ............................................................................................................................... 7-33
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH CAB .................................... 7-34
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE - WITH OVERHEAD GUARD ......... 7-36
LOAD WEIGH ELECTRICAL .......................................................................................................................... 7-38
MAST ELECTRICAL ....................................................................................................................................... 7-40
MINI-LEVER CONTROLS
WITH ARMREST - THREE FUNCTION ...................................................................................................... 7-42
WITH ARMREST - FOUR FUNCTION ........................................................................................................ 7-44
POWER DISTRIBUTION MODULE ................................................................................................................ 7-46
REMOTE KEY SWITCH .................................................................................................................................. 7-48
SEAT BELT SWITCH ADAPTER
4/2014 → .................................................................................................................................................... 7-52
SPARK PLUGS AND WIRES
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-49
STARTER
GM 4.3L GASOLINE AND LPG .................................................................................................................. 7-50
TRANSMISSION ELECTRICAL SYSTEM
THREE SPEED TRANSMISSION ............................................................................................................... 7-56
TWO SPEED TRANSMISSION .................................................................................................................. 7-54
WIRE HARNESS
COWL - MANUAL HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL ................................. 7-58
COWL - MANUAL HYDRAULICS WITH FORWARD/REVERSE LEVER .................................................. 7-62
SECTION 7
ELECTRICAL SYSTEM
DESCRIPTION PAGE
NOTES
ALTERNATOR ELECTRICAL
KUBOTA DIESEL – STANDARD ALTERNATOR
ALTERNATOR ELECTRICAL
KUBOTA DIESEL – SEALED ALTERNATOR
COWL ELECTRICAL
MANUAL HYDRAULIC
KEY:
A: With Foot Directional Control Pedal
B: With Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 580096474 Bracket (Left Hand) .................................................................................... 1 1
1 580096475 Bracket (Right Hand) .................................................................................. 1 1
2 582016056 Wire Harness (Cowl) (FP25035 [Page 7-58])........................................... 1 ..
2 582016057 Wire Harness (Cowl) (FP25036 [Page 7-62])........................................... .. 1
3 580056613 Fastener ..................................................................................................... 5 4
4 580026812 Clip ............................................................................................................. 5 4
5 b 580049608 Vehicle System Manager (VSM) (w/ Manual Hydraulics) .......................... 1 1
5 a 580049610 Vehicle System Manager (VSM) (w/ Cab and Manual or Electro-
Hydraulics) ................................................................................................. 1 1
6 582015500 Bracket ....................................................................................................... 1 1
7 580030968 Capscrew ................................................................................................... 3 3
8 580036662 Capscrew ................................................................................................... 1 1
9 580008988 Nut (Fold Over) .......................................................................................... 1 1
10 580089534 Bracket ....................................................................................................... 1 1
11 580052685 Clip ............................................................................................................. 2 2
12 582004724 Capscrew ................................................................................................... 2 2
13 580047200 Screw ......................................................................................................... 2 2
FOOTNOTES:
a With Cab b With Overhead Guard
COWL ELECTRICAL
ELECTRO-HYDRAULIC
KEY:
A: With Foot Directional Control Pedal
B: With Forward/Reverse Lever
QTY
ITEM PART NO. DESCRIPTION A B
1 582016058 Wire Harness (Cowl) (With Return to Set Tilt) (FP25037 [Page 7-
66]).............................................................................................................. 1 ..
1 582016059 Wire Harness (Cowl) (Without Return to Set Tilt) (FP25038 [Page 7-
70]).............................................................................................................. .. 1
2 580047200 Screw ......................................................................................................... 2 2
3 580096474 Bracket (Left Hand) .................................................................................... 1 1
3 580096475 Bracket (Right Hand) .................................................................................. 1 1
4 582004724 Capscrew ................................................................................................... 4 4
5 580038826 Bracket ....................................................................................................... 1 1
6 580038751 Wire Harness (Control Valve) (3 Function) (FP25266 [Page 7-74])......... 1 1
6 580040090 Wire Harness (Control Valve) (4 Function) (FP25267 [Page 7-76])......... 1 1
7 c 580049609 Vehicle System Manager (VSM) (w/ Electro-Hydraulics) ........................... 1 1
7 b 580049610 Vehicle System Manager (VSM) (w/ Cab and Manual or Electro-
Hydraulics) ................................................................................................. 1 1
8 580026812 Clip ............................................................................................................. 4 2
9 580056613 Fastener ..................................................................................................... 4 2
10 582015500 Bracket ....................................................................................................... 1 1
11 580030968 Capscrew ................................................................................................... 3 3
12 580064598 Wire Harness (Load Weigh) (FP25024 [Page 7-38])................................ 1 1
13 580053484 Clamp ......................................................................................................... 3 3
14 580064599 Clamp (Swivel) ........................................................................................... 3 3
a 580050194 Dust Cap .................................................................................................... 1 1
FOOTNOTES:
a Not Illustrated c With Overhead Guard
b With Cab
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated c 5/2013 →
b → 5/2013
FOOTNOTES:
a Not Illustrated
ELECTRICAL SYSTEM
RIGHT HAND CHASSIS
KEY:
A: GM 4.3L engine
B: Kubota 3.6L engine
C: Kubota 3.8L engine
QTY
ITEM PART NO. DESCRIPTION A B C
1 580039438 Capscrew .......................................................................................... 4 4 4
2 580027573 Nut (Flange) ...................................................................................... 2 2 2
3 580074261 Fuse Box (PDM) (FP25265 [Page 7-46])......................................... 1 1 1
4 505970526 Nut ..................................................................................................... 4 4 4
5 b 582014941 Wire Harness (RH Chassis) (FP25293 [Page 7-96])....................... 1 .. 1
5 d 582033942 Wire Harness (RH Chassis) (FP27490 [Page 7-102])..................... 1 .. 1
5 c 582019012 Wire Harness (RH Chassis) (FP25294 [Page 7-114])..................... .. 1 ..
5 e 582033221 Wire Harness (RH Chassis) (FP26825 [Page 7-120])..................... .. 1 ..
5 a 582038790 Wire Harness (RH Chassis) (FP27925 [Page 7-108])..................... 1 .. 1
5 a 582038792 Wire Harness (RH Chassis) (FP27928 [Page 7-126])..................... .. 1 ..
6 580056613 Fastener ............................................................................................ 10 8 10
7 580026812 Clip .................................................................................................... 8 6 8
8 580039588 Clip .................................................................................................... 1 1 1
9 582014098 Bracket .............................................................................................. 1 1 ..
9 582021014 Bracket .............................................................................................. .. .. 1
10 580047714 Capscrew .......................................................................................... 3 3 3
11 580026621 Nut ..................................................................................................... 1 1 1
12 582031914 Horn (Electronic) ............................................................................... 1 1 1
13 580023854 Fuse Puller ........................................................................................ 1 1 1
14 580064917 Sensor (Impact) ................................................................................. 1 1 1
15 ..... Connector .......................................................................................... .. .. ..
16 a 580095093 Screw ................................................................................................ 2 2 2
17 a 582038671 Control Module (Seat Belt Sequence) ............................................... 1 1 1
18 a 580040850 Nut (Clip) ........................................................................................... 2 2 2
19 a 582038927 Bracket .............................................................................................. 1 1 1
FOOTNOTES:
a With Seat Belt Sequence Module d 4/2014 →
b → 4/2014 e 5/2013 →
c → 5/2013
BATTERY CABLES
GM 4.3L GASOLINE AND LPG
BATTERY CABLES
KUBOTA DIESEL
KEY:
A: With Overhead Guard
B: With Cab
QTY
ITEM PART NO. DESCRIPTION A B
1 582015782 Wire Harness (DPF Display) (FP25261 [Page 7-73])............................... 1 1
2 582020261 Display (Diesel Particulate Filter) ............................................................... 1 1
2 582020606 Display ................................................................................................... 1 1
2 582020607 Lockring ................................................................................................. 1 1
2 582020608 Nameplate ............................................................................................. 1 1
3 582015865 Base ........................................................................................................... 1 1
4 582015864 Cover (DPF Display) .................................................................................. 1 1
5 582001247 Grommet (With slits) .................................................................................. 1 1
6 582024659 Bracket ....................................................................................................... 1 ..
6 582024655 Bracket ....................................................................................................... .. 1
7 580041704 Insert .......................................................................................................... 2 ..
7 a 580044861 Insert .......................................................................................................... .. 2
8 580039438 Capscrew ................................................................................................... 2 ..
8 a 582006721 Capscrew ................................................................................................... .. 2
9 580041360 Grommet (Oval) ......................................................................................... 1 1
FOOTNOTES:
a Without mirrors
NOTES
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Remove Panels From Overlay as Required For
Truck Configuration.
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH CAB
FOOTNOTES:
a Not Illustrated
LIGHTS
BRAKE, TAIL, BACKUP, SIDE, TURN SIGNALS, WORK, STROBE – WITH OVERHEAD GUARD
FOOTNOTES:
a Not Illustrated
MAST ELECTRICAL
ITEM PART NO. DESCRIPTION QTY
1 580082318 Bracket ................................................................................................................ 1
2 580058270 Capscrew ............................................................................................................ 1
3 580077708 Bracket ................................................................................................................ 1
4 580044862 Insert ................................................................................................................... 1
5 580077709 Sensor (Mast Position) ....................................................................................... 1
5 580022894 Connector ....................................................................................................... 1
5 520038872 Connector (Secondary Lock) .......................................................................... 1
5 505968514 Terminal (Pin) ................................................................................................. 3
5 500136913 Grommet ........................................................................................................ 2
5 504231204 Heat Shrink ..................................................................................................... AR
6 580047034 Capscrew ............................................................................................................ 2
7 449015112 Locknut ............................................................................................................... 2
8 580072635 Capscrew ............................................................................................................ 1
9 580058190 Nut ...................................................................................................................... 1
MINI-LEVER CONTROLS
WITH ARMREST – THREE FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 582001049 Mini-Lever Assembly .................................................................................. 1 ..
1 d 582001128 Mini-Lever Assembly .................................................................................. 1 ..
1 b 582001053 Mini-Lever Assembly .................................................................................. 1 ..
1 c 582001055 Mini-Lever Assembly .................................................................................. 1 ..
1 582001057 Mini-Lever Assembly .................................................................................. .. 1
1 d 582001060 Mini-Lever Assembly .................................................................................. .. 1
1 b 582001062 Mini-Lever Assembly .................................................................................. .. 1
1 c 582001064 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 580096227 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 580096227 Lever (Single Function) ..................................................................... 1 1
3 b 580096229 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 580096227 Lever (Single Function) ..................................................................... 1 1
4 d 580096228 Lever (Clamping) ............................................................................... 1 1
5 580093297 Plug ........................................................................................................ 1 1
6 580097446 Armrest (Without Push Buttons) ............................................................ 1 1
6 bd 582003674 Armrest (With Push Buttons) ................................................................. 1 1
7 580097388 Cushion (Armrest) .................................................................................. 1 1
8 580097432 Nut ......................................................................................................... 5 5
9 580097386 Screw ..................................................................................................... 9 9
10 582005939 Wire Harness ......................................................................................... 1 1
11 ad 580095849 Push Button (Position 3) ........................................................................ 1 1
11 ac 580095849 Push Button (Position 2 and 3) .............................................................. 2 2
11 ab 580095849 Push Button (Position 2) ........................................................................ 1 1
12 d 580096147 Cover (Push Button) .............................................................................. 2 2
12 c 580096147 Cover (Push Button) .............................................................................. 1 1
13 580095850 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 582005940 Printed Circuit Board .............................................................................. 1 1
15 580097447 Cover (Bottom Armrest) ......................................................................... 1 1
16 582001086 Plug ........................................................................................................ 1 1
17 580097389 Horn Button ............................................................................................ 1 1
18 580096412 Switch (Directional Control) ................................................................... .. 1
19 580096411 Plug (Directional Control Switch) ........................................................... 1 ..
20 580093745 Capscrew ............................................................................................... 8 8
FOOTNOTES:
a Not all Lift Trucks may have all the switches and c Three Function Clamp with Return to Set Tilt
buttons shown. d With Clamping
b Return to Set Tilt
MINI-LEVER CONTROLS
WITH ARMREST – FOUR FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
QTY
ITEM PART NO. DESCRIPTION A B
1 582001050 Mini-Lever Assembly .................................................................................. 1 ..
1 b 582001052 Mini-Lever Assembly .................................................................................. 1 ..
1 d 582001054 Mini-Lever Assembly .................................................................................. 1 ..
1 c 582001056 Mini-Lever Assembly .................................................................................. 1 ..
1 582001058 Mini-Lever Assembly .................................................................................. .. 1
1 b 582001061 Mini-Lever Assembly .................................................................................. .. 1
1 d 582001063 Mini-Lever Assembly .................................................................................. .. 1
1 c 582001065 Mini-Lever Assembly .................................................................................. .. 1
2 ..... Lever Position 1 ..................................................................................... 1 1
2 580096227 Lever (Single Function) ..................................................................... 1 1
3 ..... Lever Position 2 ..................................................................................... 1 1
3 580096227 Lever (Single Function) ..................................................................... 1 1
3 c 580096229 Lever (With Override) ........................................................................ 1 1
4 ..... Lever Position 3 ..................................................................................... 1 1
4 580096227 Lever (Single Function) ..................................................................... 1 1
5 ..... Lever Position 4 ..................................................................................... 1 1
5 580096227 Lever (Single Function) ..................................................................... 1 1
5 bc 580096228 Lever (Clamping) ............................................................................... 1 1
6 580097446 Armrest (Without Push Buttons) ............................................................ 1 1
6 bcd 582003674 Armrest (With Push Buttons) ................................................................. 1 1
7 580097388 Cushion (Armrest) .................................................................................. 1 1
8 580097432 Nut ......................................................................................................... 5 5
9 580097386 Screw ..................................................................................................... 9 9
10 582005939 Wire Harness ......................................................................................... 1 1
11 ab 580095849 Push Button ........................................................................................... 1 1
11 ac 580095849 Push Button ........................................................................................... 2 2
12 b 580096147 Cover (Push Button) .............................................................................. 2 2
12 c 580096147 Cover (Push Button) .............................................................................. 1 1
13 580095850 Wire Harness (Forward/Reverse Switch in the MLM) (Push
Buttons) ................................................................................................. 1 1
14 582005940 Printed Circuit Board .............................................................................. 1 1
15 580097447 Cover (Bottom Armrest) ......................................................................... 1 1
16 582001086 Plug ........................................................................................................ 1 1
17 580097389 Horn Button ............................................................................................ 1 1
18 580096412 Switch (Directional Control) ................................................................... .. 1
19 580096411 Plug (Directional Control Switch) ........................................................... 1 ..
20 580093745 Capscrew ............................................................................................... 8 8
FOOTNOTES:
a Not all Lift Trucks may have all the switches and c With Clamping and Return to Set Tilt
buttons shown. d With Return to Set Tilt
b With Clamping
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
STARTER
GM 4.3L GASOLINE AND LPG
NOTES
FOOTNOTES:
a For use with GM 4.3L gasoline and LPG engines b For use with Kubota diesel engine
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL
NOTES
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE LEVER
WIRE HARNESS
COWL – MANUAL HYDRAULICS WITH FORWARD/REVERSE LEVER
NOTES
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FOOT DIRECTIONAL CONTROL PEDAL
NOTES
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE LEVER
WIRE HARNESS
COWL – ELECTRO-HYDRAULICS WITH FORWARD/REVERSE LEVER
WIRE HARNESS
ELECTRONIC CONTROL VALVE – THREE FUNCTION
WIRE HARNESS
ELECTRONIC CONTROL VALVE – FOUR FUNCTION
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.6L (→ 5/2013)
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.6L (5/2013 →)
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.6L (5/2013 →)
NOTES
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L
WIRE HARNESS
ENGINE – KUBOTA DIESEL 3.8L
NOTES
WIRE HARNESS
LEFT HAND CHASSIS – GM 4.3L GASOLINE
WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD
WIRE HARNESS
REAR
WIRE HARNESS
RH CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014)
WIRE HARNESS
RH CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014)
WIRE HARNESS
RH CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014)
WIRE HARNESS
RH CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (→ 4/2014)
NOTES
WIRE HARNESS
RH CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (4/2014 →)
WIRE HARNESS
RH CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (4/2014 →)
WIRE HARNESS
RH CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (4/2014 →)
WIRE HARNESS
RH CHASSIS – GM 4.3L GASOLINE/LPG AND KUBOTA 3.8L DIESEL (4/2014 →)
NOTES
WIRE HARNESS
RH CHASSIS – GM 4.3L AND KUBOTA 3.8L WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – GM 4.3L AND KUBOTA 3.8L WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – GM 4.3L AND KUBOTA 3.8L WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – GM 4.3L AND KUBOTA 3.8L WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – GM 4.3L AND KUBOTA 3.8L WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL (→ 5/2013)
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL (→ 5/2013)
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL (→ 5/2013)
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL (→ 5/2013)
NOTES
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL (5/2013 →)
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL (5/2013 →)
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL (5/2013 →)
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL (5/2013 →)
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL (5/2013 →)
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
RH CHASSIS – KUBOTA 3.6L DIESEL WITH SEAT BELT SEQUENCE MODULE
WIRE HARNESS
TRANSMISSION-TWO SPEED – GM 4.3L LPG AND KUBOTA 3.8L DIESEL
WIRE HARNESS
TRANSMISSION-TWO SPEED – KUBOTA 3.6L DIESEL
FOOTNOTES:
a Not Illustrated
WIRE HARNESS
TRANSMISSION-THREE SPEED – GM 4.3L LPG AND KUBOTA DIESEL
WIRE HARNESS
TRANSMISSION-THREE SPEED – GM 4.3L LPG AND KUBOTA DIESEL
NOTES
WIRE HARNESS
TRANSMISSION-THREE SPEED – KUBOTA 3.6L AND 3.8L DIESEL (1/2014 →)
WIRE HARNESS
TRANSMISSION-THREE SPEED – KUBOTA 3.6L AND 3.8L DIESEL (1/2014 →)
NOTES
NOTES
8 TRANSMISSION
CONTENTS
SECTION 8
TRANSMISSION
DESCRIPTION PAGE
TRANSMISSION COOLING
ITEM PART NO. DESCRIPTION QTY
1 580011618 Fitting .................................................................................................................. 2
1 052645400 O-Ring ............................................................................................................ 1
2 580093938 Hose ................................................................................................................... 1
3 580047714 Capscrew ............................................................................................................ 3
4 580026621 Nut ...................................................................................................................... 3
5 316448036 Fitting .................................................................................................................. 1
5 052645400 O-Ring ............................................................................................................ 1
6 580059338 Fitting .................................................................................................................. 1
6 052645500 O-Ring ............................................................................................................ 1
7 062159500 Clamp ................................................................................................................. 4
8 580093741 Fitting .................................................................................................................. 1
9 580049814 Clip ...................................................................................................................... 1
10 580093937 Hose ................................................................................................................... 1
11 582033408 Bracket ................................................................................................................ 1
TRANSMISSION MOUNT
ITEM PART NO. DESCRIPTION QTY
1 449001023 Capscrew ............................................................................................................ 1
2 449022013 Lockwasher ......................................................................................................... 1
3 580063482 Washer ............................................................................................................... 1
4 580063480 Crossmember ..................................................................................................... 1
5 580063478 Housing (Bushing) .............................................................................................. 1
6 502566903 Washer ............................................................................................................... 6
7 502565901 Capscrew ............................................................................................................ 2
8 311323023 Capscrew ............................................................................................................ 8
9 580069314 Bracket (Isolator) ................................................................................................ 1
10 580063481 Pin ....................................................................................................................... 1
11 582013838 Transmission Assy (Two Speed) (FP25048 [Page 8-20], FP25049 [Page 8-
22])....................................................................................................................... 1
11 582003791 Transmission Assy (Three Speed) (FP25043 [Page 8-10], FP25044 [Page
8-12])................................................................................................................... 1
12 580063477 Bushing ............................................................................................................... 1
13 580049879 Washer ............................................................................................................... 4
14 580051384 Nut (Flange) ........................................................................................................ 2
TORQUE CONVERTER
GM 4.3L GASOLINE AND LPG
FOOTNOTES:
a → 11/2013 b 11/2013 →
TORQUE CONVERTER
KUBOTA DIESEL
TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 1 OF 2
TRANSMISSION ASSEMBLY
THREE SPEED – SHEET 2 OF 2
FOOTNOTES:
a Not Illustrated b Not used with this application
TRANSMISSION ASSEMBLY
TWO SPEED – SHEET 1 OF 2
TRANSMISSION ASSEMBLY
TWO SPEED – SHEET 2 OF 2
NOTES
REVERSE CLUTCH
TWO SPEED TRANSMISSION
CONTROL VALVE
THREE SPEED TRANSMISSION
CONTROL VALVE
TWO SPEED TRANSMISSION
NOTES
PUMP DRIVE
ITEM PART NO. DESCRIPTION QTY
1 580089184 Drive Gear .......................................................................................................... 1
2 580080604 Capscrew ............................................................................................................ 1
3 580070516 Lockwasher ......................................................................................................... 1
4 580080603 Support ............................................................................................................... 1
5 580080605 Pin ....................................................................................................................... 1
6 580096861 Ball Bearing ........................................................................................................ 1
7 580083472 Retaining Ring .................................................................................................... 1
8 580080598 Screw .................................................................................................................. 1
9 580080599 Lockwasher ......................................................................................................... 1
10 580080597 Support ............................................................................................................... 1
11 580080596 Pin ....................................................................................................................... 1
12 580080736 Snap Ring ........................................................................................................... 1
13 580080735 Bearing ............................................................................................................... 1
14 580089183 Idler Gear (Pump Drive) ...................................................................................... 1
NOTES
9 DRIVE AXLE
CONTENTS
SECTION 9
DRIVE AXLE
DESCRIPTION PAGE
KEY:
A: GP/GLP/GDP135VX
B: GP/GLP/GDP155VX
QTY
ITEM PART NO. DESCRIPTION A B
1 d 580064079 Drive Axle (14.8 Ratio) (FP25058 [Page 9-4], FP25059 [Page 9-
6], FP25060 [Page 9-8])............................................................................. 1 ..
1 c 580064080 Drive Axle (15.4 Ratio) (FP25058 [Page 9-4], FP25059 [Page 9-
6], FP25060 [Page 9-8])............................................................................. .. 1
2 580056479 Capscrew ................................................................................................... 4 4
3 940102912 Washer ....................................................................................................... 4 4
4 580061778 Drive Shaft ................................................................................................. 1 1
4 580086018 Yoke ....................................................................................................... 1 1
5 580086017 Capscrew ............................................................................................... 8 8
6 580086013 Universal Joint ....................................................................................... 2 2
7 580051831 Capscrew ................................................................................................... 8 8
8 449022013 Lockwasher ................................................................................................ 8 8
9 580003941 Wheel Nut .................................................................................................. 20 20
10 a 580002638 Extension (Valve Stem) .............................................................................. 2 2
10 b 901466103 Extension (Valve Stem) .............................................................................. 2 2
FOOTNOTES:
a Used with Bias Ply Tires c Used with Two and Three Speed Transmissions
b Used with Radial Tires d Used with Two Speed Transmissions
NOTES
DIFFERENTIAL
ITEM PART NO. DESCRIPTION QTY
580064079 Drive Axle (14.8 Ratio) ........................................................................................ 1
580064080 Drive Axle (15.4 Ratio) ........................................................................................ 1
1 580076229 Differential ...................................................................................................... 1
1 580076223 Differential Carrier ...................................................................................... 1
2 580076224 Washer ....................................................................................................... 2
3 580076225 Gear ........................................................................................................... 2
4 580076227 Washer ....................................................................................................... 4
5 580076228 Pinion ......................................................................................................... 4
6 580076226 Pin .............................................................................................................. 2
7 580076230 Bolt ............................................................................................................. 15
8 580069903 Bolt ................................................................................................................. 2
9 580076219 Nut .................................................................................................................. 2
10 580076220 Seal ................................................................................................................ 2
11 580086333 Snap Ring ....................................................................................................... 2
12 580076218 O-Ring ............................................................................................................ 2
13 580076221 Bearing ........................................................................................................... 2
14 580076222 Bolt ................................................................................................................. 16
15 580076217 Gear and Pinion (14.8 Overall Ratio) ............................................................. 1
15 580076404 Gear and Pinion (15.4 Overall Ratio) ............................................................. 1
16 580076216 Bearing ........................................................................................................... 1
17 580081758 Kit-Shim .......................................................................................................... 1
18 580076211 Shim (0.1 mm) ................................................................................................ 1
18 580076212 Shim (0.2 mm) ................................................................................................ 1
18 580076213 Shim (0.5 mm) ................................................................................................ 1
18 580076214 Shim (0.15 mm) .............................................................................................. 1
19 580076208 Spacer ............................................................................................................ 1
20 580069883 Bearing ........................................................................................................... 1
21 580076207 Seal ................................................................................................................ 1
22 580076206 Cover Plate ..................................................................................................... 1
23 580076204 Flange ............................................................................................................ 1
24 580076205 O-Ring ............................................................................................................ 1
25 580076203 Nut .................................................................................................................. 1
KEY:
A: 8.25 x 15 Pneumatic
B: 8.25 x 15 Solid Pneumatic
QTY
ITEM PART NO. DESCRIPTION A B
1 580050050 Tire (Monarch) ............................................................................................ .. 4
1 580081172 Tire (Monarch) ............................................................................................ .. 4
1 580050050 Tire (Monarch) (Alternate Part) .................................................................. .. 4
1 580014962 Pneumatic Tire (Radial) ............................................................................. 4 ..
1 a 580014869 Tubeless Bead Seal ............................................................................... 1 1
1 a 580014987 Tubeless Bead Seal Valve ..................................................................... 1 1
1 580050049 Tire (Trell) Alternate Part) .......................................................................... .. 4
2 580078075 Wheel Assy (6.5 x 15) ................................................................................ 4 4
2 580078075 Wheel Assy (6.5 x 15) (Trell) ...................................................................... .. 4
3 582021051 Wheel ..................................................................................................... 1 1
4 505971515 Wheel Lock Ring .................................................................................... 1 1
5 580006798 Wheel Side Ring .................................................................................... 1 1
6 580057316 Wedge Band .......................................................................................... 1 1
FOOTNOTES:
a Radial Tires Only
10 STEERING SYSTEM
CONTENTS
SECTION 10
STEERING SYSTEM
DESCRIPTION PAGE
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
a 580087538 Steering Axle ...................................................................................................... 1
b 582020501 Steering Axle ...................................................................................................... 1
1 072387302 Bearing Cup ................................................................................................... 2
2 072387301 Bearing Cone ................................................................................................. 2
3 504224231 Wear Sleeve ................................................................................................... 2
4 504224298 Seal ................................................................................................................ 2
5 a 582013199 Spindle (RH) ................................................................................................... 1
5 b 582022923 Spindle (RH) ................................................................................................... 1
6 580093275 Steering Axle (Frame) .................................................................................... 1
7 504224242 Seal ................................................................................................................ 2
8 520045589 Seal ................................................................................................................ 2
9 504225236 O-Ring ............................................................................................................ 2
10 580049010 Capscrew ....................................................................................................... 2
11 504224222 Shim (0.005 in.) .............................................................................................. 3
12 504224232 Shim (0.007 in.) .............................................................................................. 3
13 504224292 Shim (0.020 in.) .............................................................................................. 3
14 580050203 Shim (0.002 in.) .............................................................................................. 3
15 582003526 Bearing Cap Assembly (Assembly) ................................................................ 1
15 580007183 Bearing Cap ............................................................................................... 1
16 582002081 Bearing Set ................................................................................................ 1
16 065000800 Bearing Set ................................................................................................ 1
16 065000900 Bearing Cup ........................................................................................... 1
17 065001000 Bearing Cone ......................................................................................... 2
18 015631500 Grease Fitting ................................................................................................. 2
19 931014904 Capscrew ....................................................................................................... 6
20 015915100 Snap Ring ....................................................................................................... 8
21 580086288 Pin .................................................................................................................. 2
22 580086289 Pin .................................................................................................................. 2
23 580091329 Seal ................................................................................................................ 8
24 580086263 Tie Rod (Assembly) ........................................................................................ 2
25 580085583 Bushing ...................................................................................................... 1
26 015631500 Grease Fitting ............................................................................................. 2
27 502565901 Capscrew ....................................................................................................... 8
28 449022041 Lockwasher .................................................................................................... 8
29 580093975 Steering Cylinder (FP25066 [Page 10-11])................................................... 1
30 015418400 Cotter Pin ....................................................................................................... 2
30 015418500 Cotter Pin (Optional) ....................................................................................... 2
31 504227283 Cap ................................................................................................................. 2
32 504240211 Wheel Nut (Spindle) ....................................................................................... 2
33 580007181 Washer ........................................................................................................... 2
34 502175920 Bearing Cone ................................................................................................. 2
35 580082310 Wheel Hub ...................................................................................................... 2
36 580002014 Wheel Stud ..................................................................................................... 12
37 502175921 Bearing Cup ................................................................................................... 2
38 053239100 Bearing Cup ................................................................................................... 2
39 580003603 Wear Sleeve ................................................................................................... 2
40 060733800 Bearing Cone ................................................................................................. 2
41 580003602 Seal ................................................................................................................ 2
42 a 582013198 Spindle (LH) ................................................................................................... 1
42 b 582022922 Spindle (LH) ................................................................................................... 1
43 449021006 Washer ........................................................................................................... 2
STEER AXLE
ITEM PART NO. DESCRIPTION QTY
44 580001875 Dust Cap ........................................................................................................ 2
45 022784400 Grease Fitting ................................................................................................. 2
46 580003485 Bushing ............................................................................................................... 2
47 580003484 Shim (0.040 in.) .................................................................................................. AR
48 580003483 Shim (0.110 in.) .................................................................................................. AR
49 580003486 Flange ................................................................................................................. 2
50 580003482 Sealing Ring ....................................................................................................... 2
501702902 Loctite ................................................................................................................. AR
FOOTNOTES:
a → 4/2014 b 4/2014 →
KEY:
A: 8.25 x 15-14 PR
B: 8.25 x 15 Solid Pneumatic
C: 8.25 R15 Radial
QTY
ITEM PART NO. DESCRIPTION A B C
580081181 Wheel And Tire (Trell) ....................................................................... 2 .. ..
580081182 Wheel And Tire (Monarch) ................................................................ .. 2 ..
580081184 Wheel And Tire (Radial) .................................................................... .. .. 2
1 580050049 Tire (Trell) ...................................................................................... 1 .. ..
1 580050050 Tire (Monarch) ............................................................................... .. 1 ..
1 580014962 Pneumatic Tire (Radial) ................................................................ .. .. 1
2 580014869 Tubeless Bead Seal .................................................................. .. .. 1
2 580014987 Tubeless Bead Seal Valve ........................................................ .. .. 1
3 580078076 Wheel Assy ................................................................................... 1 1 1
4 580003941 Wheel Nut ..................................................................................... 12 12 12
11 BRAKE SYSTEM
CONTENTS
SECTION 11
BRAKE SYSTEM
DESCRIPTION PAGE
BRAKE LINKAGE
SINGLE PEDAL – WET BRAKE
FOOTNOTES:
a Not Illustrated c 4/2014 →
b → 4/2014
BRAKE LINKAGE
DUAL PEDAL – WET BRAKE
BRAKE LINKAGE
DUAL PEDAL – WET BRAKE
FOOTNOTES:
a Not Illustrated c 4/2014 →
b → 4/2014
NOTES
FOOTNOTES:
a With Two-Speed Transmission
NOTES
NOTES
12 HYDRAULIC SYSTEM
CONTENTS
SECTION 12
HYDRAULIC SYSTEM
DESCRIPTION PAGE
FOOTNOTES:
a Not Illustrated
NOTES
FOOTNOTES:
a Not Illustrated
NOTES
HYDRAULIC FILTER
ITEM PART NO. DESCRIPTION QTY
1 582002950 Cap ..................................................................................................................... 1
1 580096460 O-Ring ............................................................................................................ 1
1 ..... Spring ............................................................................................................. 1
2 ..... Bowl Assembly ................................................................................................... 1
3 580067377 Hydraulic Filter .................................................................................................... 1
3 ..... O-Ring ............................................................................................................ 1
4 a 580049602 Pressure Switch .................................................................................................. 1
5 582002951 Kit-O-Ring ........................................................................................................... 1
FOOTNOTES:
a With Electronic Monitoring Package
GEAR PUMP
ITEM PART NO. DESCRIPTION QTY
580084861 Gear Pump (Steering) ......................................................................................... 1
1 ..... Gear Housing ................................................................................................. 1
2 ..... Drive Gear ...................................................................................................... 1
3 ..... Driven Gear .................................................................................................... 1
4 580081576 Flange ............................................................................................................ 1
5 580081577 Cover .............................................................................................................. 1
6 580054029 Side Plate ....................................................................................................... 2
7 ..... Seal Plate ....................................................................................................... 2
8 ..... Back-Up Ring ................................................................................................. 2
9 580054027 Screw ............................................................................................................. 4
10 580054028 Dowel ............................................................................................................. 4
580084864 Gear Set ............................................................................................................. 1
580081579 Kit-Repair ............................................................................................................ 1
HAND LEVERS
THREE FUNCTION – WITH DETENTED LEVERS
HAND LEVERS
THREE FUNCTION – WITHOUT DETENTED LEVERS
HAND LEVERS
FOUR FUNCTION – WITH DETENTED LEVERS
HAND LEVERS
FOUR FUNCTION – WITHOUT DETENTED LEVERS
FOOTNOTES:
a Not Illustrated
FOOTNOTES:
a Not Illustrated
NOTES
NOTES
FOOTNOTES:
a Four Function Only b Three Function Only
TILT SECTION
ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION
FOOTNOTES:
a Four Function Only b Three Function Only
OUTLET SECTION
ELECTRONIC CONTROL VALVE – THREE AND FOUR FUNCTION WITH ANTI-STALL SOLENOID
NOTES
FOOTNOTES:
a 5° Forward/10° Back b 5° Forward/6° Back
TILT CYLINDERS
KEY:
A: 5 Degrees Forward/6 Degrees Back
B: 5 Degrees Forward/10 Degrees Back
QTY
ITEM PART NO. DESCRIPTION A B
580074282 Tilt Cylinder (LH) ........................................................................................ 1 ..
580074283 Tilt Cylinder (LH) ........................................................................................ .. 1
580066764 Tilt Cylinder (RH) ........................................................................................ 1 ..
580066765 Tilt Cylinder (RH) ........................................................................................ .. 1
1 520045448 Rod Wiper .............................................................................................. 1 1
2 580006745 End Plug ................................................................................................ 1 1
3 580022493 Rod Seal ................................................................................................ 1 1
4 580006739 Back-Up Ring ......................................................................................... 1 1
5 501949902 O-Ring ................................................................................................... 1 1
6 524240806 Cylinder Rod .......................................................................................... 1 ..
6 524240830 Cylinder Rod .......................................................................................... .. 1
7 580006743 O-Ring ................................................................................................... 1 1
8 506304101 Spacer ................................................................................................... 1 ..
9 504305710 Piston Seal ............................................................................................. 1 1
10 580006744 Wear Ring .............................................................................................. 1 1
11 580006742 Piston ..................................................................................................... 1 1
12 502637904 Locknut .................................................................................................. 1 1
13 580082894 Tube Wldmt-Cylinder (RH) .................................................................... 1 ..
13 580074280 Tube Wldmt-Cylinder (LH) ..................................................................... 1 ..
13 580074281 Tube Wldmt-Cylinder (LH) ..................................................................... .. 1
13 580082895 Tube Wldmt-Cylinder (RH) .................................................................... .. 1
580023428 Kit-Seal ....................................................................................................... 1 1
TILT HYDRAULICS
ITEM PART NO. DESCRIPTION QTY
1 580019865 Fitting .................................................................................................................. 4
1 504155200 O-Ring ............................................................................................................ 1
1 052645200 O-Ring ............................................................................................................ 1
2 580075491 Hose Assy ........................................................................................................... 1
3 580026621 Nut ...................................................................................................................... 2
4 580073148 Hose Clamp (Dual Hose) .................................................................................... 2
5 580058269 Capscrew ............................................................................................................ 2
6 580020430 Fitting .................................................................................................................. 6
6 580063949 O-Ring ............................................................................................................ 1
6 052645300 O-Ring ............................................................................................................ 1
7 580080018 Fitting .................................................................................................................. 1
8 900011244 Clamp ................................................................................................................. 2
9 580079375 Hose ................................................................................................................... 1
10 580077924 Fitting .................................................................................................................. 1
10 052645300 O-Ring ............................................................................................................ 1
11 580019810 Fitting .................................................................................................................. 1
11 504155200 O-Ring ............................................................................................................ 1
11 052645300 O-Ring ............................................................................................................ 1
12 580075468 Hose Assy ........................................................................................................... 1
13 580020576 Fitting .................................................................................................................. 1
13 580063949 O-Ring ............................................................................................................ 1
13 052645300 O-Ring ............................................................................................................ 1
14 580047714 Capscrew ............................................................................................................ 2
15 580077544 Valve Block Assembly ........................................................................................ 1
15 580077546 Valve Block ..................................................................................................... 1
15 580077543 Valve-Counterbalance .................................................................................... 1
16 580075490 Hose Assy ........................................................................................................... 1
17 580075489 Hose ................................................................................................................... 1
18 580075487 Hose Assy ........................................................................................................... 1
19 580075492 Hose Assy ........................................................................................................... 1
FOOTNOTES:
a Used for mast removal
FOOTNOTES:
a Used for mast removal
NOTES
SECTION 13
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION PAGE
INNER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-4
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT (→ 3/2013) ........................................................................................ 13-6
TWO STAGE LIMITED FREE-LIFT (4/2013 →) ........................................................................................ 13-10
MAIN LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-14
OUTER MAST
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 13-2
OUTER MAST
TWO STAGE LIMITED FREE-LIFT
A613
FOOTNOTES:
a Refer to Table
INNER MAST
TWO STAGE LIMITED FREE-LIFT
A613
FOOTNOTES:
a Letter on Inside Face b Refer to Table
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT (→ 3/2013)
A613
FOOTNOTES:
a Refer to Table
NOTES
MAIN LIFT
TWO STAGE LIMITED FREE-LIFT (4/2013 →)
A613
FOOTNOTES:
a Refer to Table
NOTES
FOOTNOTES:
a Not Illustrated c Used with 5940 mm Lift Height
b Refer to Table
NOTES
SECTION 14
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE
FREE-LIFT
THREE STAGE FULL FREE-LIFT (→ 3/2013) .......................................................................................... 14-20
THREE STAGE FULL FREE-LIFT (4/2013 →) .......................................................................................... 14-22
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-24
INNER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-6
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-4
MAIN LIFT
THREE STAGE FULL FREE-LIFT (→ 3/2013) .......................................................................................... 14-8
THREE STAGE FULL FREE-LIFT (4/2013 →) .......................................................................................... 14-12
MAIN LIFT CYLINDERS
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-16
OUTER MAST
THREE STAGE FULL FREE-LIFT .............................................................................................................. 14-2
OUTER MAST
THREE STAGE FULL FREE-LIFT
A614
FOOTNOTES:
a Refer to Table
INTERMEDIATE MAST
THREE STAGE FULL FREE-LIFT
A614
FOOTNOTES:
a Refer to Table
INNER MAST
THREE STAGE FULL FREE-LIFT
A614
FOOTNOTES:
a Refer to Table
MAIN LIFT
THREE STAGE FULL FREE-LIFT (→ 3/2013)
A614
MAIN LIFT
THREE STAGE FULL FREE-LIFT (→ 3/2013)
FOOTNOTES:
a Refer to Table
NOTES
MAIN LIFT
THREE STAGE FULL FREE-LIFT (4/2013 →)
A614
MAIN LIFT
THREE STAGE FULL FREE-LIFT (4/2013 →)
FOOTNOTES:
a Refer to Table
NOTES
RIGHT HAND
FOOTNOTES:
a Refer to Table
NOTES
FREE-LIFT
THREE STAGE FULL FREE-LIFT (→ 3/2013)
A614
FOOTNOTES:
a Refer to Table
FREE-LIFT
THREE STAGE FULL FREE-LIFT (4/2013 →)
A614
FOOTNOTES:
a Refer to Table
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT
A614
FOOTNOTES:
a Refer to Table
NOTES
SECTION 15
ATTACHMENTS AND HEADER HOSE GROUP
DESCRIPTION PAGE
ATTACHMENT CARRIAGE
VALVE AND HOSES ................................................................................................................................... 15-46
WITH FORK POSITIONER AND BACKREST ............................................................................................ 15-42
AUXILIARY FUNCTION HOSES
TWO STAGE LIMITED FREE-LIFT AND THREE STAGE FULL FREE-LIFT ............................................ 15-16
AUXILIARY TUBE EXTENSIONS
THREE STAGE FULL FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS ................................... 15-26
THREE STAGE FULL FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 15-28
THREE STAGE FULL FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............... 15-30
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - MANUAL
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 15-32
THREE STAGE FULL FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-HYDRAULICS
WITH QUICK DISCONNECT FITTINGS ..................................................................................................... 15-34
TWO STAGE LIMITED FREE LIFT WITH SIDE SHIFT FORK POSITIONER CARRIAGE - E-
HYDRAULICS WITH QUICK DISCONNECT FITTINGS ............................................................................ 15-24
TWO STAGE LIMITED FREE-LIFT - WITHOUT QUICK DISCONNECT FITTINGS .................................. 15-18
TWO STAGE LIMITED FREE-LIFT - MANUAL HYDRAULICS WITH QUICK DISCONNECT FITTINGS
.................................................................................................................................................................... 15-20
TWO STAGE LIMITED FREE-LIFT - E-HYDRAULICS WITH QUICK DISCONNECT FITTINGS .............. 15-22
BACKREST
WITH FORK POSITIONER ......................................................................................................................... 15-52
CARRIAGE
THREE STAGE FULL FREE-LIFT - HOOK TYPE ...................................................................................... 15-4
THREE STAGE FULL FREE-LIFT - PIN TYPE .......................................................................................... 15-8
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-2
TWO STAGE LIMITED FREE-LIFT - PIN TYPE ......................................................................................... 15-6
CARRIER ASSEMBLY .................................................................................................................................... 15-50
FORK POSITIONER ASSEMBLY ................................................................................................................... 15-48
HANG-ON SIDE-SHIFT CARRIAGE AND HOSES
WITH BACKREST AND FORK POSITIONER ............................................................................................ 15-40
WITHOUT BACKREST AND FORK POSITIONER .................................................................................... 15-36
HEADER HOSES
THREE STAGE FULL FREE-LIFT .............................................................................................................. 15-12
TWO STAGE LIMITED FREE-LIFT ............................................................................................................ 15-10
SIDE-SHIFT ASSEMBLY
WITHOUT FORK POSITIONER ................................................................................................................. 15-38
SIDE-SHIFT CYLINDER
WITH AND WITHOUT FORK POSITIONER ............................................................................................... 15-44
CARRIAGE
TWO STAGE LIMITED FREE-LIFT
FOOTNOTES:
a Letter on Inside Face b With Attachments
CARRIAGE
THREE STAGE FULL FREE-LIFT – HOOK TYPE
FOOTNOTES:
a Letter on Inside Face b With Attachments
CARRIAGE
TWO STAGE LIMITED FREE-LIFT – PIN TYPE
FOOTNOTES:
a Letter on Inside Face b Optional
CARRIAGE
THREE STAGE FULL FREE-LIFT – PIN TYPE
FOOTNOTES:
a Letter on Inside Face b Optional
HEADER HOSES
TWO STAGE LIMITED FREE-LIFT
A613
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
b. . . . . Mast Assy ................................................................................................... 1 1
1 520045244 Stubshaft ................................................................................................ 1 2
2 580029125 Hose Sheave ......................................................................................... 1 2
3 520045187 Bushing ............................................................................................. 1 2
4 580055652 Nut ......................................................................................................... 2 4
5 580064307 Bracket (LH) ........................................................................................... .. 1
5 580064308 Bracket (RH) .......................................................................................... 1 1
6 580071041 Capscrew ............................................................................................... 2 4
7 505965599 Clamp .................................................................................................... 2 4
7 505965599 Clamp (4340 mm) .................................................................................. 3 5
7 505965599 Clamp (5340-5940 mm) ......................................................................... 4 6
8 580012772 Hose Clamp ........................................................................................... 2 4
8 580012772 Hose Clamp (4340 mm) ......................................................................... 3 5
8 580012772 Hose Clamp (5340-5940 mm) ............................................................... 4 6
9 b. . . . . Hose Assy .............................................................................................. 2 4
10 580055650 Nut ......................................................................................................... 2 4
11 580006903 Hose Clamp ........................................................................................... 1 2
12 580055731 Capscrew ............................................................................................... 2 4
13 580056007 Washer .................................................................................................. 1 2
14 580055746 Capscrew ............................................................................................... 1 2
15 580020987 Fitting ..................................................................................................... 2 4
15 580063949 O-Ring ............................................................................................... 1 1
a 580039425 Fitting (Hose Cap) .................................................................................. 2 4
FOOTNOTES:
a Not Illustrated b Refer to Table
HEADER HOSES
THREE STAGE FULL FREE-LIFT
A614
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
1 b. . . . . Hose Assy .................................................................................................. 1 1
2 580019814 Fitting ......................................................................................................... 4 4
3 b. . . . . Hose Assy .................................................................................................. 2 2
4 580012772 Hose Clamp (4640 mm) ............................................................................. 1 3
4 580012772 Hose Clamp (5540-6140 mm) .................................................................... 2 4
5 505965599 Clamp (4640 mm) ...................................................................................... 1 3
5 505965599 Clamp (5540-6140 mm) ............................................................................. 2 4
6 580020987 Fitting ......................................................................................................... 3 3
7 580081252 Tube Assy .................................................................................................. 1 1
8 580081249 Tube Assy .................................................................................................. 1 1
9 580039402 Fitting ......................................................................................................... 3 3
10 580070719 Shim ........................................................................................................... 2 2
11 580006333 Bracket ....................................................................................................... 1 1
12 580006334 Bracket ....................................................................................................... 1 1
13 580072424 Shaft ........................................................................................................... 1 1
14 b. . . . . Hose Assy .................................................................................................. 2 2
15 520045169 Sheave ....................................................................................................... 2 2
16 500227905 Snap Ring .................................................................................................. 2 2
17 580006331 Bracket ....................................................................................................... 2 2
18 580062129 Capscrew ................................................................................................... 2 2
19 b. . . . . Hose Assy .................................................................................................. .. 2
20 504062736 Clamp ......................................................................................................... .. 1
21 580055632 Washer ....................................................................................................... .. 3
22 580055738 Capscrew ................................................................................................... .. 1
23 580020430 Fitting ......................................................................................................... .. 2
24 ..... Bracket ....................................................................................................... .. 1
25 520048843 Hose Reel .................................................................................................. .. 1
26 580061562 Capscrew ................................................................................................... .. 2
27 052643300 Fitting ......................................................................................................... .. 2
28 b. . . . . Hose Assy .................................................................................................. .. 1
HEADER HOSES
THREE STAGE FULL FREE-LIFT
KEY:
A: Three Function
B: Four Function
QTY
ITEM PART NO. DESCRIPTION A B
29 520045263 Strain Relief ................................................................................................ .. 1
30 580069679 Bracket ....................................................................................................... .. 1
31 580030970 Capscrew ................................................................................................... .. 2
32 580095288 Capscrew ................................................................................................... .. 2
33 520045264 Bracket ....................................................................................................... .. 1
34 580039425 Fitting ......................................................................................................... 2 4
a 580056001 Nut .............................................................................................................. .. 2
FOOTNOTES:
a Not Illustrated b Refer to Table
NOTES
FOOTNOTES:
a Not Illustrated, for mounting Brackets
FOOTNOTES:
a Not Illustrated, for Bracket mounting
SIDE-SHIFT ASSEMBLY
WITHOUT FORK POSITIONER
ATTACHMENT CARRIAGE
WITH FORK POSITIONER AND BACKREST
KEY:
A: Without Fork Positioner
B: With Fork Positioner
QTY
ITEM PART NO. DESCRIPTION A B
1 582014006 Cylinder Assy ............................................................................................. 1 ..
1 582027295 Sideshift Cylinder ....................................................................................... .. 1
2 582014007 Rod Seal ................................................................................................ 2 2
3 582014008 O-Ring ................................................................................................... 2 2
4 582014009 Rod Wiper .............................................................................................. 2 2
5 582014010 Retainer ................................................................................................. 2 2
6 ..... Rod ........................................................................................................ 1 1
7 ..... Cylinder Shelf ........................................................................................ 1 1
8 582014011 Kit-Seal .................................................................................................. 1 1
NOTES
ATTACHMENT CARRIAGE
VALVE AND HOSES
CARRIER ASSEMBLY
ITEM PART NO. DESCRIPTION QTY
1 582028747 Carrier (RH) ........................................................................................................ 1
2 582028748 Block ................................................................................................................... 4
3 582028749 Capscrew ............................................................................................................ 12
4 582027343 Carrier Stop ........................................................................................................ 2
5 582027342 Capscrew ............................................................................................................ 4
6 582028750 Carrier (LH) ......................................................................................................... 1
7 582027346 Bearing ............................................................................................................... 8
16 OPTIONS
CONTENTS
SECTION 16
OPTIONS
DESCRIPTION PAGE
NOTES
LIFTING EYE
ITEM PART NO. DESCRIPTION QTY
1 580078642 Eyebolt ................................................................................................................ 1
2 580015437 Anchor ................................................................................................................ 1
3 937300930 Nut ...................................................................................................................... 1
4 015421700 Cotter Pin ............................................................................................................ 1
5 580060025 Nut ...................................................................................................................... 1
NOTES
BACK-UP ALARM
ITEM PART NO. DESCRIPTION QTY
1 580045132 Back-Up Alarm (82-102 dbA) .............................................................................. 1
2 580056613 Fastener .............................................................................................................. 1
3 580026812 Clip ...................................................................................................................... 1
4 580044859 Insert ................................................................................................................... 2
5 580039438 Capscrew ............................................................................................................ 2
ACCUMULATOR
ITEM PART NO. DESCRIPTION QTY
1 580081340 Accumulator ........................................................................................................ 1
2 580066235 Clamp ................................................................................................................. 1
3 580097289 Bracket Wldmt .................................................................................................... 1
4 203083100 Capscrew ............................................................................................................ 2
5 580080976 Fitting .................................................................................................................. 1
5 052645700 O-Ring ............................................................................................................ 1
5 580029083 O-Ring ............................................................................................................ 1
6 582031424 Hose Assy ........................................................................................................... 1
7 580019899 Fitting .................................................................................................................. 1
7 580029083 O-Ring ............................................................................................................ 2
8 580083669 Clamp ................................................................................................................. 2
NOTES
FIRE EXTINGUISHER
WITH CAB
NOTES
SECTION 17
FIELD CONVERSION KITS
DESCRIPTION PAGE
FOOTNOTES:
a 80D/100D Roll Clamp
b Used On mast A613, Attachment 100D-PBS, 140D-PBS
c Used On Mast A613, Attachment 100E-BDS
d Used On Mast A613, Attachment 150D-BDS
e Used On Mast A613, Attachment 150D-BSS
f Used On Mast A613, Attachment 150D-RRB
g Used On mast A614, Attachment 100D-PBS, 140D-PBS
h Used On Mast A614, Attachment 100D-RRB, 120D-RRB
i Used On Mast A614, Attachment 100E-BDS
j Used On Mast A614, Attachment 150D-BDS
k Used On Mast A614, Attachment 150D-BSS
l Used On Mast A614, Attachment 150D-RRB
FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of AXCESS
Online. See Service Gram LD00018.
FOOTNOTES:
a This kit requires software that must be dealer installed. Dealer needs to obtain a new Configuration Data File
(CDF) from Aftermarket Services. The CDF should be ordered from the Software Resources page of AXCESS
Online. See Service Gram LD00018.
b Used with other lights, Overhead Guard, no harness
REPLACEMENT KITS
18 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 18
NUMERICAL INDEX
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SECTION 19
USER SUPPORT INFORMATION
DESCRIPTION PAGE
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011