MOS - Water Supply System
MOS - Water Supply System
MOS - Water Supply System
Revision Record
This cover page is a record for all the revision of the document identified above by number and title.
All previous cover pages are hereby suspended and are to be destroyed.
Rev.
Date Prepared By Reviewed By Approved By Remark
No
Page 1 of 21
1. Purpose:
The purpose of generating this Method Statement is to describe the procedure to implement the
correct practices for Installation and Testing of Water supply System (PPR pipes, Water heater,
Plumbing pumps, Water tanks, etc.) works to ensure that all operations comply with the requirements
of project specification for construction of housing and infrastructure for proposed Zee Store on plot
KHIA9-18M, Kizad, Abu Dhabi. It also outlines the safety, quality and other related procedure to be
followed when performing such works and presents systematic and sequential instructions to be
implemented by construction crew.
2. Scope:
Scope of this method statement covers processes, operations and sequential activities
encountered in execution of water supply system works as per approved relevant shop drawings
of the project.
5. Definitions:
• MS - Method Statement
• ITP - Inspection & Test Plan
• RA - Risk Assessment
• ITL - Independent Testing Lab
• QCP - Quality control plan
• NCR - Non-conformance report
• WIR - Work inspection report
• MIR - Material inspection report
• RFI - Request for information
• QA/QC - Quality assurance/Quality control
Page 2 of 21
6. Resources:
M/s IPCO General Contracting under the supervision of M/s STONEWOOD Construction
LLC.
TBA
6.4 Equipment
• Project Manager
• MEP Manager
• QC Engineer
• Site Engineer
• HSE Officer
• Foremen
• Plumber
• Helpers
Page 3 of 21
7. Responsibilities:
Page 4 of 21
• Coordinate with QA/QC Engineer to raise SIR when work is completed for Consultant
inspection and approval.
• Develop and execute health and safety plans in the workplace according to legal guidelines
• Prepare and enforce policies to establish a culture of health and safety
• Evaluate practices, procedures and facilities to assess risk and adherence to the law
• Conduct training and presentations for health and safety matters and accident prevention
• Monitor compliance to policies and laws by inspecting employees and operations
• Inspect equipment and machinery to observe possible unsafe conditions
• Investigate accidents or incidents to discover causes and handle worker’s compensation
claims
• Recommend solutions to issues, improvement opportunities or new prevention measures
• Report on health and safety awareness, issues and statistics
• He will ensure all the work is being executed as per the Contractor’s approved Project
HSE Plan/procedures and will report to Project Manager and will coordinate along with
Client Safety Representative.
Page 5 of 21
• Ensure safe and sound implementation of all safety procedures and measures specific to the
nature and type of site installation / execution work being carried out at site.
• To ensure that all project personnel’s /site execution team are fully aware of their
responsibilities and have full understanding of the related safety rules and procedures.
• To advise the involved personnel of the involved risk at work and necessary health and
safety precautions / measures to avoid it.
• To keep informed the management and Consultant about the adopted safety measures at
site ensuring their adequacy.
• To maintain safety statistics / record and regular reporting to consultant.
• To maintain a continuous inspection / surveillance of site activities, making sure of
implementations of HSE Policies, advising and training site staff to prevent accidents,
personnel injury and property damage.
• Implementation of housekeeping to keep the site clean and tidy.
• To coordinate with Consultant Engineers for ensuring the implementation as per the
approved HSE requirements and procedures for the required job in order to ensure a safe
working environment.
• Coordination with Project Engineer for the completion of executed work for inspection.
7.7 Foreman
• Proper distribution of the workforce as required and planned locations at the required time.
• Continuous coordination and following Project Engineers instructions.
• To ensure that all workers have required information and knowledge of their duties.
• Controlling disposal of waste material and keeping a good housekeeping.
• Coordination with site Safety Engineer for maintaining a safe working place.
• Educating site workers for the required safety instructions.
• Shall have day to day responsibility to ensure that works under his control are carried out
safely, in accordance with this Method Statement and other requirements.
8. Safety Precautions:
• Specific safety measures have to follow as applicable, and all the safety measures are
covered separately in the project safety plan.
• All the safe practices will be adopted during the ongoing works.
• All necessary personal protective equipment shall be used.
9. Procedure:
Page 7 of 21
• Determine the manpower required and assigned tasks to team members. Ensure that they
are experienced and competent.
• All installation and workmanship shall be to the satisfaction of the company. Particular
attention shall be paid to a neat, orderly well-arrange installation, carried out in a
methodical competent manner.
• Ensure all necessary permit are in place prior to commencing works.
• Make sure that installer will read and understand the risk assessment before work will
start on site.
• On satisfactory completion of the installation works, the relevant internal inspection will
be carried out to ensure correct installation (as per approved drawing, specification &
method statement) prior to offering for consultant inspection.
• On satisfactory completion of the internal inspection, an inspection request will be issued
to the main contractor and a formal inspection of works carried out. This inspection will
be documented via Inspection & Test Request (ITR)
• Verification and Inspection Checklist shall be verified, recorded on approved forms and
signed by the site QC Engineer and company’s Representatives.
• Ensure all the Tools/Devices are calibrated wherever applicable. (Calibration Certificate
for all test equipment’s shall be submitted and attached to inspection format)
• Safe and tidy workplace, clear access to the workplace & modes to shift material.
Page 8 of 21
• PPR / PEX pipes and fittings will be joined by fusion joining method in which two
pieces of pipes and fittings are heated by heating tool until their surface melt and then
are fitted together (standards will be followed as per manufacturer’s recommendation).
• The 16 mm to 63 mm pipes and fittings is fusion jointed by hand held fusion tool, the
75 mm to 110 mm diameter pipes are joined by bench mounted fusion machines.
• The fusion tools are plugged into an 110V supply and allowed to heat up for about 5
minutes. The temperature is checked using a temperature stick which melts at 250
degrees Celsius.
• The surface of the pipe and internal surface of the fittings are cleaned by a moist cloth
with cleaning fluid as per manufacture recommendation.
• The pipes must be cut at right angle using pipe cutters, shears are used for
16 mm to 25 mm pipe diameter and roller cutters are used for pipe of 25 mm to 63 mm
diameter after this process chamfering will take place.
• Mark the welding depth at the end of the pipe with enclosed pencil and template.
• The pipes and fittings are pushed simultaneously on the heating bushes. When their
surface comes in contact with heating plate, they will start to melt.
• The insertion mark must be seen all the times during the melting process. The fitting
is pushed on to the heating bush until it reaches the first ridge on the bush.
• The timer is then start when pipe and fittings are fully inserted. when the timer beeps
withdraw the pipe and fitting quickly and align pipe and fitting after bringing them
together.
• It is important to bring pipe and fitting together quickly to prevent their surface cooling
and drying. The molten pipes and fittings should be aligned together without any
twisting.
• The pipe is pushed into fitting up to insertion mark. After jointing one bead of molten
materials is formed on pipe and another bead on the fitting. This demonstrates a perfect
joint.
• All valves will be installed as per approved shop drawing.
• Ensure all Valves, Strainers and inline fittings orientation is correct.
• Upon approval of Installation, Pressure Test shall be carried out at least 1.5 times the
working pressure. Pressure shall be maintained for 24 hours.
• Pressure testing shall be carried out in accordance with project specification.
Page 9 of 21
• The piping system to be tested shall be closed by plugging and blanking all openings
in the system in an approved manner and filled slowly with water making sure to vent
all entrapped air. Plugs shall be released temporarily to ensure that water has reached
all parts of the system. Use manual hand pump to pressurize the pipes. Fixed one or
two pressure gauges at the piping system to be tested @ 1.5 times working pressure.
Disconnect or close the pressure testing pump when the desired pressure is attained.
• Care shall be taken not to subject any equipment, apparatus or device to a pressure
exceeding its prescribed test pressure as obtained from its name plate data or from
manufacturer’s published data. Pressure tests shall be applied before connecting piping
to equipment. All devices that might be damaged by the test pressure shall be removed,
disconnected or blanked off. No pressure shall be applied against the closed gate
valves. In testing flanged piping, temporary blank flanges shall be installed and firmly
anchored to accommodate all developed end thrust.
• Calibration certificate should be provided for pressure gauge as per specification.
• While the system is under pressure, a careful inspection shall be made of all pipes and
joints and if any leaks in joints or evidence of defective pipe or fitting is disclosed the
defective work shall be corrected immediately by replacing defective parts with new
joints and materials.
• Work Inspection request shall be raised for Pressure Test @ 1.5 times working
pressure witnessing for Client approval.
• After the successful pipe installation, pipes shall be protected from being damaged.
Capped off plug or cover all exposed pipe ends to avoid foreign debris from entering
the pipes. Flushing and sterilization methodology shall be discussed separately.
• Manufacturer’s recommendations shall be followed to connect the piping to the
sanitary fixtures.
• Housekeeping to be carried out after piping work is completed.
Page 10 of 21
• All civil activities to be checked for completion (i.e., Block work, plaster, screed,
flooring, etc.) by the QA/QC prior to shifting of pump set to be or civil works.
• Access for the entering of the pumps to be checked at the site so that the pump set can be
moved into the pump room without damaging the pump set or civil work.
Installation of booster/transfer/circulation pumps:
• The pumps are offloaded from the vehicle by using crane and PVC slings so that the
pump set is not damaged during shifting.
• The packing is removed and the pumps are lifted with either mechanically or rolled in
pipes so that it is moved into pump room along with the base or casing.
• The installation should be as per the guidelines given in contract drawing and as per the
approved shop drawings and the pumps are mechanically lifted and placed on the
foundation.
• The pumps installed as above are leveled by using spirit level, alignment of the pumps is
also checked with respect to the pipe connection.
• Supply and delivery pipes are connected to the pump along with the valves as per
approved schematic drawing.
• Control panel are to be installed as per approved shop drawings with vibration pads and
control power wiring done as per manufacturer’s recommendations.
• All the nuts and bolts of the pumps basement, valves are fully tightened by using
appropriate spanners to ensure no leaks in the system.
• The pumps to be checked for rotation of impeller, priming of the pumps, water line to be
completed in all respects, electrical connection done prior to start-up or pre-
commissioning of the system by the commissioning engineer in BMS in auto position.
• Pumps are connected with BMS. Pumps shall be monitored in BMS in auto position.
• The pumps installed as above are ready for start-up or commissioning by the
commissioning engineer and for its performance, physical vibrations and abnormal noise
if any.
Page 12 of 21
• Install the water meter with the water supply line with appropriate valves and fittings as
per the approved detail drawing for installation.
• The water meter location should be easily accessible.
• The connection done prior to start-up or pre-commissioning of the system by the
commissioning engineer in BMS.
• If the tank parts are arrived at work site, the person in-charge should promptly receive
and check both the packing list and invoice to determine whether the parts are correct.
• If there is any discrepancy between the packing list and received products, should
contact the shipment department as soon.
• The parts are so heavy that it is recommended that a folk lift be used to upload the
products from the truck. In addition, the products need to be treated carefully in order
not to cause any shock or damage. You need to be especially careful not to make a
corner dent.
• If you want to stack the GRP panels, the same type of panel should be in each stack.
Besides, it needs to load them up carefully so not to cause ant damage information.
• All the construction material should be stored in a separate storage house while
protected. Pay special attention to sealing tape are kept in a dehumidified place.
Foundation check
Page 13 of 21
• The panel on which the tape is applied should be cleaned of any dirt, especially the
attached surface.
• The cleaning cloth should be free from oil and wax.
• The attachment surface should be dried of any moisture.
• The bolt holes also need to cleaned from any dirt.
• The protective strips should be removed right before the assembling process.
• The location to use sealing tape is shown should be followed.
• The end side of the sealing tape should be over lapped by about 50 mm.
Precautions when assembling the bottom panel
• As for the area where a panel meets another, there should be no level difference among
the end sections of four panel flange and the bolts need to be fastened accordingly.
• Tighten bolts gradually in two separate stages.
• Bolts should be tightened in separate stages, otherwise cracking and leaks can occur due
to water pressure in case the tank is full of water.
• The desirable location of tape overlapping is at cross parts.
• Among bottom panels, confirm in advance the location where the drain panels is to be
attached and pay lose attention in the proper location.
Side panel assembly
• Remove the protective shield from the ceiling assembly.
• Put the panels together while checking the panels grades per parts and to the canons of
each bolt holes on the side panels.
• Assemble the flange bar while putting together each panel and fix the first row of side
panel to the floor by using 10 mm HDG or brass anchor bolts.
• The bolts should not be fully tightened. Fasten them only until the nuts do not remove.
• The remaining side panels can be attached to the lower part of side panel in advance. If
necessary, you should use flat panels for nozzle.
Roof panel assembly
• The roof panel is to be assembled in the same method that used for the bottom panel.
• The bolt size used for each panel assembly should be as per manufacturers
recommendation.
Page 14 of 21
• Do not put sealing tape at the roof panel. You can put sealant roof panel assembly part
from outside of roof panel after finish assembly to prevent rain water or other dirt comes
in.
• The general caution for bottom panel assembly can applied to this panel.
• It is more convenient if the air vent hole is built earlier than the assembly of panels.
Inner and outer attachment assembly
• Built inner and outer ladders around the man hole.
• Flanges are needed to connect drainage, inlet or outlet pipes and can be installed by a
distributor on demand.
• Check the attachment location, assortment and size of various flanges in advance.
• As for the flange type one, mark the flanges after arranging two flanges face to face.
• Select a hole saw that suits the size of the nozzle and cut the required hole.
• In order to install the insulation panel, cut a hole which fits the size of the outer diameter
of the flange on insulation cover.
• Apply double layers of sealing tape around the flanges.
• Install the system for checking the water level.
Cleaning of water tank
• Remove all remain items like nuts, bolts, etc. then clean the tank with soft detergent.
• Use clean water to wash side and bottom walls of two or three times.
• During the cleaning, prevent any material entering into the tank through the drainage.
• Inspection & Test Plan for installation of Water supply system is attached.
• The installation inspection will be carried out by consultant at the site as per design
drawing and specifications.
• The piping system to be tested shall be closed by plugging and blanking all openings
in the system in an approved manner and filled slowly with water making sure to vent
all entrapped air. Plugs shall be released temporarily to ensure that water has reached
all parts of the system. Use manual hand pump to pressurize the pipes. Fixed one or
Page 16 of 21
two pressure gauges at the piping system to be tested @ 1.5 times working pressure.
Disconnect or close the pressure testing pump when the desired pressure is attained.
• Care shall be taken not to subject any equipment, apparatus or device to a pressure
exceeding its prescribed test pressure as obtained from its name plate data or from
manufacturer’s published data. Pressure tests shall be applied before connecting piping
to equipment. All devices that might be damaged by the test pressure shall be removed,
disconnected or blanked off. No pressure shall be applied against the closed gate
valves. In testing flanged piping, temporary blank flanges shall be installed and firmly
anchored to accommodate all developed end thrust.
10.Requirements
10.1 Trainings
• Trained / Experienced & Skilled persons shall be used for the work.
• All operator / laborer are safety trained and toolbox shall be conducted.
• Protective Clothing
• Protective footwear
• Protective Gloves
• Safety Helmet
• Safety Goggles
• Hi-visibility jacket
ITP
CL
SIR
Check list
Page 17 of 21
12. Attachments:
ITP
CL
Risk assessment
Page 18 of 21
APPENDIX- A
(Inspection and Testing Plan- ITP)
Page 19 of 21
APPENDIX- B
(Checklist)
Page 20 of 21
APPENDIX- C
(Risk Assessment)
Page 21 of 21
APPENDIX- A
(Inspection and Testing Plan- ITP)
Page 19 of 21
INSPECTION & TEST PLAN (ITP) FOR PPR PIPES & FITTINGS
Works Location (This ITP reflects status of testing/ inspection in the following area/ zone within the Project)
Responsibility1
Frequency of Applicable
Control Data / Inspection Contractor
SN Inspection / Test to be carried out Test / Acceptance Criteria Specification / Completion Date
Forms Method Engineer
Inspection Standard Subcontractor Main
(if applicable) Contractor
1 Preliminary Works
2 Preparation
As per site Survey Records /
2.1 Seting-Out Coordination with Civil Section - 15120 Witness H H W
progress SIR
Approved
As per site
2.2 Material Delivery & Availability Approval of Docs. Section - 15120 Documents / Inspection R R R
progress
Records
3 Installation & Inspection
Approved
Routing and sizes of PPR Pipes are as per approved Shop As per site
3.1 As per Specifications Section - 15120 Documents / Inspection H H W
Drawings progress
Records
Approved
As per site
3.2 Installation of PPR Pipes & Fittings As per Specifications Section - 15120 Documents / Inspection H H W
progress
Records
As per site
3.3 Visual/ Practical inspection Checklist Section - 15120 WIR Inspection H H H
progress
As per site
3.4 Pressure Test Checklist Section - 15120 WIR Inspection H H H
progress
As per site
3.5 Pre Commissioning checks As per Specifications Section - 15120 Test Reports Inspection H H H
progress
3.6 Completion and Handing over Once As per Specifications Section - 15120 Test Reports Inspection H H H
Note (1): H: Hold Point, W: Witness, R: Review, S: Surveilance, A: Approval, P: Perform / Execute
INSPECTION & TEST PLAN (ITP) FOR PEX PIPES & FITTINGS
Works Location (This ITP reflects status of testing/ inspection in the following area/ zone within the Project)
Responsibility1
Frequency of Applicable
Control Data / Inspection Contractor
SN Inspection / Test to be carried out Test / Acceptance Criteria Specification / Completion Date
Forms Method Engineer
Inspection Standard Subcontractor Main
(if applicable) Contractor
1 Preliminary Works
2 Preparation
As per site Survey Records /
2.1 Seting-Out Coordination with Civil Section - 15120 Witness H H W
progress SIR
Approved
As per site
2.2 Material Delivery & Availability Approval of Docs. Section - 15120 Documents / Inspection R R R
progress
Records
3 Installation & Inspection
Approved
Routing and sizes of PPR Pipes are as per approved Shop As per site
3.1 As per Specifications Section - 15120 Documents / Inspection H H W
Drawings progress
Records
Approved
As per site
3.2 Installation of PPR Pipes & Fittings As per Specifications Section - 15120 Documents / Inspection H H W
progress
Records
As per site
3.3 Visual/ Practical inspection Checklist Section - 15120 WIR Inspection H H H
progress
As per site
3.4 Pressure Test Checklist Section - 15120 WIR Inspection H H H
progress
As per site
3.5 Pre Commissioning checks As per Specifications Section - 15120 Test Reports Inspection H H H
progress
3.6 Completion and Handing over Once As per Specifications Section - 15120 Test Reports Inspection H H H
Note (1): H: Hold Point, W: Witness, R: Review, S: Surveilance, A: Approval, P: Perform / Execute
INSPECTION & TEST PLAN (ITP) FOR PLUMBING PUMPS
Works Location (This ITP reflects status of testing/ inspection in the following area/ zone within the Project)
Responsibility1
Frequency of Applicable
Control Data / Inspection Contractor
SN Inspection / Test to be carried out Test / Acceptance Criteria Specification / Completion Date
Forms Method Engineer
Inspection Standard Subcontractor Main
(if applicable) Contractor
1 Preliminary Works
2 Preparation
As per site Survey Records /
2.1 Seting-Out Coordination with Civil Section - 15440 Witness H H W
progress SIR
Approved
As per site
2.2 Material Delivery & Availability Approval of Docs. Section - 15440 Documents / Inspection R R R
progress
Records
3 Installation & Inspection
Approved
Location of pump installtion is as per approved Shop As per site
3.1 As per Specifications Section - 15440 Documents / Inspection H H W
Drawings progress
Records
Approved
As per site
3.2 Installation of pumps and connection As per Specifications Section - 15440 Documents / Inspection H H W
progress
Records
As per site
3.3 Visual/ Practical inspection Checklist Section - 15440 WIR Inspection H H H
progress
As per site
3.4 Pre Commissioning checks As per Specifications Section - 15440 Test Reports Inspection H H H
progress
3.5 Completion and Handing over Once As per Specifications Section - 15440 Test Reports Inspection H H H
Note (1): H: Hold Point, W: Witness, R: Review, S: Surveilance, A: Approval, P: Perform / Execute
INSPECTION & TEST PLAN (ITP) FOR SANITARY WARES AND FITTINGS
Works Location (This ITP reflects status of testing/ inspection in the following area/ zone within the Project)
Responsibility1
Frequency of Applicable
Control Data / Inspection Contractor
SN Inspection / Test to be carried out Test / Acceptance Criteria Specification / Completion Date
Forms Method Engineer
Inspection Standard Subcontractor Main
(if applicable) Contractor
1 Preliminary Works
2 Preparation
As per site Survey Records /
2.1 Seting-Out Coordination with Civil Section - 15150 Witness H H W
progress SIR
Approved
As per site
2.2 Material Delivery & Availability Approval of Docs. Section - 15150 Documents / Inspection R R R
progress
Records
3 Installation & Inspection
Approved
Location of sanitary wares and fittings as per approved As per site
3.1 As per Specifications Section - 15150 Documents / Inspection H H W
shop drawings progress
Records
Approved
As per site
3.2 Installation of sanitary wares and fittings As per Specifications Section - 15150 Documents / Inspection H H W
progress
Records
As per site
3.3 Visual/ Practical inspection Checklist Section - 15150 WIR Inspection H H H
progress
As per site
3.4 Flow test Checklist Section - 15150 WIR Inspection H H H
progress
As per site
3.5 Pre Commissioning checks As per Specifications Section - 15150 Test Reports Inspection H H H
progress
3.6 Completion and Handing over Once As per Specifications Section - 15150 Test Reports Inspection H H H
Note (1): H: Hold Point, W: Witness, R: Review, S: Surveilance, A: Approval, P: Perform / Execute
INSPECTION & TEST PLAN (ITP) FOR SUBMERSIBLE PUMP
Works Location (This ITP reflects status of testing/ inspection in the following area/ zone within the Project)
Responsibility1
Frequency of Applicable
Control Data / Inspection Contractor
SN Inspection / Test to be carried out Test / Acceptance Criteria Specification / Completion Date
Forms Method Engineer
Inspection Standard Subcontractor Main
(if applicable) Contractor
1 Preliminary Works
2 Preparation
As per site Survey Records /
2.1 Seting-Out Coordination with Civil Section - 15440 Witness H H W
progress SIR
Approved
As per site
2.2 Material Delivery & Availability Approval of Docs. Section - 15440 Documents / Inspection R R R
progress
Records
3 Installation & Inspection
Approved
Location of pump installation as per approved shop As per site
3.1 As per Specifications Section - 15440 Documents / Inspection H H W
drawings progress
Records
Approved
As per site
3.2 Installation of Pumps and Connections As per Specifications Section - 15440 Documents / Inspection H H W
progress
Records
As per site
3.3 Visual/ Practical inspection Checklist Section - 15440 WIR Inspection H H H
progress
As per site
3.4 Pressure Test Checklist Section - 15440 WIR Inspection H H H
progress
As per site
3.5 Pre Commissioning checks As per Specifications Section - 15440 Test Reports Inspection H H H
progress
3.6 Completion and Handing over Once As per Specifications Section - 15440 Test Reports Inspection H H H
Note (1): H: Hold Point, W: Witness, R: Review, S: Surveilance, A: Approval, P: Perform / Execute
INSPECTION & TEST PLAN (ITP) FOR WATER METER
Works Location (This ITP reflects status of testing/ inspection in the following area/ zone within the Project)
Responsibility1
Frequency of Applicable
Control Data / Inspection Contractor
SN Inspection / Test to be carried out Test / Acceptance Criteria Specification / Completion Date
Forms Method Engineer
Inspection Standard Subcontractor Main
(if applicable) Contractor
1 Preliminary Works
2 Preparation
As per site Survey Records /
2.1 Seting-Out Coordination with Civil Section - 15120 Witness H H W
progress SIR
Approved
As per site
2.2 Material Delivery & Availability Approval of Docs. Section - 15120 Documents / Inspection R R R
progress
Records
3 Installation & Inspection
Approved
Location of water meter installation as per approved shop As per site
3.1 As per Specifications Section - 15120 Documents / Inspection H H W
drawings progress
Records
Approved
As per site
3.2 Installation of water meter and Connections As per Specifications Section - 15120 Documents / Inspection H H W
progress
Records
As per site
3.3 Visual/ Practical inspection Checklist Section - 15120 WIR Inspection H H H
progress
As per site
3.4 Pressure Test Checklist Section - 15120 WIR Inspection H H H
progress
As per site
3.5 Pre Commissioning checks As per Specifications Section - 15120 Test Reports Inspection H H H
progress
3.6 Completion and Handing over Once As per Specifications Section - 15120 Test Reports Inspection H H H
Note (1): H: Hold Point, W: Witness, R: Review, S: Surveilance, A: Approval, P: Perform / Execute
INSPECTION & TEST PLAN (ITP) FOR ELECTRIC WATER HEATER
Works Location (This ITP reflects status of testing/ inspection in the following area/ zone within the Project)
Responsibility1
Frequency of Applicable
Control Data / Inspection Contractor
SN Inspection / Test to be carried out Test / Acceptance Criteria Specification / Completion Date
Forms Method Engineer
Inspection Standard Subcontractor Main
(if applicable) Contractor
1 Preliminary Works
2 Preparation
As per site Survey Records /
2.1 Seting-Out Coordination with Civil Section - 15480 Witness H H W
progress SIR
Approved
As per site
2.2 Material Delivery & Availability Approval of Docs. Section - 15480 Documents / Inspection R R R
progress
Records
3 Installation & Inspection
Approved
Sizes of Electric water heater are as per approved Shop As per site
3.1 As per Specifications Section - 15480 Documents / Inspection H H W
Drawings progress
Records
Approved
As per site
3.2 Installation of Electric water heater As per Specifications Section - 15480 Documents / Inspection H H W
progress
Records
As per site
3.3 Visual/ Practical inspection Checklist Section - 15480 WIR Inspection H H H
progress
As per site
3.4 Pre Commissioning checks As per Specifications Section - 15480 Test Reports Inspection H H H
progress
3.5 Completion and Handing over Once As per Specifications Section - 15480 Test Reports Inspection H H H
Note (1): H: Hold Point, W: Witness, R: Review, S: Surveilance, A: Approval, P: Perform / Execute
INSPECTION & TEST PLAN (ITP) FOR GRP WATER TANK
Works Location (This ITP reflects status of testing/ inspection in the following area/ zone within the Project)
Responsibility1
Frequency of Applicable
Control Data / Inspection Contractor
SN Inspection / Test to be carried out Test / Acceptance Criteria Specification / Completion Date
Forms Method Engineer
Inspection Standard Subcontractor Main
(if applicable) Contractor
1 Preliminary Works
2 Preparation
As per site Survey Records /
2.1 Seting-Out Coordination with Civil Section - 15450 Witness H H W
progress SIR
Approved
As per site
2.2 Material Delivery & Availability Approval of Docs. Section - 15450 Documents / Inspection R R R
progress
Records
3 Installation & Inspection
Approved
Size and location of GRP water tank are as per approved As per site
3.1 As per Specifications Section - 15450 Documents / Inspection H H W
Shop Drawings progress
Records
Approved
As per site
3.2 Installation of GRP water tank As per Specifications Section - 15450 Documents / Inspection H H W
progress
Records
As per site
3.3 Visual/ Practical inspection Checklist Section - 15450 WIR Inspection H H H
progress
As per site
3.4 Leak test Checklist Section - 15450 WIR Inspection H H H
progress
As per site
3.5 Pre Commissioning checks As per Specifications Section - 15450 Test Reports Inspection H H H
progress
3.6 Completion and Handing over Once As per Specifications Section - 15450 Test Reports Inspection H H H
Note (1): H: Hold Point, W: Witness, R: Review, S: Surveilance, A: Approval, P: Perform / Execute
APPENDIX- B
(Checklist)
Page 20 of 21
CHECK LIST FOR INSTALLATION OF PPR PIPES & FITTINGS
Proposed Zee store on plot no. KHIA9-18M,
Project Name Client ZEE STORES
KIZAD, AbuDhabi
Contractor Stonewood Construction LLC Consultant AWAJ Engineering Consultant
Status - Acceptable
SN Description of checking to be carried out Remarks
Yes No NA
1 Preliminary Works
Method Statement Approved prior to commencement of
1.1
work
1.2 Shop Drawing Approved prior to commencement of work
2 Preparation
3.1 Make marking the level & height for routing of pipes
4 Testing
Check leak test, by holding 24 hours of the 1.5 times
4.1
working pressure
Inspect all the pipe joints properly while the system if
4.2
pressurized with water
Remarks:
Accompanying document :
For Contractor
For Supervision Consulatnt (Engineer)
Site Engineer Quality Engineer
Name
Designation
Signature
Date
Checklist Title: Installation of PEX Pipes & Fittings Checklist No. ZEE-ME-MOS-CH-002B
Works Location: All Bildings Related ITP # ZEE-ME-MOS-ITP-002B
Water Supply Tender drawings Related MS # ME-MOS-ZEE-002
Related Drawing(s)
Status - Acceptable
SN Description of checking to be carried out Remarks
Yes No NA
1 Preliminary Works
Method Statement Approved prior to commencement of
1.1
work
1.2 Shop Drawing Approved prior to commencement of work
2 Preparation
3.1 Make marking the level & height for routing of pipes
4 Testing
Check leak test, by holding 24 hours of the 1.5 times
4.1
working pressure
Inspect all the pipe joints properly while the system if
4.2
pressurized with water
Remarks:
Accompanying document :
For Contractor
For Supervision Consulatnt (Engineer)
Site Engineer Quality Engineer
Name
Designation
Signature
Date
Status - Acceptable
SN Description of checking to be carried out Remarks
Yes No NA
1 Preliminary Works
Method Statement Approved prior to commencement of
1.1
work
1.2 Shop Drawing Approved prior to commencement of work
2 Preparation
3 Installation
4 Testing
Work has been carried out as per manufacturer
4.1
installation manual and instruction
Pre Commssioning & Commissioning will be carried out
4.2
by supplier and test reports will be provided
Remarks:
Accompanying document :
For Contractor
For Supervision Consulatnt (Engineer)
Site Engineer Quality Engineer
Name
Designation
Signature
Date
Checklist Title: Installation of Sanitary ware and fittings Checklist No. ZEE-ME-MOS-CH-002D
Works Location: Main Building Related ITP # ZEE-ME-MOS-ITP-002D
Water Supply Tender drawings Related MS # ME-MOS-ZEE-002
Related Drawing(s)
Status - Acceptable
SN Description of checking to be carried out Remarks
Yes No NA
1 Preliminary Works
Method Statement Approved prior to commencement of
1.1
work
1.2 Shop Drawing Approved prior to commencement of work
2 Preparation
3 Installation
3.4 Check the supports and bolts are tight and rigid.
4 Testing
Work has to be carried out as per manufacturer
4.1
installation manual and instruction.
Pre Commssioning & Commissioning will be carried out
4.2
and test reports will be provided
Remarks:
Accompanying document :
For Contractor
For Supervision Consulatnt (Engineer)
Site Engineer Quality Engineer
Name
Designation
Signature
Date
Status - Acceptable
SN Description of checking to be carried out Remarks
Yes No NA
1 Preliminary Works
Method Statement Approved prior to commencement of
1.1
work
1.2 Shop Drawing Approved prior to commencement of work
2 Preparation
3 Installation
Proper support / hanger as per manufacturer
3.1
recommendation.
3.2 Identification labels to be tagged
Ensure relevant valves i.e. NRV, gate valve and flexible
3.3
connector.
Ensure all piping connection to pump are completed and
3.4
tightened
3.5 Float switch are installed as per specification.
4 Testing
Work has to be carried out as per manufacturer
4.1
installation manual and instruction.
Pre Commssioning & Commissioning will be carried out
4.2
and test reports will be provided
Remarks:
Accompanying document :
For Contractor
For Supervision Consulatnt (Engineer)
Site Engineer Quality Engineer
Name
Designation
Signature
Date
Form Ref: TMT114, Rev-1, Date: 09-Feb-17
CHECK LIST FOR INSTALLATION OF WATER METER
Proposed Zee store on plot no. KHIA9-18M,
Project Name Client ZEE STORES
KIZAD, AbuDhabi
Contractor Stonewood Construction LLC Consultant AWAJ Engineering Consultant
Status - Acceptable
SN Description of checking to be carried out Remarks
Yes No NA
1 Preliminary Works
Method Statement Approved prior to commencement of
1.1
work
1.2 Shop Drawing Approved prior to commencement of work
2 Preparation
3 Installation
4 Testing
Work has to be carried out as per manufacturer
4.1
installation manual and instruction.
Pre Commssioning & Commissioning will be carried out
4.2
and test reports will be provided
Remarks:
Accompanying document :
For Contractor
For Supervision Consulatnt (Engineer)
Site Engineer Quality Engineer
Name
Designation
Signature
Date
Status - Acceptable
SN Description of checking to be carried out Remarks
Yes No NA
1 Preliminary Works
Method Statement Approved prior to commencement of
1.1
work
1.2 Shop Drawing Approved prior to commencement of work
2 Preparation
3 Installation
Sufficient hangers/ supports are provided as per supplier
3.1
reccomendation
3.2 Identification labels to be tagged
4 Testing
Keep heater ON and temperature is achieving on time
4.1
period as per catalogue
Pre Commssioning & Commissioning will be carried out
4.2
and test reports will be provided
Remarks:
Accompanying document :
For Contractor
For Supervision Consulatnt (Engineer)
Site Engineer Quality Engineer
Name
Designation
Signature
Date
Form Ref: TMT114, Rev-1, Date: 09-Feb-17
CHECK LIST FOR INSTALLATION OF GRP WATER TANK
Proposed Zee store on plot no. KHIA9-18M,
Project Name Client ZEE STORES
KIZAD, AbuDhabi
Contractor Stonewood Construction LLC Consultant AWAJ Engineering Consultant
Status - Acceptable
SN Description of checking to be carried out Remarks
Yes No NA
1 Preliminary Works
Method Statement Approved prior to commencement of
1.1
work
1.2 Shop Drawing Approved prior to commencement of work
2 Preparation
3 Installation
Proper base and supports are provided as per
3.1
manufacturer recommendations
3.2 Check the alignment of panels are correct
3.8 Ensure the access to water tank and ladders are installed
4 Testing
Work has been carried out as per manufacturer
4.1
installation manual and instruction
Pre Commssioning & Commissioning will be carried out
4.2
test reports will be provided
Remarks:
Accompanying document :
For Contractor
For Supervision Consulatnt (Engineer)
Site Engineer Quality Engineer
Name
Designation
Signature
Date
Form Ref: TMT114, Rev-1, Date: 09-Feb-17
APPENDIX- C
(Risk Assessment)
Page 21 of 21
Risk Assessment
Company Name Stonewood Construction LLC Project Title: Proposed ZEE Store on plot no. KHIA9-M18 Ref: ZEE-RA-ME-02
Work Description Installation & Testing of Water supply Date: 03/10/2023 Rev. No: 00
system
Risk Rating Control Measure(s) Residual Risk
Probability
Probability
Severity
Hazards Risks
Severity
S/No Activity P RL P RL
Health & Safety
(Potential Hazards) (Consequences) X (Risk X (Risk
S Level) Control(s) S Level)
1 Mobilization ▪ Unauthorized entry ▪ Minor/ Major Injury to 4 3 12 High ▪ All Workers/Visitors shall complete the AFGC Site HSE 1 3 3 Low
of workplace ▪ Unaware of site rules and the person (Minor induction before entering the worksite.
regulations Cuts/injury) ▪ Provide refresh/ re-induction if required and ensure all
▪ Working without PTW ▪ Property damage operatives/visitors are aware of site rules and
▪ Incompetent/ Young ▪ Land contamination regulations.
workers due to waste ▪ Trained competent operator to be assigned.
▪ Inadequate access and generated during ▪ Toolbox talks to all workers involved daily.
egress work activities. ▪ Obtain valid PTW before commencing each task and
▪ Slip, Trip and Fall ▪ Air pollution in case of the performing party shall be aware about PTW
▪ Lone working poor selection and requirements.
▪ Lack of rest/drinking maintenance of ▪ Perform prestart briefing/ TBT before each activity by
water equipment. the concern Engineer/Supervisors and ensure all
▪ Smoking, eating sleeping workers are attending and aware of the Safe Work
in the workplace. Procedures
▪ Lack of medical facilities ▪ Ensure competent workers are assigned to the tasks
▪ Lack of directional with proper supervision and special guiding to the
signages young workers.
▪ Blocked emergency ▪ Provide adequate and safe access, egress with proper
access illumination.
▪ Reptiles and other ▪ Never store materials on access routes and ensure the
rodents. access and egress are free from obstructions.
▪ Non-availability/Failure to ▪ Perform housekeeping before and after the tasks.
use the PPE Proper supervision.
▪ Proper House Keeping & material management.
▪ Never allow the worker to perform lone working,
always opt group of workers/buddy system with
adequate social distances (If possible).
▪ Provide adequate ventilated rest shelters with the
provision of cool drinking waters adjacent to the
workplace.
▪ Non- Smoking policy shall be strictly implemented in a
project profile, smoking shall permit only in dedicated
smoking centers.
▪ Ensure the fully equipped and functioned first aid
center for the project with HAAD approved male nurse.
▪ Provide directional signs and emergency exit route.
▪ Never block the emergency exit routes/ access and
egress.
▪ Care shall be taken while working, if any reptiles
observed informed the concern foreman immediately.
Use of proper gumboot shall ensure the work area
where any reptiles observed.
▪ Ensure the adequate PPE stock available in the project
store, all operatives shall use required PPEs while
entering and working in the project profile.
Prepared By: Rollomey Leen Reviewed By: Approved By: Mustafa Al Ahmed
Mechanical Engineer HSE Manager Project Manager
Signature Signature Signature
Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.
Alternative Proxies: