Toray Investor Relations - 2023
Toray Investor Relations - 2023
Toray Investor Relations - 2023
Kenichiro Miki
Senior Vice President, General Manager, Fibers & Textiles Division
Toray Industries, Inc.
Contents
Revenue in FY 2022 ◼ Businesses for all the three major synthetic fibers (nylon, polyester, and
999.2 billion yen acrylic). Supply chain integrated businesses from fibers, textiles to
全社
(40% of the total) garments
◼ Industrial applications including textile for airbags and nonwoven fabrics
◼ Global operation including China and Southeast Asia
200
0
2019 2020 2021 2022 (FY)
Nonwoven SB
Microfiber*
* Nonwoven material created using ultra-fine fibers in an "Islands in the Sea" configuration
Copyright © 2023 Toray Industries, Inc. 4
Three Dimensional Business Model (1): . Technological Development & Variety of Products
PLA Fibers
Plant-based Fibers
PTT(3GT) Fibers
Nonwovens
Microfibers
Artificial leathers
Nanofibers
High- PTFE (Flurofiber)
functional PPS
Fibers Aramid Fibers
Acrylic
Recycled PET Fibers
Recycled Fibers
Recycled Nylon Fibers
Polyester Fibers
Partially plant-based PET
Plant-based Fibers
100% plant-based PET
N66 Fibers
Nylon 610 Nylon 510
N6 Fibers
UK Vietnam USA
TTEL (Weaving, Dyeing) VTF (Twisted Yarn) Japan TFA (Flurofiber)
THKVN (Sewing) Toray N-FY・SF,P-FY・SF,A-SF, Nonwoven,
Czech Republic Ultra-microfiber non-woven
Thailand fabric with suede texture, Flurofiber Mexico
TTCE (Weaving, Dyeing)
TTS (N-FY,P-FY) TAMX (N-FY, Weaving)
Italy TTT (P/C&P/R Spinning, Weaving, China
Alcantara (Ultra-microfiber Knitting, Dyeing) TFNL (N-FY,P-FY)
non-woven fabric with suede texture) Indonesia TSD (Weaving, Knitting, Dyeing)
ITS (N-FY,P-FY,P-SF) TPN (Nonwoven)
Sweden ISTEM (P/R Spinning, Weaving, TPF (Nonwoven)
Alva (Head Office)
Dyeing)
ACTEM (A spinning) South Korea
Portugal/Tunisia ETX (P/C Spinning, Weaving) TAK (P-FY,P-SF, Weaving, Dyeing, Nonwoven)
Alva (Airbag cushions)
CTX (P/C Spinning, Weaving,
Dyeing) Hong Kong
TPJ (Nonwoven)
N=Nylon
THK (Sewing HQ)
P=Polyester
India A=Acrylic
TID (Nonwoven) Malaysia C=Cotton
TKAT(Weaving)
PFR(P-SF) R=Rayon
PAB(P/C Weaving) FY=Filament Yarn
SF=Staple Fiber
After reaching the bottom in FY 2020, revenue and core operating income has steadily improved, increasing y-o-y in both FY 2021 and FY 2022.
00.0 0.0
14年度
FY 2014 15年度
FY 2015 16年度
FY 2016 17年度
FY 2017 18年度
FY 2018 19年度
FY
FY 2019
2019 20年度
FY 2020 21年度
FY 2021 22年度
FY 2022
※~FY 2018 Operating income (J-GAAP) FY 2019~Core operating income (IFRS)
800
51.2
600
▲24.8
Difference in Net change in price Difference in Difference in currency
quantity fixed cost translation, etc.
400
Di f f erence M ai n Fact ors
⚫ Demand decrease in fiber business
Difference in ⚫ Demand decrease in automobile applications, harsh competition in
200 quantity nonwoven fabrics for hygiene products
⚫ Decrease in demand due to market changes in ASEAN countries
Net change in ⚫ Surge in raw materials and fuel prices as well as transportation
price costs, etc.
0
FY 2022 Target FY 2022 Actual Fixed cost ⚫ Controlling fixed cost for decrease in quantities
Copyright © 2023 Toray Industries, Inc. 10
Reviewing the Medium-Term Management Program, Project AP-G 2022
Business growth through ⚫ Expanded green Innovation and Life Innovation businesses
sustainability measures ⚫ Started full-fledged expansion of PET bottle recycling “&+”
Expansion of value-added
⚫ Advancement of textile products utilizing NANODESIGNTM
products
◼ Demand decrease in formal clothing (e.g. dress shirts), pantyhose, and linings for garments
◼ Demand increase in sports/outdoor and interior related products, expansion of e-commerce
- Business Strategies -
1 Improving profitability by ultimate value creation
Sales Target ⚫ Demand for artificial leather is on an upward trend as it is replacing natural leather.
(Unit: 1,000 ㎡/month) ⚫ Automotive production in global is expected to grow at an annual rate of 3% per year while EV
2,000 production is forecasted to grow rapidly, at an annual rate of 37%, 500% increase by 2028,
compared to 2022
1,800
1614
1,614
1,600
Toray’s Strengths
1,400
⚫ Wide range of product variations in fiber fineness and thickness enable multi-purpose use,
1,200 1096
1,096 including automobile interior, fashion, upholstery, accessory, and consumer electronics.
1,000 ⚫ Providing options to customers by increasing the variety of environmentally friendly
800
products certified as carbon neutral or made from recycled PET/partially bio-based PET.
200
⚫ Differentiation from competitors by maintaining and strengthening the two-brand strategy
Ultrasuede® and Alcantara®, including environmentally friendly materials.
0
⚫ Ultrasuede® and Alcantara® always developing high-added-value materials with “Tailor Made
2022年度
FY 2022 2025年度
FY 2025
Production” such as lamination with other materials to satisfy customers’ demand.
⚫ Production expansion for Ultrasuede®. Expect to start operations at the end of 2024.
Mexico (TAMX)
India (TKAT) ● ● ●
Thailand (TTS/TTT)
Brazil (TBL)
Production and sales of yarn: 3 sites
Marketing : 8 sites 19
Automobile
Toray Cushion Component Automobile
manufacturers manufacturers manufacturers
Japan
Airbag installment rate Expanded mainly in emerging countries (e.g.: in India, installing 600
6 airbags in a car has become mandatory). 400
⚫ Market needs 200
0
◆ Global supply chain
(CY) 2022 2025
◆ Ensuring stable supply for growing demand
Demand forecast for airbag
◆ Responsiveness in development targeted at autonomous driving and sustainability fabrics
Business strategies
Improving and/or increasing capacity of production facilities to meet increasing demand in India, China, ASEAN countries and Americas
Business advancement by expanding cutting & sewing business
Strengthening next-generation development focused on autonomous driving
A Polymer
Utilizing Toray’s unique technologies that enable to control precisely various “fineness” and “shapes”
14/17
provides higher added-value to bio-based and recycled fibers
Copyright © 2023 Toray Industries, Inc. 22
Grow th strategies: (1) Improving Profitability by Ultimate Value Creation
Proceeding high added value creation w ith Toray’s unique technology: NANODESIGNTM
Awards: Technology Award of The Society of Fiber Science and Technology; Grand Prix of Senken Gosen Award Material Division;
Chemical Society of Japan’s Award for Technical Development, etc.
CO2 recycling
Gas separation
membrane
Toray’s technologies
related to energy and
Electric power Green
from renewable Hydrogen
Water Treatment water that support a
Toray’s Technology energy
circular economy
and Products
Copyright © 2023 Toray Industries, Inc. 25
Business Strategies: (2) Business expansion in grow th fields based on high -performance, highly textured
products that make use of environmentally responsible materials
Strategies for Biomass-Based and Recycling Brands
Biomass-based Recycling
(Ecodear TM ) (&+ TM )
Brand focused on recycled fibers & textile products
containing post-consumer materials as raw materials
Absorption Emission
CO2 CO2
• Plant-based carbon contained in the plant-based • Raw materials are wastes such as collected PET
synthetic fibers is atmospheric CO2 absorbed by bottles and fishing nets, which are made mainly
plants during photosynthesis. from post-consumer materials.
• Even if this plant-based materials are incinerated, the • The Company recycles waste generated outside
plant-based carbon contained in the products will be the Toray Group to reduce consumption of limited
returned to the atmosphere and will not affect the and precious fossil resources and also
atmospheric CO2 concentration. contributes to waste reduction.
Copyright © 2023 Toray Industries, Inc. 26
Business Strategies (2): Business expansion in grow th fields based on high -performance, highly textured products
that make use of environmentally responsible materials
Development and Expanding of Plant -based Polyester Ecodear TM PET
EcodearTM N510 is 100% plant-based*1 nylon fiber which is made by polymerizing sebacic
acid (from castor-oil plants) and pentamethylenediamine (from corn) and spinning.
Plant-based
sebacic acid 100%
plant-based
Plant-based
Nylon
About 63% N510
Castor-oil Plant
Polymerization Spinning
About 37%
Yarn
Plant-based
Corn
pentamethylenediamine
(*1:ISO16620-1 3.1.5 biobased synthetic polymer content (percentage of plant-based material) is 100 %)
Copyright © 2023 Toray Industries, Inc. 28
Business Strategies (2): Business expansion in grow th fields based on high -performance, highly textured
products that make use of environmentally responsible materials
Example of Development and Expansion of 100% Plant -based Fibers
UltrasuedeTM nu:
Head rest covers for ANA’s “Future
Promise” project, a specially painted
aircraft
Biomass-based Recycling
(Ecodear TM ) (&+ TM )
Brand focused on recycled fibers & textile products
containing post-consumer materials as raw materials
Absorption Emission
CO2 CO2
• Plant-based carbon contained in the plant-based • Raw materials are wastes such as collected PET
synthetic fibers is atmospheric CO2 absorbed by bottles and fishing nets, which are made mainly
plants during photosynthesis. from post-consumer materials.
• Even if this plant-based materials are incinerated, the • The Company recycles waste generated outside
plant-based carbon contained in the products will be the Toray Group to reduce consumption of limited
returned to the atmosphere and will not affect the and precious fossil resources and also
atmospheric CO2 concentration. contributes to waste reduction.
Copyright © 2023 Toray Industries, Inc. 30
Business Strategies: (2) Business expansion in grow th fields based on high -performance, highly textured
products that make use of environmentally responsible materials
Fibers & Textiles Recycling Business Brand “&+”
And Plus
Starting initiatives for promoting recycled polyester fibers with the Penang state government at Toray Malaysia, Penang.
Donating shirts for school uniforms to local elementary schools. They were produced as unforms
using fabric made from yarns
Collecting PET bottles at Toray Malaysia from PET bottles collected at a Toray Malaysia facility.
Material recycling
Preprocessing Sorting
*Currently preparing to acquire international certifications, GRS and RCS
Advanced nylon and polyester fabric made of Advanced fabric with flexible and stretching texture. Functional fabric offering a high level of
Toray’s unique thin yarns, light and compact, Has durability, lightness, comfortability, fast-drying water resistance, breathability and
with soft textures properties, applicable to various purposes resistance to condensation, as well as
excellent elasticity
Asia
China
Europe Filament Textile Sewing
Korea
Japan
UK Czech Republic Bangladesh Filament &
Staple fibers
Filament &
USA
Textile Textile Staple fibers
Textile
India Sewing Textile
Textile
<ASEAN>
Sewing
Indonesia Thailand
Vietnam Malaysia
Filament & Staple fibers Textile Sewing
◼ Responding flexibly to customer needs with integrated business from raw yarn and cotton, textiles to sewing
◼ Proceeding with establishing supply chain for Indian market.
Aiming to improve profit foundation, steadily implement business structure reform plans for low-
growth and low-profitability businesses developed in the AP-G 2022.
⚫ Optimizing global production capacity of 2 plants in Japan and 3 production sites outside
Japan
Nylon fiber business ⚫ Enhancing expansion of environmentally responsible materials including recycled/ bio-
based materials.
⚫ Increasing sales of textiles by specially made products and higher-level processing.
999 1,030.0
1,030 Difference in Net change in Difference in Difference
999.2 quantity price fixed cost in currency
1,000
translation,
+12.8 etc.
800 64.0
51.2
51.2
600
Variance Main Factors
⚫ Expansion of business growth fields such as airbag and artificial leathers
Difference in
400 ⚫ Capturing recovering demand for integrated apparel business
quantity
⚫ Sales expansion of textile with advanced functions and high-added-value