Module 5 Rebar Works Concreting
Module 5 Rebar Works Concreting
Source: https://images.pexels.com/photos/416405/pexels-photo-416405.jpeg?cs=srgb&dl=pexels-pixabay-416405.jpg&fm=jpg
Source: http://jps-ep.com/portfolio-item/m-s-round-bars
Figure 5-1. Plain round bar.
Source: https://www.freepik.com/premium-photo/stack-steel-bar-texture-construction-site-background_4614493.htm
Figure 5-2. Deformed bar.
The above mentioned minimum concrete cover is from the National Structural
Code of the Philippines.
It can be seen in the figure above that the rebar used is only one length per piece
and does not have any lap splicing. Lap splice is when two pieces of reinforcing bar
(rebar) are overlapped to create a continuous line of rebar. The length of the lap varies
depend on concrete strength, the rebar grade, size, and spacing.
Source: https://emedia.rmit.edu.au/dlsweb/Toolbox/buildright/content/bcgbc4010a/10_floor_systems/03_concrete_slab_reinforcement/page_006.htm
Figure 5-4. Rebar lap splicing.
𝑩𝑻
𝑵=
𝒏𝒂
Where:
𝑁 = number of F/L bars required
(round up the value to the nearest whole number)
𝐵𝑇 = total number of footing bars
𝑛𝑎 = number of footing bars available from F/L bar that can be cut
without needing to splice the rebars to comply with the
required length of footing bars (round down the value to the
nearest whole number)
𝐵𝐹/𝐿
𝑛𝑎 =
𝐿𝐵
𝐵𝐹/𝐿 = full-length of rebar that can be purchased from the supplier
(6 m, 7.5 m, 9 m, 10.5 m, 12 m, 13.5 m, 15 m)
𝐿𝐵 = length of bar
If the quantity of rebars per footing is not given and just spacing of rebars is shown
in the detail plan, we can get the quantity of horizontal and vertical bars by:
L
16 MM Ø MAIN BARS,
SPACED @ 150 MM
O.C., B.W.
Based on the footing detail above that has 16 mm Ø main bars, spaced at 150 mm
on center, both ways, and considering along horizontal side:
𝑾 − 𝟐(𝑪𝑪 )
𝑩𝑯 = +𝟏
𝑺𝑩
Where:
𝐵𝐻 = number of horizontal bars
𝑊 = width of footing
𝐶𝑐 = concrete cover as stated in the minimum concrete cover and
as shown in Figure 5-5.
𝑆𝐵 = bar spacing as shown in the detail plain
𝑳 − 𝟐(𝑪𝑪 )
𝑩𝑽 = +𝟏
𝑺𝑩
Where:
𝐵𝑉 = number of vertical bars
𝐿 = length of footing
𝐶𝑐 = concrete cover as stated in the minimum concrete cover
𝑆𝐵 = bar spacing as shown in the detail plain
Note: Lengths 13.5 m and 15 m may be produced via special order. Two computations
are needed in rectangular footing because of two different length of footing bars.
All calculated final answers in normal rounding off must be written first before
including the rounded-up value to see to it that the process is correct.
𝒏 𝑩 𝑳𝒃
𝑵= (𝟏. 𝟏)
𝑩𝑭⁄𝑳
Where:
𝑁 = number of F/L bars required
(round up the value to the nearest whole number)
𝑛𝐵 = number of bars
𝐿𝑏 = length of bar
𝐵𝐹⁄𝐿 = selected full-length bar that can be purchased from the
supplier
Note: Two computations are needed in rectangular slab-on-fill because of two different
length of rebars. All calculated final answers in normal rounding off must be written
first before including the rounded-up value to see to it that the process is correct.
Figure 5-6. Bungalow building section showing footing, and column and beam
connection details.
Figure 5-7. Two-storey building section showing footing, and column and beam
connection details.
Figure 5-8. Single span concrete beam with 4 steel rebars details.
Figure 5-9. Three-span concrete beam with more than 4 steel rebars at supports and midspans details.
Source: https://debug.pi.gr/default.aspx?ch=56
Figure 5-10. 3D model of concrete column-beam connection showing column ties at joint of interior column.
Source: https://debug.pi.gr/default.aspx?ch=54
Figure 5-11. 3D model of concrete column-beam connection showing column ties at joint of corner column.
𝒏𝒏𝑩 𝑩𝑺𝑳
𝑵= (𝟏. 𝟏)
𝑩𝑭⁄𝑳
Where:
𝑁 = number of F/L bars required
(round up the value to the nearest whole number)
𝑛 = number of columns or beams
𝑛𝐵 = number of main bars
𝐵𝑆𝐿 = bar straight length, see table for formula of calculating the
straight length according to main bar diameter
𝐵𝐹⁄𝐿 = full-length of rebar that can be purchased from the supplier
Note: Multiplying the initial result of the calculation by 1.1 as shown, adds 10% as margin
for bar splicing and wastage. To identify the number of main bars you must identify
the continuous bars specially in beams/girders and you do that by identifying what
rebars is continuous throughout at the support and midspan of the beam/s. All
calculated final answers in normal rounding off must be written first before
including the rounded-up value to see to it that the process is correct.
Figure 5-12. Required bar straight length for beams and girders
Size/Diameter
Formulas for Calculating the Straight Length of Main Bar
of Main Bar
12mm (1/2”) Bar Straight Length = Column/Beam Overall Length + 0.40m
16mm (5/8”) Bar Straight Length = Column/Beam Overall Length + 0.55m
20mm (3/4”) Bar Straight Length = Column/Beam Overall Length + 0.70m
25mm (1”) Bar Straight Length = Column/Beam Overall Length + 0.85m
28mm (1-1/8”) Bar Straight Length = Column/Beam Overall Length + 1.00m
32mm (1-1/4”) Bar Straight Length = Column/Beam Overall Length + 1.15m
36mm (1-3/8”) Bar Straight Length = Column/Beam Overall Length + 1.30m
Note:
Overall length:
Beam = from exterior to exterior faces of columns
Column = from bottom of footing to top of roof beam
𝑩𝑭𝑳
𝒏=
𝑳𝑺𝑩
𝒏𝑺𝑩
𝑵=
𝒏
Where:
𝑛 = number of short bars per full-length bar.
𝐵𝐹⁄𝐿 = full-length of rebar that can be purchased from the supplier
𝐿𝑆𝐵 = short bar length, see table for formula of calculating the short
bar length according to short bar diameter
𝑁 = number of F/L bars required
(round up the value to the nearest whole number)
Note: Round down the calculated value of 𝑛 to the nearest whole number to get the
quantity of short bar that can be cut from a F/L bar. All calculated final answers in
normal rounding off must be written first before including the rounded-up value to
see to it that the process is correct.
Figure 5-13. Required short bar length for beams and girders.
Where:
𝐿 = clear distance between supports
𝒏𝒕 𝒐𝒓 𝒔
𝑵=
𝒏𝒂
Where:
𝑛𝑡 𝑜𝑟 𝑠 = required number of ties/stirrups
𝑛𝑡 𝑜𝑟 𝑠 = 𝑛𝑟𝑒𝑠𝑡𝑡 𝑜𝑟 𝑠 +𝑛𝑗𝑜𝑖𝑛𝑡 + 𝑛𝑆1 + 𝑛𝑆2 +. . . +𝑛𝑆𝑛
𝑛𝑎 = number of footing bars available from F/L bar that can
be cut without needing to splice the rebars to comply
with the required length of footing bars (round down the
value to the nearest whole number)
𝑛𝑆1 , 𝑛𝑆2 , 𝑛𝑆𝑛 = number of ties/stirrups per section of spacing
𝑁 = number of F/L bars required
(round up the value to the nearest whole number)
𝐹 ⁄𝐿 = full-length of rebar that can be purchased from the
supplier
Note: Round down the calculated value of number of ties/stirrups per F/L bar to the
nearest whole number to get the quantity. The number of ties/stirrups in
column/beam can be calculated depending on the details. In the column and beam
connection, always choose the largest height of beam to be deducted to get the
clear distance from top of column footing to the bottom of beam and use spacing
of 100 mm O.C in the column to beam connections. All calculated final answers in
normal rounding off must be written first before including the rounded-up value to
see to it that the process is correct.
𝑳𝒄 − 𝑺𝟏 − 𝑺𝟐 − 𝑺𝟑 −. . . 𝑺𝒏
𝒏𝒓𝒆𝒔𝒕𝒕 =
𝑺𝒓𝒆𝒔𝒕
𝒅𝒃
𝒏𝒋 = +𝟏
𝑺𝑱
𝑳𝒃 − 𝑺𝟏 − 𝑺𝟐 − 𝑺𝟑 −. . . 𝑺𝒏
𝒏𝒓𝒆𝒔𝒕𝒔 =
𝑺𝒓𝒆𝒔𝒕
Where:
𝑛𝑟𝑒𝑠𝑡𝑡 𝑜𝑟 𝑠 = number of ties/stirrups at the rest spacing section
𝐿𝑐 = clear distance length of column between footing and
beam, or between two beams
𝐿𝑏 = clear distance length of beam between supports
𝑆1 , 𝑆2 , 𝑆3 , 𝑆𝑛 = ties/stirrups spacings depending on plan details
𝑛𝑗 = number of ties at the joint connection of column and
Beam
𝑑𝑏 = largest depth/height of beam in the connection of
consideration
𝑆𝐽 = spacing at joint
beam to be deducted to get the clear distance from top of column footing to the
bottom of beam and use spacing of 100 mm O.C in the column to beam
connections. The spacing of ties/stirrups applies from end supports up to the
midspan. All calculated final answers in normal rounding off must be written first
before including the rounded-up value to see to it that the process is correct.
= + +
= + +
= +
Sample Beam/Girder Stirrups Configuration and Ties and Stirrups Hook Length to
be Used
Sample Problem
From the given construction plans and details above, compute for the following:
Note: All dimensions are in millimeters.
1. Total number of 16 mm Ø x 9 m rebars required for main bars of column C3.
2. Total number of 20 mm Ø x 10.5 m rebars required for main bars of beam RB3 at
GL B/1-3.
3. Total number of 12 mm Ø x 6 m rebars required for ties of all column C1.
4. Total number of 10 mm Ø x 7.5 m rebars required for stirrups of beams RB1 at GL
A & C/1-3.
Solution:
1. Total number of 16 mm Ø x 9 m rebars required for main bars of column C3.
𝑛𝑛𝐵 𝐵𝑆𝐿
𝑁= (1.1)
𝐵𝐹⁄𝐿
1(12)(1.1+0.2+0.1+0.1+3.2+0.55)
𝑁= (1.1) = 𝟕. 𝟕 𝒐𝒓 𝟖 𝒑𝒄𝒔 𝟏𝟔 𝒎𝒎 Ø 𝒙 𝟗 𝒎
9
2. Total number of 20 mm Ø x 10.5 m rebars required for main bars of beam RB3 at
GL B/1-3.
@ Support @ Midspan
As we can see the details of roof beam RB3 above, we can identify the number of
continuous bars which is the main bars by counting the number of bars present both at
support and at midspan or as easy as counting the least number of bars between support
and midspan and that is the number of continuous/main bars.
𝑛𝑛𝐵 𝐵𝑆𝐿
𝑁= (1.1)
𝐵𝐹⁄𝐿
1(7)(6+0.15+0.15)
𝑁= (1.1) = 𝟒. 𝟔𝟐 𝒐𝒓 𝟓 𝒑𝒄𝒔 𝟐𝟎 𝒎𝒎 Ø 𝒙 𝟏𝟎. 𝟓 𝒎
10.5
𝑟𝑚
𝐶𝑐 𝐷𝑡
Where:
𝐶𝑐 = clear cover based on minimum concrete clear cover
𝐷𝑡 = diameter of tie bar based on column details
𝑟𝑚 = radius of main bar based on column details
The spacing of ties based on column C3 detail is 1@50, 4@100, rest @ 250 OC,
and the largest depth of beam connected to C3 has 400 mm height, so to compute for
the number of ties required:
1@50 𝑑𝑏 0.4
𝑛𝑗𝑜𝑖𝑛𝑡 = +1= + 1 = 5 𝑝𝑐𝑠
𝑆𝐽 0.1
4@100
𝐿𝑐 −𝑆1 −𝑆2
𝑛𝑟𝑒𝑠𝑡 =
𝑆𝑟𝑒𝑠𝑡
[(0.8+0.2+0.1+0.1+3.2−0.4)−2(1)(0.05)−2(4)(0.1)]
𝑛𝑟𝑒𝑠𝑡 =
0.25
Rest @ 250 𝑛𝑟𝑒𝑠𝑡 = 12.4 𝑜𝑟 13 𝑝𝑐𝑠
Consider
4@100
𝐹/𝐿𝐵𝑎𝑟 6
𝑛𝑎 = =
𝐿𝑡 4[0.4−2(0.040)]+2(0.075)
1@50
𝑛𝑎 = 4.2 𝑜𝑟 4 𝑝𝑐𝑠
𝑛𝑡 28
𝑁= = = 7 𝑝𝑐𝑠 10 𝑚𝑚 Ø 𝑥 6 𝑚
𝑛𝑎 4
Consider
𝐹
𝐿
𝐵𝑎𝑟 6
𝑛𝑎 = = = 5.71 𝑜𝑟 5 𝑝𝑐𝑠
𝐿𝑡 2(0.09467+0.016+0.02)+2[0.4−2(0.04)]+2(0.075)
𝑛𝑡 2(28)
𝑁= = = 11.2 𝑜𝑟 12 𝑝𝑐𝑠 10 𝑚𝑚 Ø 𝑥 6 𝑚
𝑛𝑎 5
𝑁𝑇 = 7 + 12 = 𝟏𝟗 𝒑𝒄𝒔 𝟏𝟎 𝒎𝒎 Ø 𝒙 𝟔 𝒎
The configurations of RB1 in GL A & C/1-3 are all the same that’s why we just need
to compute for 1 span and just multiply it to 4 to compute for the required quantity. The
approach is quite similar to column ties just do not include stirrups in the joint since it is
already occupied by column ties.
𝐿𝑏 −𝑆1 [3−2(0.15)]−2(1)(0.05)
𝑛𝑟𝑒𝑠𝑡 = = = 17.33 𝑜𝑟 18 𝑝𝑐𝑠
𝑆𝑟𝑒𝑠𝑡 0.15
𝑛𝑠 = 18 + 2(1) = 20 𝑝𝑐𝑠
Consider
𝐹
𝐿
𝐵𝑎𝑟 7.5
𝑛𝑎 = = = 10.27 𝑜𝑟 10 𝑝𝑐𝑠
𝐿𝑠 2[0.3−2(0.040)]+2[0.15−2(0.040)]+2(0.075)
𝑛𝑠 4(20)
𝑁= = = 𝟖 𝒑𝒄𝒔 𝟏𝟎 𝒎𝒎 Ø 𝒙 𝟕. 𝟓 𝒎
𝑛𝑎 10
𝑛𝑆𝐵 2(2)
𝑁= = = 1 𝑝𝑐 20 𝑚𝑚 Ø 𝑥 6 𝑚
𝑛 4
𝐵𝐹𝐿 6
𝑛= = 3−0.15−0.2 = 3.48 𝑜𝑟 3 𝑝𝑐𝑠
𝐿𝑆𝐵 0.4+2( )
4
𝑛𝑆𝐵 2
𝑁= = = 0.67 𝑜𝑟 1 𝑝𝑐 20 𝑚𝑚 Ø 𝑥 6 𝑚
𝑛 3
Consider midspan
The configurations of 2 spans are the same that’s why we just need to compute
for 1 span and just multiply it to 2 to compute for the required quantity for 2 spans.
𝐵𝐹𝐿 6
𝑛= = = 3.77 𝑜𝑟 3 𝑝𝑐𝑠
𝐿𝑆𝐵 0.6(3−0.15−0.2)
𝑛𝑆𝐵 2(2)
𝑁= = = 1.33 𝑜𝑟 2 𝑝𝑐𝑠 20 𝑚𝑚 Ø 𝑥 6 𝑚
𝑛 3
𝑁𝑇 = 1 + 1 + 2 = 𝟒 𝒑𝒄𝒔 𝟐𝟎 𝒎𝒎 Ø 𝒙 𝟔 𝒎
Footing F1 is square so we can compute only the one side then multiply it by 2 to
get the required bars in 1 footing. Since footing F1 is permanently exposed to earth, we
will use 75 mm concrete cover as stated in the minimum concrete cover.
𝐵𝑇
𝑁=
𝑛𝑎
𝑊−2(𝐶𝐶 ) 1.2−2(0.075)
𝐵𝐻 = +1= + 1 = 8 𝑝𝑐𝑠
𝑆𝐵 0.15
𝐵𝑇 = 8(2)(9) = 144 𝑝𝑐𝑠
12
𝑛𝑎 = = 11.43 𝑜𝑟 11 𝑝𝑐𝑠
1.2−2(0.075)
144
𝑁= = 𝟏𝟑. 𝟎𝟗 𝒐𝒓 𝟏𝟒 𝒑𝒄𝒔 𝟏𝟔 𝒎𝒎 Ø 𝒙 𝟏𝟐 𝒎
11
8−2(0.15)
𝑛𝐵 = + 1 = 26.67 𝑜𝑟 27 𝑝𝑐𝑠
0.3
6−2(0.15)
𝑛𝐵 = + 1 = 20 𝑝𝑐𝑠
0.3
𝑛𝐵 𝐿𝑏 {27[6−2(0.15)]+20[8−2(0.15)]}(1.1)
𝑁= (1.1) =
𝐵𝐹⁄𝐿 12
𝑁 = 𝟐𝟖. 𝟐𝟐 𝒐𝒓 𝟐𝟗 𝒑𝒄𝒔 𝟏𝟎 𝒎𝒎 Ø 𝒙 𝟏𝟐 𝒎
Self-Assessment Question
From the given construction plans and details in sample problem, compute for the
following:
Note: All dimensions are in millimeters.
1. Total number of 16 mm Ø x 7.5 m rebars required for main bars of all column C2.
2. Total number of 16 mm Ø x 9 m rebars required for main bars of beam RB2 at GL
2/A-C.
3. Total number of 10 mm Ø x 9 m rebars required for ties of all column C2.
4. Total number of 10 mm Ø x 7.5 m rebars required for stirrups of beams RB2 at GL
2/A-C.
5. Total number of 16 mm Ø x 6 m rebars required for short bars of beam RB2 at GL
2/A-C.
6. Total number of 16 mm Ø x 9 m rebars required for all footing F1 if the rebar
spacing is changed into 125 mm OC BW.
7. Total number of 10 mm Ø x 10.5 m rebars required for slab-on-fill if the rebar
spacing is changed into 225 mm OC BW.
References
1. Tagayun, Vicente A. (2002), Estimating Bill of Materials.
2. Fajardo, Max Jr. B., Simplified Construction Estimate. 3rd Edition.