Fs 16

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Service instruction
Code/RefNr.: 525927 / 525928
Date: 18 Sep 2008
Install an AC-reactor on FS16/23/33/40/55, RS27/35

Subject:
Suitable for all versions except FS40/55 3x200-240V
WARNING:
• Carry out the handling according to the following manufacturers

instructions.
• Always respect warnings from the relevant manuals of the machine.
• Make sure all electric power or other energy sources are disconnected
and closed before any servicing. Always switch off the main switch.
• Wait 10 minutes after electrical power is disconnected to eliminate power
on the inverter terminals.
• Installation, maintenance and service must be executed by skilled service
personnel only or by a service organisation with appropriate authorization
from the manufacturer.
• For service, use only original replacement parts.
• Re-install all machine parts in the original way.
• The qualified agency performing this work assumes all responsibility for
this kit installation. Other service activities than described below, disable
all manufacturers responsibility.
• Make sure children are not around during work in progress.
Primus Belgium Primus Central Europe Primus France

Driemasten 126 Mistecká 1116 Rue Jacques Monod z.i. Est
B-8560 Gullegem 742 58, Příbor F-69120 Vaulx-en-Velin
Belgium Czech Republic France
Phone: +32 (0)56 43 52 00 Phone:+420 556 768 800 Phone:+33 (0)4 78 79 55 75
Fax: +32 (0)56 40 34 63 Fax: +420 556 723 383 Fax: +33 (0)4 72 04 62 72
E-mail: aftersales@primuslaundry.com E-mail: sales@primuslaundry.cz E-mail: info@primuslaundry.fr
Web: www.primuslaundry.com Web: www.primuslaundry.com Web: www.primuslaundry.com
www.groupdynamics-laundry.com
Applicable machine models

Washer Dryer Ironer
PW5 DAM5 / DAMC5 Pony

P6, P7 DA9 / DAM(S)(T)9 I18, 25, 30
C6, 8 T9 I35, 50
RS6, 7, 10 T11, 13, 16 IF50 / IR50
RS13, (16), 18, 22, 27, 35 T1313 IFF
FS6, 7, 10 T24, 35 Crossfolder
FS16, 22 DA11, 13, 15 Stacker
FS33, 40, 55 DA1313
FS120 D25, 35
MB16, 26, 33 D55, 77
MB44, 66
MB90, 140, 180
Applicable type of spare parts

Washer Dryer Ironer
General General General

Chasis Chasis Chasis
Shock absorbers Cabinet Cabinet
Cabinet Controler Controler
Controler Coin unit Coin unit
Coin unit Electric components & sensors Electric components & sensors
Electric components & sensors Heating unit Heating unit
Heating unit Motor & pulley & belts Inlet
Inlet Bearing house & seals Motor & pulley & chains
Soap hopper Drum Bearing house
Motor & pulley & belts Door Ironer belts
Bearing house & seals Air filter Air filter
Drum Air fan Air fan
Door Exhaust Exhaust
Drain Delivery system
Folding system
525928 Instruction AC-reactor FS16-55 RS27-35 P2/15

1) Subject:
Install an AC-reactor on FS16/23/33/40/55, RS27/35.
This kit is suitable for all versions except FS40/55 3x200-240V :

- suitable for FS16/23/33, RS27/35 for all supply voltages (1x208-240V / 3x208-240V / 3x380-
415V+N / 3x380-480V without N)
- suitable for FS40/55 for 3x380-480(+N), but NOT for 3x200-240V.
This will improve machine reliability on poor power supply systems with spikes and dips.
2) Needed tools:
2 Wrenches M13
- For 1-ph inverter : Wires 2,5mm², length 50cm (4Pc, preferably blue and black)
- For 3-ph inverter (FS16-23 / FS33 400V / RS27-35) : Wires 2,5mm², length
50cm (6Pc, preferably black)
- For 3-ph inverter (FS33 200V / FS40 / FS55) : Wires 4mm², length 50cm (6Pc,
preferably black)
Drill Ø10mm (for metal)
Wire cutting and wire stripping pliers
3) Part numbers:
Nr. part number description Quantity

525927 (H616) SERVICE KIT COMPLETE
1 525928 (H956) This service instruction 1
2 525921 (H323) FR-BAL-B-7,5k Power factor reactor 1
3 311902100008 Washer M8 4
4 PRI202000090 Screw M8x16 4
5 310934000008 Nut M8 4

4) Instructions:
4.a) Instruction for FS16:
Place the AC-reactor on a suitable place in the

machine.
1-ph inverter (standard version):
Mount the AC-reactor in the contactor box. Move

the wirings where necessary.
3-ph inverter (3x380-480V without N only):
Since there is used a transformer for the control

circuit, it is not possible to mount the AC-reactor
in the contactor box.
Therefor mount the AC-reactor on the rear-

bridge, beside the water valves.
Drill 4 holes (diam. 10mm) and fix the AC-

reactor with the included bolts and nuts.
Make sure that no burs from the drilling can

enter the frequency inverter or other
components.

Make the electrical connection according the scheme and instructions below :


Disconnect the 2 thick wires (normally black and
blue) from the inverter contactor (CFI) that come
from the mainswitch.
Put the small wires back on the contactor
terminals.

Disconnect the 3 wires (normally black) from the
inverter contactor (CFI) that come from the
mainswitch.
1-ph inverter :
Connect these wires to terminals U1 and V1 of
the AC-reactor.
3-ph inverter :
Connect these wires to terminals U1, V1 and W1
of the AC-reactor.
1-ph inverter :
Connect terminals U2 and V2 to the inverter
contactor by new wires, to the same terminals
where you have disconnected the 2 other wires.
Terminals W1 and W2 of the AC-reactor will not

be used if the inverter is 1-phase.
3-ph inverter :
Connect terminals U2,V2,W2 to the inverter
where you have disconnected the 3 other wires
Make sure to attach and connect all wirings so

that they can not be damaged.

4.b) Instruction for FS23:
Place the AC-reactor on top of the box of the

frequency inverter.


components.



Disconnect the 2 wires (normally black and blue)
from the inverter contactor (CFI) that come from
the mainswitch.

mainswitch.
1-ph inverter :
the AC-reactor.
3-ph inverter :
of the AC-reactor.
1-ph inverter :
Connect terminals U2 and V2 to the inverter
where you have disconnected the 2 other wires.

3-ph inverter :


4c) Instruction for FS33/40/55:

electrical box at the back of the machine.


components.



input side of the inverter contactor (CFI).
Connect these 3 wires to terminals U1, V1 and

W1 of the AC-reactor. You migth have to replace
the original wires by longer ones.

contactor (input side) by new wires, to the same
terminals where you have disconnected the 3
other wires

that they can not be damaged by vibrations.

4.d) Instruction for RS27/35:

machine.
The most easy is to mount it in the corner of the
back panel, but it has the small disadvantage
that you always need to disconnect the wires if
you want to open the back panel.


components.



Disconnect the 2 wires (normally blue and black)
from the mainswitch that go to the filter.

mainswitch.
1-ph inverter :
the AC-reactor.
3-ph inverter :
of the AC-reactor.
1-ph inverter :
Connect terminals U1 and V1 of the AC-reactor
to the mainswitch by new wires, to the same
terminals where you have disconnected the 2
other wires.

3-ph inverter :

5) Remarks:
If you have a machine with a transformer for the control circuit, this transformer fulfills the same protection
function as the AC-reactor. It means that the AC-reactor is only necessary in the circuit of the inverter, it is not
necessary to put the AC-reactor also in the circuit of the control circuit (but it is allowed).
In case you have further technical questions, do not hesitate to take contact with the after sales department of
PRIMUS (references at the front page of this document).

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www.groupdynamics-laundry.

Date: 18 Sep 2008

Install an AC-reactor on FS16/23/33/40/55, RS27/35

• Carry out the handling according to the following manufacturers

Primus Belgium Primus Central Europe Primus France

Applicable machine models

PW5 DAM5 / DAMC5 Pony

Applicable type of spare parts

General General General

525928 Instruction AC-reactor FS16-55 RS27-35 P2/15

Install an AC-reactor on FS16/23/33/40/55, RS27/35.

This kit is suitable for all versions except FS40/55 3x200-240V :

Nr. part number description Quantity

525928 Instruction AC-reactor FS16-55 RS27-35 P3/15

4.a) Instruction for FS16:

Place the AC-reactor on a suitable place in the

1-ph inverter (standard version):

Mount the AC-reactor in the contactor box. Move

3-ph inverter (3x380-480V without N only):

Since there is used a transformer for the control

Therefor mount the AC-reactor on the rear-

Drill 4 holes (diam. 10mm) and fix the AC-

Make sure that no burs from the drilling can

525928 Instruction AC-reactor FS16-55 RS27-35 P4/15

525928 Instruction AC-reactor FS16-55 RS27-35 P5/15

1-ph inverter (standard version):

3-ph inverter (3x380-480V without N only):

Terminals W1 and W2 of the AC-reactor will not

Make sure to attach and connect all wirings so

525928 Instruction AC-reactor FS16-55 RS27-35 P6/15

4.b) Instruction for FS23:

Place the AC-reactor on top of the box of the

Drill 4 holes (diam. 10mm) and fix the AC-

Make sure that no burs from the drilling can

525928 Instruction AC-reactor FS16-55 RS27-35 P7/15

525928 Instruction AC-reactor FS16-55 RS27-35 P8/15

1-ph inverter (standard version):

3-ph inverter (3x380-480V without N only):

Terminals W1 and W2 of the AC-reactor will not

Make sure to attach and connect all wirings so

525928 Instruction AC-reactor FS16-55 RS27-35 P9/15

4c) Instruction for FS33/40/55:

Place the AC-reactor on a suitable place in the

Drill 4 holes (diam. 10mm) and fix the AC-

Make sure that no burs from the drilling can

525928 Instruction AC-reactor FS16-55 RS27-35 P10/15

525928 Instruction AC-reactor FS16-55 RS27-35 P11/15

Disconnect the 3 wires (normally black) from the

Connect these 3 wires to terminals U1, V1 and

Connect terminals U2,V2,W2 to the inverter

Make sure to attach and connect all wirings so

525928 Instruction AC-reactor FS16-55 RS27-35 P12/15

4.d) Instruction for RS27/35:

Place the AC-reactor on a suitable place in the

Drill 4 holes (diam. 10mm) and fix the AC-

Make sure that no burs from the drilling can

525928 Instruction AC-reactor FS16-55 RS27-35 P13/15

525928 Instruction AC-reactor FS16-55 RS27-35 P14/15

1-ph inverter (standard version):