SMPL Inspection Test Plan

Part Name:- PLATE, CUTTER Customer:- KSSL Lot Size:- 15 Nos. Sample Size:- 15 Nos.

Part No.: - PIR Rev: - Die No.: - Date:- 16.09.2023

Drawing No:- 823-101-14-030-0 Drg. Rev:- ITP No. : Confidential

Part No. Part No. Part No. Part No. Part No. Part No.
Part No. 1 Part No. 2 Part No. 3 Part No. 4 Part No. 5 Part No. 6 Part No. 7 Part No. 8 Part No. 9
Nominal 10 11 12 13 14 15
Sr. No. Balloon No. Zone
Dimension
Lower Limit Upper Limit Inspection Method Remarks
obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs. obs.

1 1 3B 34.0 - 0.20 33.80 34.00 Profile Projector Match To Profile Template OK

2 2 3B 12.50 ± 0.20 12.30 12.70 Profile Projector Match To Profile Template OK

3 3 3B 5.0 ± 0.10 4.90 5.10 Profile Projector Match To Profile Template OK

4 4 3B 3.0 ± 0.10 2.90 3.10 Profile Projector Match To Profile Template OK

5 5 3B 12.50 ± 0.20 12.30 12.70 Profile Projector Match To Profile Template OK

6 6 3B 5.0 ± 0.10 4.90 5.10 Profile Projector Match To Profile Template OK

7 7 3B 3.0 ± 0.10 2.90 3.10 Profile Projector Match To Profile Template OK

2 - Hole Ø 4.0 ±
8 8 3B 3.90 4.10 Standard Pin 4.01 4.03 4.05 4.04 4.02 4.01 4.05 4.04 4.03 4.03 4.05 4.05 4.02 4.02 4.05 OK
0.10
9 9 2B R50.0 ± 2.0 48.00 52.00 Profile Projector Match To Profile Template OK

10 10 2B 45° ± 30' 44°30' 45°30' Profile Projector Match To Profile Template OK

11 11 2B Ø 6.0 ± 0.10 5.90 6.10 Standard Pin 5.94 5.96 5.95 5.97 5.99 6.02 6.02 6.05 5.97 5.99 6.03 6.01 6.05 6.06 6.03 OK

12 12 2B Ø10.0± 0.20 9.80 10.20 Standard Pin 9.85 9.87 9.88 9.92 9.91 9.95 9.94 9.96 10.05 10.06 10.03 10.10 10.12 10.05 10.09 OK

13 13 2B 4.50 + 0.05 4.50 4.55 Profile Projector Match To Profile Template OK

14 14 2C 20.50 ± 0.10 20.40 20.60 Profile Projector Match To Profile Template OK

15 15 2C 12.0 ± 0.20 11.80 12.20 Profile Projector Match To Profile Template OK

16 16 2B R5.0 ± 0.50 4.50 5.50 Profile Projector Match To Profile Template OK

17 17 1C R5.0 ± 0.50 4.50 5.50 Profile Projector Match To Profile Template OK

18 18 1B 7.0 ± 0.20 6.80 7.20 Profile Projector Match To Profile Template OK

19 19 1B 14.0 ± 0.10 13.90 14.10 Profile Projector Match To Profile Template OK

20 20 1B 10.50± 0.20 10.30 10.70 Profile Projector Match To Profile Template OK

21 21 1B 12.50 ± 0.20 12.30 12.70 Profile Projector Match To Profile Template OK

22 22 2B R15.0 ± 1.0 14.00 16.00 Profile Projector Match To Profile Template OK

23 23 2B R1.0 ± 0.20 0.80 1.20 Profile Projector Match To Profile Template OK

2- Holes Ø3.0 ±
0.10 To Be Drilled
24 24 2B 2.90 3.10 Standard Pin 2.97 2.98 2.97 3.01 3.02 3.01 2.98 2.97 2.98 2.98 3.02 3.01 3.01 2.97 2.99 OK
In Conjunction
With Stopper
25 25 2B 34.0 ± 0.30 33.70 34.30 Profile Projector Match To Profile Template OK

26 26 2B 6.0 ± 0.10 5.90 6.10 Profile Projector Match To Profile Template OK

27 27 2B 14.50 ± 0.20 14.30 14.70 Profile Projector Match To Profile Template OK

28 28 2B 17.50 ± 0.20 17.30 17.70 Profile Projector Match To Profile Template OK

29 29 2B 22.50 ± 0.20 22.30 22.70 Profile Projector Match To Profile Template OK

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 Part No. Part No. Part No. Part No. Part No. Part No.
Part No. 1 Part No. 2 Part No. 3 Part No. 4 Part No. 5 Part No. 6 Part No. 7 Part No. 8 Part No. 9
Nominal 10 11 12 13 14 15
Sr. No. Balloon No. Zone
Dimension
Lower Limit Upper Limit Inspection Method Remarks
30 30 3B 5.0 ± 0.10 4.90 5.10 Profile Projector Match To Profile Template OK

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 Part No. Part No. Part No. Part No. Part No. Part No.
Part No. 1 Part No. 2 Part No. 3 Part No. 4 Part No. 5 Part No. 6 Part No. 7 Part No. 8 Part No. 9
Nominal 10 11 12 13 14 15
Sr. No. Balloon No. Zone
Dimension
Lower Limit Upper Limit Inspection Method Remarks
31 31 1B 60° ± 30' 59°30' 60°30' Profile Projector Match To Profile Template OK

32 32 4B 35.50 ± 0.30 35.20 35.80 Profile Projector Match To Profile Template OK

33 33 1A 9.50 ± 0.20 9.30 9.70 Dial Indicator 9.45 9.47 9.47 9.49 9.48 9.5 9.51 9.45 9.52 9.47 9.49 9.48 9.46 9.53 9.52 OK

34 34 2A 75.50 ± 0.30 75.20 75.80 Vernier Caliper 75.53 75.53 75.56 75.52 75.53 75.53 75.55 75.48 75.52 75.54 75.49 75.54 75.50 75.55 75.49 OK

35 35 2A 30° ± 30' 29°30' 30°30' VMM 29°42' 29°45' 29°47' 30°10' 30°14' 29°48' 30°06' 30°03' 29°52' 30°05' 29°58' 30°07' 29°55' 30°06' 30°08' OK

36 36 3A 30.0 ± 0.20 29.80 30.20 VMM 29.98 30.09 29.99 30.05 29.92 29.92 30.10 30.07 29.96 30.02 30.08 29.94 29.99 30.12 29.93 OK

37 37 3A 3.0 ± 0.10 2.90 3.10 Vernier Caliper 3.05 3.03 3.03 3.02 3.02 2.99 3.01 3.04 3.04 3.00 2.99 3.04 2.99 3.03 3.04 OK

38 38 3A 0.50 ± 0.10 0.40 0.60 Dial Indicator 0.48 0.49 0.53 0.52 0.49 0.47 0.53 0.52 0.49 0.52 0.49 0.48 0.53 0.54 0.54 OK

39 39 4A (Ø6.0) ± 0.10 5.90 6.10 Standard Pin 5.99 5.98 5.99 5.99 6.00 6.00 6.02 6.00 6.00 6.00 6.03 6.01 6.02 6.00 6.02 OK

40 40 4A Ø5.50 + 0.05 5.50 5.55 Vernier Caliper 5.52 5.52 5.53 5.53 5.53 5.52 5.54 5.54 5.54 5.53 5.53 5.52 5.53 5.52 5.53 OK

41 41 1C 60° ± 30' 59°30' 60°30' VMM By Sectioning 60°12' OK

42 42 4C Hardness 475 H.V. 525 H.V. Hardness Testing M/C 490 496 498 506 515 - - - - - - - - - - OK

Visual Inspection :- Found Satisfactory

Note:- Critical, Major & Minor characteristics are not mentioned on the drawing Total Rejected Qty: - Nil

Total Accepted Qty : - 15 Nos

Examiner Supervisor (D.G.M. - QC)

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