Motion Control: Sinumerik 828D Basic T/Basic M SINAMICS S120 Combi 1FK7 and 1PH8 Motors

© Siemens AG 2011
SINUMERIK 828D BASIC T/BASIC M

SINAMICS S120 Combi
1FK7 and 1PH8 motors
Catalog NC 82 • 2011
Motion Control
Answers for industry.
© Siemens AG 2011
Related catalogs
SINUMERIK & SINAMICS NC 61
Equipment for
Machine Tools
E86060-K4461-A101-A3-7600
SITRAIN ITC
Training for Automation and
Industrial Solutions1)
E86060-K6850-A101-C1
Interactive Catalog CA 01
Products for Automation and Drives
E86060-D4001-A510-C9-7600
Industry Mall
Information and ordering platform in the
Internet:
www.siemens.com/industrymall
1) Language: German.
© Siemens AG 2011
Motion Control
SINUMERIK 828D BASIC T Introduction
1
SINUMERIK 828D BASIC M
SINAMICS S120 Combi
1FK7 and 1PH8 motors Overview of functions
CNC controls
2
Catalog NC 82 · 2011
CNC controls
SINUMERIK 828D BASIC T
3
The products and

systems described in this
catalog are distributed
Drive system
SINAMICS S120 Combi
4
under application of a
certified quality and
environmental
management system
in accordance with
DIN EN ISO 9001
(Certified Registration
Motors
1FK7 feed motors
5
No. 001258 QM) and 1PH8 spindle motors
DIN EN ISO 14001
(Certified Registration
No. 001258 UM). The
certificate is recognized
by all IQNet countries. Measuring systems
Incremental encoders
6
Absolute encoders
Refer to the Industry Mall for current updates

of this catalog:
Connection system MOTION-CONNECT
Power cables
7
Signal cables
© Siemens AG 2011
Services and training

Services
8
Documentation · Training
Engineering software
Quick Packages
Quick selection of drive components
9
Appendix
Approvals · Indexes
10
Conditions of sale and delivery
Export regulations
© Siemens AG 2011
0/2 Siemens NC 82 · 2011

© Siemens AG 2011
Answers for industry.
Siemens Industry answers the challenges in the
manufacturing and the process industry as well as in
the building automation business. Our drive and automation
solutions based on Totally Integrated Automation (TIA) and
Totally Integrated Power (TIP) are employed in all kinds
of industry. In the manufacturing and the process industry.
In industrial as well as in functional buildings.
Siemens offers automation, drive, and The high quality of our products Check out the opportunities our
low-voltage switching technology as sets industry-wide benchmarks. automation and drive solutions provide.
well as industrial software from stan- High environmental aims are part of And discover how you can sustainably
dard products up to entire industry solu- our eco-management, and we imple- enhance your competitive edge with us.
tions. The industry software enables our ment these aims consistently. Right
industry customers to optimize the en- from product design, possible effects on
tire value chain – from product design the environment are examined. Hence
and development through manufacture many of our products and systems are
and sales up to after-sales service. Our RoHS compliant (Restriction of Hazard-
electrical and mechanical components ous Substances). As a matter of course,
offer integrated technologies for the en- our production sites are certified ac-
tire drive train – from couplings to gear cording to DIN EN ISO 14001, but to us,
units, from motors to control and drive environmental protection also means
solutions for all engineering industries. most efficient utilization of valuable
Our technology platform TIP offers ro- resources. The best example are our
bust solutions for power distribution. energy-efficient drives with energy sav-
ings up to 60 %.
Siemens NC 82 · 2011 0/3

© Siemens AG 2011
ERP – Enterprise Resource Planning
Management Level MES – Manufacturing Execution Systems
SIMATIC PCS 7
Operations Level Process Control (DCS)
Industrial Software for

• Design and Engineering • Maintenance
• Installation and Commissioning • Modernization and Upgrade
• Operation • Energy Management
Control Level
SIMOTION SINUMERIK
Motion Control System Computer Numeric Control
Field Level
PROFIBUS PA
Process Instrumentation SIMATIC Sensors
Totally HART
Integrated IO-Link
Automation
Setting standards in
productivity and competitiveness.
Totally Integrated Automation.
Thanks to Totally Integrated Automation, Siemens is the only provider
of an integrated basis for implementation of customized automation
solutions – in all industries from inbound to outbound.
0/4 Siemens NC 82 · 2011

© Siemens AG 2011
Ethernet
02.03.2009
SIMATIC IT
Ethernet
SIMATIC WinCC
SCADA System
Industrial Ethernet
Industrial Ethernet
SIMATIC NET SIMATIC Controllers SIMATIC HMI Safety Integrated

Industrial Modular/Embedded/ Human Machine Interface
Communi- PC-based
cation Low-Voltage Controls
and Distribution
PROFINET
PROFIsafe Industrial Ethernet
PROFIsafe PROFIBUS
SIMATIC Distributed I/O SINAMICS Drive Systems ASIsafe AS-Interface
Totally
Integrated
Power
KNX GAMMA instabus
TIA is characterized by its unique The unique continuity is already

continuity. a defined characteristic at the
development stage of our products
It provides maximum transparency at and systems.
all levels with reduced interfacing re-
quirements – covering the field level, The result: maximum interoperability –
production control level, up to the cor- covering the controller, HMI, drives, up
porate management level. With TIA to the process control system. This re-
you also profit throughout the complete duces the complexity of the automation
life cycle of your plant – starting with solution in your plant. You will experi-
the initial planning steps through oper- ence this, for example, in the engineer-
ation up to modernization, where we ing phase of the automation solution in
offer a high measure of investment se- the form of reduced time requirements
curity resulting from continuity in the and cost, or during operation using the
further development of our products continuous diagnostics facilities of To-
and from reducing the number of inter- tally Integrated Automation for increas-
faces to a minimum. ing the availability of your plant.
Siemens NC 82 · 2011 0/5

© Siemens AG 2011
Much more Selecting

Find your products in the structure tree, in the new "Bread-crumb"
navigation or with the integral search machine with expert functions.
than a catalog. Electronic configurators are also integrated into the Mall. Enter the
various characteristic values and the appropriate product will be dis-
The Industry Mall. played with the relevant order numbers. You can save configurations,
load them and reset them to their initial status.
You have a catalog in your hands that will serve Ordering

you well for selecting and ordering your products. You can load the products that you have selected in this way into the
But have you heard of the electronic online cata- shopping basket at a click of the mouse. You can create your own tem-
log (the Industry Mall) and all its benefits? Take a plates and you will be informed about the availability of the products
look around it sometime: in your shopping cart. You can load the completed parts lists directly
into Excel or Word.
Delivery status
When you have sent the order, you will receive a short e-mail confir-
mation which you can print out or save. With a click on "Carrier", you
will be directly connected to the website of the carrier where you can
easily track the delivery status.
Added value due to additional information

So you have found your product and want more information about it?
In just a few clicks of the mouse, you will arrive at the image data base,
manuals and operating instructions. Create your own user documen-
tation with My Documentation Manager.
Also available are FAQs, software downloads, certificates and techni-
cal data sheets as well as our training programs. In the image database
you will find, depending on the product, 2D/3Dgraphics, dimension
drawings and exploded drawings, characteristic curves or circuit
diagrams which you can download.
Convinced? We look forward to your visit!
0/6 Siemens NC 82 · 2011

1
© Siemens AG 2011
Introduction
1/2 CNC controls

1/3 Drive system

SINAMICS S120 Combi
1/4 Motors
1FK7 feed motors
1PH8 spindle motors
1/5 The overall system
1/6 Engineering software

SIZER configuration tool
Siemens NC 82 · 2011
© Siemens AG 2011
Introduction
CNC controls
SINUMERIK 828D BASIC T and BASIC M
1 ■ Overview
Compact, strong, simple – simply perfect
The compact, operator-panel-based SINUMERIK 828D
BASIC T/BASIC M CNCs are extremely rugged and very easy to
maintain.
Powerful CNC functions coupled with a unique 80-bit NANOFP
accuracy permit excellent workpiece precision to be achieved in
very short machining times. Thanks to a flexible CNC program-
ming language as well as the unique machining step program-
ming package ShopTurn/ShopMill, it is possible to program and
machine mass-production parts or single workpieces with high-
est efficiency. Preconfigured technology-specific system soft-
ware and unique service functions reduce the costs for commis-
sioning and service to an absolute minimum.
Tailored for standard turning machines …

The SINUMERIK 828D BASIC T CNC is perfectly tailored to meet
the requirements of modern standard turning machines. With
powerful kinematic transformations and an extensive range of
technology cycles, the SINUMERIK 828D BASIC T is also ideal
for demanding machining applications with driven tools.
Perfectly tailored and preconfigured for:
G_NC01_XX_00429
• Up to 5 axes/spindles in one machining channel
• Face end machining with driven tools
• Peripheral surface machining with driven tools
... and standard milling machines

The SINUMERIK 828D BASIC M CNC is perfectly tailored to
meet the requirements of modern standard milling machines.
With its integral technology package SINUMERIK MDynamics
including the new intelligent motion and velocity control Ad-
vanced Surface, the SINUMERIK 828D BASIC M is also ideally
equipped for the machining of molded workpieces.
Perfectly tailored and preconfigured for:
• Up to 5 axes/spindles in one machining channel
G_NC01_XX_00430
• Peripheral surface machining with A axis

• Machining and application in mold making
1/2 Siemens NC 82 · 2011

© Siemens AG 2011
Introduction
Drive system
SINAMICS S120 Combi
■ Overview 1
The new drive class for compact machine concepts
The SINAMICS S120 Combi drive system offers the usual
SINAMICS functionality in a multi-axis drive module tailored for
compact turning and milling machines. With a host of technical
highlights, the SINAMICS S120 Combi sets new standards in
this drive class.
SINAMICS S120 Combi integrates a line infeed with regenera-
tive feedback capability as well as 3 or 4 Motor Modules for
spindle and feed motors in one Power Module. The power
spectrum extends up to 16 kW spindle power (S1) and up to
12 A current (S1) for feed motors.
SINAMICS S120 Combi thus covers the typical range of power
ratings of compact standard turning and milling machines and is
therefore the perfect drive partner for the SINUMERIK 828D
BASIC T/BASIC M compact controls.
The solution for machines with higher power ratings
For machine concepts beyond the power limit of the SINAMICS
S120 Combi, we naturally offer another solution. As an alterna-
tive to SINAMICS 120 Combi, you can connect the modular
SINAMICS S120 drive system to the SINUMERIK 828D BASIC T/
BASIC M.
To configure your equipment, use our SIZER configuration tool or
seek advice from your Siemens sales representative. The tech-
nical specifications as well as the order numbers can be found
in our catalog NC 61 or the Siemens Industry Mall.
Siemens NC 82 · 2011 1/3

© Siemens AG 2011
Introduction
Motors
1FK7 feed motors
1PH8 spindle motors
1 ■ Overview
1FK7 feed motors – maximum precision in the machine 1PH8 spindle motors – peak performance for the spindle
The performance and accuracy of the CNC control and drive are What is the power center of a machine? The spindle of course.
useful only if they can be transferred to the machine axes. It is With the 1PH8 spindle motors we offer the perfect solution for
exactly for this purpose that the 1FK7 feed motors with their this purpose. Very fast acceleration times and a wide speed
unique dynamic response and accuracy are required. range with high output guarantee maximum productivity of your
machine.
An additional range of motors can be found in our catalog NC 61
or in the Industry Mall. We can also provide customized solutions
www.siemens.com/industrymall In addition to the range of motors described, we offer a compre-
hensive range of solutions for feed and spindle applications.
Your Siemens sales representative will be happy to advise you
on how to configure your individual equipment.
1/4 Siemens NC 82 · 2011

© Siemens AG 2011
Introduction
The overall system
with SINAMICS S120 Combi and motors
■ Overview 1
SINUMERIK 828D
BASIC T
BASIC M DMC20/DME20
up to 5 linear scales
DRIVE-CLiQ
spindle encoder TTL
SINAMICS S120 SINAMICS S120

Combi Motor Module
booksize compact
optional line
format
line filter reactor
3 AC
380 ... 480 V
G_NC01_EN_00433
1PH8 1FK7 feed motor 1FK7 1FK7 1FK7
spindle motor 1PH8 auxiliary spindle feed motor feed motor feed motor
The perfect basis for safe machine concepts 24 months material warranty and on-site service
With Safety Integrated, the SINUMERIK 828D BASIC T/BASIC M For the worst-case scenario, you will receive a material warranty
offers an optimum platform for the implementation of safe ma- and a free on-site service period for the SINUMERIK 828D
chine concepts. Operation when protective doors are open? BASIC T/BASIC M and the associated components (except for
A safe speed monitoring function makes it possible to manage complete motor spindles) by Siemens Industry Sector, IA & DT.
requirements of this type.
You benefit because we eliminate any defects on our compo-
The Safety Integrated functions of the SINUMERIK 828D nents free of charge on site, i.e. directly at the site of installation
BASIC T/BASIC M conform to Machinery Directive 2006/42/EC. of your machine.
As a result, it is possible to comply economically and efficiently
with the machine safety regulations applicable in Europe or Further information about the conditions and the scope of the
other countries. warranty and the on-site service can be found at:
www.siemens.com/automation/rsc
Perfectly coordinated configurations – Quick Packages
We have already combined the SINUMERIK 828D BASIC T/
BASIC M, SINAMICS S120 Combi and 1FK7 feed motors and
1PH8 spindle motors into Quick Packages.
You can, of course, assemble your own individual equipment
package. To configure your equipment, use our SIZER configu-
ration tool or seek advice from your Siemens sales representa-
tive.
Siemens NC 82 · 2011 1/5

© Siemens AG 2011
Introduction
1 ■ Overview
Intelligent configuring of equipment
The SIZER configuration tool allows you to configure your CNC
system interactively from a range of equipment including the
SINUMERIK CNC, SINAMICS drive system and motors as well
as accessories such as machine control panel and cables. A
comprehensive online help provides you with important techni-
cal information on the individual equipment components as well
as the dimensioning process. In addition, SIZER presents you
with the necessary decision-making criteria for selecting the
most suitable components.
SIZER also helps to optimize the energy efficiency of the CNC
equipment by selecting the drive configuration with the lowest
energy consumption.
Perfect equipment – step by step
Thanks to its intelligent workflow, SIZER guides you step by step
to a perfectly dimensioned equipment package: SIZER configuration tool: SINUMERIK 828D PPU 240.2
• Selection of the spindle and feed motors on the basis of the
mechanical properties and power rating of your machine
• Assignment of the SINAMICS drive components, including
additional components such as filters, line reactors and con-
necting cables
• Selection of the CNC control including system software and
CNC options
• Selection of the CNC accessories such as PLC I/Os, machine
control panels, and handheld units
All data readily available
Once you have finished the configuration, SIZER supplies all the
important data needed for the next stage in the configuring pro-
cess:
• Parts list of all equipment components with order numbers
• Technical specification of the system SIZER configuration tool: SINAMICS S120 Combi
• Motor characteristics
• Layout diagram for drive and CNC components
• Dimensional drawings of the hardware components in CAD
format
• Single-line diagram for comparing the energy consumption of
individual drive configurations
For a nominal charge, SIZER can be ordered on DVD-ROM or
downloaded free of charge from the Internet under the following
link.
www.siemens.com/sizer
1/6 Siemens NC 82 · 2011

2
© Siemens AG 2011
Overview of functions
2/2 CNC controls

2/2 Control structure and configuration
2/3 Drives
2/3 Connectable measuring systems
2/4 Axis functions
2/4 Spindle functions
2/5 Interpolations
2/5 Couplings
2/5 Transformations
2/5 Measuring functions/measuring cycles
2/5 Technologies
2/6 Motion-synchronous actions
2/6 Open Architecture
2/6 CNC programming language
2/8 Programming support
2/8 Simulation
2/9 Operating modes
2/9 Tools
2/10 Tool management
2/10 Communication/data management
2/11 Operation
2/12 Functions
2/12 Monitoring functions
2/12 Compensations
2/13 PLC
2/13 Safety functions
2/14 Commissioning
2/14 Diagnostic functions
2/14 Service and maintenance
The following overview lists all the func-

tions which are available with the
SINUMERIK 828D BASIC T and
SINUMERIK 828D BASIC M.
The functionality of the SINUMERIK 828D
BASIC T and BASIC M complies with the
export list restrictions. Accordingly, these
CNC controls do not require official ap-
proval as a result of their type in accor-
dance with EU or German law.
The information in the overview of

functions of SINUMERIK 828D BASIC T/
BASIC M controls is based on the
following software versions:
Control Software
version
PPU 240.2 4.3
PPU 241.2 4.3
© Siemens AG 2011
CNC controls SINUMERIK 828D BASIC T/BASIC M
CNC control
✓ Basic version SINUMERIK 828D BASIC

O Option PPU 240.2/PPU 241.2
– Not available
Order No. BASIC T BASIC M
Control structure and configuration
2 Panel-based control system comprising

• Compact Operator Panel ✓ ✓
• CNC/PLC Control Unit ✓ ✓
• Closed-loop Control Unit for drives, up to 5 5
Drive-based design – –
PC-based design – –
Compact Operator Panel
• Horizontal ✓ ✓
• Vertical ✓ ✓
• Color display 8.4" 8.4"
• Integrated QWERTY keyboard ✓ ✓
SINUMERIK operator panels with
• TCU – –
• PCU – –
System software on CF card for SINUMERIK 828D PPU 240.2/PPU 241.2
• System software Turning 6FC5835-1GY40-.YA0 O –
Export version with license
• System software Milling 6FC5835-2GY40-.YA0 – O
Export version with license
Embedded HMI SINUMERIK Operate ✓ ✓
Windows-based HMI – –
Drive interface DRIVE-CLiQ ✓ ✓
Numeric Control Extension NX10.3 6SL3040-1NC00-0AA0 – –
For applications > 8 axes (turning only)
Channels/mode groups MG
• Maximum configuration 1 1
• Mode group MG, each additional – –
• Machining channel, each additional – –
CNC user memory (buffered) for CNC part programs 1 MB 1 MB
CNC user memory, maximum configuration 1 MB 1 MB
Additional CNC user memory on user CF card ✓ ✓
(CF card not supplied as standard)
HMI user memory, additional 256 MB on CF card of PPU – –
Axes/spindles or positioning axes/auxiliary spindle
• Basic quantity of axes/spindles 3 4
• Maximum configuration axes/spindles 5 5
Axis/spindle, each additional 6FC5800-0AC20-0YB0 O O
Positioning axis/auxiliary spindle, each additional 6FC5800-0AC30-0YB0 O O
PLC-controlled axis ✓ ✓
PLC positioning axis via
• PROFIBUS – –
• PROFINET DP – –
2/2 Siemens NC 82 · 2011

© Siemens AG 2011
CNC control
– Not available
Drives
2
SINAMICS S120 Motor Modules via DRIVE-CLiQ See NC 61 ✓ ✓
SINAMICS S120 DRIVE-CLiQ on motor O O
SINAMICS S120 Sensor Module Cabinet See NC 61 O O
• SINAMICS S120 SMC20 See NC 61/NC 82 O O
• SINAMICS S120 SMC10 See NC 61 O O
• SINAMICS S120 SMC30 See NC 61 O O
SINAMICS S120 SME Sensor Module External See NC 61 O O
• SINAMICS S120 SME20 See NC 61 O O
SINAMICS S120 expansion module See NC 61 O O
• SINAMICS S120 DMC20 See NC 61 O O
SINAMICS S120 Motor Modules in booksize format See NC 61 O O
• Internal air cooling See NC 61 O O
• External air cooling See NC 61 O O
• Cold plate cooling See NC 61 O O
SINAMICS S120 Active Line Modules in booksize format See NC 61 O O
SINAMICS S120 Smart Line Modules in booksize format See NC 61 O O
SINAMICS S120 Motor Modules in chassis format, internal air cooling On request On request
(rated pulse frequency 2 kHz)
Analog Drive Interface for 4 axes ADI 4 – –
Connectable measuring systems
Number of measuring systems per axis, max. 2 2
Incremental encoder installed in 1FT7/1FK7/1PH8 motors ✓ ✓
Absolute encoder installed in 1FT7/1FK7/1PH8 motors ✓ ✓
Absolute encoder with SSI interface – –
Rotary measuring systems with
• RS422 (TTL) ✓ ✓
• sin/cos 1 Vpp ✓ ✓
• Distance-coded reference marks ✓ ✓
• EnDat 2.1 ✓ ✓
Linear scale LMS with ✓ ✓
• sin/cos 1 Vpp ✓ ✓
• Distance-coded reference marks ✓ ✓
• EnDat 2.1 ✓ ✓
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© Siemens AG 2011
CNC control
– Not available
Axis functions
2
Feedrate override 0 ... 200 % 0 ... 200 %
Feedrate override axis-specific 0 ... 200 % 0 ... 200 %
Traversing range decades ±9 ±9
Rotary axis, turning endlessly ✓ ✓
Velocity, max. 300 m/s 300 m/s
Acceleration with jerk limitation ✓ ✓
Programmable acceleration ✓ ✓
Follow-up mode ✓ ✓
Measuring systems 1 and 2, selectable ✓ ✓
Feedrate interpolation ✓ ✓
Separate path feed for corners and chamfers ✓ ✓
Travel to fixed stop ✓ ✓
Travel to fixed stop with Force Control 6FC5800-0AM01-0YB0 O O
Analog axis – –
Setpoint exchange – –
Tangential control – –
Path switch signals/cam controller – –
Advanced Position Control APC – –
Spindle functions
Spindle speed, analog – –
Spindle speed, digital ✓ ✓
Spindle speed, max. programmable value range 106 ... 0.0001 106 ... 0.0001
(display: ± 999999999.9999)
Spindle override 0 ... 200 % 0 ... 200 %
Gear stages 5 5
Intermediate gear ✓ ✓
Automatic gear stage selection ✓ ✓
Oriented spindle stop ✓ ✓
Spindle speed limitation min./max. ✓ ✓
Constant cutting rate ✓ ✓
Spindle control via PLC (positioning, oscillation) ✓ ✓
Changeover to axis mode ✓ ✓
Axis synchronization on-the-fly ✓ ✓
Thread run-in and run-out programmable ✓ ✓
Thread cutting with constant or variable pitch ✓ ✓
Tapping with compensating chuck/rigid tapping ✓ ✓
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© Siemens AG 2011
CNC control
– Not available
Interpolations
2
Linear interpolation axes, max. 4 4
Circle via center point and end point ✓ ✓
Circle via interpolation point ✓ ✓
Helical interpolation ✓ ✓
Universal interpolator NURBS ✓ ✓
(non-uniform rational B splines)
Continuous-path mode with programmable rounding clearance ✓ ✓
Multi-axis interpolation (> 4 interpolating axes) – –
Advanced Surface – ✓
Spline interpolation (A, B and C splines) 6FC5800-0AS16-0YB0 O O
Compressor for 3-axis machining – ✓
Polynomial interpolation – –
Involute interpolation – –
Crank interpolation CRIP – –
Couplings
Pair of synchronized axes (gantry axes), basic 6FC5800-0AS51-0YB0 O O
Master/slave for drives, basic 6FC5800-0AS52-0YB0 O –
Generic coupling static, CP Static, e.g. counter-spindle 6FC5800-0AM75-0YB0 – –
Generic coupling basic, CP Basic, e.g. multi-edge turning 6FC5800-0AM72-0YB0
• Axis pairs in simultaneous coupled motion O –
4
• Synchronous spindle/multi-edge turning O –
1
• Master-value coupling/curve table interpolation – –
Transformations
Cartesian point-to-point travel PTP ✓ ✓
TRANSMIT/Peripheral surface transformation 6FC5800-0AM27-0YB0 O O
Inclined axis 6FC5800-0AM28-0YB0 – –
Concatenated transformations – –
(inclined axis TRAANG following TRAORI/cardan millhead/TRANSMIT/TRACYL)
Measuring functions/measuring cycles
Measuring stage 1
Number of probes (switching) with/without deletion of distance-to-go 2 2
Measuring cycles for drilling/milling and turning 6FC5800-0AP28-0YB0 O O
(calibrate workpiece probe, workpiece measurement, tool measurement)
Measure kinematics – –
(determine transformation data of rotary axes)
Technologies
Handwheel override ✓ ✓
Contour handwheel 6FC5800-0AM08-0YB0 O O
SINUMERIK MDynamics – ✓
• Advanced Surface – ✓
• High Speed Settings – ✓
• Extension of user memory via optional user CF card – ✓
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CNC control
– Not available
Motion-synchronous actions
2
CNC inputs/outputs, high-speed
• Digital inputs drive onboard 12 12
• Digital inputs/outputs drive onboard 8 8
• Digital inputs CNC onboard 8 8
• Digital outputs CNC onboard 8 8
Synchronized actions and high-speed auxiliary function output ✓ ✓
incl. 3 synchronous functions
Positioning axes and spindles via synchronized actions (command axes) ✓ ✓
Analog value control in interpolation cycle – –
Evaluation of internal drive variables 6FC5800-0AS53-0YB0 O O
Asynchronous subroutines ASUB ✓ ✓
Interrupt routines with fast retraction from the contour ✓ ✓
Cross-mode actions ✓ ✓
(ASUBs and synchronized actions in all operating modes)
Display of active synchronous actions in HMI 6FC5800-0AP16-0YB0 O O
(CNC option: Extended operator functions)
Open Architecture
OA Easy Screen
• Free screen forms 5 5
SINUMERIK Operate runtime license OA Easy Screen
• > 5 screen forms, extended functions 6FC5800-0AP64-0YB0 O O
CNC programming language
Programming language ✓ ✓
(DIN 66025 and high-level language expansion)
Main program call from main program and subroutine ✓ ✓
Subroutine levels, max. 11 11
Interrupt routines, max. 4 4
Number of subroutine passes ≤ 9999 ≤ 9999
Number of levels for skip blocks 2 2
Number of levels for skip blocks 6FC5800-0AP16-0YB0 O O
(CNC option: Extended operator functions) 10 10
Polar coordinates ✓ ✓
1/2/3-point contours ✓ ✓
Dimensions metric/inch, changeover
• Manually ✓ ✓
• Via program ✓ ✓
Inverse-time feedrate ✓ ✓
Auxiliary function output
• Via M word, max. programmable value range INT 231-1 INT 231-1
• Via H word, max. programmable value range INT -231 to INT -231 to
REAL ± 3.4028 ex 38 (display ± 999999999.9999) 231-1 231-1
Program functions
• Dynamic preprocessing memory FIFO ✓ ✓
• Look ahead (number of sets) 1 50
• Frame concept ✓ ✓
• Inclined-surface machining with swivel cycle – ✓
• Axis/spindle replacement ✓ ✓
• Geometry axes, switchable online in the CNC program ✓ ✓
• Program preprocessing ✓ ✓
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CNC control
– Not available
CNC programming language (continued)
2
High-level CNC language with
• User variables, configurable ✓ ✓
• Predefined user variables (arithmetic parameters) ✓ ✓
• Predefined user variables (arithmetic parameters), configurable ✓ ✓
• Read/write system variables ✓ ✓
• Indirect programming ✓ ✓
• Program jumps and branches ✓ ✓
• Program coordination with WAIT, START, INIT – –
• Arithmetic and trigonometric functions ✓ ✓
• Compare operations and logic combinations ✓ ✓
• Macro techniques ✓ ✓
• Control structures IF-ELSE-ENDIF ✓ ✓
• Control structures WHILE, FOR, REPEAT, LOOP ✓ ✓
• Commands to HMI ✓ ✓
• STRING functions ✓ ✓
Online ISO dialect interpreter ✓ ✓
Program/workpiece management
• Part programs on PPU, max. number 300 300
• Workpieces on PPU, max. number 100 100
• On additional plug-in CF card ✓ ✓
• On USB storage medium, e.g. disk drive, USB stick ✓ ✓
• On network drive 6FC5800-0AP01-0YB0 O O
(CNC option: Network drive management)
• Templates for workpieces, programs and INI files ✓ ✓
• Job lists ✓ ✓
Basic frames, max. number 1 1
Settable offsets, max. number 50 50
Zero/work offsets, programmable (frames) ✓ ✓
Scratching, determining zero/work offset ✓ ✓
Zero/work offsets, external (PLC) ✓ ✓
Global and local user data ✓ ✓
Global program user data ✓ ✓
Display system variables – –
(also via online configurable display) and log them
Siemens NC 82 · 2011 2/7

© Siemens AG 2011
CNC control
– Not available
Programming support
2
Program editor
• Programming support programGUIDE for cycles ✓ ✓
• CNC editor with editing functions: Marking, copying, deleting ✓ ✓
• Geometry processor with programming graphics/free contour input ✓ ✓
(contour calculator)
• Screens for 1/2/3-point contours – –
(contour definition programming)
• Machining step programming ShopTurn/ShopMill 6FC5800-0AP17-0YB0 O O
• Save workpiece setup data 6FC5800-0AP16-0YB0 O O
Technology cycles for drilling/milling (basic scope) ✓ ✓
Technology cycles for turning (basic scope) ✓ –
Advanded Technology 6FC5800-0AP58-0YB0 O O
(expansion of technology cycles for turning and milling)
Pocket milling with free contour definition and islands O O
Stock removal cycles with free contour definition O –
Residual material detection and machining for contour pockets and cutting 6FC5800-0AP13-0YB0 O O
Access protection for cycles 6FC5800-0AP54-0YB0 – –
Programming support can be extended, e.g. customer cycles ✓ ✓
CAD Reader for PC See NC 61 O O
Simulation
Simulation of program X, while program Y is being executed – –
2D simulation ✓ ✓
3D simulation, finished part 6FC5800-0AP25-0YB0 O O
3D simulation, finished part and working area – –
3D simulation, finished part with collision check – –
Simultaneous recording 6FC5800-0AP22-0YB0 O O
(real-time simulation of current machining operation)
2/8 Siemens NC 82 · 2011

© Siemens AG 2011
CNC control
– Not available
Operating modes
2
JOG
• Handwheel selection ✓ ✓
• Switchover: inch/metric ✓ ✓
• Manual measurement of zero/work offset ✓ ✓
• Additional measuring versions beyond standard scope 6FC5800-0AP16-0YB0 – O
- Setting the workpiece zero in standard scope:
set edge, align edge, right-angled corner, 1 hole and 1 circular spigot
- Expansion of measurement windows via combination field
• Manual measurement of tool offset ✓ ✓
• Automatic tool/workpiece measurement ✓ ✓
• Reference point approach, automatic/via CNC program ✓ ✓
MDA
• Input in text editor ✓ ✓
• Load/save MDA program 6FC5800-0AP16-0YB0 ✓ ✓
• Input screen forms for technology and positioning, cycle support ✓ ✓
Teach-in 6FC5800-0AP16-0YB0 O O
Automatic
• Execution from storage medium connected to ✓ ✓
CF card interface on operator panel front
• Execution from storage medium connected to ✓ ✓
USB interface on operator panel front, e.g. card reader, memory stick
• Execution from network drive 6FC5800-0AP01-0YB0 O O
(CNC option: Network drive management)
• Program control ✓ ✓
• Program editing ✓ ✓
• Overstoring 6FC5800-0AP16-0YB0 O O
• DRF offset 6FC5800-0AP16-0YB0 O O
• Block search with/without calculation ✓ ✓
• Extended block search 6FC5800-0AP16-0YB0 O O
(program, search pointer, level up or down, interrupt position)
Repos (repositioning on the contour)
• With operator command/semi-automatically ✓ ✓
• Program-controlled ✓ ✓
Preset
Set actual value ✓ ✓
Tools
Tool types
• Turning ✓ –
• Drilling/milling ✓ ✓
• Groove sawing ✓ ✓
Tool radius compensations in plane
• With approach and retract strategies ✓ ✓
• With transition circle/ellipse on outer edges ✓ ✓
Configurable intermediate blocks with tool radius compensation active ✓ ✓
3D tool radius compensation – –
Tool carrier with orientation capability – ✓
Look-ahead detection of contour violations ✓ ✓
Siemens NC 82 · 2011 2/9

© Siemens AG 2011
CNC control
– Not available
Tool management
2
• Operation with tool management ✓ ✓
• Real magazines, maximum number 1 1
• Tool list ✓ ✓
• Extendable tool list – –
• Tools/cutting edges in tool list 80/160 80/160
• Tool offset selection via T and D numbers ✓ ✓
• Magazine list ✓ ✓
• Configurable magazine list ✓ ✓
• Magazine data ✓ ✓
• Vacant position search and positioning ✓ ✓
• Easy vacant position search using softkeys ✓ ✓
• Loading and unloading of tools ✓ ✓
• Tool cabinet and tool catalog – –
• Loading and unloading via code carrier system – –
• Adapter data ✓ –
• Local compensations – –
• Monitoring of tool life and workpiece count ✓ ✓
• Replacement tools for tool management 6FC5800-0AM78-0YB0 O O
Tool management functions TDI – –
for individual machines and networked machines
Communication/data management
Data on storage medium on rear USB interface of TCU/PCU, ✓ ✓
e.g. card reader, memory stick
Data on storage medium on front USB interface of operator panel, ✓ ✓
e.g. memory stick
Data on front CF card interface of operator panel ✓ ✓
Manage additional drives
• Via Ethernet, max. 6FC5800-0AP01-0YB0 O O
4 4
• Via USB ✓ ✓
• CF card of the OP ✓ ✓
Serial interface RS232C ✓ ✓
Data backup for system software and user data ✓ ✓
(backup/restore) on user CF card
I/O interface via PROFINET ✓ ✓
(via I/O modules PP 72/48D PN and PP 72/48D 2/2A PN only)
Connection to external PROFINET network with 6ES7158-3AD00-0XA0 O O
SIMATIC DP PN/PN coupler
RPC SINUMERIK – –
Automation Data Management ADDM – –
Production data evaluation
Machine Data Acquisition MDA – –
Machine and operating data acquisition
2/10 Siemens NC 82 · 2011

© Siemens AG 2011
CNC control
– Not available
Operation
2
SINUMERIK 828D BASIC operator panel
• Vertical ✓ ✓
• Horizontal ✓ ✓
• Color display 8.4" 8.4"
• Integrated QWERTY keyboard (short-stroke keys) ✓ ✓
SINUMERIK operator panels with
• TCU – –
• PCU – –
SINUMERIK PCU 50.3 – –
Connection for
• Standard monitor (DVI), VGA via ext. adapter, as for PCU 50.3 – –
• SIMATIC OP – –
Control unit management
• One operator panel per CNC ✓ ✓
• Combination of multiple operator panels and CNCs – –
Handheld units
• SINUMERIK HT 8 handheld terminal – –
• SINUMERIK HT 2 handheld terminal – –
• Mini handheld unit with coiled connecting cable, 3.5 m 6FX2007-1AD03 O O
• Mini handheld unit with straight connecting cable, 5 m 6FX2007-1AD13 O O
• Connection kit for mini handheld unit, without Industrial Ethernet 6FX2006-1BG03 O O
• Connection kit for mini handheld unit, with Industrial Ethernet 6FX2006-1BG11 O O
• Holder for mini handheld unit 6FX2006-1BG70 O O
• Handwheel connection module PROFIBUS/PROFINET – –
Machine control panels
• SINUMERIK MCP 802D sl machine control panel – –
• SINUMERIK machine control panel MCPA module – –
• SINUMERIK MCP 310C PN machine control panel 6FC5303-0AF23-0AA1 O O
• SINUMERIK MCP 483C PN machine control panel 6FC5303-0AF22-0AA1 O O
• SINUMERIK MPP Machine Push Button Panel – –
Electronic handwheels
• With 120 mm × 120 mm front panel, 5 V DC 6FC9320-5DB01 O O
• With 76.2 mm × 76.2 mm front panel, 5 V DC 6FC9320-5DC01 O O
• With 76.2 mm × 76.2 mm front panel, 24 V DC, HTL – –
• Without front panel, without setting wheel, 5 V DC 6FC9320-5DF01 O O
• Without front panel, with setting wheel, 5 V DC 6FC9320-5DM00 O O
• Portable in housing, coiled cable 2.5 m 6FC9320-5DE02 O O
• Flange socket for portable handwheel 6FC9341-1AQ O O
• Cable distributor – –
Connection for electronic handwheels 2 2
Keyboards
• Integrated QWERTY keyboard ✓ ✓
• External SINUMERIK keyboards – –
• KBPC CG US standard PC keyboard – –
Storage devices
• Disk drive 3.5"/1.44 MB with USB interface ✓ ✓
• Card reader for CF/SD storage media with USB interface ✓ ✓
Siemens NC 82 · 2011 2/11

© Siemens AG 2011
CNC control
– Not available
Functions
2
Plain text display of user variables ✓ ✓
Multi-channel display – –
2D representation of 3D protection areas/work areas – –
Actual-value system for workpiece ✓ ✓
Menu selection via the PLC ✓ ✓
CNC program messages ✓ ✓
Online help for programming, alarms and machine data, expandable ✓ ✓
Screen blanking ✓ ✓
Access protection levels 8 8
Operating software languages
• Chinese Simplified, Chinese Traditional, English, French, German, Italian, ✓ ✓
Korean, Portuguese, Spanish
• Additional languages, use of language extensions ✓ ✓
• Language extensions for operating software SINUMERIK Operate 6FC5860-0YC20-1YA8 O O
on DVD-ROM, without license, e.g. Czech, Danish, Dutch, Finnish,
Hungarian, Polish, Romanian, Russian, Slovakian, Swedish, Turkish
Monitoring functions
Working area limitation ✓ ✓
Limit switch monitoring ✓ ✓
Software and hardware limit switches
Position monitoring ✓ ✓
Standstill (zero-speed) monitoring ✓ ✓
Clamping monitoring ✓ ✓
2D/3D protection zones ✓ ✓
Contour monitoring ✓ ✓
Contour monitoring with tunnel function – –
Path length evaluation – –
Axis limitation from the PLC ✓ ✓
Spindle speed limitation ✓ ✓
Collision check – –
Generator operation – –
Extended stop and retract ESR, incl. generator operation – –
Integrated tool monitoring and diagnostics IDM – –
Compensations
Backlash compensation ✓ ✓
Leadscrew error compensation ✓ ✓
Measuring system error compensation ✓ ✓
Sag compensation, multi-dimensional 6FC5800-0AM55-0YB0 O O
(bidirectional error compensation)
Quadrant error compensation per operator input – –
Graphical monitoring of quadrant error compensation – –
using circularity test
Temperature compensation ✓ ✓
Feedforward control
• Velocity-dependent ✓ ✓
• Acceleration-dependent – –
2/12 Siemens NC 82 · 2011

© Siemens AG 2011
CNC control
– Not available
PLC
2
SIMATIC S7-300 – –
SIMATIC S7-200 integrated ✓ ✓
Fixed cycle time for PLC 9 ms 9 ms
Reaction time to process events (terminal to terminal) 7.5 ms 7.5 ms
Ladder Steps memory configuration 24000 24000
PLC programming language
• LAD ladder diagram ✓ ✓
• FBD function block diagram – –
• STL statement list – –
PLC programming tool for Integrated PLC On toolbox CD-ROM ✓ ✓
PLC Ladder Add-On editor on PPU ✓ ✓
I/O modules
• PP 72/48D PN I/O module (digital), O O
max. number 3 3
• PP 72/48D 2/2A PN I/O module (digital/analog), O O
max. number 3 3
• General I/Os via PROFIBUS/PROFINET – –
• General SIMATIC PROFINET PLC I/Os – –
• Analog Drive Interface for 4 axes ADI 4 – –
Digital inputs, max. number 216 216
Digital outputs, max. number 144 144
Analog inputs, max. number 6 6
Analog outputs, max. number 6 6
PLC alarms/messages, max. number 248 248
Bit memories, number 512 bytes 512 bytes
Timers, number 128 128
Counters, number 64 64
Subroutines 256 256
FB, FC – –
DB, highest number, max. number 64 64
Cyclic function block ✓ ✓
Cyclic function block servo-synchronous ✓ ✓
User machine data for configuring the PLC user program ✓ ✓
Safety functions
SINUMERIK Safety Integrated
Safety functions for personnel and machine protection
• Safe Torque Off (STO) ✓ ✓
• Safe Brake Control (SBC) ✓ ✓
• Safe Stop 1 (SS1) ✓ ✓
• Safety Integrated Extended Functions for one CNC axis 6FC5800-0AC50-0YB0 O O
- Safe Operating Stop (SOS)
- Safe Stop 2 (SS2)
- Safely Limited Speed (SLS)
- Safe Speed Monitor (SSM)
- Safe Acceleration Monitor (SAM)
• SINAMICS S120 Terminal Module Cabinet TM54F 6SL3055-0AA00-3BA0 O O
for the control of SOS, SS2, SLS, SSM and SAM
Siemens NC 82 · 2011 2/13

© Siemens AG 2011
CNC control
– Not available
Commissioning
2
Commissioning software for drive system SINAMICS S120 is integrated ✓ ✓
Auto Servo Tuning AST, ✓ ✓
fully automatic speed and position controller optimization
Commissioning trace
(drive optimization without an additional oscilloscope)
• Integrated ✓ ✓
• Commissioning software for SINAMICS S120 On toolbox CD-ROM ✓ ✓
Standard commissioning via serial interface – –
Standard commissioning via USB interface with storage medium, e.g. memory stick Read in/out INI file ✓ ✓
Standard commissioning via network drive ✓ ✓
Standard commissioning via user CF card ✓ ✓
Standard commissioning via RCS Commander ✓ ✓
STARTER commissioning tool on PC/PG for SINAMICS S120 On STARTER DVD-ROM ✓ ✓
SinuCom commissioning/service tools for SINUMERIK 840D sl – –
Diagnostic functions
Alarms and messages ✓ ✓
Action log can be activated for diagnostic purposes ✓ ✓
PLC status ✓ ✓
LAD display ✓ ✓
PLC remote diagnostics via modem ✓ ✓
PLC remote diagnostics via Ethernet ✓ ✓
Easy Message O O
machine status transmission via text messages SMS 6NH9720-3AA00
requires optional SINAUT Modem 6NH9860-1AA00
with antenna and cable 6NH7701-5AN
Remote Control System RCS remote diagnostics
• RCS Host remote diagnostics function 6FC5800-0AP30-0YB0 O O
• RCS Commander (viewer function) RCS Commander for ✓ ✓
PC/PG on CD-ROM
Service and maintenance
ePS Network Services – –
Total Productive Maintenance TPM – –
Servicing and maintenance support
Integrated service planner for monitoring of service intervals ✓ ✓
Easy Extend ✓ ✓
Easy extension of optional machine components
SINUMERIK 828D BASIC PPU 240.2/PPU 241.2

Function BASIC T BASIC M
DRIVE-CLiQ ports 3 3
Number of axes/spindles 3 4
Number of axes/spindles, max. 5 5
Number of axes with Drive Based Extended Safety, max. 5 5
Min. block change time, approx. 9 ms 9 ms
Position control cycle clock 3 ms 3 ms
Speed/current regulation cycle 125 µs 125 µs
Non-Volatile Random-Access Memory NVRAM
• For OEM cycles 512 kB 512 kB
• For user data 1 MB 1 MB
2/14 Siemens NC 82 · 2011

3
© Siemens AG 2011
CNC controls
3/2 SINUMERIK 828D BASIC

3/2 SINUMERIK 828D BASIC T
3/5 SINUMERIK 828D BASIC M
3/8 Operator components

3/8 SINUMERIK MCP 310C PN
3/9 SINUMERIK MCP 483C PN
3/11 Mini handheld unit
3/12 Electronic handwheel
3/13 SINUMERIK I/O

3/13 SINUMERIK PP 72/48D PN I/O module
3/15 Supplementary components

3/15 SINAUT MD 720-3 GSM/GPRS modem
3/16 SITOP power supply
CAD CREATOR
Dimension drawing and
2D/3D CAD generator
www.siemens.com/cadcreator
© Siemens AG 2011
CNC controls
SINUMERIK 828D BASIC
■ Overview ■ Benefits
7 Compact, rugged, and maintenance-free operator-panel CNC
with dedicated system software for turning technologies
7 Highest machining precision with 80 bit NANOFP accuracy
7 The new user interface SINUMERIK Operate: same look and
feel as SINUMERIK 840D sl
7 Intelligent kinematic transformations for milling and drilling
processes on the front and peripheral surfaces of the work-
piece
7 ShopTurn: Very fast programming time in the production of
3 7
individual parts and small batches
programGUIDE: Very fast machining times and maximum flex-
ibility in the manufacture of workpieces in large batch sizes
7 Unique spectrum of technology cycles – ranging from the
machining of any turning and milling contours with residual
material detection to in-process measurements
7 Animated Elements: Unique operating and programming
support with moving picture sequences
SINUMERIK 828D BASIC T PPU 241.2, horizontal 7 State-of-the-art data transmission via USB stick,
CompactFlash card and plant network (Ethernet)
7 Easy Message: Maximum machine availability thanks to
process monitoring based on text messaging (SMS)
SINUMERIK 828D BASIC T PPU 240.2, vertical

The SINUMERIK 828D BASIC T is a operator-panel-based CNC,
tailored for use in modern standard turning machines.
3/2 Siemens NC 82 · 2011

© Siemens AG 2011
CNC controls
■ Function ■ Integration
• 2 operator panel variants for horizontal and vertical operator The following components can be connected to the
panel housings SINUMERIK 828D BASIC T:
• Integrated QWERTY full CNC keyboard with short-stroke keys • Up to 2 electronic handwheels
• CF card, USB and Ethernet interfaces on the operator panel • Mini handheld unit with handwheel
front
• Up to 3 I/O modules PP 72/48D PN or PP 72/48D 2/2A PN
• Additional Ethernet interface on rear of CNC for connection to
factory network • MCP 310C PN or MCP 483C PN machine control panel
• GSM/GPRS modem connection: Easy Message (option) • GSM/GPRS modem
• Integrated PLC based on the SIMATIC S7-200 command set • SINAMICS S120 Combi drive system via DRIVE-CLiQ
with ladder logic programming 3
• I/O interface based on PROFINET for the connection of PLC
I/O devices and a machine control panel
• CNC options subject to license
• Up to 5 axes/spindles
• 1 machining channel/mode group
• Integrated tool management with tool life monitoring
• Management of replacement tools (option)
• Graphical machining step programming ShopTurn (option)
• Configurable user screens Easy Screen
• Integrated data archiving procedure for simple data updates
• Faults will be remedied for a period of 24 months following
2nd commissioning on all system components in accordance
with the repair service contract performance description.
■ Technical specifications
SINUMERIK 828D BASIC T SINUMERIK 828D BASIC T
PPU 240.2 vertical PPU 241.2 horizontal
6FC5370-4AT20-0AA0 6FC5370-3AT20-0AA0
Input voltage 24 V DC, + 20 %/- 15 % 24 V DC, + 20 %/- 15 %
Power consumption, max. 60 W 60 W
Mains buffering time 3 ms (20 ms with SITOP smart) 3 ms (20 ms with SITOP smart)
Degree of protection according to
EN 60529 (IEC 60529)
• Operator panel front IP65 (with closed front cover) IP65 (with closed front cover)
• PPU IP20 (rear) IP20 (rear)
Relative humidity
• Storage 5 … 95 % at 25 °C 5 … 95 % at 25 °C
• Transport 5 … 95 % at 25 °C 5 … 95 % at 25 °C
• Operation 5 … 90 % at 25 °C (no condensation) 5 … 90 % at 25 °C (no condensation)
Ambient temperature
• Storage -20 … +55 °C -20 … +55 °C
• Transport -20 … +70 °C -20 … +70 °C
• Operation 0 ... 45 °C 0 ... 45 °C
(rear 0 ... 55 °C) (rear 0 ... 55 °C)
Dimensions
• Width 483 mm 310 mm
• Height 220 mm 380 mm
• Depth 105 mm 105 mm
Weight, approx. 4.5 kg 4.5 kg
Siemens NC 82 · 2011 3/3

© Siemens AG 2011
CNC controls
■ Selection and ordering data ■ Options

Description Order No. CNC options for SINUMERIK 828D BASIC T PPU 240.2/PPU 241.2
Hardware components Description Order No.
SINUMERIK 828D BASIC T 6FC5370-4AT20-0AA0 Manufacturer options
PPU 240.2 vertical
Axis/spindle, each additional 6FC5800-0AC20-0YB0
Without system software
Positioning axis/auxiliary spindle, 6FC5800-0AC30-0YB0
SINUMERIK 828D BASIC T 6FC5370-3AT20-0AA0 each additional
PPU 241.2 horizontal
TRANSMIT/Peripheral surface 6FC5800-0AM27-0YB0
Without system software transformation
3 Set of clamps (9 units)

As replacement
6FC5248-0AF14-0AA0 Pair of synchronized axes (gantry axes), 6FC5800-0AS51-0YB0
basic
CompactFlash card, 1 GB, empty 6FC5313-5AG00-0AA1 Travel to fixed stop with Force Control 6FC5800-0AM01-0YB0
To expand the user memory Generic coupling basic CP Basic 1) 6FC5800-0AM72-0YB0
Software components Sag compensation, multi-dimensional 6FC5800-0AM55-0YB0
System software Turning 6FC5835-1GY40-7YA0 (bidirectional error compensation)
for SINUMERIK 828D BASIC T Master/slave for drives, basic 6FC5800-0AS52-0YB0
PPU 240.2/PPU 241.2
Evaluation of internal drive variables 6FC5800-0AS53-0YB0
On CF card with license
current software version Export SINUMERIK Operate runtime license 6FC5800-0AP64-0YB0
OA Easy Screen
SINUMERIK 828D toolbox 6FC5830-0CY40-0YA8
On CD-ROM Safety Integrated Extended Functions 6FC5800-0AC50-0YB0
SINUMERIK HMI 6FC5860-7YC00-0YA0 User options

RCS Commander Advanced Technology 6FC5800-0AP58-0YB0
For PC/PG on CD-ROM (expansion of the technology cycles for
current software version turning and milling)2)
Language extensions for operating 6FC5860-0YC20-1YA8 Extended operator functions3) 6FC5800-0AP16-0YB0
software SINUMERIK Operate Machining step programming 6FC5800-0AP17-0YB0
On DVD-ROM ShopTurn/ShopMill
specific software version Residual material detection and 6FC5800-0AP13-0YB0
STARTER commissioning tool 6SL3072-0AA00-0AG0 machining for contour pockets and
cutting
For SINAMICS and MICROMASTER
on DVD-ROM 3D simulation of the finished part 6FC5800-0AP25-0YB0
Languages: Simultaneous recording (real-time 6FC5800-0AP22-0YB0
English, French, German, Italian, simulation of current machining operation)
Spanish
Measuring cycles for drilling/milling 6FC5800-0AP28-0YB0
SIZER configuration tool 6SL3070-0AA00-0AG0 and turning
Network drive management 6FC5800-0AP01-0YB0
on DVD-ROM
Languages: Replacement tools for tool management 6FC5800-0AM78-0YB0
English, French, German, Italian RCS Host remote diagnostics function 6FC5800-0AP30-0YB0
Example of specific software version 4.3: Contour handwheel 6FC5800-0AM08-0YB0
6FC5835-1GY40-0YA0 Spline interpolation (A, B and C splines) 6FC5800-0AS16-0YB0
1) 3)
For multi-edge turning in turning machines. The operator functions in the basic scope of the SINUMERIK 828D BASIC T
2)
The CNC option extended technology functions provides you with the fol- are dimensioned for standard applications. With the CNC option extended
lowing technology cycles for the additional machining operations listed operator functions, the following additional operator functions can be
below: enabled:
• Asymmetric grooves • Overstoring
• Drill and thread milling • Teach-in
• Thread milling • DRF offset
• Multi-edge milling • Extended block search
• Engraving • Save workpiece setup data
• Extended stock removal along contour with segmentation of blank • Display of active synchronous actions in HMI
• Contour grooving and plunge turning • Number of levels for skip blocks 10
• Milling of contour pockets and spigots (with up to 12 islands) • Load/save MDA program
3/4 Siemens NC 82 · 2011

© Siemens AG 2011
CNC controls
7 Compact, rugged, and maintenance-free operator-panel CNC
with dedicated system software for milling technologies
7 Highest machining precision with 80 bit NANOFP accuracy
7 The new user interface SINUMERIK Operate: same look and
feel as SINUMERIK 840D sl
7 Intelligent kinematic transformations for the machining of
cylindrical workpieces
7 Technology package SINUMERIK MDynamics with the new
function Advanced Surface: Perfect workpiece surfaces and
very fast machining times in the production of moldmaking
workpieces 3
7 ShopMill: Very fast programming time in the production of
individual parts and small batches
7 programGUIDE: Very fast machining times and maximum flex-
ibility in the manufacture of workpieces in large batch sizes
7 Unique spectrum of technology cycles – ranging from the ma-
chining of any milling contours with residual material detection
to in-process measurements
SINUMERIK 828D BASIC M PPU 241.2, horizontal
7 Animated Elements: Unique operating and programming
support with moving picture sequences
7 State-of-the-art data transmission via USB stick,
CompactFlash card and plant network (Ethernet)
7 Easy Message: Maximum machine availability thanks to
process monitoring based on text messaging (SMS)
SINUMERIK 828D BASIC M PPU 240.2, vertical

The SINUMERIK 828D BASIC M is an operator-panel-based
CNC, tailored for use in modern standard milling machines.
Siemens NC 82 · 2011 3/5

© Siemens AG 2011
CNC controls
■ Function ■ Integration
• 2 operator panel variants for horizontal and vertical operator The following components can be connected to the
panel housings SINUMERIK 828D BASIC M:
• Integrated QWERTY full CNC keyboard with short-stroke keys • Up to 2 electronic handwheels
• CF card, USB and Ethernet interface on the operator panel • Mini handheld unit with handwheel
front
• Up to 3 I/O modules PP 72/48D PN or PP 72/48D 2/2A PN
• Additional Ethernet interface on rear of CNC for connection to
factory network • MCP 310C PN or MCP 483C PN machine control panel
• GSM/GPRS modem connection: Easy Message (option) • GSM/GPRS modem
• Integrated PLC based on the SIMATIC S7-200 command set • SINAMICS S120 Combi drive system via DRIVE-CLiQ
3 with ladder logic programming
• I/O interface based on PROFINET for the connection of PLC
I/O devices and a machine control panel
• CNC options subject to license
• Up to 5 axes/spindles
• 1 machining channel/mode group
• Integrated tool management with tool life monitoring
• Management of replacement tools (option)
• Graphical machining step programming ShopMill (option)
• Configurable user screens Easy Screen
• Integrated data archiving procedure for simple data updates
• Faults will be remedied for a period of 24 months following
2nd commissioning on all system components in accordance
with the repair service contract performance description.
SINUMERIK 828D BASIC M SINUMERIK 828D BASIC M
PPU 240.2 vertical PPU 241.2 horizontal
6FC5370-4AM20-0AA0 6FC5370-3AM20-0AA0
Input voltage 24 V DC, + 20 %/- 15 % 24 V DC, + 20 %/- 15 %
Mains buffering time 3 ms (20 ms with SITOP smart) 3 ms (20 ms with SITOP smart)
Degree of protection according to
EN 60529 (IEC 60529)
• Operator panel front IP65 (with closed front cover) IP65 (with closed front cover)
• PPU IP20 (rear) IP20 (rear)
Relative humidity
• Storage 5 … 95 % at 25 °C 5 … 95 % at 25 °C
• Operation 5 … 90 % at 25 °C (no condensation) 5 … 90 % at 25 °C (no condensation)
Ambient temperature
• Storage -20 … +55 °C -20 … +55 °C
• Transport -20 … +70 °C -20 … +70 °C
• Operation 0 ... 45 °C 0 ... 45 °C
(rear 0 ... 55 °C) (rear 0 ... 55 °C)
Dimensions
3/6 Siemens NC 82 · 2011

© Siemens AG 2011
CNC controls
■ Selection and ordering data ■ Options

Description Order No. CNC options for SINUMERIK 828D BASIC M PPU 240.2/PPU 241.2
Hardware components Description Order No.
SINUMERIK 828D BASIC M 6FC5370-4AM20-0AA0 Manufacturer options
PPU 240.2 vertical
Axis/spindle, each additional 6FC5800-0AC20-0YB0
Without system software
Positioning axis/auxiliary spindle, 6FC5800-0AC30-0YB0
SINUMERIK 828D BASIC M 6FC5370-3AM20-0AA0 each additional
PPU 241.2 horizontal
TRANSMIT/Peripheral surface 6FC5800-0AM27-0YB0
Without system software transformation
Set of clamps (9 units)
As replacement
6FC5248-0AF14-0AA0 Pair of synchronized axes (gantry axes), 6FC5800-0AS51-0YB0
basic 3
CompactFlash card, 1 GB, empty 6FC5313-5AG00-0AA1 Travel to fixed stop with Force Control 6FC5800-0AM01-0YB0
To expand the user memory Sag compensation, multi-dimensional 6FC5800-0AM55-0YB0
Software components (bidirectional error compensation)
System software Milling 6FC5835-2GY40-7YA0 Evaluation of internal drive variables 6FC5800-0AS53-0YB0

for SINUMERIK 828D BASIC M SINUMERIK Operate runtime license 6FC5800-0AP64-0YB0
PPU 240.2/PPU 241.2 OA Easy Screen
On CF card with license Safety Integrated Extended Functions 6FC5800-0AC50-0YB0
current software version Export
User options
SINUMERIK 828D toolbox 6FC5830-0CY40-0YA8
On CD-ROM Advanced Technology 6FC5800-0AP58-0YB0
(expansion of the technology cycles
SINUMERIK HMI 6FC5860-7YC00-0YA0 for turning and milling)1)
RCS Commander
Extended operator functions2) 6FC5800-0AP16-0YB0
For PC/PG on CD-ROM
current software version Machining step programming 6FC5800-0AP17-0YB0
ShopTurn/ShopMill
Language extensions for operating 6FC5860-0YC20-1YA8
software SINUMERIK Operate Residual material detection and 6FC5800-0AP13-0YB0
machining for contour pockets and
On DVD-ROM cutting
specific software version
3D simulation of the finished part 6FC5800-0AP25-0YB0
STARTER commissioning tool 6SL3072-0AA00-0AG0
Simultaneous recording (real-time 6FC5800-0AP22-0YB0
simulation of current machining operation)
on DVD-ROM
Languages: Measuring cycles for drilling/milling 6FC5800-0AP28-0YB0
English, French, German, Italian, and turning
Spanish Network drive management 6FC5800-0AP01-0YB0
SIZER configuration tool 6SL3070-0AA00-0AG0 Replacement tools for tool management 6FC5800-0AM78-0YB0
RCS Host remote diagnostics function 6FC5800-0AP30-0YB0
on DVD-ROM
Languages: Contour handwheel 6FC5800-0AM08-0YB0
English, French, German, Italian Advanced Surface Basic scope
Example of specific software version 4.3: Spline interpolation (A, B and C splines) 6FC5800-0AS16-0YB0
6FC5835-2GY40-0YA0
1) The CNC option extended technology functions provides you with the 2) The operator functions in the basic scope of the SINUMERIK 828D
following technology cycles for the additional machining operations listed BASIC M are dimensioned for standard applications. With the CNC option
below: extended operator functions, the following additional operator functions
• Drill and thread milling can be enabled:
• Thread milling • Overstoring
• Multi-edge milling • Teach-in
• Engraving • DRF offset
• Milling of contour pockets and spigots (with up to 12 islands) • Extended block search
• Save workpiece setup data
• Additional measuring versions beyond standard scope
- Setting the workpiece zero in standard scope: set edge, align edge,
right-angled corner, 1 hole and 1 circular spigot
- Expansion of measurement windows via combination field
• Display of active synchronous actions in HMI
• Number of levels for skip blocks 10
• Load/save MDA program
Siemens NC 82 · 2011 3/7

© Siemens AG 2011
CNC controls
Operator components
SINUMERIK MCP 310C PN
■ Overview ■ Integration
The SINUMERIK MCP 310C PN machine control panel can be
used for:
• SINUMERIK 828D BASIC T
• SINUMERIK 828D BASIC M
• SINUMERIK 828D
• SINUMERIK 840D sl
3 SINUMERIK MCP 310C PN machine control panel
6FC5303-0AF23-0AA1
Input voltage 24 V DC
Power consumption, max. 5W
Degree of protection according
to EN 60529 (IEC 60529)
• Front IP54
• Rear IP00
SINUMERIK MCP 310C PN machine control panel
Humidity rating based on Class 3K5 condensation and icing
The SINUMERIK MCP 310C PN machine control panel with me- EN 60721-3-3 excluded. Low air temperature
chanical keys is designed to permit user-friendly, well-structured 0 °C.
operation of the machine functions. It is suitable for machine-
level operation of milling, turning, grinding and special ma- Relative humidity
chines. • Storage 5 ... 95 % at 25 °C
SINUMERIK MCP 310C PN has, apart from PROFINET function- • Transport 5 ... 95 % at 25 °C
ality, also complete Industrial Ethernet functionality. The network • Operation 5 ... 80 % at 25 °C
technology can be switched using DIP switches.
Ambient temperature
All keys are designed with replaceable key covers for machine-
• Storage -25 ... +55 °C
specific adaptations. The key covers can be freely inscribed us-
ing laser. Transparent key covers can be used as an alternative. • Transport -40 ... +70 °C
The machine control panel is mounted from the rear using spe- • Operation
cial clamps. - Front 0 ... 45 °C
- Rear 0 ... 55 °C
Included in the scope of delivery are the clamps, key caps
(30 × ergo gray, 30 × clear, 9 × labeled) and a backing plate for Distance 100 m
the emergency stop. Dimensions
• Width 310 mm
■ Design • Height 175 mm
Control elements: • Depth 54 mm
• Mode and function keys Panel cutout
- 49 keys with LEDs
- Direction keys for milling machines with rapid traverse over- • Width 285 mm
ride (key covers for the direction keys for turning machines • Height 155 mm
are supplied in the included accessories pack)
- 16 user-labled standard user keys • Tolerance + 1 mm
• Feed control with feed/rapid traverse override (rotary switch Weight, approx. 1.2 kg
with 23 positions) Approvals, according to CE, cULus
• Key switch (4 positions and 3 different keys)
Key type:
• Mechanical keys
Interfaces:
• PROFINET/Industrial Ethernet
• 9 inputs/6 outputs for 9 control devices
(additional cable set required for control devices)
• For 2 handwheels in conjunction with SINUMERIK 840D sl
Expansion facilities:
• 6 slots for control devices (d = 16 mm)
• 1 slot for emergency stop button or rotary override switch
(up to d = 22 mm)
3/8 Siemens NC 82 · 2011

© Siemens AG 2011
CNC controls
Operator components
SINUMERIK MCP 310C PN SINUMERIK MCP 483C PN
■ Selection and ordering data ■ Overview

Description Order No.
SINUMERIK MCP 310C PN 6FC5303-0AF23-0AA1
machine control panel
PROFINET/Industrial Ethernet
Width 310 mm, with mechanical keys
Accessories
Square key cover, for labeling 6FC5248-0AF12-0AA0
1 set comprising of: 90 × ergo gray,
3
20 × red, 20 × yellow, 20 × green,
20 × mid-gray
Square key cover, for labeling 6FC5248-0AF21-0AA0
90 × transparent
Actuating element, 22 mm 3SB3000-1HA20
Latching mushroom pushbutton,
red and non-illuminated with 40 mm
protection against lifting and tilting,
incl. holder
Contact block with 2 contacts 3SB3400-0A SINUMERIK MCP 483C PN machine control panel
1 NO + 1 NC, The SINUMERIK MCP 483C PN machine control panel permits
2-pole screw terminal user-friendly operation of the machine functions. It is suitable for
Key set (10 sets) 6FC5148-0AA03-0AA0 machine-level operation of milling, turning, grinding and special
machines.
For machine control panel
SINUMERIK MCP 483C PN has, apart from PROFINET function-
Spindle/rapid traverse override 6FC5247-0AF12-1AA0
rotary switch ality, also complete Industrial Ethernet functionality. The network
technology can be switched using DIP switches.
1 × 16G, T=24, cap, button, pointer,
and rapid traverse and spindle dials All keys are designed with replaceable key covers for machine-
Feed/rapid traverse override 6FC5247-0AF13-1AA0 specific adaptations. The key covers can be freely inscribed us-
rotary switch ing laser. Transparent key covers can be used as an alternative.
1 × 23G, T=32, cap, button, pointer, The machine control panel is mounted from the rear using spe-
and rapid traverse and feed dials cial clamps supplied with the panel.
Cable set (60 units) 6FC5247-0AA35-0AA0
For additional control devices of the ■ Design
machine control panels
Length: 500 mm Control elements:
Signal cable, pre-assembled 6FX8002-2CP00-…. • Mode and function keys
For connection of electronic - 50 keys with LEDs
handwheel1) - Direction keys for milling machines with rapid traverse over-
Length, max. 25 m ride (key covers for the direction keys for turning machines
are supplied in the included accessories pack)
Set of clamps (9 units) 6FC5248-0AF14-0AA0
For operating components with
• Spindle control with spindle override (rotary switch with
2.5 mm profile 16 positions)
Length: 20 mm • Feed control with feed/rapid traverse override (rotary switch
with 23 positions)
Example:
• Key switch (4 positions and 3 different keys)
16G: Latching at position 16
T=24: 24 positions for 360° • Emergency stop button (2 × (1 NO + 1 NC))
Key type:
• Mechanical keys
Interfaces:
• PROFINET/Industrial Ethernet
• 9 inputs/6 outputs for 9 control devices
(additional cable set required for control devices)
• For 2 handwheels in conjunction with SINUMERIK 840D sl
Expansion facility:
• 2 slots for control devices (d = 16 mm)
1)
For length code, see Connection system MOTION-CONNECT.
Siemens NC 82 · 2011 3/9

© Siemens AG 2011
CNC controls
Operator components
SINUMERIK MCP 483C PN
■ Integration ■ Selection and ordering data

The SINUMERIK MCP 483C PN machine control panel can be Description Order No.
used for:
SINUMERIK MCP 483C PN 6FC5303-0AF22-0AA1
• SINUMERIK 828D BASIC T machine control panel
• SINUMERIK 828D BASIC M PROFINET/Industrial Ethernet, width
• SINUMERIK 828D 19", with mechanical keys, emergency
stop 22 mm
Accessories
■ Technical specifications Square key cover, for labeling 6FC5248-0AF12-0AA0
3
1 set comprising of: 90 × ergo gray,
SINUMERIK MCP 483C PN machine control panel 20 × red, 20 × yellow, 20 × green,
6FC5303-0AF22-0AA1 20 × mid-gray
Input voltage 24 V DC Square key cover, for labeling 6FC5248-0AF21-0AA0
Power consumption, max. 5W 90 × transparent
Degree of protection according Actuating element, 22 mm 3SB3000-1HA20
to EN 60529 (IEC 60529) Latching mushroom pushbutton,
• Front IP54 red and non-illuminated with 40 mm
protection against lifting and tilting,
• Rear IP00 incl. holder
Humidity rating based on Class 3K5 condensation and icing Contact block with 2 contacts 3SB3400-0A
EN 60721-3-3 excluded. Low air temperature
0 °C. 1 NO + 1 NC,
2-pole screw terminal
Relative humidity
Key set (10 sets) 6FC5148-0AA03-0AA0
• Storage 5 ... 95 % at 25 °C For machine control panel
• Transport 5 ... 95 % at 25 °C Rapid traverse dial 6FC5248-0AF30-0AA0
• Operation 5 ... 85 % at 25 °C (1 set = 20 units)
Ambient temperature for MCP 483C
16-position rotary switch
• Storage -25 ... +55 °C
Spindle/rapid traverse override 6FC5247-0AF12-1AA0
• Transport -25 ... +55 °C rotary switch
• Operation 1 × 16G, T=24, cap, button, pointer,
- Front 0 ... 45 °C and rapid traverse and spindle dials
- Rear 0 ... 55 °C Feed/rapid traverse override 6FC5247-0AF13-1AA0
rotary switch
Distance 100 m
1 × 23G, T=32, cap, button, pointer,
Dimensions and rapid traverse and feed dials
• Width 483 mm Cable set (60 units) 6FC5247-0AA35-0AA0
• Height 155 mm For additional control devices of the
machine control panels
• Depth 55 mm Length: 500 mm
Panel cutout Set of clamps (9 units) 6FC5248-0AF14-0AA0
• Width 450 mm For operating components with
• Height 135 mm 2.5 mm profile
Length: 20 mm
• Tolerance + 1 mm
Example:
Weight, approx. 2 kg
16G: Latching at position 16
Approvals, according to CE, cULus T=24: 24 positions for 360°
3/10 Siemens NC 82 · 2011

© Siemens AG 2011
CNC controls
Operator components
Mini handheld unit
■ Overview ■ Technical specifications

Mini handheld unit with coiled connecting cable
6FX2007-1AD03
Mini handheld unit with straight connecting cable
6FX2007-1AD13
Input voltage 24 V DC
(emergency stop and enabling)
Handwheel operating voltage 5 V DC
Handwheel 100 S/R, RS422
Degree of protection according
to EN 60529 (IEC 60529)
IP65
3
Humidity rating based on Class 3K5 condensation and icing
EN 60721-3-3 excluded.
Low air temperature 0 °C.
Ambient temperature
• Storage/Transport -20 … +60 °C
• Operation 0 ... 55 °C
Distance between 25 m
handwheel and NCU
(when handwheel is used), max.
Dimensions
• Length 175 mm
(incl. emergency stop button)
Mini handheld unit • Width 85 mm
The convenient, ergonomically designed mini handheld unit with • Height 70 mm
rugged metal connector is suitable for setting up and operating
standard machines in the Jobshop area. Weight, approx. 0.5 kg
(without connecting cable)
■ Benefits Approvals, according to CE, UL
Since coarse, medium and fine infeed can easily be graduated,

the operator control concept offers fast, increment-precise posi-
■ Selection and ordering data
tioning. The signals are guided in parallel (without MPI) to the Description Order No.
CNC.
Mini handheld unit
■ Design 3-step acknowledgement key
incl. magnetic clamps and
In addition to the 2-channel emergency stop and acknowledge- connecting cable with metal
ment keys, a rapid traverse key and two +/- keys as well as a connector
handwheel to traverse the axes in jog mode are available. Emer- • Coiled connecting cable 6FX2007-1AD03
gency stop has a 4-wire connection. The 3-step acknowledge- Length: 1.5 m,
ment key has a 3-wire connection. Up to 5 axes can be selected stretches to 3.5 m
via a rotary switch. Customer-specific applications can be imple- • Straight cable 6FX2007-1AD13
mented via 3 user-assignable function keys. If necessary, the Length: 5 m
customer can use slide-in labels to mark the keys specifically.
Accessories
For the connection, the connection kit, which must be ordered Connection kit for mini handheld 6FX2006-1BG03
separately, is required. unit, non-assembled
To change the cable outlet direction, we offer an angle socket for Version for metal connector,
the connection kit. The angle socket allows the flange socket of for connection to machine control
the connection kit to be mounted 90° rotated. The angle socket panel without Industrial Ethernet,
can be used only in conjunction with the connection kit non- with terminating connector
assembled. Connection kit for mini handheld 6FX2006-1BG11
unit, assembled
The mini handheld unit can be fixed on metal surfaces by means
Version for metal connector,
of the integrated magnetic clamp. A holder is available as an for connection to machine control
option. panel with Industrial Ethernet,
with terminating connector
■ Integration 90° angle socket 6FX2006-1BG56
The mini handheld unit can be used for: For connection kit,
non-assembled 6FX2006-1BG03
• SINUMERIK 802D sl Metal version
• SINUMERIK 828D BASIC T Holder 6FX2006-1BG70
• SINUMERIK 828D BASIC M For mini handheld units
• SINUMERIK 828D 6FX2007-1AD.3 and
electronic handwheel in housing
• SINUMERIK 840D sl 6FC9320-5DE02
Siemens NC 82 · 2011 3/11

© Siemens AG 2011
CNC controls
Operator components
Electronic handwheel
■ Overview ■ Selection and ordering data

• With front panel 120 mm × 120 mm, 6FC9320-5DB01
with setting wheel
5 V DC, RS422
• With front panel 76.2 mm × 76.2 mm, 6FC9320-5DC01
with setting wheel
5 V DC, RS422
• Without front panel, 6FC9320-5DM00
3 with small setting wheel
5 V DC, RS422
• Without front panel, 6FC9320-5DF01
without setting wheel,
for installation
5 V DC, RS422
• Portable in housing, 6FC9320-5DE02
with setting wheel ,
coiled cable 2.5 m
5 V DC, RS422
Adapter set 6FC9320-5DN00
This encoder generates signals which correspond to the move-
For installation in front panel
ments of the handwheel as it is turned. The axis selected via the with 3-hole fixing
control can be positioned paraxially. The handwheels are
equipped with a magnetic latching mechanism that supports Flange socket 6FC9341-1AQ
traversing with incremental accuracy. The front panel can be For portable handwheel
removed. Holder 6FX2006-1BG70
The portable handheld handwheel is connected via a flange For mini handheld units
socket using the coiled connecting cable. The enclosure is fitted 6FX2007-1AD.3 and
with a magnetic clamp. A holder is available to provide a place electronic handwheel in housing
to store the handwheel on non-metallic surfaces. 6FC9320-5DE02
6FC9320-5DB01 6FC9320-5DC01/ 6FC9320-5DE02
6FC9320-5DF01/
6FC9320-5DM00
Rated voltage 5 V DC ± 5 % 5 V DC ± 5 % 5 V DC ± 5 %
Rated current, max. 60 mA 60 mA 60 mA
Interface RS422 (TTL) RS422 (TTL) RS422 (TTL)
Phase angle of pulse sequence 90° electrical 90° electrical 90° electrical
A to B
Pulses 2 × 100 S/R 2 × 100 S/R 2 × 100 S/R
Actuating force 8 Ncm 4 Ncm 4 Ncm
Output frequency, max. 2 kHz 2 kHz 2 kHz
Distance to NCU 25 m 25 m 20 m
Degree of protection
according to EN 60529
(IEC 60529)
• Front IP65 IP65 IP65
• Rear IP50 IP50 IP50
Relative humidity
• Storage/Transport 10 ... 95 % at 25 °C 10 ... 95 % at 25 °C 10 ... 95 % at 25 °C
• Operation 5 ... 80 % at 25 °C 5 ... 80 % at 25 °C 5 ... 80 % at 25 °C
Ambient temperature
• Storage/Transport -40 ... +85 °C -40 ... +85 °C -40 ... +85 °C
• Operation 0 ... 70 °C 0 ... 70 °C 0 ... 70 °C
Weight, approx. 0.6 kg 0.4 kg 1.3 kg
Approvals, according to cULus cULus cULus
3/12 Siemens NC 82 · 2011

© Siemens AG 2011
CNC controls
SINUMERIK I/O
SINUMERIK PP 72/48D PN I/O module
7 Easy connection via I/O interface based on PROFINET
7 Mounting plate for easy module installation in the control
cabinet
7 Automatic module detection by the CNC, no complex
configuring required
7 Easy connection of terminal strip converters to plug
connectors
7 Integrated 24 V DC power supply with electrical isolation
between the inputs and outputs and PROFINET
■ Integration
3
The PP 72/48D PN and PP 72/48D 2/2A PN I/O modules can be
used for the following CNCs:
• SINUMERIK 828D

SINUMERIK PP 72/48D PN 6FC5311-0AA00-0AA0
SINUMERIK PP 72/48D PN I/O module I/O module
72 digital inputs and
The PP 72/48D PN I/O module is available in a digital variant with 48 digital outputs
72 inputs and 48 outputs, and in a digital/analog variant
PP 72/48D 2/2A PN with 2 additional analog inputs and 2 addi- SINUMERIK PP 72/48D 2/2A PN 6FC5311-0AA00-1AA0
tional analog outputs. I/O module
72 digital inputs and
The I/O modules are connected to the CNC via an I/O interface 48 digital outputs
based on PROFINET. The digital inputs and outputs are con- 2 analog inputs and
nected by means of three 50-pole ribbon cables. Terminal strip 2 analog outputs
converters can be used or the direct connection of Distribution Accessories
Boards, for example, is possible.
Terminal strip converter 6EP5406-5AA00
50-pole
Cable set 6EP5306-5BG00
Ribbon cable, 50-pole,
length: 6 m
8 insulation displacement connectors,
50-pole
DRIVE-CLiQ signal cable,
pre-assembled
For PROFINET connection
Connector in IP20 degree of protection
• By the meter1) 6FX2002-1DC00-1..0
• In fixed lengths1) 6SL3060-4A..0-0AA0
1) For length code, see Connection system MOTION-CONNECT.
Siemens NC 82 · 2011 3/13

© Siemens AG 2011
CNC controls
SINUMERIK I/O
SINUMERIK PP 72/48D PN I/O module
I/O module I/O module
PP 72/48D PN PP 72/48D 2/2A PN
6FC5311-0AA00-0AA0 6FC5311-0AA00-1AA0
Input voltage 24 V DC + 20 %/- 15 % 24 V DC + 20 %/- 15 %
Digital inputs/outputs 72/48 72/48
• Connection method Connector acc. to MIL-C-83-503/DIN 41-651 Connector acc. to MIL-C-83-503/DIN 41-651
• Demand factor of outputs 100 % at Iout = 250 mA per output 100 % at Iout = 250 mA per output
3 Analog inputs
• Connection method
–
–
2
PHOENIX MINI COMBICON, spring cage
connector, core cross-section 0.5 mm2
• Type of analog inputs – ± 10 V, 0 ... 10 V, ± 20 mA, 4 ... 20 mA, PT100
• Resolution – 16 bit incl. sign
Analog outputs – 2
• Connection method – PHOENIX MINI COMBICON, spring cage
connector, core cross-section 0.5 mm2
• Type of analog outputs – ± 10 V, ± 20 mA (max. 600 Ω)
• Resolution – 16 bit incl. sign
Degree of protection to EN 60529 (IEC 60529) IP00 IP00
Relative humidity
• Storage 5 … 95 % at 25 °C 5 … 95 % at 25 °C
• Operation 10 … 80 % at 25 °C 10 … 80 % at 25 °C
Ambient temperature
• Storage -40 ... +70 °C -40 ... +70 °C
• Transport -40 ... +70 °C -40 ... +70 °C
• Operation 0 ... 55 °C 0 ... 55 °C
Dimensions
3/14 Siemens NC 82 · 2011

© Siemens AG 2011
CNC controls
Supplementary components
SINAUT MD 720-3 GSM/GPRS modem
■ Overview ■ Integration
• SINUMERIK 828D
• Modem cable for RS232C interface
• SINAUT ANT 794-4MR antenna
3
SINAUT MD720-3 GSM/GPRS modem
6NH9720-3AA00
Input voltage 12 ... 30 V DC
Power loss
• Typical 5W
• Maximum 6.2 W
Frequency range (Quad-Band) 850/900/1800/1900 MHz
Transmit output power
• At 850/900 MHz 2W
• At 1800/1900 MHz 1W
Interfaces
• RS232C 9-pin SUB-D socket
SINAUT MD720-3 GSM/GPRS modem • Antenna connection SMA antenna socket (50 Ω)
The SINAUT MD720-3 GSM/GPRS modem transmits the text Degree of protection IP40
according to EN 60529
messages into the GSM network of the mobile radio operator. By (IEC 60529)
inserting the appropriate SIM card into the SINAUT MD720-3
GSM/GPRS modem, it is possible to freely select the required Relative humidity, max. 95 % at 25 °C
mobile radio operator. Ambient temperature
With Easy Message the SINUMERIK 828D BASIC T/BASIC M • Storage -25 ... +85 °C
CNCs provide a means of transmitting process data using text • Transport -25 ... +85 °C
messages (SMS). This makes it possible to send messages to
various mobile phones of the operating and maintenance per- • Operation -20 ... +60 °C
sonnel to notify them, for example, of the workpiece counter Dimensions
reading or the fact that a tool has reached its wear limit.
• Width 22.5 mm
■ Benefits • Height 99 mm
7 Rugged GSM modem for industrial use • Depth 114 mm
7 High-quality signal transmission thanks to powerful external Weight, approx. 150 g

antenna Approvals, according to Current approvals can be found on
7 Simple mounting on standard mounting rails in the control the Internet at
www.siemens.com/simatic-net/ik-info
cabinet or operator panel housing
■ Design ■ Selection and ordering data

The SINAUT MD720-3 GSM/GPRS modem features the following Description Order No.
interfaces as standard: SINAUT MD720-3 6NH9720-3AA00
GSM/GPRS modem
• 9-pin Sub-D socket for connection to the CNC
(RS232C interface) SINAUT ANT 794-4MR antenna 6NH9860-1AA00
• 4-pin screw terminal for connection to a 24 V DC supply Modem cable 6NH7701-5AN
voltage For RS232C interface
• SMA antenna connection socket for GSM/GPRS antenna Length: 2.5 m
• Slot for inserting a GSM SIM card
The SINAUT MD720-3 has diagnostic LEDs for modem status,
■ More information
field strength and connection control. You can find additional information on the Internet at:
Easy Message provides the following functions: www.siemens.com/industrymall
• Input of PIN number
• Configuration of user profiles
• Display of modem status and field strength
• Generation of outgoing text messages (SMS)
• Processing of incoming text messages (SMS)
• Visualization of transmission protocol
Siemens NC 82 · 2011 3/15

© Siemens AG 2011
CNC controls
Supplementary components
SITOP power supply

Stabilized power supply units Description Order No.
Stabilized power supply 6EP1334-2BA01
SITOP smart 10 A
24 V DC, 1-phase
Input voltage:
120 V/230 V AC
(85 … 132 V/170 ... 264 V AC)
Output voltage:
24 V DC ± 3%
3 Approvals: cULus, CSA

Stabilized power supply
PSU300S
24 V DC, 3-phase
Input voltage:
400 ... 500 V 3 AC
(340 … 550 V 3 AC)
Output voltage:
24 V DC ± 3%
Approvals: cULus
• 10 A 6EP1434-2BA10
• 20 A 6EP1436-2BA10
Power supply unit 6EP1234-1AA00
PSA100E 12 A
24 V DC, 1-phase
Input voltage:
SITOP power supply units 230 V AC (187 … 264 V)
Output voltage:
The 24 V power supply units from the SITOP range are optimized 24 V DC ± 3%
for industrial use and operate on the switched-mode principle.
Approvals: cULus
Due to the precisely regulated output voltage, the devices are
even suitable for the connection of sensitive sensors. Different
versions are available depending on the output current and field ■ More information
of application.
You can find additional information in Catalog KT 10.1 or on the
SITOP smart Internet at:
Slimline dimensions, strong performance. SITOP smart requires www.siemens.com/sitop
little space on the mounting rail and offers high performance at
a reasonable price. With its tolerant overload response, even www.siemens.com/industrymall
loads with a high inrush current can be smoothly switched on.
If required, 50 % extra power is made available for 5 seconds.
■ Benefits
7 High efficiency
7 Low space requirements and easy installation
7 Exact output voltage and low residual ripple
7 Integrated short-circuit protection and safe electrical
separation
7 National and international approvals
7 No release of silicon
3/16 Siemens NC 82 · 2011

4
© Siemens AG 2011
Drive system
4/2 SINAMICS S120 Combi

4/2 Power Module
4/8 External fan module, reinforcement plates
4/9 Line reactors
4/10 Line filters
4/11 SINAMICS S120 in
booksize compact format
4/12 Single Motor Modules
4/13 Double Motor Modules
4/14 Supplementary system components
4/14 DMC20 DRIVE-CLiQ Hub Module
4/15 TM54F Terminal Module
4/17 Encoder system connection
4/17 SMC20 Sensor Module Cabinet-Mounted
4/18 Drive Based Safety Integrated
CAD CREATOR
2D/3D CAD generator
© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Power Module
■ Overview ■ Function
• Power Module with 3 or 4 integrated power units
• Integrated line infeed with regenerative feedback capability
• Integrated TTL encoder interface
• Integrated motor brake control for one axis
• Integrated fan power supply
• Line connection voltage 380 to 480 V 3 AC
• Supply types TT, TN and IT
• Integrated shield connection terminals
• Heat dissipation concept with an external heat sink for
extremely low power loss in the control cabinet
• Easy-to-mount fan module optimized for harsh environments
• Increased availability thanks to fan monitoring
• Derating only from 45 °C cabinet temperature
4 • Power cable connection via screw terminals
■ Integration
The following components can be connected to the
SINAMICS S120 Combi drive system:
SINAMICS S120 Combi Power Module • SINUMERIK 828D
• 3 or 4 spindles/feed motors
SINAMICS S120 Combi is a very compact and rugged drive sys-
tem tailored for use in compact turning and milling machines. • 3 or 4 motor encoders
SINAMICS S120 Combi integrates a line infeed with regenera- • 3 or 4 direct encoders via DMC20
tive feedback capability, power units for spindles and feed • Direct spindle encoder directly via TTL or sin/cos via SMC20
motors as well as a TTL encoder interface into a single Power
Module. • External fan module
• Up to two additional Motor Modules in booksize compact for-
■ Benefits mat via DC link connection and 24 V DC busbars
7 Multi-axis drive module with line infeed capable of regenera- • Braking Module with braking resistor via DC link connection1)
tive feedback and power units for 3 or 4 axes • Control Supply Module via DC link connection and 24 V DC
7 Drive system tailor-made for use in compact standard turning busbars1)
and milling machines • One safe motor brake control
7 Requires very little mounting space in control cabinet (incl. fan • 5 or 6 DRIVE-CLiQ sockets
unit, shield connection terminals and ventilation clearances) • 24 V electronics power supply via connector
7 Optimized for weak supply networks with frequent undervolt- • 1 safe standstill input for the infeed (enable pulses)
age, network imbalances and large frequency fluctuations
• 1 safe standstill input for the spindle and feeds (enable pulses)
7 Optimized for harsh operating conditions with increased
cabinet temperature and increased humidity • 1 temperature sensor input for the spindle (KTY84-130 or PTC)
7 Rugged Power Module resistant to short-circuits, overvoltage • PE/protective conductor connections
and ground faults The scope of supply of the SINAMICS S120 Combi Power
7 Rugged and easy-to-fit screw-type terminals with integrated Modules includes:
shield connection for the power cables • SINAMICS S120 Combi Power Module
7 Perfect expandability thanks to additional Motor Modules in • Accessories pack comprising:
booksize compact format - 4 DRIVE-CLiQ dust-proof blanking plugs
7 Low energy consumption thanks to state-of-the-art 400 V - Connector X224 for electronics power supply
technology - Connector X11 for motor brake control
- Connector X21 enable pulses infeed
7 Excellent dynamic response and machining precision thanks - Connector X22 enable pulses drives/temp.
to Dynamic Servo Control (DSC) - 5 shield connection terminals for power cables
7 Simple cabling thanks to intelligent DRIVE-CLiQ interface - Shield connection terminal for signal cable
7 Very simple commissioning thanks to predefined topologies
1)
For information about the Braking Module and Control Supply Module,
please refer to Catalog NC 61 or the Siemens Industry Mall.
4/2 Siemens NC 82 · 2011

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Power Module

Rated Rated output Rated output Rated output Rated output
power current current current current
infeed spindle feed 1 feed 2 feed 3
kW A A A A Order No.
SINAMICS S120 Combi Power Module (3 power units)
16 18 5 5 – 6SL3111-3VE21-6FA0
16 24 9 9 – 6SL3111-3VE21-6EA0
20 30 9 9 – 6SL3111-3VE22-0HA0
SINAMICS S120 Combi Power Module (4 power units)
16 18 9 5 5 6SL3111-4VE21-6FA0
16 24 9 9 9 6SL3111-4VE21-6EA0
20 30 12 9 9 6SL3111-4VE22-0HA0
■ Accessories ■ Technical specifications 4

Description Order No. General technical specifications
SINAMICS S120 Combi Power Module
SINAMICS S120 Combi 6SL3161-8AP00-0AA0
accessories pack DC link voltage 1.35 × line voltage1)
Comprising: Output voltage 0 ... 0.7 × DC link voltage1)
4 × DRIVE-CLiQ dust-proof
blanking plugs Line power factor at rated power
Connector X224 for electronics power • Fundamental power factor > 0.96
supply (cos ϕ1)
Connector X11 for motor brake control
Connector X21 enable pulses infeed • Total (λ) 0.65 … 0.90
Connector X22 enable pulses
drive/temp. Radio interference suppression
5 × shield connection terminals for • Standard No radio interference suppression
power cables
Shield connection terminal for signal • With line filter Category C2 according to
cable EN 61800-3
Degree of protection IP20
Installation altitude Up to 1000 m above sea level
without derating,
> 1000 ... 4000 m with derating
Conformity CE (Low-Voltage and EMC
Directives)
Approvals, according to cURus
Safety Integrated Safety Integrity Level 2 (SIL 2)
according to IEC 61508,
Control Category 3 according to
EN 954-1
1)
The DC link voltage adjusts itself to the mean value of the rectified line
voltage.
Siemens NC 82 · 2011 4/3

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Power Module
■ Technical specifications (continued)

3-axis Power Module
External air cooling 6SL3111-3VE21-6FA0 6SL3111-3VE21-6EA0 6SL3111-3VE22-0HA0
Infeed 16 16 20 20
• Rated power Prated (S1) 16 16 20 20
• Infeed power PS6 (S6-40 %) 21 21 26.5 26.5
• Peak infeed power Pmax 35 35 40 40
Regenerative feedback
• Rated power Prated (S1) kW 16 16 20
• Peak regenerative feedback power Pmax kW 35 35 40
Supply voltages
• Line voltage V 380 V 3 AC – 10 % ... 480 V 3 AC + 10 % up to 2000 m above sea level
• Line frequency Hz 45 ... 66
4 • Electronics power supply V 24 DC (20.4 ... 28.8 DC)

Rated input current
• At 400 V 3 AC A 28 28 34
• At 380 V/480 V 3 AC A 29/25 29/25 35/30
• At 400 V 3 AC (S6-40%) A 35.5 35.5 44
• Peak current at 400 V 3 AC A 56 56 63.5
Pulse frequency kHz 4 4 4
Output voltage AC V 0 ... 0.7 × DC link voltage
Spindle A 18 24 30
• Rated output current AC Irated A 18 24 30
• Intermittent-duty operating current ACS6-40% A 24 32 40
• Peak current AC Irmax A 36 48 56
Rated power
• At 540 V DC link voltage kW 8.7 11.7 14.4
• At 600 V DC link voltage kW 9.7 13 16
Feed 1/feed 2 A 5 9 9
• Intermittent-duty operating current ACS6-40% A 6.5 12 12
Rated power
Output for expansion axis
• DC link output current DC Irated A 40
• DC link voltage DC V 460 ... 720
• Electronics output current for an expansion axis 24 V DC A 20
Electronics current consumption at 24 V DC
• Without external fan module A 1.5 1.5 1.5
• With external fan module A 2.3 2.3 2.3
Total power loss W 425 537 634
(incl. electronics losses)
• Internal W 81 91 102
• External W 344 446 532
4/4 Siemens NC 82 · 2011

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Power Module

3-axis Power Module (continued)
Ambient temperature, max.
• Without derating °C 45 45 45
• With derating °C 55 55 55
DC link voltage DC V 460 ... 720
• Overvoltage trip DC V 820 ± 2 %
• Undervoltage trip DC V 380 ± 2 %
DC link capacitance µF 1645 1880 2115
Circuit breaker (UL)
• Type 3VL2105-2KN30-.... 3VL2105-2KN30-.... 3VL2106-2KN30-....
• Rated current A 50 50 60
• Rated short-circuit current SCCR at 480 V 3 AC, resulting kA 65 65 65 4
Safety fuses (UL)
• Type AJT 35 AJT 35 AJT 60
• Rated short-circuit current SCCR, resulting
- At 480 V 3 AC kA 65 65 65
- At 600 V 3 AC kA 200 200 200
Cooling air requirement m3/h 160 160 160
Dimensions
• Width mm 260 260 260
• Height mm 380 380 380
• Depth mm 304 304 304
Weight, approx. kg 18.35 18.4 18.5
Siemens NC 82 · 2011 4/5

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Power Module

4-axis Power Module
Infeed kW 16 16 20
• Infeed power PS6 (S6-40 %) kW 21 21 26.5
• Peak infeed powerPmax kW 35 35 40
Regenerative feedback
• Peak regenerative feedback power Pmax kW 35 35 40
Supply voltages
• Line voltage V 380 V 3 AC – 10 % ... 480 V 3 AC + 10 % up to 2000 m above sea level
• Line frequency Hz 45 ... 66
4 • Electronics power supply V 24 DC (20.4 ... 28.8 DC)

Rated input current
• At 400 V 3 AC A 28 28 34
• At 380 V/480 V 3 AC A 29/25 29/25 35/30
• At 400 V 3 AC (S6-40 %) A 35.5 35.5 44
• Peak current at 400 V 3 AC A 56 56 63.5
Pulse frequency kHz 4 4 4
Output voltage AC V 0 ... 0.7 × DC link voltage
Spindle A 18 24 30
Rated power
• At 600 V DC link voltage kW 9.7 13 16
Feed 1 A 9 9 12
Rated power
Feed 2/feed 3 A 5 9 9
• Intermittent-duty operating current ACS6-40% A 6.5 12 12
Rated power
Output for expansion axis
• DC link output current DC Irated A 40
• DC link voltage DC V 460 ... 720
• Electronics output current for an expansion axis 24 V DC A 20
Electronics current consumption at 24 V DC
• Without external fan module A 1.6 1.6 1.6
• With external fan module A 2.4 2.4 2.4
Total power loss W 492 607 733
(incl. electronics losses)
• Internal W 87 100 113
• External W 405 507 620
4/6 Siemens NC 82 · 2011

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Power Module

4-axis Power Module (continued)
Ambient temperature, max.
• Without derating °C 45 45 45
• With derating °C 55 55 55
DC link voltage DC V 460 ... 720
• Overvoltage trip DC V 820 ± 2 %
• Undervoltage trip DC V 380 ± 2 %
DC link capacitance µF 1645 2115 2520
Circuit breaker (UL)
• Type 3VL2105-2KN30-.... 3VL2105-2KN30-.... 3VL2106-2KN30-....
• Rated short-circuit current SCCR at 480 V 3 AC, resulting kA 65 65 65 4
Safety fuses (UL)
• Type AJT 35 AJT 35 AJT 60
• Rated short-circuit current SCCR, resulting
- At 480 V 3 AC kA 65 65 65
- At 600 V 3 AC kA 200 200 200
Cooling air requirement m3/h 160 160 160
Dimensions
• Width mm 260 260 260
• Height mm 380 380 380
• Depth mm 304 304 304
Siemens NC 82 · 2011 4/7

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Power Module
External fan module, reinforcement plates
■ Overview ■ Overview
External fan module Reinforcement plates
External fan module

The external fan module combined with the reinforcement plates
is employed to provide perfect cooling of a SINAMICS S120
Combi Power Module.
To cool the SINAMICS S120 Combi Power Module, a volumetric
flow of air of at least 160 m3/h through the heatsink is required. Reinforcement plates
The external fan module supplies a volumetric flow of up to It is essential to ensure that the air actually flows through the
290 m3/h. This dimensioning ensures an adequate air flow rate, heatsink. The gap between the fan module and heatsink must
even on a lower supply voltage or with a slightly soiled heatsink. therefore be closed. The reinforcement plates must be used for
Due to the encapsulated electronics and the ball-bearing- this purpose where possible.
mounted closed rotor, the fan module can be used even under The reinforcement plates
exacting environmental conditions. The fans are equipped with
electronic reverse-polarity, blocking and overload protection • close the gap between the fan module and heatsink
systems. To ensure maximum machine availability, the fan speed • reinforce the rear wall of the control cabinet for sealed instal-
is monitored. A user alarm is displayed if the fan stops. lation
• guarantee ideal ventilation spaces
External fan module ■ Technical specifications
6SL3161-0EP00-0AA0 Reinforcement plate
Rated voltage 24 V DC 6SL3161-1LP00-0AA0
Voltage range 20.4 … 28.8 V DC Dimensions
• Height 575 mm
Volumetric flow, max. 290 m3/h
• Width 15 mm
Current consumption 0.8 A • Depth 75 mm
Power consumption 18 W Weight, approx. 0.75 kg
Ambient temperature, -20 ... +70 °C
permissible
Service life
• At 55 °C 50000 h Description Order No.
• At 70 °C 20000 h SINAMICS S120 Combi 6SL3161-0EP00-0AA0
External fan module
Accessories
Dimensions
• Height 258 mm SINAMICS S120 Combi 6SL3161-1LP00-0AA0
• Width 104 mm Reinforcement plates (2 units)
• Depth 86 mm
Weight, approx. 1.5 kg
Approvals, according to VDE, CSA, UL
4/8 Siemens NC 82 · 2011

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Power Module
Line reactors

Rated Suitable for Line reactor
power SINAMICS S120 Combi
infeed Power Module
kW Type Order No.
16 6SL3111-3VE21-6FA0 6SL3100-0EE21-6AA0
6SL3111-3VE21-6EA0
6SL3111-4VE21-6FA0
6SL3111-4VE21-6EA0
20 6SL3111-3VE22-0HA0 6SL3100-0EE22-0AA0
6SL3111-4VE22-0HA0
Line reactor
The SINAMICS S120 Combi Power Module is not warranted to
operate without the line reactors. The use of other makes of line
reactor can lead to malfunctions or irreparable damage to equip-
ment.
Line reactors
6SL3100-0EE21-6AA0 6SL3100-0EE22-0AA0
Rated power kW 16 20
Rated current A 28 33
Power loss W 75 98
Line/load connection Screw-type terminals Screw-type terminals
1U1, 1V1, 1W1/1U2, 1V2, 1W2
• Conductor cross-section mm2 4 10
PE connection Screw-type terminals Screw-type terminals
• Conductor cross-section mm2 4 10
Degree of protection IP20 IP20
Dimensions
• Width mm 219 219
• Height mm 176 176
• Depth mm 120 130
Weight, approx. kg 10.7 10.9
Approvals, according to cURus cURus
Siemens NC 82 · 2011 4/9

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Power Module
Line filters

Line filter
6SL3000-0BE21-6DA0
Rated current 36 A
Power loss 6W
Line/load connection Screw-type terminals
L1, L2, L3/U, V, W
• Conductor cross-section 10 mm2
PE connection M6 screw stud
Dimensions
• Width 50 mm
• Height 429 mm
4
• Depth 226 mm
Weight, approx. 5 kg

Rated Suitable for Line filter
power SINAMICS S120 Combi
infeed Power Module
Line filter kW Type Order No.
In plants with strict EMC requirements, line filters work together 16 6SL3111-3VE21-6FA0 6SL3000-0BE21-6DA0
with line reactors to restrict the conducted interference emanat- 6SL3111-3VE21-6EA0
ing from the SINAMICS S120 Combi Power Modules to the limit 6SL3111-3VE22-0HA0
values of Class A1 as defined in EN 55011 and Category C2 as 20 6SL3111-4VE21-6FA0
defined in EN 61800-3. Line filters are suited only for direct con- 6SL3111-4VE21-6EA0
nection to TN (grounded) systems. 6SL3111-4VE22-0HA0
4/10 Siemens NC 82 · 2011

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
SINAMICS S120 in booksize compact format
■ Benefits ■ Technical specifications

The SINAMICS S120 Combi Power Module can be extended by Single Motor Module in booksize compact format
the SINAMICS S120 Motor Modules in booksize compact format. 6SL3420-1TE...
7 Simple addition of supplementary machine components when Double Motor Module in booksize compact format
using the SINAMICS S120 Combi drive system 6SL3420-2TE...
7 Expansion axes can interpolate freely with the SINAMICS DC link voltage 510 ... 720 V DC
S120 Combi axes Up to 2000 m above sea level (line voltage 380 ... 480 V 3 AC)
7 Connection of the Motor Modules by simple connection of DC Electronics power supply 24 V DC -15 %/+20 %
link busbars and 24 V busbars Type of cooling Internal air cooling
7 Motor Modules are supplied via the infeed integrated in the (power units with forced air cooling
SINAMICS S120 Combi through built-in fans)
7 Energy exchange between Motor Modules and the Power Ambient and coolant 0 … 40 °C without derating,
Module integrated in the SINAMICS S120 Combi due to a temperature (air), perm. > 40 … 55 °C with derating
During operation for line-side
common DC link components,
7 Simple connection to the DRIVE-CLiQ interface Line Modules and Motor Modules
■ Function
Installation altitude Up to 1000 m above sea level
without derating,
> 1000 ... 4000 m above sea level
4
1)
• Up to 6 axes/spindles in one drive line-up with derating
• Up to 6 motor encoders1) Degree of protection IP20
• Up to 6 direct encoders Conformity CE (Low-Voltage and EMC
(5 via DMC20 + 1 on the SINAMICS S120 Combi)1) Directives)
• Connection of up to two SINAMICS S120 Motor Modules in Approvals, according to cURus
booksize compact format to the integrated line infeed of the
SINAMICS S120 Combi Power Modules2) Safety Integrated Safety Integrity Level 2 (SIL2)
according to IEC 61508, control
category 3 according to EN 954-1
■ Integration
SINUMERIK 828D
BASIC T
BASIC M DMC20/DME20
up to 5 linear scales
DRIVE-CLiQ
spindle encoder TTL
SINAMICS S120 SINAMICS S120

Combi Motor Module
booksize compact
optional line
format
line filter reactor
3 AC
380 ... 480 V
G_NC01_EN_00433
1PH8 1FK7 feed motor 1FK7 1FK7 1FK7

spindle motor 1PH8 auxiliary spindle feed motor feed motor feed motor
1)
Please note that the number of controllable axes and spindles is limited to 5 in conjunction with SINUMERIK 828D BASIC T/BASIC M.
2)
Please note the simultaneity factor of the axis grouping for the infeed power of the SINAMICS S120 Combi Power Modules.
Siemens NC 82 · 2011 4/11

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Single Motor Modules
■ Design ■ Design (continued)

The status of the Motor Modules is indicated via two multi-color
LEDs.
The shield of the motor cable is connected via the motor
connector.
The signal cable shield can be connected to the Motor Module
by means of a shield connection terminal, e.g. type
KLBÜ 3-8 SC from Weidmüller.
The scope of supply of the Motor Modules includes:
• DRIVE-CLiQ cable (length depends on module width) to
connect Motor Module to adjacent Motor Module,
length 0.11 m for 50 mm wide Motor Modules or
length 0.16 m for 75 mm wide Motor Modules.
• 2 blanking plugs for sealing unused DRIVE-CLiQ sockets
• Jumper for connecting the 24 V DC busbar to the adjacent
4 Motor Module
• Connector X21
• Connector X11 for motor brake connection
• Connector X1 for motor connection
• 1 set of warning signs in foreign languages
• 1 heat conducting foil
Single Motor Modules ■ Selection and ordering data

The Single Motor Modules in booksize compact format feature Rated output Type rating Single Motor Module
the following connections and interfaces as standard: current in booksize compact
format
• 2 DC link connections via integrated DC link busbars
Internal air cooling
• 1 electronics power supply connection via integrated 24 V DC
busbars A kW Order No.
• 3 DRIVE-CLiQ sockets DC link voltage 510 … 720 V DC
• 1 motor connection via connector 3 1.6 6SL3420-1TE13-0AA0
• 1 safe standstill input (enable pulses) 5 2.7 6SL3420-1TE15-0AA0
• 1 safe motor brake controller 9 4.8 6SL3420-1TE21-0AA0
• 1 temperature sensor input (KTY84-130 or PTC) 18 9.7 6SL3420-1TE21-8AA0
• 2 PE/protective conductor connections
DC link voltage 510 … 720 V DC Single Motor Module in booksize compact format
Internal air cooling 6SL3420-1TE13-0AA0 6SL3420-1TE15-0AA0 6SL3420-1TE21-0AA0 6SL3420-1TE21-8AA0
Output current
• Rated current Irated A 3 5 9 18
• Imax A 9 15 27 54
Rated power kW 1.6 2.7 4.8 9.7
DC link current Id1) A 3.6 6 11 22
Current requirement A 0.85 0.85 0.85 0.85
At 24 V DC, max.
Power loss2)
• With internal air cooling in kW 0.07 0.1 0.1 0.18
control cabinet
Dimensions
• Width mm 50 50 50 75
• Height mm 270 270 270 270
• Depth mm 226 226 226 226
Weight, approx. kg 2.7 2.7 2.7 3.4
1)
Rated DC link current for dimensioning an external DC connection.
2)
Power loss of Motor Module at rated power including losses of 24 V DC electronics power supply.
4/12 Siemens NC 82 · 2011

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Double Motor Modules
■ Design ■ Design (continued)

The shield of the motor cables is connected via the motor
connectors.
The signal cable shield can be connected to the Motor Module
by means of a shield connection terminal, e.g. type
KLBÜ 3-8 SC by Weidmüller.
The scope of supply of the Motor Modules includes:
• DRIVE-CLiQ cable for connecting to the adjacent Motor
Module, length 0.16 m
• 2 blanking plugs for sealing unused DRIVE-CLiQ sockets
• Jumper for connecting the 24 V DC busbar to the adjacent
Motor Module
• Connectors X21 and X22
• Connectors X1 and X2 for motor connection
4
• 1 set of warning signs in foreign languages
• 1 heat conducting foil

Rated output Type rating Double Motor Module
current in booksize compact
format
Internal air cooling
Double Motor Modules A kW Order No.
Double Motor Modules feature the following connections and DC link voltage 510 … 720 V DC
interfaces as standard:
2 × 1.7 2 × 0.9 6SL3420-2TE11-7AA0
• 2 DC link connections via integrated DC link busbars
2×3 2 × 1.6 6SL3420-2TE13-0AA0
• 2 electronics power supply connections via integrated
24 V DC bars 2×5 2 × 2.7 6SL3420-2TE15-0AA0
• 4 DRIVE-CLiQ sockets
• 2 motor connections via connector
• 2 safe standstill inputs (1 input per axis)
• 2 safe motor brake controllers
• 2 temperature sensor inputs (KTY84-130 or PTC)
• 3 PE/protective conductor connections
The status of the Motor Modules is indicated via two multi-color
LEDs.
DC link voltage 510 … 720 V DC Double Motor Module in booksize compact format
Internal air cooling 6SL3420-2TE11-7AA0 6SL3420-2TE13-0AA0 6SL3420-2TE15-0AA0
Output current
• Rated current Irated A 2 × 1.7 2×3 2×5
• Imax A 2 × 5.1 2×9 2 × 15
Rated power kW 2 × 0.9 2 × 1.6 2 × 2.7
DC link current Id1) A 4.1 7.2 12
Power loss2)
• With internal air cooling in kW 0.11 0.13 0.19
control cabinet
Dimensions
• Width mm 50 75 75
• Height mm 270 270 270
• Depth mm 226 226 226
1)
Rated DC link current for dimensioning an external DC connection.
2)
Power loss of Motor Module at rated power including losses of 24 V DC electronics power supply.
Siemens NC 82 · 2011 4/13

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Supplementary system components
DMC20 DRIVE-CLiQ Hub Module

DMC20 DRIVE-CLiQ Hub Module
6SL3055-0AA00-6AA0
Current requirement, max. 0.15 A
At 24 V DC
without DRIVE-CLiQ supply
• Conductor cross-section, max. 2.5 mm2
Dimensions
• Width 50 mm
• Height 150 mm
• Depth 111 mm
Weight, approx. 0.8 kg
4
Approvals, according to cULus

DMC20 DRIVE-CLiQ Hub Module Description Order No.
The DMC20 DRIVE-CLiQ Hub Module is used to connect direct DMC20 DRIVE-CLiQ Hub Module 6SL3055-0AA00-6AA0
encoders. Without DRIVE-CLiQ cable
Accessories for re-ordering
■ Design Dust-proof blanking plugs 6SL3066-4CA00-0AA0
The following are located on the DMC20 DRIVE-CLiQ Hub (50 units)
For DRIVE-CLiQ port
Module:
• 6 DRIVE-CLiQ sockets for connecting 5 DRIVE-CLiQ devices
• 1 connection for the electronics power supply via the 24 V DC
supply connector
The status of the DMC20 DRIVE-CLiQ Hub Module is indicated
via a multi-color LED.
■ Integration
The DRIVE-CLiQ Hub Module can be connected to the signals
of the direct measuring systems.
A direct spindle encoder with TTL signals is connected directly
to the SINAMICS S120 Combi Power Module.
4/14 Siemens NC 82 · 2011

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
TM54F Terminal Module
■ Overview ■ Design
The following are located on the TM54F Terminal Module:
• 4 fail-safe digital outputs
• 10 fail-safe digital inputs
• 4 LEDs, single color for indicating the status of the read back
channel of the fail-safe digital outputs
• 4 LEDs, dual-color for indicating the status of the fail-safe
digital outputs
• 20 LEDs, dual-color for indicating the status of the fail-safe
digital inputs
• 3 LEDs, single color for indicating the status of the 24 V sensor
supplies
• 2 DRIVE-CLiQ sockets
• 2 connections for 24 V sensor supply, switchable
4
• 1 connection for 24 V sensor supply, not switchable
power supply connector
TM54F Terminal Module • 1 connection for the 24 V power supply to digital outputs and
sensors
The TM54F Terminal Module is a dual-processor I/O interface
with 4 fail-safe digital outputs and 10 fail-safe digital inputs for • 1 PE/protective conductor connection
utilization of the Safety Integrated functions of the SINAMICS The TM54F Terminal Module can be snapped onto a TH 35 top-
S120 drive system in conjunction with external actuators and hat rail according to EN 60715 (IEC 60715).
sensors.
The signal cable shield can be connected to the TM54F Terminal
Every available safety function integrated in the drive can be Module via a shield connection terminal, e.g. Phoenix Contact
controlled via the fail-safe digital inputs on the TM54F Terminal type SK8 or Weidmüller type KLBÜ CO 1. The shield connection
Module. In cases where the parameterized safety functions of terminal must not be used for strain relief.
multiple drives operated on a SINUMERIK 828D BASIC T/
BASIC M, SINUMERIK 828D, CU320-2 or SIMOTION D4x5 must The status of the TM54F Terminal Module is indicated via a multi-
be executed on a group basis, the relevant drives can be com- color LED.
bined into groups in the TM54F Terminal Module. The advantage Pins for connector coding are included in the scope of supply of
of this approach is that only one fail-safe digital input needs to the TM54F Terminal Module.
be connected for these drives.
The fail-safe digital inputs and outputs are redundantly config- ■ Integration
ured with internal, cross-over data comparison using the two
processors. A fail-safe digital output consists of one current The following components can be directly connected to the
sourcing and one current sinking output as well as a digital input TM54F Terminal Module via a DRIVE-CLiQ cable:
for reading back the switching state. A fail-safe digital input con- • CU310, CU320-2 Control Units
sists of two digital inputs.
• SIMOTION D
Safety sensors can be connected over two switchable 24 V • SINUMERIK 828D BASIC T
sensor supplies and can be evaluated over the fail-safe digital
inputs. The switchable 24 V sensor supply ensures that the fail- • SINUMERIK 828D BASIC M
safe digital inputs can be dynamized for error discovery (dynam- • SINUMERIK 828D
ization allows switch-off signal paths to be checked). An un-
Only one TM54F Terminal Module can be assigned to each
switchable 24 V sensor supply is additionally provided by the
Control Unit. It is not permissible to make the TM54F connection
TM54F Terminal Module for connecting undynamizable safety
via another DRIVE-CLiQ device, e.g. a Motor Module or Line
sensors.
Module.

TM54F Terminal Module 6SL3055-0AA00-3BA0
Without DRIVE-CLiQ cable
Accessories
Dust-proof blanking plugs 6SL3066-4CA00-0AA0
(50 units)
For DRIVE-CLiQ port
Siemens NC 82 · 2011 4/15

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
TM54F Terminal Module TM54F Terminal Module
6SL3055-0AA00-3BA0 6SL3055-0AA00-3BA0
Current requirement 0.2 A Digital outputs Sustained short-circuit strength
(X524 at 24 V DC) without • Voltage 24 V DC
DRIVE-CLiQ supply
• Load current per fail-safe 0.5 A
• Conductor cross-section, max. 2.5 mm2 digital output, max.2)
• Fuse protection, max. 20 A • Delay times (ohmic load)1)
Current requirement 4A - L → H, typ. 300 µs
ext. 24 V, max.
- H → L, typ. 350 µs
For supplying the digital outputs
and 24 V sensor supply • Safe state Output switched off
(X514 at 24 V DC)
Scanning cycle tSI 4 ... 25 ms (adjustable)
• Conductor cross-section, max. 2.5 mm2 For fail-safe digital inputs or
• Fuse protection, max. 20 A fail-safe digital outputs
4 I/O PE connection M4 screw

• Number of fail-safe 10 Dimensions
digital inputs • Width 50 mm
• Number of fail-safe 4 • Height 150 mm
digital outputs
• Depth 111 mm
• 24 V sensor supply 3, of which 2 can be temporarily
shut down using an internal test Weight, approx. 0.9 kg
routine for dynamizing fail-safe
digital inputs, current carrying
capacity 0.5 A each Safety Integrated Safety Integrity Level 2 (SIL2)
according to IEC 61508, control
• Connection system Plug-in screw-type terminals
category 3 according to EN 954-1
Digital inputs
According to IEC 61131-2
Type 1, with isolation
• Voltage -3 … +30 V
• Low level (an open digital -3 … +5 V
input is interpreted as low)
• High level 15 … 30 V
• Current consumption > 2 mA
at 24 V DC, typ.
• Delay time of digital inputs,
approx.1)
- L → H, typ. 30 µs
- H → L, typ. 60 µs
• Safe state Low level (for inputs that can be
inverted: without inversion)
1)
The specified delay times refer to the hardware. The actual reaction time
depends on the time slot in which the digital input/output is processed.
2)
The total current of all fail-safe digital outputs must not exceed 5.33 A.
4/16 Siemens NC 82 · 2011

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Encoder system connection
SMC20 Sensor Module Cabinet-Mounted

SMC20 Sensor Module Cabinet-Mounted
6SL3055-0AA00-5BA3
Current requirement, max. 0.2 A
At 24 V DC,
not taking encoder into account
• Fuse protection, max. 20 A
Power loss, max. 10 W
Encoders which can be • Incremental encoder
evaluated sin/cos 1 Vpp
• Absolute encoder EnDat
• SSI encoder with
incremental signals sin/cos 1 Vpp
• Encoder supply 5 V DC/0.35 A
• Encoder frequency incremental
signals, max.
500 kHz 4
• Signal subdivision (interpolation), 16384 times (14 bit)
SMC20 Sensor Module Cabinet-Mounted max.
The SMC20 Sensor Module Cabinet-Mounted is required to eval- • SSI baud rate 100 kBaud
uate the encoder signals of motors without a DRIVE-CLiQ inter-
face. External encoders can also be connected via the SMC20. • Cable length to encoder, max. 100 m
PE connection M4 screw
The following encoder signals can be evaluated:
• Incremental encoder sin/cos 1 Vpp Dimensions
• Absolute encoder EnDat • Width 30 mm

• SSI encoder with incremental signals sin/cos 1 Vpp • Height 150 mm
The motor temperature can also be detected using KTY84-130 • Depth 111 mm
or PTC thermistors. Weight, approx. 0.45 kg
■ Design
The SMC20 Sensor Module Cabinet-Mounted features the ■ Selection and ordering data
following interfaces as standard: Description Order No.
• 1 DRIVE-CLiQ interface
SMC20 Sensor Module 6SL3055-0AA00-5BA3
• 1 encoder connection, including motor temperature detection Cabinet-Mounted
(KTY84-130 or PTC) via SUB-D connector Without DRIVE-CLiQ cable
power supply connector
• 1 PE/protective conductor connection
The status of the SMC20 Sensor Module Cabinet-Mounted is
indicated via a multi-color LED.
The SMC20 Sensor Module Cabinet-Mounted can be snapped
onto a TH 35 top-hat rail according to EN 60715 (IEC 60715).
The signal cable shield is connected via the encoder system
connector and can also be connected to the SMC20 Sensor
Module Cabinet-Mounted via a shield connection terminal,
e.g. Phoenix Contact type SK8 or Weidmüller type KLBÜ CO 1.
■ Integration
The SMC20 Sensor Module Cabinet-Mounted communicates
with a Control Unit via DRIVE-CLiQ.
Siemens NC 82 · 2011 4/17

© Siemens AG 2011
Drive system
SINAMICS S120 Combi
Drive Based Safety Integrated
The safety functions are available in all modes and can commu-
nicate with the process using safety-oriented input/output sig-
nals. These can be implemented individually for each axis and
spindle. The following Safety Integrated functions are available
(terms in accordance with IEC 61800-5-2):
Safety Integrated basic functions
• Safe Torque Off (STO)
Prevention of unexpected startup by internal cancellation of
the drive pulses.
• Safe Brake Control (SBC)
Safe brake control of holding brakes which are operative at
zero current, e.g. motor holding brakes.
• Safe Stop 1 (SS1)
Safe stopping of the drive with subsequent prevention of un-
expected startup (STO).
4 Extended Safety Integrated functions
• Safe Operating Stop (SOS)
Monitors drives for standstill. The drives remain fully functional
for position control.
• Safe Stop 2 (SS2)
Safe stopping of the drive with subsequent monitoring for
standstill (SOS).
• Safely Limited Speed (SLS)
Monitoring of configurable velocity limit values, e.g. during setup.
Drive Based Safety Integrated provides integrated safety func- • Safe Speed Monitor (SSM)
tions that support the implementation of highly effective person- Safe checkback signal when a value falls below a settable
nel and machine protection. The safety functions comply with speed limit, e.g. for enabling a protective door.
the requirements of Category 3 as well as Performance Level • Safe Acceleration Monitor (SAM)
PL d according to EN ISO 13849-1 and safety integrity level Prompt detection of a new axis acceleration during braking
SIL 2 according to EN 61508. Consequently, important func- (SS1 and SS2).
tional safety requirements can be implemented easily and eco-
nomically. The range of functions includes, for example: The Safety Integrated basic functions are license-free. The
Extended Safety Integrated functions require a software license
• Functions for safe monitoring of standstill in the form of a CNC option per axis with Safety functions.
• Functions for safe monitoring of speed
The Safety Integrated basic functions are controlled via existing
terminals on the SINAMICS S120 Combi Power Modules or the
■ Benefits SINAMICS S120 Motor Modules in booksize compact format
7 High level of safety: and the SINUMERIK 828D BASIC T/BASIC M. A TM54F Terminal
Full implementation of the safety functions in Module is required to control the Extended Safety Integrated
Category 3/SIL 2/PL d functions.
7 High level of flexibility: For the formation of the safe control logic, fail-safe 3TK28 or
Practical safety and operating concepts can be implemented 3RK3 safety relays are recommended. See Catalog SI 10 or
7 Faster commissioning using integrated safety functions Siemens Industry Mall.
■ Integration
• SINUMERIK 828D
• SINAMICS S120 Combi Power Module or SINAMICS S120
Motor Module in booksize compact format
• Motors with encoders which comply with the Safety Integrated
specification: 1PH8 or 1FK7 motors
• Encoder systems
For information on suitable encoder systems for SINUMERIK
Safety Integrated, please contact your local Siemens branch.
• Signal cables which comply with the SINAMICS S120
specification: MOTION-CONNECT
• Control of the Extended Safety Integrated functions:
• CNC software license required per axis for the Extended
Safety functions see SINUMERIK 828D BASIC
• 3TK28 or 3RK3 safety relays
4/18 Siemens NC 82 · 2011

5
© Siemens AG 2011
Motors
5/2 Feed motors for

SINAMICS S120 Combi
1FK7 Compact/1FK7 High Inertia
synchronous motors – Natural cooling
5/6 Spindle motors for

SINAMICS S120 Combi
1PH8 asynchronous motors
SH 80 to SH 132 – Forced ventilation
5/10 Dimensional drawings

5/10 1FK7 motors
Natural cooling
5/12 1PH8 motors
Forced ventilation
CAD CREATOR
2D/3D CAD generator
© Siemens AG 2011
Motors
Feed motors for SINAMICS S120 Combi
7 Maximum machine dynamics thanks to optimum relation
between torque and motor moment of inertia.
7 Very high torque even at high speeds as a result of the special
field weakening concept
7 Excellent machine precision thanks to high resolution of motor
encoder, low torque ripple and high-precision shaft and flange
mounting
7 Very fast acceleration thanks to triple electrical overload
capability
7 High degree of ruggedness because encoder is decoupled
from the motor shaft
7 Maintenance-free absolute encoder without battery
7 High energy efficiency
■ Function
• Compact synchronous servomotors
• Torque M0: 3 to 48 Nm
• Shaft heights: 48 to 100
• Rated speed: 2000 to 6000 rpm
5 •
•
Easily replaceable encoders with 20 bit resolution
Electronic rating plate in motor encoder
• Naturally-cooled type of construction without fan
Feed motors 1FK7 in SH 63/SH 48 with DQI encoder • Plug connection for power cable
• DRIVE-CLiQ interface for signal cable
1FK7 motors are compact permanent-magnet synchronous
motors. 1FK7 motors can be combined with the SINAMICS S120 • Degree of protection IP65
drive system to create a powerful system with high functionality.
The motors are designed for operation without external cooling
and the heat is dissipated through the motor surface.
1FK7 motors have a high overload capability.
The 1FK7 feed motors are perfectly adapted to the SINAMICS
S120 Combi drive system.
5/2 Siemens NC 82 · 2011

© Siemens AG 2011
Motors
1FK7 Compact/1FK7 High Inertia motor
Type of motor Permanent-magnet
synchronous motor
Magnet material Rare-earth magnet material
Cooling Natural cooling
Temperature monitoring KTY84 temperature sensor in the stator winding
Insulation of the stator winding in accordance with EN 60034-1 Temperature class 155 (F) for a winding temperature rise of ΔT = 100 K
(IEC 60034-1) at an ambient temperature of 40 °C.
Type of construction in accordance with EN 60034-7 (IEC 60034-7) IM B5 (IM V1, IM V3)
Degree of protection in accordance with EN 60034-5 (IEC 60034-5) IP65
Shaft extension on the drive end (DE) in accordance with DIN 748-3 Plain shaft/
(IEC 60072-1) fitted key and keyway (half-key balancing)
Shaft and flange accuracy in accordance with DIN 42955 Tolerance N
(IEC 60072-1)1)
Vibration magnitude in accordance with EN 60034-14 (IEC 60034-14) Grade A
is maintained up to rated speed
Sound pressure level LpA (1 m) in accordance with EN ISO 1680,
max.
• 1FK704 55 dB
• 1FK706 65 dB 5
• 1FK708/1FK710 70 dB
Connection Connectors for signals and power, can be rotated
Paint finish Anthracite RAL 7016
2nd rating plate Enclosed separately
Holding brake Without/with
1) Shaft extension run-out, concentricity of spigot and shaft and perpendicularity of flange to shaft.
Siemens NC 82 · 2011 5/3

© Siemens AG 2011
Motors

Static Rated Shaft Rated 1FK7 Moment of inertia Weight
torque speed height power synchronous of rotor
motors
without with without with

brake brake brake brake
M0 nrated SH Prated J J m m
at at
ΔT = 100 K ΔT = 100 K
Nm kW Order No. 10-4 kgm2 10-4 kgm2 kg kg
1FK7 Compact
6 3000 63 1.5 1FK7060-2AF71-1 7 7 1 7.7 8.7 7.1 8.5
8 3000 80 2.1 1FK7080-2AF71-1 7 7 1 14.2 17.5 10.3 13.3
11 2000 63 1.9 1FK7063-2AC71-1 7 7 1 14.7 15.7 11.1 12.5
3000 63 2.3 1FK7063-2AF71-1 7 7 1 14.7 15.7 11.1 12.5
16 2000 80 2.6 1FK7083-2AC71-1 7 7 1 26 29.5 15.6 18.6
3000 80 3.3 1FK7083-2AF71-1 7 7 1 26 29.5 15.6 18.6
5 18 2000
3000
100
100
3.1
3.8
1FK7100-2AC71-1 7 7 1
1FK7100-2AF71-1 7 7 1
54
54
62
62
17.6
17.6
21
21.3
20 2000 80 3.1 1FK7084-2AC71-1 7 7 1 32.5 35.5 18.3 21.3
3000 80 3.1 1FK7084-2AF71-1 7 7 1 32.5 35.5 18.3 21.3
27 2000 100 4.3 1FK7101-2AC71-1 7 7 1 79 87 23.0 27.5
36 2000 100 5.2 1FK7103-2AC71-1 7 7 1 104 112 28.5 33.0
48 2000 100 7.7 1FK7105-2AC71-1 7 7 1 154 161 39.0 43.5
1FK7 High Inertia
3 6000 48 0.9 1FK7042-3BK71-1 7 7 1 5.1 5.4 5.1 5.8
6 3000 63 1.5 1FK7060-3BF71-1 7 7 1 12.5 13.5 7.9 9.3
8.5 3000 63 1.9 1FK7062-3BF71-1 7 7 1 23.5 24.5 10.7 12.1
12 3000 80 2.7 1FK7081-3BF71-1 7 7 1 49 52 15.2 18.2
20 2000 80 3.1 1FK7084-3BC71-1 7 7 1 99 102 23.0 26.0
3000 80 3.1 1FK7084-3BF71-1 7 7 1 99 102 23.0 26.0
Encoder systems for motors with DRIVE-CLiQ interface

20 bit absolute encoder single-turn (encoder AS20DQI) Q
20 bit absolute encoder single-turn +12 bit multi-turn (encoder AM20DQI) R
Shaft extension Shaft and Holding brake
flange accuracy
Fitted key and keyway Tolerance N Without A
Fitted key and keyway Tolerance N With B
Plain shaft Tolerance N Without G
Plain shaft Tolerance N With H
5/4 Siemens NC 82 · 2011

© Siemens AG 2011
Motors
Motor type Efficiency1) Static SINAMICS S120 SINAMICS S120 Power cable with
(repeated) current Combi Motor Module complete shield
Power Module Booksize compact Motor connection and
format brake connection
via power connector
Rated output Rated output Power Cable cross-
current current connector section2)
η I0 at M0 Irated Irated
at
ΔT = 100 K
% A A A Size mm2
1FK7060-2AF71-... 90 4.45 5 5 1 4 × 1.5

1FK7080-2AF71-... 92 4.9 5 5 1 4 × 1.5
1FK7063-2AC71-... 91 5.3 5 5 1 4 × 1.5
1FK7063-2AF71-... 91 8.0 9 9 1 4 × 1.5
1FK7083-2AC71-... 93 7.5 9 9 1 4 × 1.5
1FK7083-2AF71-... 93 10.1 12 18 1 4 × 1.5
1FK7100-2AC71-...
1FK7100-2AF71-...
92
92
8.4
11.1
9
12 18
9 1
1
4 × 1.5
4 × 1.5
5
1FK7084-2AC71-... 93 8.5 9 9 1 4 × 1.5
1FK7084-2AF71-... 93 12.1 12 18 1 4 × 1.5
1FK7101-2AC71-... 93 12.3 12 18 1.5 4 × 1.5
1FK7103-2AC71-... 93 14.4 – 18 1.5 4 × 1.5
1FK7105-2AC71-... 93 20.0 – 18 1.5 4 × 2.5
1FK7042-3BK71-... 89 4.4 5 5 1 4 × 1.5

1FK7060-3BF71-... 90 4.45 5 5 1 4 × 1.5
1FK7062-3BF71-... 91 5.3 5 5 1 4 × 1.5
1FK7081-3BF71-... 93 8.7 9 9 1 4 × 1.5
1FK7084-3BC71-... 93 8.5 9 9 1 4 × 1.5
1FK7084-3BF71-... 93 12.1 12 18 1 4 × 1.5
Further information about the

cables can be found in chapter
Connection system MOTION-
CONNECT.
1)
Optimum efficiency in continuous duty.
2)
The current carrying capacity of the power cables complies with EN 60204-1 for installation type C, for continuous duty at an ambient
air temperature of 40 °C.
Siemens NC 82 · 2011 5/5

© Siemens AG 2011
Motors
Spindle motors for SINAMICS S120 Combi
7 Maximum power over an extremely wide speed range as a
result of intelligent winding design and optimized field weak-
ening and heat dissipation concept
7 Very fast spindle acceleration rates and maximum cutting
forces thanks to special lamination structure and high over-
load factor
7 Long-lasting motor bearings for high radial forces with belt
drives
7 High degree of protection, including motor fan
■ Function
• Compact asynchronous spindle motors
• Spindle power: 2.8 to 12 kW
• Shaft heights: 80 to 132
• Maximum speed: 15000 rpm
• Electronic rating plate in motor encoder
• Integrated, easily replaceable fan
• Integrated terminal box for power cable
• DRIVE-CLiQ interface for signal cable
5 • IP55 degree of protection (including fan)
• Vibration magnitude grade S/A
• High rotational accuracy < 10 µm
1PH808 spindle motor with forced ventilation • Optimized bearing design for high cantilever forces
1PH8 motors are compact squirrel-cage asynchronous motors
with degree of protection IP55. They have been designed spe-
cifically for use in conjunction with the SINAMICS S120 drive
system. Depending on the control requirements, appropriate en-
coder systems are available for the motors for sensing the motor
speed and indirect position.
1PH8 spindle motors are perfectly adapted to the SINAMICS
S120 Combi drive system.
■ Application
• Main spindles for standard milling and turning machines
• Driven tools for standard turning machines
5/6 Siemens NC 82 · 2011

© Siemens AG 2011
Motors
1PH8 motor
Cooling Forced ventilation
Ambient temperature, admissible -15 ... +40 °C
Temperature monitoring KTY84 temperature sensor in stator winding
Insulation of the stator winding in accordance with EN 60034-1 For an ambient temperature of up to 40 °C
(IEC 60034-1)
• 1PH808/1PH810/1PH813 Temperature class 155 (F)
Motor fan ratings
• 1PH808 230 V ± 10 %, 50 Hz
265 V ± 10 %, 60 Hz
• 1PH810/1PH813 400 V 3 AC ± 10 %, 50 Hz
480 V 3 AC ± 10 %, 60 Hz
Encoder system, built-in DRIVE-CLiQ interface
• 1PH8...-1D... 22 bit incremental encoder (resolution 4194304, internal 2048 S/R)
+ commutation position 11 bit (encoder IC22DQ)1)
• 1PH8...-1U... 20 bit incremental encoder (resolution 1048576, internal 512 S/R)
without commutation position (encoder IN20DQ)2)
Sound pressure level LpA (1 m) Rated pulse frequency 4 kHz
in accordance with EN ISO 1680
Tolerance + 3 dB
• 1PH808/1PH810 70 dB
5
• 1PH813 72 dB
Connection
• 1PH808/1PH810/1PH813 Terminal box
• Fan
- 1PH808 Power connector
- 1PH810/1PH813 Terminals in terminal box
• Encoder system Connector for signals (without mating connector) or DRIVE-CLiQ
Vibration magnitude In accordance with Siemens/EN 60034-14 (IEC 60034-14)
Shaft and flange accuracy3) In accordance with Siemens/DIN 42955 (IEC 60072-1)
Degree of protection in accordance with
EN 60034-5 (IEC 60034-5)
• 1PH808/1PH810/1PH813 IP55
• Fan IP55
Rating plate 1 unit attached to motor
1 unit supplied loose in terminal box
Paint finish Anthracite RAL 7016
Terminal box assignment, max. connectable conductor cross-sections

1PH8 motor Terminal box Cable entry Outer cable Number of main Cross-section Rated
diameter, terminals per terminal, current,
max.4) max. max.5)
Type Type Power External
signals
mm mm2 A
1PH808 Forced gk803 1 × M25 × 1.5 1 × Ø 22 mm6) 20 Phases: 3 × M5 1 × 10 50
ventilation Grounding: 2 × M5
1PH810 Forced gk813 1 × M32 × 1.5 1 × Ø 22 mm6) 24.2 Phases: 3 × M5 1 × 16 66
1PH813 Forced gk833 1 × M40 × 1.5 1 × Ø 22 mm6) 32 Phases: 3 × M6 1 × 35 104
1) Maximum speed nmax = 12000 rpm. 4) Dependent on the design of the metric cable gland.
2) Maximum speed nmax = 15000 rpm. 5) Current-carrying capacity based on EN 60204-1 and IEC 60364-5-52,
3) Shaft extension run-out, concentricity of spigot and shaft and perpendicu- according to installation type C.
larity of flange to shaft. 6) Hole with diameter 22 mm, at 90° to signal connection.
Siemens NC 82 · 2011 5/7

© Siemens AG 2011
Motors

Rated Continuous Rated Rated Static 1PH8 asynchronous motor Efficiency Moment Weight,
speed speed, power torque torque Forced ventilation DE ➔ NDE of inertia approx.
max. for S1 Terminal box top
duty
nrated nmax1 Prated Mrated M0 η J m

rpm rpm kW Nm Nm Order No. % kgm2 kg
Shaft height SH 80 – Line voltage 400 V 3 AC
1500 10000 2.8 18 21 1PH8083-1DF0 7 - 7 CA1 80.9 0.0064 32
1500 12000 2.8 18 21 1PH8083-1DF0 7 - 7 LA1 80.9 0.0064 32
2000 10000 3.7 18 21 1PH8083-1DG0 7 - 7 CA1 83.2 0.0064 32
2000 15000 3.7 18 21 1PH8083-1UG0 7 - 7 LA1 83.2 0.0064 32
3000 10000 4.1 13 21 1PH8083-1DM0 7 - 7 CA1 86.9 0.0064 32
3000 15000 4.1 13 21 1PH8083-1UM0 7 - 7 LA1 86.9 0.0064 32
4500 10000 4.8 10 19 1PH8083-1DN0 7 - 7 CA1 86.4 0.0064 32
4500 15000 4.8 10 19 1PH8083-1UN0 7 - 7 LA1 86.4 0.0064 32
1500 10000 3.7 24 27 1PH8087-1DF0 7 - 7 CA1 81.7 0.0089 39
1500 14000 3.7 24 27 1PH8087-1UF0 7 - 7 LA1 81.7 0.0089 39
5 2000
2000
10000
15000
4.9
4.9
23
23
27
27
1PH8087-1DG0 7 - 7 CA1
1PH8087-1UG0 7 - 7 LA1
85.3
85.3
0.0089
0.0089
39
39
3000 10000 4.8 15 27 1PH8087-1DM0 7 - 7 CA1 87.1 0.0089 39
3000 15000 4.8 15 27 1PH8087-1UM0 7 - 7 LA1 87.1 0.0089 39
4500 10000 5.8 12 25 1PH8087-1DN0 7 - 7 CA1 86.8 0.0089 39
4500 15000 5.8 12 25 1PH8087-1UN0 7 - 7 LA1 86.8 0.0089 39
1500 9000 3.7 24 29 1PH8101-1DF0 7 - 7 CA1 83.5 0.0138 42
1500 12000 3.7 24 29 1PH8101-1DF0 7 - 7 LA1 83.5 0.0138 42
1000 9000 3.7 35 38 1PH8103-1DD0 7 - 7 CA1 81.4 0.0172 51
1000 12000 3.7 35 38 1PH8103-1DD0 7 - 7 LA1 81.4 0.0172 51
1500 9000 5.5 35 38 1PH8103-1DF0 7 - 7 CA1 85.2 0.0172 51
1500 12000 5.5 35 38 1PH8103-1DF0 7 - 7 LA1 85.2 0.0172 51
2000 9000 7 33 38 1PH8103-1DG0 7 - 7 CA1 87.7 0.0172 51
2000 12000 7 33 38 1PH8103-1DG0 7 - 7 LA1 87.7 0.0172 51
3000 9000 8.4 27 38 1PH8103-1DM0 7 - 7 CA1 90.0 0.0172 51
3000 12000 8.4 27 38 1PH8103-1DM0 7 - 7 LA1 90.0 0.0172 51
1500 9000 7 45 52 1PH8105-1DF0 7 - 7 CA1 86.7 0.0252 65
1500 12000 7 45 52 1PH8105-1DF0 7 - 7 LA1 86.7 0.0252 65
1000 9000 6.3 60 63 1PH8107-1DD0 7 - 7 CA1 83.4 0.0289 73
1000 12000 6.3 60 63 1PH8107-1DD0 7 - 7 LA1 83.4 0.0289 73
1500 9000 9 57 63 1PH8107-1DF0 7 - 7 CA1 86.9 0.0289 73
1500 12000 9 57 63 1PH8107-1DF0 7 - 7 LA1 86.9 0.0289 73
2000 9000 10.5 50 63 1PH8107-1DG0 7 - 7 CA1 89.7 0.0289 73
2000 12000 10.5 50 63 1PH8107-1DG0 7 - 7 LA1 89.7 0.0289 73
1500 8000 11 70 96 1PH8131-1DF0 7 - 7 CA1 89.9 0.059 89
1500 10000 11 70 96 1PH8131-1DF0 7 - 7 LA1 89.9 0.059 89
1000 8000 12 115 128 1PH8133-1DD0 7 - 7 CA1 87.1 0.076 106
1000 10000 12 115 128 1PH8133-1DD0 7 - 7 LA1 87.1 0.076 106
Type of construction
IM B3 (IM V5, IM V6) 0
IM B5 (IM V1, IM V3) 2 Bearing Vibration magnitude Shaft and
version acc. to Siemens1)/ flange accuracy
Shaft extension DE Balancing EN 60034-14
Plain shaft – 0 C Standard S/A R
Fitted key Full-key 1 L Performance SPECIAL/B SPECIAL
Fitted key Half-key 2
5/8 Siemens NC 82 · 2011

© Siemens AG 2011
Motors
Motor type Rated Static SINAMICS S120 Combi

(repeated) current current
for S1 Rated output 3-axis Power Modules 4-axis Power Modules
duty current for
S1 duty Order No. Order No.
Irated I0 Irated 6SL3111- 6SL3111- 6SL3111- 6SL3111- 6SL3111- 6SL3111-

A A A 3VE21-6FA0 3VE21-6EA0 3VE22-0HA0 4VE21-6FA0 4VE21-6EA0 4VE22-0HA0
1PH8083-1.F... 7.5 8 9 G G/! G/! G/! G/! G/!

1PH8083-1.F... 7.5 8 9 G G/! G/! G/! G/! G/!
1PH8083-1.G... 11.6 12 12 G G G G G G/!
1PH8083-1.G... 11.6 12 12 G G G G G G/!
1PH8083-1.M... 13.6 17 18 G G G G G G/!2)
1PH8083-1.M... 13.6 17 18 G G G G G G/!2)
1PH8083-1.N... 17 23 18 ✓ G G ✓ G G
1PH8083-1.N... 17 23 18 ✓ G G ✓ G G
1PH8087-1.F... 10 11 12 G G/!2) G/!2) G/!2) G/!2) G/!
1PH8087-1.F... 10 11 12 G G/!2) G/!2) G/!2) G/!2) G/!
1PH8087-1.G...
1PH8087-1.G...
14.1
14.1
15
15
18
18
G
G
G
G
G
G
G
G
G
G
G
G
5
1PH8087-1.M... 17.3 23 18 ✓ G G ✓ G G
1PH8087-1.M... 17.3 23 18 ✓ G G ✓ G G
1PH8087-1.N... 19.5 28 30 ✓2) G G ✓2) G G
1PH8087-1.N... 19.5 28 30 ✓2) G G ✓2) G G
1PH8101-1.F... 12.5 14 12 G G G G G G/!

1PH8101-1.F... 12.5 14 12 G G G G G G/!
1PH8103-1.D... 10 11 12 G G/!2) G/!2) G/!2) G/!2) G/!
1PH8103-1.D... 10 11 12 G G/!2) G/!2) G/!2) G/!2) G/!
1PH8103-1.F... 13.5 14 18 G G G G G G/!2)
1PH8103-1.F... 13.5 14 18 G G G G G G/!2)
1PH8103-1.G... 17.5 19 18 ✓ G G ✓ G G
1PH8103-1.G... 17.5 19 18 ✓ G G ✓ G G
1PH8103-1.M... 25.7 31 30 – ✓2) G – ✓2) G
1PH8103-1.M... 25.7 31 30 – ✓2) G – ✓2) G
1PH8105-1.F... 17.5 20 18 ✓ G G ✓ G G
1PH8105-1.F... 17.5 20 18 ✓ G G ✓ G G
1PH8107-1.D... 17.5 19 18 ✓ G G ✓ G G
1PH8107-1.D... 17.5 19 18 ✓ G G ✓ G G
1PH8107-1.F... 23.5 25 24 – ✓ G – ✓ G
1PH8107-1.F... 23.5 25 24 – ✓ G – ✓ G
1PH8107-1.G... 26 29 30 – ✓2) ✓ – ✓2) ✓
1PH8107-1.G... 26 29 30 – ✓2) ✓ – ✓2) ✓
1PH8131-1.F... 24 30 24 – ✓ G – ✓ G
1PH8131-1.F... 24 30 24 – ✓ G – ✓ G
1PH8133-1.D... 30 32 30 – – ✓ – – ✓
1PH8133-1.D... 30 32 30 – – ✓ – – ✓
Motor is part of quick packages. ✓ fits perfectly as main spindle

G fits as main spindle
! fits perfectly as driven tool
– does not fit
1)
For a definition of vibration magnitude according to Siemens, please see 1PH8 Motors Configuration Manual.
2)
With derating.
Siemens NC 82 · 2011 5/9

© Siemens AG 2011
Motors
Dimensional drawings
1FK7 Compact synchronous motors with
DRIVE-CLiQ – Natural cooling
■ Dimensional drawings
For motor Dimensions in mm (inches)
Shaft extension DE
Shaft Type DIN a1 b1 c1 e1 f f1 i2 s2 d d6 l t u

height IEC P N LA M AB T – S D – E GA F
1FK7 Compact, natural cooling, DQI encoder with DRIVE-CLiQ, without/with brake
63 1FK706.-2A 155 110 10 130 126 3.5 50 9 24 M8 50 27 8
(6.10) (4.33) (0.39) (5.12) (4.96) (0.14) (1.97) (0.35) (0.94) (1.97) (1.06) (0.31)
80 1FK708.-2A 194 130 11.5 165 155 3.5 58 11 32 M12 58 35 10
(7.64) (5.12) (0.45) (6.50) (6.10) (0.14) (2.28) (0.43) (1.26) (2.28) (1.38) (0.39)
100 1FK710.-2A 245 180 13 215 192 4 80 14 38 M12 80 41 10
(9.65) (7.09) (0.51) (8.46) (7.56) (0.16) (3.15) (0.55) (1.50) (3.15) (1.61) (0.39)
DQI encoder system with DRIVE-CLiQ

without brake with brake
Shaft Type DIN o2 k o1 k o1 g1 g2

height IEC – LB – LB – – –
63 1FK7060-2A 50 168 106 203 141 104 104

(1.97) (6.61) (4.17) (7.99) (5.55) (4.09) (4.09)
5
1FK7063-2A 50 213 151 248 186 104 104
(1.97) (8.39) (5.94) (9.76) (7.32) (4.09) (4.09)
80 1FK7080-2A 48 171 111 223 163 119 119
(1.89) (6.73) (4.37) (8.78) (6.42) (4.69) (4.69)
1FK7083-2A 48 209 149 261 201 119 119
(1.89) (8.23) (5.87) (10.28) (7.91) (4.69) (4.69)
1FK7084-2A 48 229 168 281 221 119 119
(1.89) (9.02) (6.61) (11.06) (8.70) (4.69) (4.69)
100 1FK7100-2A 53 183 118 220 170 137 137
(2.09) (7.20) (4.65) (8.66) (6.69) (5.39) (5.39)
1FK7101-2A 53 209 144 261 196 137 158
(2.09) (8.23) (5.67) (10.28) (7.72) (5.39) (6.22)
1FK7103-2A 53 235 170 287 222 137 158
(2.09) (9.25) (6.69) (11.30) (8.74) (5.39) (6.22)
1FK7105-2A 53 287 222 339 274 137 158
(2.09) (11.30) (8.74) (13.35) (10.79) (5.39) (6.22)
1FK706
1FK708 o2
o1
1FK710 i2 c1
g2
s2
e1
g1
Ød
u
l
Øb1
G_NC01_XX_00439
d6 f1 k f
a1
5/10 Siemens NC 82 · 2011

© Siemens AG 2011
Motors
1FK7 High Inertia synchronous motors with
DRIVE-CLiQ – Natural cooling
Shaft extension DE
Shaft Type DIN a1 b1 c1 e1 f f1 i2 s2 d d6 l t u
height IEC P N LA M AB T – S D – E GA F
1FK7 High Inertia, natural cooling, DQI encoder with DRIVE-CLiQ, without/with brake
48 1FK704.-3B 120 80 10 100 96 3 40 6.5 19 M6 40 21.5 6
(4.72) (3.15) (0.39) (3.94) (3.78) (0.12) (1.57) (0.26) (0.75) (1.57) (0.85) (0.24)
63 1FK706.-3B 155 110 10 130 126 3.5 50 9 24 M8 50 27 8
(6.10) (4.33) (0.39) (5.12) (4.96) (0.14) (1.97) (0.35) (0.94) (1.97) (1.06) (0.31)
80 1FK708.-3B 194 130 11.5 165 155 3.5 58 11 32 M12 58 35 10
(7.64) (5.12) (0.45) (6.50) (6.10) (0.14) (2.28) (0.43) (1.26) (2.28) (1.38) (0.38)
DQI encoder system with DRIVE-CLiQ
without brake with brake

Shaft Type DIN o2 k o1 k o1 g1 g2
height IEC – LB – LB – – –
48 1FK7042-3B 50 187 125 219 157 90 90

(1.97) (7.36) (4.92) (8.62) (6.18) (3.54) (3.54)
63 1FK7060-3B 50 182 120 217 155 104 104
1FK7062-3B
(1.97)
50
(7.17)
216
(4.72)
153
(8.54)
251
(6.10)
189
(4.09)
104
(4.09)
104
5
(1.97) (8.50) (6.02) (9.88) (7.44) (4.09) (4.09)
80 1FK7081-3B 48 211 151 264 203 119 119
(1.89) (8.31) (5.94) (10.39) (7.99) (4.69) (4.69)
1FK7084-3B 48 270 209 322 262 119 119
(1.89) (10.63) (8.23) (12.68) (10.31) (4.69) (4.69)
1FK704
1FK706 o2
o1
1FK708 i2 c1
g2
s2
e1
g1
Ød
u
l
Øb1
G_NC01_XX_00439
d6 f1 k f
a1
Siemens NC 82 · 2011 5/11

© Siemens AG 2011
Motors
Shaft height 80 – Forced ventilation
Shaft Type DIN a b c f h k m m1 m2 n p s s3 w1
height IEC B A HA AB H LB BA – – AA HD K – C
1PH8, type of construction IM B3, forced ventilation
80 1PH8083 194 125 8 155 80 375 42 62 20 35 216 10 M25 × 38

(7.64) (4.92) (0.31) (6.10) (3.15) (14.76) (1.65) (2.44) (0.79) (1.38) (8.50) (0.39) 1.5 (1.50)
1PH8087 244 425
(9.61) (16.73)
1PH808
Connector size 1 for connection of fan
k
s3
G_PM21_EN_00001c
t l
p
ød
u
h
d6
c
m2 øs n
m m1 b
w1 a f

Shaft Type DIN a1 b1 c1 e1 f f1 h k p s2 s3
height IEC P N LA M AB T H LB HD – –
80 1PH8083 200 130 12 165 155 3.5 77.5 375 213.5 12 M25 ×
(7.87) (5.12) (0.47) (6.50) (6.10) (0.14) (3.05) (14.76) (8.41) (0.47) 1.5
1PH8087 425
(16.73)
1PH808 Connector size 1 for connection of fan

k
c1 s3
G_PM21_EN_00002c
t
p
e1
øb 1
ød
u
a1
h
d6
øs 2
i2 f1 f
Shaft extension DE
Shaft Type DIN d d6 i2 I t u
height IEC D – E E GA F
80 1PH8083 32 M12 80 80 35 10
1PH8087 (1.26) (3.15) (3.15) (1.38) (0.39)
5/12 Siemens NC 82 · 2011

© Siemens AG 2011
Motors
Shaft Type DIN a b c f h k m m1 m2 n p p2 p3 s s3 s4 w1
height IEC B A HA AB H LB BA – – AA HD – – K – – C
100 1PH8101 167 160 11 196 100 369.5 49 74 24 40 252 198 276.5 12 M32 × M20 × 43
(6.57) (6.30) (0.43) (7.72) (3.94) (14.55) (1.93) (2.91) (0.94) (1.57) (9.92) (7.80) (10.89) (0.47) 1.5 1.5 (1.69)
1PH8103 202.5 405
(7.97) (15.94)
1PH8105 262 464.5
(10.31) (18.29)
1PH8107 297.5 500
(11.71) (19.69)
1PH810
k p3
G_PM21_XX_00067a
t l
s3
p
5
p2
ød
s4
u
h
d6
c
m2 øs n
m m1 b
w1 a f
Shaft Type DIN a1 b1 c1 e1 f f1 h k p s2 s3 s4

height IEC P N LA M AB T H LB HD – – –
100 1PH8101 250 180 16 215 196 4 98 369.5 250 14 M32 × 1.5 M20 × 1.5
(9.84) (7.09) (0.63) (8.46) (7.72) (0.16) (3.86) (14.55) (9.84) (0.55)
1PH8103 405
(15.94)
1PH8105 464.5
(18.29)
1PH8107 500
(19.69)
1PH810
k
G_PM21_XX_00077
i2 c1
f1
t s3
p
e1
øb 1
ød
s4
u
a1
h
d6
øs 2
Shaft extension DE
100 1PH8101 38 M12 80 80 41 10

1PH8103 (1.50) (3.15) (3.15) (1.61) (0.39)
1PH8105
1PH8107
Siemens NC 82 · 2011 5/13

© Siemens AG 2011
Motors
Shaft Type DIN a b c f h k m m1 m2 n p p2 p3 s s3 s4 w1
height IEC B A HA AB H LB BA – – AA HD – – K – – C
132 1PH8131 220.5 216 15 260 132 439 57 93 27 52 317.5 262 357.5 12 M40 × M20 × 53
(8.68) (8.50) (0.59) (10.24) (5.20) (17.28) (2.24) (3.66) (1.06) (2.05) (12.50) (10.31) (14.07) (0.47) 1.5 1.5 (2.09)
1PH8133 265.5 484
(10.45) (19.06)
1PH813
k p3
G_PM21_XX_00005b
l
t s3
p
p2
ød
u
s4
h
5
d6
c
m2 øs n
m m1 b
w1 a f

Shaft Type DIN a1 b1 c1 e1 f f1 h k p s2 s3 s4
height IEC P N LA M AB T H LB HD – – –
132 1PH8131 340 250 18 300 260 5 130 439 315.5 18 M40 × 1.5 M20 × 1.5
(13.39) (9.84) (0.71) (11.81) (10.24) (0.20) (5.12) (17.28) (12.42) (0.71)
1PH8133 484
(19.06)
1PH813
k
G_PM21_XX_00076
c1
t s3 e1
p
øb 1
ød
a
u
s4
øs 2
1
h
d6
i2 f1
f
Shaft extension DE
132 1PH8131 48 M16 110 110 51.5 14

1PH8133 (1.89) (4.33) (4.33) (2.03) (0.55)
5/14 Siemens NC 82 · 2011

6
© Siemens AG 2011
Measuring systems
6/2 Built-on optoelectronic

rotary encoders
6/2 Introduction
6/2 Incremental encoders
6/2 sin/cos 1 Vpp incremental encoder
6/2 RS422 (TTL) incremental encoder
6/4 Absolute encoders
6/4 Absolute encoder with DRIVE-CLiQ
6/6 Incremental/absolute encoders
6/6 Accessories
© Siemens AG 2011
Measuring systems
Built-on optoelectronic rotary encoders
Introduction Incremental encoders
Absolute encoders, incremental encoders and mounting accessories Incremental encoders (sin/cos 1 Vpp/RS422) with cable and
connector or Synchro flange
The built-on optoelectronic rotary encoders measure paths, an-
gles of rotation or speeds in machines. They can be used in con- Incremental encoders deliver a defined number of electrical
junction with computerized numerical controls, programmable pulses per rotation, which represent the measurement of the
logic controllers, drives and position displays, e.g. for: traveled distance or angle.
• SINUMERIK CNCs Incremental encoders operate on the principle of optoelectronic
• SIMOTION Motion Control Systems scanning of dividing disks with the transmitted light principle.
The light source is a light emitting diode (LED). The light-dark
• SIMATIC programmable logic controllers modulation generated as the encoder shaft rotates is picked up
6 • SINAMICS drive systems
• SIMODRIVE drive systems
by photoelectronic elements. With an appropriate arrangement
of the line pattern on the dividing disk connected to the shaft and
the fixed aperture, the photoelectronic elements provide two
• SIMOVERT MASTERDRIVES drive systems trace signals A and B at 90° to one another, as well as a refer-
ence signal R. The encoder electronics amplify these signals
■ Application and convert them into different output levels.
A distinction is made between incremental and absolute The following output levels are available:
measuring procedures: • sin/cos 1 Vpp analog signals
• In the case of incremental encoders, the machine must travel Better resolution can be achieved for encoders with sinusoidal
to a reference point after each power-off state, as the position signals by interpolating them in the higher-level controller.
is not usually stored in the controller, and movements of the • RS422 difference signals (TTL)
machine while the power is off are not recorded. In the case of RS422 incremental encoders (TTL), the resolu-
• Absolute encoders, on the other hand, also record these tion can be improved by a factor of four by means of edge
movements while the power is off and return the actual posi- evaluation.
tion with power On. Travel to a reference point is not neces-
sary. ■ Technical specifications
■ Design sin/cos 1 Vpp RS422 (TTL)
incremental incremental
All encoders are available in Synchro flange and supported encoder encoder
flange joint versions. Encoders with a Synchro flange can be at- 6FX2001-3.... 6FX2001-2....
tached to the machine with 3 clamp straps or mounted with axial
screws. The encoder is driven by means of a plug-in coupling or Operating voltage Up 5 V DC ± 10 % 5 V DC ± 10 % or
a spring disk coupling. Alternatively, pulleys can also be used. on encoder 10 ... 30 V DC
Limit frequency, typical ≥ 180 kHz (-3 dB) –
The encoder supply voltage is 5 V DC or alternatively 10 V to ≥ 450 kHz (-6 dB)
30 V DC. The 10 V to 30 V DC version supports longer cable
lengths. Most control systems apply the supply voltage directly Scanning frequency, max. – 300 kHz
on the measuring circuit connector. With SINAMICS, the power No-load current 150 mA 150 mA
supply for the measuring systems is provided via the Sensor consumption, max.
Modules.
Signal level Sinusoidal 1 Vpp TTL (RS422)
For rotary encoders with cables, the cable length including the Outputs protected against Yes Yes
connector is 1 m. short-circuit to 0 V
The following bending radii for the cables at the encoder must Switching time (10 ... 90 %) – Rise/fall time
be complied with: (1 m cable and recom- t+/t- ≤ 50 ns
• One-time bending: ≥ 20 mm mended input circuit)
• Continuous bending: ≥ 75 mm Phase angle, signal A to B 90° ± 10°el. 90°

Edge spacing, min. at
• 300 kHz – ≥ 0.45 µs
6/2 Siemens NC 82 · 2011

© Siemens AG 2011
Measuring systems
Incremental encoders
■ Technical specifications (continued) ■ Selection and ordering data

sin/cos 1 Vpp RS422 (TTL) Description Order No.
incremental incremental
encoder encoder sin/cos 1 Vpp incremental encoder
6FX2001-3.... 6FX2001-2.... Synchro flange and

5 V DC supply voltage
Cable length to down- 150 m 100 m Connection:
stream electronics, max.1)
• Axial flange outlet 6FX2001-3G 7 7 7
LED failure monitoring – High-resistance
driver • Radial flange outlet 6FX2001-3E 7 7 7
Resolution, max. 2500 S/R 5000 S/R • Cable 1 m with connector2) 6FX2001-3C 7 7 7
Accuracy ± 18 mech. × 3600/ ± 18 mech. × 3600/ Resolution
(in angular seconds) number of signals/ number of signals/ 1000 S/R B0 0
revolution z revolution z 1024 S/R B0 2
Speed, max. 2500 S/R C5 0
• Electrical (27 × 106 rpm)/ (18 × 106 rpm)/ RS422 (TTL) incremental encoder
number of signals/ number of signals/
revolution revolution Synchro flange and
(at -6 dB) 5 V DC supply voltage
Connection:
• Mechanical 12000 rpm 12000 rpm
• Axial flange outlet 6FX2001-2G 7 7 7
Friction torque (at 20 °C) ≤ 0.01 Nm ≤ 0.01 Nm
• Radial flange outlet 6FX2001-2E 7 7 7
Starting torque (at 20 °C) ≤ 0.01 Nm ≤ 0.01 Nm
• Cable 1 m with connector2) 6FX2001-2C 7 7 7
Shaft loading capacity
Synchro flange and
• n > 6000 rpm 10 ... 30 V DC supply voltage
- Axial 10 N 10 N Connection:
- Radial at shaft extension 20 N 20 N • Axial flange outlet 6FX2001-2H 7 7 7
• n ≤ 6000 rpm
- Axial 40 N 40 N
• Radial flange outlet
• Cable 1 m with connector2)
6FX2001-2F 7 7 7
6FX2001-2D 7 7 7
6
- Radial at shaft extension 60 N 60 N Supported flange joint and
Angular acceleration, max. 105 rad/s2 105 rad/s2 5 V DC supply voltage
Connection:
Moment of inertia of rotor 1.45 × 10-6 kgm2 1.45 × 10-6 kgm2
• Axial flange outlet 6FX2001-2R 7 7 7
Vibration (55 ... 2000 Hz) ≤ 300 m/s2 ≤ 300 m/s2
to EN 60068-2-6 • Radial flange outlet 6FX2001-2P 7 7 7
Shock to EN 60068-2-27 • Cable 1 m with connector2) 6FX2001-2M 7 7 7
• 2 ms ≤ 2000 m/s2 ≤ 2000 m/s2 Supported flange joint and
10 ... 30 V DC supply voltage
• 6 ms ≤ 1000 m/s2 ≤ 1000 m/s2
Connection:
to EN 60529 (IEC 60529) • Axial flange outlet 6FX2001-2S 7 7 7
• Without shaft input IP67 IP67 • Radial flange outlet 6FX2001-2Q 7 7 7
• With shaft input IP64 IP64 • Cable 1 m with connector2) 6FX2001-2N 7 7 7
Ambient temperature Resolution
500 S/R A5 0
Operation
1000 S/R B0 0
• Flange outlet or 1024 S/R B0 2
fixed cable 1250 S/R B2 5
- At Up = 5 V ± 10 % -40 ... +100 °C -40 ... +100 °C 1500 S/R B5 0
- At Up = 10 … 30 V – -40 ... +70 °C 2000 S/R C0 0
2048 S/R C0 4
• Flexible cable
2500 S/R C5 0
- At Up = 5 V ± 10 % -10 ... +100 °C -10 ... +100 °C 3600 S/R D6 0
- At Up = 10 … 30 V – -10 ... +70 °C 5000 S/R F0 0
Weight, approx. 0.25 kg 0.25 kg S/R = signals/revolution
EMC Tested in accordance with the guide-
lines for electromagnetic compatibility
89/336/EEC and the regulations of the
EMC guidelines (applicable basic
standards)
Approvals, according to CE, cULus CE, cULus
S/R = signals/revolution
1) With recommended cable and input circuitry of the downstream electron- 2) Universal integrated cable outlet for axial and radial outlet direction.
ics, observe max. permissible cable length of module to be evaluated.
Siemens NC 82 · 2011 6/3

© Siemens AG 2011
Measuring systems
Absolute encoders
■ Function ■ Technical specifications

Absolute encoder with DRIVE-CLiQ
6FX2001-5.D..-0AA1
Operating voltage Up 24 V DC - 15 % + 20 %
on encoder
Power consumption,
approx.
• Single-turn 245 mA
• Multi-turn 325 mA
Interface DRIVE-CLiQ
Data output DRIVE-CLiQ
Short-circuit strength Yes
Data transfer rate 100 Mbit
Speed, max.
• Electrical 14000 rpm
• Mechanical
DRIVE-CLiQ absolute encoder - Single-turn 12000 rpm
- Multi-turn 10000 rpm
Absolute encoders (absolute shaft encoders) are designed on
the same scanning principle as incremental encoders, but have Cable length to down- 100 m
a greater number of tracks. For example, if there are 13 tracks, stream electronics, max.1)
then 213 = 8192 steps are coded in the case of single-turn en- Connection DRIVE-CLiQ connector, radial
coders. The code used is a one-step code (gray code), which Resolution
prevents any scanning errors from occurring.
• Single-turn 22 bit
After switching on the machine, the position value is transmitted • Multi-turn 34 bit
immediately to the controller. There is no need to travel to a ref-
6
(22 bit single-turn + 12 bit multi-turn)
erence point.
Incremental track 2048 S/R, 1 Vpp
Single-turn encoders (encoder-internal only)
Code type
Single-turn encoders divide one rotation (360 degrees mechan-
ical) into a specific number of steps, e.g. 8192. A unique code • Sampling Gray
word is assigned to each position. After 360° the position values • Transfer DRIVE-CLiQ
are repeated.
Parameterization
Multi-turn encoders capability
• Counting direction Yes
Multi-turn encoders also record the number of revolutions, in ad-
dition to the absolute position within one revolution. To do this, Accuracy ± 36
further code discs which are coupled via gear steps with the en- (in angular seconds)
coder shaft are scanned. When evaluating 12 additional tracks, Friction torque ≤ 0.01 Nm
this means that 212 = 4096 revolutions can be coded. (at 20 °C)
Starting torque ≤ 0.01 Nm
(at 20 °C)
Shaft loading capacity
• n > 6000 rpm
- Axial 10 N
- Radial at shaft extension 20 N
• n ≤ 6000 rpm
- Axial 40 N
- Radial at shaft extension 60 N
S/R = signals/revolution
1)
Observe the maximum permissible cable length of the connected module.
6/4 Siemens NC 82 · 2011

© Siemens AG 2011
Measuring systems
Absolute encoders
■ Technical specifications (continued) ■ Selection and ordering data

Absolute encoder with DRIVE-CLiQ Description Order No.
6FX2001-5.D..-0AA1 Absolute encoder
with DRIVE-CLiQ
Angular acceleration, max. 105 rad/s2
Moment of inertia of rotor 24 V DC supply voltage
Radial connection
• Solid shaft 1.90 × 10-6 kgm2
• Synchro flange 6FX2001-5FD 7 7 -0AA1
• Hollow shaft 2.80 × 10-6 kgm2 Solid shaft 6 mm
Vibration (55 … 2000 Hz) ≤ 100 m/s2 • Supported flange joint 6FX2001-5QD 7 7 -0AA1
to EN 60068-2-6 Solid shaft 10 mm
Shock to EN 60068-2-27 • Torque bracket 6FX2001-5VD 7 7 -0AA1
• 2 ms ≤ 2000 m/s2 Hollow shaft 10 mm
• 6 ms ≤ 1000 m/s2 • Torque bracket 6FX2001-5WD 7 7 -0AA1
Hollow shaft 12 mm
to EN 60529 (IEC 60529) Resolution
• Without shaft input IP67 • Single-turn 22 bit 13
• With shaft input IP64 • Multi-turn 34 bit 25
Ambient temperature
• Operation -20 ... +100 °C
Weight, approx.
• Single-turn 0.40 kg
• Multi-turn 0.44 kg
EMC Tested in accordance with
EN 50081 and EN 50082
Approvals, according to CE, cULus
6
Siemens NC 82 · 2011 6/5

© Siemens AG 2011
Measuring systems
Incremental/absolute encoders
Accessories

Spring disk coupling
Shaft diameter:
• 6 mm/6 mm 6FX2001-7KF10
• 6 mm/5 mm 6FX2001-7KF06
Plug-in coupling
Shaft diameter:
• 6 mm/6 mm 6FX2001-7KS06
• 10 mm/10 mm 6FX2001-7KS10
Clamp strap (1 unit) 6FX2001-7KP01
For double-track encoders and encoders
with Synchro flange (3 units are required.)
Signal connector with cap nut (1 unit) 6FX2003-0SU12
Mating connector for TTL and sin/cos 1 Vpp
incremental encoders
12-pin, insulator with
12 socket contacts 0.08 ... 0.22 mm2 and
0.20 ... 0.56 mm2,
Couplings and clamp straps 2 × cable clamping 6.5 ... 10 mm and
10.1 ... 13 mm
Couplings/clamp straps
Signal connector with external thread 6FX2003-0SA12
Couplings and clamp straps are available as mounting accesso- for encoders with cable (1 unit)
ries for the built-on rotary encoders. The clamp straps are used Replacement connector for RS422 and
to fix the encoders with Synchro flange. sin/cos 1 Vpp incremental encoders
Signal connector as mating connector 12-pin, insulator with 12 contact pins
0.20 ... 0.56 mm2,
A signal connector is available as mating connector for encoders 2 × cable clamping
with flange outlet or with cable and connector. The connector with 6.5 ... 10 mm and 10.1 ... 13 mm
6 12 contacts is suitable for all incremental encoders.
Signal connector
A signal connector is available as replacement for encoders with
cable and connector.
Spring disk Plug-in coupling
coupling
6FX2001-7KF10 6FX2001-7KS06
6FX2001-7KF06 6FX2001-7KS10
Transmission torque, 0.8 Nm 0.7 Nm
max.
Shaft diameter 6 mm 6 mm
both ends or both ends
d1 = 6 mm, or 10 mm
d2 = 5 mm both ends
Center offset of shafts, 0.4 mm 0.5 mm
max.
Axial offset ± 0.4 mm ± 0.5 mm
Angular displacement 3° 1°
of shafts, max.
Torsional rigidity 150 Nm/rad 31 Nm/rad
Lateral spring stiffness 6 N/mm 10 N/mm
Moment of inertia 19 gcm2 20 gcm2
Speed, max. 12000 rpm 12000 rpm
Ambient temperature
• Operation -40 ... +150 °C -40 ... +80 °C
Weight, approx. 16 g 20 g
6/6 Siemens NC 82 · 2011

7
© Siemens AG 2011
Connection system
MOTION-CONNECT
7/2 Introduction
7/2 General information
7/4 Connection overviews

7/4 SINUMERIK 828D BASIC T/BASIC M
7/5 SINAMICS S120 Combi
Power Modules
7/6 SINUMERIK I/O modules
PP 72/48D PN and
PP 72/48D 2/2A PN
7/7 Power cables

7/8 Power cables for 1FK7 motors with
SPEED-CONNECT connector
7/8 Power cables for 1PH8 motors with
terminal box
7/9 Signal cables

7/11 Pre-assembled DRIVE-CLiQ signal
cables without 24 V DC cores
7/11 Pre-assembled MOTION-CONNECT
DRIVE-CLiQ signal cables
with 24 V DC cores
7/11 Pre-assembled MOTION-CONNECT
signal cables for motors with full-thread
connector
7/12 Length code

Power and signal cables
© Siemens AG 2011

Introduction
General information
MOTION-CONNECT cables are suitable for use with many
different types of machine tool and production machine.
The power cables and signal cables can be ordered by the
meter or pre-assembled.
The following MOTION-CONNECT cable designs are available:
• MOTION-CONNECT 500 is the option for mainly fixed
installation.
• MOTION-CONNECT 800 meets all high mechanical
requirements for use in cable carriers for machine tools and
production machines. The cables are resistant to cutting oils.
G_NC01_XX_00289
■ Benefits The cables must be removed from the drum without twisting, i.e.
the cables must be unwound and must never be lifted over the
SPEED-CONNECT drum flange in loops.
The new pre-assembled cables with SPEED-CONNECT
connectors support a fast, stable and reliable connection. With
a short rotation as far as the stop, the lock nut of the connector
secures the connection.
The cables with SPEED-CONNECT connectors supplement the
previously offered MOTION-CONNECT cables with full-thread
connectors.
The use of pre-assembled MOTION-CONNECT cables will
ensure high quality and system-tested, problem-free operation.
■ Application G_NC01_XX_00291
Degree of protection of pre-assembled power and signal cables To maximize the service life of the cable carrier and cables,
and their extensions is IP67 when closed and connected. cables in the carrier made from different materials must be
When cable lengths (basic cables and extensions) are separated in the cable carrier by means of spacers. The spacers
determined for the systems and applications described in this must be filled evenly to ensure that the position of the cables
catalog, the technically permissible maximum cable lengths does not change during operation. The cables should be
(e.g. 25 m) specified in the catalog must be observed. distributed as symmetrically as possible according to their
7 Malfunctions can occur if longer cables are used. weights and dimensions. Cables with very different outer
diameters should be separated by spacers as well.
Siemens AG assumes no liability for correct transmission of
signals or power in this case. When inserting pre-assembled cables into the cable carrier, do
not pull at the connector, as this may damage the strain relief or
When the power cables with brake cores and signal cables cable clamping.
include more than one additional intermediate connection, the
maximum permissible cable length is reduced by 2 m for each The cables must not be fixed in the cable carrier. They must be
interruption point. freely movable.
The pre-assembled cables can be ordered in length units of
10 cm and can be extended, if necessary.
MOTION-CONNECT cables are not suitable for outdoor use.
MOTION-CONNECT cables are approved for a maximum
horizontal travel distance of 5 m.
G_NC01_XX_00290
The cables must be able to be moved without applying force in

particular in the bending radii of the carrier. The specified
minimum bending radii must be adhered to.
The cable fixings must be attached at both ends at an
appropriate distance away from the end points of the moving
parts in a dead zone.
7/2 Siemens NC 82 · 2011

© Siemens AG 2011

Introduction
General information
■ Function (continued) ■ More information

Current carrying capacity for power and signal cables
The current carrying capacity of PVC-/PUR-insulated copper
cables is specified in the table for installation type C under
continuous operating conditions with reference to an ambient air
temperature of 40 °C. For other ambient temperatures, the
values must be corrected by the derating factors from the table.
G_NC01_XX_00292
Current carrying capacity of cables with copper
cores according to EN 60204-1
rms AC 50/60 Hz or DC in A for installation type C
Multi-core cables, vertically or horizontally on walls/
open, without protection tubes and installation ducts/
with contact
MOTION-CONNECT cables are tested in a cable carrier. The Cross-section Current
cables are attached to the moving ends of the cable carrier with
strain relief. Strain relief is applied over a wide area of the cable mm2 A
jacket surface without crimping the cable. Electronics (One control circuit pair.)
Cables must be installed in accordance with the instructions 0.20 4.4
supplied by the cable carrier manufacturer. 0.30 7.5
Notes: 0.75 9.5
If, for example, pre-assembled cables are installed in a cable Power (One symmetrically loaded AC cable.)
carrier in such a way that the connector would inhibit assembly, 0.75 9.8
pre-assembled cables without assembled connectors can also
be supplied (power and signal cables1)). In this case, the 1.00 11.7
contacts of the cables are crimped and the connector enclosure 1.50 15.2
is supplied separately. After installing the cables, the customer
assembles the connector enclosure. 2.50 21
4 28
In case of vibration load and with horizontal or vertical cable
entries, we recommend that the cable is additionally fixed if 6 36
between the cable strain relief on the cable carrier and the
terminal at the motor part of the cable is hanging loose or is not Derating factors for power and signal cables
routed. To prevent machine vibrations being transmitted to the
connectors, the cable should be fixed at the moving part where Ambient air temperature Derating factor
according to EN 60204-1, Table D.1
7
the motor is mounted. °C
Representation in connection overviews 30 1.15

35 1.08
Symbol Explanation
40 1.00
Connector with pin contacts
45 0.91
Connector with socket contacts 50 0.82

55 0.71
Exposed core ends 60 0.58
The cable is not included in the

scope of supply. It must be
provided by the customer.
1)
Not for DRIVE-CLiQ signal cables.
Siemens NC 82 · 2011 7/3

© Siemens AG 2011

Connection overviews
■ Integration
SINUMERIK 828D Order No.
BASIC Pre-assembled cable
PPU 240.2/PPU 241.2
DRIVE-CLiQ cable SINAMICS S120 Combi
X100 See MOTION-CONNECT (see catalog NC 61)
DRIVE-CLiQ X101
X102 ≤ 50 m (164 ft) Terminal Module
TM54F
Drive:
12 digital inputs
Digital I X122 8 digital inputs/outputs
Digital I/O X132 CNC:
X242 ≤ 30 m (98 ft)
8 digital inputs
X252 8 digital outputs
24 V DC X1 Power supply
≤ 10 m (32 ft)
Programming device, PC
Ethernet
OP front X127 Ethernet cable
≤ 100 m (328 ft)
Remote diagnostics router
Ethernet
PPU rear X130 Ethernet cable
Factory network
≤ 100 m (328 ft)
SINAUT MD720-3
6NH7701-5AN (length: 2.5 m (8.2 ft)) GSM/GPRS MODEM
RS232C X140 only
≤ 3 m (9.8 ft)
SINUMERIK
MCP 310C PN/
7
6SL3060-4A..0-0AA0 (in fixed lengths) MCP 483C PN
PLC I/O
X120 port 1 6FX2002-1DC00-1..0 (by the meter)
X120 port 2 ≤ 70 m (230 ft) SINUMERIK
I/O module
PP 72/48D PN/
PP 72/48D 2/2A PN
SIMATIC DP
PN/PN coupler
Handwheels X143 6FX8002-2BB01-1A.. Electronic handwheel

(up to 2)
≤ 3 m (9.8 ft)
G_NC01_EN_00431a
USB OP front X125 USB cable

USB memory device
≤ 3 m (9.8 ft)
USB cable
USB PPU rear X135 USB memory device
≤ 3 m (9.8 ft)
CF card
OP front
Connection overview of SINUMERIK 828D BASIC T/BASIC M
7/4 Siemens NC 82 · 2011

© Siemens AG 2011

SINAMICS S120 Combi Power Modules
■ Integration (continued)
Order No.
SINAMICS S120
Combi Pre-assembled cable
Power Module
SINAMIC S120
SINUMERIK
X101 X200 Booksize Compact
6SL3060-4A..0-0AA01) 828D BASIC
Motor Modules
≤ 5 m (16 ft)
X200 X100
6FX2002-1DC00-....
≤ 70 m (230 ft) X102 X500
Terminal Module
TM54F
X500 X501
DRIVE-CLiQ
Hub Module DMC20
X501 to X505 X500

Sensor Module
Incremental encoder Cabinet-Mounted
sin/cos 1 Vpp SMC20
6FX.002-2CG00-…. X520
6FX2001-3... ≤ 50 m (164 ft)
Direct linear incremental Adapter

encoder sin/cos 1 Vpp cable2)
LS 187(C)/LF 183(C)
LB 382(C)
Motor encoder LS 487(C)/LF 481(C)
interface for
motors with 6FX8002-2DC10-….
X201 Motor encoder for motors
DRIVE-CLiQ X202 ≤ 50 m (164 ft)
with DRIVE-CLiQ interface
interface X203 6FX5002-2DC10-…. 1FK7/1PH8
X204 ≤ 100 m (328 ft)
Motor connection
6FX.002-5CF1.-…. 1FK7 motor without brake
X3, X4, X5 with quick-release lock
7
≤ 25 m (82 ft)
6FX.002-5DF1.-….
Motor connection 1FK7 motor with brake
≤ 25 m (82 ft)
X3, X4, X5 with quick-release lock
X11
Motor connection 1PH808 motor

6FX.002-5CE02-….
X2 ≤ 25 m (82 ft) with terminal box
X2 6FX.002-5CE04-…. 1PH810 motor

≤ 25 m (82 ft) with terminal box
G_NC01_EN_00432a
6FX.002-5CE06-…. 1PH813 motor

X2 with terminal box
≤ 25 m (82 ft)
1) For standard configuration with the modules mounted directly adjacent to one another.
2) Adapter cable available from measuring system manufacturer.
Connection overview of SINAMICS S120 Combi Power Modules
Siemens NC 82 · 2011 7/5

© Siemens AG 2011

SINUMERIK I/O modules PP 72/48D PN and
PP 72/48D 2/2A PN
■ Integration (continued)
SINUMERIK Order No.

I/O module Pre-assembled cable
PP 72/48D PN/
PP 72/48D
2/2A PN X1 Power supply
24 V DC
SINUMERIK
6SL3060-4A..0-0AA0 828D/828D
(in fixed lengths) BASIC/840D sl
PROFINET 6FX2002-1DC00-1..0 I/O module
X2 port 1 (by the meter) PP 72/48D PN/
X2 port 2 ≤ 70 m (230 ft) PP 72/48D
2/2A PN
SINUMERIK
MCP 310C PN/
MCP 483C PN
SIMATIC DP
PN/PN coupler
Digital I/O
X111
Ribbon cable Terminal strip
X222
X333 converter
Analog inputs
Analog I/O 1)
(up to 2)1)
X3
Analog outputs
(up to 2)1)
1) G_NC01_EN_00409a
With PP 72/48D 2/2A PN only.
Connection overview of SINUMERIK I/O modules PP 72/48D PN and

PP 72/48D 2/2A PN
7/6 Siemens NC 82 · 2011

© Siemens AG 2011

Power cables
■ Overview
The synchronous and asynchronous motors are connected to
the Motor Modules or Power Modules by means of MOTION-
CONNECT power cables.
The pre-assembled MOTION-CONNECT power cables are of
high quality and offer safety with problem-free functioning.
Type of delivery of pre-assembled power cables
Pre-assembled power cables can be ordered in units of 10 cm
up to a maximum length of 299.8 m.
Cables up to 30 kg or 100 m are supplied as coils; above this,
they are supplied on drums. This applies to both pre-assembled
power cables and to those sold by the meter.
Type of delivery of power cables sold by the meter
Fixed lengths
Cross-section MOTION-CONNECT 500
MOTION-CONNECT 800
1.5 mm2 and 2.5 mm2 50 m, 100 m, 200 m, 500 m
Variable length, sold by the meter

4 mm2 and 6 mm2 ≤ 500 m
Power cable for connecting a 1FK7 motor with SPEED-CONNECT

connector to SINAMICS S120 Combi Power Modules
Power cables MOTION-CONNECT 500 MOTION-CONNECT 800
6FX500.-.....-.... 6FX800.-.....-....
Approvals, according to
• VDE1)/RoHS conformity Yes Yes
• cURus or UR/CSA2)
Rated voltage U0/U
UL758-CSA-C22.2-N.210.2-M90 UL758-CSA-C22.2-N.210.2-M90
7
• Power conductors 600 V/1000 V 600 V/1000 V
• Signal conductors 24 V (EN) 1000 V (UL/CSA) 24 V (EN) 1000 V (UL/CSA)
Test voltage, rms
• Power conductors 4 kV 4 kV
• Signal conductors 2 kV 2 kV
Operating temperature
on the surface
• Fixed installation -20 … +80 °C -50 … +80 °C
• Flexible installation 0 … 60 °C -20 … +60 °C
Tensile stress, max.
• Fixed installation 50 N/mm2 50 N/mm2
• Flexible installation 20 N/mm2 20 N/mm2
Smallest bending radius
• Fixed installation 5 × Dmax 6 × Dmax
• Flexible installation See power cables See power cables
Torsional stress Absolute 30°/m Absolute 30°/m
Bending 100000 10 million / from 10 mm2: 3 million
Traversing velocity 30 m/min 180 m/min / from 10 mm2: 100 m/min
Acceleration 2 m/s2 5 m/s2 (5 m) / 10 m/s2 (2.5 m)
Insulation material, CFC/silicone-free CFC/halogen/silicone-free
incl. jacket IEC 60754-1/DIN VDE 0472-815
Oil resistance EN 60811-2-1 (mineral oil only) EN 60811-2-1
Outer jacket PVC PUR, HD22.10 S2 (VDE 0282, Part 10)
DESINA color orange RAL 2003 DESINA color orange RAL 2003
Flame-retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3
1)
The respective registration number is printed on the cable jacket.
2)
The UR-CSA File No. is printed on the cable jacket.
Siemens NC 82 · 2011 7/7

© Siemens AG 2011

Power cables
Power cables for 1FK7/1PH8 motors

Power cables for 1FK7 motors with SPEED-CONNECT connector
Connection No. of cores × Connector Pre-assembled cable Dmax Cable sold by the Weight Smallest perm.
method, cross-section size, with meter1) (without bending
Power/Motor motor end SPEED-CONNECT connector) radius2)
Module end connector
6FX5 6FX8 6FX5 6FX8 6FX5 6FX8
mm2 Order No. mm mm Order No. kg/m kg/m mm mm
1FK7 motors without brake on SINAMICS S120 Combi Power Modules
Exposed core 4 × 1.5 1 6FX7002-5CF10-.... 8.4 9.5 6FX7008-1BB11-.... 0.12 0.16 155 75
ends3)
1.5 6FX7002-5CF14-....
1FK7 motors with brake on SINAMICS S120 Combi Power Modules
Exposed core 4 × 1.5+2 × 1.5 1 6FX7002-5DF10-.... 10.8 12 6FX7008-1BA11-.... 0.22 0.25 195 90
ends3)
1.5 6FX7002-5DF14-....
1FK7 motors without brake on SINAMICS S120 Motor Modules in booksize compact format
Exposed core 4 × 1.5 1 6FX7002-5CG10-.... 8.4 9.5 6FX7008-1BB11-.... 0.12 0.16 155 75
ends
1.5 6FX7002-5CG22-....
4 × 2.5 1 6FX7002-5CG12-.... 10 11 6FX7008-1BB21-.... 0.21 0.23 180 90
1.5 6FX7002-5CG32-....
1FK7 motors with brake on SINAMICS S120 Motor Modules in booksize compact format
Exposed core 4 × 1.5+2 × 1.5 1 6FX7002-5DG10-.... 10.8 12 6FX7008-1BA11-.... 0.22 0.25 195 90
ends
1.5 6FX7002-5DG22-....
4 × 2.5+2 × 1.5 1 6FX7002-5DG12-.... 12.4 13.8 6FX7008-1BA21-.... 0.25 0.31 225 105
1.5 6FX7002-5DG32-....
MOTION-CONNECT 500 5 5
MOTION-CONNECT 800 8 8
Length code .... ....
7 Power cables for 1PH8 motors with terminal box

Motor Thread No. of Connection Pre-assembled Dmax Cable sold Weight (without Smallest perm.
cores × method cable by the meter1) cable gland) bending
cross- Power/Motor radius2)
section Module end
6FX5 6FX8 6FX5 6FX8 6FX5 6FX8
Type mm2 Order No. mm mm Order No. kg/m kg/m mm mm
1PH8 motors with terminal box on SINAMICS S120 Combi Power Modules
1PH808 M25 4 × 2.5 Exposed 6FX7002-5CE02-.... 11 11 6FX8008-1BB21-.... 0.21 0.23 180 90
core ends3)
1PH810 M32 4×4 Exposed 6FX7002-5CE04-.... 11.4 12.3 6FX8008-1BB31-.... 0.27 0.31 210 100
core ends3)
1PH813 M40 4×6 Exposed 6FX7002-5CE06-.... 20 15.1 6FX8008-1BB51-.... 0.37 0.42 245 120
core ends3)
1PH8 motors with terminal box on SINAMICS S120 Motor Modules in booksize compact format
1PH808 M25 4 × 2.5 Exposed core 6FX8002-5CR10-.... – 11 6FX8008-1BB21-.... – 0.23 – 90
ends4)
1PH810 M32 4 × 2.5 Exposed core 6FX8002-5CR11-.... – 11 6FX8008-1BB21-.... – 0.23 – 90
ends4)
MOTION-CONNECT 500 5
Length code .... ....
1)
Note type of delivery.
2)
Valid for installation in a cable carrier.
3)
Length of core ends for power is 55 mm and length of brake core ends is 250 mm.
4)
Length of core ends: 300 mm. 4 M8 cable lugs and 4 M6 cable lugs are also included in the scope of supply of the cables.
7/8 Siemens NC 82 · 2011

© Siemens AG 2011

Signal cables
■ Overview ■ Application
DRIVE-CLiQ signal cables without 24 V DC cores
are used to connect components with DRIVE-CLiQ connections
which have a separate or external 24 V DC power supply, e.g.
the SINUMERIK 828D and the SINAMICS S120 Combi Power
Module.
MOTION-CONNECT DRIVE-CLiQ signal cables
with 24 V DC cores
are used whenever components with DRIVE-CLiQ connections
must meet high requirements such as mechanical stress and oil
resistance, e.g. for a connection between Power Modules/Motor
Modules and 1FK7/1PH8 motors with DRIVE-CLiQ interface.
MOTION-CONNECT DRIVE-CLiQ signal cables have 24 V DC
cores.
MOTION-CONNECT signal cables
are used whenever motor encoders on motors without
DRIVE-CLiQ interface are connected to Power Modules or
Sensor Modules.
MOTION-CONNECT DRIVE-CLiQ signal cable with IP20/IP67 connector

Signal cables are pre-assembled and are sold by the meter for
the connection of a variety of components.
The following different types of cable are available:
• DRIVE-CLiQ signal cables
• MOTION-CONNECT DRIVE-CLiQ signal cables
• Pre-assembled MOTION-CONNECT signal cables
Type of delivery of pre-assembled signal cables
Pre-assembled signal cables can be ordered in units of 10 cm.
Cables up to 30 kg or 100 m are supplied as coils; above this,
they are supplied on drums.
7
DRIVE-CLiQ signal cables DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ
MOTION-CONNECT 500 MOTION-CONNECT 800
6FX2...-1DC..-.... 6FX5...-.DC..-.... 6FX8...-.DC..-....
• cURus or UR/CSA1) UL STYLE 2502/CSA-N.210.2-M90 UL STYLE 2502/CSA-N.210.2-M90 UL STYLE 2502/CSA-N.210.2-M90
• RoHS conformity Yes Yes Yes
Rated voltage 30 V 30 V 30 V
Test voltage, rms 500 V 500 V 500 V
on the surface
• Fixed installation -20 … +80 °C -20 … +80 °C -20 … +80 °C
• Flexible installation – 0 … 60 °C -20 … +60 °C
Tensile stress, max.
• Fixed installation 45 N/mm2 80 N/mm2 50 N/mm2
• Flexible installation – 30 N/mm2 20 N/mm2
• Fixed installation 50 mm 35 mm 35 mm
• Flexible installation – 125 mm 75 mm
1) The UR-CSA File No. is printed on the cable jacket.
Siemens NC 82 · 2011 7/9

© Siemens AG 2011

Signal cables

DRIVE-CLiQ signal cables DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ
MOTION-CONNECT 500 MOTION-CONNECT 800
6FX2...-1DC..-.... 6FX5...-.DC..-.... 6FX8...-.DC..-....
Torsional stress – Absolute 30°/m Absolute 30°/m
Bending – 100000 10 million
Traversing velocity – 30 m/min 180 m/min
Acceleration – 2 m/s2 5 m/s2 (5 m)
10 m/s2 (2.5 m)
Insulation material, CFC/silicone-free CFC/silicone-free CFC/halogen/silicone-free
Oil resistance EN 60811-2-1 EN 60811-2-1 (mineral oil only) EN 60811-2-1
Outer jacket PVC PVC PUR, HD22.10 S2
(VDE 0282, Part 10)
Gray RAL 7032 DESINA color green RAL 6018 DESINA color green RAL 6018
Flame-retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3
Signal cables MOTION-CONNECT 500 MOTION-CONNECT 800

6FX500.-.....-.... 6FX800.-.....-....
• cURus or UR/CSA1) UL758-CSA-C22.2-N.210.2-M90 UL758-CSA-C22.2-N.210.2-M90
• RoHS conformity Yes Yes
Rated voltage 30 V 30 V
Test voltage, rms 500 V 500 V
on the surface
• Fixed installation -20 … +80 °C -50 … +80 °C
• Flexible installation 0 … 60 °C -20 … +60 °C
7 Tensile stress, max.

• Fixed installation 50 N/mm2 50 N/mm2
• Flexible installation 20 N/mm2 20 N/mm2
• Fixed installation 60 mm 60 mm
• Flexible installation 100 mm 100 mm
Torsional stress Absolute 30°/m Absolute 30°/m
Bending 2 million 10 million
Traversing velocity 180 m/min 180 m/min
Acceleration 5 m/s2 5 m/s2 (5 m)
10 m/s2 (2.5 m)
Insulation material, CFC/silicone-free CFC/halogen/silicone-free
Oil resistance EN 60811-2-1 (mineral oil only) EN 60811-2-1
Outer jacket PVC PUR, HD22.10 S2 (VDE 0282, Part 10)
DESINA color green RAL 6018 DESINA color green RAL 6018
Flame-retardant EN 60332-1-1 to 1-3 EN 60332-1-1 to 1-3
1) The UR-CSA File No. is printed on the cable jacket.
7/10 Siemens NC 82 · 2011

© Siemens AG 2011

Signal cables
Pre-assembled DRIVE-CLiQ/MOTION-CONNECT
signal cables

Pre-assembled DRIVE-CLiQ signal cables without 24 V DC cores
Type Length Dmax Degree of DRIVE-CLiQ signal cable
protection without 24 V DC cores
Connector
m mm Order No.
Fixed lengths 0.11 IP20/IP20 6SL3060-4AB00-0AA0
0.16 6SL3060-4AD00-0AA0
0.21 6SL3060-4AF00-0AA0
0.26 6SL3060-4AH00-0AA0
0.31 6SL3060-4AK00-0AA0
0.36 6SL3060-4AM00-0AA0
0.41 6SL3060-4AP00-0AA0
0.60 6SL3060-4AU00-0AA0
0.95 6SL3060-4AA10-0AA0
1.20 6SL3060-4AW00-0AA0
1.45 6SL3060-4AF10-0AA0
2.80 6SL3060-4AJ20-0AA0
5.00 6SL3060-4AA50-0AA0
To the meter max. 70 7.0 IP20/IP20 6FX2002-1DC00-....
Pre-assembled MOTION-CONNECT DRIVE-CLiQ signal cables with 24 V DC cores

Type Application Length, Dmax Degree of MOTION-CONNECT DRIVE-CLiQ signal cable
max. protection
Connector
with 24 V DC cores
7
m mm Order No.
To the meter For encoder 50 7.1 IP20/IP67 6FX8002-2DC10-....
systems with
DRIVE-CLiQ, built 100 7.1 IP20/IP67 6FX5002-2DC10-....
into or onto
1FK7/1PH8 motors
For connecting the
motors to
SINAMICS S120
Motor Modules
Pre-assembled MOTION-CONNECT signal cables for motors with full-thread connector

Encoder system Connection Length, Dmax Degree of MOTION-CONNECT signal cables
via max. protection
Connector
m mm Order No.
RS422 (TTL) incremental
encoder 6FX2001-2
• 5 V DC Power Module 100 9.3 IP20/IP67 6FX7002-2CR00-....
• 24 V DC Power Module 100 9.3 IP20/IP67 6FX7002-2CD24-....
sin/cos 1 Vpp incremental SMC20 50 9.3 IP20/IP67 6FX7002-2CG00-....
encoder 6FX2001-3
Signal cable for handwheel 3 6.7 6FX8002-2BB01-1A..
Length code ....
Siemens NC 82 · 2011 7/11

© Siemens AG 2011

Length code
■ Overview ■ More information

Description Order No. supplement Definition of lengths for pre-assembled cables
Length code for pre-assembled cables
6FX....-.....- 7 7 7 7
0m 1
100 m 2 l
200 m 3 G_D211_XX_00142
0m A Signal cables
10 m B
20 m C
30 m D
40 m E
l
50 m F
G_D211_XX_00144
60 m G
70 m H Power cables
80 m J Tolerances:
90 m K • Cable lengths up to 10 m: ± 2 %
0m A • Cable lengths of 10 m and longer: ± 1 %
1m B
2m C
3m D
4m E
5m F
6m G
7m H
8m J
9m K
0m 0
0.1 m 1
7 0.2 m
0.3 m
2
3
0.4 m 4
0.5 m 5
0.6 m 6
0.7 m 7
0.8 m 8
Examples: 1.0 m : 1 A B 0
2.2 m : 1 A C 2
8.0 m : 1 A J 0
299.0 m : 3 K K 0
Description Order No. supplement

Length code for power and signal cables, sold by the meter1)
6FX.008-.....- 7 7 A 0
50 m 1 F
100 m 2 A
200 m 3 A
500 m 6 A
1)
Note type of delivery.
7/12 Siemens NC 82 · 2011

8
© Siemens AG 2011
8/2 Services
8/2 Material warranty and on-site service
8/3 Documentation
8/3 Specific documentation for
SINUMERIK 828D/SINAMICS S120
8/4 General documentation for
SINUMERIK 828D
8/5 Training
8/5 SITRAIN
8/6 SinuTrain for SINUMERIK Operate
8/8 SINUMERIK 828D BASIC T/BASIC M
training cases
8/8 SINAMICS S120 Combi training rack
8/9 Engineering software

8/9 SIZER configuration tool
8/10 Dimension drawing generator

8/10 CAD CREATOR
© Siemens AG 2011

Services
Material warranty and on-site service

Warranty and on-site service 6FC8506-0RX0 7 - 7 AA2
extension by 6 or 12 months
For SINUMERIK 828D BASIC T/BASIC M
and the associated components by
Siemens I IA&DT on machine tools for
countries in country groups 1 to 33)
• Number of measurement circuits4)
- 0 to 4 1
- 5 2
• Contract extension by 6 months 6
• Contract extension by 12 months 1
Further information about the conditions and the scope of the
repair service contract can be found at:
Equipment package SINUMERIK 828D BASIC, SINAMICS S120 Combi,
1PH8 motor and 1FK7 motors www.siemens.com/automation/rsc
Material warranty and on-site service
For the SINUMERIK 828D BASIC T/BASIC M and the associated
components1) by Siemens Industry Sector, IA & DT, you will
receive a material warranty and free on-site service of
24 months2) after end user notification.
■ Benefits
You benefit because the warranty period does not commence
until the machine has received the final acceptance from your
customer. So none of the warranty period expires while your
machine is being shipped or stored.
If required, the warranty and on-site service can be extended by
6 or 12 months.
1) Not applicable to complete motor spindles. 3) The country list can be found at
2) A maximum of 36 months from delivery ex works. www.siemens.com/automation/rsc
4) Physical axes and spindles count as measurement circuits.
8/2 Siemens NC 82 · 2011

© Siemens AG 2011

Documentation
Specific documentation
for SINUMERIK 828D/SINAMICS S120
■ Overview ■ Selection and ordering data (continued)

Comprehensive documentation is available for the SINUMERIK Description Order No.
828D BASIC T/BASIC M CNC controls and the SINAMICS
S120 Combi drive system. This documentation includes Opera- Specific documentation for SINUMERIK 828D/SINAMICS S120
tor’s Guides, Programming Guides or Configuration Guides, as Diagnostics Manual
well as Installation Guides. SINUMERIK 828D/
SINAMICS S120
Information is available in the following formats:
• German 6FC5398-8BP40-0AA0
• Paper version, printed copy
• English 6FC5398-8BP40-0BA0
• PDF file available on the Internet as DOConWEB application
with ’search all documents’ function • Italian 6FC5398-8BP40-0CA0
www.siemens.com/automation/doconweb • French 6FC5398-8BP40-0DA0
You can find additional information on the Internet at: • Spanish 6FC5398-8BP40-0EA0
• Portuguese 6FC5398-8BP40-0KA0
www.siemens.com/motioncontrol/docu
• Simplified Chinese 6FC5398-8BP40-0RA0
Please send any queries or suggestions to:
Parameter Manual
docu.motioncontrol@siemens.com Machine Data and Interface Signals
SINUMERIK 828D/SINAMICS S120
■ Selection and ordering data • German 6FC5397-4DP40-0AA0
Description Order No. • English 6FC5397-4DP40-0BA0
Specific documentation for SINUMERIK 828D/SINAMICS S120 Specific documentation for SINAMICS S120 Combi
Equipment Manual PPU Manual

SINUMERIK 828D SINAMICS S120 Combi
• German 6FC5397-2DP40-0AA0 • German 6SL3097-4AV00-0AP0
• English 6FC5397-2DP40-0BA0 • English 6SL3097-4AV00-0BP0
• Korean 6FC5397-2DP40-0LA0 • Simplified Chinese 6SL3097-4AV00-0RP0
• Traditional Chinese 6FC5397-2DP40-0MA0

• Simplified Chinese 6FC5397-2DP40-0RA0
Commissioning Manual
SINUMERIK 828D Turning
and Milling
• German 6FC5397-3DP40-0AA0
• English 6FC5397-3DP40-0BA0
• Korean 6FC5397-3DP40-0LA0
8
Service Manual
SINUMERIK 828D
• Italian 6FC5397-5DP20-0CA0
• French 6FC5397-5DP20-0DA0
• Spanish 6FC5397-5DP20-0EA0
• Portuguese 6FC5397-5DP20-0KA0
• Korean 6FC5397-5DP20-0LA0
Parameter Manual
SINUMERIK 828D
Siemens NC 82 · 2011 8/3

© Siemens AG 2011

Documentation
General documentation for SINUMERIK 828D
■ Selection and ordering data (continued)

Description Order No. Description Order No.
General documentation for SINUMERIK 828D General documentation for SINUMERIK 828D
Operating Manual Programming Manual ISO Turning
SINUMERIK 840D sl/828D SINUMERIK 840D sl/840Di sl/
Turning 828D/802D sl
• German 6FC5398-8CP40-0AA0 • German 6FC5398-5BP10-1AA0
• English 6FC5398-8CP40-0BA0 • English 6FC5398-5BP10-1BA0
• Italian 6FC5398-8CP40-0CA0 • Italian 6FC5398-5BP10-1CA0
• French 6FC5398-8CP40-0DA0 • French 6FC5398-5BP10-1DA0
• Spanish 6FC5398-8CP40-0EA0 • Spanish 6FC5398-5BP10-1EA0
• Portuguese 6FC5398-8CP40-0KA0 • Portuguese 6FC5398-5BP10-1KA0
• Korean 6FC5398-8CP40-0LA0 • Korean 6FC5398-5BP10-1LA0
• Traditional Chinese 6FC5398-8CP40-0MA0 • Traditional Chinese 6FC5398-5BP10-1MA0
• Simplified Chinese 6FC5398-8CP40-0RA0 • Simplified Chinese 6FC5398-5BP10-1RA0
Operating Manual Programming Manual ISO Milling
SINUMERIK 840D sl/828D SINUMERIK 840D sl/840Di sl/
Milling 828D/802D sl
• German 6FC5398-7CP40-0AA0 • German 6FC5398-7BP10-1AA0
• English 6FC5398-7CP40-0BA0 • English 6FC5398-7BP10-1BA0
• Italian 6FC5398-7CP40-0CA0 • Italian 6FC5398-7BP10-1CA0
• French 6FC5398-7CP40-0DA0 • French 6FC5398-7BP10-1DA0
• Spanish 6FC5398-7CP40-0EA0 • Spanish 6FC5398-7BP10-1EA0
• Portuguese 6FC5398-7CP40-0KA0 • Portuguese 6FC5398-7BP10-1KA0
• Korean 6FC5398-7CP40-0LA0 • Korean 6FC5398-7BP10-1LA0
• Traditional Chinese 6FC5398-7CP40-0MA0 • Traditional Chinese 6FC5398-7BP10-1MA0
• Simplified Chinese 6FC5398-7CP40-0RA0 • Simplified Chinese 6FC5398-7BP10-1RA0
Programming Manual Programming Manual
Fundamentals Measuring cycles
SINUMERIK 840D sl/828D SINUMERIK 840D sl
• German 6FC5398-1BP40-0AA0 • German 6FC5398-4BP20-2AA0
• English 6FC5398-1BP40-0BA0 • English 6FC5398-4BP20-2BA0
• Italian 6FC5398-1BP40-0CA0 • Italian 6FC5398-4BP20-2CA0
• French 6FC5398-1BP40-0DA0 • French 6FC5398-4BP20-2DA0
• Spanish 6FC5398-1BP40-0EA0 • Spanish 6FC5398-4BP20-2EA0
• Portuguese 6FC5398-1BP40-0KA0 • Korean 6FC5398-4BP20-2LA0
• Korean 6FC5398-1BP40-0LA0 • Traditional Chinese 6FC5398-4BP20-2MA0
• Traditional Chinese 6FC5398-1BP40-0MA0 • Simplified Chinese 6FC5398-4BP20-2RA0
• Simplified Chinese 6FC5398-1BP40-0RA0 Function Manual Basic Functions
8
Programming Manual • German 6FC5397-0BP40-0AA0
Job Planning • English 6FC5397-0BP40-0BA0
SINUMERIK 840D sl/828D
• German 6FC5398-2BP40-0AA0 Function Manual
Extended Functions
• German 6FC5397-1BP40-0AA0
• Italian 6FC5398-2BP40-0CA0
• French 6FC5398-2BP40-0DA0
• Spanish 6FC5398-2BP40-0EA0 Function Manual ISO Dialects
• Portuguese 6FC5398-2BP40-0KA0 • German 6FC5397-7BP10-1AA0
• Korean 6FC5398-2BP40-0LA0 • English 6FC5397-7BP10-1BA0
• Traditional Chinese 6FC5398-2BP40-0MA0 SIMATIC NET GPRS/GSM Modem On product CD in scope of
• Simplified Chinese 6FC5398-2BP40-0RA0 SINAUT MD720-3 System Manual supply of modem
• English/German
SIMATIC NET Quad-Band GSM On product CD in scope of
Antenna SINAUT 794-4MR supply of modem
Operating Instructions
• English/German
8/4 Siemens NC 82 · 2011

© Siemens AG 2011

Training
SITRAIN
■ Faster and more applicable know-how: ■ SITRAIN highlights

Hands-on training from the manufacturer
Top trainers
SITRAIN – the Siemens Training for Automation and Industrial
Solutions – provides you with comprehensive support in solving Our trainers are skilled teachers with direct practical experience.
your tasks. Course developers have close contact with product develop-
ment, and directly pass on their knowledge to the trainers.
Training by the market leader in automation and plant engineer-
ing enables you to make independent decisions with confi- Practical experience
dence. Especially where the optimum and efficient use of prod- The practical experience of our trainers enables them to teach
ucts and plants are concerned. You can eliminate deficiencies in theory effectively. But since theory can be pretty drab, we attach
existing plants, and exclude expensive faulty planning right from great importance to practical exercises which can comprise up
the beginning. to half of of the course time. You can therefore immediately im-
plement your new knowledge in practice. We train you on state-
of-the-art methodically/didactically designed training equip-
ment. This training approach will give you all the confidence you
need.
Wide variety
With a total of about 300 local attendance courses, we train the
complete range of Siemens Industry products as well as interac-
tion of the products in systems.
Tailor-made training
We are only a short distance away. You can find us at more than
50 locations in Germany, and in 62 countries worldwide. You
wish to have individual training instead of one of our
300 courses? Our solution: We will provide a program tailored
exactly to your personal requirements. Training can be carried
out in our Training Centers or at your company.
The right mixture: Blended learning
First-class know-how directly pays for itself: In shorter startup "Blended learning" means a combination of various training
times, high-quality end products, faster troubleshooting and media and sequences. For example, a local attendance course
reduced downtimes. In other words, increased profits and lower in a Training Center can be optimally supplemented by a teach-
costs. yourself program as preparation or follow-up. Additional effect:
Reduced traveling costs and periods of absence.
Achieve more with SITRAIN
• Shorter times for startup, maintenance and servicing
• Optimized production operations
• Reliable configuration and startup
• Minimization of plant downtimes
• Flexible plant adaptation to market requirements
• Compliance with quality standards in production
8
• Increased employee satisfaction and motivation
• Shorter familiarization times following changes in technology
and staff
■ Contact
Visit our site on the Internet at:
www.siemens.com/sitrain
or let us advise you personally.
SITRAIN Customer Support Germany:
Phone: +49 (0) 911 / 895 7575
Fax: +49 (0) 911 / 895 7576
E-Mail: info@sitrain.com
Siemens NC 82 · 2011 8/5

© Siemens AG 2011

Training
SinuTrain for SINUMERIK Operate
Technologies
SinuTrain for SINUMERIK Operate can be used for the following
machining technologies:
• Milling
(SinuTrain ShopMill and SinuTrain complete package)
• Turning
(SinuTrain ShopTurn and SinuTrain complete package)
• Other technologies1) and multi-channel capability
(SinuTrain complete package)
Adaptation to the machine
CNC programs created with SinuTrain for SINUMERIK Operate
can be used on real machines. However, this requires SinuTrain
to be adapted to the SINUMERIK configuration of the machine.
This adaptation can be made either by the user with the config-
SinuTrain for SINUMERIK Operate is a PC-based CNC training/ uration tool or by a Siemens service specialist. To allow opera-
programming software package. SinuTrain for SINUMERIK tion of a larger array of machinery, several different configura-
Operate enables completely identical operator control and CNC tions can be stored in SinuTrain for SINUMERIK Operate. In
programming as on SINUMERIK CNC systems that are order to ensure maximum compatibility with different
equipped with graphical user interface SINUMERIK Operate. SINUMERIK software versions on the machine, multiple copies
of SinuTrain for SINUMERIK Operate can be installed in the rele-
SinuTrain for SINUMERIK Operate can be used for the following vant software versions on one PC.
applications:
• Self-study or professional training of SINUMERIK operation Accurate simulation of real operator control on the machine
and CNC programming With its fully-fledged, virtual machine control panel, SinuTrain for
• Offline CNC program creation and simulation SINUMERIK Operate offers functions such as CNC Start, CNC
• Professional presentation of SINUMERIK operation and Stop or feedrate and spindle override and can therefore be
CNC programming operated just like a real machine.
To allow you to experience the advantages of using SinuTrain for Online help
SINUMERIK Operate, we can provide a trial version for 60 days. Like a SINUMERIK CNC, SinuTrain for SINUMERIK Operate also
The trial version can be ordered on DVD-ROM for a nominal offers a comprehensive online help. In addition, the SinuTrain
charge, or downloaded free of charge from the Internet. DVD-ROM includes training manuals for the self-study of
SINUMERIK operating and programming procedures.
■ Benefits Programming, simulation and printing
7 User-friendly, control-identical simulation of operation and • DIN/ISO programming with programGUIDE
CNC programming of SINUMERIK controls on the PC
• ShopMill/ShopTurn machining step programming
7 Maximum compatibility thanks to integrated original
SINUMERIK CNC software • Multi-channel programming with programSYNC
8 7 Accurate simulation of machine operation with inexpensive

virtual machine control panel
(SinuTrain complete package only)
• Fully-fledged graphical CNC simulation
7 State-of-the-art fully graphical CNC user interface with moving • TCP/IP Ethernet networking with machines
picture sequences for clarification of technological se- • Print function for DIN/ISO and ShopMill/ShopTurn machining
quences (Animated Elements) step programs
7 Optimum training software with a wide CNC programming • Integrated CAD reader for importing DXF files
spectrum – from ISO and CNC high-level language to fully
graphical machining step programming
7 High process safety through realistic graphical CNC simula-
tion – including multi-channel machining operations
1)
For other technologies, consultation with the relevant machine manu-
facturer is recommended to ensure that the software can be optimally
adapted to the CNC of the machine.
8/6 Siemens NC 82 · 2011

© Siemens AG 2011

Training
SinuTrain for SINUMERIK Operate
■ Integration ■ Selection and ordering data

SinuTrain for SINUMERIK Operate can be used for: Description Order No.
• SINUMERIK 828D BASIC T SinuTrain for
• SINUMERIK 828D BASIC M SINUMERIK Operate
for SINUMERIK 828D/840D sl
• SINUMERIK 828D from CNC software release 4.3
On DVD-ROM
• SINUMERIK 840D sl from CNC software release 2.6 SP1 Languages:
Preconditions: Simplified Chinese, English, French,
German, Italian, Spanish
Hardware • SinuTrain trial version 6FC5870-0YC27-7YA0
• PC with 1.5 GHz processor (single core) for 60 days
Specific software version
• RAM: 1 GB
SinuTrain ShopMill
• Hard disk: 2 GB of free memory space
On DVD-ROM
• DVD drive for installation from DVD Languages:
• Graphics card: Minimum resolution 640 × 480 pixels Simplified Chinese, English, French,
German, Italian, Spanish
• USB interface
• Single-user license 6FC5870-2YC27-7YA0
• Mouse, keyboard Specific software version
• Training keyboard (optional) • Classroom license 6FC5870-6YC27-7YA0
Software Specific software version
• Operating system Windows XP SP3 32-bit Professional/ SinuTrain ShopTurn
Home Edition On DVD-ROM
(operating system Windows 7 32/64-bit (available soon) Languages:
Simplified Chinese, English, French,
• Adobe Acrobat Reader German, Italian, Spanish
• Single-user license 6FC5870-3YC27-7YA0
• Classroom license 6FC5870-7YC27-7YA0
Example of specific software version SINUMERIK 828D 4.3:

6FC5870-0YC20-0YA0
The first steps in working with SINUMERIK Operate can be
learned quickly and easily through a web-based training pro-
gram.
You can download a free trial version of SinuTrain for SINUMERIK
Operate from the Internet.
You can find additional information on the Internet at: 8
www.cnc4you.siemens.com
Siemens NC 82 · 2011 8/7

© Siemens AG 2011

Training
training cases SINAMICS S120 Combi training rack
■ Overview ■ Overview
SINUMERIK 828D BASIC T training case SINAMICS S120 Combi training rack
The training cases for SINUMERIK 828D BASIC T and The SINAMICS S120 Combi training rack is used in conjunction
SINUMERIK 828D BASIC M are used to provide practical train- with the training cases SINUMERIK 828D BASIC T or
ing in operation, programming, commissioning and servicing. SINUMERIK 828D BASIC M to provide practical training in
operation, programming and commissioning.
■ Design
SINUMERIK 828D BASIC training case
■ Design
• SINUMERIK 828D BASIC T PPU 241.2 or SINAMICS S120 Combi training rack
SINUMERIK 828D BASIC M PPU 241.2 • SINAMICS S120 Combi Power Module 16 kW,
including system software and software options 18 A/9 A/5 A/5 A
• SINUMERIK MCP 483 PN machine control panel • SINAMICS S120 Booksize Compact Motor Module 9 A
• SINUMERIK PP 72/48D 2/2A PN I/O module • Line filter and line reactor
• SINAUT MD720-3 GSM/GPRS modem including antenna • 1PH8 spindle motor with 2.8 kW
8 The SINUMERIK 828D BASIC T/BASIC M training cases are
designed for table set-up and can be operated independently
• 4 feed motors 1FK7 with 0.85 Nm
The SINAMICS S120 Combi training rack is designed as a
without a SINAMICS S120 Combi training rack. standing device on rollers and can be operated only in conjunc-
tion with the SINUMERIK 828D BASIC T or SINUMERIK 828D
■ Technical specifications BASIC M training cases.
SINUMERIK 828D BASIC T/BASIC M training case
6AG1067-1AA24-0AA0/6AG1067-1AA20-0AA0 ■ Technical specifications
Supply voltage 230 V AC
SINAMICS S120 Combi training rack
Degree of protection to IP00 6AG1067-1AA21-0AA0
DIN VDE 0470 Part 1/
Supply voltage 380 ... 480 V 3 AC
EN 60529/IEC 60529
Degree of protection to IP00
Ambient temperature
DIN VDE 0470 Part 1/
• Storage/Transport -20 ... +60 °C EN 60529/IEC 60529
• Operation 5 ... 40 °C Ambient temperature
Dimensions (W × H × D) 650 × 500 × 250 mm • Storage/Transport -20 ... +60 °C
Weight, approx. 23 kg • Operation 5 ... 40 °C
Dimensions (W × H × D) 615 × 1150 × 615 mm
■ Selection and ordering data Weight, approx. 120 kg
SINUMERIK 828D BASIC T 6AG1067-1AA24-0AA0 ■ Selection and ordering data
training case
SINUMERIK 828D BASIC M 6AG1067-1AA20-0AA0
SINAMICS S120 Combi 6AG1067-1AA21-0AA0
training case
training rack
8/8 Siemens NC 82 · 2011

© Siemens AG 2011

■ Overview ■ Overview (continued)

The configuration process produces the following results:
• A parts list of the required components (export to Excel, use
of the Excel data sheet for import to SAP)
• Technical specifications of the system
• Characteristic curves
• Comments on system reactions
• Mounting arrangement of drive and control components and
dimension drawings of motors
These results are displayed in a results tree and can be reused
for documentation purposes.
Technological online help is available:
• Detailed technical data
• Information about the drive systems and their components
• Decision-making criteria for the selection of components
• Online help in German, English, French, Italian, Chinese and
Japanese
The following drives and controls can be engineered in a user- Minimum system requirements
friendly fashion using the SIZER configuration tool: • PG or PC with Pentium III 500 MHz (Windows XP)
• SINAMICS Low Voltage, MICROMASTER 4, DYNAVERT T, • 512 MB RAM (1024 MB RAM recommended)
SIMATIC ET 200S FC and SIMATIC ET 200pro FC drive sys- • At least 4.1 GB of free hard disk space
tems
• An additional 100 MB of free hard disk space on Windows
• Motor starters for network configuring system drive
• SINUMERIK CNC control • Screen resolution 1024 × 768 pixels
• SIMOTION Motion Control System • Windows XP Professional SP2 / XP Home Edition SP2 /
• SIMATIC Technology Windows Vista Business
It provides support when setting up the technologies involved in • Microsoft Internet Explorer 5.5 SP2
the hardware and firmware components required for a drive
task. SIZER supports the complete configuration of the drive
system, from simple individual drives to complex multi-axis
applications. Description Order No.
SIZER supports all of the configuring steps in a workflow: SIZER configuration tool 6SL3070-0AA00-0AG0
• Configuring the power supply For SINAMICS and MICROMASTER
on DVD-ROM
• Designing the motor and gearbox, including calculation of Languages:
mechanical transmission elements English, French, German, Italian
• Configuring the drive components 8
• Compiling the required accessories ■ More information
• Selecting the line-side and motor-side power options, e.g.
The SIZER configuration tool is available free of charge on the
cables, filters, and reactors
Internet at:
When SIZER was being designed, particular importance was
www.siemens.com/sizer
placed on a high degree of usability and a universal, function-
based approach to the drive application. The extensive user
guidance makes using the tool easy. Status information keeps
you continually informed about the progress of the configuration
process.
The drive configuration is saved in a project. In the project, the
components and functions used are displayed in a hierarchical
tree structure.
The project view permits the configuration of drive systems and
the copying/inserting/modifying of drives already configured.
Siemens NC 82 · 2011 8/9

© Siemens AG 2011

Dimension drawing generator
CAD CREATOR
CAD CREATOR – Dimension drawing and 7 Provision of dimension drawings as 2D/3D CAD models in mm
2D/3D CAD generator and inches
7 Display of CAD models and dimension drawings by integrated
viewers
7 Support for all general geometry interfaces STEP, IGES,
Parasolid, SAT, VDA, and for special interfaces such as Ideas,
NX, Solid Edge, Pro/Engineer, Autocad, Inventor, Mechanical
Desktop, Catia and Solidworks
7 Multilingual operator interface in English, French, German,
Italian and Spanish
7 Dimension drawings and 2D/3D CAD models for
• Motors
- 1FT6/1FT7/1FK7 synchronous motors
- 1FE1 built-in synchronous motors
- 1FW3 torque motors
- 1FW6 built-in torque motors
- 1FT6/1FT7/1FK7/1FK7 DYA geared motors
- 1PH8 synchronous/asynchronous motors
- 1PH7/1PH4/1PL6/1PM4/1PM6 asynchronous motors
- 2SP1 motor spindles
- 1FN3 linear motors
• SINAMICS S120
- Control Units
Thanks to the user-friendly operator interface of the CAD - Power Modules (Booksize/Chassis)
CREATOR, it is easy to configure controls, drives and motors. - Line Modules (Booksize/Chassis)
With the support of the CAD CREATOR, product-specific dimen- - Line-side components
sion drawings and 2D/3D CAD models can be created quickly. - Motor Modules (Booksize/Chassis)
The CAD CREATOR assists the machine manufacturer’s design- - DC link components
ers, offer drafting engineers and project engineers. - Supplementary system components
- Load-side power components
- Encoder system connection
- Connection system MOTION-CONNECT
• SINUMERIK
- CNC controls
- Operator components for CNC controls
• SIMOTION
- SIMOTION D
- SIMOTION C
The CAD CREATOR offers a variety of options for configuring, as
8 well as different methods for searching for a product:

• According to order number
• According to technical description
After successful configuration of the product, the dimension
drawings (2D/3D CAD models) are displayed with the integrated
viewers and made available for export.

CAD CREATOR 6SL3075-0AA00-0AG0
2D/3D CAD generator
on DVD-ROM
Languages:
English, French, German, Italian,
Spanish
The CAD CREATOR is available on DVD-ROM and as an Internet
application.
You can find additional information on the Internet at:
8/10 Siemens NC 82 · 2011

9
© Siemens AG 2011
Quick Packages
9/2 Introduction
9/4 Turning machines

9/4 Package overview
9/6 Milling machines

9/6 Package overview
© Siemens AG 2011
Quick Packages
Introduction
Quick Packages are predefined packages for standard turning 7 Optimally matched components for turning and milling
and milling machines which comprise drive and motors. machines
Quick Packages are optimally tailored to the mechanical proper- 7 Drive packages suggested by Siemens mechatronics
ties of standard turning and milling machines, comprising the specialists
SINAMICS S120 Combi drive system, 1FK7 feed motors and 7 Simple and fast dimensioning of the SINAMICS S120 Combi
1PH8 spindle motors. drive system
Depending upon the machine model, a SINUMERIK 828D
BASIC T/BASIC M CNC as well as the accessories listed in this 7 Optimized logistics chain thanks to reduced variance
catalog are added to the Quick Package.
9/2 Siemens NC 82 · 2011

© Siemens AG 2011
Quick Packages
Introduction
■ Configuration
Determining the package number using the subsequent Motor versions for Quick Packages
package overview
1FK7 feed motors
• Technology selection: Turning or milling
• Compact or High Inertia
• Selection of the drive configuration based on the electrical
characteristics of the feed and spindle motors on the basis of • 20 bit absolute encoder + 12 bit multi-turn
the package overview (encoder AM20DQI)
• Based on the characteristics of the 1FK7 feed motors, the cor- • DE shaft extension: Plain shaft
responding row is selected in the package overview: • Shaft and flange accuracy: Tolerance N
With or without brake • Holding brake: With or without
• Based on the characteristics of the 1PH8 spindle motor, the • Degree of protection IP65
corresponding row is selected in the package overview:
Type of construction IM B3 or IM B5 • Paint finish: Anthracite RAL 7016
• The appropriate SINAMICS S120 Combi drive system as well 1PH8 spindle motors for turning machines
as the number required to order the package can be found at • 22 bit incremental encoder with commutation position 11 bit
the intersection between the row and column. The package (encoder IC22DQ)
number must be stated in the order. • Cooling: Forced ventilation from DE to NDE
Selection of the CNC and additional components from this • Type of construction: IM B3 or IM B5
catalog • DE shaft extension: Plain shaft
• Selection of the CNC variant: Horizontal or vertical • Bearing version: Standard
• Addition of system software on CF card and any CNC options • Vibration magnitude: Grade S/A
• Addition of the MOTION-CONNECT connection system • Shaft and flange accuracy: Tolerance R
• Addition of other accessories • Cable connection: Terminal box top/cable entry from right/
For easier selection of the CNC system and additional compo- signal connection DE
nents, use of the SIZER configuring tool is recommended. 1PH8 spindle motors for milling machines
Example for ordering a Quick Package for milling machines: • 1PH808: 20 bit incremental encoder without commutation
1. Choose motors for feed, e.g. 11 Nm/16 Nm/ 1FK7063-2AF71-1RH1 position (encoder IN20DQ)
16 Nm, with holding brake, in the package 1FK7083-2AC71-1RH1 • 1PH810/1PH813: 22 bit incremental encoder +
overview. 1FK7083-2AC71-1RH1 commutation position 11 bit (encoder IC22DQ)
2. Choose motor for spindle, e.g. 7 kW, type 1PH8105-1DF00-0LA1 • Cooling: Forced ventilation from DE to NDE
of construction IM B3, in the package over-
view. • Type of construction: IM B3 or IM B5
3. Find SINAMICS S120 Combi drive system 6SL3111-4VE21-6EA0 • DE shaft extension: Plain shaft
in the package overview. • Bearing version: Performance
4. Use SIZER to determine the complete • Vibration magnitude: Grade SPECIAL/B
configuration including the motor selection • Shaft and flange accuracy: Tolerance SPECIAL
from step 1 and step 2. During the configu-
ration, verify whether the drive system • Cable connection: Terminal box top/cable entry from right/
corresponds to step 3. signal connection DE
5. Find package number in the package QMB3140407
overview and specify this together with the
parts list in the order.
Siemens NC 82 · 2011 9/3

© Siemens AG 2011
Quick Packages
Turning machines
Package overview
Feed motors CT Compact

HI High Inertia
Axis 1 Axis 2
Static torque Rated speed Static torque Rated speed
M0 nrated M0 nrated
Nm rpm Type Order No. Nm rpm Type Order No.
6 3000 HI 1FK7060-3BF71-1R .1 6 3000 CT 1FK7060-2AF71-1R .1
6 3000 CT 1FK7060-2AF71-1R .1 6 3000 CT 1FK7060-2AF71-1R .1
6 3000 HI 1FK7060-3BF71-1R .1 8 3000 CT 1FK7080-2AF71-1R .1
6 3000 HI 1FK7060-3BF71-1R .1 11 2000 CT 1FK7063-2AC71-1R .1
6 3000 HI 1FK7060-3BF71-1R .1 11 3000 CT 1FK7063-2AF71-1R .1
6 3000 HI 1FK7060-3BF71-1R .1 16 2000 CT 1FK7083-2AC71-1R .1
8 3000 HI 1FK7062-3BF71-1R .1 8 3000 CT 1FK7080-2AF71-1R .1
8 3000 CT 1FK7080-2AF71-1R .1 8 3000 CT 1FK7080-2AF71-1R .1
8 3000 HI 1FK7062-3BF71-1R .1 11 2000 CT 1FK7063-2AC71-1R .1
8 3000 HI 1FK7062-3BF71-1R .1 12 3000 HI 1FK7081-3BF71-1R .1
11 2000 CT 1FK7063-2AC71-1R .1 11 2000 CT 1FK7063-2AC71-1R .1
11 3000 CT 1FK7063-2AF71-1R .1 11 3000 CT 1FK7063-2AF71-1R .1
11 3000 CT 1FK7063-2AF71-1R .1 12 3000 HI 1FK7081-3BF71-1R .1
11 3000 CT 1FK7063-2AF71-1R .1 16 2000 CT 1FK7083-2AC71-1R .1
11 3000 CT 1FK7063-2AF71-1R .1 20 2000 HI 1FK7084-3BC71-1R .1
16 2000 CT 1FK7083-2AC71-1R .1 16 2000 CT 1FK7083-2AC71-1R .1
Spindle motors
Rated power Static torque Rated current Rated speed

for S1 duty
Prated M0 Irated nrated
kW Nm A rpm Order No.
3.7 21 11.6 2000 1PH8083-1DG0.-0CA1
4.8 27 17.3 3000 1PH8087-1DM0.-0CA1
5.5 38 13.5 1500 1PH8103-1DF0.-0CA1
7 52 17.5 1500 1PH8105-1DF0.-0CA1
9 63 23.5 1500 1PH8107-1DF0.-0CA1
11 96 24 1500 1PH8131-1DF0.-0CA1
12 128 30 1000 1PH8133-1DD0.-0CA1
1FK7...-...71-1R ■ 1
G Without holding brake
9 H With holding brake
1PH8...-1..0 ■ -0CA1
0 Type of construction IM B3
9/4 Siemens NC 82 · 2011

© Siemens AG 2011
Quick Packages
Turning machines
Package overview
Quick Packages for turning machines

including SINAMICS S120 Combi Power Module for 3 axes
Package No.
QTB2120004 QTB2120005 QTB2120006 QTB2120007
QTB2020004 QTB2020005 QTB2020006 QTB2020007
QTB2125004 QTB2125005 QTB2125006 QTB2125007
QTB2130006 QTB2130007
QTB2131006 QTB2131007
QTB2140009 QTB2140001 QTB2140002
QTB2625004 QTB2625005 QTB2625006 QTB2625007
QTB2525004 QTB2525005 QTB2525006 QTB2525007
QTB2630006 QTB2630007
QTB2635007 QTB2635009 QTB2635001
QTB3030006 QTB3030007
QTB3131006 QTB3131007 QTB3131009 QTB3131001 QTB3131002
QTB3135009 QTB3135001 QTB3135002
QTB3140009 QTB3140001 QTB3140002
QTB3151009 QTB3151001 QTB3151002
QTB4040009 QTB4040001 QTB4040002
SINAMICS S120 Combi Power Modules for 3 axes
9
6SL3111-3VE21-6FA0
6SL3111-3VE21-6EA0
6SL3111-3VE22-0HA0
Siemens NC 82 · 2011 9/5

© Siemens AG 2011
Quick Packages
Milling machines
Package overview

HI High Inertia
Axis 1 Axis 2 Axis 3
Static Rated Static Rated Static Rated
torque speed torque speed torque speed
M0 nrated M0 nrated M0 nrated
Nm rpm Type Order No. Nm rpm Type Order No. Nm rpm Type Order No.
6 3000 HI 1FK7060-3BF71-1R .1 6 3000 HI 1FK7060-3BF71-1R .1 8 3000 CT 1FK7080-2AF71-1R .1
6 3000 HI 1FK7060-3BF71-1R .1 6 3000 HI 1FK7060-3BF71-1R .1 16 2000 CT 1FK7083-2AC71-1R .1
8 3000 HI 1FK7062-3BF71-1R .1 8 3000 HI 1FK7062-3BF71-1R .1 12 3000 HI 1FK7081-3BF71-1R .1
8 3000 HI 1FK7062-3BF71-1R .1 11 2000 CT 1FK7063-2AC71-1R .1 12 3000 HI 1FK7081-3BF71-1R .1
11 2000 CT 1FK7063-2AC71-1R .1 11 2000 CT 1FK7063-2AC71-1R .1 11 2000 CT 1FK7063-2AC71-1R .1
11 2000 CT 1FK7063-2AC71-1R .1 11 2000 CT 1FK7063-2AC71-1R .1 11 3000 CT 1FK7063-2AF71-1R .1
11 2000 CT 1FK7063-2AC71-1R .1 11 2000 CT 1FK7063-2AC71-1R .1 12 3000 HI 1FK7081-3BF71-1R .1
11 3000 CT 1FK7063-2AF71-1R .1 11 3000 CT 1FK7063-2AF71-1R .1 11 3000 CT 1FK7063-2AF71-1R .1
11 3000 CT 1FK7063-2AF71-1R .1 11 3000 CT 1FK7063-2AF71-1R .1 16 2000 CT 1FK7083-2AC71-1R .1
11 3000 CT 1FK7063-2AF71-1R .1 11 3000 CT 1FK7063-2AF71-1R .1 16 3000 CT 1FK7083-2AF71-1R .1
11 3000 CT 1FK7063-2AF71-1R.1 11 3000 CT 1FK7063-2AF71-1R.1 18 3000 CT 1FK7100-2AF71-1R.1
11 3000 CT 1FK7063-2AF71-1R.1 11 3000 CT 1FK7063-2AF71-1R.1 20 2000 CT 1FK7084-2AC71-1R.1
11 3000 CT 1FK7063-2AF71-1R.1 11 3000 CT 1FK7063-2AF71-1R.1 20 3000 CT 1FK7084-2AF71-1R.1
11 3000 CT 1FK7063-2AF71-1R.1 11 3000 CT 1FK7063-2AF71-1R.1 27 2000 CT 1FK7101-2AC71-1R.1
11 3000 CT 1FK7063-2AF71-1R.1 16 2000 CT 1FK7083-2AC71-1R.1 16 2000 CT 1FK7083-2AC71-1R.1
Spindle motors
Rated Static Rated current Rated

power torque for S1 duty speed
9
3.7 21 11.6 2000 1PH8083-1UG0.-0LA1
4.8 27 17.3 3000 1PH8087-1UM0.-0LA1
5.5 38 13.5 1500 1PH8103-1DF0.-0LA1
7 52 17.5 1500 1PH8105-1DF0.-0LA1
9 63 23.5 1500 1PH8107-1DF0.-0LA1
11 96 24 1500 1PH8131-1DF0.-0LA1
12 128 30 1000 1PH8133-1DD0.-0LA1
1FK7...-...71-1R ■ 1
G Without holding brake
H With holding brake
1PH8...-1..0 ■ -0LA1
9/6 Siemens NC 82 · 2011

© Siemens AG 2011
Quick Packages
Milling machines
Package overview
Quick Packages for milling machines

Package No.
QMB2121254 QMB2121255 QMB2121256 QMB2121257 QMB2121259
QMB2626419 QMB2626411 QMB2626412
QMB2626459 QMB2626451 QMB2626452
QMB2626559 QMB2626551 QMB2626552
QMB3131314 QMB3131315 QMB3131316 QMB3131317 QMB3131319 QMB3131311
QMB3131406 QMB3131407 QMB3131409 QMB3131401
QMB3131459 QMB3131451 QMB3131452
QMB3131507 QMB3131509 QMB3131501
QMB3131529 QMB3131521 QMB3131522
QMB3131559 QMB3131551 QMB3131552
QMB3140407 QMB3140409 QMB3140401

6SL3111-4VE21-6FA0
6SL3111-4VE21-6EA0
6SL3111-4VE22-0HA0
Siemens NC 82 · 2011 9/7

© Siemens AG 2011
Quick Packages
Milling machines
Package overview

HI High Inertia
Axis 1 Axis 2 Axis 3
Static Rated Static Rated Static Rated
torque speed torque speed torque speed
M0 nrated M0 nrated M0 nrated
Nm rpm Type Order No. Nm rpm Type Order No. Nm rpm Type Order No.
12 3000 HI 1FK7081-3BF71-1R .1 12 3000 HI 1FK7081-3BF71-1R .1 12 3000 HI 1FK7081-3BF71-1R .1
12 3000 HI 1FK7081-3BF71-1R .1 20 2000 HI 1FK7084-3BC71-1R .1 20 2000 CT 1FK7084-2AC71-1R .1
12 3000 HI 1FK7081-3BF71-1R .1 20 2000 HI 1FK7084-3BC71-1R .1 20 3000 CT 1FK7084-2AF71-1R .1
16 2000 CT 1FK7083-2AC71-1R .1 20 2000 HI 1FK7084-3BC71-1R .1 20 2000 HI 1FK7084-3BC71-1R .1
20 2000 HI 1FK7084-3BC71-1R .1 20 2000 HI 1FK7084-3BC71-1R .1 20 2000 CT 1FK7084-2AC71-1R .1
20 2000 HI 1FK7084-3BC71-1R .1 20 2000 HI 1FK7084-3BC71-1R .1 20 3000 CT 1FK7084-2AF71-1R .1
20 2000 HI 1FK7084-3BC71-1R .1 20 2000 HI 1FK7084-3BC71-1R .1 27 2000 CT 1FK7101-2AC71-1R .1
Spindle motors
Rated Static Rated current Rated

power torque for S1 duty speed
7 52 17.5 1500 1PH8105-1DF0.-0LA1
9 63 23.5 1500 1PH8107-1DF0.-0LA1
11 96 24 1500 1PH8131-1DF0.-0LA1
12 128 30 1000 1PH8133-1DD0.-0LA1
1FK7...-...71-1R ■ 1
9 G Without holding brake

H With holding brake
1PH8...-1..0 ■ -0LA1
9/8 Siemens NC 82 · 2011

© Siemens AG 2011
Quick Packages
Milling machines
Package overview
Quick Packages for milling machines

Package No.
QMB3535357 QMB3535359 QMB3535351
QMB3535407 QMB3535409 QMB3535401
QMB3535419 QMB3535411 QMB3535412
QMB3535459 QMB3535451 QMB3535452
QMB3535507 QMB3535509 QMB3535501
QMB3535529 QMB3535521 QMB3535522
QMB3535559 QMB3535551 QMB3535552
QMB3551507 QMB3551509 QMB3551501
QMB3551529 QMB3551521 QMB3551522
QMB4040407 QMB4040409 QMB4040401
QMB4040419 QMB4040411 QMB4040412
QMB4040459 QMB4040451 QMB4040452
QMB4040507 QMB4040509 QMB4040501
QMB4040529 QMB4040521 QMB4040522
QMB4040559 QMB4040551 QMB4040552
QMB4051517 QMB4051519 QMB4051511
QMB5151507 QMB5151509 QMB5151501
QMB5151529 QMB4051521 QMB5151522
QMB5151559 QMB5151551 QMB5151552

6SL3111-4VE21-6EA0 9
6SL3111-4VE22-0HA0
Siemens NC 82 · 2011 9/9

© Siemens AG 2011
Quick Packages
Notes
9/10 Siemens NC 82 · 2011

10
© Siemens AG 2011
Appendix
10/2 Approvals
10/3 Partners
at Industry Automation and
Drive Technologies
10/4 Online services

10/4 Information and ordering in the Internet
and on DVD-ROM
10/5 Notes on software

10/5 Software licenses
10/6 Setup texts and
software update services
10/7 Indexes
10/7 Subject index
10/8 Type index
10/9 Order number index
10/11 Catalog improvement suggestions

10/11 Fax form
10/12 Conversion tables
10/14 Metal surcharges
10/16 Conditions of sale and delivery
10/16 Export regulations
© Siemens AG 2011
Appendix
Approvals
■ Overview
TUV: TUV Rheinland of North America Inc.
Independent public testing institution in North America
National recognized testing laboratory (NRTL)
Approval mark:
• cTUVus tested by TUV in accordance with UL and
CSA standards
CSA: Canadian Standards Association
Independent public testing institution in Canada
Approval mark:
• CSA tested by CSA in accordance with CSA standard
Test standard:
G_NC01_XX_00423
• Standard CAN/CSA-C22.2/No. 0-M91/No. 14-05/No. 142-M1987
Many products in this catalog are in compliance with UL/CSA

requirements and are labeled with the appropriate certification
markings.
All certifications, certificates, declarations of conformance, test
certificates, e.g. CE, UL, Safety Integrated have been performed
with the associated system components as they are described
in the Catalogs and Configuration Manuals.
The certificates are only valid if the products are used with the
described system components, are installed according to the
Installation Guidelines and are used for their intended purpose.
For cases that deviate from these conditions, the company or
person marketing these products is responsible in having the
certificates appropriately re-issued.
UL: Underwriters Laboratories
Independent public testing institution in North America
Approval marks:
• UL for end products, tested by UL in accordance with
UL standard
• cUL for end products, tested by UL in accordance with
CSA standard
• cULus for end products, tested by UL in accordance with
UL and CSA standards
• UR for mounting parts in end products, tested by UL
in accordance with UL standard
• cUR for mounting parts in end products, tested by UL
in accordance with CSA standard
• cURus for mounting parts in end-products, tested by UL
in accordance with UL and CSA standards
Test standards:
• SINUMERIK: Standard UL 508
10 • SINAMICS: Standard UL 508C
• Motors: Standard UL 547
Product category/File No.:
• SINUMERIK: E164110
• SINAMICS: E192450
• Motors: E93429
10/2 Siemens NC 82 · 2011

© Siemens AG 2011
Appendix
Partners at Industry Automation and Drive Technologies
At Siemens Industry Automation and Drive Technologies, more

than 85000 people are resolutely pursuing the same goal: long-
term improvement of your competitive ability. We are committed
to this goal. Thanks to our commitment, we continue to set new
standards in automation and drive technology. In all industries –
worldwide.
At your service locally, around the globe for consulting, sales,
training, service, support, spare parts ... on the entire Industry
Automation and Drive Technologies range.
Your personal contact can be found in our Contacts Database at:
www.siemens.com/automation/partner
You start by selecting a
• Product group,
• Country,
• City,
• Service.
10
Siemens NC 82 · 2011 10/3

© Siemens AG 2011
Appendix
Online services
Information and ordering
in the Internet and on DVD-ROM
■ Siemens Industry Automation and Drive Technologies in the WWW

A detailed knowledge of the range of products and services
available is essential when planning and configuring automation
systems. It goes without saying that this information must always
be fully up-to-date.
Siemens Industry Automation and Drive Technologies has
therefore built up a comprehensive range of information in the
World Wide Web, which offers quick and easy access to all data
required.
Under the address
www.siemens.com/industry
you will find everything you need to know about products, sys-
tems and services.
■ Product Selection Using the Offline Mall of Industry

Detailed information together with convenient interactive
functions:
The Offline Mall CA 01 covers more than 80000 products and
thus provides a full summary of the Siemens Industry Automation
and Drive Technologies product base.
Here you will find everything that you need to solve tasks in the
fields of automation, switchgear, installation and drives.
All information is linked into a user interface which is easy to
work with and intuitive.
After selecting the product of your choice you can order at the
press of a button, by fax or by online link.
Information on the Offline Mall CA 01 can be found in the Internet
under
www.siemens.com/automation/ca01
or on DVD-ROM.
■ Easy Shopping with the Industry Mall

The Industry Mall is the virtual department store of Siemens AG
in the Internet. Here you have access to a huge range of prod-
ucts presented in electronic catalogs in an informative and at-
tractive way.
Data transfer via EDIFACT allows the whole procedure from
selection through ordering to tracking of the order to be carried
10
out online via the Internet.
Numerous functions are available to support you.
For example, powerful search functions make it easy to find the
required products, which can be immediately checked for avail-
ability. Customer-specific discounts and preparation of quotes
can be carried out online as well as order tracking and tracing.
Please visit the Industry Mall on the Internet under:
10/4 Siemens NC 82 · 2011

© Siemens AG 2011
Appendix
Notes on software
Software licenses
■ Overview
Software types Factory license
Software requiring a license is categorized into types. With the Factory License the user has the right to install and use
The following software types have been defined: the software at one permanent establishment only. The perma-
• Engineering software nent establishment is defined by one address only.The number
of hardware devices on which the software may be installed
• Runtime software results from the order data or the Certificate of License (CoL).
Engineering software Certificate of license
This includes all software products for creating (engineering) The Certificate of License (CoL) is the licensee's proof that the
user software, e.g. for configuring, programming, parameteriz- use of the software has been licensed by Siemens. A CoL is
ing, testing, commissioning or servicing. required for every type of use and must be kept in a safe place.
Data generated with engineering software and executable
programs can be duplicated for your own use or for use by third- Downgrading
parties free-of-charge. The licensee is permitted to use the software or an earlier ver-
sion/release of the software, provided that the licensee owns
Runtime software such a version/release and its use is technically feasible.
This includes all software products required for plant/machine
operation, e.g. operating system, basic system, system expan- Delivery versions
sions, drivers, etc. Software is constantly being updated.
The duplication of the runtime software and executable pro- The following delivery versions
grams created with the runtime software for your own use or for • PowerPack
use by third-parties is subject to a charge. • Upgrade
You can find information about license fees according to use in can be used to access updates.
the ordering data (e.g. in the catalog). Examples of categories of
use include per CPU, per installation, per channel, per instance, Existing bug fixes are supplied with the ServicePack version.
per axis, per control loop, per variable, etc. PowerPack
Information about extended rights of use for parameteriza- PowerPacks can be used to upgrade to more powerful software.
tion/configuration tools supplied as integral components of the The licensee receives a new license agreement and CoL
scope of delivery can be found in the readme file supplied with (Certificate of License) with the PowerPack. This CoL, together
the relevant product(s). with the CoL for the original product, proves that the new soft-
License types ware is licensed.
A separate PowerPack must be purchased for each original
Siemens Industry Automation & Drive Technologies offers vari- license of the software to be replaced.
ous types of software license:
• Floating license Upgrade
• Single license An upgrade permits the use of a new version of the software on
the condition that a license for a previous version of the product
• Rental license is already held.
• Trial license The licensee receives a new license agreement and CoL with
• Factory license the upgrade. This CoL, together with the CoL for the previous
product, proves that the new version is licensed.
Floating license A separate upgrade must be purchased for each original license
The software may be installed for internal use on any number of of the software to be upgraded.
devices by the licensee. Only the concurrent user is licensed. ServicePack
The concurrent user is the person using the program. Use
begins when the software is started. ServicePacks are used to debug existing products.
A license is required for each concurrent user. ServicePacks may be duplicated for use as prescribed accord-
ing to the number of existing original licenses.
Single license
License key
Unlike the floating license, a single license permits only one
installation of the software. Siemens Industry Automation & Drive Technologies supplies
software products with and without license keys.
The type of use licensed is specified in the ordering data and
in the Certificate of License (CoL). Types of use include for The license key serves as an electronic license stamp and
example per device, per axis, per channel, etc.
One single license is required for each type of use defined.
is also the "switch" for activating the software (floating license,
rental license, etc.). 10
The complete installation of software products requiring license
Rental license keys includes the program to be licensed (the software) and the
A rental license supports the "sporadic use" of engineering license key (which represents the license).
software. Once the license key has been installed, the software
can be used for a specific number of hours (the operating hours Detailed explanations concerning license conditions can be found in the
do not have to be consecutive). "Terms and Conditions of Siemens AG" or under
One license is required for each installation of the software. www.siemens.com/industrymall
(Industry Mall Online-Help System)
Trial license
IA/DT/BT Software licenses En 06.05.10
A trial license supports "short-term use" of the software in a non-
productive context, e.g. for testing and evaluation purposes.
It can be transferred to another license.
Siemens NC 82 · 2011 10/5

© Siemens AG 2011
Appendix
Notes on software
Setup texts and software update services
■ Overview
The "General License Conditions for Software Products for Software update services
Automation and Drives" are applicable for supplies and
deliveries of I DT software products. Order
To order the software update service, an order number must be
Legal notes during setup for new software products specified. The software update service can be ordered when the
software products are ordered or at a later date. Subsequent or-
All software products feature a uniform reference to the license ders require that the ordering party is in posession at least of a
conditions. The license conditions are enclosed either with the single license.
documentation or in the software pack. When software is down-
loaded from the Internet, the license contract is displayed before Note:
the ordering procedure and must be accepted by the user It is recommended that the software update service is ordered
before downloading can continue. as early as possible. If a new software version of a software prod-
uct is released for delivery by Siemens, only those customers will
Notice: receive it automatically who are entered in the appropriate deliv-
This software is protected by German and/or US copyright laws ery list at Siemens at this time. Previous software versions, or the
and the regulations of international agreements. Unauthorized current software version are not supplied when the software up-
reproduction or sale of this software or parts of it is a criminal date service is ordered. The software update service requires
offense. This will lead to criminal and civil prosecution, and may that the software product is up-to-date at the time of completion
result in significant fines and/or claims for damages. Prior to of the contract for the software update service.
installing and using the software, please read the applicable
license conditions for this software. You will find these in the doc- Delivery
umentation or packaging. When a software update service is ordered, you will be sent the
If you have received this software on a CD-ROM that is marked contractual conditions of this service and the price is due for
"Trial version", or accompanying software that is licensed for your payment. At the same time, you will be included in a delivery list
use, the software is only permitted to be used for test and vali- for the software product to be updated. If Siemens releases a
dation purposes in accordance with the accompanying condi- new software version for the corresponding software product for
tions for the trial license. To this end, it is necessary for pro- general sale (function version or product version), it will be de-
grams, software libraries, etc. are installed on your computer. We livered automatically to the goods recipient specified in the de-
therefore urgently recommend that installation is performed on a livery address within the contract period.
single-user computer or on a computer that is not used in the
production process or for storing important data, since it cannot
be completely excluded that existing files will be modified or
overwritten. We accept no liability whatsoever for damage
and/or data losses that result from this installation or the non-ob-
servance of this warning. Every other type of use of this software
is only permitted if you are in possession of a valid license from
Siemens is obtained.
If you are not in possession of a valid license that can be proven
by presenting an appropriate Certificate of License/software
product certificate, please abort installation immediately and
contact a Siemens office without delay to avoid claims for
damages.
10
10/6 Siemens NC 82 · 2011

© Siemens AG 2011
Appendix
Indexes
Subject index
Numeric Page I Page
> 5 screen forms, extended functions.........................................................2/6 Inclined axis ................................................................................................ 2/5
3D simulation of the finished part ..................................................2/8, 3/4, 3/7 Incremental encoder ................................................................................... 6/2
90° angle socket ........................................................................................3/11 Industry Mall ................................................................................................ 0/6
Information and ordering ........................................................................... 10/4
A Interpolations ............................................................................................... 2/5
Absolute encoder ........................................................................................6/4
Access protection for cycles .......................................................................2/8 K
Actuating element...............................................................................3/9, 3/10 Key set................................................................................................ 3/9, 3/10
Adapter set ................................................................................................3/12
Additional measuring versions beyond standard scope .............................2/9 L
Advanded Technology...................................................................2/8, 3/4, 3/7 Language extensions for operating software
Answers for industry ....................................................................................0/3 SINUMERIK Operate............................................................... 2/12, 3/4, 3/7
Antenna and cable ....................................................................................2/14 Length code .............................................................................................. 7/12
Approvals...................................................................................................10/2 Line filter .................................................................................................... 4/10
Axis functions...............................................................................................2/4 Line reactor.................................................................................................. 4/9
Axis/spindle, each additional.........................................................2/2, 3/4, 3/7 Load/save MDA program ............................................................................ 2/9
C M
Cable set....................................................................................3/9, 3/10, 3/13 Machine control panel ........................................................... ......2/11, 3/8, 3/9
CAD CREATOR ..........................................................................................8/10 Machining step programming ShopTurn/ShopMill ........................ 2/8, 3/4, 3/7
Clamp strap .................................................................................................6/6 Manage additional drives via Ethernet...................................................... 2/10
CNC programming language ......................................................................2/6 Manual SINAMICS S120 Combi .................................................................. 8/3
Commissioning ..........................................................................................2/14 Master/slave for drives, basic .............................................................. 2/5, 3/4
Commissioning Manual SINUMERIK 828D Turning and Milling ..................8/3 Material warranty ......................................................................................... 1/5
Communication management....................................................................2/10 Measuring cycles for drilling/milling and turning .......................... 2/5, 3/4, 3/7
CompactFlash card, 1 GB ....................................................................3/4, 3/7 Measuring functions/measuring cycles....................................................... 2/5
Compensations..........................................................................................2/12 Metal surcharges..................................................................................... 10/14
Comprehensive Terms and Conditions of Sale and Delivery ..................10/16 Mini handheld unit ............................................................................ 2/11, 3/11
Conditions of sale and delivery ...............................................................10/16 Modem cable ............................................................................................ 3/15
Connectable measuring systems ................................................................2/3 Monitoring functions .................................................................................. 2/12
Connection kit for mini handheld unit ...............................................2/11, 3/11 MOTION-CONNECT 500 ............................................................................. 7/2
Connection overview ...................................................................................7/4 MOTION-CONNECT 800 ............................................................................. 7/2
Contact block with 2 contacts ............................................................3/9, 3/10 Motion-synchronous actions........................................................................ 2/6
Contour handwheel........................................................................2/5, 3/4, 3/7
Control structure and configuration .............................................................2/2 N
Conversion tables ....................................................................................10/12 Network drive management ................................................................. 3/4, 3/7
Couplings.....................................................................................................2/5 Notes on software...................................................................................... 10/5
Current carrying capacity ............................................................................7/3 Number of levels for skip blocks ................................................................. 2/6
Numeric Control Extension NX10.3 ............................................................. 2/2
D
Data management .....................................................................................2/10 O
Definition of lengths for pre-assembled cables .........................................7/12 Online services .......................................................................................... 10/4
Derating factors ...........................................................................................7/3 On-site service ..................................................................................... 1/5, 8/2
Diagnostic functions ..................................................................................2/14 Open Architecture ....................................................................................... 2/6
Diagnostics Manual SINUMERIK 828D/SINAMICS S120 ............................8/3 Operating Manual SINUMERIK 840D sl/828D
Dimension drawing generator ...................................................................8/10 • Milling ...................................................................................................... 8/4
Dimensional drawings ...............................................................................5/10 • Turning .................................................................................................... 8/4
Display of active synchronous actions in HMI .............................................2/6 Operating modes ........................................................................................ 2/9
Documentation.............................................................................................8/3 Operation................................................................................................... 2/11
Double Motor Module in booksize compact format...................................4/13 Operator components ................................................................................. 3/8
DRF offset ....................................................................................................2/9 Overstoring .................................................................................................. 2/9
Drive Based Safety Integrated...................................................................4/18
DRIVE-CLiQ P
• absolute encoder ....................................................................................6/4 Pair of synchronized axes (gantry axes), basic ............................ 2/5, 3/4, 3/7
• Hub Module DMC20..............................................................................4/14 Parameter Manual Machine Data and Interface Signals
• signal cable, pre-assembled.................................................................3/13 SINUMERIK 828D/SINAMICS S120 ........................................................ 8/3
Drives...........................................................................................................2/3 Parameter Manual SINUMERIK 828D ......................................................... 8/3
Dust-proof blanking plugs ................................................................4/14, 4/15 Partners ..................................................................................................... 10/3
PLC............................................................................................................ 2/13
E Plug-in coupling .......................................................................................... 6/6
Electronic handwheel .......................................................................2/11, 3/12 Positioning axis/auxiliary spindle, each additional........................ 2/2, 3/4, 3/7
Equipment Manual PPU SINUMERIK 828D.................................................8/3 Power cables ............................................................................................... 7/7
Evaluation of internal drive variables .............................................2/6, 3/4, 3/7 • for 1FK7 motors....................................................................................... 7/8
Execution from network drive ......................................................................2/9 • for 1PH8 motors ...................................................................................... 7/8
Export regulations....................................................................................10/16 Power supply unit PSA100E 12 A.............................................................. 3/16
Program/workpiece management on network drive.................................... 2/7
10
Extended block search ................................................................................2/9
Extended functions Safety Integrated ................................2/13, 3/4, 3/7, 4/18 Programming Manual
Extended operator functions ................................................................3/4, 3/7 • Fundamentals ......................................................................................... 8/4
External fan module .....................................................................................4/8 • ISO Milling ............................................................................................... 8/4
• ISO Turning ............................................................................................. 8/4
F • Job Planning ........................................................................................... 8/4
Feed motors 1FK7 .......................................................................................5/2 • Measuring cycles .................................................................................... 8/4
Feed/rapid traverse override rotary switch.........................................3/9, 3/10 Programming support ................................................................................. 2/8
Flange socket for portable handwheel .............................................2/11, 3/12
Q
Function Manual
• Basic Functions .......................................................................................8/4 Quick Packages ................................................................................... 1/5, 9/2
• Extended Functions.................................................................................8/4 • for milling machines ................................................................................ 9/6
• ISO Dialects.............................................................................................8/4 • for turning machines ............................................................................... 9/4
Functions ...................................................................................................2/12
R
G Rapid traverse dial .................................................................................... 3/10
Generic coupling basic, CP Basic........................................................2/5, 3/4 RCS Host remote diagnostics function........................................ 2/14, 3/4, 3/7
Generic coupling static, CP Static...............................................................2/5 Reinforcement plates................................................................................... 4/8
Replacement tools for tool management .................................... 2/10, 3/4, 3/7
H Residual material detection and machining for
Holder for mini handheld unit ..................................................2/11, 3/11, 3/12 contour pockets and cutting ..................................................... 2/8, 3/4, 3/7
RS422 (TTL) incremental encoder............................................................... 6/2
Siemens NC 82 · 2011 10/7

© Siemens AG 2011
Appendix
Indexes
Subject index Type index
S Page Numeric Page
Safety functions .........................................................................................2/13 1FK7 ............................................................................................................ 5/2
Safety Integrated extended functions...................................2/13, 3/4, 3/7, 4/8 1PH8............................................................................................................ 5/6
Sag compensation, multi-dimensional.........................................3/4, 3/7, 2/12
Save workpiece setup data .........................................................................2/8 A
Sensor Module Cabinet-Mounted SMC20 .................................................4/17 AJT 35 .................................................................................................. 4/5, 4/7
Service and maintenance ..........................................................................2/14 AJT 60 .................................................................................................. 4/5, 4/7
Service Manual SINUMERIK 828D ..............................................................8/3 AM20DQI ..................................................................................................... 5/4
Set of clamps ........................................................................3/4, 3/7, 3/9, 3/10 ANT 794-4MR ............................................................................................ 3/15
Setup texts .................................................................................................10/5 AS20DQI...................................................................................................... 5/4
Signal cable, pre-assembled.......................................................................3/9
Signal cables ...............................................................................................7/9 D
Signal connector DMC20 ...................................................................................................... 4/14
• with cap nut .............................................................................................6/6
• with external thread .................................................................................6/6 G
SIMATIC DP PN/PN coupler.......................................................................2/10 gk803........................................................................................................... 5/7
Simulation ....................................................................................................2/8 gk813........................................................................................................... 5/7
Simultaneous recording .................................................................2/8, 3/4, 3/7 gk833........................................................................................................... 5/7
sin/cos 1 Vpp incremental encoder..............................................................6/2
SINAMICS S120 Combi ...............................................................................1/3 I
• accessories pack ....................................................................................4/3 IC22DQ........................................................................................................ 5/7
• external fan module.................................................................................4/8 IN20DQ........................................................................................................ 5/7
• Power Module...................................................................................4/2, 4/3
• reinforcement plates................................................................................4/8 K
• training rack.............................................................................................8/8 KLBÜ 3-8 SC ........................................................................... 4/12, 4/13, 4/15
• Double Motor Module............................................................................4/13 KLBÜ CO 1 ....................................................................................... 4/15, 4/17
• Single Motor Module .............................................................................4/12 KTY84-130........................................................................ 4/2, 4/12, 4/13, 4/17
• Terminal Module Cabinet TM54F...........................................................2/13
SINAUT ANT 794-4MR antenna........................................................2/14, 3/15 M
SINAUT MD720-3 GSM/GPRS modem.............................................2/14, 3/15 MCP 310C PN ............................................................................................. 3/8
Single Motor Module in booksize compact format ....................................4/12 MCP 483C PN ............................................................................................. 3/9
SINUMERIK 828D BASIC M .................................................................1/2, 3/5 MD720-3.................................................................................................... 3/15
• training case............................................................................................8/8
SINUMERIK 828D BASIC T ..................................................................1/2, 3/2 P
• training case............................................................................................8/8 PP 72/48D 2/2A PN ................................................................................... 3/13
SINUMERIK 828D toolbox ....................................................................3/4, 3/7 PP 72/48D PN ............................................................................................ 3/13
SINUMERIK HMI ..........................................................................................3/4 PPU 240.2...................................................................................... 2/2, 3/2, 3/5
SINUMERIK HMI RCS Commander.............................................................3/7 PPU 241.2...................................................................................... 2/2, 3/2, 3/5
SINUMERIK I/O..........................................................................................3/13 PSA100E.................................................................................................... 3/16
SINUMERIK MCP 310C PN ................................................................2/11, 3/8 PSU300S ................................................................................................... 3/16
SINUMERIK MCP 483C PN ................................................................2/11, 3/9
SINUMERIK Operate runtime license OA Easy Screen........................3/4, 3/7 Q
SINUMERIK PP 72/48D 2/2A PN I/O module.............................................3/13 QMB ..................................................................................................... 9/6, 9/8
SINUMERIK PP 72/48D PN I/O module .....................................................3/13 QTB ............................................................................................................. 9/4
SinuTrain for SINUMERIK Operate...............................................................8/6
SinuTrain ShopMill........................................................................................8/7 S
SinuTrain ShopTurn ......................................................................................8/7 SMC20....................................................................................................... 4/17
SITOP power supply ..................................................................................3/16
SITOP smart...............................................................................................3/16 T
SITRAIN .......................................................................................................8/5 TH 35 ................................................................................................ 4/15, 4/17
SIZER configuration tool .........................................................1/6, 3/4, 3/7, 8/9 TM54F........................................................................................................ 4/15
Software licenses .......................................................................................10/5
Software update services ..........................................................................10/5
SPEED-CONNECT .......................................................................................7/2
Spindle functions .........................................................................................2/4
Spindle motors 1PH8 ...................................................................................5/6
Spindle/rapid traverse override rotary switch.....................................3/9, 3/10
Spline interpolation (A, B and C splines).......................................2/5, 3/4, 3/7
Spring disk coupling....................................................................................6/6
Square key cover, for labeling ............................................................3/9, 3/10
Stabilized power supply
• PSU300S ...............................................................................................3/16
• SITOP smart 10 A ..................................................................................3/16
STARTER commissioning tool...............................................................3/4, 3/7
Supplementary components......................................................................3/15
System software Milling for SINUMERIK 828D BASIC M .....................2/2, 3/7
System software Turning for SINUMERIK 828D BASIC T .....................2/2, 3/4
10 T
Teach-in .......................................................................................................2/9
Technologies................................................................................................2/5
Terminal Module TM54F.............................................................................4/15
Terminal strip converter 50-pole ................................................................3/13
Tool management ......................................................................................2/10
Tools.............................................................................................................2/9
Totally Integrated Automation ......................................................................0/4
Training case................................................................................................8/8
Training rack ................................................................................................8/8
Transformations ...........................................................................................2/5
TRANSMIT/Peripheral surface transformation ...............................2/5, 3/4, 3/7
Travel to fixed stop with Force Control...........................................2/4, 3/4, 3/7
W
Warranty.......................................................................................................8/2
10/8 Siemens NC 82 · 2011

© Siemens AG 2011
Appendix
Indexes
Order number index
Type Page Type Page Type Page
1FK704... 1PH8107-... 6FC5370-...

1FK7042-3BK71-1..1 ........................................ 5/4 1PH8107-1DD0.-.CA1 .......................................5/8 6FC5370-3AM20-0AA0..................................... 3/7
1PH8107-1DD0.-.LA1........................................5/8 6FC5370-3AT20-0AA0 ...................................... 3/4
1FK706...
1PH8107-1DF0.-.CA1........................................5/8 6FC5370-4AM20-0AA0..................................... 3/7
1FK7060-2AF71-1..1......................................... 5/4 1PH8107-1DF0.-.LA1 ........................................5/8 6FC5370-4AT20-0AA0 ...................................... 3/4
1FK7060-3BF71-1..1......................................... 5/4 1PH8107-1DG0.-.CA1.......................................5/8
1FK7062-3BF71-1..1......................................... 5/4 6FC5397-...
1PH8107-1DG0.-.LA1 .......................................5/8
1FK7063-2AC71-1..1 ........................................ 5/4 6FC5397-0BP40-0.A0 ....................................... 8/4
1FK7063-2AF71-1............................................. 5/4 1PH8131-... 6FC5397-1BP40-0.A0 ....................................... 8/4
1PH8131-1DF0.-.CA1........................................5/8 6FC5397-2DP40-0.A0....................................... 8/3
1FK708...
1PH8131-1DF0.-.LA1 ........................................5/8 6FC5397-3DP40-0.A0....................................... 8/3
1FK7080-2AF71-1..1......................................... 5/4 6FC5397-4DP40-0.A0....................................... 8/3
1FK7081-3BF71-1..1......................................... 5/4 1PH8133-...
6FC5397-5DP20-0.A0....................................... 8/3
1FK7083-2AC71-1..1 ........................................ 5/4 1PH8133-1DD0.-.CA1 .......................................5/8 6FC5397-7BP10-1.A0 ....................................... 8/4
1FK7083-2AF71-1..1......................................... 5/4 1PH8133-1DD0.-.LA1........................................5/8
1FK7084-2AC71-1..1 ........................................ 5/4 6FC5398-...
3SB3000-...
1FK7084-2AF71-1..1......................................... 5/4 6FC5398-1BP40-0.A0 ....................................... 8/4
1FK7084-3BC71-1..1 ........................................ 5/4 3SB3000-1HA20.......................................3/9, 3/10 6FC5398-2BP40-0.A0 ....................................... 8/4
1FK7084-3BF71-1..1......................................... 5/4 3SB3400-... 6FC5398-4BP20-2.A0 ....................................... 8/4
6FC5398-5BP10-1.A0 ....................................... 8/4
1FK710... 3SB3400-0A .............................................3/9, 3/10
6FC5398-7BP10-1.A0 ....................................... 8/4
1FK7100-2AC71-1..1 ........................................ 5/4 3VL210.-... 6FC5398-7CP40-0.A0....................................... 8/4
1FK7100-2AF71-1..1......................................... 5/4 6FC5398-8BP40-0.A0 ....................................... 8/3
3VL2105-2KN30-........................................ 4/5, 4/7
1FK7101-2AC71-1..1 ........................................ 5/4 6FC5398-8CP40-0.A0....................................... 8/4
3VL2106-2KN30-........................................ 4/5, 4/7
1FK7103-2AC71-1..1 ........................................ 5/4
1FK7105-2AC71-1..1 ........................................ 5/4 6AG1067-... 6FC5800-0AC...
6AG1067-1AA20-0AA0 .....................................8/8 6FC5800-0AC20-0YB0 ....................... 2/2, 3/4, 3/7

1PH8083-...
6AG1067-1AA21-0AA0 .....................................8/8 6FC5800-0AC30-0YB0 ....................... 2/2, 3/4, 3/7
1PH8083-1DF0.-.CA1 ....................................... 5/8 6FC5800-0AC50-0YB0 ..................... 2/13, 3/4, 3/7
6AG1067-1AA24-0AA0 .....................................8/8
1PH8083-1DF0.-.LA1........................................ 5/8
1PH8083-1DG0.-.CA1 ...................................... 5/8 6EP1... 6FC5800-0AM...
1PH8083-1DM0.-.CA1 ...................................... 5/8 6EP1234-1AA00 ..............................................3/16 6FC5800-0AM01-0YB0 ....................... 2/4, 3/4, 3/7
1PH8083-1DN0.-.CA1....................................... 5/8 6EP1334-2BA01 ..............................................3/16 6FC5800-0AM08-0YB0 ....................... 2/5, 3/4, 3/7
1PH8083-1UG0.-.LA1 ....................................... 5/8 6EP1434-2BA10 ..............................................3/16 6FC5800-0AM27-0YB0 ....................... 2/5, 3/4, 3/7
1PH8083-1UM0.-.LA1....................................... 5/8 6EP1436-2BA10 ..............................................3/16 6FC5800-0AM28-0YB0 ..................................... 2/5
1PH8083-1UN0.-.LA1 ....................................... 5/8 6FC5800-0AM55-0YB0 ..................... 2/12, 3/4, 3/7
6EP5...
6FC5800-0AM72-0YB0 .............................. 2/5, 3/4
1PH8087-...
6EP5306-5BG00..............................................3/13 6FC5800-0AM75-0YB0 ..................................... 2/5
1PH8087-1DF0.-.CA1 ....................................... 5/8 6EP5406-5AA00 ..............................................3/13 6FC5800-0AM78-0YB0 ..................... 2/10, 3/4, 3/7
1PH8087-1DG0.-.CA1 ...................................... 5/8
6ES7158-... 6FC5800-0AP...
1PH8087-1DM0.-.CA1 ...................................... 5/8
1PH8087-1DN0.-.CA1....................................... 5/8 6ES7158-3AD00-0XA0 ....................................2/10 6FC5800-0AP01-0YB0........ 2/7, 2/9, 2/10, 3/4, 3/7
1PH8087-1UF0.-.LA1........................................ 5/8 6FC5148-... 6FC5800-0AP13-0YB0........................ 2/8, 3/4, 3/7
1PH8087-1UG0.-.LA1 ....................................... 5/8 6FC5800-0AP16-0YB0.......... 2/6, 2/8, 2/9, 3/4, 3/7
6FC5148-0AA03-0AA0......................................3/9
1PH8087-1UM0.-.LA1....................................... 5/8 6FC5800-0AP17-0YB0........................ 2/8, 3/4, 3/7
6FC5148-0AA03-0AA0....................................3/10
1PH8087-1UN0.-.LA1 ....................................... 5/8 6FC5800-0AP22-0YB0........................ 2/8, 3/4, 3/7
6FC5247-.... 6FC5800-0AP25-0YB0........................ 2/8, 3/4, 3/7
1PH8101-...
6FC5247-0AA35-0AA0.............................3/9, 3/10 6FC5800-0AP28-0YB0........................ 2/5, 3/4, 3/7
1PH8101-1DF0.-.CA1 ....................................... 5/8 6FC5800-0AP30-0YB0...................... 2/14, 3/4, 3/7
6FC5247-0AF12-1AA0 .............................3/9, 3/10
1PH8101-1DF0.-.LA1........................................ 5/8 6FC5800-0AP54-0YB0...................................... 2/8
6FC5247-0AF13-1AA0 .............................3/9, 3/10
1PH8103-... 6FC5800-0AP58-0YB0........................ 2/8, 3/4, 3/7
6FC5248-...
10
6FC5800-0AP64-0YB0........................ 2/6, 3/4, 3/7
1PH8103-1DD0.-.CA1....................................... 5/8
6FC5248-0AF12-0AA0 .............................3/9, 3/10
1PH8103-1DD0.-.LA1 ....................................... 5/8 6FC5800-0AS...
6FC5248-0AF14-0AA0 ...............3/4, 3/7, 3/9, 3/10
1PH8103-1DF0.-.CA1 ....................................... 5/8 6FC5800-0AS16-0YB0........................ 2/5, 3/4, 3/7
6FC5248-0AF21-0AA0 .............................3/9, 3/10
1PH8103-1DF0.-.LA1........................................ 5/8 6FC5800-0AS51-0YB0........................ 2/5, 3/4, 3/7
6FC5248-0AF30-0AA0 .............................3/9, 3/10
1PH8103-1DG0.-.CA1 ...................................... 5/8 6FC5800-0AS52-0YB0............................... 2/5, 3/4
1PH8103-1DG0.-.LA1 ....................................... 5/8 6FC5303-... 6FC5800-0AS53-0YB0........................ 2/6, 3/4, 3/7
1PH8103-1DM0.-.CA1 ...................................... 5/8 6FC5303-0AF22-0AA1 ....................2/11, 3/9, 3/10
1PH8103-1DM0.-.LA1....................................... 5/8 6FC5830-...
6FC5303-0AF23-0AA1 .............................2/11, 3/9
6FC5830-0CY40-0YA8............................... 3/4, 3/7
1PH8105-... 6FC5311-...
1PH8105-1DF0.-.CA1 ....................................... 5/8 6FC5835-...
6FC5311-0AA00-0AA0....................................3/13
1PH8105-1DF0.-.LA1........................................ 5/8 6FC5311-0AA00-1AA0....................................3/13 6FC5835-1GY40-.YA0................................ 2/2, 3/4
6FC5835-2GY40-.YA0................................ 2/2, 3/7
6FC5313-...
6FC5313-5AG00-0AA1 ..............................3/4, 3/7
Siemens NC 82 · 2011 10/9

© Siemens AG 2011
Appendix
Indexes
Order number index
Type Page Type Page Type Page
6FC5860-... 6FX2001-3... 6SL3060-...

6FC5860-0YC20-1YA8 ...................... 2/12, 3/4, 3/7 6FX2001-3C ......................................................6/3 6SL3060-4A..0-0AA0 ....................... 3/13, 7/4 - 7/6
6FC5860-7YC00-0YA0 ............................... 3/4, 3/7 6FX2001-3E.......................................................6/3 6SL3060-4AA10-0AA0.................................... 7/11
6FX2001-3G ......................................................6/3 6SL3060-4AA50-0AA0.................................... 7/11
6FC5870-...
6SL3060-4AB00-0AA0.................................... 7/11
6FC5870-0YC2.-.YA0 ........................................ 8/7 6FX2001-5...
6SL3060-4AD00-0AA0 ................................... 7/11
6FC5870-2YC2.-.YA0 ........................................ 8/7 6FX2001-5FD..-0AA1 ........................................6/5 6SL3060-4AF00-0AA0 .................................... 7/11
6FC5870-3YC2.-.YA0 ........................................ 8/7 6FX2001-5QD..-0AA1........................................6/5 6SL3060-4AF10-0AA0 .................................... 7/11
6FC5870-6YC2.-.YA0 ........................................ 8/7 6FX2001-5VD..-0AA1 ........................................6/5 6SL3060-4AH00-0AA0 ................................... 7/11
6FC5870-7YC2.-.YA0 ........................................ 8/7 6FX2001-5WD..-0AA1 .......................................6/5 6SL3060-4AJ20-0AA0 .................................... 7/11
6FC8506-... 6FX2001-7... 6SL3060-4AK00-0AA0.................................... 7/11
6SL3060-4AM00-0AA0 ................................... 7/11
6FC8506-0RX0.-.AA2........................................ 8/2 6FX2001-7KF06.................................................6/6
6SL3060-4AP00-0AA0 .................................... 7/11
6FX2001-7KF10.................................................6/6
6FC9320-... 6SL3060-4AU00-0AA0 ................................... 7/11
6FX2001-7KP01 ................................................6/6
6FC9320-5DB01 .................................... 2/11, 3/12 6SL3060-4AW00-0AA0 ................................... 7/11
6FX2001-7KS06 ................................................6/6
6FC9320-5DC01 .................................... 2/11, 3/12 6FX2001-7KS10 ................................................6/6 6SL3066-...
6FC9320-5DE02 .................................... 2/11, 3/12
6FX2002-... 6SL3066-4CA00-0AA0 .......................... 4/14, 4/15
6FC9320-5DF01..................................... 2/11, 3/12
6FC9320-5DM00.................................... 2/11, 3/12 6FX2002-1DC00-............... 3/13, 7/4, 7/5, 7/6, 7/11 6SL3070-...
6FC9320-5DN00 ............................................. 3/12 6SL3070-0AA00-0AG0 ....................... 3/4, 3/7, 8/9
6FX2003-...
6FC9341-... 6FX2003-0SA12 ................................................6/6 6SL3072-...
6FC9341-1AQ ........................................ 2/11, 3/12 6FX2003-0SU12 ................................................6/6 6SL3072-0AA00-0AG0 .............................. 3/4, 3/7
6FX.002-... 6FX2006-... 6SL3075-...
6FX.002-2CD24- ............................................. 7/11 6FX2006-1BG03.....................................2/11, 3/11 6SL3075-0AA00-0AG0 ................................... 8/10
6FX.002-2CG00- ...................................... 7/5, 7/11 6FX2006-1BG11.....................................2/11, 3/11
6FX.002-2CR00- ............................................. 7/11 6FX2006-1BG56..............................................3/11 6SL3097-...
6FX.002-5CE02-......................................... 7/5, 7/8 6FX2006-1BG70.............................2/11, 3/11 3/12 6SL3097-4AV00-0AP0 ...................................... 8/3
6FX.002-5CE04-......................................... 7/5, 7/8 6SL3097-4AV00-0BP0 ...................................... 8/3
6FX2007-...
6FX.002-5CE06-......................................... 7/5, 7/8 6SL3097-4AV00-0RP0 ...................................... 8/3
6FX.002-5CF1.-.......................................... 7/5, 7/8 6FX2007-1AD03 .....................................2/11, 3/11
6FX2007-1AD13 .....................................2/11, 3/11 6SL3100-...
6FX.002-5CF14-................................................ 7/8
6FX.002-5CG10- ............................................... 7/8 6SL3100-0EE21-6AA0 ...................................... 4/9
6FX5002-...
6FX.002-5CG12- ............................................... 7/8 6SL3100-0EE22-0AA0 ...................................... 4/9
6FX5002-2DC10-......................................7/5, 7/11
6FX.002-5CG22- ............................................... 7/8 6SL3111-...
6FX.002-5CG32- ............................................... 7/8 6FX8002-...
6SL3111-3VE21-6EA0 ...................................... 4/3
6FX.002-5DF1.-.......................................... 7/5, 7/8 6FX8002-2BB01-1A..................................7/4, 7/11 6SL3111-3VE21-6FA0....................................... 4/3
6FX.002-5DF14-................................................ 7/8 6FX8002-2CP00- ............................................... 3/9 6SL3111-3VE22-0HA0 ...................................... 4/3
6FX.002-5DG10- ............................................... 7/8 6FX8002-2DC10-......................................7/5, 7/11 6SL3111-4VE21-6EA0 ...................................... 4/3
6FX.002-5DG12- ............................................... 7/8 6FX8002-5CR10-............................................... 7/8 6SL3111-4VE21-6FA0....................................... 4/3
6FX.002-5DG22- ............................................... 7/8 6FX8002-5CR11-............................................... 7/8 6SL3111-4VE22-0HA0 ...................................... 4/3
6FX.002-5DG32- ............................................... 7/8
6FX8008-... 6SL3161-...
6FX.008-1BA11-................................................ 7/8
6FX.008-1BA21-................................................ 7/8 6FX8008-1BB21- ............................................... 7/8 6SL3161-0EP00-0AA0 ...................................... 4/8
6FX.008-1BB11-................................................ 7/8 6FX8008-1BB31- ............................................... 7/8 6SL3161-1LP00-0AA0 ...................................... 4/8
6FX.008-1BB21-................................................ 7/8 6FX8008-1BB51- ............................................... 7/8 6SL3161-8AP00-0AA0 ...................................... 4/3
6FX2001-2... 6NH77... 6SL3420-...
6FX2001-2C ...................................................... 6/3 6NH7701-5AN .................................2/14, 3/15, 7/4 6SL3420-1TE13-0AA0 .................................... 4/12
6FX2001-2D ...................................................... 6/3 6SL3420-1TE15-0AA0 .................................... 4/12
10
6NH9...
6FX2001-2E ...................................................... 6/3 6SL3420-1TE21-0AA0 .................................... 4/12
6NH9720-3AA00 .................................... 2/14, 3/15
6FX2001-2F....................................................... 6/3 6SL3420-1TE21-8AA0 .................................... 4/12
6NH9860-1AA00 .................................... 2/14, 3/15
6FX2001-2G...................................................... 6/3 6SL3420-2TE11-7AA0 .................................... 4/13
6FX2001-2H ...................................................... 6/3 6SL3000-... 6SL3420-2TE13-0AA0 .................................... 4/13
6FX2001-2M...................................................... 6/3 6SL3000-0BE21-6DA0 ....................................4/10 6SL3420-2TE15-0AA0 .................................... 4/13
6FX2001-2N ...................................................... 6/3
6SL3040-... 6ZB5310-...
6FX2001-2P ...................................................... 6/3
6FX2001-2Q...................................................... 6/3 6SL3040-1NC00-0AA0......................................2/2 6ZB5310-0KR30-0BA1 ................................. 10/16
6FX2001-2R ...................................................... 6/3 6ZB5310-0KS53-0BA1 ................................. 10/16
6SL3055-...
6FX2001-2S ...................................................... 6/3
6SL3055-0AA00-3BA0 ...........................2/13, 4/15
6SL3055-0AA00-5BA3 ....................................4/17
6SL3055-0AA00-6AA0 ....................................4/14
10/10 Siemens NC 82 · 2011

© Siemens AG 2011
Appendix
Catalog improvement suggestions
Fax form
■ To Your address
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I DT MC RMC MK 1
NC 82 - 2011 Name
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For this reason we are continuously endeavoring to improve it.
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■ We invite you to grade our catalog on a point system from 1 (= good) to 6 (= poor):
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■ Did you find any printing errors? – Improvement suggestion?
10
Siemens NC 82 · 2011 10/11

© Siemens AG 2011
Appendix
Conversion tables
■ Rotary inertia (to convert from A to B, multiply by entry in table)

B lb-in2 lb-ft2 lb-in-s2 lb-ft-s2 kg-cm2 kg-cm-s2 gm-cm2 gm-cm-s2 oz-in2 oz-in-s2
A slug-ft2
lb-in2 1 6.94 × 10–3 2.59 × 10–3 2.15 × 10–4 2.926 2.98 × 10–3 2.92 × 103 2.984 16 4.14 × 10–2
lb-ft2 144 1 0.3729 3.10 × 10–2 421.40 0.4297 4.21 × 105 429.71 2304 5.967
lb-in-s2 386.08 2.681 1 8.33 × 10–2 1.129 × 103 1.152 1.129 × 106 1.152 × 103 6.177 × 103 16
lb-ft-s2 4.63 × 103 32.17 12 1 1.35 × 104 13.825 1.355 × 107 1.38 × 104 7.41 × 104 192
slug-ft2
kg-cm2 0.3417 2.37 × 10–3 8.85 × 10–4 7.37 × 10–5 1 1.019 × 10–3 1000 1.019 5.46 1.41 × 10–2
kg-cm-s2 335.1 2.327 0.8679 7.23 × 10–2 980.66 1 9.8 × 105 1000 5.36 × 103 13.887
gm-cm2 3.417 × 10–4 2.37 × 10–6 8.85 × 10–7 7.37 × 10–8 1 × 10–3 1.01 × 10–6 1 1.01 × 10–3 5.46 × 10–3 1.41 × 10–5
gm-cm-s2 0.335 2.32 × 10–3 8.67 × 10–4 7.23 × 10–5 0.9806 1 × 10–3 980.6 1 5.36 1.38 × 10–2
oz-in2 0.0625 4.34 × 10–4 1.61 × 10–4 1.34 × 10–5 0.182 1.86 × 10–4 182.9 0.186 1 2.59 × 10–3
oz-in-s2 24.13 0.1675 6.25 × 10–2 5.20 × 10–3 70.615 7.20 × 10–2 7.09 × 104 72.0 386.08 1
■ Torque (to convert from A to B, multiply by entry in table)

B lb-in lb-ft oz-in N-m kg-cm kg-m gm-cm dyne-cm
A
lb-in 1 8.333 × 10–2 16 0.113 1.152 1.152 × 10–2 1.152 × 103 1.129 × 106
lb-ft 12 1 192 1.355 13.825 0.138 1.382 × 104 1.355 × 107
oz-in 6.25 × 10–2 5.208 × 10–3 1 7.061 × 10–3 7.200 × 10–2 7.200 × 10–4 72.007 7.061 × 104
N-m 8.850 0.737 141.612 1 10.197 0.102 1.019 × 104 1 × 107
kg-cm 0.8679 7.233 × 10–2 13.877 9.806 × 10–2 1 10–2 1000 9.806 × 105
kg-m 86.796 7.233 1.388 × 103 9.806 100 1 1 × 105 9.806 × 107
gm-cm 8.679 × 10–4 7.233 × 10–5 1.388 × 10–2 9.806 × 10–5 1 × 10–3 1 × 10–5 1 980.665
dyne-cm 8.850 × 10–7 7.375 × 10–8 1.416 × 10–5 10–7 1.0197 × 10–6 1.019 × 10–8 1.019 × 10–3 1
■ Length (to convert from A to B, multiply by entry in table) ■ Force (to convert from A to B, multiply by entry in table)
B inches feet cm yd mm m B lb oz gm dyne N
A A
inches 1 0.0833 2.54 0.028 25.4 0.0254 lb 1 16 453.6 4.448 × 105 4.4482
feet 12 1 30.48 0.333 304.8 0.3048 oz 0.0625 1 28.35 2.780 × 104 0.27801
cm 0.3937 0.03281 1 1.09 × 10–2 10 0.01 gm 2.205 × 10–3 0.03527 1 1.02 × 10–3 N.A.
yd 36 3 91.44 1 914.4 0.914 dyne 2.248 × 10–6 3.59 × 10–5 980.7 1 0.00001
mm 0.03937 0.00328 0.1 1.09 × 10–3 1 0.001 N 0.22481 3.5967 N.A. 100000 1
m 39.37 3.281 100 1.09 1000 1
■ Mass (to convert from A to B, multiply by entry in table)
■ Power (to convert from A to B, multiply by entry in table) B lb oz gm kg slug
A
B HP Watts
A lb 1 16 453.6 0.4536 0.0311
HP (English) 1 745.7 oz 6.25 × 10–2 1 28.35 0.02835 1.93 × 10–3
(lb-in) (deg./s) 2.645 × 10–6 1.972 × 10–3 gm 2.205 × 10–3 3.527 × 10–2 1 10–3 6.852 × 10–5
10
(lb-in) (rpm) 1.587 × 10–5 1.183 × 10–2 kg 2.205 35.27 103 1 6.852 × 10–2
(lb-ft) (deg./s) 3.173 × 10–5 2.366 × 10–2 slug 32.17 514.8 1.459 × 104 14.59 1
(lb-ft) (rpm) 1.904 × 10–4 0.1420
Watts 1.341 × 10–3 1 ■ Rotation (to convert from A to B, multiply by entry in table)
B rpm rad/s degrees/s
A
rpm 1 0.105 6.0
rad/s 9.55 1 57.30
degrees/s 0.167 1.745 × 10–2 1
10/12 Siemens NC 82 · 2011

© Siemens AG 2011
Appendix
Conversion tables
■ Temperature Conversion ■ Material Densities

°F °C °C °F Material lb-in3 gm-cm3
0 –17.8 –10 14 Aluminum 0.096 2.66
32 0 0 32 Brass 0.299 8.30
50 10 10 50 Bronze 0.295 8.17
70 21.1 20 68 Copper 0.322 8.91
90 32.2 30 86 Hard wood 0.029 0.80
98.4 37 37 98.4 Soft wood 0.018 0.48
212 100 100 212 Plastic 0.040 1.11
5/ 9/
subtract 32 and multiply by 9 multiply by 5 and add 32 Glass 0.079–0.090 2.2–2.5
Titanium 0.163 4.51
■ Mechanism Efficiencies Paper 0.025–0.043 0.7–1.2
Acme-screw with brass nut ~0.35–0.65 Polyvinyl chloride 0.047–0.050 1.3–1.4
Acme-screw with plastic nut ~0.50–0.85 Rubber 0.033–0.036 0.92–0.99
Ball-screw ~0.85–0.95 Silicone rubber, without filler 0.043 1.2
Chain and sprocket ~0.95–0.98 Cast iron, gray 0.274 7.6
Preloaded ball-screw ~0.75–0.85 Steel 0.280 7.75
Spur or bevel-gears ~0.90
Timing belts ~0.96–0.98 ■ Wire Gauges1)
Worm gears ~0.45–0.85 Cross-section Standard Wire American Wire
mm2 Gauge (SWG) Gauge (AWG)
Helical gear (1 reduction) ~0.92
0.2 25 24
■ Friction Coefficients 0.3 23 22
Materials μ 0.5 21 20
Steel on steel (greased) ~0.15 0.75 20 19
Plastic on steel ~0.15–0.25 1.0 19 18
Copper on steel ~0.30 1.5 17 16
Brass on steel ~0.35 2.5 15 13
Aluminum on steel ~0.45 4 13 11
Steel on steel ~0.58 6 12 9

10 9 7
Mechanism μ 16 7 6
Ball bushings <0.001 25 5 3
Linear bearings <0.001 35 3 2
Dove-tail slides ~0.2++ 50 0 1/0
Gibb ways ~0.5++ 70 000 2/0
95 00000 3/0
120 0000000 4/0
150 – 6/0
185 – 7/0
10
1)
The table shows approximate SWG/AWG sizes nearest to standard metric
sizes; the cross-sections do not match exactly.
Siemens NC 82 · 2011 10/13

© Siemens AG 2011
Appendix
Metal surcharges
■ Explanation of the metal factor

Surcharges will be added to the prices of products that contain Weight method
silver, copper, aluminum, lead and/or gold if the respective basic
official prices for these metals are exceeded. The weight method uses the basic official price, the daily price
and the raw material weight. In order to calculate the surcharge,
The surcharges will be determined based on the following the basic official price must be subtracted from the daily price.
criteria: The result is then multiplied by the raw material weight.
• Official price of the metal The basic official price can be found in the table below using the
• Official price on the day prior to receipt of the order or prior to number (2 to 9) of the respective digit of the metal factor. The raw
the release order (=daily price) for material weight can be found in the respective product descrip-
- silver (sale price of the processed material), tions.
- gold (sale price of the processed material)
Percentage method
Source: Umicore, Hanau
www.metalsmanagement.umicore.com Use of the percentage method is indicated by the letters A-Z at
the respective digit of the metal factor.
and for
- copper (low DEL notation + 1 %), The surcharge is increased - dependent on the deviation of the
- aluminum (aluminum in cables) and daily price compared with the basic official price - using the per-
- lead (lead in cables) centage method in "steps" and consequently offers surcharges
that remain constant within the framework of this "step range". A
Source: German Trade Association for Cables and higher percentage rate is charged for each new step. The re-
Conductors spective percentage level can be found in the table below.
www.kabelverband.org
• Metal factor of the products Metal factor examples
• Certain products are assigned a metal factor. The metal factor
determines the official price as of which the metal surcharges LEA–––
are charged and the calculation method used (weight or per-
centage method). An exact explanation is given below. Basis for % surcharge: List price
Structure of the metal factor Silver: basis 150 €, step range 50 €, 0.5 %
The metal factor consists of several digits; the first digit indicates Copper: basis 150 €, step range 50 €, 0.1 %
whether the method of calculation refers to the list price or a dis- No surcharge for aluminum
counted price (customer net price) No surcharge for lead
(L = list price / N = customer net price).
No surcharge for gold
The remaining digits indicate the method of calculation used for
the respective metal. If no surcharge is added, a "-" is used. N – A 6– –
1st digit List or customer net price using the percentage method
2nd digit for silver (AG) Basis for % surcharge: Customer net price
3rd digit for copper (CU) No surcharge for silver
4th digit for aluminum (AL) Copper: basis 150 €, step range 50 €, 0.1 %
5th digit for lead (PB) Aluminum acc. to weight, basic offic. price 225 €
6th digit for gold (AU) No surcharge for lead
– – 3– – –
No basis necessary
No surcharge for silver
Copper acc. to weight, basic official price150 €
No surcharge for aluminum
10
No surcharge for lead
I IA/DT/BT LV / MZ_1/En 12.05.09
10/14 Siemens NC 82 · 2011

© Siemens AG 2011
Appendix
Metal surcharges
■ Values of the metal factor

Percentage Basic official Step range % surcharge % surcharge % surcharge % surcharge % surcharge per
method price 1st step 2nd step 3rd step 4th step additional step
Official price Official price Official price Official price
151 € – 200 € 201 € – 250 € 251 € – 300 € 301 € – 350 €
A 150 50 0.1 0.2 0.3 0.4 0.1
B 150 50 0.2 0.4 0.6 0.8 0.2
C 150 50 0.3 0.6 0.9 1.2 0.3
D 150 50 0.4 0.8 1.2 1.6 0.4
E 150 50 0.5 1.0 1.5 2.0 0.5
F 150 50 0.6 1.2 1.8 2.4 0.6
H 150 50 1.2 2.4 3.6 4.8 1.2
J 150 50 1.8 3.6 5.4 7.2 1.8
176 € – 225 € 226 € – 275 € 276 € – 325 € 326 € – 375 €
O 175 50 0.1 0.2 0.3 0.4 0.1
P 175 50 0.2 0.4 0.6 0.8 0.2
R 175 50 0.5 1.0 1.5 2.0 0.5
226 € – 275 € 276 € – 325 € 326 € – 375 € 376 € – 425 €
S 225 50 0.2 0.4 0.6 0.8 0.2
U 225 50 1.0 2.0 3.0 4.0 1.0
V 225 50 1.0 1.5 2.0 3.0 1.0
W 225 50 1.2 2.5 3.5 4.5 1.0
151 € – 175 € 176 € – 200 € 201 € – 225 € 226 € – 250 €
Y 150 25 0.3 0.6 0.9 1.2 0.3
401 € – 425 € 426 € – 450 € 451 € – 475 € 476 € – 500 €
Z 400 25 0.1 0.2 0.3 0.4 0.1
Price basis (1st digit)
L Charged on the list price
N Charged on the customer net price or discounted list price
Weight method Basic official
price
2 100
3 150
4 175
5 200 Calculation based on raw material weight
6 225
7 300
8 400
9 555
Misc.
- No metal surcharge
IA/DT/BT MZ En 16.10.09
10
Siemens NC 82 · 2011 10/15

© Siemens AG 2011
Appendix
Conditions of sale and delivery/Export regulations
■ Terms and Conditions of Sale and Delivery ■ Export regulations

By using this catalog you can acquire hardware and software Our obligation to fulfill this agreement is subject to the proviso
products described therein from Siemens AG subject to the fol- that the fulfillment is not prevented by any impediments arising
lowing terms. Please note! The scope, the quality and the condi- out of national and international foreign trade and customs
tions for supplies and services, including software products, by requirements or any embargos and/or other sanctions.
any Siemens entity having a registered office outside of Ger- If you transfer goods (hardware and/ or software and/ or tech-
many, shall be subject exclusively to the General Terms and nology as well as corresponding documentation, regardless of
Conditions of the respective Siemens entity. The following terms the mode of provision) delivered by us or works and services
apply exclusivelyfor orders placed with Siemens AG. (including all kinds of technical support) performed by us to a
For customers with a seat or registered office in Germany third party worldwide, you shall comply with all applicable
national and international (re-) export control regulations.
The "General Terms of Payment" as well as the "General Condi-
tions for the Supply of Products and Services of the Electrical If required to conduct export control checks, you, upon request
and Electronics Industry" shall apply. by us, shall promptly provide us with all information pertaining to
particular end customer, destination and intended use of goods,
For software products, the "General License Conditions for Soft- works and services provided by us, as well as any export control
ware Products for Automation and Drives for Customers with a restrictions existing.
Seat or registered Office in Germany" shall apply.
The products listed in this catalog / price list may be subject to
For customers with a seat or registered office outside of European / German and/or US export regulations.
Germany Therefore, any export requiring a license is subject to approval
The "General Terms of Payment" as well as the "General Condi- by the competent authorities.
tions for Supplies of Siemens, Automation and Drives for Cus- According to current provisions, the following export regulations
tomers with a Seat or registered Office outside of Germany" shall must be observed with respect to the products featured in this
apply. catalog / price list:
For software products, the "General License Conditions for Soft-
ware Products for Automation and Drives for Customers with a
Seat or registered Office outside of Germany" shall apply. AL Number of the German Export List
Products marked other than "N" require an export
General license.
The dimensions are in mm. In Germany, according to the Ger- In the case of software products, the export des-
man law on units in measuring technology, data in inches only ignations of the relevant data medium must also
apply to devices for export. be generally adhered to.
Illustrations are not binding. Goods labeled with an "AL" not equal to "N" are
Insofar as there are no remarks on the corresponding pages, subject to a European or German export authori-
- especially with regard to data, dimensions and weights given - zation when being exported out of the EU.
these are subject to change without prior notice. ECCN Export Control Classification Number.
The prices are in € (Euro) ex works, exclusive packaging. Products marked other than "N" are subject to a
The sales tax (value added tax) is not included in the prices. reexport license to specific countries.
It shall be debited separately at the respective rate according to In the case of software products, the export
the applicable legal regulations. designations of the relevant data medium must
Prices are subject to change without prior notice. We will debit also be generally adhered to.
the prices valid at the time of delivery. Goods labeled with an "ECCN" not equal to "N"
Surcharges will be added to the prices of products that contain are subject to a US re-export authorization.
silver, copper, aluminum, lead and/or gold, if the respective ba-
sic official prices for these metals are exceeded. These sur- Even without a label or with an "AL: N" or "ECCN: N", authoriza-
charges will be determined based on the official price and the tion may be required due to the final destination and purpose for
metal factor of the respective product. which the goods are to be used.
The surcharge will be calculated on the basis of the official price The deciding factors are the AL or ECCN export authorization
on the day prior to receipt of the order or prior to the release or- indicated on order confirmations, delivery notes and invoices.
der. Errors excepted and subject to change without prior notice.
The metal factor determines the official price as of which the
metal surcharges are charged and the calculation method used. IA/DT/BT VuL_mit MZ En 07.07.10
The metal factor, provided it is relevant, is included with the price
10
information of the respective products. An exact explanation of
the metal factor can be found on the page entitled "Metal sur-
charges".
The texts of the Comprehensive Terms and Conditions of Sale
and Delivery are available free of charge from your local Sie-
mens business office under the following Order Nos.:
• 6ZB5310-0KR30-0BA1
(for customers based in Germany)
• 6ZB5310-0KS53-0BA1
(for customers based outside of Germany)
or download them from the Internet
(Germany:Industry Mall Online-Help System)
10/16 Siemens NC 82 · 2011

© Siemens AG 2011
Catalogs
Industry Automation, Drive Technologies and Low Voltage Distribution
Further information can be obtained from our branch offices listed
in the appendix or at www.siemens.com/automation/partner
Interactive Catalog on DVD Catalog Motion Control Catalog

for Industry Automation, Drive Technologies and CA 01 SINUMERIK & SIMODRIVE NC 60
Low Voltage Distribution Automation Systems for Machine Tools
SINUMERIK & SINAMICS NC 61
Drive Systems Equipment for Machine Tools
Variable-Speed Drives SINUMERIK 828D BASIC T/BASIC M, NC 82
SINAMICS S120 Combi and 1FK7/1PH8 motors
SINAMICS G110, SINAMICS G120 D 11.1
Standard Inverters SIMOTION, SINAMICS S120 and PM 21
SINAMICS G110D, SINAMICS G120D Motors for Production Machines
Distributed Inverters SINAMICS S110 PM 22
SINAMICS G130 Drive Converter Chassis Units D 11 The Basic Positioning Drive
SINAMICS G150 Drive Converter Cabinet Units
SINAMICS GM150, SINAMICS SM150 D 12 Power Supply and System Cabling
Medium-Voltage Converters
Power supply SITOP KT 10.1
SINAMICS S120 Chassis Format Units and D 21.3
Cabinet Modules System cabling SIMATIC TOP connect KT 10.2
SINAMICS S150 Converter Cabinet Units
SINAMICS DCM Converter Units D 23.1 Process Instrumentation and Analytics
Three-phase Induction Motors D 84.1 Field Instruments for Process Automation FI 01
• H-compact
SIREC Recorders and Accessories MP 20
• H-compact PLUS
SIPART, Controllers and Software MP 31
Asynchronous Motors Standardline D 86.1
Products for Weighing Technology WT 10
Synchronous Motors with Permanent-Magnet D 86.2
Technology, HT-direct Process Analytical Instruments PA 01
DC Motors DA 12 PDF: Process Analytics, PA 11
Components for the System Integration
SIMOREG DC MASTER 6RA70 Digital Chassis DA 21.1
Converters
SIMOREG K 6RA22 Analog Chassis Converters DA 21.2 Safety Integrated
PDF: SIMOREG DC MASTER 6RM70 Digital Converter DA 22 Safety Technology for Factory Automation SI 10
Cabinet Units
SIMOVERT PM Modular Converter Systems DA 45
SIEMOSYN Motors DA 48 SIMATIC HMI/PC-based Automation
MICROMASTER 420/430/440 Inverters DA 51.2 Human Machine Interface Systems/ ST 80/
MICROMASTER 411/COMBIMASTER 411 DA 51.3 PC-based Automation ST PC
SIMOVERT MASTERDRIVES Vector Control DA 65.10
SIMOVERT MASTERDRIVES Motion Control DA 65.11 SIMATIC Industrial Automation Systems
Synchronous and asynchronous servomotors for DA 65.3 Products for Totally Integrated Automation and ST 70
SIMOVERT MASTERDRIVES Micro Automation
SIMODRIVE 611 universal and POSMO DA 65.4 SIMATIC PCS 7 Process Control System ST PCS 7
SIMOTION, SINAMICS S120 and PM 21 Add-ons for the SIMATIC PCS 7 ST PCS 7.1
Motors for Production Machines Process Control System
SINAMICS S110 PM 22 PDF: Migration solutions with the SIMATIC PCS 7 ST PCS 7.2
The Basic Positioning Drive Process Control System
Low-Voltage Three-Phase-Motors
IEC Squirrel-Cage Motors D 81.1 SIMATIC NET
MOTOX Geared Motors D 87.1
Industrial Communication IK PI
Automation Systems for Machine Tools SIMODRIVE NC 60
• Motors
• Converter Systems SIMODRIVE 611/POSMO SIMATIC Sensors
Automation Systems for Machine Tools SINAMICS NC 61 Sensor Technology for Factory Automation FS 10
• Motors Industrial Identification Systems ID 10
• Drive System SINAMICS S120
Drive and Control Components for Hoisting Equipment HE 1
SINVERT Photovoltaics
Mechanical Driving Machines
Inverters and Components for Photovoltaic Installations RE 10
Flender Standard Couplings MD 10.1
Low-Voltage Power Distribution and SIRIUS Industrial Controls

Electrical Installation Technology SIRIUS Industrial Controls IC 10
Protection, Switching, Measuring & Monitoring Devices LV 10.1 SIRIUS Industrial Controls IC 90
Switchboards and Distribution Systems LV 10.2 (selected content from catalog IC 10)
GAMMA Building Management Systems ET G1
PDF: DELTA Switches and Socket Outlets ET D1 System Solutions
SICUBE System Cubicles and Cubicle Air-Conditioning LV 50 Applications and Products for Industry are part of the
SIVACON 8PS Busbar Trunking Systems LV 70 interactive catalog CA 01
Download-Center
PDF versions of the catalogs are available on the Internet at:
PDF: These catalogs are only available as pdf files. www.siemens.com/automation/infocenter
IA/DT/BT LV/3U/En 08.03.11
© Siemens AG 2011
Get more information
SINUMERIK automation systems for machine tools:

www.siemens.com/sinumerik
The drives family SINAMICS:

www.siemens.com/sinamics
Motion Control Systems and

Motion Control Solutions
for production machine and machine tool equipments:
www.siemens.com/motioncontrol
Local partners worldwide:

www.siemens.com/automation/partner
The information provided in this catalog contains descriptions or

characteristics of performance which in case of actual use do not
Siemens AG Subject to change without prior notice
always apply as described or which may change as a result of further
Industry Sector Order No. E86060-K4482-A101-A1-7600 development of the products. An obligation to provide the respective
Drive Technologies Division 3P.8322.45.03 / Dispo 09400 characteristics shall only exist if expressly agreed in the terms of
Motion Control Systems KG 0311 5. E 128 En contract. Availability and technical specifications are subject to change
Postfach 31 80 Printed in Germany without notice.
91050 ERLANGEN © Siemens AG 2011 All product designations may be trademarks or product names of
Siemens AG or supplier companies whose use by third parties for their
GERMANY
own purposes could violate the rights of the owners.
www.siemens.com/automation
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SINUMERIK 828D BASIC T/BASIC M

The products and

Refer to the Industry Mall for current updates

Services and training

0/2 Siemens NC 82 · 2011

Answers for industry.

Siemens Industry answers the challenges in the

manufacturing and the process industry as well as in

the building automation business. Our drive and automation

solutions based on Totally Integrated Automation (TIA) and

Totally Integrated Power (TIP) are employed in all kinds

of industry. In the manufacturing and the process industry.

In industrial as well as in functional buildings.

Siemens NC 82 · 2011 0/3

ERP – Enterprise Resource Planning

Management Level MES – Manufacturing Execution Systems

Industrial Software for

Process Instrumentation SIMATIC Sensors

Thanks to Totally Integrated Automation, Siemens is the only provider

of an integrated basis for implementation of customized automation

solutions – in all industries from inbound to outbound.

0/4 Siemens NC 82 · 2011

SIMATIC NET SIMATIC Controllers SIMATIC HMI Safety Integrated

SIMATIC Distributed I/O SINAMICS Drive Systems ASIsafe AS-Interface

KNX GAMMA instabus

TIA is characterized by its unique The unique continuity is already

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Much more Selecting

You have a catalog in your hands that will serve Ordering

Added value due to additional information

Convinced? We look forward to your visit!

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1/2 CNC controls

1/3 Drive system

1/5 The overall system

1/6 Engineering software

Tailored for standard turning machines …

... and standard milling machines

• Peripheral surface machining with A axis

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spindle encoder TTL

SINAMICS S120 SINAMICS S120

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2/2 CNC controls

The following overview lists all the func-

The information in the overview of

✓ Basic version SINUMERIK 828D BASIC

2 Panel-based control system comprising

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