3005说明书 20191021-英文-操纵更改

GR3005 Motor Grader
Operation and Maintenance Manual
Xuzhou Xugong Road Construction Machinery Co. Ltd

Operation and Maintenance Manual GR3005 Motor Grader
Important Safety Information

Illustration of safety warning mark
Safety warning mark Description
This mark confirms important safe information in the

manual. So when you see this mark, read the
following information carefully and abide it strictly.
Moreover tell it to other operators.
Warning
In the process of product operation, maintenance and repair, most accidents
are caused by not complying with basic safety rules or precautions. Be aware
of all kinds of potential hazards, accidents often can be avoided. Staff must to
be vigilant against various potential danger, shall also get necessary training to
possess the right skills and tools required to perform these functions correctly.
Incorrect operation, lubrication, maintenance or repair could cause
danger, and it may even cause casualties. Must first read and understand
the product operation, lubrication, maintenance and repair material, and
then start the work.
The safety precautions and warnings are provided in this manual and on the
products. Ignore these dangerous warning may lead to one’s own or other’s
casualty. XCMG has limits to assume any possible danger of each case.
Therefore, this manual and warning on the product does not cover all cases.
XCMG has limits to assume any possible danger of each case. Therefore,
this manual and warning on the product does not cover all cases. Please
be sure to first consider all safety regulations and preventive measures
that applied to the operation of this product in working site, including the
provisions for the specific location and preventive measures, do not
misuse this product beyond the scope of this manual. Before using the
tools, processes, methods, or operating technique that XCMG does not
recommend, must ensure that the tools, processes, work method, or
operating technique is safe for yourself and others. Ensure that you will
use the operation, lubrication, maintenance or repair procedures that do
not cause damage or unsafety to the product.
The information, technical parameters and charts in this manual are all based
on the existing data while writing the manual. The listed technical parameters,
torque, pressure, measured value, modifiers, charts and other items could
change at any time, these changes will affect the product maintenance. Before
operation, please get the latest information.
1
Table of Contents
Important Safety Information .... 1 3 Product Information ............. 23
Table of Contents ...................... 2 3.1 General Information ....... 23
1 Preface .................................... 1 3.2 Identification Information
2 Security Section ..................... 3 .............................................. 25
2.1 Safety Sign ........................ 3 4 Operation .............................. 26
2.2 Additional Marking ........... 7 4.1 Before Operation ............ 26
2.3 General Hazard 4.2 Machine Operation ......... 28

Information ............................. 9 4.3 Engine Starting............... 54
2.4 Prevent Compression and 4.4 Driving ............................ 56
Cutting .................................. 11 4.5 Parking ............................ 58
2.5 Avoid Scalding ............... 11 4.6 Transport Information .... 59
2.6 Fire Prevention and 4.7 Jacking Position
Anti-explosion ...................... 12 Description ........................... 62
2.7 Fire Safety ....................... 14 4.8 Towing Guidelines ......... 63
2.8 Tire Description .............. 15 4.9 Engine Starting with
2.9 Lightning Protection ...... 16 Jumper Starting Cable ......... 65
2.10 Before Starting Engine . 16 5 Maintenance ......................... 67
2.11 Engine Starting ............. 17 5.1 Tire Inflation ................... 67
2.12 Before Operation .......... 18 5.2 Lubricant Viscosity and
2.13 Operation ...................... 18 Filling Capacity .................... 68
2.14 Engine Shutdown ......... 20 5.3 Maintenance Channel .... 70
2.15 Noise and Vibration ...... 21 5.4 Maintenance Services .... 72
2.16 Cab ................................ 21 5.5 Maintenance Interval ...... 74
2.17 Protection Device ......... 22 5.6 Maintenance Operation.. 77
2
The basic operating techniques are

1 Preface outlined in this manual. The technical and
technical skills of the operator will be
Document literature enhanced with the deepening of its
understanding of machine and machine
This manual should be stored in the file
performance.
storage area behind the cabin seat.
This manual includes safety information,

Maintenance
control instructions, transport information,
lubrication and maintenance information. The maintenance section is a guide to the
maintenance of the machine. The periodic
The details or optional parts shown in this
table lists items that require maintenance
manual may differ from your machine.
during the maintenance interval. Items that
This manual may not include modifications do not have a specific maintenance
to the machine due to product interval are listed under the headline “if
improvements and upgrades. required”. The interval table can be used
as index of all maintenance steps.
When you have any question about the
machine or this manual, please contact
XCMG or its agent for the latest Maintenance interval
information.
The maintenance interval is determined by
the hours of operation. If the calendar time
Safety can provide a more convenient planning
interval and is similar to the hours, the
The security section lists basic security
calendar time can be used to replace the
precautions, the contents and location of
hours. The recommended maintenance
various warning signs on the machine.
work should be carried out in the first - to -
Prior to operational maintenance, must term maintenance cycle, whether it uses
read the basic grammatical measures in the hour or the calendar.
the security section.
In extremely harsh, dusty, wet conditions,
it may be necessary to lubricate more
Operation frequently than the provisions of the
interval table.
The operation section is available for
operator reference. This section In the case of maintenance, the
introduces various instruments, switches, maintenance items of the previous level
machine manipulators, transportation and should be done at the same time. For
traction data. example, when doing the maintenance for
items that shall be done every 500 working
Photos and graphics show the operator
hours or every 3 months, the items of
how to check, start, operate and stop the
every 250 working hours or every 10 hours
machine according to the correct
or daily maintenance shall also be done.
procedure.
1
Engine maintenance
Maintain the machine according to the

<Operation and Maintenance Manual>
and <Maintenance Manual>.
It is prohibited for anyone to remove,

retrofit, or disable an emission related
device or component that installed on the
engine and machinery.
Machine capability
Additional optional parts or modifications

may exceed the design capability of the
machine, which can adversely affect the
performance of the machine. Please
contact XCMG or its agent for details.
Product identification number
Figure 1
XCMG global manufacturer code
(character 1-3)
Machine descriptor (character 4-8)
Check character (character 9)
Machine indicator (character 10-12)
Product serial number (characters 13-17)
2
2 Security Section
2.1 Safety Sign
Fig.2-1
There are some special safety symbols on the machine. Please read carefully and obey
all description about safety symbol on the machine, this chapter mainly introduces its
position and diagram description. Protect these safety symbols properly. If you find the
character or diagram is lost, damaged or unclear. Please replace with new one or get it
repaired in time.
If replacing the parts with safety sign, you should paste relevant symbol on the new part.
While scrubbing the safety symbol, please use cloth and soap rather than pharmaceutical
and oil liquid, etc.
3
No operation (1) Control warning signs (3)
The sign is located in front of the cab. The sign is located in right side of the
cab.
Warning
Don’t operate the machine until you read
and understand instructions and Warning
warnings in the operation and The gear switch should be in N position
maintenance manual. Failure to comply before starting!
with these instructions or ignore these No jump gear operation!
warnings can lead to personal injury. Stop the machine for steering!
Maintenance warning signs (2) Battery warning signs (4)

The sign is located on the rear side of
The sign is located in front of the cab.
the hood.
Warning Warning
Please follow the manual to maintain the The electrolyte in the battery is acidic
rear axle, gearbox and engine regularly. and can cause personal injury. Do not
allow electrolytes to touch skin or eyes.
Wear goggles when maintaining the
battery.
4
Avoid squeezing and bumping(5) Fan protective safety signs (7)
This sign is located at the both sides The logo is located on the rear side of
of the blade the frame.
Warning
In operation, stay away from the area
and prevent the upper pressure from
squeezing the torso, otherwise there will Warning
be serious injury and death. When the engine is running, don’t open
or dismantle the safety hood, keep away
from the fan. Otherwise will lead to injury
or death.
Reverse warning signs (6)
The logo is located on the rear

machine or rear ripper.
Avoid squeezing (8)
The sign is located at the hinge

between front and rear frame
Warning
In reversing operation, stay away from
the area, otherwise there will be serious
injury and death. Warning
Articulated machine hinge joint area of
press danger, keep away from the
machine for a safe distance. Shall not
stand on machine when turning. May
occur serious casualties due to the
extruding.
5
Avoid scalding （9）
The logo is located on the filling point

of cooling water.
Warning
Do not touch the engine to avoid
scalding. Before machine maintenance,
wait for machine temperature to drop to
normal temperature.
Description of danger zone (10)
The logo is located on the left and

right sides of the pendulum
Warning
It is prohibited to enter rotation area
when grader is working.
6
2.2 Additional Marking
Fig.2-2
7
Hoisting fixed position (1) If the main exit is blocked, leave the
machine from the right door of the
The logo is located on the front and rear
machine.
part of the frame.
Hydraulic system oil level (5)
The sign is located near the oil pointer of

the hydraulic oil tank.
Transport fixed position (2)
The logo is located on the front and rear

part of the frame.
Fuel filling port (3)
The sign is located near the quick filler of

fuel tank.
Reserved port (4)
The sign is located on the right door of the

cab.
8
distance when operating near a fence or

2.3 General Hazard boundary barrier.
Information Beware of high-tension wires and cables

buried underground. If the machine
Only authorized personnel can operate touches these dangerous objects, it may
and maintain the machine. Unauthorized cause serious damage by electric shock.
persons cannot be allowed to board the
All the shields and covers are fixed in
machine.
corresponding position on the device.
Be familiar with and follow all safety
Take care of scattered items. Do not stack
regulations, precautions and instructions
items on the machine. Do not leave any
when operating and maintaining the
parts or tools around the operator’s seat.
machine.
These things may fall off, causing an
A warning label of “no operation” on the accident, as the machine vibrates during
starting switch or control device before operation,
maintenance and repair of the machine.
Be careful to use cleaning solvents, do not
put the maintenance solution in glass
Warning containers, and comply with local
The lack of concentration during the operation regulations for dispose of liquids.
of the machine can lead to loss of control and
Please do not smoke while maintaining the
personal injury to the machine. Be careful to
air conditioning and with the presence of
use any equipment when operating the
refrigerant gas.
machine.
Shall know the specific signals used on the
site and the persons who give signal.
Always adjust your body condition and
Only one person’s signal shall be
never operate the machine when you are
accepted.
in poor health. If you are not comfortable,
or if you feel sleepy or drunk after taking Use ladders or elevator when maintenance
the medicine, do not operate the machine. is performed in the air.
In this case, you will be harmed by your
mistake.
Wear hard hats and safety glasses for the

operation or maintenance of the machine,
wear safety shoes, reflective vest, mask,
earplugs and gloves.
Don’t wear loose-fitting clothes or jewelry,

or you may get into or get involved in
moving parts, causing serious injury or
death.
Understand the width of the machine so

that it can be kept at an appropriate
9
Cleaning and washing cause personal injury.
Clean the machine before maintenance Don’t use bare hands to check for leaks,
and repair. This ensures that the dirt is not use boards or cardboard to check for leaks.
in the machine, and that the maintenance Even the pressure of the pinhole size can
work can be carried out safely. penetrate human tissue and cause
casualties.
When cleaning the machine, wear skates
to prevent slipping on wet surfaces. Wear
protective clothing and goggles when
Disposal of wastes
using high pressure water to flush the
machine. Discharge the oil in the container and do
not drain the oil directly onto the ground.
It is strictly forbidden to spray water
You can’t pour waste oil into sewers and
directly on electrical system components
rivers and so on.
such as sensors and wire plugs. If water
enters the electrical system, it may cause Comply with relevant laws and regulations
operational failure. when dealing with hazardous substances
such as lubricants, fuel, coolant, solvents,
It is strictly forbidden to spray water
filters, batteries and other substances.
directly onto the engine, gearbox and rear
axle. If the water enters the component, it
can cause a serious failure.
Ventilation and exhaust
When cleaning the filter with compressed
Please be careful. Exhaust fumes may be
air, wear protective clothing and safety
harmful to your health. If the machine is
glasses.
operating in a closed area, must have
adequate ventilation.
Release system pressure
The pressure may be stuck in the hydraulic

system. The machine or attachment may
suddenly move when the pressure is
released in the system. Be careful when
removing the hydraulic pipe and connector,
and release the high pressure oil will
cause the tubing to swing and eject.
Oil penetration
Oil penetrates the body can cause serious

injury and death. Even if the engine has
been shut down, there is still pressure in
the hydraulic circuit, and no hydraulic
components can be removed before the
pressure is released, otherwise it will
10
2.4 Prevent Compression and 2.5 Avoid Scalding
Cutting Do not touch the engine body or muffler,

exhaust pipe, hydraulic system, gearbox,
Properly support the machine or electrical components etc. to avoid
accessories when working under the scalding. Before machine maintenance,
machine. Don’t rely on the hydraulic wait for machine temperature to drop to
cylinder to support it. If the control normal temperature. Release system
mechanism moves or the hydraulic pressure before disconnecting any piping
pipeline leaks, the device or accessory will connection.
fall off.
It is very dangerous to run the engine for

Coolant
inspection, unless otherwise specified, do
not do any adjustment when the machine When the engine is in working status, the
engine’s coolant is hot and under pressure.
Do not enter or place your hand, arm or
All the pipes of the engine to radiators has
any other part of body between movable
hot coolant inside.
parts. For example, between the working
device and the oil cylinder, between the The engine cooling system can be
machine and the working device, and the checked only after the engine stops and
front and rear frame hinge. With the the cooling liquid cools down.
movement of the working device, the left
Check the coolant slowly to release the
and right space of the blade will increase
water cover to release the pressure. When
or decrease, which can lead to serious
checking if the water temperature is
accident or personnel injury. If you need to
decreasing, you can reach the front of the
enter the moving parts of the machine, you
water radiator and check the air
must turn off the engine and lock the
temperature. Be careful not to touch the
working device.
radiator.
Stay away from all rotating and moving
Cooling system additives contain alkaline
parts. Ensure that there is no clutter in fan
substances, avoid contact with your skin
blades. Fan blades will throw or cut off the
and eyes.
tools, debris that come inside.
When you hit an object, make sure no one

is hurt by flying parts, debris, or other iron Oil
scraps.
Hot oil and parts can cause bodily injury.
After the maintenance is over, be sure to Don’t let the hot oil and parts touch the
reinstall the removable cover. skin.
To prevent hot oil from ejecting, the engine

should be turned off to allow oil to cool
down. Slowly loosen the cover to release
the pressure. When check whether the oil
temperature has decreased, you can
11
check the air temperature by putting hands

near the hydraulic oil and cooler of torque
2.6 Fire Prevention and
converter. Be careful not to touch the
radiator.
Anti-explosion
General description
Battery All fuel oil, lubricating oil, hydraulic oil,

antifreeze liquid are flammable. In order to
Wear safety glasses and rubber gloves
reduce the risk of an explosion, the
when maintaining batteries.
following provisions should be observed:
The electrolyte of battery is acidic and can
It is important to perform a round trip check
cause personal injury. Don’t let the
to help identify fire hazards. When there is
electrolyte touch the skin and eyes. If the
a hidden danger, do not operate the
electrolyte splashes into your eyes and
machine.
skin, rinse immediately with plenty of water
and go to the doctor immediately. When you park the machine, pay attention
to the environment around the machine,
make sure that there is no dry grass,
branches, paper, etc., near the engine
muffler.
Clean up combustible materials such as

fuel, lubricants or other debris that are
stacked on the machine, make sure there
are no oil cloth or other flammable
products.
It is forbidden to operate the machine near

the fire source. Keep oil, lubricants or other
combustibles away from the open flame.
Do not store flammable oil in the cab.
Do not operate the machine when fuel

leaks occur. Repair the leaking area and
clean up the oil, then restart the machine.
Keep the inspection door of the main

compartment of the machine closed and
operable, in order to use fire equipment in
case of fire.
Know how use the machine’s main export

and emergency exits.
Check all piping and hose for wear and

aging. Replace damaged piping and hose.
Piping and hose shall be properly
12
supported and fixed. day to replace all damaged parts.
Do not make welding or flame cutting of Avoid contact with metal objects that may
pipes or cabinets containing combustible make the positive (+) terminals and
liquids. Before welding or cutting, apply negative (-) terminals of the accumulator
non-combustible liquid to clean or electric short-circuited.
welding or cutting.
If the battery cable is exposed to ground,
When checking fuel oil, lubricating oil, can cause to the ground short circuit,
battery electrolyte, use explosion-proof causing fire hazards.
lighting equipment. If such lighting
When cleaning the top surface of the
equipment is not used, there is a danger of
battery, do not use gasoline, solvents, or
explosion.
any other organic solvents.
Even in the dark, it is not possible to use a
lighter or an open flame for illumination,
which is dangerous because the gas Wiring
emitted by a battery may explode.
Check electrical wires daily, in case of
wear, tear, and other damage, replace
before operation. The electrical wires
Battery and battery Cable
shall not be installed in the hose or piping
Do not operate the machine, if the battery of flammable oil.
cable and related parts show wear and
Ensure that all the clamps, shields, clips
damage indication.
and bands are properly installed. This will
If the electrolyte of the battery is frozen, do help prevent vibration, other components
not charge the battery, and do not use grinding and overheating during machine
other power to start the engine. This is operation.
dangerous, and will cause the battery to
catch fire. When charging or using other
power source to start the engine, melt the Pipeline, channel and hose
battery’s electrolyte before starting and
Carefully check pipes, channel and hoses.
check for leakage.
Don’t use bare hands to check for leaks,
The gas from the battery can cause an use boards or cardboard to check for leaks.
explosion. Keep the fire or spark away Even the pressure of the pinhole size can
from the top of the battery. Do not smoke penetrate human tissue and cause
in the battery charging area. casualties.
A metal object must not be Please replace the affected parts if any of
cross-connected to the terminal to check the following situations occur.
the battery charging situation. The
Displacement, damage or leakage of end
charging condition of the battery should be
connector.
checked with a voltmeter.
Outer wear, cuts, expansion or inflation.
Check the accumulator, battery cable,
clamping, band and other fixed parts every Metal wire is exposed.
13
Flexible piece of hose distorts.

2.7 Fire Safety
Ensure that all the clamps, shields, clips
and bands are properly installed. This will If you find yourself involved in a machine
help prevent vibration, other components fire, the safety of you and the other
grinding and overheating during machine persons of the field is a top priority. The
operation. following actions can only be taken if the
action below does not bring danger and
Do not operate machinery when there are
risk to you and to anyone around you.
fire hazards.
Remove the machine from the flammable
object, lower all the tools and turn off the
Ether
engine as soon as possible. If the engine
Ethers (if equipped) are used for starting is still running, the engine will continue to
engines during cold weather. Ether is fire. Any damage to the hose that connects
poisonous and inflammable. Inhaling its to the engine and pump can cause a fire.
steam or skin touching ether will cause
If possible, switch the battery cut-off switch
injury.
to the OFF position. Inform the emergency
The ether is used in a place with a good personnel of the fire and your address.
ventilation condition. Do not smoke while
If your machine is equipped with a fire
changing the ether jar. Shall pay attention
extinguishing system, follow the
to fire while using the ether.
manufacturer steps of the system.
Don’t store ether jar in living area or inside
the driver’s cab. Don’t put the ether jar in a
place with direct solar radiation or above Extinguisher
39℃ (120ºF). Put the discarded ether jar in
As an additional safety precaution, keep a
the safe place, never make holes or burn it.
fire extinguisher above the machine.
Put the ether jar far away the non-workers.
Familiarize yourself with the fire
extinguisher, regularly check and maintain
fire extinguishers, follow the instruction of
the signs.
Follow the following procedures in case of

machine catching fire:
1) Stop the engine;

2)Disconnect the power supply
switch;
3) Use fire extinguishers;
4) Prevent fire spreading;
5) Seek assistance.
Use of fire extinguishers:
1) Take off the fire extinguisher from the

14
bracket;
2.8 Tire Description
2) Remove safety pin;
Gas-filled tires explode when gas is
3) Grab the fire extinguisher hose to make
heated in a pneumatic tire. Special
the nozzle to the ignition source;
attention shall be paid to the possible
4) Press the hand shank of fire explosion of the tire when the welding
extinguishers, use fire extinguishing agent, operation is near the tire.
and stop using once the fire is
In the driving of the machine, due to the
extinguished;
heat generated by the high traveling speed,
5) After using, the fire extinguisher can the tire pressure will be increased to a
only be maintained by the qualified certain degree, which is normal situation,
department. do not try to reduce it; You shall slow down
or stop to cool your tires. But if the
6) Remember to maintain a fire
machine is running at a high speed and
extinguisher.
the tires are overheating, it may cause the
tire to explode.
A tire explosion can push a tire, rim, drive

axle and other parts to a distance of 500
meters or farther away. The explosion and
splashes can cause serious injury and
deaths, so make sure the tire pressure is
normal and do not inflate over the rated
pressure. When adjusting the pressure,
stay away from the tire as far as possible,
and be sure to stand behind the tire, do not
charge inflammable gas.
Check the tire, rim, and prevent

low-pressure operation, check the cracks
of the tire, gas bubble and so on. Check
whether the rim connecting bolts and nuts
are lost, and check whether the tightening
torque of the rim connecting nut meets the
manufacturer’s recommended values.
When checking the tire, it is not allowed to
enter the front and back of the wheel, and
should be carried out on the side. If you
want to remove the tire, you must fix the
other tires with wedges.
If the tires are to fall, escape as soon as

possible. The tires of engineering
machinery are very heavy, and if you try to
prop them up you can get serious injuries.
15
2.9 Lightning Protection 2.10 Before Starting Engine
When lightning strikes in the vicinity of the Articulated machine

machine, the operator will never take the
below operations:
1) Get on the machine or off the

machine.
2) If you are in the cab, do not leave
the cab. If there is a thunderbolt, you
are on the ground, please stay away
from the adjacent area of the
machine. Fig.2-3
Remove the pin (1), pull out the locking pin

(2), and shift the fix lever (3) to the pin hole
(4) position. Then the locking pin (2) is
inserted into the pin hole (4), and the pin (1)
is inserted into the hole in the end of the
lock pin (2).
Front wheel inclining
Fig.2-4
Remove the front wheel tilt retaining bolt (5)

from the lock-up position.
Note:
Do not operate the machine when the front

wheel tilts in the lock position.
Only start the engine in the cab. Must not

short start motor terminal or jump battery.
Press the horn button to determine

whether the machine horn is working
properly.
16
Adjust the rearview mirror before operating

the machine to give the operator the best
2.11 Engine Starting
view.
Do not start the engine or move any
Check seat belts and fasteners, replace machine control device if the engine
damaged and worn parts. starting switch or machine lever is
mounted with warning signs.
Adjust the seat and adjust the height and
position of the control box to achieve Adjust the seat of the operator and fasten
comfortable sitting position, so that the the seat safety belt.
driver can still step on the pedal
Before the engine starts, check for any
completely while sitting in a tight position.
spectators and maintenance personnel to
Ensure that the lighting system of the ensure that all personnel are away from
machine meet the requirements of working the machine. Before starting the engine,
conditions and ensure that all lighting briefly whistle.
fixtures work properly.
Combined with the parking brake, the
gearbox from the control switch is placed
in the neutral.
Before starting the engine, make sure
there are no people in the upper and lower Turn the engine starting switch key to the
parts of the machine. connecting position. Start to cycle all
indicator light and meters, etc.
Turn the engine starting switch key to the

starting position and start the engine.
Release the starting key switch when the
engine starts.
Release the parking brake.
Select the required forward or backward

direction, and then select the gear.
17
2.12 Before Operation 2.13 Operation
Get everyone out of the machine and the The scope of the machine
surrounding area.
This standard machine is suitable for the
Remove all obstacles on the machine’s environmental temperature of -15 ℃ ~
route. Be careful of dangerous obstacles 50 ℃.
such as cable and ditches.
Additional configuration needed when
Make sure all windows are clean. Doors using machine at temperature of -40 ℃ ~
should be fixed in open position or closed -15 ℃. Contact XCMG for details.
position.
Machine operation
Adjust the rearview mirror before operating
You can operate the machine only if you
the machine to give the operator the best
are sitting in your driving seat. You must
view.
fasten your seat belt when operating the
Ensure that the machine’s horn, reversing machine.
alarm and other alarm devices work
Before starting the machine, remove the
normally.
front wheel lock bolt in the front wheel
tilting lock position. Ensure that the frame
lock pins are not locked.
Visibility information
When the machine is running, it is

necessary to continuously inspect the Warning
surrounding area of the machine and to
During operation of the machine, only in the
identify potential hazards when dangerous
forward gear Ⅰ and Ⅱ or reverse gear Ⅰ, the
situations occur in the area around the
joystick can be used for steering operation.
machine.
Other gears must be steered with steering
Before operating the machine, ensure that wheel. Otherwise, it can lead to machine out
the visual field assist device is in good of control and personal injury.
condition and clean.
The specification and configuration of the When operating the machine slowly on the
machine may result in a blind area, which open ground, check that all control
is not visible to the operator after seating. mechanisms and protection facilities are
Job site organizations must be used to working correctly.
minimize the hazards of these restricted
When moving the blade, be sure not to
horizons.
damage the frame ladder, wheel, and
steering pull rod.
Before the machine turns and reverse, lift

the rear scarifier up.
It is forbidden to stop or drop the working

device rapidly; Otherwise, the working
18
device and hydraulic system will be inch), in case of an emergency situation,

damaged. shall quickly lower the shovel down to the
ground, to help stop or prevent overturned
When driving or steering in a narrow area,
vehicles.
notice the safety issues around you,
reduce the speed, and confirm that there If the brake should be applied when
are no obstacles around you. Where there downhill, do not operate the speed shift
are obstacles, when the vehicle is turning lever or place the gearbox in neutral. If the
and walking, be careful not to crash the speed exceeds the gear speed, shall step
vehicle and obstacles. the brake pedal to lower the speed.
Work and drive in harsh environments and When the machine walking on slopes, if
be careful not to work alone in dangerous the engine is off, should immediately
places. The condition of the road surface, applying brake, the brake pedal fully
the strength of the bridge, the topography stepped down to drop the blade to the
of the job site and the state of geology ground, and then apply the parking brake
shall be investigated in advance. to keep the position of the machine fixed.
Avoid maneuvering the machine close to To prevent injury or death, the following
the suspension or deep gully. It is possible rules must be observed before moving the
that the machine’s weight or vibration machine or working device, even if the
causes these places to collapse, causing machine is equipped with a reversing
the machine to collapse and causing alarm and a rear-view mirror.
casualties.
1) Sound the horn to warn the
The danger of rolling over may happen personnel on the site.
when crossing the ramp or shifting 2) There should be no one near the
direction on ramp. Do not carry out such machine. Pay special attention to
dangerous operation. checking the rear direction of the
machine because the area is not visible
Avoid steering on the ramp. Can steer the
for the operator on the seat.
machine only when the machine reaches
3) When working in areas where there
the flat ground. When operating on a bank
is danger or poor visibility, assign a
or slope, speed deceleration or small
person to guide traffic at the site.
angle should be adopted.
4) The unapproved personnel is not
Choose the appropriate gear before going allowed to enter the area of the turning
downhill, do not shift gear in the downhill or walking direction.
course. 5) Do not change direction at high
speed.
When walking on the ramp, the center of
the machine moves to the front wheel or Do not exceed its carrying capacity when
rear wheel, which should be carefully working, and the operation that exceeds
controlled and never apply the brakes. the performance of the machine is
extremely dangerous. Therefore, the road
When driving on a slope, dam, or slope,
condition should be confirmed in advance
the shovel blade is close to the ground
to avoid overload. The damage of
with distance of about 20-30 cm (8-12
machines or personnel caused by
19
overloading.
2.14 Engine Shutdown
When the machine is operating, be careful
to prevent the blade from hitting the hard The parking surface shall be as flat as
object to avoid damaging the blade. No possible, and lower the working device to
personal injury can be caused when a the ground.
person is not standing in front of the frame.
Do not park on a ramp. If you do need to
park, the slope must be less than 15%,
and the wedge should be placed under the
wheel to prevent the machine from moving.
Then drop the work device to the ground.
When the machine has failure or need

parking in traffic congestion, set fencing,
signal, flags or warning lights, and place
the other necessary signals in place to
ensure that vehicles can see the machine
clear. Also, make sure the machine, the
fence, the flag not obstruct the traffic.
When the machine is shut down, lower the

blade down to the ground, turn off the
engine, and place the parking brake on the
brake position. Lock up all the equipment
with the key and remove the key. When
you get out of the machine, you must
make sure that your body is in contact with
the armrest and climbing stairs.
Be sure to switch the battery cut-off switch

to OFF position and then leave the
machine.
Lower the working device when the

engine stops
Before the engine flame out or put down all

work equipments, must make sure no
people around the machine. The steps
taken are different depending on the work
device that needs to be lowered. Wear
proper protective clothing. Follow the
manual instructions.
20
2.15 Noise and Vibration 2.16 Cab
Under normal working conditions, the No alteration of the operation console shall
cabin seat vibration intensity index should occupy the space of the operator’s
not under GB/T 8419-2007 “Earth - moving operating space or the seat. When
machinery - Laboratory evaluation of installing radio equipment, fire
operator seat vibration ” and the extinguishers and other equipment, you
permission level of ISO 7096:2000 < Earth must ensure the operating space of the
- moving machinery - Laboratory prescribed driver or the space of the seat.
evaluation of operator seat vibration > . Any items brought into the cab may not
encroach on the operator’s operating
Under normal working conditions, noise
space or the space of the seat.
limit in line with GB 16710-2010
“construction machinery - noise limit and
ASNZS 1269-0-2005<Occupational noise
management Part 0 Overview and general
requirements>
21
weakened. Tipping over, falling object and

2.17 Protection Device collision will cause damage to the
structure.
Check the protective gear every day to
check if the structures are curved, cracked Do not weld support or holes in the
or loose. Do not operate the machine in ROPS/FOPS structure to install fire
the event of damage to these devices. extinguishers, emergency kits, work lights,
etc. Welding brackets or drilling holes in
The operator is exposed to dangerous
ROPS or FOPS will weaken the structure.
situations if the machine is improperly
Please consult XCMG and agent for
used or in poor operation. This can happen
installation guidelines.
even if the machines are equipped with
proper protection. Follow the normal
operation steps recommended for the
machine.
ROPS/FOPS
The ROPS/FOPS structure on the

machine (if equipped) is designed, tested
and certified for the machine. Any changes
to the roll over protection structure/falling
off protection structure will weaken the
structure. This will make the operator
under unprotected environment. Any
modification or addition to the attachment,
if the weight of the machine is more than
the weight specified on the certification
plate, will also leave the operator in
unprotected environment. Being
overweight can limit the braking
performance, steering performance and
ROPS performance of the machine. If
ROPS/FOPS are structurally damaged,
the protection they provide will be
22
3 Product Information
3.1 General Information
Technical specification
Fig.3-1 Technical parameter (Standard MERITOR rear axle, for NAF the axle distance 1960mm)
23
The stand operating weight of the whole

The basic transportation specifications
machine is 28,000 kg
are listed below
The cab structure is roll over protection
Table 1
structure, with ISO 3471:1994
CUMMINS-QSL8.9
Engine certification, the highest load bearing 705
diesel engine
kg.
ZF-6WG260
Transmission box 6 forward gears The maximum traction is 140 kN.
3 reverse gears
The parking brake can function normally
Operating weight
28000kg on a slope of 20 %.
(kg)
Turning radius 9m The servicing brake on the slope is 25%
1F 5km/h
of the slope.
2F 8 km/h
It can only be used in a non-explosive gas
environment.
3F 11 km/h
4F 19 km/h
Travel speed 5F 23 km/h
6F 40 km/h
1R 5 km/h
2R 11 km/h
3R 23 km/h
Maximum crack
438mm
depth
The lower limit of
4500m
engine reduction
Maximum blade
65°
angle
Purpose
The GR3005 grader is the earth moving

machine, which belongs to the motor
grader machine described in “ISO
6165:2001”. This is a self-propelled
wheeled machine with adjustable blade
between front and rear axle. The grader
can also be installed with a front-facing
shovel or a rear-mounted scarifier. The
motor grader machine is used for leveling,
slope scraping, digging, and loosing
materials with the forward movement.
Application/configuration limitations
24
3.2 Identification information
The product identification number (PIN) is

used to identify the power machines
designed for operators to seat.
XCMG products designed not to be used

by operators, such as engines,
gearboxes and major attachments can be Fig.3-4
identified by serial numbers.
The engine nameplate is located on the
left side of the engine fuel pump.
Fig.3-2
Fig.3-5
The gearbox nameplate is located on left

shell of the gear box on the left side of the
machine.
Fig.3-3
The product identification number (PIN) is

located at the bottom of the cab, on the
right side of the front frame. The
nameplate contains the following
information:
Model number
Rated power
Blade dimension
Overall dimensions
Total weight
Year of manufacture
PIN
Manufacturer name and address
25
and handles before getting on the

4 Operation machine. Check the steps and handles.
Carry out all necessary repairs. Face to
the machine when getting on and off the
4.1 Before Operation machine. Stay in three points contact with
the steps and the handle.
Key
Note: Three-point contact can be two feet
1) Door key
and one hand. A three-point touch can
2) Start key switch
also be one foot and two hands.
3) Hood side door key
4) Air filter key of oil tank Don’t get on the moving machine. It is
forbidden to come down from the moving
machine. Don’t jump off the machine. Do
Door
not carry tools or items when you are
Door open handle has lock, must turn the getting on or off the machine. Use hand
door key counterclockwise to lock the door; pull rope to pull the equipment onto the
If the door is locked with open position, platform. When entering or going out of
pull the button outside the door with the cab, the joystick should not be used as
electric on when you get off cabine. an armrest.
Alternate exit Daily check
The door on the left side of the machine is In order to obtain the maximum service life
the main exit. The door on the right side of of the machine, the machine should be
the machine is a spare exit. inspected thoroughly before starting the
engine.
Check the machines around and under the

Machine channel system
machine. Check for loose bolts, piles of
The machine channel system is designed garbage and oil stains, coolant leakage
for the purpose of fulfilling the technical and broken or worn parts.
requirements of “GB/T17300 idt ISO 2867
Note: pay close attention to leakage. If a
earth moving machinery". The channel
leak is found, the source of the leak should
system provides a channel for the
be found and fix the leakage. If a leak is
operator to access the console and
detected or suspected, the liquid level
maintain the items described maintenance
should be checked more frequently.
section.
Check the hydraulic parts of the machine.
Check the tire condition. When necessary,

inflate the tire.
Getting on and off the machine Remove all accumulated waste and debris.
Please make all necessary repairs before
Only get on and off the machines with
operating the machine.
stairs and/or handles. Sweep the steps
26
Make sure all covers and shields are firmly (UNLOCKED) position, and then make the
installed. machine articulated.
Adjust the rear-view mirror to the Install the rack lock pin (3) to the LOCKED
appropriate position. position before proceeding any of the
following operations.
Ensure that the fault light on the
dashboard panel does not shine. • Lift the machine.
• Transport the machine.
Check all oil level, coolant liquid level and
• Work near the center of the machine.
fuel oil level. For all the grease nozzle
requires daily maintenance, should add
lubricant daily. Front wheel tilt lock
Perform maintenance steps on your

machine every day: Warning
Do not operate the machine when the wheel
• reverse alarm - test
tilt bolt in the lock position. Could damage the
• brake, indicator light and instrument- test
machine.
• rotary disc drive small gear tooth -lubrication
• upper part of the rotary disc-lubrication
• liquid level of cooling system for cooling
system -check
• engine oil level -check
• oil and water separator in fuel system -
drainage
• seat belt -check
• transmission and differential oil level -check
Fig.4-2
Bogie lock
Remove the wheel tilt locking bolt (5) from
the (LOCKED) position. The front wheel
Warning should be unloaded and the front wheel
There are people around when the machine can be tilted.
turns. It can be squeezed, causing serious
Note
injuries.
Do not operate the machine when the
wheel tilt bolt in the lock position. Could
damage the machine.
Fig.4-1
Remove the frame lock connecting rod (3)

and keep it to (UNLOCKED) position.
Frame lock connecting rod must be in
27
Front and rear adjusting handle (2)

4.2 Machine Operation
Seat Lift the adjusting handle

upward, move the seat forward or
The operator seat provided by this
backward to the appropriate position;
machine conforms to the corresponding
Then release the adjusting handle
level of “GB/T8419 /ISO 7096” standard.
and lock the seat.
The seat can be adjusted in front and
Seat depth adjusting handle (3)
rearward, to left and right, back angle
adjustment, seated depth adjustment,
cushion and inclination adjustment Pull up the adjusting handle,
according to weight. move the seat front end up or down to
the appropriate position; Then release
Note: the seat should be adjusted at the
the adjusting handle to lock the seat.
start of the operator or shift. The operator
should sit close to the seat back. Adjust Weight control handle (4)
the seat so that the operator can step on
the pedal.
Press up or down to adjust
the handle until the green indicator on
the weight adjustment indicator is in
an objective position.
Seat height adjusting handle (5)
Press up or down to adjust

the handle until the seat rises to the
desired height, while the green
Fig.4-3 indicator is in a considerable position.
1. Seat back tilt adjusting handle 2. Front and rear
Seat depth adjusting handle (6)
djusting handle 3. depth adjustment handle 4.
weight adjustment handle 5. weat height
adjustment handle 6. Depth adjustment handle 7. Pull up to adjust the handle,
Seat belt 8. Rear and rear isolation handle move forward or backward Move the
Tilt angle adjusting handle (1) seat to the appropriate position; Then
release the adjusting handle.
Pull up the adjusting handle Front and rear isolation handle (7)
and adjust the angle of the seat back
to the required position; Then release
Push the lever forward and
the adjusting handle and lock the seat
close the front and rear isolation; Pull
back.
the lever rearward and turn on the
front and rear isolation handle.
28
Seat safety belt （8）
The seat belt is configured before the

machine delivery. Check the seat belt
and install fasteners before operating
the machine; Adjust the seat belt and
fasten it to make the driver feel
comfortable.
Mirror
The mirror can expand the scope of

visibility around the machine. Ensure
the view mirror is in good condition
and clean. All mirrors should be
adjusted at the start of each work shift
or operator change. Retrofitting or
adding additional equipment or
accessories may affect the view.
Fig.4-4
1. Rear view camera 2. Left side rear mirror 3.
Cab view mirror 4. Right rear view mirror
29
Operator’s control device
Note: your machine may not have all the controls described in this section.
Fig.4-5
1. control console 2 display 3 steering wheel 4.combination switch 5 brake pedal 6.throttle pedal 7. Control switch
8. control box 9 control box 10.right control handle 11 tilt adjusting handle 12. Left control handle
Fig.4-6
13. Front and rear adjusting handle of right control box 14. Up and down adjusting handle of right control box
15. Front and rear adjusting handle of left control box 16. Up and down adjusting handle of left control box
30
Fig.4-7
17.24V power 18.A/C controller 19.Engine start switch
20.Turbo timer 21.Hand throttle switch 22.Thtottle accelarate and decelarate
Fig.4-8
23. Steering enabling 24. Front wheel left tilt 25. Front wheel right tilt 26. Standby 27. Gear+ 28. Articulated
steering 29. Standby 30. Gear - 31. Gearbox reversing F/N/R 32. Blade rotate left 33. Blade rotate right 34.
Articulated reset 35. Blade pitch 36. Gearbox manual/auto shift ( click)- gear enabling (press and hold) 37. Blade
rotation 38. Throttle reset / decelarate 39. Standby 40. Rear scarifier lift 41. Front wheel turn left 42. Front wheel
turn right 43. Blade left end down 44. Blade left end up 45. Blade to left 46. Blade to right 47. Blade right side down
48. Blade Right side up
31
Fig.4-9
49.Cab pressurized switch 50.Left blade pressure float switch 51. Right blade pressure float switch 52. Left blade float
switch 53. Right blade float switch 54.Boarding lights switch 55.Hydraulic lock switch 56.Emergency lights switch
57.Secondary steering switch 58. Parking brake switch 59.Engine shutdown switch 60.Energy-saving mode switch
61.Front working lights switch 62.High beam 63.Low beam 64.Front frame working lights 65.Front cab working lights
66.Blade working lights 67.Rear cab working lights 68.Engie bay working lights 69.Rotating lights 70.Cab headlights
71.Clearance lights 72.Standby 73 .Emergency stop 74.Automatic lubrication 75.Hydraulic a frame pin 76.Enable
77.Washer-left glass 78. Wipper-left lower glass 79. Wipper- left upper glass 80. Washer-right glass 81. Wipper-right
lower glass 82. Wipper- right upper glass 83.Front dozer float 84. Washer-rear glass 85. Wipper-rear glass
32
Fig.4-10
86.Start motor isolater indicator 87. Start motor isolater 88. Battery isolater indicator 89. Battery isolater
90.Emergency stop 91.Jumpstart receptable 92.Boarding lights switch 93.Engine shutdown 94.Maitenance lights
Control console (1) Combination switch (4)
Control console - adjust the console to Combination switch - control steering,

comfortable position according to the distant light, windscreen wiper speed,
driver’s comfort. specific operation position as shown
below.
Displayer(2)
Display - display engine gearbox oil

pressure water temperature, steering
instructions, alarm instructions, gearbox
gear and other information.
Fig.4-11
Steering wheel (3) Brake pedal (5)
Steering wheel - turn steering wheel to The pedal stops the machine, and the
the direction required when traveling, the brake pressure depends on the the
machine can make a turn. pressure on the brake pedal.
33
Accelerator pedal (6) front wheel tilt steering, gear shift, blade
lift movement, etc.
Step on the accelerator pedal to control
the engine speed and output power.
Front and rear adjusting handle of
right control box (13)
Control switch (7)
Front and rear adjusting handle of right
Control switch - integrated assembly in
control box - pull up the handle, adjust the
the side wall of the cab, used to control
control box to the comfortable position,
lights, alarm lights, emergency signals,
etc.
Up and down adjusting handle of right

Control box (8)
control box (14)
Control box - left and right symmetrical
Up and down adjusting handle of right
arrangement, mainly used to install the
control box - adjust the handle
operating handle, and can be adjusted up
counterclockwise, adjust the height of the
and down.
operating box up and down to the
comfortable position, then screw the
Control box (9) handle reversely.
Control box - installed with the engine

start switch, automatic air conditioning Front and rear adjusting handle of left
controller, time delay controller of the control box (15)
turbocharger, hand throttle/foot pedal
Front and rear adjusting handle of left
switch, hand throttle control knob and
control box - pull up the handle, adjust the
other control units.
control box to the comfortable position,
Right control handle (10)
Right control handle - used to control the Up and down adjusting handle of left
various actions of the shovel blade and control box (16)
the gearbox manual/automatic
Up and down adjusting handle of left
conversion, gear shift, etc.
control box - adjust the handle
counterclockwise, adjust the height of the
Tilt adjusting handle (11) operating box up and down to the
comfortable position, then screw the
Tilt adjusting handle - counterclockwise
handle reversely.
turn the handle, adjust the position of the
control console according to the driver,
and then tighten the handle.
24V electric power（17）
24V electric power - supply electric power

Left control handle (12)
for other equipment.
Left control handle - used to control the
34
Full automatic air condition controller(18)
Fig.4-12
Cooling - automatic mode 3) Press the fan adjusting switch ② to
adjust the air volume. The setting
1) Close the hot water valve inside the
temperature and air volume are
hood;
confirmed by LCD.
2) Start the engine
4) The on-off status of air conditioner
3) Turn on the automatic mode setting switch⑧ can be judged by the light
switch, the temperature display of the above the switch.
liquid crystal display section, the air
5) Set the appropriate temperature by
output and the automatic switch, the light
adjusting the temperature adjustment
on top of the air conditioner will all be
switch.
lightened.
6) Adjust the blow mode switch to set the
4) Adjust the temperature switch to set
required blow outlet.
the comfortable temperature. The
corresponding setting temperature air 7) Select the internal and external air
conditioning automatically switches the mode with the button⑥.
air volume, the outlet and the air inside
8) The stop of manual operation - press
and outside. Automatic operation for
the OFF switch①, the setting
achieving the setting temperature.
temperature and the air volume indication
5) The stop of automatic operation - press on the LCD and the lamps above the air
the OFF switch①, the setting conditioner switch are off, then the
temperature and the air volume indication operation stops.
on the LCD and the lamps above the
automatic switch and the air conditioner
Heating
switch are off, then the operation stops.
1) turn on the hot water valve inside the
hood;
Cooling - Manual mode
2) Start the engine
1) Close the hot water valve inside the
3) Press A/C button, the cooling indicator
hood;
light is off, the cooling system stops
2) Start the engine working;
35
4) Adjust the air volume button;

to reset the setting speed.
5) Adjust the temperature button;
Switch(21) to another position, engine
6) Press the MOOD button to change the speed is controlled by foot pedal.
air outlet; Or press the AUTO button to
select the outlet;
Hand throttle accelarate/decelarate
7) Press the internal and external
swithc (22)
circulation outlet buttons to select the
inner and outer circulation vents as Hand throttle control knob - turn to rabbit
required; label direction, engine speed increases;
turn to tortoise label direction, engine
8) Press OFF button to stop the
speed decreases.
air-conditioning system.
Note: when using the refrigeration

Joystick enabling
function, close the hot water valve and
The joystick enabling control- hold the left
open the valve only when the heating
and right handle respectively. The handle
function is used.
can be enabled through capacitive
induction, manipulating the left and right
handles to achieve various movements.
Engine starting switch (19)
Engine starting switch - insert the starter Steering enabling (23)
key, rotate to ON position, connect the
circuit of whole machine;Turn to START
position to start the engine.
Steering enabling- Press
the steering enable button on the
Turbotimer delay controller (20)
steering lever at the left hand side,
and turn left or right, then the whole
machine will turn to left and right.
Fig.4-13 Front wheel left tilt (24)
Hand throttle/foot throttle switch (21)

Front wheel left tilt - Press
Hand throttle/foot throttle switch - switch the front wheel left tilt button on the
to AUTO position and hold the foot pedal left hand side control lever, the front
until the engine speed you need. Press wheel is tilted to the left; When the
switch is released, the front wheel
switch （22） , engine runs at the will stay in the selected position.
setting speed, and engine speed can be
adjusted by switch(22). The automatic
hand throttle mode will be canceled if 25%
range of brake pedal or foot pedal is
opened, then you can presss siwtch(22)
36
Front wheel right tilt (25) Gear - (30)
Front wheel right tilt - Press

the front wheel right tilt button on the Gear- - Press the gear
left hand side control lever, the front enabling button of the right handle;
wheel is tilted to the right; When the Click the switch on the left control
switch is released, the front wheel handle to shift down to the required
will stay in the selected position. forward or reverse gear.
（26）Standby Gearbox shift F/N/R (31)
Gear+ (27)
Press the gear to select

the enabling button (36), turn the
Gear+ - Click the switch on gearbox to F/N/R switch upward, the
the left control handle to shift up to gearbox shift F forward direction;
the required forward or reverse gear. The default is automatic forward gear
two, use the gear button to increase
and decrease gears, obtaining the
Articulated steering (28)
manual shift, or use the automatic
gear shift function.
To the left - move the left

control handle to the left, to move the
machine rear to the left, and when
the switch is released, the machine Press the enabling button
hinged will stay in the selected (36), turn the gearbox F/N/R switch
location. downward, switch the gearbox to the
R backward; The default is automatic
reverse gear two,use the gear button
To the right - move the left to increase and decrease gears,
obtaining the manual shift, or use the
control handle to the right, to move
automatic gear shift function. The
the machine rear to the right, and
gearbox shift F/N/R switch return to
when the switch is released, the
neutral position.
machine hinged will stay in the
selected location.
Blade rotate left (32)
（29）Standby
Blade rotate left- press the

left button to make the traction frame
move to the left, release the button,
37
the traction frame will remain in the Gearbox manual/auto shift (36)
selected location.
Blade rotate right (33) Manual/automatic conversion

- click the manual/automatic switch
button on the right control handle,
Blade rotate right- press and the gearbox will switch between
the manual shift and the automatic
the right button to make the traction
shift.
frame move to the right, release the
button, the traction frame will remain
in the selected location. Gear enabling (36)
Hinge joint reset (34)

The gear position enabling
– press the enabling button on the
Hinge joint reset - press right control handle, combining with
the gearbox shift F/N/R (30), to
the button on the right control handle,
realize the selection of the forward
and the machine hinge joint slowly
and backward gears.
moves the machine to the middle
position.
Blade rotation (37)
Blade tip (35)
Blade rotation (clockwise) -
Blade tip (forward) - click click the blade pitch switch

rightwards on the right control handle
up the blade pitch switch on the right
and rotate the blade clockwise.
control handle and tilt the blade
When the switch is released, the
forward. When the switch is released,
blade will stay in the selected
the blade will stay in the selected
position.
position.
Blade rotation (37)

Blade tip (35)
Blade rotation (anticlockwise)

Blade tip (rearward) - click
- click the blade pitch switch
up the blade pitch switch on the right
leftwards on the right control handle
control handle and tilt the blade
and rotate the blade
rearward. When the switch is
counterclockwise. When the switch is
released, the blade will stay in the
released, the blade will stay in the
selected position.
selected position.
38
Throttle reset/decelarate (38) Front wheel turn right (42)
Throttle reset/decelarate -
Engine speed backing to the setting Front wheel turn right-
speed, or engine speed decreases.
Move the left handle to the right and
the front wheel turn right, release the
（39）Standby
handle at the desired position and
the front wheel will stay in the
Rear ripper up and down (40)
selected position.
Blade left side down (43)

Rear scarifier up- turn up
the rear scarifier switch on the right
control handle, to raise up the rear
scarifier; When the switch is released, Blade left side down- Push
the blade will stay in the selected the left control handle forward to
position. lower the left side of the blade.
Loosen the handle at the desired
position and the blade will stay in the
Rear ripper up and down (40)
selected position.
Rear scarifier down- turn Blade left side up (44)
down the rear scarifier switch on the

right control handle, to lower down
the rear scarifier; When the switch is Blade left side up- Pull the
released, the blade will stay in the left control handle backward to lift the
selected position. left side of the blade. Loosen the
handle at the desired position and
the blade will stay in the selected
Front wheel turn left (41)
position.
Front wheel turn left - Blade to left (45)
Move the left handle to the left and

the front wheel turn left, release the
handle at the desired position and Move the right handle to
the front wheel will stay in the the left and make the blade protrude
selected position. from the left side, release the handle
at the desired position and the front
wheel will stay in the selected
position.
39
Blade to right (46) Left pressure float switch (50)

(If installed)
Move the right handle to

the right and make the blade Left pressure float switch -
protrude from the right side, release Pull and left blade lift cylinder will pull
the handle at the desired position blade upside, and this function
and the front wheel will stay in the worked with float switch.
selected position.
Right pressure float switch (51)
(If installed)
Blade right side down (47)
Right pressure float switch -
Pull and left blade right cylinder will pull
Blade right side down- blade upside, and this function worked
with float switch.
Push the right control handle forward
to lower the right side of the blade.
Left float switch (52)
Loosen the handle at the desired
(If installed)
position and the blade will stay in the
selected position. Left float switch - Pull and
leftside of blade is in floating status.
Blade right side up (48)

Right float switch (53)
(If installed)
Blade right side up- Pull Right float switch - Pull and
the right control handle backward to rightside of blade is in floating status.
lift the right side of the blade. Loosen
the handle at the desired position Boarding lights switch (54)
and the blade will stay in the selected
position.
Press the switch, and four
corridor lights (headlights) on the back
Cab pressurized switch (49)
and upper side of the cab light on.
Hydraulic interlock switch (55)

Cab pressurized switch -
Pull and open cab pressurized
system.
The switch has the
mechanical lock catch, press the
switch, release the hydraulic action
lock function, can carry on the
related hydraulic action.
40
Emergency light switch (56) High beam (62)
Press the switch, the left and

Press the switch and high
right turn signals on the front rack
and back of the hood sparkle. beam is on.
Emergency steering manual switch (57) Low beam (63)

(If installed)
Press the switch and low

Press the switch, start the
emergency steering system function, beam is on.
consume large amounts of electricity
due to the emergency steering
Front frame working lights (64)
function, therefore, the switch,
please carefully use, only can be
used in the automatic emergency
Press the switch and front
steering failure.
frame lights are on.
Parking brake switch (58)

Front cab working lights (65)
The switch with mechanical lock,

press the switch, the transmission brake Press the switch and front
disc the vehicle function.
cab lights are on.
Engine shutdown switch (59)

Blade working lights (66)
Press the switch and the

engine will shut down immediately.
Press the switch and front
cab lights are on.
Energy-saving mode (60)
Rear cab working lights (67)

engine will turn to energy-saving
mode.
Press the switch and rear
cab lights are on.
Front working lights (61)

lights under turnig lights are on.
41
Engine bay working lights (68) Hydraulic a frame pin (75)

(If equipped)
Press the switch and engine

bay lights are on. Press the switch up and
down, hydraulic a frame pin will pull
and push out.
Rotating light (69)
Hydraulic a frame pin enable (76)

Press the switch and (If equipped)
rotating light on the cab is on.

Only this button enabled,
switch (75) is worked.
Cab headlights (70)
Washer-left door (77)

Press the switch and cab
headlights are on.
Press the switch, washer
of left door works.
Clearence lights (71)
Wipper-left lower glass (78)

Press the switch and
clearence lights are on.
Press the switch, wipper of
left lower glass works.
(72) Standby
Emergency stop (73) Wipper-left upper glass (79)
Press the switch, engine shutdown

immediately and electric power
shutoff. Press the switch, wipper of
left upper glass works.
Centralized lubrication switch (74)

(If installed) Washer-right door (80)

Press the switch, washer
machine central lubrication system
of right door works.
begins to work automatically.
42
Wipper-right lower glass (81) Battery isolate indicator (88)
Red, indicator light on means battery

power is on.
Press the switch, wipper of
right lower glass works.
Battery isolate(89)
Red, shut off the battery power.

Wipper-right upper glass (82)
Emergency stop(90)
Press the switch, wipper of Push the switch, engine shutdown

right upper glass works. immediately and machine electric
power shut off immediately.
Front bulldozer float switch (83)

(If equipped) Jump start receptable(91)
Charge electric power for battery.

Press the switch, and front
bulldozer is in the float state.
Boarding lights switch (92)
Lift up the knob switch, the four lamps on
Washer-rear glass (84) the rear both sides of the cab and behind
the driver's cab are on the light. The knob
switch and (54) switches should be used
Press the switch, washer cooperatively. Turn on the headlights with
this knob switch when you get on the
of rear glass works.
vehicle, and turn off the lights with
switches in the driver's cab; Similarly,
Wipper-rear glass (85) when you get off the vehicle, use this
knob switch to turn on and the headlights
and turn off when you leave the vehicle.
Press the switch, wipper
of rear glass works.
Engine shutdown(93)
Push the switch, engine shutdown
Start motor isolate indicator (86) immediately.
Yellow, indicator light on means start

Maintenance light(94)
motor power is on.
Controll maintenance lights inside engine
bay.
Start motor isolate(87)
Yellow, shut off the starting power.
43
Indicator and meter
Fig.4-14
Left turning indicator light (1) operates, indicating that the brake system
fails; must stop the machine for check.
Right steering indicator light- turn
the switch to the left, the indicator
light is on.
Parking brake indicator (5)
The parking brake indicator light -

Hydraulic suction filter alarm (2)
press the car button, the grader is in
Hydraulic suction filter alarm - light the parking brake state and the
on means hydraulic suction filter indicator light is on.
blocks, and needs clean or change.
Charging indicator light (6)

Engine air filter alarm (3)
Charging indicator - when the key is
Engine air filter alarm - light on switched on and the engine is not
means engine air filter blocks, and started, the indicator is on. The lamp
needs clean or change. went out about 1 minute after the
engine started. Indicating that the
battery is in charge.
Brake pressure indicator(4)
Brake pressure indicator - after the
engine starts, the indicator lights up, and
goes out after about 1 minute. If the
indicator light is on when machine
44
Preheat indicator light (7) Clearence lights indicator (14)
Preheat lamp - this indicator is lit to Clearence lights indicator -

indicate the engine’s inlet preheater Clearence lights are on
opens.
All-wheel drive indicator (15)

Stop indicator light (8) (If installed)
Stop indicator light - the indicator All-wheel drive indicator - All-wheel

light is on, indicating that the engine drive mode open.
is shutdown.
All-wheel drive level I indicator (16)

Engine failure alarm indicator (9) (If installed)
All-wheel drive indicator - All-wheel
Engine failure alarm indicator -
drive level I mode open.
indicator light is on, indicating that
the engine fails.
All-wheel drive level II indicator (17)
(If installed)
Waiting for start indicator (10) All-wheel drive indicator - All-wheel
drive level II mode open.
Waiting for start indicator - indicator
light is on, indicating that the engine
Reverse indicator (18)
is preheating and can not start
engine until the indicator is off. Reverse indicator - machine is on
reverse gear.
Gear and auto/manual shift indicator

(11) Centralized lubrication indicator (19)
Gear and auto/manual shift indicator Centralized lubrication indicator -

- F means forward, R means centralized lubrication system works,
reverse, M means manual gearshift, the indicator light is on.
A means auto gearshift.
Left turning indicator light (20)

Low beam indicator (12)
Turn the switch to the left, this
Low beam indicator - Low beam indicator is on.
lights are on
Hydraulic return filter alarm (21)

High beam indicator (13)
Hydraulic return filter alarm - light
High beam indicator - High beam on means hydraulic return filter
lights are on blocks, and needs clean or change.
45
Hydraulic oil level alarm (22) Fault alarm display (28)

(If installed)
Fault alarm display - display machine
Hydraulic oil level alarm - light on fault alarm message.
means hydraulic oil level is low, and
needs to be refilled.
Machine speed meter (29)
Machine speed meter - measuring

Hydraulic oil temperature alarm (23) range 0-60 km/h, indicating machine
(If installed) running speer.
Hydraulic oil temperature alarm -

light on means hydraulic oil Transmission oil temperature meter
temperature is too high, and needs to (30)
be stopped and checked..
Transmission oil temperature meter -
measurement range of 0-180 ℃ ,
Emergency steering indicator light (24) showing the transmission oil
temperature.
Emergency steering indicator light -
the indicator light is lit when
emergency steering system starts. Transmission oil pressure gauge (31)
Transmission oil pressure gauge -

Throttle mode indicator light (25) the measuring range is 0-25 bar,
indicating transmission oil pressure.
Throttle mode indicator light - when
display , it means auto throttle Electric voltage display(32)
mode; when display , it means Electric voltage display - display

machine electric voltage.
manual throttle mode.
Working hours (33)

Engine speed meter (26)
Working hours - display engine
Engine speed meter - measuring
working hours.
range 0-3000, indicating the speed of
the engine.
Time and date display（34）
Engine oil pressure gauge (27) Time and date display - display
calender time.
Engine oil pressure gauge - the
measuring range is 0-10 bar,
indicating engine oil pressure. Hydraulic lock indicator light (35)
The hydraulic blocking indicator light

is on, indicating that the hydraulic
control system is locked.
46
Fuel and water seperate filter alarm Articulation angle indicator (42)
(36)
Articulation angle indicator - display
Fuel and water seperate filter alarm - frame current articulated angle.
indicate that too much water in fuel
and water seperate filter and need to
Fan reverse rotating indicate (43)
drain water.
Fan reverse rotating indicate -
indicate that fan reverse rotating, and
Engine coolant water level alarm (37)
do not driving machine.
Engine coolant water level alarm -
indicate that engine coolant water
Transmission oil level alarm (44)
level is low.
(If installed)
Transmission oil level alarm -

Differential lock indicate (38)
indicate that Transmission oil level is
(If installed)
low and need to check.
Differential lock indicate - indicate
that differential lock works and do not
Joystick wire l alarm (45)
turning.
Joystick wire l alarm - indicate that
Joystick wire is unconnected, and
Throttle auto mode indicate (39)
need to check connecting and
Throttle auto mode indicate - green joystick.
light indicate that throttle auto mode
works, and yellow throttle manual
Transmission fault alarm indicator(46)
mode works.
Transmission fault alarm indicator -
the indicator light is on, indicating
Engine coolant temperature meter (40)
that transmission has fault. Stop for
Engine coolant temperature meter - check.
measurement range of 0-120 ℃ ,
indicating the engine cooling water
Fault alarm indicator (47)
temperature.
Fault alarm indicator - the indicator
light is on, indicating that the
Engine fuel level meter (41)
machine is out of order.
Engine fuel level meter -
measurement range of 0-100%,
CAN bus alarm indicator（48）
indicating the engine fuel level, and
light on when fuel level is lower than CAN bus alarm indicator - If the
12.5%. indicator light is on when machine
operates, indicating that the CAN
fails; must stop the machine for
check.
47
Centralized control box alarm（49） Running parameter display (53)
Centralized control box alarm - If Running parameter display - Enter the

the indicator light is on when interface of running parameter displa. In
machine operates, indicating that this interface, push the up and down
fuses broken; must stop the machine arrow to do page turning. Press return
for check. button to the main interface.
Steering enabling indicator light (50)
Steering enabling lamp - press the

enable button on the left hand side
control handle, the steering light is lit
on.
Operator on seat indicator (51) Fig.4-15

(If installed)
Joystick control message display (53)
Operator on seat indicator - light on
means operator didn't sit well on Joystick control message display - Enter
seat. the interface of joystick control message
display. In this interface, push the up and
down arrow to do page turning and check
Rear ripper position indicator (52)
joystick parameter.
(If installed)
Rear ripper position indicator -

display the depth of ripper.
Fig.4-16
1) CAN bus fault diagnose
Fig.4-17
48
2) Solenoid valve setting ② Analog signal

Push the up and down arrow to set
solenoid valve parameter and left right to
select parameter. This setting only
available in NORMAL MODE of blade
control.
Fig.4-22
③ PWM port
Fig.4-18
3) Gear setting
Need password to enter setting interface.
Fig.4-23
5) Blade control mode
Fig.4-19
4) Controller port
Fig.4-24
6) Centralized control box fault diagnose
Fig.4-20
① Digital signal
Fig.4-25
Fig.4-21
49
7) Joystick messagge ④ Gearshift introduction
Fig.4-26 Fig.4-30
① Joystick function 8) Emergency operate
Fig.4-27 Fig.4-31
② Joystick function display ① Emergency moving control
Fig.4-28 Fig.4-32
③ Joystick status ② Solenoid valve emergency testing
Fig.4-29 Fig.4-33
50
9) Switch panel function 1) Running parameter
Fig.4-34
Fig.4-36
Reverse camera (55)
2) Engine DMI fault
Reverse camera - Enter this interface
without reverse gear, it will display the
back viewside; enter this interface with
reverse gear, it will display reverse
screen.
Machine information(56)
This interface consist of running Fig.4-37

parameter, engine DMI fault, transmission
3) Transmission fault
fault, machine information and electric
information. Select the information you
need by push up and down arrow. Push
HOME button to return to main interface.
Fig.4-38
4) Machine information
Fig.4-35
Fig.4-39
51
5) Electric information
Fig.4-43
② Language setting
Fig.4-40
Setting(57)
This interface consist of factory setting,

system setting, electric setting. Factory
setting and electric setting need
password to set..
Fig.4-44
③ Time setting
Fig.4-41
1) System setting
Fig.4-45
2) Electric setting
Fig.4-42
① Brightness setting
Fig.4-46
52
① Initialization
Fig.4-47
Mute(58)
Shutoff gauge buzzzer..
53
after the engine preheating lamp is

4.3 Engine Starting off. This indicator light indicates the
engine intake heater is turned on.
10) When the engine starts, release the
key switch immediately, and the
Warning
switch will automatically reset to the
Do not start the engine if the engine starting ON position.
switch or machine lever is mounted with 11) After starting keep the engine idling
warning signs. Also do not move the for 3 minutes, pay close attention to
machine's control device the indication of dashboard.
12) If no abnormalities, and brake
Engine exhaust contains combustion
indicator light is out, can release the
products, which are harmful to human health.
hand brake, ready to drive.
The engine must be started and operated in a
Note:
well-ventilated place. If the engine is in a
⚫ The starting time should not exceed
closed place, the exhaust gas should be
10 to 15 seconds, if need second
discharged outside.
start, the interval time should not be
less than 2 minute. In case of a
secondary start, the starting key will
1) adjust the driver’s seat; need to be rotated to OFF place and
2) adjust the height and position of then start. If it can’t be started for
control handle box; three times, shall find the reason to
3) fasten the seat belt and check the confirm the failure and restart.
condition of seat belt and installation ⚫ Be sure to place all control handles
fasteners; in the median position before
4) check whether there are any by starting.
standers and maintenance personnel ⚫ The switch is in the original position;
to ensure that all personnel are away ⚫ For start instant do not make the
from the machine and sound the throttle to maximum position, in case
horn briefly; of damaging diesel engine parts in
5) engage the parking brake; an instant;
6) put the control switch of the gearbox ⚫ For other operations please refer to
F/N/R on the left handle in the the diesel engine Manuals and files.
median.
7) turn the key switch on the control box
to ON position and all the indicator
lights and instruments start to
circulate. The system check is
completed when the instruments
stop moving.
8) turn key switch to START position,
connect the starting motor and start
the engine;
9) Note: the engine can be started only
54
Engine and machine preheating
Always run the engine at low idle speed

for at least ten minutes before any
operation is performed under cold
conditions.
Hydraulic system preheating
1) Place the gearbox control switch in

NEUTRAL position and then engage
the parking brake.
2) Move the right handle to the left or

right side and move the blade
sideways to right and left.
3) Test all engine oil cylinders and all

steering cylinders to make the hot oil
circulate in the cylinders.
Transmission preheating
1) Move the machine forward a few

meters to test the gearbox and power
transmission system.
2) Operate the machine under light load

until the system reaches normal
operating temperature.
3) Always pay attention to alarm

indicators and instruments during
machine operation.
Note:
Engine keeps running at low speed until
the engine oil pressure appears on the
dashboard, or the lamp on the engine oil
pressure indicator goes out. In 10
seconds, if the oil pressure indication
does not appear, the lamp on the oil
pressure indicator does not go out, the
engine will be shut down, check the
reason, then start again. Otherwise could
cause engine damage.
55
gearbox will switch between the manual

4.4 Driving shift and the automatic shift.
Start
Gearshift- shift gears manually
1) Lift the shovel blade and rotate it into
the vehicle 1) Click on the right handle’s gearbox
manual/automatic switch button, turn
2) Release the parking brake.
the gearbox into a manual shift
3) Press the gear enabling button on mode;
right handle, click the FNR on the
2) Press the enabling button on right
rocker switch and select the
handle, click the left handle F N R
forward/backward status;
rocker switch, select the
4) The system default machine is in forward/middle/backward state;
automatic gear shift status; Manual
shift, click on the right handle’s
handle, press the left handle gear +,
gearbox manual/automatic switch
and shift the gearbox up to the
button, turn the gearbox into a
required forward or backward gear;
manual shift mode;
5) Slowly press the throttle pedal to
handle, press the left handle gear -,
slow the machine forward or
and shift the gearbox down to the
backward;
required forward or backward gear;
5) When needing shift during driving,

press the gear + or gear - to shift
Warning
the gearbox up or down to the
It is forbidden to drive at high speed while required forward or backward gear;
driving on the road with slope or poor road
6) Click on the right handle’s gearbox
conditions;
manual/automatic switch button, turn
Choose the appropriate gear before going the gearbox into a automatic shift
downhill, do not shift gear in the downhill mode;
course;
Speed change and gear shift should be in
It is strictly forbidden to overspeed when turn, scope of application of gear shift:
going downhill. Use the brake pedal to slow
Gear Ⅰ/Ⅱ: leveling operation for large
down.
conditions such as uneven pavement and
large shoveling amount, slope climbing;
Gear Ⅲ/Ⅳ: fine leveling, surface dust and

snow, transition on uneven road;
Shift between manual shift/automatic
shift Gear Ⅴ/Ⅵ: driving in high speed.
Click the manual/automatic switch button When changing gear, don’t accelerate in
on the right control handle, and the order to avoid over impact on the
56
transmission system.
In order to improve the driver's comfort

and maximum extend the life of the power Warning
components, please be sure to slow
When the speed is higher than 13km/h, the
down the brake when steering.
steering lever cannot be used. Must use the
When shift during driving, loosen the steering wheel to steer.
accelerator changing from low speed to
High-speed steering is extremely dangerous
high speed and at the same time control
and is forbidden.
variable speed control handle, and then
step on the accelerator; changing from Steering on the ramp may easily lead to the
high speed to low speed, loosen the machine tipping over, do not operate;
throttle first then slow down the speed for
gear shift.
Emergency Steering (Option)

Steering
The machine can equipped optional
This machine is divided into steering emergency steering system, and when
wheel, control handle steering and hinge the steering system fails, the machine
steering. starts the emergency steering function
automatically and the steering system
Steering wheel - during traveling turn
and emergency steering lights are turned
steering wheel to the direction required
on.
when traveling, the machine can make a
turn.
Warning
Control handle: during working, press the If the machine starts emergency steering, the
steering enabling switch in front of the left machine should be placed in a safe position
hand handle and swing the handle to the immediately. Check the fault location of the
left or right, so that the front wheel will emergency steering and repair the machine
swing to the left or right and the machine to return the machine to the normal state.
can turn; Do not use emergency steering to operate
the machine continuously.
Hinged steering: turn the hinge switch of
Time for emergency steering no more than
left handle to left or right, then the rear
30s.
part of the machine turns to left or right.
The steering function completely fails during
Release the articulation switch and the
operation can cause bodily injury or death.
machine hinged will stay in the selected
The battery of the machine must be charged
position.
normally, and the emergency steering
When steering in narrow site, can use the electronic system must be in normal working
hinged steering. condition. If the charging is insufficient or
the battery unit circuit is defective, the
emergency turn will be invalid and may
cause injury and/or machine damage.
57
Automatic articulation centering

control
4.5 Parking
Press the articulation centering button to Parking machine

return the machine articulation to the
1) Release the accelerator pedal and
middle position, and the machine
Press the gear enabling button on
articulation will slowly move the machine
right handle, click the FNR on the
to the middle position.
rocker switch and select the median
position, and step on the brake pedal
to stop the vehicle safely;
Braking
2) Lower the shovel blade down to the
1) Release the throttle pedal and step
ground.
down the brake pedal to stop the
machine. 3) Park the machine on the flat road
surface, without risks of falling
2) Do not put your foot on the brake
stones, landslip or flood.
pedal when driving normally, unless it
is necessary. 4) If must park the machine on the
slope, should use the wedge to
3) Don’t step on the pedal repeatedly,
prevent the wheel from moving.
unless it is necessary.
5) Press the parking brake switch, the
4) When driving downhill, use the
parking brake is in braking state.
engine as a brake, do not change
gear or put the gearbox in neutral. 6) In case of emergency, press the
emergency stop button to shut down
the engine quickly.
Shovel blade adjustment
According to the indicator on the control

Shut down engine
console, manipulate the joystick
respectively to control the shovel blade, 1) Don’t stop the engine immediately
the shovel blade has all kinds of work after stopping the machine, better
position to meet the needs of the working make the engine idling for 5 minutes
condition. until engine cooling down.
2) Turn the engine starting key switch to

the OFF position so that the engine
flames out, then remove the key;
3) Switch the starting motor cut off

switch battery cut-off switch to the
OFF position.
58
Lower working device when engine

Stops
4.6 Transport Information
If the engine fails to work and the working Load and transport
device is lowered to the ground, press the
Investigate the height limits of driving
float button to bring the working device
routes. Make sure there is enough space
down to the ground.
above the transport machine. This is
especially important for equipment with
roll-over protection structure (ROPS),
Leave the motor grader
falling object protection structure (FOPS)
1) Use the climbing ladder and handrail and cab.
when you get off, and face the grader.
Remove ice, snow or other slipping
Do not jump.
materials from the loading platform and
2) Check and clean the debris carriage board before loading the
accumulation on the engine machine to the transport machine
immediately, to prevent fire. Removing ice, snow, or other smooth
substances prevents the machine from
3) Clean up all combustibles around the
slipping in transit
vehicle to prevent fire.
Note:
4) Lock the door and window and take
the key off. Comply with all laws that specify the
characteristics of the goods (height,
weight, width and length). Obey all the
wide goods regulations on goods
management.
When the machine is moved to a cooler

area, ensure that its cooling system has
adequate antifreeze.
1) Hold the trailer wheel or train wheel

before loading the machine.
2) After the machine is fixed, connect

the lock connecting rod. This will
secure the front and rear frames.
Connect the front wheel tilt lock bolt.
This will keep the front wheel in a
vertical position.
3) Lower down the blade on the floor

and move the gearbox operation
switch to the neutral position.
4) Engage the parking brake.

59
5) Shut down the engine. Speed is not allowed fast than 10km/h
when operating the articulation cylinder,
6) Turn the starting switch to the OFF
causing overturn with speed more than
position. Remove the start key switch
10km/h and articulation cylinder working.
7) Switch the battery cut-off switch to
Lifting and fixing of machine
the OFF position. Remove the key of
the cut-off switch.
8) Lock the door and repair cover.

Install all anti-damage protection Warning
facilities.
In case of incorrect lifting and binding and
9) Fasten the machine with a fastening improper equipment may misalign the
rope. machine during transport. When transporting,
make sure to use proper procedures and
Walk around the machine and check
proper equipment for lifting and tying. If the
liquid level in various boxes.
machine is misaligned, may cause damage
Drive at a moderate speed. Obey various and serious injuries.
speed limits regulation while traveling on
public roads.
Machine driving on road
Inflate the tires to the correct pressure.
When driving for long distances, shall

plan to stop and cool your tires and
machine parts. For every 40 kilometers
(25 miles) or every driving hour the
machine shall be stopped for 30 minutes.
Walk around and inspect the machine to Fig.4-48

ensure safe operation.
Note:
Ensure that all required permits and
Incorrect lifting and tying may lead to
approvals are obtained according to local
weight imbalance, causing personal injury
regulations.
and loss.
Drive at a moderate speed. Obey various
The listed transport weight of the machine
speed limits regulation while traveling on
is indicating the most common standard
public roads.
weight. If the machine has an attachment,
Do not operate the machine when the the weight of the machine and the center
door is open at high speed. of gravity of the machine will change.
Please refer to the operation and
Do not driving on road when front wheel
maintenance manual for the machine
tilt.
mass.
60
3) Tie 2 ropes in front of the machine.

Lifting points --- when lifting There is a ring on both sides of the
machine, the lifting device must be machine. A mark showing a hook for
attached to the lifting point. identification of lifting ring.
4) Attach two ropes to the rear of the

Tie-down point- when fixing machine. There is a ring on both
sides of the machine. A mark
a machine, the rigging must be
showing a hook for identification of
fastened to the tie-down points.
lifting ring.
5) Attach 4 hanging ropes to the hanger.

Lifting machine
The hanger must be in the center of
the machine.
6) If there are tooling, it must be fixed.
7) lift the machine. Drive the machine to

where it needs to be.
8) Fix the machine at the fastening

point. The fastening points on the
machine are marked with symbols.
Fig.4-49
Tie machine
Tie the machine with steel ropes and sling

bolts of appropriate ratings.
1) Fix the machine on the trailer.
2) Install the lock pin.

Fig.4-50
3) Engage the parking brake.
Use proper wire rope and sling to lift the
4) Llower the blade to the floor of the
machine.
transport machine. Drop all the
Place cranes or lift equipment to lift the attachments on the floor of the
machine horizontally. transport machine.
The width must be sufficient to avoid the 5) Turn the engine starting switch to the
mechanical abrasion by the hoisting rope OFF position.
or sling.
6) Switch the battery cut-off switch to
1) Engage the parking brake before the OFF position.
using the lifting equipment and
7) Tie a steel rope to the front of the
fastening the machine.
machine.
2) Before lifting the machine, mount the
8) Connect the chain at the rear part of
frame lock pin first.
61
the machine.
4.7 Jacking Position
9) If necessary, additional tie down
points can be added. Description
10) Block the wheels with a wedge block.
Position of jack lifting
11) Comply with all regulations on the
loading of goods (height, weight,
Warning
width and length) and comply with all
the governing regulations for wide Improper top lift and cushion placement
goods. are not correct, and may cause casualties.
When lifting a machine with a jack, keep

away from it. The jack shall have the
correct rated capacity required for the
jacking machine and must place the pad or
support frame before any work is done on
the machine.
The front part of the machine
Before lifting the front part of the machine,

check the following conditions:
⚫ The gearbox is located in the

parking brake position.
⚫ Wheel tilt locking bolts are
installed on the front axle.
⚫ The frame lock pin has been
installed.
⚫ Rear tires are wedged.
⚫ The specification of the jack is
sufficient to support the mass of
the machine.
Fig.4-51
It is used to hold the front of the machine

at the bottom of the front axle.
62
The rear part of the machine

4.8 Towing Guidelines
Before lifting the rear part of the machine,
check the following conditions: Towing machine
⚫ The gearbox is located in the

parking brake position.
Warning
⚫ Wheel tilt locking bolts are
installed on the front axle. Incorrect towing of untraveling machinery
⚫ The frame lock pin has been can cause casualties.
installed.
Before loosening the brake, block the
⚫ Front tires are wedged.
machine with wedge to prevent movement.
⚫ The specification of the jack is
If not, the machine may roll freely.
sufficient to support the mass of
the machine.
To do the right towing procedures, follow

these suggestions.
The machine is equipped with spring joint

and oil pressure released brake. If the
engine or pressure system does not work,
the brake is engaged. The machine
cannot move.
Fig.4-52
This traction specification is applicable to
It is used to hold the rear of the machine a short distance from a moving machine
at the bottom of the rear axle. at low speed. The speed of the machine
cannot exceed 2 km/h (1.2 MPH). Move
the machine to a convenient place for
repairs. The following guidelines are for
emergency purposes only. Must transport
the machine for long distance moving.
The machine must be equipped with a

protective plate to avoid breaking of a
rope or towbar hurting the driver in the
process.
No operator is allowed to stay on the

towed machine unless the operator can
operate the steering and/or braking.
Check the condition of the towing rope or

the tow bar before towing operation.
Make sure the rope or bar strong enough
for a machine that cannot move. The
strength of a tow rope or drag bar shall
63
not be less than 1.5 times the total mass Running engine
of the towed machine. Drag out a
If the engine is still running, you can tow
machine that stuck in the mud with such
the machine for short distances under
rope or a drag bar. In addition, use the
certain conditions. Power transmission
towing rope or drag bar to tow the
and steering systems must be able to
machine upslope.
work. Tow the machine only in short
The tow rope should be kept to a distance. For example, drag the machine
minimum angle. And the front position out of the mud, or pull the machine to the
shall not exceed 30°. curb.
The sudden motion of the machine will The driver on the tow machine must drive
overload the tow cable or the draw bar. along the towing rope.
The rapid movement of the machine can
break a traction rope or draw bar. The
machine can be better towed when it Engine failure
moves slowly and smoothly.
Before you drag the machine, you must
Normally, a traction machine should be do the following points:
the same size as the towed machine. The
1) If the fault is suspected to be caused
towed machine must have enough
by the internal gearbox or the driving
braking capacity, enough weight and
system, remove the axle shaft.
enough power to cope with the incline
and drag distance during towing. 2) Release the parking brake, use the
manual pump to connect the disc
Machines that can’t move may need to
brake, and set the pump pressure to
towed by larger or multi machine. The
be 150 bar, which will release the
larger machine can provide adequate
brake completely.
control and enough braking for the
downhill of an unmoving machine. Larger 3) Tighten the pull rod.
machines can prevent the unmoving
4) Remove the wedge under the wheel.
machine from running out of control.
Tow the machine slowly the speed of
Different situations have different needs. the machine cannot exceed 2 km/h.
In flat ground, the traction machine with
smaller capacity is required. A larger
towing machine is required for slope or
poor ground conditions.
If the machine has a load on it, its braking

system must be operated in the cab.
Please consult XCMG or agent for more
information about the towing of the
unmoving machine.
64
Ensure that the machine used as a power

4.9 Engine Starting with supply does not touch the stopped
machine which can prevent damage to
Jumper Starting Cable engine bearings and circuits.
Warning
Turn off the shutdown switch on the
Do not use “hot line” connections or short
power supply. This helps to avoid
connection posts. A short connection
damage to electrical parts on the
between the starter terminal post may
machine.
bypass the engine neutral starting system,
damage the electrical system, and cause an The machine is a 24 volt start-up system.
unexpected movement of the machine. This Jump starting only allows the same
can result in personal injuries. voltage to be used. Using higher voltage
No proper maintenance of the battery can can damage electrical systems.
cause personal injury.
The overdischarged maintenance-free
Prevent spark generated from the battery. A
battery, after jump connecting the cable
spark can cause a gas explosion. Do not
from other machines, can only be
allow the ends of the jumper cables to
charged by ac alternator and cannot be
contact each other or contact with the
charged fully. These batteries must be
machine.
charged to the appropriate voltage with a
Electrolyte is an acid that causes bodily harm
battery charger. Many of the batteries
if it contacts the skin or eyes.
that have been considered unusable can
When starting the machine with a jumper
be recharged.
cable, you must wear goggles.
Incorrect jumper cable connections can When starting the stalling machine with a
cause an explosion that can cause personal cross-connect starting cable or auxiliary
injury. power supply, do not engage the positive
When using a jumper cable, be sure to pole on the alternator B terminal.
connect the positive pole (+) of jumper cable Otherwise, the ac alternator could be
to the positive terminal (+) of the battery. damaged. Be sure to connect the cable to
Next, connect the negative pole (1) to the the corresponding battery terminal.
frame away from the battery. Follow the
In the absence of an auxiliary starting
operation procedures in the operation and
socket, the following procedure shall be
maintenance manual.
performed:
You can only use the power supply with
same voltage as the stopped machine to 1) For the machine that flames out,
jump start. place the gearbox control switch in
Shut off all lights and electricity on the the neutral position. On the stalling
machine. Otherwise, they will run when the machine, the parking brake is closely
power is connected. engaged. Lower the equipment down
to the ground.
2) 2Switch the engine starting
switch to the OFF position on the
Note:
stalling machine. Turn off all
65
attachments. power source.

3) Switch the battery break switch 12) Wait at least two minutes before
to the ON position on the stalling attempting to start the stopped
machine. machine. This will allow the
4) Drive the machine that is used battery on the stopped machine to
as a power supply next to the stalling recharge partially.
machine, so that the cable can reach 13) Try to start the stopped engine.
the stalling machine. Never allow two 14) Disconnect the starting cable in
machines touch each other. reverse order immediately after the
5) Shut down the engine of the engine is started.
machine used as a power supply. If
the auxiliary power source is used,
turn off the charging system.
6) Make sure that the batteries on
both machines are properly placed
and well covered. Ensure that the
battery on the machine is not frozen.
7) The positive pole of the
cross-wire starting cable is red.
Connect a positive electrode of the
jumper cable to the anode cable
terminal of the discharged battery.
Some machines use storage
batteries.
8) Connect the other positive
electrode of the jumper cable to the
positive cable terminal of the power
supply.
9) Connect a negative pole of the
connected starting cable to the
negative terminal of the power
supply.
10) Finally, connect the other
negative pole of the jump starting
cable to the frame of the stopped
machine. Do not connect the jumper
cable to the battery terminal. It is
prohibited to contact the jump
starting cable with battery cable, fuel
line, hydraulic line or any moving
parts.
11) Start the engine of the machine
that acts as a power supply, or power
the charging system of the auxiliary
66
The maximum load of the tire should be

5 Maintenance used. The maximum load of the tire
should consider the attachment. The
5.1 Tire Inflation pneumatic pressure of the tire shown is
the cold air pressure during
Tires Inflated with Nitrogen transportation.
It is recommended that the tire be filled

with dry nitrogen and add pressure to Shipment
Level or
adjust the tire. This includes all the Size pressure /
strength index
machines with tires. Nitrogen is an inert kPa
gas that does not burn in the tires. 20.5-25 16PR 330
It has many other benefits besides

reducing the risk of an explosion. The tyre
Tire Inflation pressure - adjustment
is inflated with nitrogen to slow the
oxidation of rubber. The use of nitrogen Must obtain correct tire pressure and
can also slow down the gradual maintenance advice from the tire supplier.
deterioration of tires. This is more Driving the machine from the 18 ℃ to 21 ℃
important for a tyre that is expected to warm workshop to the freezing
have more than four years and longer temperature, tire pressure will change
service life. Nitrogen can reduce rust of significantly. The tire pressure is correct
wheel rim parts. Nitrogen also reduces in the warm workshop, but will be less in
the problem of disassembly. the freezing temperature. Insufficient
inflation will shorten the life of the tire.
Warning
Proper nitrogen inflation equipment and

equipment training are needed to prevent
overinflation. The failure of the tire and the
damage of the ring may be caused by
incorrect use of the equipment, which can
cause injury or death.
A broken tire or damage may result in

injuries.
Tire pressure during transportation
The pressures of each application may

differ from the pressure shown. The
pressure value should always be
obtained from the tire supplier.
67
dependent on the highest ambient

5.2 Lubricant Viscosity and temperature during the operation of the
machine. When cold starting machines
Filling Capacity and cold machines are operated, the
required lubricant viscosity grade should
Lubricant viscosity
be determined according to the data
Select viscosity indicated in the list as “lowest”. When
operating the machine at the highest
To select the correct oil for each
expected temperature, use the “highest”
compartment, please refer to the table of
column specified in the table to select the
“lubricant viscosity at ambient
lubricant viscosity level. When starting
temperature”. Please select the oil type
the machine, use the maximum lubricant
and oil viscosity for the specific
viscosity under temperature.
compartment at the appropriate ambient
temperature. When the machine works continuously,
high viscosity oil should be used in the
The appropriate lubricant viscosity level
final drive and differential to maintain the
depends on the minimum ambient
maximum oil film thickness.
temperature of the starting machine. The
degree of lubricant viscosity is also
Table 3
Lubricant viscosity at different ambient temperatures
Ambient
Application part Oil type and performance Viscosity temperature
Min. Max.
API CH-4 engine oil SAE 15W/40 -15 50
Engine
Transmission box
L-HV46 hydraulic oil SAE 10W -15 50
Hydraulic system
L-HS46 hydraulic oil SAE 0W/20 -40 40
Main reducer of rear axle GL-5 Gear oil SAE 80W/90 -15 50
Brake GL-5 Gear oil SAE 75W/90 -35 40
Balance box GL-5 Gear oil SAE 80W/90 -15 50
Turbine box GL-5 Gear oil SAE 75W/90 -35 40
Lubrication parts such as
articulated bearing, pin, GB7323 EP
2# -20 50
cylinder seat, sleeves, lithium lubricating grease
bearing, spline etc.
Automatic lubrication GB7323 EP
2# -20 50
system lithium lubricating grease
68
Application Capacity Filling Mark

Cooling fluid
part (L)
Preferred to use GB2974 standard Engine 24 Oil dipstick
stipulated HEC - Ⅱ - 20 coolant; In cold Transmission 38 Oil dipstick
area shall use the HEC - Ⅱ - 45 coolant box
in accordance with GB2974 standard. Hydraulic 210 Liquidometer
system
60 Oil level
Diffferiencal
Caution: use only water as a coolant. screw
Only using water can cause corrosion 11.5*4 Oil level
Wheel brake
in the engine’s working temperature. screw
In addition, it cannot provide sufficient 93*2 Oil level
Balance box
anti-boiling and anti-freeze protection. screw
Turbine box 15 Oil dipstick
Cooling 50 Charging
Diesel advice system mouth
It is necessary to meet the technical Fuel tank 480 Fuel meter
parameters specified in Table 4 Capacity (MERITOR rear axle)
GB19147-2013 to ensure the longest Application Capacity Filling Mark
engine life and the best engine part (L)
performance. Engine 24 Oil dipstick

Transmission 38 Oil dipstick
Mistakenly adding diesel with high
box
sulphur content will result in the
Hydraulic 210 Liquidometer
following negative effects:
system
⚫ reduce engine efficiency and Diffferiencal 38 Oil level
durability. and planetary screw
⚫ increase wear and tear. 11*4 Oil level
Wheel brake
⚫ increase corrosion. screw
⚫ increase sediment. 45*2 Oil level
Balance box
⚫ reduce fuel economy. screw
⚫ shorten the time interval Turbine box 15 Oil dipstick
between oil change cycles (more Cooling 50 Charging
frequent oil change intervals). system mouth
⚫ • increase overall operating Fuel tank 480 Fuel meter
costs.
⚫ • negative impact on engine Note:
emissions. Observe the liquid level indicator to
The fault caused by using the wrong ensure the injection system and/or
fuel is not the responsibility of XCMG. parts to the correct level.
Capacity
Table 4 Capacity (NAF rear axle)
69
Centralized lubrication system

operation
5.3 Maintenance Channel
Engine doors and covers

1） Ensure that the oil in the pump is
clean, and if the oil is not clean,
the electromagnetic valve is
blocked, the system cannot be
used normally and the service life
is badly influenced.
2） The observation pointer is used to
judge the action of the lubricator,
and adjust the oil volume. Through
the top plastic cover of the Fig.5-1
lubricator, rotate the nut for
Open the access door (1) to check the
adjustment.
following items:
3） This lubrication system adopts
single line is centralized lubrication ⚫ Radiator
system, driven by electric pump, ⚫ Fan
each lubricator corresponds to a ⚫ Expansion tank
lubrication points, controlled by PC, ⚫ Air conditioning condenser
according to the required number ⚫ Related piping
the control the lubricating times,
interval, and also can set the
forced start button.
following items:
⚫ Engine air filter

⚫ Engine oil dipstick
⚫ Fuel filter
⚫ Fuel and water seperate filter
⚫ Muffler
⚫ Transmission oil filter
⚫ Start motor
⚫ Related piping
70
Fig.5-2

following items:
⚫ Engine air Filter

⚫ A/C compressor and belt
⚫ Engine belt
⚫ Related piping

following items:
⚫ Engine oil filter

⚫ Hydraulic oil return filter
⚫ Turbo
⚫ Alternator
⚫ Muffler
⚫ Thermostats
⚫ Fuel tank
⚫ Related piping
71
Hydraulic system
5.4 Maintenance Services
Release system pressure Warning
cooling system Hot oil or hydraulic oil pressure can

cause injuries.
Warning After shut down the engine, the pressure

of the hydraulic fluid will remain in the
Pressurized systems: Hot coolant can
hydraulic system. Prior to the
cause severe scalding. Shall stop the
maintenance of the hydraulic system, it
machine and wait for the radiator to cool
can cause serious injury if the pressure is
down, then open the cover. Then loosen
not released beforehand.
the cover slowly and release the
pressure. Before unloading the machine and its oil
line, the machine must be put on the
ground first to allow the oil to cool before
Shut down the machine to release the work. The filler cap can only be removed
pressure of cooling system. The when the engine is shut down, and the
cooling system pressure cap is cooled. filler cap is cooled enough that can be
Slowly remove the cooling system touched by bare hand.
pressure cap to release the pressure.
Brake circuit
Fuel system
To release the pressure on the brake
To release fuel system pressure, shut circuit, shut down the machine. Press
down the machine. the brake pedal repeatedly until the
brake circuit pressure is released. Do
not assume that the pressure of the
circuit will be released if the brake
pedal has no resistance. Pressure
must be released when any part of the
brake circuit is checked.
Steering circuit
To release the pressure on the

steering circuit, shut down the
machine. The steering valve has
enough leakage to allow the oil to
return to the tank. Please wait ten
minutes before turning on the steering
system. This will allow all remaining
pressure to drain into the tank.
72
Working devices circuit welding machine.

3) Disconnect the wiring harness
In order to release the pressure of the
connector on the gearbox
working device circuit, lower the
computer control box (located in
shovel and the rear scarifier down to
the lower right side of the cab),
the ground and shut down the
disconnect the wiring harness
machine.
connector on the engine ECU (on
Engine oil system the rear hood at the right side of
the door), disconnect the control
To release the engine oil system
box wiring harness connector
pressure, shut down the machine.
(located in left side of the seat), in
order to prevent the control panel
from burning out by the current
Welding on machine
impact; After repair, must restore
Do not weld on any protective the computer control panel wire
structure. Please contact your XCMG harness according to the
agent if you need to maintain the requirement, or the machine will
protection structure. not start and drive.
4) Fix the parts to be welded with the
Welding procedure must be correct in
grounding cable clamp of the
case of damage to electronic control
welding machine. Clip the clamp
and bearing. If possible, remove the
near the welding point as much as
welding parts from the machine or
possible. Ensure that the
engine before welding. If you must
grounding cable to the part of the
weld near the electronic control device
circuit does not pass any bearing.
of a machine or engine, remove the
Using this program can reduce
electronic control device temporarily to
the possibility of damage to the
prevent damage from heat.
following parts:
The following steps should be followed ⚫ transmission bearing
to weld a machine or engine equipped ⚫ hydraulic components
with an electronic control device. ⚫ electrical components
⚫ other parts of the machine
1) Shut down the engine. Turn the
5) Avoid the debris and splashes
engine start switch to the OFF
from spattering into any wire
position.
harness and parts.
2) Turn the battery cut-off switch to
6) Weld the materials together
the OFF position.
referring to standard welding
If there is no battery cut-off switch,
procedure.
please remove the cathode cable
of the battery. Cleaning machine
Note:
Do not clean machine when
Do not use the electrical parts (ECM
engine/transmission and other system
electronic control module or electronic
are hot, because it may cause hot impact
control module sensor) or the ground
and water fog into the hot parts
point of the electronic parts for the
73
⚫ Scarifier teeth - check/replace

5.5 Maintenance Interval ⚫ Engine air filter element -
detection/replacement
Ensure that all safety information,
⚫ Engine belt replacement
warnings and instructions are read
⚫ Fuel system - refueling
and understood before any operation
⚫ Worm gearbox oil level check
and maintenance is performed.
⚫ Brake accumulator - check
The user is responsible for the ⚫ Reversing camera - adjustment
maintenance behavior. All adjustments, ⚫ Fuse - replacement
proper use of lubricating oil, oil liquid,
filter and replace wear and aging
Regular inspection and
parts.
maintenance
Failure to comply with correct periodic
Proper lubrication and maintenance
maintenance cycles and procedures
can ensure the trouble-free operation
can result in reduced product
and long service life of the machine.
performance or accelerated
Regular maintenance is divided into:
component wear.
10, 100, 250, 500, 1 000, 2 000, 4 000,
Make sure the interval is maintained 6 000, 12 000 hours
according to mileage, fuel
consumption, hours of work or
calendar time (whichever comes first). Every 10 operating hours or every
Products that work under harsh Day
conditions may require more frequent
⚫ reverse alarm ---- test
maintenance.
⚫ brake, indicator light and
All maintenance of the previous cycle instrument---- test
must be performed before ⚫ rotary disc drive small gear
maintenance of each subsequent tooth ----lubrication
cycle. ⚫ liquid level of cooling system
for cooling system -----check
⚫ engine oil level ----check
Maintenance if necessary ⚫ oil and water separator in fuel
system ----- drainage
⚫ Blade lifting cylinder ball hinge
⚫ seat belt ----check
clearance -
⚫ transmission and differential
detection/adjustment/replacement
oil level - check
⚫ Clearance of the ball hinge of the
tilting oil cylinder of the traction
frame - First 100 operating hours
detection/adjustment/replacement
⚫ Gearbox oil - replacement
⚫ Clearance of ball head and
⚫ Gearbox filter - replacement
support clearance of traction
⚫ Rear axle oil - sampling and
frame - detection/adjustment
change (MERITOR rear axle)
⚫ Blade - check/replacement
74
Every 100 operating hours ⚫ Engine oil filter- replacement

⚫ Air filter element -
⚫ Frame articulated bearing -
cleaning/replacement
lubrication
⚫ Coolant filter - replacement
⚫ Front axle bearing -
⚫ A/C air filter - replacement
lubrication
⚫ Engine oil - sampling
⚫ Bearing of working device -
⚫ Transmission oil - sampling
lubrication
⚫ Hydraulic oil - sampling
⚫ Ball rolling disc - lubrication
⚫ Coolant - sampling
⚫ Swing frame -lubrication
⚫ Swing bolt - lubrication
⚫ Scarifier bearing - lubrication Fisrt 500 operating hours
⚫ Rear axle bearing -
⚫ Battery or battery cable -
lubrication
check/replace
⚫ Blade lifting cylinder ball
⚫ Injection pump - check/adjust
hinge clearance - lubrication
⚫ Rear axle oil - sampling and
⚫ Clearance of the ball hinge of
change (NAF rear axle)
the tilting oil cylinder of the
⚫ Every 500 hrs maintenance
traction frame - lubrication
⚫ Clearance of ball head and
support clearance of traction Every 500 operating hours or
frame - lubrication Quarterly
⚫ Pressurized air filter in cab -
⚫ Braking system - test
⚫ Engine oil - change
⚫ Water and sediment in the
⚫ Engine stop - switch on/off
fuel tank - discharging
⚫ Fuel tank cover and strainer -
⚫ Hydraulic oil level - check
cleaning
⚫ Rear axle oil level - check
⚫ Rear axle oil - sampling
⚫ Balance tank oil level - check
⚫ Transmission oil filter -
⚫ Engine oil consumption -
replacement
check
⚫ Tire inflating volume -
detection Belt - check Every 1000 operating hours or
Every Six Months
First 250 operating hours ⚫ Gearbox oil - replacement

⚫ Brake accumulator - detect
⚫ Engine valve clearance -
⚫ Blade buffer accumulator -
inspection
detection
⚫ Every 250 hrs maintenance
⚫ ROPS - check
⚫ Cab pressure filter -
Every 250 operating hours replacement
⚫ Rear axle oil - change
⚫ Fuel filter - replacement
(MERITOR rear axle)
⚫ Oil and water seperator filter -
replacement
75
Every 2000 operating hours or

every year
Every 4000 operating hours or
⚫ Engine valve clearance - every two years
inspection
⚫ Hydraulic oil - replacement
⚫ Hydraulic oil - replacement
⚫ Hydraulic oil return filter -
replacement Every 6000 operating hours or
⚫ Hydraulic oil suction filter - every 3 years
replacement
⚫ Cooling fluid - add
⚫ Rear axle oil - change (NAF
rear axle)
⚫ Circle drive oil - change Every 12000 operating hours or
every 6 years
Every 2000 operating hours or ⚫ Cooling fluid - replacement

every two years
Note:
⚫ Battery or battery cable -
according to the use environment of
check/replace
the machine, such as high
⚫ Condenser - cleaning
temperature, high humidity, low
⚫ Cooler pressure cap -
temperature, multi-dust, high altitude,
clean/replace
etc., make appropriate adjustments to
⚫ Crankshaft shock absorber -
the time and content of regular
check
inspection and maintenance. You can
⚫ Injection pump - check/adjust
consult XCMG or its agent.
⚫ Engine camshaft - check
⚫ Evaporator - cleaning
⚫ Cooler - clean
Yearly maintenance
⚫ Cooling liquid sample -

sampling
⚫ Air filter element -
⚫ Cabin supercharger filter -
Every 3 years
⚫ Seat belt - check
Every 4000 working hours
⚫ Steering system pipeline -

check/replacement
76
Lubricate the swing bearing of the

5.6 Maintenance Operation front axle by adding a proper amount
of lubricating oil through the nozzle (1).
Frame articulated bearing -
lubrication
Note: Front wheel main pin bearing -

automatic lubrication system provides lubrication
lubrication for machine bearings. If the
remote line is damaged, install the
nozzle to replace the remote line.
Wipe the oil mouth before adding oil to
the oil nozzle.
Fig.5-5
Note: the front wheel main pin

bearings are symmetrical, with a total
of 4 lubrication points.
Lubricate the upper main pin bearing

Fig.5-3
on left side of the machine by adding a
proper amount of lubricating oil
Lubricate the upper articulating through the nozzle (1).
bearing by adding a proper amount of
Lubricate the lower main pin bearing
lubricating oil through the nozzle (1).
on left side of the machine by adding a
Lubricate the bottom articulating proper amount of lubricating oil
bearing by adding a proper amount of through the nozzle (2).
lubricating oil through the nozzle (2).
Front axle hub bearing - lubrication

Front axle swing bearing -
lubrication
Fig.5-6
Fig.5-4
77
Front tilting rod bearing -

lubrication
Fig.5-7
Note: the front wheel hub bearings are

symmetrical, with a total of 4
lubrication points. Fig.5-9
Lubricate the front wheel hub bearing
Note: the front wheel tilt bearings are
of the machine by adding a proper
amount of lubricating oil through the
lubrication points.
nozzle(1) and (2).
Lubricate the front wheel tilt bearing of
the machine by adding a proper
Front tilting rod bearing - amount of lubricating oil through the
lubrication nozzle(1).
Front tilt cylinder bearing -

lubrication
Fig.5-8
Note: the front wheel hub bearings are

lubrication points. Fig.5-10
Lubricate the front tilt rod bearing of Note: the front wheel cylinder bearings
the machine by adding a proper
are symmetrical, with a total of 2
amount of lubricating oil through the
lubrication points.
nozzle(1).
Lubricate the front wheel tilt cylinder
bearing of the machine by adding a
through the nozzle(1).
78
Lifting oil cylinder ball hinge Tilt oil cylinder ball hinge seat -
clearance-detection/adjustment/rep detection/adjustment/replacement
lacement
1) Turn the blade. Place the shovel in
a position with 90-degree with the
frame. Lower the blade down to the
ground.
2) Control the tilting oil cylinder of the
traction frame. Observe the ball hinge.
If only move the ball hinge seat, and
not the traction frame, it needs to be
adjusted.
Fig.5-11 3) remove bolts (2) from cover (3).
1) Turn the blade. Place the shovel in Remove cover (3).
a position with 90-degree with the 4) Take out one gasket from both sides
frame. Lower the blade down to the to reduce the gap.
ground. 5) Install the cover, install the bolt and
2) Control the blade lift cylinder. tighten it.
Observe the ball hinge. If only move 6) Check the movement of the ball
the ball hinge seat, and not the shovel hinge. If the ball hinge is moved,
blade, it needs to be adjusted. repeat steps 3 to 5.
3) remove bolts (2) from cover (3).
Remove cover (3).
4) Take out one gasket from both sides
to reduce the gap.
5) Install the cover, install the bolt and
tighten it.
6) Check the movement of the ball
hinge. If the ball hinge is moved,
repeat steps 3 to 5. Fig.5-12
Lifting cylinder ball hinge seat – Ball hinge seat of the tilting oil
lubrication cylinder - lubrication
There are 2 shovel lift oil cylinder, Lubricate the lift cylinder ball hinge
each blade lifting cylinder ball hinge seat by adding a proper amount of
seat has 1 oil nozzle. Lubricate the lift lubricating oil through the nozzle(1) of
cylinder ball hinge seat by adding a traction frame tilt cylinder.
through each nozzle(1).
79
Steering hydraulic cylinder end and Rotary drive pinion gear -

pull rod - lubrication lubrication
Fig.5-15
Fig.5-13 1) Remove the dirt and debris from the
Each steering cylinder has 2 oil pinion gear wheel teeth (1) and the
nozzles, the pulling rod has 2 oil blade rotary disk (2).
nozzles. Add a proper amount of 2) Apply proper amount of lubricant to
lubricating oil to each nozzle to pinion gear wheel teeth (1) and the
lubricate the end and pull rod of the blade rotary disk (2).
hydraulic cylinder.
Ball rotary disc - lubrication
Fig.5-14
Center misalignment lock lever -

Fig.5-16
cleaning/lubrication
1) Place the machine on a flat surface
The center misalignment locking lever and engage the parking brake.
(1) is located below the front frame Park the shovel blade on the ground.
and above the turning circle.
2) Apply proper amount of lubricant to
1) Clean the debris, oil stains and rust the ball rolling disc (1).
points in the locking hole in the center
There are 5 lubricating points of ball
misalignment lock rod.
rotary disc.
2) Add lubricating oil to the hole of
3) Grease manually, turn slewing
center misalignment lock rod.
bearing four times, every time 30
degree. Inspect the grease from the
clearence showing in picture5-16.1
4) Do not refill too much, as the seal
may be broken.
5) Refill everyday without automatic
lubrication system. Refill every 100 hrs
80
with automatic lubrication system. pat 1 shown in below.
Fig.5-16.1
Fig.5-17.1
Operation of automatic lubrication

Pull rod ball head and support -
system refer to lubrication system
lubrication
opertation manual. When refill grease
The automatic lubrication system to tank, please turn on the battery
provides lubricating oil to the pulling isolation amd the valve 2, then refill
rod ball head and support. If the from fast connector 1.
remote line is damaged, install the
nozzle to replace the remote line, then
lubricate the ball head and socket at
the grease nozzle. Wipe the nozzle
clean before lubrication.
Fig.5-17.2
Some part need manually greasing

even with automatic lubrication system,
as shown belows. Please refill every
10 hrs or everyday.
Fig.5-17 ➢ Blade sideshift cylinder
The nozzle of the traction frame ball ➢ Blade tilt cylinder
head and socket is in the front of the ➢ Swivel
machine. ➢ Cabin door gemel, 6 in total
Add a proper amount of lubricating oil
through the nozzle to lubricate the ball
head and socket.
Automatic lubrication instruction
Automatic lubrication system is

optional for GR3505 motor grader, as
81
Fig.5-17.7 Slewing bearing
Fig.5-17.3 Blade sideshift cylinder

Pulling rod ball hinge seat -
detection/adjustment
Inspection
1) Turn the blade and make the blade

at a position of 90-degree with the
frame. Lower the blade down to the
ground.
2) When the load of the drag bar ball
Fig.5-17.4 Blade tilt cylinder
and ball socket is still very light, move
the machine backward slowly. Stop
the machine and turn off the engine.
3) Measure the axial gap between the
ball (4) and the cover (3). The
clearance should be 0.6 士 0.2 mm.
Adjust clearance when needed.
Fig.5-17.5 Swivel
Fig.5-18
Adjustment
1) Support the pull rod and the rotary

disc with bearing.
2) Remove the bolt(3) for the fixed
hitch frame and beam. Move the
tractor backward or move the
machine forward.
Fig.5-17.6 Cabin door gemel, 6 in total
82
Side edges (1) and/or blade plate (2)

may be damaged. The side edge
and/or blade plate may be severely
worn out. Replace the side edge
and/or blade plate when needed.
1) Place a wooden block under
the blade. Put the blade on the
block. Don’t set the blade too high.
The block used is just enough to
remove the blade edge and blade
Fig.5-19 plate.
3) Remove the screw (3) for fixing 2) Remove the side edge and/or
the traction frame and joint from blade plate.
cover (2). 3) Install the edge and/or blade.
4) Remove the gasket (5) or install 4) Lift the blade and remove the
the gasket (5) to keep the axial block.
clearance at 0.6 士 0.2mm.
5) Install the cover (2) on the support

Anti-wear belt -
seat. Rotate the cover (2) by hand.
Cover (2) shall rotate freely on the check/adjust/replace
traction frame ball (4).
6) Check the torque used to hold the

ball (4) to the anchor bolt (6). The
correct torque is 900 士 100Nm.
7) Put the pull rod on the frame

beam. Tighten the bolt (3) to the
Fig.5-21
torque of 1800 士 200 Nm.
1) Start the engine
2) Turn the blade. Place the shovel in
Blade plate and side edge -
a position with 90-degree with the
check/replace frame. Reduce the blade to 10 mm
from the ground. Engage the parking
brake. Stop the engine.
3) Remove the top fixed plate (2) and
bottom plate (3). Visual check the
condition of anti-wear pad. If the
anti-wear pad is close to the
shovel-wall, replace the anti-wear pad.
4) Install the fixed plate.
Fig.5-20
83
5) Start the engine and lift up the Belt - check

blade.
1) Make the engine stop.
6) Make the blade move through
2) Open the rear side access door.
lateral stroke. Measure the clearance
between the shovel blade and the 3) Check the condition of the belt.
anti-wear pad. This makes it easier to 4) If there is one of the following
find the smallest gap. situations, the belt should be replaced.
7) Stop the engine. Excessive crack
8) Tighten the adjusting bolt (1) to Excessive wear
make the minimum clearance between Excessive damage
the blade rail and the anti-wear pad 5) Close the right front check door.
0.13mm to 0.90mm.
9) Tighten the fixed nut on the
Belt - adjustment and replacement
adjusting bolt.
10) Install the top plate. Please refer to the belt adjustment and
replacement part of the QSM11 engine
operation and maintenance manual.
Blade buffer accumulator -

Angle device - lubrication
detection
The automatic lubrication system
provides lubricating oil to the angle
device. If the remote line is damaged,
install the nozzle to replace the remote
line, then lubricate the angle device at
the grease nozzle. Wipe the nozzle
clean before lubrication.
Fig.5-23
The blade buffer accumulator is

located on the left and right side of the
front frame of the machine.
Consult XCMG or agents for proper
inspection procedures, adding
procedures and recommended
Fig.5-22
pressure.
There are two angle devices, each has

three oil nozzles.
Add a proper amount of lubricating oil
through the nozzle to lubricate the
angle device.
84
Brake accumulator - check instruments are in stable condition.

3) Look for instruments that don’t
work.
4) Turn on all the lights on the machine.
Check for normal work.
5) Sound the horn.
6) Move the machine forward and test
the driving brake. If the driving brake
does not function properly, refer to the
operating and maintenance manual -
Fig.5-24 brake system - test.
1) Turn the engine starting switch key 7) Shut down the engine.
to the connecting position. 8) Please make all necessary repairs
2) Brake pressure alarm light on before operating the machine.
display is about to be lightened.
3) Start the engine and make it idle for
Braking system - test
1 minute to increase the pressure of
the accumulator. Brake pressure Service brake force test
alarm light is about to goes off. Shut Make sure there are no people and
down the engine. obstacles around the machine.
4) Step down and release the brake Test the service brake on dry and flat
pedal to reduce the pressure of the ground.
accumulator. Step down and release Note: 50m area is required for this
the brake pedal at least 5 times until test.
the brake pressure alarm indicator
Fasten the safety seat belts before
light (1) is lightened.
testing the brake.
5) If step the brake pedals down under
Use the following tests to identify the
5 times, the brake pressure alarm
performance of the service brake. This
indicator is on, then measure the
test is not to measure the maximum
precharge pressure of nitrogen in the
braking force of the brake.
accumulator (1) .
1) Start the engine Lift the blade
Note: only dry nitrogen can be filled in
slightly up. Step down the brake pedal
the brake accumulator.
to apply the service brake. Remove
Brake indicator and instrument - test the parking brake.
Insert display chart 2) Place the gearbox in the third
forward gear position.
Braking indicator lights- test 3) Increase the engine speed to 1800
RPM, keep for 15 seconds. The
1) Check for broken glass surfaces, machine should not move.
broken indicator lights or damaged
4) Reduce engine speed to low idle
switches, etc.
speed and engage the parking brake.
2) Start the engine idling until all the Lower the blade down to the ground.
85
The gearbox is placed in a neutral on dry and flat ground.

position for two minutes to cool the 1) Start the engine
torque converter and gearbox oil. Stop 2) Rotate the shovel 90 ° with the
the engine. machine
3) Drop the blade until the front wheel
Parking brake - braking force test is supported,
4) Make the front wheel off the surface
100mm,
Warning
5) Engage the parking brake,
In the test, if the machine is still moving,
6) The gearbox position is placed in
may cause an accident.
the neutral position.
In the test, if the machine starts to move,
7) Shut down the engine.
slow down the engine immediately and
close the parking brake control.
8) Press the emergency steering
system test switch, emergency
steering system alarm indicator light is
Note: if the parking brake is tested, the on.
machine can still move, Must repair
9) Turn the steering wheel or steer
the parking brake before the machine
with the handle to verify whether the
engaged into work.
front wheel steering performance is
Make sure there are no people and normal; Test time for 30 seconds,
obstacles around the machine. emergency steering system alarm
Test a parking brake on a dry, hard indicator light goes out.
surface. Note: if the front wheel does not rotate
Fasten your seat belts before you test according to the operation command,
the parking brake. then the emergency steering system
Use the following procedures to fails.
identify the performance of the parking
brake. This test is not to measure the
Cab air filter - cleaning/replacement
maximum braking force of the parking
brake. Note: the air recirculating filter
1) Place the machine on a slope of 20% cartridge filter is blocked by dust,
grade. which will reduce the performance of
2) Engage the parking brake. Loosen air conditioner or cab heating
the parking brake pedal. The wheel equipment and shorten the service life.
should not turn. If the wheel turns, To prevent performance degradation,
step on the parking brake control clean air filter cartridges according to
pedal. needs.
Emergency steering system - test
Make sure there are no people and

obstacles around the machine and test
86
4） install the new filter element.

5） install filter cover.
Lubricating oil of worm case

–replacement
Warning
Hot oil and hot parts can cause injuries.
Do not allow hot hydraulic oil or hot parts
to contact with skin.
Fig.5-25
Note: when testing, maintaining,
testing, adjusting and maintaining the
engine, please be careful to ensure
Clean the filter that the liquid is filled in the container.
The cab air filter is located in the lower Before opening or dismantling any of
part of the right side of the cab. the components that have liquid, be
Clean filter prepared to collect the liquid.
Note: in the case of dust environment, Dispose of all liquids according to local
the air filter in the cab needs to be laws and regulations.
cleaned more oftenly.
1) Disassemble the lock (1) of the
filter element of the air filter in the
cab.
2) Remove the filter cover and filter
element (2) of the air filter.
3) Purge the filter with compressed
air.
4) Install filter element and install
filter cover. Fig.5-26
Note: before removing the screw,

Replace the filter clean the area around each discharge
Note: change the cab air filter screw, and then clean the area around
according to the requirement. each check/plug.
1） Disassemble the lock (1) of the 1) Remove the discharge screw (l).
filter element of the air filter in the Remove the plug (2). Drain the oil
cab. into the proper container.
2） Remove the filter cover and filter 2) Clean and install the drain plug.
element (2) of the air filter. 3) Fill the turbine tank.
3） properly discard filter element of 4) Clean and install the plug.
filter.
87
5) Start the engine and run the

machine for several minutes to check
if the turbine tank leaks oil.
6) Shut down the engine and check
the oil level of the turbine tank. Keep
the oil level in the middle of the oil
window (3).
7) Install the plug.
Fig.5-28
Lubricating oil of worm case - level
The condenser is in front of the
check
radiator.
If there may be a leakage, check the 1) open the shield cover at both sides
oil level. Keep the oil level in the of the hood.
middle of the oil window (3). 2) check for debris on the condenser.
Clean the condenser when necessary.
3) wash away all dust and dirt in the
condenser with clean water.
Note: you may need to add additives
with oil removal function. Additives
must not contain ammonia.
4) install the shield cover at both sides
Fig.5-27
of the hood.
Condenser - cleaning
Note: if the condenser is dirty, clean it

with a brush. In order to prevent the
condenser from damaging or bending, Cooling system coolant -
the hard brush must not be used. If the check/replace
condenser radiator is defective, repair
it. Before cleaning the condenser, the
machine must meet the following Warning
conditions: Hot coolant, steam and alkali can cause
The battery cut-off switch must be personal injury.
located in the OFF position; In the working temperature, the engine
The interlock pin must be installed in coolant is hot and under pressure. The
the position of LOCK. radiator and all piping or engines have
hot coolant or steam inside. Any contact
with them can cause severe burns.
Only when the engine stops and the

cooling system pressure cover is cooled
enough to be touched by hand, slowly
88
remove the cooling system pressure cap 9) Start the engine and make it run for
to release the pressure. Do not try to 2 minutes, stop the engine.
touch the hose connector when the 10) Open the cooling system pressure
coolant is still hot. The hose will fall off cap.
and cause burns.
11) Check the radiator liquid level and
add enough liquid.
12) Check whether the radiator leaks.
13) Install cooling system pressure
cap.
Cooling system pressure cap -

Fig.5-29
1) Remove any dust or debris from the
surrounding area. This work must be
done before the cooling system
pressure is removed.
2) Slowly remove the pressure cap to
release the pressure.
3) Check the cover and cover seal for
damage, sediment and foreign
impurities. Wipe the lid off with a clean
Fig.5-30
cloth. If the cover is damaged, replace
1) The engine stops and cools down. it.
2) Remove all dust or debris from the 4) Install the cover.
surrounding area of the pressure cap
(1) of the cooling system. Cleaning
must be done before the cooling
system pressure cap can be removed.
3) gently lift the pressure cap of the
cooling system to release internal
pressure.
4) open the drain valve (2). The drain Fig.5-31
valve is located on the water pipe
below the rear right side of the
machine. Drain the coolant into the Engine air filter - clean/replace
proper container. Note: the air filter can only be
5) Flush the cooling system with clean maintained when the engine stops.
water until the drainage is clear. Otherwise, the engine may be
6) Close the drain valve. damaged.
7) Add the coolant. Be careful when removing and
8) Install cooling system pressure cap. installing air filters. Make sure not to
89
damage the inner tube inside the air maintained, the main filter should be
filter housing. Make sure the air filter is checked carefully, if find the damage
installed properly so that the air filter filter paper, degumming filter cartridge
can work properly. cover and other defects, or after 5 or 6
It is recommended that the air filter times maintenance, the new filter
should be maintained for every 3 should be replaced.
months, 250 hours or when the intake 5) The safety filter element should not
resistance indicator shows that the be maintained, if the main filter
intake resistance is too high. This is element leaks, the dusty safety filter or
different depending on your particular after 500 hours, should replace the
engine, and small interval should be safety filter core.
taken in more dusty area. 6) After the main filter is maintained,
When the air filter alarm becomes red, you shall pay attention to the correct
the filter element of air filter should be installation, do not leave out the parts,
maintained. After the maintenance, and not knock the housing of the filter,
press the air filter to reset the button to otherwise, the filter element cannot be
restore the initial condition. The removed and replaced. The back
alarm is located on the air filter. The cover and the butterfly nuts on each
alarm will start when the intake filter shall be tightened to ensure
resistance reaches 25 inches. sealing. And should make the dust bag
vertical downward.
7) Check all sealing rings during
assembly to ensure good condition,
otherwise replacement should be
carried out.
Oil level of engine - check
Warning
Fig.5--32 Do not allow hot hydraulic oil or hot parts
1) Open the access door to maintain to contact with skin.
the air filter housing.

2) Loosen the butterfly nut to remove Note: oil should not be too less or too
the back cover and remove the ash much when filling the crankcase. Any
from the housing. one case can cause engine damage.
3) Remove the air filter element from
the air filter housing and use the
compressed air to maintain from the
inside of the filter to the outside. Do
not wash with oil or water.
4) After the main filter element is
90
change. Improper maintenance of air

filter or fuel filter may also shorten the
oil change cycle. If the machine will be
used in an unusually harsh operating
cycle or harsh environment, please
contact XCMG or the agent.
Contact us for more information.
Replace oil and filter

Fig.5-33
1) The engine must be in a horizontal

position at least 15 minutes after the Warning
engine stops. Hot oil and hot parts can cause injuries.
2) Open the access door and pull out Do not allow hot hydraulic oil or hot parts
the oil level gauge (1). to contact with skin.
3) Check whether the oil level is

between the “L” low and “H” height of When testing, maintaining, testing,
the oil gauge. adjusting and maintaining the engine,
4) when necessary, remove the oil please be careful to ensure that the
filler cap (2) and add oil. liquid is filled in the container. Before
5) clean and install oil filler cap. opening or dismantling any of the
6) close the access door. components that have liquid, be
prepared to collect the liquid. Dispose
Check engine oil cap on the top of
of all liquids according to local laws
engine, if loose or lost, deal with it
and regulations.
immediately
Oil should not be too less or too much
when filling the crankcase. Any one
Engine oil filter —replacement case can cause engine damage.
Selection of oil replacement interval Place the machine on a flat surface

and engage the parking brake. Stop
250 hours interval can be used, or oil the engine.
sample analysis determines the
Note: when the oil is still hot,
acceptable oil change interval.
discharge the oil from the crankcase.
If your selected interval is too long, the This will remove waste particles
engine may be damaged. suspended in the oil. Because when
Use the oil type recommended in table the oil cools, the waste particles will
3. Do not use single - stage oil. settle to the bottom of the crankcase.
An unusually harsh operating cycle or These particles will not be removed
harsh environment can shorten the during discharging oil and they will
service life of engine oil. Cold recirculate with the new oil in the
weather, corrosive environment or engine lubrication system.
extremely dusty conditions may need
to shorten the time interval
recommended by table 3 for engine oil
91
10) Install oil filler cap (2).

11) Start the engine and stop it after 2
minutes.
12) Check the engine for leaks. Check
whether the oil level is between the “L”
low and “H” height of the oil gauge.
13) Close the access door.
Fig.5-34
Engine oil filter - check
Cut the filter element with a filter cutter.

Expand the fold to check if there is any
metal or other debris in the filter. The
filter element of the filter cartridge
contains an excess of debris indicating
that it may fail.
If there are metal fragments found in
Fig.5-35 the filter element of the filter, a magnet
1) Open the crankcase release screw can be used to distinguish ferrous and
(4), drain the oil into the proper nonferrous metals.
container. Ferrous metal indicates wear and tear
2) Install discharge valve (4). on steel and cast iron parts.
3) Clean the engine oil filter (3) before Nonferrous metals indicate that the
removing engine oil filter. Remove oil aluminum parts of the engine are worn,
filter with coil wrench. such as main shaft bush, connecting
4) Clean the seat of engine oil filter rod bearing bush, or turbocharger
housing. Make sure all the old filters bearing bush.
are removed. A small amount of debris may be
5) Apply a thin layer of engine oil on found in the filter element of the filter.
the new filter seal gasket. This can be caused by friction and
6) Install the new filter, tighten the normal wear and tear.
sealing ring of the filter with hand to
contact the base, then tighten the fuel Engine valve clearance— check
filter with the coil wrench. Make sure
the installation tool does not damage
the filter. Warning
7) Clean and install oil filler cap. Ensure that the engine cannot be started
8) Remove the oil filler cap (2) and add when the maintenance is carried out. Do
oil. not use the starting motor to drive the

flywheel to avoid personal injury.
9) Check whether the oil level is
between the “L” low and “H” height of Hot engine parts can cause burns. Wait a
the oil gauge. certain amount of time before
92
measuring/adjusting valve clearance to

cool off the engine. Note:
When testing, maintaining, testing,
Only qualified maintenance personnel adjusting and maintaining the machine,
can carry out the work. be sure to prepare a container for the
discharged liquid. Before opening or
Ensure that the valve clearance is dismantling any of the components
measured after the engine stops. In that have liquid, be prepared to collect
order to get the accurate the liquid.
measurement results, the valve is Dispose of all liquids according to local
cooled before the maintenance is laws and regulations.
carried out. Please refer to the operation and
maintenance manual “capacity” to
Remove the hood, air filter and muffler understand the fuel tank capacity of
to check clearance of engine valve. your machine.
For the correct adjustment procedures,

please refer to the QSM11 engine
operation and maintenance manual of
CUMMINS.
Fig.5-36
1) clean the filler cap (1) and

Fuel system- refueling
surrounding area.
2) remove the filler cap.
Warning 3) fill fuel into the fuel tank.
Failure to comply with the following 4) install filler cap.
procedures may result in personal injury
or death. A machine equipped with a fast
refueling assembly
Leakage or spillage of fuel on hot
surfaces or electrical components can Note: only XCMG fast refueling
cause fire. system can be used to fuel the
Wipe out all the leaking or splashing fuel. machine.
Do not smoke when working on fuel Excessive pressure can distort fuel
systems. tanks and fuel oil spills.
When replacing the fuel filter, switch the 1) Place the machine on a horizontal
battery cut-off switch to the “OFF” surface and engage the parking brake.
position. 2) If equipped, remove the dust hood
93
and then clean the fast charging cause fire.

adapter. When discharging and/or removing any
3) Fill the fuel tank with a quick part of the fuel system, turn off the switch
refueling adaptor. to the closed position.
4) Install dust cover.
Fuel system- refueling Note:

When testing, maintaining, testing,
Notice: adjusting and maintaining the engine,
Don’t let the dirt get into the fuel please be careful to ensure that the
system. Thoroughly clean the liquid is filled in the container. Before
surrounding area of the fuel system opening or dismantling any of the
components that will be disassembled. components that have liquid, be
Place the appropriate cover on the prepared to collect the liquid.
disassembled fuel system parts. Dispose of all liquids according to local
1) Turn the engine starting switch to laws and regulations.
the (ON) position. Allow the engine Do not fill fuel into the fuel filter before
starting switch to stay ON for 2 installing the fuel filter. Otherwise the
minutes. fuel will not be filtered and may be
2) Check whether the oil and water contaminated. The contaminated fuel
separator is full. will accelerate the wear and tear of the
3) If the oil water separator is not full of fuel system parts.
oil, turn the start switch to OFF
position and then switch to (ON)
position. This will allow the fuel oil
pump to make another worker cycle.
4) When the oil water separator is full
of oil, try to start the engine. If the
engine starts up, but the engine
doesn’t run smoothly or the engine is
not ignited, let the engine run at low Fig.5-37
idle speed until the engine turns The fuel oil strainer is located in the
smoothly. If the engine cannot be engine compartment, on the left side
started, or if not ignited continuously, of the machine.
or if there is black smoke, repeat step 1) Open the discharge valve (3) on the
1. oil and water separator cup (2) to
discharge the water and sediment
Fuel oil strainer filter core - from the fuel oil strainer. The oil and
dischargement/replacement water separator cup is below the fuel
oil filter (1). Get the fuel into the proper
container.
Warning 2) Remove fuel oil strainer (1) and oil
Leakage or spillage of fuel on hot and water separator cup (2). Clean
surfaces or electrical components can filter housing base.
94
3) Remove the oil and water separator

from the fuel oil filter.
Note: check the oil and water
separator cup for damage. If it is not
damaged, the oil and water separator
cup can be reused.
4) Clean the oil and water separator
cup and clean the groove of the O
sealing ring. Clean oil and water
separator cups in clean,
non-flammable solvents. Use the Fig.5-38
pressurized air to dry water separator 1) Remove secondary fuel filter (1).
cup. 2) Drain the oil from the secondary fuel
5) Use clean diesel oil or clean filter to the appropriate container.
lubricating oil to lubricate O ring seals. 3) Clean the fixed seat of the fuel oil
Place o-ring seal on groove of oil filter. Make sure all the old seals are
water separator. removed.
6) Install the clean oil and water 4) Apply clean diesel oil to the sealing
separator cup on the new filter. ring of the new filter.
7) Apply clean diesel oil to the sealing 5) Install the new filter, tighten the
ring of the new filter. sealing ring of the filter with hand to
8) Tighten the new filter by hand until contact the base, then tighten the fuel
the filter seal is in contact with the filter filter with the special wrench.
mounting base. Note that the Note: ensure that the installation tool
indicator on the filter is positioned does not damage the filter during
relative to the fixed base of the filter. installation.
9) Tighten the filter according to the 6) Fill the fuel system with oil.
instructions in the filter printing. 7) Start the engine and check for
Note: ensure that the installation tool leakage.
does not damage the filter during 8) Close the access door.
installation.
10) Fill the fuel system with oil.
Fuel tank cover and strainer -
11) Start the engine and check for
cleaning
leakage.
12) close the access door.
Fine fuel filter - replacement
The fine fuel filter is located in the

engine compartment, on the left side
of the machine.
95
Fig.5-39
The fuel tank cover is on the left side Hydraulic oil - replacement
of the machine.
1) Clean fuel tank cover (1) and
surrounding area. Warning
2) Remove the fuel tank cover and
disassemble it.
3) Check whether the sealing of the
fuel tank cover is damaged. If the seal
is damaged, replace the seal. When testing, maintaining, testing,
Lubricate the sealing ring of the fuel adjusting and maintaining the engine,
tank cover. please be careful to ensure that the
4) Unpack the filter screen. liquid is filled in the container. Before
opening or dismantling any of the
5) Clean the screen and fuel tank
components that have liquid, be
cover with clean, non-flammable
prepared to collect the liquid.
solution.
Dispose of all liquids according to local
6) Assemble the fuel tank cover and
laws and regulations.
install it.
Note: the normal hydraulic oil
replacement interval is 2000 hours or
Water and sediment in the fuel tank 1 year. Through oil analysis, the
- discharge hydraulic oil replacement interval may
be extended to 4000 hours or 2 years.
The oil analysis must be conducted
every 250 hours or 3 months, which
can prolong the replacement interval
of the hydraulic oil. The oil liquid
analysis results can be determined
whether the hydraulic oil replacement
interval can be prolonged. If the oil
hydraulic analysis is not performed,
the hydraulic oil replacement interval
Fig.5-40
must be maintained every 2000 hours
or 1 year.
The discharge valve is located at the Start the machine until the oil is warm.
bottom of the fuel tank with two
Stop the machine on a flat surface,
emission plugs.
front wheel in front. Bring all
1) Open the access door. attachments to the ground. Press the
2) Open the discharge valve (1) and attachment slightly downward. Make
(2). Drain water and sediment into the machine articulated part straight
proper containers. and install the frame lock connecting
3) Close the drain valve. rod. The frame lock connecting rod
4) Close the access door. must be free to move within the frame.
96
Place the front wheel to the vertical filler is defective, replace the filler cap.
position, and then install the front 10) Install the filler cap of the hydraulic
wheel tilt bolt. Engage the parking tank.
brake. Stop the engine. 11) Start the engine. Let the engine
run for a few minutes.
12) Keep the oil level between L and H
of oil level meter (2). When necessary,
add hydraulic oil by filling port.
Note: No bubbles in oil. The bubbles in
the oil indicate that the air goes into
the hydraulic system.
14) Tighten any loose clamp and any
Fig.5-41
loose joints when necessary. Replace
all damaged hoses.
Hydraulic level - check
Fig.5-42
The hydraulic system tank is located in

the back of the cab.
1) Remove all dust or debris around Fig.5-43
the filler (1) of hydraulic oil. This work The hydraulic system tank is located in
must be completed before the the back of the cab.
hydraulic oil filler is removed. 1) Remove all dust or debris around
2) Slowly open the hydraulic oil tank the filler (1) of hydraulic oil. This work
filler to release the pressure. must be completed before the
3) Open plug (3) to discharge oil. hydraulic oil filler is removed.
4) Install the oil screw plug and clean 2) Slowly open the hydraulic oil tank
the area around the discharge valve. filler to release the pressure.
5) Replace the hydraulic system oil 4) Install the oil screw plug and clean
return and suction filter. the area around the discharge valve.
6) Remove the hydraulic oil tank and 5) Replace the hydraulic system oil
add the filter screen. Wash and dry the return and suction filter.
filter in clean, non-flammable solvents. 6) Remove the hydraulic oil tank and
7) Install a filler screen. add the filter screen. Wash and dry the
8) Add hydraulic oil. filter in clean, non-flammable solvents.
9) Check the sealing of filler cap. If the 7) Install a filler screen.

97
8) Add hydraulic oil. rod. The frame lock connecting rod

9) Check the sealing of filler cap. If the must be free to move within the frame.
filler is defective, replace the filler cap. Place the front wheel to the vertical
10) Install the filler cap of the hydraulic position, and then install the front
tank. wheel tilt bolt. Engage the parking
brake. Stop the engine.
11) Start the engine. Let the engine
run for a few minutes.
12) Keep the oil level between L and H
13) Make the engine stop. Fig.5-44
all damaged hoses.
Hydraulic oil filter - replacement
Warning
Hot oil and hot parts can cause injuries. Fig.5-45
1) Remove any dust or debris from the
surrounding area of the filler cap (1) of
hydraulic oil. This work must be
Note: during the inspection, completed before the hydraulic system
maintenance, testing, adjustment and oil filler is removed.
maintenance of the product, you must
2) Slowly open the hydraulic tank
be careful to ensure the discharged oil
cover and release the pressure.
properly collected. Before opening or
3) Open oil screw and drain oil.
dismantling any of the components
that have liquid, be prepared to collect 4) Install the oil screw plug and clean
the liquid. the area around the discharge valve.
Dispose of all liquids according to local 5) Clean surrounding area of filter (3)
regulations and requirements. (4) .
Stop the machine on a flat surface, 6) Remove the filter with the wrench.
front wheel in front. Bring all optional 7) Clean the base of the filter. Check
parts to the ground. Press the for old seal rings in filter. Remove the
attachment slightly downward. Make old sealing ring from the filter.
the machine articulated part straight 8) Apply a thin layer of clean hydraulic
and install the frame lock connecting oil to the new filter oil seal.
98
9) Install a new filter. the remote line, and then lubricate the
10) add hydraulic oil. bearing at the oil mouth until replacing
11) install the filler cap of tank. the line.
12) start the engine. Let the engine run Wipe the oil mouth clean before using
for a few minutes. the grease to fill the lubricant.
13) keep the oil level between L and H

all damaged hoses. Fig.5-46
Radiator - cleaning Lubricate the cylinder bearing by

adding a proper amount of lubricating
1) Open the access door to the left
oil through the nozzle.
rear part of the machine. Open the
inspection door behind the right rear of
the machine. Tooth tip - check/replace
2) Remove dust from the surrounding
area of the radiator. Remove debris
Warning
from the surrounding area of the
The fall of scarifier can cause bodily
radiator.
injury or death.
3) Close the access door.
Before replacing the gear teeth, the
scarifier should be held up by convex
Radiator core - cleaning piece.
When a fixed pin hits, it may be thrown

You can use compressed air
and injure the persons nearby.
(maximum pressure of 30 psi, high
pressure water or water vapor to When you hit a pin out, make sure there is
remove dust and other debris from the nobody around.
radiator core). But it’s best to use Wear protective glasses to avoid damage
compressed air. to your eyes when tapping the locating
pin.
Oil cylinder bearing of scarifier -

lubrication
The automatic lubrication system

provides lubrication for the bearing of
the scarifier. If the remote line is
damaged, install the nozzle to replace
99
1) Check the buckle (1) for wear or

damage. Replace the seat belt if it is
worn or damaged.
2) Check the woven belt of seat belt (2)
for wear or damage.
If woven belt wears or tears, replace
seat belt.
3) Check all seat belt fasteners for
Fig.5-47
wear or damage. Replace any worn
1) Check the tip of the scarifier. If the or damaged mounting fasteners.
tip of the tooth is damaged or Ensure that the fixing bolts are
overworn, replace the tip of the tightened
scarifier. 4) If the machine is equipped with a
2) The cushion is high enough to lengthening belt of seat belt, the seat
remove the tip. belt lengthening band should also be
3) Overshot the positioning pin from inspected according to the procedure.
the fixed side of the tooth tip.
Remove the tip of the scarifier.
Seat belt - change
4) Install the new tooth tip on the rake
teeth. 1) Seat belts shall be replaced within 3
5) Push the positioning pin through the years after the installation date.
tooth tip and rake tooth. 2) Confirm the service life of the new
6) Repeat step 2 to step 5 to replace seat belt before it is installed in the
the tip of the other splitter. seat. Install seat belt system with
7) Improve the scarifier. Remove the new mounting fasteners.
cushion. Bring the scarifier down to the 3) If the machine is equipped with a
ground. lengthening belt of seat belt, the seat
belt lengthening band should also be
inspected according to the procedure.
Seat belt - check
Before operating the machine, you Drive axle - check/maintenance

must check the condition of the seat
belt and seat belt fasteners. Replace
all damaged or worn parts before Warning
operating the machine. Hot oil and hot parts can cause injuries.

Note:
Oil must be lubricated and changed
with the oil specified in the manual.
Fig.5-48
Check the oil level regularly.
100
The used oil products must be balancing the tank.

processed according to the regulations 4) Observe the oil level from the
and must not be directly discharged observation port (2).
into the environment.
Rim oil - oil change

Differential and axle - oil change
Fig.5-51
The position of oil outlet during oil

Fig.5-49
discharge
The differential and axle shell share an 1) Unscrew bolts (1 and 2) side by side
oil chamber. The arrows below are the and clean the internal oil.
differential and axle shell oil level.
2) Rotate wheel side to figure **
1) Open the oil inlet bolt (1) and the oil position.
outlet bolt (3) and clean the internal oil.
3) Unscrew the filler bolt (1) and
2) Tighten the drain bolt (3) again observe hole bolt and lubricate the
3) Refuel the differential from the filling planetary deceleration component
port according to the lubricating oil table.
4) Observe the oil level from the 4) Tighten all the bolts of the planetary
observation port (2) reduction component.
Balance box - oil change
Fig.5-52
Fig.5-50
Refueling port is shown in the figure
NOTE: After each oil change, Lubrizol
The diagram arrow shows the oil level
6178 can be added if it is found that
observation port.
the vehicle has obvious discernible
1) Loosen filler bolt (1) and drain bolt
noise when the wheel brakes and max.
(3) to completely clean the internal oil.
Lubrizol should not be more than 1.5%
2) Tighten the drain bolt (3) again. of the oil liter in planetary hub.
3) Lubricate the balance box by
101
4) Use the same method in the

opposite position.
Rotary bearing - lubrication
5) Tighten the open bolts.
Fig.5-53
Fig.5-57
Unscrew the bottom bolts.
Fig.5-54
1) Remove the protective cover of the Fig.5-58

rotary support shown by the arrow.
7) Use a grease gun to fill grease until
the old grease goes out.
8) Use the same method in the
opposite position.
9) Tighten the open bolts.
Multi-disc brake - wear inspection

Fig.5-55
Check the wear of the brake and do
2) Unscrew the top bolts of the rotary
not need to remove the oil from the
support.
planetary reducer.
1) Step on the brake and start the
vehicle at 3 gear. If the vehicle moves,
it will prove that the brake is wearing
out or have other problems.
Fig.5-56
3) Use a grease gun to fill grease until

the old grease goes out.
102
has worn out and needs to be

replaced. Also observe the wheel
side.
Fig.5-59
Check multiple brakes on the

planetary deceleration component
2) rn the bolts shown with the arrow to
the 12 point position. Fig.5-62
3) screw and remove the sealing ring.

Tire inflating volume - detection
Fig.5-60
Fig.5-63
4) sert the wear inspection tool (1) at
the wheel edge. 1) Measure the pressure of each tire.
5) sert the plug as deep as possible. 2) Inflate the tyre when needed.
6) Step on the brake. 3) Consult an agent to understand the

correct bearing capacity and correct
work pressure.
4) Please refer to the following
additional instructions for inflating the
tire.
Operation and maintenance manual,
“air inflation of tyres”
Fig.5-61 Operation and maintenance manual,
7) After the brake being stepped down, “tire pressure during transportation”
the wear of the brake can be judged Operation and maintenance manual,
from the position of removal of the “adjustment of tire inflation pressure”
push rod.
Wear condition confirmation Gear box - oil level inspection
8) If only the green part is visible, the
brake is normal.
9) If the red area is visible, the brake Warning
103
Hot oil and hot parts can cause injuries. gearbox will rise when the engine
Do not allow hot hydraulic oil or hot parts stops. The increase is related to the
to contact with skin. installation conditions of the gearbox.
If the oil gauge can be pulled out at
1) Park the vehicle in a flat place this time, the oil will be exposed.
Please do not pull out the travel ruler.
2) Gearbox changing handle in neutral
position “N”
3) The gearbox is in the working
temperature range
4) The engine is idling
Fig.5-64
5) Unscrew the oil ruler (1)
counterclockwise, remove and wipe
clean Gearbox - oil filter replacement
6) Insert the oil ruler (1) into the oil
Note:
pipe and tighten it, then take it out (at
least twice). During the inspection, maintenance,
testing, adjustment and maintenance
7) The oil temperature is about 40 ℃,
of the product, you must be careful to
the oil level should be between scale
ensure the discharged oil properly
in the “cold” and middle scale
collected. Before opening or
8) Oil temperature is about 80 ℃, the
dismantling any of the components
oil level should be between the middle
that have liquid, be prepared to collect
and “hot” of the scale and check cold
the liquid.
oil level is only to ensure the torque
The machine has reached 100 hours
converter and gearbox has plenty of
for the first time, must be changed for
circulation flow rate, the final criterion
the first time. Thereafter, oil will be
for determining the oil level is to satisfy
replaced at least once every 1,000
the hot oil level.
hours or at least once a year! If you
have a filter alarm on the dashboard,
Note: you should replace the filter
Check the oil level (every week). immediately.
Vehicles will be parked on a flat place,
“N” transmission shift lever in the
neutral position, parking brake is in
braking position, engine idle running
(about 1000 r/min), the oil temperature
of 40º Ｃ , the oil level should be
between the middle scale and lower
scale. When the oil temperature is 80º
Ｃ, the oil level should be between the
middle scale and the upper scale line.
Due to the influence of the installation
state, the actual oil level of the
104
Fig.5-65
1) Park the vehicle in a flat place, the

gearbox is at work temperature,
remove the drain plug (2), drain the old
oil and drain the oil into the proper
container.
Note: when oil is released, not only
should drain the gearbox oil, but also Fig.5-66
the torque and radiator oil. 1) Open windscreen cleaning agent’s

2) Clean the drain plug and the cover protective cover.
of the shell, then tighten the drain plug 2) Take down the filling cover (1) and
(2) clockwise. (2) of the storage tank.
3) Turn the filter (3) into two 3) Add the cleaning agent for the
counterclockwise direction, and turn storage tank.
the new filter clockwise into the filter 4) Install the filler cap.
holder and tighten it.
4) Turn out the vernier gauge(1), fill in
Windscreen wiper - check/replace
the oil according to the regulations,
and add the oil from the mouth of the
vernier gauge (1), and fill the oil until
reach the “cold” scale of the vernier
gauge.
5) The gearbox control handle is in the
neutral position “N”.
6) Start the engine and run at idle
speed.
7) Continue refueling to the upper
scale of the “cold” oil area. Fig.5-67
8) All gear options are selected once.

9) Parking brake is in safe position. Check the front and rear windshield
10) Check the oil level again and wiper blade, and change the wiper
refuel to the upper scale of the “cold” blade if the wiper blade makes strips.
oil area when necessary.
Window cleaner - refill
The windscreen cleaner can be stored

in the left side of the cab.
105
Window - cleaning Replace the fuse if the element is

separated. Use the new fuse to
separate the components and check
the circuit. Repair the circuit.
Note:
The fuse can only be replaced with the
same type and capacity of fuse.
If you need to change the fuse
frequently, the circuit system may fail.
Fig.5-68
To stand on the ground or stand on the

Stop the engine - emergency stop
maintenance platform to clean the
windows. There are two engine stop switches,
Use the window cleaner to clean up located on the left rear of the machine
the windows. and the control box of the cab.
1) When the engine is running, press
the emergency STOP switch to STOP
Camera - adjustment position. The engine will be shut
down.
2) Switch the engine starting switch to
the OFF position
3) Move the engine stop switch to
RUN.
4) Restart the engine.
Fig.5-69
Reverse alarm -- test
1） Park the machine on the
horizontal ground. The reversing alarm is located at the
2） Turn the engine starting switch to back of the machine.
OFF position and pull out the To test whether the alarm is working
engine starting switch key. properly, switch the engine starting
3） Transfer the Xu electromagnetic switch to the (ON) position.
cut-off switch to the OFF position.
4） Loosen the bolt (1) and point the Apply the service brake. Release the
camera to the area you want to parking brake. Move the gearbox
observe. switch to REVERSE position.
5） Tighten the bolt (1).
Fuse - replacement The reversing alarm should ring

immediately. The alarm warns the
Fuse - protect circuit system to avoid people behind the machine that the
damage caused by overloads. machine is backing up. The reversing
106
alarm should continue ringing until the 8) Connect the battery anode cable.
gearbox is switched to NEUTRAL or 9) Connect the battery cathode cable.
any FORWARD position. 10) Connect the battery cable to the
battery cut-off switch.
Accumulator recycling 11) Install the main battery disconnect
switch key. Switch the battery
Be sure to recycle the battery. Never disconnect switch to the connected
dispose of a battery. position.
Be sure to send the used batteries
back to one of the following
departments: SOS system --sampling
• Battery supplier SOS system is optional for GR3505
• Designated battery recycling motor grader. Hydraulic oil, engine oil
point and transmission oil can be sampled.
• Recycling points When sampling, first start the engine,
open the ball valve1, then srew off the
plug on sample valve 2. Push sample
Battery or battery cable -
valve 2, then the oil can be sampled.
inspection/replacement
1) Turn the engine starting switch to

OFF position. Turn all switches to
OFF position.
2) The key of the battery cut-off switch
is placed in the OFF position. Pull
out the key.
3) Disassemble the battery negative
cable in the battery. The battery
break switch is connected to the
machine frame.
Note: don’t let disconnected battery
wire touch the battery’s disconnecting Fig.5-70
switch or the machine.
4) Disassemble the battery negative
cable in the battery.
5) Disassemble the battery positive
cable in the battery.
6) Check whether the terminal of the
battery is corroded. Check whether
the gasket is worn or damaged.
7) Repair when necessary. When
necessary, replace the battery or
battery cable.
107
地址：中国江苏省徐州市经济开发区工业一区
Add：NO.1 Industry District, Jinshanqiao Developing zone, Xuzhou, Jiangsu, China
电话（Tel）：+86-516-87738058
传真（Fax）：+86-516-87738068
邮编（Post Code）：221004
服务电话（Service Tel）：+86-516-87735101
服务传真（Service Fax）：+86-516-87738154
质量监督电话（Quality Inquiry Tel）：+86-516-87738137
备件电话（Spare Parts Tel）：+86-516-87738105 87738170
版权所有侵权必究
（All rights reserved，Violators will surely be prosecuted）

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GR3005 Motor Grader

Operation and Maintenance Manual

Xuzhou Xugong Road Construction Machinery Co. Ltd

Important Safety Information

Safety warning mark Description

This mark confirms important safe information in the

2.1 Safety Sign ........................ 3 4 Operation .............................. 26

2.2 Additional Marking ........... 7 4.1 Before Operation ............ 26

2.3 General Hazard 4.2 Machine Operation ......... 28

2.14 Engine Shutdown ......... 20 5.3 Maintenance Channel .... 70

2.15 Noise and Vibration ...... 21 5.4 Maintenance Services .... 72

2.16 Cab ................................ 21 5.5 Maintenance Interval ...... 74

2.17 Protection Device ......... 22 5.6 Maintenance Operation.. 77

The basic operating techniques are

This manual includes safety information,

Maintain the machine according to the

It is prohibited for anyone to remove,

Additional optional parts or modifications

Product identification number

2.1 Safety Sign

No operation (1) Control warning signs (3)

Maintenance warning signs (2) Battery warning signs (4)

Avoid squeezing and bumping(5) Fan protective safety signs (7)

The logo is located on the rear

The sign is located at the hinge

Avoid scalding （9）

The logo is located on the filling point

Description of danger zone (10)

The logo is located on the left and

2.2 Additional Marking

Hydraulic system oil level (5)

The sign is located near the oil pointer of

Transport fixed position (2)

The logo is located on the front and rear

Fuel filling port (3)

The sign is located near the quick filler of

Reserved port (4)

The sign is located on the right door of the

distance when operating near a fence or

Information Beware of high-tension wires and cables

Wear hard hats and safety glasses for the

Don’t wear loose-fitting clothes or jewelry,

Understand the width of the machine so

Cleaning and washing cause personal injury.

Release system pressure

The pressure may be stuck in the hydraulic

Oil penetrates the body can cause serious

2.4 Prevent Compression and 2.5 Avoid Scalding

Cutting Do not touch the engine body or muffler,

It is very dangerous to run the engine for

When you hit an object, make sure no one

To prevent hot oil from ejecting, the engine

check the air temperature by putting hands

Battery All fuel oil, lubricating oil, hydraulic oil,

Clean up combustible materials such as

It is forbidden to operate the machine near

Do not operate the machine when fuel

Keep the inspection door of the main