INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 1730 CUSTOMER PART #: 2643U004 ZT MODEL NO.: DB2435-4913
GOV. REGULATION: 5 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 4.236 PERKINS ENGINES LIMITED EDITION NO.: 12
APPLICATION: WELDER DATED: 02-07-00

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.

USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.971" ± .001"
.063" (1.6 mm) I.D. X 25" (635 mm) LONG. (50.06 ± .025 mm)
2. CALIBRATING INJECTORS... S.A.E. J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) LONG. 2. GOVERNOR LINKAGE GAP: .125"-.145" (3.2-3.7 mm)
3. CALIBRATING FLUID...SAE J967/ISO 4113 (REF. S.B. 201): (USE KIT #23093 S.B. 95)
a. TEMPERATURE AT INLET: 110°-115°F (43°-46°C) 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(34 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
PUMP INSTALLATION: IT-004 b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
ROTATION-C-* LEVER ANGLES (REF.) (60 kPa).
NAME PLATE-L-SIDE** THOT MIN.(∠B) N/A 5. 1730 RPM (WOT):
#1 CYL.-8-O'CLOCK** THOT MAX.(∠C) N/A a. SET TRANSFER PUMP PRESSURE FOR 70-75 PSI,
THROTTLE-L-SIDE** S.O. (∠E) N/A (483-517 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
TIMING MARK N/A S.O. (∠F) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
E.S.O. (12 V. ETR) PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 4-10.5 PSI, (28-72 kPa).
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END d. SET ROLLER-TO-ROLLER FUEL DELIVERY: 72.5-73.5
mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 6. 1820 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 10-12 MAX. mm³/STROKE.
7. CHECK POINTS:
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE
(REF. SL-222) THROTTLE T.P.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MIN. TO BRING TO RPM POSITION mm³/STROKE PRESSURE
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. a. 200 WOT 35 MIN. 10 MIN.**
2. 1820 RPM (WOT): RESET HIGH IDLE SCREW TO OBTAIN b. 400 WOT* 4 MAX. ---
10-12 MAX. mm³/STROKE. c. 800 L.I. 10-12 ---
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) d. 1730 WOT 72.5-73.5 70-75***
e. 1730 WOT* 4 MAX. ---
THROTTLE f. 1820 WOT 10-12 ---
RPM POSITION mm³/STROKE g. 1870 WOT 4 MAX. ---
a. 200 WOT 33 MIN.
b. 400 WOT* 4 MAX. * E.S.O. DE-ENERGIZED ** (69 kPa) *** (483-517 kPa)
c. 800 L.I. 10-12
d. 1730 WOT 68-75 8. SPECIAL NOTES:
e. 1730 WOT* 4 MAX. a. TORQUE ALL FASTENERS PER S.B. 106.
f. 1820 WOT 10-12 b. SEAL FASTENERS PER S.B. 134R AND 365R1.
g. 1870 WOT 4 MAX. c. CHECK PUMP FOR MODIFICATION NAME PLATES PER S.B. 490.
d. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
* E.S.O. DE-ENERGIZED 7244-27 WITH INSERT 7244-28 AND PILOT RING 7244-26D
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 296° AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE
AND HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DB2435-4913 EDITION 12 DATED 02/07/2000 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(62143)

21660 1 SCREW ASSY, VENT

SEAL, DRIVESHAFT 2 10453 OR 21661-21665

11331 2 SCREW, HEX HEAD

DRIVESHAFT 1 21519
REF. S.B. 378 12259 1 SCREW, PAN HEAD
10464 1 WASHER, SEALING
SEAL, O-RING 1 16371 26180 1 BEARING, THRUST
HOUSING ASSY, PUMP 1 33052 21521 1 WASHER, THRUST

SCREW, RIVET 2 24419 10443 1 RING, RETAINING

NAMEPLATE 1 28771 21522 2 WASHER, DRSFT SPRING
11354 1 WASHER, PLAIN
GASKET, TMG WDO COVER 1 27603
27602 1 SEAL, O-RING
SCREW, HEX HEAD 2 21194 11363 1 SCREW, SCKT HEAD CAP
COVER, TIMING WINDOW 1 23107 10393 1 SCREW, SOCKET HD CAP

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60065)
32100 1 H&R ASSY, HYD 4 CYL
11086 2 PLUNGER, ROTOR
ROLLER, CAM 2 11141 USE 11087-11090 (STD)
OR 11097-11100 (O/S)
SHOE, CAM ROLLER 2 20116 AS IND. ON ROTOR SB 60R
11438 1 SCREW, SET
12216 1 SCREW, HEAD PLUG
RING, CAM 1 21687 20727 4 CONNECTOR, FUEL LINE

29710 1 SCREW, SKT HEAD CAP

29384 1 PLATE, SINTERED LOCK

SEAL, O-RING 1 27245 27601 1 SEAL, O-RING
13827 1 VALVE, DELIVERY
SPRING, LEAF 1 11196 OR 13828 (O/S) AS REQ'D
REF. S.B. 143B
SCREW, LEAF SPR ADJ 1 11175 13837 1 SCREW, DLVY VALVE RET

SPRING, DLVY VALVE 1 16441

STOP, DELIVERY VALVE 1 16440

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(60023)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANSFER PUMP
20511 4 BLADE, TRANSFER PUMP
OR 20512 REF. S.B. 304
20528 1 RING, ROTOR RETAINER

28987 1 REGULATOR ASSY, TP

SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

19855 1 SPRING, REGULATING

PISTON, REGULATING 1 19895

PLUG ASSY, END PL ADJ 1 15228

FILTER, INLET 1 28986 33128 1 CAP, TP END

NOTES:

INDENTED ITEMS INCLUDED

DB2435-4913 EDITION 12 DATED 02/07/2000 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(60031)
SPRING, GOV CONTROL 1 18146 15284 1 SPACER, GOV SPRING
BLACK-BLACK
12210 1 RETAINER, SPRING
ARM ASSY, GOVERNOR 1 29425
11966 1 SPRING, IDLE
YELLOW-YELLOW
SPRING, DAMPER 1 20475 11969 1 GUIDE, IDLE SPRING
SEAL, O-RING 2 31332
NUT, PIVOT SFT RTNR 2 12288 27606 1 WASHER, SEALING
SHAFT, GOVERNOR ARM 1 12214
24726 1 STUD, GUIDE
PISTON ASSY, DAMPER 1 16572 22134 1 ARM ASSY, MTR VALVE
BARREL ASSY, DAMPER 1 16568 11563 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MTR VALVE SPRG
20359 1 SPRING, MTR VALVE
SLEEVE, GOV THRUST 1 21312
WEIGHT, GOVERNOR 6 11643

WASHER, THRUST 1 20222

RING, RETAINING 1 12285 29111 1 RETAINER ASSY, GOV WT

NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B.336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60030)

SPACER, GOV SPRING 1 15306

SEAL, O-RING 2 17438 16279 1 SHAFT, SHUTOFF

WASHER, SPACER 2 14408 12253 1 CLIP, SHAFT RETAINER

12221 1 LEVER, THROTTLE FORK
SHAFT ASSY, THROTTLE 1 29366
NUT, HEX 1 12174 12169 1 SCREW, HEX HEAD
SCREW, HEX HEAD 1 12972 12174 1 NUT, HEX

17605 1 HOOK ASSY, GOV LKGE

12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
17604 1 HOOK, GOV LINKAGE

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK

NOTES:

DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION

(60026)

26564 1 RGLTR ASSY, HSG PRESS

27607 1 SEAL, O-RING
14760 2 NUT, HEX LOCK
28388 2 TERMINAL, ESO
SCREW, BUTTON HD CAP 3 22351 12049 2 WASHER, INTL TOOTH
12500 2 WASHER, FIBER

NUT, HEX 2 12519 30789 1 CAP, COVER SCREW

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW

SEAL, RECT SECTION 1 27244 21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: E.S.O. TERMINAL ORIENTATION TO BE IN LINE WITH SIDES OF COVER

INDENTED ITEMS INCLUDED

DB2435-4913 EDITION 12 DATED 02/07/2000 PAGE 4 OF 4

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 03/05/1991 20514 1
PILOT TUBE REPLACEMENT (REF SB 171C) 32980 06/05/1991 20079 2
OVERHAUL GASKET KIT 33814 06/05/1991 20666 2
ESO MOUNTING AND GROUNDING KIT 26431 09/18/1991 21028 3
01/13/1992 21103M 4
05/04/1992 21557 5
05/04/1992 21576 5
05/04/1992 21577 5
06/17/1992 21693 6
02/18/1993 22246 7
03/01/1994 23089 8
06/20/1994 22964 9
10/07/1994 23463 10
02/06/1995 23463 11
02/07/2000 26664 12

INDENTED ITEMS INCLUDED