INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2400 CUSTOMER PART #: RE-505093 MODEL NO.: DB2335-5666
GOV. REGULATION: 7-10 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 3029DF JOHN DEERE TORREON EDITION NO.: 4
APPLICATION: JD240 SKID STEER LOADER (39.5KW) DATED: 07-12-00

NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.

ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION: 1.958" ± .001"
.063" ( 1.6mm) ID X 25" (635 mm) LONG. (49.73 mm ± .025 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI TO OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(34 ± 3 kPa) AT PUMP INLET. 4. 400 RPM (WOT):
4. CAM MOVEMENT READ-OUT DEVICE: #23745 a. CHECK SHUT-OFF: 4 mm³/STROKE MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
PUMP INSTALLATION: IT-008 (60 kPa).
ROTATION-C-* LEVER ANGLES (REF.) 5. 2400 RPM (WOT):
NAME PLATE-L-SIDE** THOT MIN.(∠B) 22° a. SET TRANSFER PUMP PRESSURE FOR 89-91 PSI,
#1 CYL.-3-O'CLOCK** THOT MAX.(∠C) 4° (613-627 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
THROTTLE-L-SIDE** S.O. (∠ E) N/A b. ADJUST RETURN OIL TO 225-475 CC/MIN. RECHECK TRANSFER
TIMING MARK N/A S.O. (∠ F) N/A PUMP PRESURE.
E.S.O. (12V E.T.R.) c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
6. 1500 RPM (WOT): SET ADVANCE TRIMMER SCREW FOR 1°.
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 7. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
63-64 mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 8. 2400 RPM (WOT): SET TORQUE SCREW FUEL DELIVERY:
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 54-55 mm³/STROKE.
9. 2600 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE 10-12 mm³/STROKE.
(REF. SL-222) 10. 1200 RPM (L.I.): SET LOW IDLE SCREW FOR 10-12 mm³/STROKE.
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 11. CHECK POINTS:
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. 2600 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO THROTTLE T.P.
OBTAIN 10-12 mm³/STROKE. RPM POSITION mm³/STROKE ADVANCE PRESSURE
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) a. 150 WOT 15 MIN. --- 10 MIN.**
b. 400 WOT* 4 MAX. --- ---
THROTTLE c. 1200 L.I. 10-12 --- ---
RPM POSITION mm³/STROKE ADVANCE d. 1000 WOT --- 0° ---
a. 150 WOT 13 MIN. --- e. 1500 WOT 63-64 0.5°-1.5° ---
b. 400 WOT* 4 MAX. --- f. 2400 WOT 54-55 3.0-4.0° 89-91***
c. 1200 L.I.** 10-12 --- g. 2400 WOT* 4 MAX. --- ---
d. 1000 WOT --- 0° h. 2600 WOT 10-12 --- ---
e. 1500 WOT 61.5-65.5 0°-2.0° i. 2650 WOT 5 MAX. --- ---
f. 2400 WOT 51.5-57.5 3.0°-4.0°
g. 2400 WOT* 4 MAX. --- * E.S.O. DE-ENERGIZED ** (69 kPa) *** (613-627 kPa)
h. 2600 WOT 10-12 ---
i. 2650 WOT 5 MAX. --- 12. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
* E.S.O. DE-ENERGIZED b. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
** RESET USING LOW IDLE SCREW, IF NECESSARY POSITION PER S.B. 164.
c. SEAL FASTENER PER S.B. 134R.
d. FOR SERVICE ONLY:
AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 724430 AND PILOT RING 7244-26E.
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 98° AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE
AND HOUSING FLANGE OCCURS PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

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DB2335-5666 EDITION 4 DATED 07/12/2000 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(60400)

21660 1 SCREW ASSY, VENT

OR 21661-21665
SEAL, DRIVESHAFT 2 10453
11331 2 SCREW, HEX HEAD
NUT, HEX 1 26346
22601 1 SCREW, BUTTON HD CAP
27606 1 WASHER, SEALING
WASHER, DRIVESHAFT 1 32787 29677 1 CAP, TORQUE SCREW
29671 1 NUT, TORQUE SCREW
DRIVESHAFT 1 28825 17438 1 SEAL, O-RING
33922 1 SCREW, TORQUE
KEY, WOODRUFF 1 30387
SEAL, O-RING 1 23367
HOUSING ASSY, PUMP 1 32425

SCREW, RIVET 2 24419 26180 1 BEARING, THRUST

NAMEPLATE 1 10394 21522 1 WASHER, DRSFT SPRING

GASKET, TMG WDO COVER 1 27603 10443 1 RING, RETAINING

21521 1 WASHER, THRUST
SCREW, HEX HEAD 2 21194
COVER, TIMING WINDOW 1 23107

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(60398)
32225 1 H&R ASSY, HYD 3 CYL
11086 2 PLUNGER, ROTOR
USE 11087-11090 (STD)
ROLLER, CAM 2 11141 OR 11097-11100 (O/S)
AS IND. ON ROTOR SB 60R
SHOE, CAM ROLLER 2 24569 11438 1 SCREW, SET
12216 1 SCREW, HEAD PLUG
27601 1 SEAL, O-RING
RING, CAM 1 21686
29710 1 SCREW, SKT HEAD CAP
29384 1 PLATE, SINTERED LOCK
20727 3 CONNECTOR, FUEL LINE
SEAL, O-RING 1 27245 20177 3 CONN, FUEL LINE SOLID
SPRING, LEAF 1 11197
13825 1 VALVE, DELIVERY
SCREW, LEAF SPR ADJ 1 11175 OR 13826 (O/S) AS REQ'D
REF. S.B. 143B
SPRING, DLVY VALVE 1 16441 13837 1 SCREW, DLVY VALVE RET
STOP, DELIVERY VALVE 1 16440

NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(61333)
20530 2 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608
21232 1 LINER, TRANSFER PUMP
20511 4 BLADE, TRANSFER PUMP
OR 20512 REF. S.B. 304
20528 1 RING, ROTOR RETAINER

28987 1 REGULATOR ASSY, TP

SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

19855 1 SPRING, REGULATING

PISTON, REGULATING 1 19895

PLUG ASSY, END PL ADJ 1 15228

FILTER, INLET 1 28986 32636 1 CAP, TP END

NOTES: REFERENCE S.B. 444

INDENTED ITEMS INCLUDED

DB2335-5666 EDITION 4 DATED 07/12/2000 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(60287)
SPRING, GOV CONTROL 1 17997
12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 14482
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING

27606 1 WASHER, SEALING

SHAFT, GOVERNOR ARM 1 12214
SEAL, O-RING 2 31332 24726 1 STUD, GUIDE
NUT, PIVOT SFT RTNR 2 12288 22134 1 ARM ASSY, MTR VALVE
SPACER, GOV SPRING 1 15284 11563 1 VALVE, METERING
* SEE NOTE
26427 1 SHIM, MTR VALVE SPRG
20359 1 SPRING, MTR VALVE
SLEEVE, GOV THRUST 1 21312
WEIGHT, GOVERNOR 6 21201

WASHER, THRUST 1 23272

RING, RETAINING 1 12285 28370 1 RETAINER ASSY, GOV WT

NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 22248 REFERENCE S.B. 336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(60288)
SEAL, O-RING 2 17438
WASHER, SPACER 2 14408
SHAFT ASSY, THROTTLE 1 12019 16279 1 SHAFT, SHUTOFF

SCREW, HEX HEAD 1 12972

12253 1 CLIP, SHAFT RETAINER
NUT, HEX 1 12174
12221 1 LEVER, THROTTLE FORK

12169 1 SCREW, HEX HEAD

SPACER, THROT LVR ADJ 1 16135
12174 1 NUT, HEX
SCREW, SOCKET CAP 1 12051
ARM, ADJUSTING SPACER 1 16136 17605 1 HOOK ASSY, GOV LKGE
LEVER ASSY, THROTTLE 1 16392 12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
SPRING, THROT LEVER 1 13003 17604 1 HOOK, GOV LINKAGE

12358 1 LINK ASSY, ADJUSTING

11919 1 SPRING, GOVERNOR LINK
SCREW, SKT HEAD CAP 1 15668
RNTR, THROT LVR SPR 1 13010

NOTES: THROTTLE LEVER BUSHING OUT

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(60401)
16240 1 PISTON, POWER
WASHER, ADVANCE SLIDE 2 12622 2 DEG. RETARD
22655 1 PLUG, PISTON HOLE
PISTON, SPRING 1 22515
1 DEG. ADVANCE
SPRING, INNER ADVANCE 1 14258
RED
18967 1 RING, PISTON SEAL
SPRING, ADVANCE 1 18959
BLACK-BROWN 29281 1 SEAL, RECT SECTION
GUIDE, ADV ADJ SPRING 1 14940 27602 2 SEAL, O-RING
SEAL, O-RING 2 29280
SEAL, O-RING 2 29282
22238 1 SCREW, HEAD LOCATING
PLUG, PISTON HOLE 1 14941 0.02

SCREW, ADV ADJUSTING 1 14544 33627 1 SCREW, CAM ADVANCE

SEAL, O-RING 1 17438
27610 1 SEAL, O-RING
NUT, HEX LOCK 1 13807 23056 1 PLUG, HEX SOCKET

NOTES: ASSEMBLE 16240 PISTON WITH PART NO. TOWARDS PISTON HOLE PLUG

INDENTED ITEMS INCLUDED

DB2335-5666 EDITION 4 DATED 07/12/2000 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(60082)

14760 2 NUT, HEX LOCK

SCREW, BUTTON HD CAP 3 22351
20951 1 STRAP, TERM GROUNDING
WASHER, INTL TOOTH 1 18493 12049 1 WASHER, INTL TOOTH

WASHER, PLAIN 2 18501 12519 2 NUT, HEX

WASHER, FIBER 2 12500 22109 1 RGLTR ASSY, HSG PRESS
30789 1 CAP, COVER SCREW

30788 1 CUP, COVER SCREW

27607 1 SEAL, O-RING

SEAL, RECT SECTION 1 27244

21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 15093 12/02/1999 26425 1
OVERHAUL GASKET KIT 33814 02/07/2000 26664 2
ESO MOUNTING AND GROUNDING KIT 26431 04/11/2000 26813 3
PILOT TUBE REPLACEMENT (REF SB 171C) 32980 07/12/2000 26943 4

INDENTED ITEMS INCLUDED