Description: 2Gr-Fe Engine Control System - Sfi System

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ES–108 2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

Oxygen (A/F) Sensor Heater Control Circuit


DTC P0031
Low (Bank 1 Sensor 1)

Oxygen (A/F) Sensor Heater Control Circuit


DTC P0032
High (Bank 1 Sensor 1)

Oxygen (A/F) Sensor Heater Control Circuit


DTC P0051
Low (Bank 2 Sensor 1)

Oxygen (A/F) Sensor Heater Control Circuit


DTC P0052
High (Bank 2 Sensor 1)
ES
DESCRIPTION
Refer to DTC P2195 (see page ES-334).
HINT:
• Although the DTC titles say oxygen sensor, these DTCs relate to the Air-Fuel Ratio (A/F) sensor.
• Sensor 1 refers to the sensor mounted in front of the Three-Way Catalytic Converter (TWC) and
located near the engine assembly.
• When one of these DTCs is set, the ECM enters fail-safe mode. The ECM turns off the A/F sensor
heater in fail-safe mode. Fail-safe mode continues until the ignition switch is turned OFF.
• The ECM provides a pulse width modulated control circuit to adjust the current through the heater. The
A/F sensor heater circuit uses a relay on the B+ side of the circuit.

Reference (System Diagram of Bank 1 Sensor 1):

A/F Sensor ECM


A/F

Heater
from +B HA1A HA1A
Battery
A/F
Sensor
A1A- A1A+ A1A+

A1A-
from
EFI MAIN
Relay EFI NO. 2

A137606E01

DTC No. DTC Detection Condition Trouble Area


• Open in A/F sensor heater circuit
P0031 Air-Fuel Ratio (A/F) sensor heater current less than 0.8 A • A/F sensor heater (sensor 1)
P0051 (1 trip detection logic) • Integration relay
• ECM
2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM ES–109

DTC No. DTC Detection Condition Trouble Area


• Short in A/F sensor heater circuit
P0032 Air-Fuel Ratio (A/F) sensor heater current fail • A/F sensor heater (sensor 1)
P0052 (1 trip detection logic) • Integration relay
• ECM

HINT:
• Bank 1 refers to the bank that includes cylinder No. 1.
• Bank 2 refers to the bank that does not include cylinder No. 1.
• Sensor 1 refers to the sensor closest to the engine assembly.
• Sensor 2 refers to the sensor farthest away from the engine assembly.

MONITOR DESCRIPTION
The ECM uses information from the Air-Fuel Ratio (A/F) sensor to regulate the air-fuel ratio and keep it
close to the stoichiometric level. This maximizes the ability of the Three-Way Catalytic Converter (TWC) to
purify the exhaust gases.
The A/F sensor detects oxygen levels in the exhaust gas and transmits the information to the ECM. The ES
inner surface of the sensor element is exposed to the outside air. The outer surface of the sensor element
is exposed to the exhaust gas. The sensor element is made of platinum coated zirconia and includes an
integrated heating element.
The zirconia element generates a small voltage when there is a large difference in the oxygen
concentrations between the exhaust gas and outside air. The platinum coating amplifies this voltage
generation.
The A/F sensor is more efficient when heated. When the exhaust gas temperature is low, the sensor
cannot generate useful voltage signals without supplementary heating. The ECM regulates the
supplementary heating using a duty-cycle approach to adjust the average current in the sensor heater
element. If the heater current is outside the normal range, the signal transmitted by the A/F sensor
becomes inaccurate. As a result, the ECM is unable to regulate air-fuel ratio properly.
When the current in the A/F sensor heater is outside the normal operating range, the ECM interprets this
as a malfunction in the sensor heater and sets a DTC.
Example:
The ECM sets DTC P0032 or P0052 when the current in the A/F sensor heater is more than 10 A.
Conversely, when the heater current is less than 0.8 A, DTC P0031 or P0051 is set.

MONITOR STRATEGY
P0031: A/F sensor heater (bank 1) open/short (Low electrical current)
P0032: A/F sensor heater (bank 1) open/short (High electrical current)
Related DTCs
P0051: A/F sensor heater (bank 2) open/short (Low electrical current)
P0052: A/F sensor heater (bank 2) open/short (High electrical current)
Required Sensors/Components (Main) A/F sensor heater
Required Sensors/Components (Related) -
Frequency of Operation Continuous
Duration 10 seconds
MIL Operation Immediate
Sequence of Operation None

TYPICAL ENABLING CONDITIONS


All:
Monitor runs whenever following DTCs not present None

P0031 and P0051:


Battery voltage 10.5 V or more
A/F sensor heater duty-cycle ratio 50% or more
Time after engine start 10 seconds or more
ES–110 2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

P0032 and P0052:


Time after engine start 10 seconds or more

TYPICAL MALFUNCTION THRESHOLDS


P0031 and P0051:
A/F sensor heater current Less than 0.8 A

P0032 and P0052:


Hybrid IC high current limiter port Fail

COMPONENT OPERATING RANGE


A/F sensor heater current 0.9 to 9.9 A

ES WIRING DIAGRAM
Refer to DTC P2195 (see page ES-339).

INSPECTION PROCEDURE
HINT:
Read freeze frame data using the intelligent tester. Freeze frame data records the engine condition when
malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was
moving or stationary, if the engine was warmed up or not, if the air-fuel ratio was lean or rich, and other
data from the time the malfunction occurred.

1 INSPECT AIR-FUEL RATIO SENSOR (HEATER RESISTANCE)

(a) Disconnect the B33 or B48 A/F sensor connector.


Component Side:
(b) Measure the resistance of the A/F sensor connector.
+B A/F Sensor HA1A Standard resistance
HA2A Bank 1
B48 Bank 1 Tester Connection Specified Condition Specified Condition
1 (HA1A) - 2 (+B) 20°C (68°F) 1.8 to 3.4 Ω
B33 Bank 2 1 (HA1A) - 4(A1A-) - 10 kΩ or higher
A1A+
A1A- A2A+ Standard resistance
A2A- A052607E30 Bank 2
Tester Connection Specified Condition Specified Condition
1 (HA2A) - 2 (+B) 20°C (68°F) 1.8 to 3.4 Ω
1 (HA2A) - 4 (A2A-) - 10 kΩ or higher

(c) Reconnect the A/F sensor connector.


NG REPLACE AIR-FUEL RATIO SENSOR

OK
2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM ES–111

2 CHECK TERMINAL VOLTAGE (+B OF A/F SENSOR)

(a) Disconnect the B33 or B48 A/F sensor connector.


Wire Harness Side:
(b) Turn the ignition switch ON.
(c) Measure the voltage between the terminals of the B33 or
A/F Sensor
B48 A/F sensor connector and body ground.
+B Standard voltage
B48 Bank 1
Tester Connection Specified Condition
B33-2 (+B) - Body ground 9 to 14 V
B33 Bank 2
B48-2 (+B) - Body ground 9 to 14 V

A076787E12 (d) Reconnect the A/F sensor connector.


OK Go to step 5
ES
NG

3 INSPECT INTEGRATION RELAY (A/F RELAY)

(a) Remove the integration relay from the engine room No. 1
Integration Relay
relay block.
Fuse Side:
(b) Inspect the A/F fuse.
(1) Remove the A/F fuse from the integration relay.
(2) Measure the A/F fuse resistance.
1
2 Standard resistance:
Below 1 Ω
A/F (3) Reinstall the A/F fuse.
Connector Side: (c) Inspect the A/F relay.
(1) Measure the A/F relay resistance.
1C 1B Standard resistance
Tester Connection Specified Condition
8 76 5 4 32 1 8 7 6 5 4 3 2 1
1 10 kΩ or higher

1C-1 - 1B-8 Below 1 Ω


A107921E15
(Apply battery voltage between
terminals 1B-6 and 1B-7)

(d) Reinstall the integration relay.


NG REPLACE INTEGRATION RELAY

OK
ES–112 2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM

4 CHECK WIRE HARNESS (INTEGRATION RELAY - A/F SENSOR AND BODY GROUND)

(a) Check the EFI NO. 2 fuse.


Wire Harness Side: (b) Disconnect the B33 or B48 A/F sensor connector.
(c) Remove the integration relay from the engine room No. 1
relay block.
A/F Sensor
(d) Measure the resistance.
Standard resistance
+B
B48 Bank 1 Tester Connection Specified Condition
B48-2 (+B) - 1B-8 Below 1 Ω
B33 Bank 2 B33-2 (+B) - 1B-8 Below 1 Ω
1A-4 - 1B-6 Below 1 Ω
Integration Relay 1B-7 - Body ground Below 1 Ω
ES B48-2 (+B) or 1B-8 - Body ground 10 kΩ or higher
B33-2 (+B) or 1B-8 - Body ground 10 kΩ or higher
1B 1A
1A-4 or 1B-6 - Body ground 10 kΩ or higher

(e) Reconnect the A/F sensor connector.


(f) Reinstall the integration relay.
876 4
NG REPAIR OR REPLACE HARNESS AND
Engine Room CONNECTOR
No. 1 Relay
Block

EFI NO. 2

A127733E04

OK

CHECK ECM POWER SOURCE CIRCUIT


2GR-FE ENGINE CONTROL SYSTEM – SFI SYSTEM ES–113

5 CHECK WIRE HARNESS (A/F SENSOR - ECM)

(a) Disconnect the B33 or B48 A/F sensor connector.


Wire Harness Side: (b) Disconnect the B30 ECM connector.
(c) Measure the resistance.
Standard resistance
A/F Sensor
Tester Connection Specified Condition
B48 HA1A B48-1 (HA1A) - B30-86 (HA1A) Below 1 Ω
Bank 1 B33-1 (HA2A) - B30-109 (HA2A) Below 1 Ω
B48-1 (HA1A) or B30-86 (HA1A) -
10 kΩ or higher
B33 HA2A Body ground
Bank 2 B33-1 (HA2A) or B30-109 (HA2A) -
10 kΩ or higher
Body ground

B30 ECM (d) Reconnect the A/F sensor connector.


ES
(e) Reconnect the ECM connector.
NG REPAIR OR REPLACE HARNESS AND
CONNECTOR

HA2A HA1A
A127715E09

OK

6 CHECK WHETHER DTC OUTPUT RECURS

(a) Connect the intelligent tester to the DLC3.


(b) Turn the ignition switch ON.
(c) Turn the tester ON.
(d) Clear DTCs (see page ES-39).
(e) Start the engine.
(f) Allow the engine to idle for 1 minute or more.
(g) Select the following menu items: DIAGNOSIS /
ENHANCED OBD II / DTC INFO / CURRENT CODES.
(h) Read DTCs.
Result
Display (DTC Output) Proceed to
No output A
P0031, P0032, P0051 or P0052 B

B REPLACE ECM

CHECK FOR INTERMITTENT PROBLEMS

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