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Trusted Protective Coatings: The Onshore Oil and Gas Industry

This document discusses trusted protective coatings from Hempel for the oil and gas industry. It outlines Hempel's proven coating systems that provide long-term corrosion protection for offshore and onshore metal structures and equipment. The coatings are confirmed by various international certifications and tests to withstand corrosive environments. Hempel's specialists can recommend the most suitable coating system based on the substrate material and corrosivity of the environment. Examples are given of coating systems for different substrate metals that ensure over 15 years of protection as per ISO 12944 standards.

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0% found this document useful (0 votes)
62 views

Trusted Protective Coatings: The Onshore Oil and Gas Industry

This document discusses trusted protective coatings from Hempel for the oil and gas industry. It outlines Hempel's proven coating systems that provide long-term corrosion protection for offshore and onshore metal structures and equipment. The coatings are confirmed by various international certifications and tests to withstand corrosive environments. Hempel's specialists can recommend the most suitable coating system based on the substrate material and corrosivity of the environment. Examples are given of coating systems for different substrate metals that ensure over 15 years of protection as per ISO 12944 standards.

Uploaded by

Pretech Anand
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Trusted Protective

Coatings
The onshore oil and gas Industry
Trusted Protective Coatings Trusted Protective Coatings

One layer at For the oil and gas industry it is of particular importance
to minimise operating costs under increasing competition.
well-known globally have been using our systems. The coating
systems are confirmed by numerous, world-wide recognised
tests, certificates and approvals:
Guidelines for coating
protection
a time, Hempel
An important component of such optimisation is the
protection of metal structures, equipment and other parts • Norsok M501
of oil and gas facilities against corrosion, in order to minimise The internationally accepted system of standardisation,
• CCS Works Approvals ISO 12944, defines factors to be taken into consideration to
downtime during the maintenance period.

makes your
• Corrosion Control Certificates make the right choice for coatings - environmental corrosivity,
That is why it is important to use the best possible painting • Factory Production Control Certificates type of protected surface, estimated durability etc.
solutions and technologies, which can provide long-term
• Fire and Smoke, 96/98/EC Type- Hempel’s specialists can identify the most suitable protective

world stronger
corrosion protection.
Examination Certificate (Module B) system for new construction facilities, covering technical
• Fire and Smoke, 96/98/EC Production-Quality specifications and for maintenance, based on the original
Proven efficiency testing Assurance Certificate (Module D) coating, scale of damage and corrosive environment. For
further information, please contact your local Hempel office.
• Fire reaction classification
For many years, Hempel has been a recognised supplier • Freight and Storage of Foodstuffs certificates
of anticorrosive paints for the oil and gas industry, and
our products have been proven to provide highly efficient • Potable water certificates
protection of the facilities under real industrial conditions
during many years of service.
The high quality and reliability of Hempel’s products are
confirmed by the fact that the leading oil and gas companies,

2 3
Trusted Protective Coatings Trusted Protective Coatings

New metal structures and equipment 2 Coating systems for the protection of metal structures made of galvanised and stainless steel and
aluminum (ladders, footpaths, pipelines, etc.)
Examples of coating systems with an expected durability
Surfaces Type of coating system Recommended coating systems DFT DFT Total
of more than 15 years, as per ISO 12944, part 1.
Epoxy Hempadur 15553 60 μm*
Stainless steel, aluminum, Epoxy
C5-I Hempadur 45880 200 μm 320 μm

1
C5-M Polyurethane
Hempathane Topcoat 55210 /Hempathane HS 55610 60 μm
Epoxy Hempadur 15553 60 μm*
Stainless steel, aluminum, Epoxy
Surface preparation Coating systems for protection Hempadur 45880 160 μm 280 μm
C4
to Sa2½ as per ISO 8501/1. of metal structures and equipment Polyurethane
Hempathane Topcoat 55210 /Hempathane HS 55610 60 μm

Coating systems Stainless steel, aluminum, Epoxy Hempadur 15553 80 μm**


for protection of galvanised steel,
Polyurethane
200 μm
C3 Hempathane HS 55610 120 μm
galvanised and

3
stainless steel and * Surface preparation: light abrasive sweeping. No metallic abrasives should be used. ** For areas with mechanical load it is recommended to sweep blast.
aluminum surfaces

2 Coating systems for


protection of metal
3 Coating systems for protection of metal structures and equipment exposed to high temperatures
(insulated pipes, outlet pipes and chimneys, etc.)
structures and Surfaces Type of coating system Recommended coating systems DFT DFT Total
equipment exposed to Epoxy Hempadur 85671 100 μm*
Hot steel,
high temperatures 160 - 205°C 200 μm
Coating systems (pipes, insulated tanks) Epoxy
Hempadur 85671 100 μm*
for protection of tank
interiors Epoxy Hempadur 85671 150 μm*

4
Hot steel up to 160°C 300 μm
Epoxy
Hempadur 85671 150 μm*
Inorganic
silicate Hempel’s Galvosil 15700 50 μm
Hot steel (uninsulated only),
Silicone
200 - 400°C Hempel’s Silicone Aluminium 56914 25 μm 100 μm
(pipes, columns, furnaces) Silicone
Hempel’s Silicone Aluminium 56914 25 μm
Silicone Hempel’s Silicone Aluminium 56914 25 μm
Hot steel,
max. 600°C 50 μm

1 Coating systems for the protection of metal structures, process pipelines and equipment made of carbon steel (pipes, columns, furnaces) Silicone
Hempel’s Silicone Aluminium 56914 25 μm
(reservoirs, tanks, pipelines, racks, stacks, equipment, etc.)
Inorganic copolymer Versiline Cui 56990 150 μm
Corrosivity Recommended DFT Hot steel, -196°C to 650°C
Type of coating system Dft System specification 300 μm
category coating systems Total (insulated) Inorganic copolymer
Versiline Cui 56990 150 μm

• high solids polyurethane top coat * Subject to operating temperature.


Hempadur Avantguard® 750 60 μm
• intermediate high solids coat and aliphatic

4
y
polyurethane for UV-protection /fast-drying
Activated
zinc epox
intermediate coat, providing barrier protection Coating systems for the protection of tank interiors
C5-I
Epoxy Hempadur Mastic 45880 200 μm 320 μm • new, innovative anti-corrosion technology coating,
C5-M
Polyuretha
ne based on activated zinc - Avanguard® - reduced rust Environment Type of coating system Recommended coating systems DFT DFT Total
creep and enhanced corrosion protection, greater
Hempathane Topcoat 55210 / Hot water, brine, crude oil, Epoxy* Hempadur 85671 100 μm
60 μm working tolerances in different climatic conditions,
Hempathane HS 55610 potable water, water and Epoxy*
with high DFT, and improved mechanical strength Hempadur 85671 100 μm 300 μm
chemicals up to 95°C and for
Epoxy*
potable water up to 23°C etc. Hempadur 85671 100 μm

Hempadur Mastic 45880 220 μm Epoxy** Hempadur 35560 200 μm


Epoxy • two-coat paint system with high solids: affords an Potable water up to 35°C 400 μm
Polyuretha
ne increased overcoating interval between coats Epoxy**
Hempadur 35560 200 μm
C4 280 μm
• hi-tech system for corrosion protection in medium
Hempathane HS 55610 / corrosive environments Epoxy-phenol** Hempadur 35760 250 μm
60 μm Crude oil and fuels up to
Hempathane Topcoat 55210 500 μm
65°C Epoxy-phenol**
Hempadur 35760 250 μm

Epoxy-phenol** Hempadur 35760 250 μm


Hempadur Mastic 45880 140 μm
• two-coat paint system with high solids: affords an Water up to 45°C 500 μm
Epoxy Epoxy-phenol**
ne increased overcoating interval between coats Hempadur 35760 250 μm
C3 Polyuretha 200 μm
• hi-tech system for protection against corrosion in low
to medium corrosive environments Acids, alkalies pH from Vinylester Hempel’s Vinyl Ester GF 35910 750 μm
Hempathane HS 55610 /
60 μm 0 to 13 (in compliance 1500 μm
Hempathane Topcoat 55210 Vinylester
with Resistance Guides) Hempel’s Vinyl Ester GF 35910 750 μm

* Where antistatic properties are required use Hempadur 85170. ** Epoxy product with 100% VS.

4 5
Trusted Protective Coatings Trusted Protective Coatings

Maintenance of metal structures and equipment 2 Coating systems for the protection of metal structures and equipment made of galvanised
and stainless steel and aluminum (ladders, footpaths, pipelines, etc.)
Examples of coating systems with a medium durability Surfaces Type of coating system Recommended coating systems DFT DFT Total
of 5-15 years and high durability of >15 years, as per ISO 12944, part 1. Epoxy Hempadur 15553 60 μm*
Epoxy
Hempadur 45880 200 μm
Stainless steel, aluminum, Polyurethane
C5-I Hempathane Topcoat 55250 /Hempathane HS 55610/ 60 μm 320 μm

1
C5-M Hempaxane Light 55030
Surface preparation to Sa2½,
as per ISO 8501/1. Alternative
Epoxy Hempadur 15553 60 μm*
surface preparation, such as ultra
Stainless steel, aluminum, Epoxy
high pressure water jetting may Coating systems for protection Hempadur 45880 160 μm 280 μm
C4 Polyurethane
also be suitable, depending on the
of metal structures and equipment Hempathane Topcoat 55250 /Hempathane HS 55610 60 μm
condition of the steel.
Stainless steel, aluminum, Epoxy Hempadur 15553 80 μm**
Coating systems galvanised steel, 200 μm
Polyurethane
for protection of C3 Hempathane HS 55610 120 μm
galvanised and
* Surface preparation: light abrasive sweeping. No metallic abrasives should be used. ** For areas with mechanical load it is recommended to sweep blast.

3
stainless steel and
aluminum surfaces

2 Coating systems for


protection of metal 3 Coating systems for the protection of metal structures and equipment exposed to high temperatures
(insulation pipes, outlet pipes and chimneys, etc.)
structures and
Surfaces Type of coating system Recommended coating systems DFT DFT Total
equipment exposed to
high temperatures Hot steel, Silicone Hempel’s Silicone Aluminium 56914 25 μm
max. 600°C 50 μm
Coating systems Silicone
(pipes, columns, furnaces) Hempel’s Silicone Aluminium 56914 25 μm
for protection of tank
interiors Hot steel, Epoxy Hempadur 85671 100 μm*

4
160 - 205°C 200 μm
Epoxy
(pipes, insulated tanks) Hempadur 85671 100 μm*

Epoxy Hempadur 85671 150 μm*


Hot steel up to 160°C 300 μm
Epoxy
Hempadur 85671 150 μm*
Inorganic copolymer Versiline Cui 56990 150 μm
Hot steel, -196°C to 650°C
300 μm
(insulated) Inorganic copolymer

1 Coating systems for the protection of metal structures, process pipelines and equipment made of carbon steel
(reservoirs, tanks, pipelines, racks, stacks, equipment, etc.)
Versiline Cui 56990 150 μm

* Subject to operating temperature.


Corrosivity Recommended DFT
Type of coating system Dft System specification
category coating systems Total

C5-I
Epoxy
ne
Hempadur Mastic 45880 200 μm
• primer coat allows application on surfaces prepared
4 Coating systems for the protection of tank interiors
Polyuretha 300 μm
C5-M by both blasting and water jetting Environment Type of coating system Recommended coating systems DFT DFT Total
Hempathane HS 55610 100 μm Epoxy* Hempadur 85671 100 μm
Hot water, brine, crude oil, Epoxy*
water and chemicals up to Hempadur 85671 100 μm 300 μm
Epoxy*
Hempadur 45880 180 μm 95°C
Epoxy
Hempadur 85671 100 μm
ne • high solids polyurethane topcoat
C4 Polyuretha 280 μm Epoxy**
• fast-drying primer, providing barrier protection Hempadur 35560 200 μm
Hempathane HS 55610 100 μm Potable water up to 35°C 400 μm
Epoxy**
Hempadur 35560 200 μm
Hempadur 15570 /
140 μm Crude oil and fuels up to
Epoxy Hempadur EM 35740 Epoxy-phenol** Hempaline Defend 630 500 μm 500 μm
ne • surface-tolerant primer, allows cleaning with power 65°C
C3 Polyuretha 200 μm
tools and brushes
Hempathane HS 55610 60 μm
Water up to 45°C Epoxy-phenol** Hempaline Defend 630 500 μm 500 μm

We can also offer coating systems: Legend:


Medium High Acids, alkalies pH from Vinylester Hempel’s Vinyl Ester GF 35910 750 μm
• With various dry film thicknesses and durability Durability Durability 0 to 13 (in compliance Vinylester 1500 μm
• Multi-coat and one-coat systems with Resistance, Guides) Hempel’s Vinyl Ester GF 35910 750 μm
• Systems involving waterborne products * Where antistatic properties are required use Hempadur 85170. ** 100% solids.
• 100% VS products
Note: The data, specifications and recommendations provided in this overview are obtained from individual product data sheets. This is a summary only, not complete information and is subject to change.
Therefore, it is exclusively the responsibility of the user to obtain accurate, complete and appropriate information in relation to any particular intended use of these and other Hempel products. Unless expressly
agreed otherwise in writing, the products are supplied and all technical assistance is provided subject to Hempel’s general terms and conditions of sale, delivery and service. Except as expressed in said general
terms and conditions, the manufacturer and seller waive all claims involving any liability, including but not limited to negligence, for all results, injury, or direct or indirect losses or damages arising from the use of
the products as recommended above or otherwise. Product data are subject to change without notice and in any case should no longer be regarded as authoritative three years from the date of this information’s
issue. For up-to-date Product Data Sheets please visit our website: hempel.com

6 7
Trusted Protective Coatings Trusted Protective Coatings

Anti-corrosion Our complete assortment of protective coatings includes


systems to prevent corrosion in harsh onshore environments,
as well high temperature corrosion prevention systems
Hempel is trusted the world
over to deliver excellent
solutions for
and internal linings. Whatever the project, upstream or
downstream, we work closely with you to find the ideal
solution, and are able to supply coating systems specified
coating solutions to the • EXXONMOBIL • CHEVRON

protective market • GAZPROM • SINOPEC

the protection
to global industry standards and local regulations, as well as
your own specific requirements. • TRANSNEFT • TECPETROL
• LUKOIL • PEMEX
For 100 years, Hempel has been a world-leading coating

of oil and gas


• Wide range of products • PETRONAS • PLUSPETROL
supplier, due to the quality of its products and time-proven
• Client-oriented technical service technologies under extreme conditions. In fact, industries all • PETROBRAS • NOVA TERMINALS B.V.
• Long-term protection of facilities against corrosion over the world prefer to use approved and certified corrosion • SLOVNAFT • KUWAIT OIL COMPANY

facilities • Innovative solutions aimed at improvement


of service parameters
• Optimisation of the facilities’ construction
protection systems. The quality of Hempel’s coatings has
been confirmed by numerous completed projects:
oil refineries and chemical plants, oil and gas pipelines,
pharmaceutical plants, wind mills, bridges, railway
• SHELL
• TOTAL
• STATOIL
• ROSNEFT
• ENI
and many others.
and commissioning time
carriages and infrastructure facilities. • FLUOR CORPORATION
• Compliance with regulations
and environmental requirements

8 9
Trusted Protective Coatings Trusted Protective Coatings

Application list With over 50 years of experience in


The best proof of reliability of Hempel’s coatings is their credible ability to resist aggressive environments at oil and gas facilities, the oil & gas industry, we can supply
as well as their durability. Hempel’s coatings have been used for many years and their quality has been proven by thousands
of completed projects, many of those being related to the harshest operating conditions. a reliable product for every installation,
from drilling rigs to fracking storage
Project Name Owner Subsegment Year Country
tanks and gas transport pipelines.
Complex for oil and liquefied
Sibur-Portenergo Downstream 2011 Russia
petroleum gas transfer
Reconstruction of tanks,
TNK-BP Downstream 2011 Russia
Samotlorneftegaz
Downstream-Tank and storage
Čepro fuel storages Čepro 2011 Czech Republic
terminals
Petrogal Expansion project -
Petrogal Downstream-Refineries 2011 Portugal
Tanks
Sinopec Group Beihai Oil Tank Sinopec Pipeline Storage Downstream-Tank and storage 2011 -
China
Project Phase I and Transport Branch terminals 2012
Arc de Dierrey project Grt Gaz Gas processing plants 2013 France
Sibnefteprovod TRANSNEFT Downstream 2012 Russia
Transsibnefteprovod TRANSNEFT Downstream 2012 Russia
SBM Shell RIS BC-10 Module Shell, BT Engineering Yard Downstream Projects 2013 Singapore
Terminal NOVATEK "Ust' Luga" NOVATEK Downstream 2013 Russia
Gas pipe line Pelyatkinskoe
NORILSK NIKEL Downstream 2013 Russia
gas-condensate field
OLPP Koluszki NB Storage Operator Logistyczny Downstream-Tank and storage
2012 Poland
Tanks Paliw Płynnych Sp z o.o. terminals
TGS (Transportadora
Pipelines Recoating 2012 Downstream 2012 Argentina
del Gas del Sur)
Chevron Oronite Singapore
Expansion Project (Tankage 2012 -
Chevron Oronite Downstream Singapore
& Steel Structure /Piping for 2013
OSBL)
Downstream-Tank and storage
OTT-er Phase 2 Oiltanking 2013 Netherlands
terminals

Exxonmobil Antwerp Refinery Exxon Downstream-Refineries 2015 Belgium

Downstream-Gas processing
Habshan 5 Construction Gasco - Abu Dhabi Gas United Arab
plants (including LNG 2013
Of A Gas Processing Plant Industries Emirates
installations)

Heavy residue Hydrocracking Lukoil Neftochim Burgas


Downstream-Refineries 2013 Bulgaria
complex AD
PERTAMINA RFCC (residue fluid Downstream-Petrochemical
PERTAMINA 2013 Indonesia
catalytic cracking) Cilacap plants
For the full reference list please contact your local Hempel office
(see the contact details on the back cover).

10 11
hempel.com

Since 1915 Hempel has been a world-leading


coatings specialist, providing protection
and inspiration to the world around us.
Today we have over 5,500 people in 80 countries
delivering trusted solutions in the protective,
decorative, marine, container, industrial and yacht
markets. This includes many recognised brands
like Crown Paints, Schaepman and Jones-Blair.

Hempel is proudly owned by the Hempel


Foundation, which supports cultural, humanitarian
and scientific causes across the world.

The Hempel Group Head Office


Hempel A/S
Lundtoftegaardsvej 91
2800 Kgs. Lyngby
Denmark

Tel: +45 4593 3800


Email: hempel@hempel.com CORP 11/2017 EN

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