Trusted Protective Coatings: The Onshore Oil and Gas Industry
Trusted Protective Coatings: The Onshore Oil and Gas Industry
Coatings
The onshore oil and gas Industry
Trusted Protective Coatings Trusted Protective Coatings
One layer at For the oil and gas industry it is of particular importance
to minimise operating costs under increasing competition.
well-known globally have been using our systems. The coating
systems are confirmed by numerous, world-wide recognised
tests, certificates and approvals:
Guidelines for coating
protection
a time, Hempel
An important component of such optimisation is the
protection of metal structures, equipment and other parts • Norsok M501
of oil and gas facilities against corrosion, in order to minimise The internationally accepted system of standardisation,
• CCS Works Approvals ISO 12944, defines factors to be taken into consideration to
downtime during the maintenance period.
makes your
• Corrosion Control Certificates make the right choice for coatings - environmental corrosivity,
That is why it is important to use the best possible painting • Factory Production Control Certificates type of protected surface, estimated durability etc.
solutions and technologies, which can provide long-term
• Fire and Smoke, 96/98/EC Type- Hempel’s specialists can identify the most suitable protective
world stronger
corrosion protection.
Examination Certificate (Module B) system for new construction facilities, covering technical
• Fire and Smoke, 96/98/EC Production-Quality specifications and for maintenance, based on the original
Proven efficiency testing Assurance Certificate (Module D) coating, scale of damage and corrosive environment. For
further information, please contact your local Hempel office.
• Fire reaction classification
For many years, Hempel has been a recognised supplier • Freight and Storage of Foodstuffs certificates
of anticorrosive paints for the oil and gas industry, and
our products have been proven to provide highly efficient • Potable water certificates
protection of the facilities under real industrial conditions
during many years of service.
The high quality and reliability of Hempel’s products are
confirmed by the fact that the leading oil and gas companies,
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Trusted Protective Coatings Trusted Protective Coatings
New metal structures and equipment 2 Coating systems for the protection of metal structures made of galvanised and stainless steel and
aluminum (ladders, footpaths, pipelines, etc.)
Examples of coating systems with an expected durability
Surfaces Type of coating system Recommended coating systems DFT DFT Total
of more than 15 years, as per ISO 12944, part 1.
Epoxy Hempadur 15553 60 μm*
Stainless steel, aluminum, Epoxy
C5-I Hempadur 45880 200 μm 320 μm
1
C5-M Polyurethane
Hempathane Topcoat 55210 /Hempathane HS 55610 60 μm
Epoxy Hempadur 15553 60 μm*
Stainless steel, aluminum, Epoxy
Surface preparation Coating systems for protection Hempadur 45880 160 μm 280 μm
C4
to Sa2½ as per ISO 8501/1. of metal structures and equipment Polyurethane
Hempathane Topcoat 55210 /Hempathane HS 55610 60 μm
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stainless steel and * Surface preparation: light abrasive sweeping. No metallic abrasives should be used. ** For areas with mechanical load it is recommended to sweep blast.
aluminum surfaces
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Hot steel up to 160°C 300 μm
Epoxy
Hempadur 85671 150 μm*
Inorganic
silicate Hempel’s Galvosil 15700 50 μm
Hot steel (uninsulated only),
Silicone
200 - 400°C Hempel’s Silicone Aluminium 56914 25 μm 100 μm
(pipes, columns, furnaces) Silicone
Hempel’s Silicone Aluminium 56914 25 μm
Silicone Hempel’s Silicone Aluminium 56914 25 μm
Hot steel,
max. 600°C 50 μm
1 Coating systems for the protection of metal structures, process pipelines and equipment made of carbon steel (pipes, columns, furnaces) Silicone
Hempel’s Silicone Aluminium 56914 25 μm
(reservoirs, tanks, pipelines, racks, stacks, equipment, etc.)
Inorganic copolymer Versiline Cui 56990 150 μm
Corrosivity Recommended DFT Hot steel, -196°C to 650°C
Type of coating system Dft System specification 300 μm
category coating systems Total (insulated) Inorganic copolymer
Versiline Cui 56990 150 μm
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y
polyurethane for UV-protection /fast-drying
Activated
zinc epox
intermediate coat, providing barrier protection Coating systems for the protection of tank interiors
C5-I
Epoxy Hempadur Mastic 45880 200 μm 320 μm • new, innovative anti-corrosion technology coating,
C5-M
Polyuretha
ne based on activated zinc - Avanguard® - reduced rust Environment Type of coating system Recommended coating systems DFT DFT Total
creep and enhanced corrosion protection, greater
Hempathane Topcoat 55210 / Hot water, brine, crude oil, Epoxy* Hempadur 85671 100 μm
60 μm working tolerances in different climatic conditions,
Hempathane HS 55610 potable water, water and Epoxy*
with high DFT, and improved mechanical strength Hempadur 85671 100 μm 300 μm
chemicals up to 95°C and for
Epoxy*
potable water up to 23°C etc. Hempadur 85671 100 μm
* Where antistatic properties are required use Hempadur 85170. ** Epoxy product with 100% VS.
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Trusted Protective Coatings Trusted Protective Coatings
Maintenance of metal structures and equipment 2 Coating systems for the protection of metal structures and equipment made of galvanised
and stainless steel and aluminum (ladders, footpaths, pipelines, etc.)
Examples of coating systems with a medium durability Surfaces Type of coating system Recommended coating systems DFT DFT Total
of 5-15 years and high durability of >15 years, as per ISO 12944, part 1. Epoxy Hempadur 15553 60 μm*
Epoxy
Hempadur 45880 200 μm
Stainless steel, aluminum, Polyurethane
C5-I Hempathane Topcoat 55250 /Hempathane HS 55610/ 60 μm 320 μm
1
C5-M Hempaxane Light 55030
Surface preparation to Sa2½,
as per ISO 8501/1. Alternative
Epoxy Hempadur 15553 60 μm*
surface preparation, such as ultra
Stainless steel, aluminum, Epoxy
high pressure water jetting may Coating systems for protection Hempadur 45880 160 μm 280 μm
C4 Polyurethane
also be suitable, depending on the
of metal structures and equipment Hempathane Topcoat 55250 /Hempathane HS 55610 60 μm
condition of the steel.
Stainless steel, aluminum, Epoxy Hempadur 15553 80 μm**
Coating systems galvanised steel, 200 μm
Polyurethane
for protection of C3 Hempathane HS 55610 120 μm
galvanised and
* Surface preparation: light abrasive sweeping. No metallic abrasives should be used. ** For areas with mechanical load it is recommended to sweep blast.
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stainless steel and
aluminum surfaces
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160 - 205°C 200 μm
Epoxy
(pipes, insulated tanks) Hempadur 85671 100 μm*
1 Coating systems for the protection of metal structures, process pipelines and equipment made of carbon steel
(reservoirs, tanks, pipelines, racks, stacks, equipment, etc.)
Versiline Cui 56990 150 μm
C5-I
Epoxy
ne
Hempadur Mastic 45880 200 μm
• primer coat allows application on surfaces prepared
4 Coating systems for the protection of tank interiors
Polyuretha 300 μm
C5-M by both blasting and water jetting Environment Type of coating system Recommended coating systems DFT DFT Total
Hempathane HS 55610 100 μm Epoxy* Hempadur 85671 100 μm
Hot water, brine, crude oil, Epoxy*
water and chemicals up to Hempadur 85671 100 μm 300 μm
Epoxy*
Hempadur 45880 180 μm 95°C
Epoxy
Hempadur 85671 100 μm
ne • high solids polyurethane topcoat
C4 Polyuretha 280 μm Epoxy**
• fast-drying primer, providing barrier protection Hempadur 35560 200 μm
Hempathane HS 55610 100 μm Potable water up to 35°C 400 μm
Epoxy**
Hempadur 35560 200 μm
Hempadur 15570 /
140 μm Crude oil and fuels up to
Epoxy Hempadur EM 35740 Epoxy-phenol** Hempaline Defend 630 500 μm 500 μm
ne • surface-tolerant primer, allows cleaning with power 65°C
C3 Polyuretha 200 μm
tools and brushes
Hempathane HS 55610 60 μm
Water up to 45°C Epoxy-phenol** Hempaline Defend 630 500 μm 500 μm
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Trusted Protective Coatings Trusted Protective Coatings
the protection
to global industry standards and local regulations, as well as
your own specific requirements. • TRANSNEFT • TECPETROL
• LUKOIL • PEMEX
For 100 years, Hempel has been a world-leading coating
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Trusted Protective Coatings Trusted Protective Coatings
Downstream-Gas processing
Habshan 5 Construction Gasco - Abu Dhabi Gas United Arab
plants (including LNG 2013
Of A Gas Processing Plant Industries Emirates
installations)
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