What Is 5S
What Is 5S
What Is 5S
5S is a systematic form of visual management utilizing everything from floor tape to operations
manuals. It is not just about cleanliness or organization; it is also about maximizing efficiency and
profit. 5S is a framework that emphasizes the use of a specific mindset and tools to create efficiency
and value. It involves observing, analyzing, collaborating, and searching for waste and also involves
the practice of removing waste.
5S includes five terms that all start with the letter "S."
Japanese
American Term Definition
Term
Seiton Set in Order Ensure that all items are organized and each item has
a designated place. Organize all the items left in the
Japanese
American Term Definition
Term
The principles of 5S are also commonly known as ‘lean management’ and were
instigated by Toyota in the 1950s.
The main purpose of 5S, also known as lean management, is to reduce waste and
increase efficiency, thereby reducing production costs while increasing productivity,
safety, and employee satisfaction. To achieve lean management in your company,
follow the principles behind 5S:
Sort
The first step to making your workplace more efficient is to sort through which items
need to be there, and which items don’t. This may involve speaking with production or
hygiene teams to find out exactly what equipment they need available to them, so any
surplus tools can be removed. De-cluttering your production and office space in this
manner makes it more organised, as only the needed items are present, and the
unnecessary items are either relocated, stored, or recycled. If there are any items you
are unsure of, red-tag it; if that tagged item has not been used in, say, a month or two,
you are free to remove it from the area.
Set in Order
With your workplace cleaned up, it’s time to put everything in its place. How you
organise your equipment will depend on your workspace’s needs, but the more
organised and uniform your workplace, the safer and more efficient it is for your
employees. That is why shadow boards are important; they are an inexpensive way
to keep all your equipment orderly, so employees can locate equipment and store it with
ease. This visual organization keeps equipment in its best possible condition, reducing
the cost of replacement and ensuring that any broken or substandard items can be
sorted quickly. It also raises departmental accountability and a business’s overall
operating standards.
Shine
In the grand scheme of things, cleanliness can easily be overlooked, but it shouldn’t
be. The regular cleaning and maintenance of equipment helps keep it running smoothly.
It also allows employees to catch problems in the equipment and your systems before
they become a serious issue.
Standardise
Without standardisation, your efforts so far will amount to nothing more than a good
spring clean. Standardising work processes and tasks ensures that every aspect of your
work stays efficient. There’s a number of different techniques that can be used, from a
checklist to schedules, so you’ll be able to find a solution that works best for your
business.
Sustain
We all know that time wasted is also money wasted, which is why efficient and orderly
workplaces can help improve the company as a whole. This is where the principles of
5S and lean management really come into their own. If every aspect of your company is
working at maximum efficiency, you can reduce costs and improve profits, giving you
the opportunity to reinvest and expand.