KRC4 - Diagram
KRC4 - Diagram
Zugspitzstrasse 140
D-86165 Augsburg / Germany
Tel. +49 (0)821-797-0
Company / customer
Project description KRC4-SC1 X11
Job number KR_C4_X11
Commission
Manufacturer (company) KUKA Roboter GmbH
Project name
make
Type KRC4
Place of installation
Responsible for project
Supply voltage
Created on 28.02.2014
Edit date 28.02.2014 from ARr Number of pages 37
2
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Title page
Page 1 from 2.a
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Titel- / Deckblatt Job number Dok.Ver.
Printout 28.02.2014 = + DOKU Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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Table of contents
Higher-level function Page Description date creator
1 2.a
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table of contents
Page 2 from 2.a
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Inhaltsverzeichnis Job number Dok.Ver.
Printout 28.02.2014 = + DOKU Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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Table of contents
Higher-level function Page Description date creator
2 +E/1
0 1 2 3 4 5 6 7 8 9
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table of contents
Page 2.a from 2.a
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Inhaltsverzeichnis Job number Dok.Ver.
Printout 28.02.2014 = + DOKU Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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-X1
-W172006
-Q1 3
-K1 L1-3
3~
L1-3
-Q3 3
-W170183
W188867
-X2
-G2 -G1 X4
L1-3 KPP
27V/40A
+ -
X7
-W170189
-XPE
-W180953
-R1/-R2
BALLAST RESITORS
Ballastwiderstände
-A1 X1
CCU
+DOKU/2.a 2
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Overview of power supply
Page 1 from 6
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Übersicht Versorgung Job number Dok.Ver.
Printout 28.02.2014 = +E Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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-A1
CCU
-X21
-X12 -X34
X4 -X3 -X3 X4 X11 -X14 -X29
-W183926
-W183926
X4.1
-W170191
-W183926
-FLEXBOARD
-W170186
-W166362 -W170197
-W183926
-K2 +/-
+/-
-W183926
-X21
Versorgung Bremsen 1.1 KPP
Elektronisches Typenschild
Versorgung Antriebe KSP
Versorgung Antriebe KPP
Controllerbus Roboter
supply brake 1.1 KPP
Versorgung -KPC
connector USV
FAN OUTSIDE
Anschluß USV
Lüfter außen
1 3
0 1 2 3 4 5 6 7 8 9
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Overview of CCU signals
Page 2 from 6
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Übersicht CCU-Signale Job number Dok.Ver.
Printout 28.02.2014 = +E Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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-A1
CCU
-X42
-X306
X30 -X305 -X307 -X308 -X311
-W179412 -W170188
-W177607
-W170196
-W180864 -W200394
-R10 -A2
strapping plug -X11
-X200 Brückenstecker
-G3.1
-X19 -G3.2
12V/5Ah
PB-Akku
Zustimmung Extern
Ballastwiderstände
Versorgung AKKU
External enabling
KUKA SmartPad
KUKA SmartPad
BALLAST
CSP
CSP
2 4
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Overview of CCU signals
Page 3 from 6
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Übersicht CCU-Signale Job number Dok.Ver.
Printout 28.02.2014 = +E Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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-KPC
W166357
-W179067 -W179067
-X20
-A2
-W166352
-USB1 -USB2
-W166354 -W166356
-T1
KSP40
-X21
-X20
-A1
CCU
-X32 -X41 -X31
-W166352
-T2
KSP64
-X21 -X34 -X42 -X48
-X20
-W189363
-W170197 -W170196
-A3
-X258
-X259
-X21 -X19
KUKA SmartPad
KUKA SmartPad
controller bus
Controllerbus
Robot RDC
Roboter
RDC
SIB
SIB
3 5
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Bus overview
Page 4 from 6
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Busübersicht Job number Dok.Ver.
Printout 28.02.2014 = +E Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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-A3
-X253 -X252
-W187758
-W187757
-X11
Schnittstelle -X11
Interface -X11
4 6
0 1 2 3 4 5 6 7 8 9
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Overview of interface
Page 5 from 6
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Übersicht Schnittstelle Job number Dok.Ver.
Printout 28.02.2014 = +E Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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-W170208 -W170207
-W170210 -W170210
-W170211
-W188870b
-W188871b
-W188872b
-W188873b
-W188874b
-W188869a
-W188870a
-W188871a
-W188872a
-W188873a
-W188874a
PE
-W107442
-X20 A
-X20 B
-X20 C
-X20 D
-X20 E
-X20 F
-X20 PE
Motor/brake M1
Motor/brake M2
Motor/brake M3
Motor/brake M4
Motor/brake M5
Motor/brake M6
Mass
5 +G/1
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Overview of axes
Page 6 from 6
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Übersicht Achsen Job number Dok.Ver.
Printout 28.02.2014 = +E Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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Power supply
Einspeisung
L1 L2 L3 N N.C..N.C.. PE
-X1 1 2 3 4 5 6 PE
shield
-PE
-W172006
AWG10
-W172006
NGNYE
3xAWG10 1 2 3 -W170845
CU-Band
4mm²
1 3 5 13 21
-Q1
2 4 6 14 22
2.0 / L1
2.0 / L2
2.0 / L3
+E/6 2
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Power infeed
Page 1 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Einspeisung Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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1.4 / L1
1.4 / L2
1.4 / L3
BK
AWG8
Netz L1 L2 L3
-K1 3
L1´ L2´ L3´
Last -W111683
GNYE
AWG8
PE
BK
AWG8
1 3 5
-Q3
20-25A
22A
I> I> I>
2 4 6
-W170183 W188867
MEGANORM MEGANORM
3xAWG10 1 2 3 3xAWG10 1 2 3
L1_G2
3.1
L2_G2
3.1
L3_G2
3.1
L1_-G1
6.0
L2_-G1
6.1
L3_-G1
6.1
1 3
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Distribution AC 400V
Page 2 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Verteilung AC 400V Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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Infeed G2
Einspeisung G2
2.0 / L1_G2
2.1 / L2_G2
PE
2.1 / L3_G2
-W170183
GNYE
AWG10
-X2 1 2 3 4
-G2 L1 L2 L3 PE
40A
3x400-480VAC
27V o.k.
DC 27V 0V
X1 + + + + - - - -
BU
AWG12
BU
-XPE 2 1
AWG10
-A1 -W180953
CCU X1 1 2 3 4 5 6 7 8 10 11 9 12
BU
AWG10
27V
27V
27V
27V
27V
0V
0V
0V
0V
0V
0V
0V
PE PE
SUPPLY CCU
Versorgung CCU
2 4
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Power supply unit DC 27V
Page 3 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Netzteil DC27V Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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-T2_ZK_L+. / 5.1
-T2_ZK_L- / 5.1
-T2_ZK_L-. / 5.1
-T2
KSP64
-X5 1 2 3 4 5 6 -X30 2 1 -X10 2 4 -X6 1 2 3 4 5 6 -X34 2 1 -X11 2 4
-W188869 -W188871
GNYE GNYE
AWG12 AWG12
PE PE
PE PE PE
PE PE PE PE PE PE
Motor M1 V1
Motor M1 W1
Brake
of axis M1
Motor M2 U1
Motor M2 V1
Motor M2 W1
Brake
of axis M2
Motor M3 U1
Motor M3 V1
Motor M3 W1
Brake
of axis M3
3 5
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
KSP -T2
Page 4 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 KSP -T2 Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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TWIST ALL INTERMEDIATE CIRCUIT CABEL! TWIST ALL INTERMEDIATE CIRCUIT CABEL!
Alle ZK Leitungen verdrillen! Alle ZK Leitungen verdrillen!
4.8 / -T2_ZK_L+ -T1_ZK_L+ / 6.1
-T1
KSP40
-X5 1 2 3 4 5 6 -X30 2 1 -X10 2 4 -X6 1 2 3 4 5 6 -X34 2 1 -X11 2 4
-W188872 -W188874
GNYE GNYE
AWG12 AWG12
PE PE
PE PE PE
-PE
PE PE PE PE PE PE -W107442
PECU-Band
Motor M4 V1
Motor M4 W1
Brake
of axis M4
Motor M5 U1
Motor M5 V1
Motor M5 W1
Brake
of axis M5
Motor M6 U1
Motor M6 V1
Motor M6 W1
Brake
of axis M6
Mass
4 6
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
KSP -T1
Page 5 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 KSP -T1 Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
5.8 / -T1_ZK_L+.
5.8 / -T1_ZK_L-
-R2
5.8 / -T1_ZK_L-.
+ -
22Ω
5.8 / -T1_24V_BR+
-R1
5.8 / -T1_0V_BR-
+ - PE
22Ω
-W170189 -W170189
AWG12 GNYE
BK AWG12
TWISTED CABLE
RB1
RB1
RB2
RB2
PE
PE
L+ L+ L- L- PE PE BR+ BR- 24V GND
L1 L2 L3 PE U V W PE 24V 0V U V W PE 24V 0V
-W188867
GNYE
AWG10
-PE
2.2 L1_-G1
2.2 L2_-G1
2.3 L3_-G1
SUPPLY G1 AC400V
Versorgung G1 AC400V
5 7
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
KPP-G1
Page 6 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 KPP-G1 Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
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-A1
CCU CCU
PWM signal
outside fan
D+ signal
D- signal
24V_PS2
5V_VCC
0V-PS1
GND
GND
n.c.
n.c.
-X3 1 4 -X11 1 2 3 4 -X12 1 2 3 4 -X14 1 3 4 2
-W170191
Ölflex150 1 2 RD WH YE BU
-W183926 3xAWG20
AWG18
BU
13
-Q1
/1.4 14
-W166362 RD WH GN BK
USB2.0
-T1_PS1_24V
-T1_0V
5.8 /
-E2
M
5.8 /
-KPC
USB1 USB1 1 2 3 4
5V_VCC
D- signal
D+ signal
GND
connector USV
MONITORING Anschluß USV FAN OUTSIDE
MAIN SWITCH Lüfter außen
Power supply PS1 Meldekontakt
Versorgung PS1 Hauptschalter
6 8
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
CCU connections
Page 7 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Anschlüsse CCU Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
-A1
CCU CCU
ID_CS_FRAM
ID_MOSI
ID_MISO
ID_SCK
RD+
TD+
RD-
TD-
GND
GND
3,3V Coding: red
-X29 1 2 3 4 5 6 7 -X30 1 2 -X41 1 2 3 6 -X302 1 2
-W188678
-W179412 AWG18
AWG20 BU
BU
-A3 -X250 1 2
DC 27V
0V
x2
-FLEXBOARD -R10
Θ
x1 -W166354
WHOG
WHGN
-X251 1 2
OG
GN
Cat5e
2x2xAWG24
-KPC -KSB 1 2 3 6
-A4
TD+
TD-
RD+
RD-
1 2 3 4 5 6 7
EDS-MODUL
7 9
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
CCU connections
Page 8 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Anschlüsse CCU Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
-A1
CCU CCU
0V EXTERN
GND INT
AKKU+
AKKU-
AKKU-
NC
NC
-X305 1 2 3 4 -X308 1 2 3 4 5 6
-W170188
NGNYE 1 2 3 4
-W177607
5xAWG18 AWG16
BU
-
-G3.1
12V/5Ah
PB-Akku +
-W170188
AWG16
BU
-
-G3.2
12V/5Ah
PB-Akku +
8 10
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
CCU connections
Page 9 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Anschlüsse CCU Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
-A1
CCU CCU
TN (R and C)
TN (R and C)
TN (R and C)
TN (R and C)
27V brake / F3.1
27V brake / F3.1
RD+
TD+
RD-
TD-
GND
GND
Coding: blue
-W183926
AWG16 -X4.1
BU -W183926 4 4
AWG16
BU 3 3
-W170197
2 2 -W170197
Cat5e WHOG OG WHGN GN
AWG16
2x2xAWG24
1 1 BU
-K2 -W170186 1 2 3 4
3 4
NGNYE
5xAWG16
1 2
-W183926 PE
AWG14 BU
BU AWG16
0V
0V
DC27V
Tacho
27V_BR+
0V_BR-
27V_PS1
GND KPP
TD+
TD-
RD+
RD-
n.c.
TN (R and C)
TN (R and C)
n.c.
TN (R and C)
TN (R and C)
GND
SUPPLY BRAKE KPP
Versorgung Bremsen
KPP
9 11
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
CCU connections
Page 10 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Anschlüsse CCU Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
-A1
CCU CCU
+24V_PS3_buf. / F307
KCP stuck (A) 0V
GND_CSP
RD+
+5V_CSP
TD+
S_LATCH
RD-
TD-
S_DATA
INPUT
S_CLK
GND
GND
n.c..
n.c.
n.c.
Coding: yellow
-W180864
-W170196 LIYCY
Cat5e BU PK (OG) YE (WH) GN BK RD -W170196 4x2xAWG20 BN BK RD BK OG BK YE BK
2x2+2xAWG22 AWG18
BU
-A2 -X200 1 2 3 8 5 10 6 7 4 9
-X19 11 12 2 3 8 9 10 1 4 7 5 6
seriel data
CLK
GND_CSP
+5V_CSP
GND _POWER
27V_POWER
LATCH
Taster_CSP
n.c..
n.c..
TD+
TD-
RD+
RD-
n.c.
n.c.
n.c.
n.c.
24V PS2
GND
CSP
CSP
KUKA SmartPad
KUKA SmartPad
10 12
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
CCU connections
Page 11 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Anschlüsse CCU Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
-A1
CCU CCU
ZSE1 (A)
ZSE2 (A)
ZSE1 (B)
ZSE2 (B)
NHS (A)
NHS (B)
TA (A)
TA (A)
TA (A)
TA (B)
TA (B)
TA (B)
-X311 8 12 9 11 4 1 5 2 7 3 6 10
-W200394
-W200394 BK WH RD GN OG BU WH/BK RD/BK AWG22
SRY D 321C BU
10xAWG20
-X11 11 12 13 14 29 30 31 32
TA (A)
TA (A)
TA (B)
TA (B)
External enabling
Zustimmung Extern
11 13
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
CCU connections
Page 12 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Anschlüsse CCU Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
W166357
Cat5e WHOG OG WHGN GN
1x4xAWG24
-A1 X32 1 2 3 6
CCU
coding: white
EtherCAT Slave OUT
-G1 -X21 1 2 3 6
EtherCAT KSB EtherCAT Slave IN KPP
coding: orange coding: blue Coding: white
EtherCAT Slave IN
X48 1 2 3 6 X31 1 2 3 6
1x4xAWG24 1x4xAWG24
-W166352
Cat5e WHOG OG WHGN GN
1x4xAWG24
-A3 -X258 1 2 3 6 -KPC KCB 1 2 3 6
SIB Std
Coding: white
EtherCAT Slave IN
TD+
TD-
RD+
RD-
-T1 -X21 1 2 3 6
EtherCAT Slave OUT KSP40
Coding: blue Coding: white
EtherCAT Slave IN
-X259 1 2 3 6
-W166352
Cat5e WHOG OG WHGN GN
1x4xAWG24
-T2 -X21 1 2 3 6
KSP64
Coding: white
EtherCAT Slave IN
12 14
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
KCB bus connection
Page 13 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 KCB-BUS Verbindung Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
-KPC
-KPC Multi Core
D+Signal
D+Signal
D-Signal
D-Signal
5V_VCC
5V_VCC
GND
GND
USB3 1 2 3 4 USB4 1 2 3 4
-W179067 -W179067
USB2.0 USB2.0
USB1 USB2
USB1 USB2
13 15
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
KPC signals
Page 14 from 15
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 KPC Signale Job number Dok.Ver.
Printout 28.02.2014 = +G Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
14
Change no
-A3
Date
0
0
25xAWG20
SRY D 321C
-W187757
-X11
-X253
TA (A) TA (A)
1
BK
4
Name
external E-Stop (A) NHE (A)
2
WH
12
TA (A) TA (A)
3
RD
Edited
5
Printout
Checked
operator safety (A) BS (A)
4
GN
11
1
1
TA (A) TA (A)
Date
OG
quit operator safety (A) 14 QBS (A)
28.02.2014
28.02.2014
28.02.2014
6
BU
2
TA (A) TA (A)
7
15
Name
Rottmair
safe operational stop (A) SBH 1 (A)
EEC V0_28
19
WH/BK RD/BK
TA (A) TA (A)
9
16
GN/BK
=
safety stop
2
2
SHS 2 (A)
9
10
stop 2 all axes (A)
OG/BK
Project
TA (B) TA (B)
6
19
BU/BK
external E-Stop (B) NHE (B)
20
KRC4-SC1 X11
13
TA (B) TA (B)
7
21
operator safety (B) BS (B)
1
22
TA (B) TA (B)
8
3
3
23
+G
quit operator safety (B) QBS (B)
3
24
BK/WH RD/WH GN/WH BU/WH BK/RD
TA (B) TA (B)
25
17
26
20
WH/RD OG/RD
TA (B) TA (B)
27
18
BU/RD
safety stop
SHS 2 (B)
28
stop 2 all axes (B)
10
4
4
RD/GN
18xAWG20
SRY D 321C
-W187758
-X252
Roboter GmbH
local E-Stop (A)_I NHL (A)_I
BK
1
37
5
5
38
39
40
Augsburg
OG
41
10
42
12
Description
reserve output (A)_I A15 (A)_I
43
11
6
6
BU/WH BK/RD
n.c.
5
55
56
WH/BK RD/BK
57
GN/BK
7
7
58
BU/BK
n.c.
8
8
14
Page
Job number
Part number
15
-PE
PE
KR_C4_X11
9
9
KR_C4_X11
from
CU-Band
-W107226
15
00
Dok.Ver.
+B/1
0 1 2 3 4 5 6 7 8 9
-KPC
-A3
Customer interface
-A1
KUNDENSCHNITTSTELLE
-G3.2
-G3.1
+G/15 2
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Housing front
Page 1 from 7
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Gehaeuse vorn Job number Dok.Ver.
Printout 28.02.2014 = +B Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
-R1
-R2
-K1
-G2
-E2
1 3
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Housing rear
Page 2 from 7
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Gehaeuse hinten Job number Dok.Ver.
Printout 28.02.2014 = +B Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
-R10
-G3.1
-G3.2
2 4
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Housing top view / floor
Page 3 from 7
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Gehaeuse Draufsicht / Boden Job number Dok.Ver.
Printout 28.02.2014 = +B Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
VIEW OUTSIDE
Ansicht von Aussen
-X20
-X11
Motor/Bremse
M1 -X19
-X1 Motor/Bremse
M2
Motor/Bremse
M3
Motor/Bremse -X21
M4
Motor/Bremse
M5
Motor/Bremse
M6
3 5
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Connector panel
Page 4 from 7
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Steckerfeld Job number Dok.Ver.
Printout 28.02.2014 = +B Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
DUAL ETHERNETCARD
PC-COMPONENTS
PC-Komponenten
Motherboard
Mainboard
Main memory 1 GB
Arbeitsspeicher 1 GB
1 2 3 4 5 6 7 USB 1 USB 3 USB 7
without
KCB ohne
without
ohne
Dual_Ethernet
Dual_Ethernet
without
ohne
without
ohne
without
ohne
4 6
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
-KPC slot assignment
Page 5 from 7
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Steckplatzzuordnung -KPC Job number Dok.Ver.
Printout 28.02.2014 = +B Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
X29 X30
X309 X312 X310
RJ45 Coding:
Sicherung Klemme / Pin
X311
X32: white
F3.2 X3 / 1 X33: white
X3 X4 X34: blue
X4 / 1 X5
F4.1 X41: red
X22 X48 X31 X32 X42: yellow
F4.2 X4 / 3 X43: green
X44: red
F5.1 X5 / 3,6
X302
X307
X45: orange
F302
F307
F3.2
F3.1
F5.2
F5.1
F4.1
F4.2
F22
X28
F5.2 X5 / 1 X46: green
X47: yellow
F6 X6 / 1 X48: orange
X12 X41
F14 X14 / 1
F307 X307 / 10
X34
F301
F305
F21
F6
F308
F14
F15
F308 X308 / 1
X1 X45
X301
X6
X15
X21
X14 X305
5 7
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Connector arrangement -A1 (CCU)
Page 6 from 7
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Steckeranordnung -A1 (CCU) Job number Dok.Ver.
Printout 28.02.2014 = +B Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
X253
X252
X254
F250
X258
X251
X259
X250
6 +KLM/1
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Overview of SIB STD
Page 7 from 7
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Übersicht SIB STD Job number Dok.Ver.
Printout 28.02.2014 = +B Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Strip designation
-W172006
Cable name
=+G-X1
connection point
NGNYE
Connection
Connection
designation
cable type
jumper
device
point
point
Plug
function text Target designation Target designation Page / column
L1 1 -Q1 1 1 /1.4
L2 2 -Q1 3 2 /1.4
L3 3 -Q1 5 3 /1.4
N 4 /1.4
N.C.. 5 /1.5
N.C.. 6 /1.5
PE PE -PE /1.5
+B/7 2
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Steckerplan =+G-X1
Page 1 from 5
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Steckerplan =+G-X1 Job number Dok.Ver.
Printout 28.02.2014 = + KLM Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Strip designation
-W187757
-W200394
-W187758
Cable name
=+G-X11
connection point
SRY D 321C
SRY D 321C
SRY D 321C
Connection
Connection
designation
cable type
jumper
device
point
point
Plug
function text Target designation Target designation Page / column
TA (A) 1 -A3-X253 4 BK /15.0
external E-Stop (A) 2 -A3-X253 12 WH /15.0
TA (A) 3 -A3-X253 5 RD /15.1
operator safety (A) 4 -A3-X253 11 GN /15.1
TA (A) 5 -A3-X253 14 OG /15.1
quit operator safety (A) 6 -A3-X253 2 BU /15.1
TA (A) 7 -A3-X253 15 WH/BK /15.1
safe operational stop (A) 8 -A3-X253 19 RD/BK /15.2
TA (A) 9 -A3-X253 16 GN/BK /15.2
safety stop stop 2 all axes (A) 10 -A3-X253 9 OG/BK /15.2
TA (A) 11 -A1-X311 8 BK /12.0
consent extern 1 (A) 12 -A1-X311 12 WH /12.0
TA (A) 13 -A1-X311 9 RD /12.1
consent extern 2 (A) 14 -A1-X311 11 GN /12.1
TA (B) 19 -A3-X253 6 BU/BK /15.2
external E-Stop (B) 20 -A3-X253 13 BK/WH /15.2
TA (B) 21 -A3-X253 7 RD/WH /15.3
operator safety (B) 22 -A3-X253 1 GN/WH /15.3
TA (B) 23 -A3-X253 8 BU/WH /15.3
quit operator safety (B) 24 -A3-X253 3 BK/RD /15.3
TA (B) 25 -A3-X253 17 WH/RD /15.3
safe operational stop (B) 26 -A3-X253 20 OG/RD /15.4
TA (B) 27 -A3-X253 18 BU/RD /15.4
safety stop stop 2 all axes (B) 28 -A3-X253 10 RD/GN /15.4
TA (B) 29 -A1-X311 4 OG /12.1
consent extern 1 (B) 30 -A1-X311 1 BU /12.1
TA (B) 31 -A1-X311 5 WH/BK /12.1
consent extern 2 (B) 32 -A1-X311 2 RD/BK /12.2
local E-Stop (A)_I 37 -A3-X252 1 BK /15.5
local E-Stop (A)_O 38 -A3-X252 3 WH /15.5
quit operator safety (A)_I 39 -A3-X252 2 RD /15.5
quit operator safety (A)_O 40 -A3-X252 4 GN /15.5
Peri enabled (A)_I 41 -A3-X252 10 OG /15.6
Peri enabled (A)_O 42 -A3-X252 12 BU /15.6
reserve output (A)_I 43 -A3-X252 11 BU/WH /15.6
1 2.a
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Steckerplan =+G-X11
Page 2 from 5
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Steckerplan =+G-X11 Job number Dok.Ver.
Printout 28.02.2014 = + KLM Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Strip designation
-W187758
Cable name
=+G-X11
connection point
SRY D 321C
Connection
Connection
designation
cable type
jumper
device
point
point
Plug
function text Target designation Target designation Page / column
reserve output (A)_O 44 -A3-X252 13 BK/RD /15.6
local E-Stop (B)_I 55 -A3-X252 6 WH/BK /15.6
local E-Stop (B)_O 56 -A3-X252 8 RD/BK /15.7
quit operator safety (B)_I 57 -A3-X252 7 GN/BK /15.7
quit operator safety (B)_O 58 -A3-X252 9 OG/BK /15.7
Peri enabled (B)_I 59 -A3-X252 15 BU/BK /15.7
Peri enabled (B)_O 60 -A3-X252 17 BK/WH /15.7
reserve output (B)_I 61 -A3-X252 16 RD/WH /15.8
reserve output (B)_O 62 -A3-X252 18 GN/WH /15.8
2 3
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Steckerplan =+G-X11
Page 2.a from 5
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Steckerplan =+G-X11 Job number Dok.Ver.
Printout 28.02.2014 = + KLM Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Strip designation
-W170196
Cable name
=+G-X19
connection point
Cat5e
Connection
Connection
designation
cable type
jumper
device
point
point
Plug
function text Target designation Target designation Page / column
n.c. 1 /11.2
RD+ 2 -A1-X42 3 /11.1
RD- 3 -A1-X42 6 /11.1
n.c. 4 /11.3
24V PS2 5 -A1-X306 1 /11.3
GND 6 -A1-X306 2 /11.3
n.c. 7 /11.3
KCP stuck (A) 0V 8 -A1-X42 4 /11.1
KCP stuck (B) 24V 9 -A1-X42 5 /11.2
n.c. 10 /11.2
TD+ 11 -A1-X42 1 /11.0
TD- 12 -A1-X42 2 /11.1
2.a 4
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Steckerplan =+G-X19
Page 3 from 5
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Steckerplan =+G-X19 Job number Dok.Ver.
Printout 28.02.2014 = + KLM Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Strip designation
-W188869a
-W188869b
-W188870a
-W188870b
-W188871a
-W188871b
-W188872a
-W188872b
-W188873a
-W188873b
-W188874a
-W188874b
-W107442
Cable name
=+G-X20
connection point
PL
Ölflex 191CY
PL
Ölflex 191CY
PL
Ölflex 191CY
PL
Ölflex 191CY
PL
Ölflex 191CY
PL
Ölflex 191CY
CU-Band
Connection
Connection
designation
cable type
jumper
device
point
point
Plug
function text Target designation Target designation Page / column
U A1 -T2-X1 1 1 /4.0
V A2 -T2-X1 2 2 /4.1
W A3 -T2-X1 3 3 /4.1
24V A11 -T2-X31 1 1 /4.2
0V A12 -T2-X31 4 2 /4.2
U B1 -T2-X2 1 1 /4.4
V B2 -T2-X2 2 2 /4.4
W B3 -T2-X2 3 3 /4.4
24V B11 -T2-X32 2 1 /4.5
0V B12 -T2-X32 4 2 /4.5
U C1 -T2-X3 1 1 /4.7
V C2 -T2-X3 2 2 /4.7
W C3 -T2-X3 3 3 /4.7
24V C11 -T2-X33 3 1 /4.8
0V C12 -T2-X33 4 2 /4.8
U D1 -T1-X1 1 1 /5.0
24V D3 -T1-X31 1 1 /5.2
V D4 -T1-X1 2 2 /5.1
0V D5 -T1-X31 4 2 /5.2
W D6 -T1-X1 3 3 /5.1
U E1 -T1-X2 1 1 /5.4
24V E3 -T1-X32 2 1 /5.5
V E4 -T1-X2 2 2 /5.4
0V E5 -T1-X32 4 2 /5.5
W E6 -T1-X2 3 3 /5.4
U F1 -T1-X3 1 1 /5.7
24V F3 -T1-X33 3 1 /5.8
V F4 -T1-X3 2 2 /5.7
0V F5 -T1-X33 4 2 /5.8
W F6 -T1-X3 3 3 /5.7
Mass PE -PE PE /5.9
3 5
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Steckerplan =+G-X20
Page 4 from 5
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Steckerplan =+G-X20 Job number Dok.Ver.
Printout 28.02.2014 = + KLM Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00
0 1 2 3 4 5 6 7 8 9
Plug diagram
Strip designation
-W170197
Cable name
=+G-X21
connection point
Cat5e
Connection
Connection
designation
cable type
jumper
device
point
point
Plug
function text Target designation Target designation Page / column
n.c. 1 /10.6
24V PS1 buffered 2 -A1-X21 1 /10.7
GND 3 -A1-X21 2 /10.7
TN (R and C) 4 /10.6
TN (R and C) 5 /10.6
n.c. 6 /10.6
TN (R and C) 7 /10.7
TN (R and C) 8 /10.7
TD+ 9 -A1-X34 1 /10.5
RD+ 10 -A1-X34 3 /10.5
TD- 11 -A1-X34 2 /10.5
RD- 12 -A1-X34 6 /10.6
4
0 1 2 3 4 5 6 7 8 9
Change no Date Name Date Name Project Description
Steckerplan =+G-X21
Page 5 from 5
Edited 28.02.2014 Rottmair Part number KR_C4_X11
Checked 28.02.2014 EEC V0_28 KRC4-SC1 X11 Steckerplan =+G-X21 Job number Dok.Ver.
Printout 28.02.2014 = + KLM Roboter GmbH Augsburg Copyright reserved ISO 16016! KR_C4_X11 00