NN-S262 NN-S252 Service Manual
NN-S262 NN-S252 Service Manual
NN-S262 NN-S252 Service Manual
SIMMC 0203005C1
E2
Microwave Oven
NN-S262SF
NN-S262BF
NN-S262WF
NN-S252BF
NN-S252WF
APH(USA)
CPH(CANADA)
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NN-S262SF / NN-S262BF / NN-S262WF / NN-S252BF / NN-S252WF
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CONTENTS
Page Page
1 FEATURE CHART 5 12 PROCEDURE FOR MEASURING MICROWAVE ENERGY
2 CONTROL PANEL (APH) 5 LEAKAGE 21
3 CONTROL PANEL (CPH) 6 13 TROUBLESHOOTING GUIDE 23
4 OPERATION AND DIGITAL PROGRAMMER CIRCUIT TEST 14 EXPLODED VIEW AND PARTS LIST 27
PROCEDURE 7 15 PARTS LIST 28
5 SCHEMATIC DIAGRAM (APH) 9 16 DOOR ASSEMBLY 30
6 SCHEMATIC DIAGRAM (CPH) 10 17 WIRING MATERIALS 30
7 DESCRIPTION OF OPERATING SEQUENCE 11 18 ESCUTCHEON BASE ASSEMBLY 31
8 CAUTIONS TO BE OBSERVED WHEN TROUBLESHOOTING 12 19 PACKING AND ACCESORIES 32
9 DISASSEMBLY AND PARTS REPLACEMENT PROCEDURE 14 20 DIGITAL PROGRAMMER CIRCUIT 33
10 COMPONENT TEST PROCEDURE 18 21 DIGITAL PROGRAMMER CIRCUIT 35
11 MEASUREMENTS AND ADJUSTMENTS 20
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1 FEATURE CHART
MODEL NN-S262 NN-S252
FEATURE
Five Stage Cooking O O
Inverter Turbo Defrost O O
Sensor Reheat O -
Sensor Cooking O -
Auto Reheat - O
Inverter Auto Cooking - O
Quick Min O O
Popcorn O O
Digital Clock O O
Timer O O
Child Safety Lock O O
Vent Fan O O
Cooktop Light O O
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8. When 2nd stage cooking time Time of day or colon if set appears
has elapsed, oven beeps 5 times in the display
When cooking time has elapsed, Time of day or colon if set appears
and shuts off.
Oven beeps 5 times and shuts in the display.
off.
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DANGER OF HIGH VOLTAGE AND HIGH 1. This is mandatory. Refer to "Measurements and
TEMPERATURE (HOT/LIVE) OF THE INVERTER Adjustments" for these switches.
POWER SUPPLY (U) 2. When replacing the fuse, confirm that it has the appropriate
This High Voltage Inverter Power Supply circuit supplies very high rating for these models.
voltage and very high current for the magnetron tube. Though it is free
from danger in ordinary use, extreme care should be taken during 3. When replacing faulty switches, be sure mounting tabs are
repair. As you can see, it looks like a TV flyback transformer, however not bent, broken or otherwise deficient in their ability to hold
the current is extremely large and so danger exists because of its high
current and high voltages. the switches.
The aluminum heat sink is also energized with high voltage (HOT), so
do not touch when AC input terminal is connected to the power line
because one of the IGBT switching power devices (Collector) is
directly connected to the Aluminum heat sink.
The Aluminum heat sink may be HOT from heat energy; therefore,
extreme care should be taken during servicing and replacing.
WARNING
There is high-voltage present, with high-current capabilities in the
circuits of the primary, and secondary windings, choke coil and heat
sink of the Inverter. It is extremely dangerous to work on or near these
circuits with oven energized.
DO NOT measure the voltage in the high voltage circuit including
filament voltage of magnetron.
WARNING
Never touch any circuit wiring with your hand nor with an insulated
tool during operation.
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8.5. Avoid inserting nails, wire, etc. 8.6. Confirm after repair
through any holes in the unit 1. After repair or replacement of parts, make sure that the
during operation. screws of the oven, etc. are neither loose nor missing.
Microwaves might leak if screws are not properly tightened.
WARNING 2. Make sure that all electrical connections are tight before
Never insert a wire, nail or any other metal object through the lamp
inserting the plug into the wall outlet.
holes on the cavity or any other holes or gaps, because such objects
may work as an antenna and cause microwave leakage. 3. Check for microwave energy leakage. (Refer to procedure
for measuring microwave energy leakage.)
CAUTION
MICROWAVE RADIATION
DO NOT BECOME EXPOSED TO RADIATION FROM THE
MICROWAVE GENERATOR OR OTHER PARTS CONDUCTING
MICROWAVE ENERGY.
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9.3. Low voltage transformer 8. Release 2 tabs to make Inverter bracket flat, and then
remove orifice.
and/or power relays (RY1, 9. Release 2 tabs on the Inverter bracket and make flat.
RY2) 10. Unplug 3 connector on H.V. Inverter (U).
NOTE: 11. Remove 3 screws holding H.V. Inverter (U) onto Inverter
Be sure to ground any static electric charge built up on bracket.
your body before handling the DPC. 12. Remove 1 screw holding grounding Plate on the H.V.
(A) Using solder wick or a desoldering tool and 30W soldering Inverter (U).
iron, carefully remove all solder from the terminal pins of the
low voltage transformer and/or power relays.
NOTE:
Do not use a soldering iron or desoldering tool of more
than 30 watts on DPC contacts.
(B) With all the terminal pins cleaned and separated from DPC
contacts, remove the defective transformer/power relays
making sure all terminal pins are inserted completely. Resolder
all terminal contacts carefully.
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secondary (secondary latch 3. A continuity check between each filament terminal and
magnetron case should read open.
switch and power relay B)
interlocks.
1. Unplug the lead connectors to Power Relay B and verify
continuity of the power relay B 1-2 terminals.
2. Unplug lead connectors to Primary Latch Switch and
Secondary Latch Switch.
3. Test the continuity of switches at door opened and closed
positions with ohm meter (low scale).
Normal continuity readings should be as follows.
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Test2
Continued from Test 1
1. Unplug 3 pin connector CN701, CN703 remains unplug.
2. Set oven at High power for 1 minute and start.
a. After approximately 3 seconds, oven stops.
b. During oven operation, input current is approximately
less than 0.4A.
INPUT AMPERE FAILURE CODE
Unplug CN701 <0.4A Oven stops in 3
seconds after started.
If both a and b are OK, the Inverter Power Supply (U) can be
determined OK.
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13 TROUBLESHOOTING GUIDE
CAUTION
1. Check grounding before checking for trouble.
2. Be careful of high voltage circuit.
3. Discharge high voltage capacitor.
4. When checking the continuity of the switches or the high voltage transformer,disconnect one lead wire from these parts and then check
continuity with the AC plug removed. To do otherwise may result in a false reading or damage to your meter.
When disconnecting a plastic connector from a terminal, you must hold the plastic connector instead of the lead wire and then disconnect it,
otherwise lead wire may be damaged or the connector cannot be removed.
5. Do not touch any parts of the circuitry on the digital programmer circuit, since static electric discharge may damage this control panel.
Always touch yourself to ground while working on this panel to discharge any static charge in your body.
6. 120V AC is present on the digital programmer circuit (Terminals of power relay´s and primary circuit of low voltage transformer). When
troubleshooting, be cautious of possible electrical shock hazard.
First of all operate the microwave oven following the correct operating procedures in order to find the exact cause of any trouble.
SYMPTOM CAUSE CORRECTIONS
1. Oven is dead. 1. Open or loose lead wire harness Check fan motor when thermal cutout is
Fuse is OK. 2. Open thermal cutout (Magnetron) defective.
No display and no operation at all. 3. Open low voltage transformer
4. Defective DPC
2. No display and no operation at all. 1. Shorted lead wire harness Check adjustment of primary, secondary latch
Fuse is blown. 2. Defective primary latch switdh (NOTE 1) switch and short switch including door.
3. Defective short switch (NOTE 1)
4. Defective Inverter Power Supply (U) Refer to Inverter PCB Troubleshooting.
Refer to component test procedure
NOTE 1:
All of these switches must be replaced at the same time.
Check continuity of power relay B (RY-1)´s contacts (between 1 and 2) and if it has continuity,
replace power relay B (RY-1) also.
3. Oven does not accept key 1. Key input is not insequence Refer to operation procedure.
input(Program) 2. Open or loose connection of membrane key pad
to DPC (Flat cable)
3. Shorted or open membrane key board
4. Defective DPC Refer to DPC troubleshooting.
4. Fan motor turn on when oven is 3. Misadjustment or loose wiring of secondary latch Adjust door and latch switches.
plugged in with door closed. switch
4. Defective secondary latch switch
5. Timer starts count down but no 1. Off-alignment of latch switches Adjust door and latch switches.
microwave oscillation. 2. Open or loose connection of high voltage circuit
(No heat while oven lamp and fan especially magnetron filament circuit
motor turn on) NOTE:
Large contact resistance will bring lower
magnetron filament voltage and causing
magnetron to lower output and/or be intermittent.
3. Defective high voltage component Check high voltage component according to
H.V. Inverter Power Supply (u) component test procedure and replace if it is
Magnetron defective.
4. Open or loose wiring of power relay B (RY-1)
5. Defective primary latch switch
6. Defective DPC or power relay B (RY-1) Refer to DPC troubleshooting
6. Oven can program but timer does not 1. Open or loose wiring of secondary latch switch
start countdown. 2. Off-alignment of secondary latch switch Adjust door and latch switches.
3. Defective secondary latch switch
7. Microwave output is low. Oven takes 1. Decrease in power source voltage Consult electrician
longer time to cook food. 2. Open or loose wiring of magnetron filament
circuit.(Intermittent oscillation)
3. Aging change of magnetron
8. Fan motor turns on and turntable 1. Shorted primary latch switch
rotates when door is opened.
9. Oven does not operate and return to 1. Defective DPC Check tighten screws on escutcheon base
plugged in mode as soon as start pad bracket, D.P.C. board.
is pressed.
10. Loud buzzing noise can be heard. 1. Loose fan and fan motor
11. Turntable motor does not rotate. 1. Open or loose wiring of turntable motor
2. Defective turntable motor
12. Oven stops operation during cooking. 1. Open or loose wiring of primary and secondary Adjust door and latch switches.
latch switch
2. Operation of thermal cutout
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H97, H98, H99 appears in display window a short time after start key is pressed and no microwave oscillation with AC Ampere
meter used for troubleshooting
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15 PARTS LIST
NOTE:
1. When ordering replacement part(s), please use part number(s) shown in this part list.
Do not use description of the part.
2. Important safety notice:
Components identified by mark have special characteristics important for safety.
When replacing any of these components, use only manufacture’s specified parts.
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
1 F00205H00AP CAUTION LABEL 1 APH
1 F00067600CP CAUTION LABEL 1 CPH
2 F00335H00AP FUSE LABEL 1
3 F110D5H00SAP CABINET BODY (U) 1 S262SF
3 F110D5H10BAP CABINET BODY (U) 1 S262BF, S252BF
3 F110D5H10HAP CABINET BODY (U) 1 S262WF, S252WF
4 F100D5H00AP BASE PLATE (U) 1
5 F201A5H00AP OVEN (U) 1 S262SF/BF/WF
5 F201A5H20AP OVEN (U) 1 S252BF/WF
6 F20115H00AP COVER 1
7 F21314W00AP PULLY SHAFT 1
8 J290D-4N30BP ROLLER RING (U) 1
10 E3020-8000BP DOOR HOOK 1
16 F40255H00AP ORIFICE 1
17 F401W5H00AP BLOWER MOTOR (U) 1
18 F42485H00AP FAN CASE C 1
19 F41585H00AP FAN CASE INSTALLATION PLATE 1
20 F42505H00AP SIROCCO FAN C 1
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
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16 DOOR ASSEMBLY
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
D1 F3018-1200 DOOR KEY A 1
D2 F302A5H00AP DOOR A (U) 1 S262SF
D2 F302A5H00BAP DOOR A (U) 1 S262BF, S252BF
D2 F302A5H00HAP DOOR A (U) 1 S262WF, S252WF
D3 F302K5H00AP DOOR E (U) 1
D4 F30214000AP DOOR KEY SPRING 1
D5 F30855H00AP DOOR C 1
17 WIRING MATERIALS
Ref. No. Part No. Part Name & Description Pcs/Set Remarks
W1 F030A5H00AP LEAD WIRE HARNESS 1 APH
W1 F030A5H00CP LEAD WIRE HARNESS 1 CPH
W2 F030E5H00AP H.V.LEAD WIRE 1 APH
W2 F030E5H00CP H.V.LEAD WIRE 1 CPH
W3 F03535H00AP LEAD WIRE HARNESS U 1
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
E1 F603L5H00AP D.P.CIRCUIT 1 S262SF APH, S262BF/WF APH
E1 F603L5H20AP D.P.CIRCUIT 1 S252BF/WF APH
E1 F603L5H00CP D.P.CIRCUIT 1 S262SF CPH, S262BF/WF CPH
E1 F603L5H20CP D.P.CIRCUIT 1 S252BF/WF CPH
E2 F630Y5H10BAP MEMBRANE SWITCH (U) 1 S262SF/BF APH
E2 F630Y5H10HAP MEMBRANE SWITCH (U) 1 S262WF APH
E2 F630Y5H20BAP MEMBRANE SWITCH (U) 1 S252BF APH
E2 F630Y5H20HAP MEMBRANE SWITCH (U) 1 S252WF APH
E2 F630Y5H10BCP MEMBRANE SWITCH (U) 1 S262SF/BF CPH
E2 F630Y5H10HCP MEMBRANE SWITCH (U) 1 S262WF CPH
E2 F630Y5H20BCP MEMBRANE SWITCH (U) 1 S252BF CPH
E2 F630Y5H20HCP MEMBRANE SWITCH (U) 1 S252WF CPH
E3 F80345H10BAP ESCUTCHEON BASE 1 S262BF, S252BF
E3 F80345H10HAP ESCUTCHEON BASE 1 S262WF, S252WF
E4 F80725H10BAP DOOR OPENING BUTTON 1 S262BF, S252BF
E4 F80725H10HAP DOOR OPENING BUTTON 1 S262WF, S252WF
E5 F80375950AP OPENING BUTTON SPRING 1
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
P1 F00035H00AP INSTRUCTION MANUAL 1 APH
P1 F00035H00CP INSTRUCTION MANUAL 1 CPH
P2 F01025H00AP PACKING CASE PAPER 1 S262SF APH
P2 F01025H10BAP PACKING CASE PAPER 1 S262BF APH
P2 F01025H10HAP PACKING CASE PAPER 1 S262WF APH
P2 F01025H20BAP PACKING CASE PAPER 1 S252BF APH
P2 F01025H20HAP PACKING CASE PAPER 1 S252WF APH
P2 F01025H00CP PACKING CASE PAPER 1 S262SF CPH
P2 F01025H10BCP PACKING CASE PAPER 1 S262BF CPH
P2 F01025H10HCP PACKING CASE PAPER 1 S262WF CPH
P2 F01025H20BCP PACKING CASE PAPER 1 S252BF CPH
P2 F01025H20HCP PACKING CASE PAPER 1 S252WF CPH
P3 F01045H00AP UPPER FILLER 1
P4 F01055H00AP LOWER FILLER 1
P5 F01065H00AP P.E.BAG 1
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Ref. No. Part No. Part Name & Description Pcs/Set Remarks
R571 AERJ06J753R CHIP RESISTOR 1 75K, 1/16W, 5% (S262SF/BF/WF)
R14, R180 AERDY2TJ103T CARBON FILM RESISTOR 2 10K, 1/4W, 5%
R228, R290 AERDY2TJ104T CARBON FILM RESISTOR 2 100K, 1/4W, 5%
R40 AERDY2TJ154T CARBON FILM RESISTOR 1 150K, 1/4W, 5%
R12 AERDY2TJ331T CARBON FILM RESISTOR 1 Ω, 1/4W, 5%
330Ω
R576, R577, R578, R586 AEROY2F3300T RESISTOR 4 Ω, 1/4W, 5%
330Ω
VZ490 AEVTZ6TLT103 VARIABLE RESISTOR 1 ΩVR
10KΩ
RY1 AEGG5G1A18 POWER RELAY 1
RY2, RY3, RY4, RY5, RY6, RY7 AEBJQ1A18 POWER RELAY 6
T10 AETP35K136A LOW VOLTAGE TRANSFORMER 1
ZD12 AESZMTZJ150B ZENER DIODE 1 (S262SF/BF/WF)
03/02
S-5H0
S-5H1
S-5H2
36 Printed in China