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    PQR FLow Line

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    This Procedure Qualification Record summarizes the welding procedure for manual shield metal arc welding of 10 mm single groove joints in API 5L Grade X-52 steel pipe without backing. The welding was performed using E6010 and E7010 electrodes in the 5G and 6G positions. Tensile and bend tests on test coupons met the requirements of ASME Section IX and API 1104 standards.

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    PQR FLow Line

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    sar sar
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    This Procedure Qualification Record summarizes the welding procedure for manual shield metal arc welding of 10 mm single groove joints in API 5L Grade X-52 steel pipe without backing. The welding was performed using E6010 and E7010 electrodes in the 5G and 6G positions. Tensile and bend tests on test coupons met the requirements of ASME Section IX and API 1104 standards.

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    This Procedure Qualification Record summarizes the welding procedure for manual shield metal arc welding of 10 mm single groove joints in API 5L Grade X-52 steel pipe without backing. The welding was performed using E6010 and E7010 electrodes in the 5G and 6G positions. Tensile and bend tests on test coupons met the requirements of ASME Section IX and API 1104 standards.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    81 views2 pages

    PQR FLow Line

    Uploaded by

    sar sar
    This Procedure Qualification Record summarizes the welding procedure for manual shield metal arc welding of 10 mm single groove joints in API 5L Grade X-52 steel pipe without backing. The welding was performed using E6010 and E7010 electrodes in the 5G and 6G positions. Tensile and bend tests on test coupons met the requirements of ASME Section IX and API 1104 standards.

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    PROCEDURE QUALIFICATION RECORD (PQR) BST-PQR/OP/001

    Date: 16-04-2021
    Rev: 001
    Page: 01 of 02

    P.Q.R #: BST-PQR/OP/001 Rev: 001 Date: 16th April -2021


    WPS #: BST-WPS-OGDC/OP/04/21
    Welding Process: Shield Metal Arc Welding (SMAW)
    Type: (Manual, Automatic, Semi Automatic) Manual Only
    Code: ASME B31.3 ----- ASME IX ----- API-1104 √ AWS D1.1 -----
    A 10 mm SINGLE
    B 1.5 to 3.5 mm GROVE
    C 1.6 to 3 mm JOINT WITHOUT
    D 2 to 3 mm BACKING
    E 70 ± 5 °
    BASE METALS PRE-HEATING
    Material Specification: API 5L Pre heat Temp: if required pipe temperature > 10° C
    Type and Grade: Grade X-52 Pre heat Method: Gas flame
    Sr. #: 10 mm Interpass Temp Max: 250° C
    Group No. 6’’
    Thickness of test coupon: N/A POST WELD HEAT TREATMENT
    Diameter of test Coupon: Temperature: N/A
    Others: Time: N/A
    Others: N/A

    FILLER METALS GAS


    SFA Spec: A 5 1 & A 5.5 Percent Composition N/A
    AWS Classification: E6010 & E7010 Gas test Mixture Flow Rate
    Group No. 1 Shielding: ___N/A_________N/A_________N/A____
    A No. 1 Purging: __ _N/A_______ _ N/A_________N/A____
    Size of Filler Metal: 3.2 mm (1/8’’) & 4 mm (5/32’’)

    POSITION TECHNIQUE
    Position of Grove: 5G / 6G Travel Speed: See table below.
    Weld Progression: Up Hill / Down Hill String and weave bead: Root string, Filling and Capping.
    Others: N/A Oscillation: N/A
    Multi pass or Single Pass: Multi Pass.
    Single or Multi Electrode: Multiple.
    Other: N/A
    Root Filler Material Current Voltage Travel Speed Remarks

    Weld Layer Process Class Dia Polarity Amp Range Inch / Minuet
    Range
    Root SMAW E6010 1/8’’ DCEN 70 – 110 25 – 35 3–5
    Hot SMAW E7010 5/32’’ DCEP 120 – 180 30 – 35 3–7
    Filling SMAW E7010 5/32’’ DCEP 80 – 140 25 – 35 4–7
    Capping SMAW E7010 5/32’’ DCEP 80 – 150 25 – 35 1–5
    PROCEDURE QUALIFICATION RECORD (PQR) BST-PQR/OP/001
    Date: 16-04-2021
    Rev: 001
    Page: 02 of 02

    PQR No BST-PQR/OP/001
    TENSILE TEST

    Specimen Width Thickness Area mm² Yield Breaking Tensile % Location of


    # mm mm Elongation fracture
    Load Strengt Load Strength
    Kgs h kgs N / mm²
    N/
    mm²
    T1 23.0 10 mm 248.4 10058.4 396.8 12903.2 509.0 - Base Metal
    T2 23.1 10 mm 249.4 10261.4 403.2 13106.4 515.0 - ‘’

    GUIDED BEND TEST NICK BREAK TEST

    Identification (Root & Face) Result Identification (Face) Result


    RB1 Satisfactory NB1 Satisfactory
    RB2 Satisfactory NB2 Satisfactory
    FB1 Satisfactory
    FB2 Satisfactory
    HARDNESS TEST OTHERS EXAMINATION

    Parent Metal: N/A Visual Inspection: OK


    Weld: N/A Radiography: NIL
    Haz: N/A

    Welders Name:___Mr. Asad Javed_________________ Stamp No: ___________________________________


    CNIC No: _____14301-4340651-1__________________ RT Report No: _01 ___Dated: 26-04-2021__________
    Test Conducted by RT:__M/s ICS Pakistan (Pvt.) Ltd___ Laboratory Test No: _____EPT-333/2021__________
    Test Conducted by DT:__M/s Sunworth Inspection & Test Date:_________________05-05-2021_________
    Technology (Pvt.) Ltd

    This is to certified that the above statements in the record and that the test welds were prepared welded and tested
    in accordance with the requirements of welding specification ASME Section IX and API-1104.

    Company TPI BST CLIENT


    Name Waqas Ikram SADAQAT ALI
    Date 05-05-2021 05-05-2021

    Signature

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