Hydration Characteristics and Mechanic Properties of Basic Magnesium Sulfate Cement Containing Steel Slag
Hydration Characteristics and Mechanic Properties of Basic Magnesium Sulfate Cement Containing Steel Slag
Hydration Characteristics and Mechanic Properties of Basic Magnesium Sulfate Cement Containing Steel Slag
20, 277-286, April 2022 / Copyright © 2022 Japan Concrete Institute 277
Technical report
Abstract
The hydration characteristics and mechanical properties of basic magnesium sulfate (BMS) cement containing steel slag
(SS) are studied in the work. The heat release of the composite binders during hydration process was monitored, the
phase compositions of hydration products were analyzed, the microstructures of hardened pastes were investigated,
moreover, the compressive strength was tested. The results show that the hydration exothermic rate of BMS is slowed
and the cumulative heat of BMS is suppressed by SS addition. The incorporation of SS leads to the formation of C-S-H,
CaSO4·2H2O and Mg(OH)2, and suppresses the formation of 5-1-7 phase. Compared to plain BMS, the pore structure of
the composite paste with SS addition is much coarser, the crystallization and growth of Mg(OH)2 lead to the occurrence
of microcrack and large pores of the paste. The mechanical property of BMS is decreased by SS addition, especially
when the content of SS addition reaches 20%, the compressive strength is significantly weakened in all tested ages.
husk and matrix was improved. The incorporations of composite cementitious material, the mechanical prop-
pulverized fuel ash and incinerated were found to erties of the composite cementitious material were
change the needle-like morphology of 5-1-7 into a tested, the hydration process was monitored, the phase
lath-like structure (He et al. 2020), the change resulted compositions and the microstructures of the hydration
in the improvement of its water resistance. Circulating products were investigated to explore the mechanism
fluidized bed combustion ash addition was found to be behind.
beneficial to compressive strength of BMS at low dos-
age (Xu et al. 2020), the dosage of 20% was the optimal 2. Materials and methods
dosage for the mechanical property. The incorporation
of silicon fume can extend the induction and accelera- 2.1 Raw materials
tion period of BMS and therefore delay its setting (Tan The chemical composition of LBM and SS used in the
et al. 2021), due to the filling effect, the incorporation of study were analyzed by X-ray fluorescence and shown
silicon fume could also increase the compressive in Table 1, the active content of LBM is 66.24%, tested
strength of BMS, especially when the dosage was 10% according to the standard hydration method (Chau et al.
the compressive strength reached the highest level, 2008). Accurately weigh 2.0 g of LBM sample and
moreover, magnesium silicate hydrate (M-S-H) gel was place it into a 25 × 40 mm glass weighing bottle, the
found to form in the system. The formation of M-S-H sample was added with 20 ml distilled water and hy-
gel was also confirmed by other researcher (Li et al. drated for 24 hours in the bottle under the conditions of
2020), it was proposed that the pozzolanic reaction led 20 ± 2°C and 70 ± 5% relative humidity. Then the bottle
by SCM added to BMS resulted in the formation of was placed into an oven and the temperature was kept at
M-S-H, which could be further accelerated by CO2 cur- 100°C. After 24 h, the sample was dried to constant
ing, the coupling utilization of CO2 curing and poz- weight at 150°C. Afterwards, the sample was cooled to
zolanic materials could enhance the water resistance of room temperature in a dryer and weighed, the active
BMS. MgO content in the sample could be calculated accord-
Similar to SCM mentioned above, steel slag (SS) is a ing to Eq. (1).
by-product of steelmaking, statistics show that annual
discharge of steel slag in the world is more than 200 W2 − W1
W= × 100% (1)
million tons (Zhuang et al. 2021), the utilization rate of 0.45W1
SS is less than 20%. Many studies have focused on the
utilization for SS as SCM in Ordinary Portland Cement where W is the content of active MgO in LBM (%); W1
(OPC), its effects on hydration progress (Wang et al. is the mass of LBM sample (g); W2 is the mass of the
2011; Han et al. 2015), setting behavior (Zhuang et al. hydrated LBM sample (g); 0.45 is the molecular weight
2021), mechanical property (Sun et al. 2020) and the ratio of H2O to MgO.
mechanisms behind have been well revealed. Consider- The XRD patterns of LBM and SS are shown in Fig.
ing the mineral composition of SS (mainly calcium sili- 1. The particle size distribution of the LBM and the SS
cates), the incorporation of SS into BMS is desirable to were analyzed by a laser particle sizer and are shown in
low its cost and achieve energy savings. Fig. 2. Analytic grade MgSO4·7H2O and critic acid were
In this work, SS was incorporated into BMS to form a used in the study.
2
1 3+4
2 66 7
5 6
2 12 127
3 1 10 9 11 3 33 1 8
2
10 20 30 2θ / °40 50 60 10 20 30 40 50 60
2θ / °
(a) LBM (b) SS
Fig. 1 XRD patterns of LBM and SS.
Z. Huang, L. Huang and X. He / Journal of Advanced Concrete Technology Vol. 20, 277-286, 2022 279
Table 2 Mix proportions (g). recordation was conducted for 120 hours continuously.
Samples MgO MgSO4·7H2O H2O Steel slag Citric acid Before testing, the calorimeter was equilibrated at 20°C
BMS 200 227.1 0 0 1 for 6 hours.
SS5 190 215.7 5.54 15.8 0.95 When curing time came to the scheduled ages the
SS10 180 204.3 11.0 31.6 0.90 prepared pastes were crushed and dried by a vacuum
SS20 160 181.6 22.1 63.2 0.80 drying oven at 105°C for 6 h, then the dried pastes were
ground for the testing of XRD analysis and TG analysis.
2.2 Sample preparation XRD patterns of the samples were collected by an X-ray
The molar ratio of MgO, MgSO4 and H2O was fixed at diffractometer (D/max-2500PC, Rigaku Corporation,
7:1:20, the replacement levels of the LBM were 5%, Tokyo, Japan) with an acceleration voltage of 30 KV,
10% and 20% respectively. the dosage of citric acid the 2θ was in the range of 5 to 65° and the scanning
added was 0.5% by weight of the light-burned MgO. speed was kept as 6°/min. A thermal gravimetric ana-
The exact mix proportions are shown in Table 2. lyzer (HCT-1, HENVE, Beijing, China) was used to
MgSO4·7H2O was dissolved in deionized water firstly determine the thermal properties of the samples, the
to obtain MgSO4 solution, the molar ratio of heating rate was 5°C/min and the samples were heated
H2O/MgSO4 was 20:1, then citric acid was added into from 30°C to 1050°C. The pore distribution of the sam-
the solution, after that, pre-weighted powder was mixed ples was measured through MIP method with an auto-
together with the prepared solution to form BMS ce- matic mercury porosimeter (AutoPore IV 9500, Micro-
ment, the obtained paste was casted into steel mold with meritics, Norcross, Georgia, USA). The microstructures
the size of 20 × 20 × 20 mm3, cured at 20 ± 2°C and of the samples were observed and analyzed by
95% relative humidity for 1 day. After demolding, the SEM-EDS. (JSM-6610LV, JEOL Ltd., Tokyo, Japan).
specimens were cured in the same condition till the The compressive strength of the samples were tested at
scheduled ages (t = 1, 3, 7 and 28 days). 1, 3, 7 and 28 days, respectively.
12 BMS
2.5 BMS 250
10 SS5 SS5
SS10
Exothermic rate / (mw/g)
SS10 200
Cumulative heat / (J/g)
2.0 8
SS20
SS20
6
1.5 150
4
1.0 2 100
0
0.5 0.00 0.25 0.50 50
0.0 0
0 24 48 72 96 120 0 24 48 72 96 120
Time / h Time / h
(a) (b)
Fig. 3 Exothermic rate and cumulative heat of BMS and the composite binders containing SS.
Z. Huang, L. Huang and X. He / Journal of Advanced Concrete Technology Vol. 20, 277-286, 2022 280
mw/g and 5.26 mw/g for the composite binders with 5%, binders with SS addition.
10% and 20% SS additions respectively, indicating the
hydrolysis reaction of MgO is promoted by SS addition. 3.2 Hydration products analysis
Moreover, the induction periods are prolonged by SS 5-1-7 phase in the hydration products of BMS is the
addition, the occurrences of the second heat evolution main carrier of its mechanical properties, while the for-
peaks of the composite binders with 5%, 10% and 20% mation of Mg(OH)2 is thought to be harmful to the me-
SS are delayed 1.31, 2.98 and 6.29 hours respectively, chanical properties of BMS, because its formation is
meanwhile, the heights of the second heat evolution magnesium-consumed and restrain the formation of
peaks decline with the increase in the amount of SS ad- 5-1-7 phase. As shown in Fig. 4, the diffraction peaks of
dition. 5-1-7 phase are present in the patterns of BMS cement
5-1-7 phase crystallizes and grows at the solid-liquid in 3 days, another prominent diffraction peaks in the
interface during induction period (Wu et al. 2017), be- patterns of BMS is MgO, even when the curing age
cause the nucleation of 5-1-7 phase at the begging of comes to 28 days, the diffraction peaks of MgO still
this stage is limited, which cannot provide enough space exist, meaning that part of MgO in BMS have not been
for the growth of 5-1-7 phase, the hydration rate of depleted. As introduced in Section 2.1, the active con-
BMS keeps at a low level in the induction period. When tent of LBM used in the study is 66.24%, the remainder
a sufficient number of 5-1-7 nucleus are accumulated, 33.76% MgO in LBM is inactive. Thus, the diffraction
which can support a rapid growth of the hydrates, the peaks of MgO in the patterns are mainly due to the dif-
induction period finishes and the hydration process goes fraction of the inactive MgO, besides, it could also be
into the acceleration period. The prolonged induction due to the diffraction of the residual active MgO in
periods of the composite binders led by SS addition, BMS. Moreover, the diffraction peaks of MgCO3 are
shown in Fig. 3(a), result from the suppression on the shown in the patterns.
crystallization of 5-1-7 phase. The content of active The diffraction peak intensity of 5-1-7 phase is
MgO in the samples with SS addition is lower than that weakened by SS addition in the patterns of the samples
of BMS, which could lead to a lower concentration of both in 3 and 28 days, resulting from the decrease in
ions (including Mg2+ and OH-) resulting in a lower su- active MgO content, whereas the diffraction peak inten-
persaturation with respect to 5-1-7 phase, and therefore sity of MgCO3 is enhanced by the SS addition both in 3
the formation of 5-1-7 phase is restrained. Besides, the and 28 days, which might result from the increase in
nucleation of 5-1-7 phase tends to occur on the carbonate led by SS addition. Moreover, the SS addition
solid-liquid surface and prior to forming on the surface leads to the formation of other hydrates, the diffraction
of MgO grain compared to that of SS, the SS addition peak of C-S-H is shown in the patterns, indicating that
leads to a decrease in the interface favoring the nuclea- the SS added into BMS is hydrated in 3 days. Another
tion of 5-1-7 phase, which also suppresses formation of hydration product should be noted is CaSO4·2H2O, it
5-1-7 crystal nucleus, thus, the induction period of the can be seen both in Figs. 4(a) and 4(b) that the diffrac-
composite binders is prolonged by SS addition. When tion peaks intensity of CaSO4·2H2O are enhanced by SS
the hydration process goes into acceleration period, the addition.
growth rate of the 5-1-7 phase is mainly determined by The mineral phases of SS include C3S, C2S, Portland-
the dissolution rate of MgO, the higher active MgO ite etc., and C3S is the most reactive phase among them
content could account for the higher second heat evolu- (Sun et al. 2020). With the progress of hydration, the
tion peaks. dissolution of C3S leads to the release of Ca2+ and SiO32-
Due to the decrease in heat release rate in early age, into pore solution. The solution of BMS is rich in SO42-
the cumulative hydration heat of the composite binders and Mg2+ (Wu et al. 2020), when Ca2+ concentration
is suppressed by SS addition. As shown in Fig. 3(b), the reaches to a certain point, Ca2+ and SO42- would be
cumulative hydration heat of the composite binders de- consumed to form CaSO4·2H2O. Thus, the molar ratio
creases from 196.11 to 135.85 J/g when the dosage of of magnesium to sulfur of the solution is increased,
SS increases from 0 to 20% at the age of 48 hours. With which is disadvantageous to the formation of 5-1-7
the prolong of curing age, the gap of the cumulative phase and results in the formation of Mg(OH)2 , as
hydration between the samples reduces, which de- shown in Figs. 4(a) and 4(b).
creases from 60.26 at 48 hours to 36.44 J/g at 120 hours, In addition to the formation of CaSO4·2H2O, Ca2+
meaning that the restrained effect led by SS addition on was also consumed by the formation of C-S-H when the
hydration is weakened. Compared to OPC, the reactivity content of Ca2+ and SiO32- dissolved in solution reach to
of SS is much slower, which often exerts an inhibition the certain supersaturation with respect to C-S-H. It has
effect on the early age hydration of cement (Zhuang et been found that C-S-H would be eroded by magnesium,
al. 2021). the decrease in cumulative hydration heat led when C-S-H exposes to a solution rich in Mg2+, Ca2+ in
by SS addition obviously due to the low reactivity of SS. C-S-H could be substituted by Mg2+ (Huang et al. 2021),
With the increase in curing age, the hydration of SS leading to the transformation of C- S-H to M-S-H, a
progress gradually, compensating the gap of the cumu- non-cohesive magnesium silicate hydrate. Thus, it can
lative hydration heat between BMS and the composite be speculated that the formation of C-S-H in the com-
Z. Huang, L. Huang and X. He / Journal of Advanced Concrete Technology Vol. 20, 277-286, 2022 281
posite system is temporality, with the progress of hydra- (lose 3H2O), the loss of free water and the dehydration
tion, the formed C-S-H would decalcify which might of CaSO4·2H2O (lose 1.5H2O) also contribute to the
cause the degradation of mechanical property for the mass loss in this temperature interval. The reactions
samples with SS addition in long ages. resulting the occurrences of P2, P3, P4, P5 and P6 are
The mass loss curves of BMS cement paste with dif- shown in Eqs. (2), (3), (4), (5) and (6), respectively.
ferent SS content with respect to the change of tem-
5Mg(OH) 2 ⋅ MgSO 4 ⋅ 4H 2 O(s)
perature are shown in Fig. 5. Five peaks are present in (2)
the DTG curves, P1 which occurs below 100°C has little ⎯⎯⎯
146 ℃
→ 5Mg(OH) 2 ⋅ MgSO 4 + 4H 2 O
indication on the composition of hydration products,
because in addition to the dehydration of 5-1-7 phase
SS10
SS5
BMS
10 20 30 40 50 60 70 11 12 13 28 29 30 38 39 40 41
2θ / °
(a) Aged 3 days
∇ − 5-1-7 phase ⊗ − MgCO3 ⊕ − MgO a ♣− CaSO4•2H2O b ♥ − C-S-H c◊ ◊− Mg(OH)2
⊗ ♣
♥
∇ ⊕
∇ a b c
∇ SS20
∇
SS10
SS5
BMS
10 20 30 40 50 60 70 11 12 13 28 29 30 38 39 40 41
2θ / °
(b) Aged 28 days
Fig. 4 XRD patterns of BMS and the composite pastes containing SS.
96 96
94 94
92 92
Deriv weight / (%/°C)
Deriv weight / (%/°C)
0.0 0.0
P3 P5 P5
-0.2 P4 -0.2 P3
P1 P4
P2 P6 P6
-0.4 -0.4 P1
P2
200 400 600 800 1000 200 400 600 800 1000
Temperature / °C Temperature / °C
(a) Aged 3 days (b) Aged 28 days
Fig. 5 TG and DTG curves of BMS and the composite pastes containing SS.
Z. Huang, L. Huang and X. He / Journal of Advanced Concrete Technology Vol. 20, 277-286, 2022 282
0.35 BMS
Cumulative pore volume / (ml/g)
BMS
Incremental pore volume / (ml/g)
0.05 SS5
0.30 SS5
SS10 SS10
0.25 SS20 0.04 SS20
0.20 0.03
0.15
0.02
0.10
0.01
0.05
0.00 0.00
1 2 3 4 1 2 3 4
10 10 10 10 10 10 10 10
Pore diameter / nm Pore diameter / nm
(a) (b)
Fig. 6 Pore structure of BMS and the composite pastes containing SS, aged 3 days.
0.20 0.03
0.15
0.02
0.10
0.01
0.05
0.00 0.00
1 2 3 4 1 2 3 4
10 10 10 10 10 10 10 10
Pore diameter / nm Pore diameter / nm
(a) (b)
Fig. 7 Pore structure of BMS and the composite pastes containing SS, aged 28 days.
Z. Huang, L. Huang and X. He / Journal of Advanced Concrete Technology Vol. 20, 277-286, 2022 283
Table 3 Results of EDS analysis. formed pore structure, so the pores already formed in
Weight percentage Atomic percentage pastes with the high content of SS addition is getting
Region (%) (%) larger.
Mg O Mg O
1 39.7 60.4 30.2 69.8 3.4 Morphology of the hydration products
2 39.9 60.1 30.4 69.6 The morphology of the hydration products of BMS and
3 37.2 62.8 28.1 71.9 the sample with 20% SS additions in 3 days are shown
in Fig. 8. For BMS, the typical need-like 5-1-7 phase is
BMS pastes. formed, it can be seen that the 5-1-7 phase formed is
With the prolong of curing age, the gaps between the compact and homogeneous. Compared to BMS, the
cumulative pore volume of the samples are enlarged. As 5-1-7 phase formed in SS20 is sparse. Besides, some
shown in Fig. 7(a), the cumulative pore volume of BMS other flocculent aggregates and big crystal products are
is 0.26 ml/g in 28 days, whereas the cumulative pore formed [region 1 in Fig. 8(b)]. Taking into the mor-
volume of SS20 is higher than 0.3 ml/g, indicating the phology characters and the results of XRD analysis, the
refining of the pore structures of the BMS paste is sup- flocculent aggregates could be C-S-H. Based on the
pressed by SS addition. The most probable pore size of EDS analysis, shown in Table 3, the crystal products
BMS, SS5 and SS10 paste has no obvious change, could be identified as Mg(OH)2.
shown in Fig. 7(b), whereas the pores around 100 nm The morphology of BMS in 3 and 28 days are shown
increase. It might be due to the continuous consumption in Fig. 9, it can be seen that the matrix of BMS in 3
of MgO for hydrating, the spaces initially occupied by days is very compact, the amount of the large pores in
MgO cannot be fully fill by the new formed hydrates. the matrix in 28 days is more than that of the matrix in 3
The small pores, including some small intergranular days, consistent with the results of MIP analysis, the
pores and gel pores, formed in 3 days disappear when new formed 5-1-7 phase can’t fully fill the large pores
the age comes to 28 days. The needle-like 5-1-7 phase formed in early age [Fig. 9(c)]. The matrix of SS20 in
accounts for this filling effect. Besides, the C-S-H 28 days is porous compared to the matrix of SS20 in 3
formed in the pastes with high content of SS addition days. As shown in Fig. 10(c), tabular crystals (regions 1
might also contribute to this filling effect. and 2) are formed in the intervals between the hydration
The most probable pore size of SS20 is getting larger products of SS20, which has been verified as Mg(OH)2
when the age comes to 28 days. For OPC, the pore size based on EDS analysis shown in Table 3. Besides, large
is getting smaller and the pore structure tends to become cracks related to the formation of Mg(OH)2, are also
denser with the continuous hydration of cement (Han et observed in the hydration products of SS20.
al. 2018; Zhang et al. 2016), because the large pores
formed in early age are partly filled by the new hydra- 3.5 Mechanical properties
tion products, mainly C-S-H. The enlarged pores in The compressive strengths of BMS containing SS pastes
SS20 pastes may result from the formation of Mg(OH)2. in different ages are shown in Fig. 11. In 1 day, the
In OPC, MgO is regarded as a harmful component for compressive strength of BMS is higher than 16 MPa,
its expansion character and thus be constrained (Cao et 5% SS addition has not significantly changed the com-
al. 2018), the expansion character of MgO comes from pressive strength of the pastes, when 10% and 20% SS
the crystallization and growth pressure of Mg(OH)2, the are added into the pastes, compared to BMS, the com-
hydration product of MgO, some researchers use this pressive strengths decrease 28.9% and 63.1% respec-
expansion character of MgO to compensate the shrink tively. The addition of SS exerts the similar effect on the
of OPC (Cao et al. 2021). It can be inferred that the strength development in different ages. In 28 days, the
crystallizations and growths of Mg(OH)2 exert pressures compressive strength of BMS paste reaches to 75 MPa,
on the nearby pore walls, which could damage the 5%, 10% and 20% SS addition decrease the compres-
(a) (b)
Fig. 8 Morphology of the main hydration products for BMS and SS20, aged 3 days.
Z. Huang, L. Huang and X. He / Journal of Advanced Concrete Technology Vol. 20, 277-286, 2022 284
sive strength 11.8%, 19.6% and 44.2% respectively. cal properties of the BMS pastes is significantly de-
The MIP analysis has verified that SS addition leads creased by SS addition. In addition to the pore structure,
to the formation of a coarser pore structure which is the type, content and crystallinity the of hydration
more fragile and vulnerable to damage, so the mechani- products also affect the mechanical properties of BMS
(b) Aged 28 days (Magnification: 500) (c) Aged 28 days (Magnification: 2000)
Fig. 9 The matrix of BMS in different ages.
(b) Aged 28 days (Magnification: 500) (c) Aged 28 days (Magnification: 2000)
Fig. 10 The matrix of SS20 in different ages.
Z. Huang, L. Huang and X. He / Journal of Advanced Concrete Technology Vol. 20, 277-286, 2022 285
70 7d 28d
erties should be concerned, including water resistance
60 and volume stability to achieve a rational utilization of
SS in BMS.
50
40 Acknowledgments
The authors would like to acknowledge the financial
30 support of the Natural Science Foundation of China
20 (Grant No.52002202) and the Youth Science Research
Fund Project of Qinghai University (Grant No.
10 2020-QGY-7).
0
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