SL 18057 15
SL 18057 15
SL 18057 15
Liebert® CW™
User Manual–26-181 kW, 7.5-52 Tons, Upflow and Downflow, 50/60Hz
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.0 LIEBERT CW NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.0 INSTALLATION GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2.1 Room Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Air Distribution—Downflow Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Air Distribution—Upflow Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.4 Connections and System Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.5 Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.6 Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.0 LIEBERT CW DIMENSIONS AND WEIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4.0 EQUIPMENT INSPECTION AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.1 Packaging Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2 Unpacking the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2.1 Removing the Unit from the Skid With a Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2.2 Moving the Unit to the Installation Location with Piano Jacks . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.3 Removing Piano Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2.4 Removing Liebert CW from Skid Using Rigging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.0 EC FAN—LOWERING AND REMOVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.1 Lowering the EC Fans into the Floor Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.2 Removing the EC Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.0 ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
6.1 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.0 PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
7.1 Fluid Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1.1 Condensate Piping—Field-Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1.2 Humidifier Supply Water—Optional Infrared . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.1.3 Humidifier Supply Water—Optional Steam Generating Humidifier . . . . . . . . . . . . . . . . . . . 47
7.2 Chilled Water Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
7.2.1 Requirements of Systems Using Water or Glycol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
8.0 PIPING SCHEMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.0 CHECKLIST FOR COMPLETED INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.1 Moving and Placing Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.2 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.3 Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.4 Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
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10.0 INITIAL STARTUP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62
10.1 Additional Considerations for Upflow Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
11.0 COMPONENT OPERATION AND MAINTENANCE, CHECKS AND ADJUSTMENTS . . . . . . . . . . . . 63
11.1 System Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
11.1.1 Environmental Control Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
11.1.2 Electric Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
11.2 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
11.3 Blower Package—Centrifugal Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.3.1 Fan Impellers and Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.3.2 Belts—Except with EC Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.3.3 Electronic Variable Speed Drive (Inverter). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.4 Blower Package—EC Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.4.1 Fan Impellers and Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
11.4.2 Protective Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
11.5 Humidifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
11.5.1 Infrared Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
11.5.2 Cleaning Humidifier Pan and Float Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
11.5.3 Changing Humidifier Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.6 Steam Generating Humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
11.7 Condensate Drain and Condensate Pump Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
11.7.1 Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
11.7.2 Condensate Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
11.8 Facility Fluid and Piping Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
12.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
13.0 HVAC MAINTENANCE CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
COMPLIANCE WITH EUROPEAN UNION DIRECTIVES . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER
FIGURES
Figure 1 Upflow ducting configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Figure 2 Cabinet and floor planning dimensions for downflow chilled water models CW026 - CW084
with forward-curved fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Figure 3 Cabinet and floor planning dimensions for downflow chilled water models CW106 and CW114
with forward-curved fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Figure 4 Cabinet and floor planning dimensions for downflow chilled water models CW089, CW106
and CW114 with EC fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Figure 5 Cabinet and floor planning dimensions for downflow chilled water models CW146 and CW181
with EC fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Figure 6 Cabinet and floor planning dimensions for upflow chilled water models CW026-CW084 . . . . . . 11
Figure 7 Cabinet and floor planning dimensions for upflow chilled water models, CW106 and
CW114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Figure 8 Floor stand dimensions, optional steam, hot water reheat and humidifier piping entrances
for CW026 - CW84 models with forward-curved fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 9 Floor stand dimensions for CW106 and CW114 models with forward-curved fans . . . . . . . . . . . 14
Figure 10 Floor stand and floor planning dimensions, downflow models CW026 - CW041 with
EC fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
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Figure 11 Floor stand and floor planning dimensions for downflow models CW051 and CW060 with
EC fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Figure 12 Floor stand and floor planning dimensions, downflow models CW076 and CW084 with
EC fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 13 Floor stand and floor planning dimensions, downflow models CW089, CW106 and CW114
with EC fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 14 Floor stand and floor planning dimensions, downflow models CW146 and CW181 with
EC fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 15 Plenum dimensions for upflow chilled water models CW026 - CW084 . . . . . . . . . . . . . . . . . . . . . 20
Figure 16 Plenum dimensions for upflow chilled water models CW106 and CW114 . . . . . . . . . . . . . . . . . . 21
Figure 17 Blower duct and deck dimensions for CW106 and CW114 upflow chilled water models . . . . . . . 22
Figure 18 Filter plenum dimensions, downflow models CW146 and CW181 with EC fans . . . . . . . . . . . . . 23
Figure 19 Equipment recommended for handling the Liebert CW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 20 Removing packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Figure 21 Remove the unit from the skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 22 Moving the unit to its installation location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 23 Locate center of gravity marker and place slings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 24 Using rigging to lift Liebert CW off skid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 25 EC fan lowering procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 26 EC fan lowering and removal procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 27 Electrical field connections for downflow chilled water models CW026 - CW084. . . . . . . . . . . . . 35
Figure 28 Electrical field connections for downflow chilled water models CW089, CW106 and CW114 . . . 36
Figure 29 Electrical field connections (high voltage) for upflow chilled water models CW026 - CW084 . . . 37
Figure 30 Electrical field connections (low voltage) for upflow chilled water models CW026 - CW084 . . . 38
Figure 31 Electrical field connections (high voltage) for upflow chilled water models CW106
and CW114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 32 Electrical field connections (low voltage) for upflow chilled water models CW106 and
CW114 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 33 Electrical field connections for downflow chilled water models CW146 and CW181 . . . . . . . . . . 41
Figure 34 Gravity drain for downflow and upflow units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Figure 35 Chilled water downflow general arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Figure 36 Piping connections for downflow chilled water models CW026 - CW084 with
forward-curved fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Figure 37 Piping connections for downflow chilled water models CW106 and CW114 with
forward-curved fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Figure 38 Primary connection locations, downflow models CW026 - CW041 with EC fans . . . . . . . . . . . . . 53
Figure 39 Primary connection locations, downflow models CW051 and CW060 with EC fans. . . . . . . . . . . 54
Figure 40 Primary connection locations, downflow models CW076 - CW084 with EC Fans . . . . . . . . . . . . 55
Figure 41 Primary connection locations, downflow models CW089, CW106 and CW114 with EC fans . . . 56
Figure 42 Primary connection locations, downflow models CW146 and CW181 with EC fans. . . . . . . . . . . 57
Figure 43 Chilled water upflow general arrangement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Figure 44 Piping connections for upflow chilled water models CW026 - CW084 . . . . . . . . . . . . . . . . . . . . . . 59
Figure 45 Piping connections for upflow chilled water CW106 and CW114 . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 46 Correct orientation of float switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Figure 47 Steam generating humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Figure 48 Run/drain switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Figure 49 Steam generating humidifier control board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
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TABLES
Table 1 Unit dimensions and weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Table 2 Maximum harmonic current distortion, IEEE-519-1992 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Table 3 Typical TDD for CW106, CW114 and CW146 at 460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Table 4 Typical TDD for CW181 at 460V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Table 5 Humidifier canister part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Table 6 Faults—canister generator humidifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Table 7 Steam generating humidifier capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Table 8 DIP switch settings for steam generating humidifier. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Table 9 Blower troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Table 10 Chilled water troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Table 11 Humidifier—steam generator troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Table 12 Humidifier—infrared troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Table 13 Reheat troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
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IMPORTANT SAFETY INSTRUCTIONS
! WARNING
Arc flash and electric shock hazard. Disconnect all electric power supplies and wear protective
equipment per NFPA 70E before working within electric control enclosure. Failure to comply
can cause serious injury or death.
Customer must provide earth ground to unit, per NEC, CEC and local codes, as applicable.
Before proceeding with installation, read all instructions, verify that all the parts are included
and check the nameplate to be sure the voltage matches available utility power.
The Liebert iCOM microprocessor does not isolate power from the unit, even in the Unit Off
mode. Some internal components require and receive power even during the Unit Off mode of
Liebert iCOM control.
The line side of the disconnect switch on the front of the unit contains live high-voltage.
The only way to ensure that there is NO voltage inside the unit is to install and open a remote
disconnect switch. Refer to unit electrical schematic.
Follow all local codes.
! WARNING
Risk of high-speed moving parts. Can cause injury or death.
Disconnect all local and remote electric power supplies before working in the unit.
Do not operate this unit with any or all cabinet panels removed.
Do not operate upflow units without installing a plenum, ductwork or guard over the blower
opening(s) on the top surface of the unit cabinet.
Ductwork must be connected to the blower(s), or a plenum must be installed on the blower
deck for protection from rotating blower wheel(s) on upflow units.
! WARNING
Risk of top-heavy unit falling over. Can cause equipment damage, injury or death.
Read all of the following instructions before attempting to move the unit, lift it, remove
packaging or prepare the unit for installation.
! CAUTION
Risk of contact with hot surfaces. Can cause injury.
The humidifiers and reheats are extremely hot during unit operation. Allow sufficient time for
them to cool before working within the unit cabinet. Use extreme caution and wear protective
gloves and arm protection when working on or near hot discharge lines, humidifiers and
reheats.
! CAUTION
Risk of sharp edges, splinters and exposed fasteners. Can cause injury.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should attempt to move the unit, lift it, remove packaging or prepare the
unit for installation.
1
NOTICE
Risk of clogged or leaking drain lines. Can cause equipment and building damage.
This unit requires a water drain connection. Drain lines must be inspected regularly and
maintenance must be performed to ensure that drain water runs freely through the drain
system and that lines are clear and free of obstructions and in good condition with no visible
sign of damage or leaks. This unit may also require an external water supply to operate.
Improper installation, application and service practices can result in water leakage from the
unit. Water leakage can result in severe property damage and loss of critical data center
equipment.
Do not locate unit directly above any equipment that could sustain water damage.
Emerson recommends installing leak detection equipment for unit and supply lines.
NOTICE
Risk of a leaking coil due to freezing and/or corrosion. Can cause equipment and serious
building damage.
Cooling coils and piping systems that are connected to open cooling towers or other open
water/glycol systems are at high risk for freezing and premature corrosion. Fluids in these
systems must contain the proper antifreeze and inhibitors to prevent freezing and premature
coil corrosion. The water or water/glycol solution must be analyzed by a competent water
treatment specialist before startup to establish the inhibitor requirement. The water or
water/glycol solution must be analyzed every six months to determine the pattern of inhibitor
depletion. The complexity of water-caused problems and their correction makes it important
to obtain the advice of a water treatment specialist and follow a regularly scheduled
maintenance program.
NOTICE
Risk of overhead interference. Can cause unit and/or building damage.
The unit may be too tall to fit through a doorway while on the skid. Measure the unit and
doorway heights and refer to the installation plans to verify clearances prior to moving the
unit.
NOTICE
Risk of damage from forklift. Can cause unit damage.
Keep tines of the forklift level and at a height suitable to fit below the skid and/or unit to
prevent exterior and/or underside damage.
NOTICE
Risk of improper storage. Can cause unit damage.
Keep the Liebert CW upright, indoors and protected from dampness, freezing temperatures
and contact damage.
2
Liebert CW Nomenclature
CW 026 D C S A 2 1234 A
3
Installation Guidelines
NOTE
The floor stand used with EC units is not symmetrical and its orientation to the Liebert CW is
critical to lowering the EC fans. Unless the floor stand is installed in the correct position, the
blowers will not lower into the floor stand.
4
Installation Guidelines
! WARNING
Risk of high-speed moving parts. Can cause injury or death. Disconnect all local and remote
electric power supplies and make sure blowers and pulleys have stopped rotating before
working in the unit.
Do not operate upflow units without installing a plenum, ductwork or guard over the blower
opening(s) on the top surface of the unit cabinet.
Ductwork must be connected to the blower(s), or a plenum must be installed on the blower
deck for protection from rotating blower wheel(s) on upflow units.
2
1
NOTE
Drain traps are qualified to a return duct static of negative 1.5 i.w.g. (-1.5 i.w.g).
5
Installation Guidelines
6
Liebert CW Dimensions and Weights
72"
1" (1829mm)
Un E
it B (25.4mm)
Shaded areas indicate as
e
a recommended clearance
of 36" (914mm) for component F s e
access and filter removal. it Ba
Un
7
Liebert CW Dimensions and Weights
Figure 3 Cabinet and floor planning dimensions for downflow chilled water models CW106 and CW114
with forward-curved fans
G
Overall
n
Dimensio
Projection Of Overa A
C ll Dime
Display Bezel nsion
3/4" (19mm)
D
turn Air R B
2" (50.8mm) Air Re g eturn G
Ope in
n Open
in g Ov e r a
ll
2" e n s io n
(50.8mm) Dim Overall
A
Dimens
Unit an ion
Projection Of C d Plenu
76" a binet m
(1930mm) Display Bezel Unit C
3/4" (19mm)
Plenum
1" Overall
(25.4mm) H
2" Air Re
turn Air Re B
Openin
g turn O
(51mm) pe n ing
2"
(50.8mm)
Pre-Filter
Plenum 9"
(228mm)
E
Shaded area indicates
Unit Base 1"
a recommended
clearance of 36" (914mm) (25.4mm)
F
for component access Unit Base
and filter removal 76"
(1930mm)
UNIT DIMENSIONAL DATA
20"
(508mm)
Air Discharge Opening
1" (25.4mm) 77"
(1955.8mm)
28" 26" MODELS WITH PRE-FILTERS
(711mm) (660.4mm)
8
Liebert CW Dimensions and Weights
Figure 4 Cabinet and floor planning dimensions for downflow chilled water models CW089, CW106 and
CW114 with EC fans
118" Opening
(2997mm)
Notes: Filters are accessible
from front of unit only.
Electrical connections
30-3/4" 35" can be made from the
(781mm) 33" (889mm) bottom of unit.
Opening (838mm)
122"
(3099mm)
36"
(914mm)
76" 24"
(1930mm) (610mm)
Weight
Model lb (kg)
CW089 1925 (873)
CW106 1785 (810)
CW114 1925 (873)
9
Liebert CW Dimensions and Weights
Figure 5 Cabinet and floor planning dimensions for downflow chilled water models CW146 and CW181
with EC fans
117-11/16" (2989mm)
Opening
42"
(1067mm) 3/4"
45" Opening (20mm)
(1143mm) BEZELS
Plenum
18"
(457mm)
Filter Plenum
94"
(2388mm)
Total Height
76"
(1930mm)
Base Unit
Liebert
CW146
and CW181
45" 120"
(1143mm) 1" (3044mm) 1-1/2"
(25mm) 122" (38mm)
47"
typical (3099mm)
(1194mm)
Note: Typical CW166 and CW181
with EC fans unit orientation shown.
Filters are removed Filter Plenum
through the (shipped separately)
front of the plenum.
Reference DPN001693
for the electrical
CW146 or CW181
and plumbing
base unit
requirements.
48"
(1219mm)
Striated area indicates
the recommended
24"
minimum clearance
(610mm)
for component access.
Weight
Model lb (kg)
CW146 2520 (1143)
CW181 2520 (1143)
10
Liebert CW Dimensions and Weights
Figure 6 Cabinet and floor planning dimensions for upflow chilled water models CW026-CW084
(905)
Display Bezel 35-5/8"
Projection Ove ll
ra
A
n
3/4" (19mm) Dimensio Overall
Dimens L
io n Duct Flanges on 2 Blowers
9)
1" 35" (88
(25.4mm)
H
K
J M J
72"
(1829mm) Front of Unit
Duct Flanges on 1 Blower
H
K
J
Front of Unit
Note: Flanges
provided on
Shaded area indicates Un B blower(s)
a recommended it B outlet for
as
clearance of 36" (914mm) e supply air
for component access "
33 m ) ducting.
and filter removal 8 m se 1"
3 a
(8 it B (25.4mm)
Un 1"
UNIT DIMENSIONAL DATA (25.4mm)
33" m) 5-1/2"
8m 22" (139.7mm)
(83
(559mm)
g
/8" Air Return enin
1-1 mm) Opening D Op
.6 n
(28 ur
Ret
r
Ai
G
Air Return A return air grille may
C be ordered in place of
Opening
B the duct flange. See
specification sheet for
F E option supplied.
FLOOR CUTOUT Fl
oo MODELS WITH PRE-FILTERS
DIMENSIONS rL
Models with Bottom Return ev DPN001661
e l Rev. 0
11
Liebert CW Dimensions and Weights
Figure 7 Cabinet and floor planning dimensions for upflow chilled water models, CW106 and CW114
35" Overall
(889mm)
Projection of 122" Overall
Display Bezel 32" (3099mm)
3/4 (19mm) (813mm)
Plenum 118"
2" Flange (2997mm)
(51mm)
Plenum
Flange
2"
76" (51mm)
(1930mm)
Filter Access
(Both Ends)
24-1/4" (616mm)
Air Return
117-1/2"
Opening
(2985mm)
2-1/4"
(57mm)
Shaded area indicates a recommended
4" 22" (546mm)
clearance of 25" (635mm) for rear return
filter removal on one end of the unit. (102mm)
DUCT CONNECTION DATA DPN001662
MODELS WITH REAR RETURN Rev. 0
12
Liebert CW Dimensions and Weights
Figure 8 Floor stand dimensions, optional steam, hot water reheat and humidifier piping entrances for
CW026 - CW84 models with forward-curved fans
1"
33" Optional Steam/Hot Water
(25.4mm)
(838mm) Reheat or Humidifier
3 Piping Entrance
8" (76.2mm) E Location
(203mm)
A + 2" (50.8mm) =
Overall Width of Unit Air Discharge
Opening
STANDARD D 2"
PIPING AND (50.8mm)
ELECTRICAL
ENTRANCE 1"
LOCATION (25.4mm)
B
Length of
Vane = D - 1/8" (3mm)
LEG SUPPORT SUPPLIED 16-1/4"
ON 18, 21 & 24" HIGH MODELS (413mm)
A
J
C
H ±1-1/2" (38mm) *
56-3/4" (1441.5mm)
13
Liebert CW Dimensions and Weights
Figure 9 Floor stand dimensions for CW106 and CW114 models with forward-curved fans
D K
Air Discharge
A + 2" (50.8mm) =
Opening
Overall Width of Unit
1"
(25.4mm) E
Standard G
Piping and
Electrical
1"
Entrance
B (25.4mm)
Location
Leg supports
supplied on models F
18", 21" and 24" high A Length Of
Vane=E-1/8"(3mm)
C
H ± 1-1/2" (38mm) *
J
Electrical
Opening
*Leveling feet are provided with ± 1 1/2" (38mm) adjustment from nominal height H.
*This drawing pertains to CW106 & CW114 with forward curve blowers only.
Optional turning vane field-installed
in fan discharge opening for rear
of front air discharge
DPN001677
Rev. 0
Height, in. (mm)
H* Nominal J
9 (229) 6 1/2 (165)
12 (305) 9 (229)
15 (381) 12 (305)
18 (458) 15 (381)
21 (553) 18 (458)
24 (610) 21 (533)
14
Liebert CW Dimensions and Weights
Figure 10 Floor stand and floor planning dimensions, downflow models CW026 - CW041 with EC fans
31-1/2"
(800mm)
Dimension A*
Height in (mm)
24 (610)
30 (762)
36 (914)
42 (1067)
48 (1219)
15
Liebert CW Dimensions and Weights
Figure 11 Floor stand and floor planning dimensions for downflow models CW051 and CW060 with EC
fans
A A
Note: Drawing Not To Scale. Front View All Dimensions From
Right Rear Corner Of Unit
Tolerance on all piping locating Including Panels
dimensions ± 1/2" (13mm). X
Section A-A 0
Y
31" (787mm)
Typical Air
Discharge Area
24-7/16" (620mm)
24-1/8" Typical Air 35"
HUM (613mm) Discharge Area (889mm)
CD Air Discharge
LV Area
CWP
HV B
Front of Unit
74" (1880mm)
* Field pitch Condensate Drain line a minimum of 1/8" (3.2 mm) per foot (305 mm).
All units contain a factory-installed condensate trap. Do not trap external to the unit.
Drain line may contain boiling water. Select appropriate drain system materials.
The drain line must comply with all local codes.
** Optional Condensate Pump to be field-installed under unit. DPN002035
Rev. 0
Point Description X, in (mm) Y, in (mm) Connection Size / Opening, in (mm)
Condensate Drain* 3/4 (19) FPT
CD 60-7/8 (1547) 27-3/4 (705)
W/Optional Condensate Pump** 1/2 (13) Cu Sweat
HUM Humidifier Supply Line 59-1/8 (1502) 28-5/8 (727) 1/4 (6) Cu Sweat
Chilled Water Piping Slot (Center) 66-9/16 (1691) 31-1/4 (794) 11 x 3 (279 x 76)
CWP CW051: 1-5/8 (41)
Supply & Return Piping Diameter — —
CW060: 2-1/8 (54)
HV High Volt Electrical Connection 59-3/8 (1509) 30-3/4 (781) 3 (76)
LV Low Volt Electrical Connection 60-7/8 (1547) 29-1/4 (743) 7/8 (22)
B Blower Outlet Opening 4 (101) 33 (838) 51 x 31 (1295 x 787)
16
Liebert CW Dimensions and Weights
Figure 12 Floor stand and floor planning dimensions, downflow models CW076 and CW084 with EC fans
1" 25"
(25mm) (635mm)
Piping access area
3/4"
(19mm)
32"
31-1/2"
(813mm)
(800mm)
Center Feet
3/4" 47-3/4"
(19mm) (1213mm)
95-1/2" (2426mm)
Support Feet Centers
3/4" 97" (2464mm)
(19mm)
See Note 4
7/8"
(23mm) 1" 33" (838mm)
typ (25mm)
3" typ
(76mm) typ
98-1/2" (2502mm)
NOTE:
A*
1) This floor stand should be used when EC fans are intended to be lowered under
a raised floor. The standard Liebert CW floor stand can be used “if” the fans are to
remain in their original raised position.
2) All paneled sides of unit overhang floorstand 1” (25mm). 35" (889mm)
3) The floor stand used with EC units is not symmetrical and its orientation to the Overall Depth
Liebert CW is critical for lowering the EC fans. Unless the floor stand is installed in
the correct position, the blowers will not lower into the floor stand.
4) Jack and jack support are shipped loose and are intended to be placed into position
under each fan and utilized to lower or raise that fan as needed. DPN002027
*Leveling feet are provided with ± 1-1/2” (38mm) adjustment from nominal height “A”. Rev. 0
Dimension A*
Height, in (mm)
24 (610)
30 (762)
36 (914)
42 (1067)
48 (1219)
17
Liebert CW Dimensions and Weights
Figure 13 Floor stand and floor planning dimensions, downflow models CW089, CW106 and CW114 with
EC fans
1" 20-1/4"
(25mm) (514mm) Piping access
3/4" area
(19mm)
32"
31-1/2" (813mm)
(800mm) Center Feet
59-1/4"
3/4" (1505mm)
(19mm) 118-1/2"
(3010mm)
Support Feet Centers
3/4"
(19mm) 120"
Typ (3048mm) See Note 4
1"
(25mm) 33"
TYP (838mm)
7/8"
(22mm)
Typ 3" A*
(76mm) TYP 121-1/2"
(3086mm) 35"
Overall Width (889mm)
NOTES Overall Depth
1. This floor stand should be used when EC fans are intended to be lowered into
the floor stand. The standard Liebert CW floor stand can be used†“if” the fans Height, in. (mm)
are to remain in their original raised position. A*
2. All paneled sides of unit overhang floorstand 1" (25mm). 24 (610)
3. The floor stand used with EC units is not symmetrical and its orientation to the 30 (762)
Liebert CW is critical for lowering the EC fans. Unless the floor stand is installed
36 (914)
in the correct position, the blowers will not lower into the floor stand.
42 (1067)
4. Jack and jack support are shipped loose and are intended to be placed into
position under each fan and utilized to lower or raise that fan as needed. DPN001629
Rev. 3
* Leveling feet are provided with ±1-1/2" (38mm) adjustment from nominal height†“A.”
18
Liebert CW Dimensions and Weights
Figure 14 Floor stand and floor planning dimensions, downflow models CW146 and CW181 with EC fans
1" 20-1/4"
(25mm) (514mm)
Piping access
3/4" area
(19mm)
43-1/2" 44"
(1105mm) (1118mm)
CENTER FEET
59-1/4"
(1505mm)
3/4" 118-1/2"
(19mm) (3010mm)
Support Feet Centers
3/4"
120" See Note 4
(19mm)
(3048mm)
TYP 1"
45"
(25mm)
(1143mm)
TYP
7/8"
(23mm) A*
TYP
3" (76mm) 121-1/2" (3086mm)
Overall Depth 47"
(1194mm)
NOTE: Overall Depth
1. This floor stand should be used when EC fans are intended to be lowered into
the floor stand. The standard Liebert CW floor stand can be used if the fans Height in (mm)
are to remain in their original, raised position. A*
2. All paneled sides of unit overhang floor stand 1" (25mm).
24 (610)
3. The floor stand used with EC units is not symmetrical, and its orientation to the
30 (762)
Liebert CW is critical for lowering the EC fans. Unless the floor stand is installed
36 (914)
in the correct position, the blowers will not lower into the floor stand.
4. The jack and jack support are shipped loose and are intended to be placed into 42 (1067)
position under each fan and used to lower or raise one fan at a time as needed. 48 (1219)
* Leveling feet are provided with ±1-1/2" (38mm) adjustment from nominal height†“A.”
DPN001696
Rev. 3
19
Liebert CW Dimensions and Weights
Figure 15 Plenum dimensions for upflow chilled water models CW026 - CW084
NOTE: Flanges
provided on blower(s)
outlet for supply air ducting
1" (25mm) when solid panel plenum
D J is used.
C
1"
2" (25mm)
(50mm)
18" (457mm)
H
1"
(25mm)
Both top duct openings and
B E front grille are shown. See
A 1" specification sheet for
F
(25mm) specific application.
2" D
(50mm) C
2"
(50mm)
1"
(25mm) Flange is standard on all units
except downflow models
where it must be specified
if required.
DPN001678
Rev. 0
20
Liebert CW Dimensions and Weights
Figure 16 Plenum dimensions for upflow chilled water models CW106 and CW114
NOTE: Flanges
provided on blower(s)
outlet for supply air ducting
when solid panel plenum
is used.
1"
D
C (25mm) L
18" (457mm)
K
1"
(25mm)
H
G J
B E Both top duct openings an
F
E front grille are shown. See
A specification sheet for
specific application.
1" (25mm)
D
C
2" (50mm)
2" (50mm)
1" (25mm)
DPN001679
Rev. 0
21
Liebert CW Dimensions and Weights
Figure 17 Blower duct and deck dimensions for CW106 and CW114 upflow chilled water models
D 76"
35"
(889mm) (1930mm)
C E C E C Ref. Ref.
22
Liebert CW Dimensions and Weights
Figure 18 Filter plenum dimensions, downflow models CW146 and CW181 with EC fans
117-11/16"
(2989mm) Opening
42"
(1067mm)
Opening
3/4"
(20mm)
Bezels
45" 18"
(1143mm) (457mm)
Plenum Filter Plenum
94"
(2388mm)
Total Height
76"
(1930mm
Base Unit
120" (3044mm)
1-1/2"
122" (3099mm)
(38mm)
45" 1"
(1143mm) (25mm)
47" typ
(1194mm)
Filters are removed Filter Plenum
through the front (Shipped Separately)
of the plenum
CW146 or
CW181 base unit
48"
(1219mm)
23
Equipment Inspection and Handling
! WARNING
Risk of top-heavy unit falling over. Can cause equipment damage, injury or death.
Read all of the following instructions before attempting to move the unit, lift it, remove
packaging or prepare the unit for installation.
! WARNING
Risk of improper moving. Unit can tip over and cause equipment damage, injury or death.
Use only lifting equipment that is rated for the unit weight by an OSHA-certified rating
organization. Unit weights are listed in Table 1 of this manual.
Use the center of gravity indicators (see Figure 23) on the unit to determine the position of
the slings. The center of gravity varies depending on the unit size and selected options.
The slings must be equally spaced on either side of the center of gravity indicator.
! CAUTION
Risk of sharp edges, splinters and exposed fasteners. Can cause injury.
Only properly trained and qualified personnel wearing appropriate safety headgear, gloves,
shoes and glasses should attempt to move the unit, lift it, remove packaging or prepare the
unit for installation.
NOTICE
Risk of overhead interference. Can cause unit and/or building damage.
The unit may be too tall to fit through a doorway while on the skid. Measure the unit and
doorway heights and refer to the installation plans to verify clearances prior to moving the
unit.
NOTICE
Risk of forklift running into the unit. Can cause unit damage.
Keep the tines of the forklift level and at a height to fit below the skid and unit to prevent
damage.
NOTICE
Risk of improper storage. Can cause unit damage.
Keep the Liebert CW upright, indoors and protected from dampness, freezing temperatures
and contact damage.
24
Equipment Inspection and Handling
196713
Rev. 0
25
Equipment Inspection and Handling
! WARNING
Risk of improper moving. Unit can tip over and cause equipment damage, injury or death.
Use the center of gravity indicators on the unit to determine the entry points for the tines (see
Figure 23). The center of gravity varies depending on the unit size and selected options.
The forklift’s tines must be equally spaced on either side of the center of gravity indicator. The
forklift’s tines must be locked to the widest possible spread that will fit under the unit.
2. Insert the tines of the forklift completely under the base of the Liebert CW.
! WARNING
Risk of improper moving. Unit can tip over and cause equipment damage, injury or death.
Ensure that the tines are level—not angled up or down.
The tines must be at a height that will allow proper clearance under the unit.
Ensure that the tines extend beyond the opposite side of the unit.
3. Remove the brackets holding the Liebert CW to the skid.
4. Lift the unit off the skid—no more than 4" (1052mm)—and remove the skid.
Step 3
Step 4
196713
Rev. 0
26
Equipment Inspection and Handling
4.2.2 Moving the Unit to the Installation Location with Piano Jacks
1. With the Liebert CW elevated, position piano jacks at each end of the unit (see Figure 22).
2. Lower the unit to a height suitable for the piano jacks and place protective material between the
Liebert CW and the piano jacks.
3. Secure the unit to the piano jacks and remove the forklift.
4. Use the piano jacks to move the unit for installation. At least two people are required to move the
Liebert CW with the piano jacks.
Figure 22 Moving the unit to its installation location
Step 1 Step 2
Step 3
196713
Rev. 0
27
Equipment Inspection and Handling
! WARNING
Risk of top heavy unit tipping over. Can cause cause equipment damage, injury or death.
Use only lifting equipment that is rated for the unit weight by an OSHA-certified rating
organization. Unit weights are listed in Table 1 of this manual.
Use the center of gravity indicators (see Figure 23) on the unit to determine the position of
the slings. The center of gravity varies depending on the unit size and selected options.
The slings must be equally spaced on either side of the center of gravity indicator.
1. Locate the center of gravity indicator—the center of gravity varies according to a unit’s size and
options.
2. Space the slings equidistant on either side of the center of gravity indicator (see Figure 23).
Figure 23 Locate center of gravity marker and place slings
Slings Equidistant
from Each Side of
Indicator
Illustration shows
rigging for one possible
center of gravity on the
Liebert CW. The center of
gravity varies with the
model’s options and size.
Center
of Gravity
Indicator
NOTE
Unit is shown without packaging. These instructions may be applied with or without the outer
packaging in place, with the panels attached or with the panels removed.
4. Use spreader bars or a similar device and padding to ensure the Liebert CW will not be damaged
when the unit is lifted (see Figure 23). Lifting will force the slings toward the Liebert CW and
the slings may damage the unit unless it is properly protected.
5. Move the Liebert CW to its installation location.
6. Remove the brackets securing the Liebert CW to the shipping skid.
NOTE
Depending on final installation location, the skid may need to remain under the unit.
Therefore, the lag bolts and brackets would not yet be removed.
7. Lift the Liebert CW off the skid.
8. Move the skid from under the unit.
9. If the unit is at its installation location, lower it to the floor and remove the slings and spreader bars.
If the Liebert CW must be moved, refer to 4.2.2 - Moving the Unit to the Installation Loca-
tion with Piano Jacks.
28
Equipment Inspection and Handling
196713
Rev. 0
29
EC Fan—Lowering and Removing
! WARNING
Risk of very heavy 145 lb. (65.7kg) fan modules dropping downward suddenly. Can cause
injury or death. Support fan modules before removing mounting hardware.
Use caution to keep body parts out of the fan modules pathway during repositioning.
Only properly trained and qualified personnel should work on this equipment.
! CAUTION
Risk of handling heavy and lengthy parts. Can cause personal injury and equipment damage.
Cabinet panels can exceed 5ft. (1.5m) in length and weigh more than 35lb. (15.9kg). Follow
relevant OSHA lifting recommendations and consider using a two-person lift for safe and
comfortable removal and installation of cabinet panels. Only properly trained and qualified
personnel wearing appropriate safety headgear, gloves and shoes should attempt to remove or
install cabinet panels.
NOTE
The Liebert CW unit should be used with the fans either in their original raised position or
with the fans in their fully lowered position. Suspension of fans in an intermediate position
will directly affect product performance and is not recommended.
NOTE:
A properly positioned jack will be centered between the first and second set of tabs on the jack
support. The jack will be biased towards the front of the unit.
5. For Liebert CW models CW089-CW114, remove the two guide rails and store them; they will be
needed if the fan module is removed.
6. Remove the six 1/2" hex head screws, and, on CW026-CW114 models, remove the “Z” bracket(s)
using the socket wrench. Retain the hardware for later steps.
7. Using the jack, slowly lower the fan module until it rests on the frame of the unit.
NOTICE
Risk of equipment snagging cables and wiring. Can cause unit damage.
Monitor the position of the fan harnesses and other parts while lowering the fan to be sure
that they are not caught or pinched.
8. Secure the fan module in the fully lowered position by re-installing the “Z” bracket(s), using the
retained hex-head screws (not applicable on CW146 and CW181).
For CW051 and CW060 models, the fan module is secured to the center frame support. The “Z”
brackets will be used to secure the fan at the outer attachment point.
NOTE
Not all hardware retained will be used to secure the fans in the lowered positioned.
30
EC Fan—Lowering and Removing
2
Tabs
1
Detail A A
Jack Location
Section
Not Shown
B B Fan Deck
Section
3 Not Shown
5 5
"Z" Bracket
4
"Z" Bracket Wiring Loop
Section B-B
Top View of Fan Deck DPN002037
Page 1, Rev. 0
See Step 55
31
EC Fan—Lowering and Removing
! WARNING
Risk of very heavy 145 lb. (65.7kg) fan modules dropping downward suddenly. Can cause
injury or death. Support fan modules before removing mounting hardware.
Use caution to keep body parts out of the fan modules pathway during repositioning.
Only properly trained and qualified personnel should work on this equipment.
NOTE
The Liebert CW unit should be used with the fans either in their original raised position or
with the fans in their fully lowered position. Suspension of fans in an intermediate position
will directly affect product performance and is not recommended.
If the fan to be removed has been lowered into the floor stand, first raise the fan; if the fans are
already in the raised position, skip to Step 6. To raise a lowered fan:
1. Remove the middle and bottom panels from the front of the unit.
2. Remove the infrared humidifier to ease fan removal.
3. Remove any securing hardware and position the jack support and jack supplied with the unit
under the fan module. A properly positioned jack will be biased toward the front of the fan motor.
4. Use the jack to raise the fan module slowly out of the floor stand and into the unit.
NOTICE
Risk of equipment snagging cables and wiring. Can cause unit damage.
Monitor the position of the fan harnesses and other parts while raising the fan to be sure that
they are not caught or pinched while the fan is being raised.
5. CW089, CW106 and CW114 models: Insert the two fan guide rails supplied with the unit or
equivalent, field-supplied device into position. The rails can be installed by latching onto the
channel in the back of the unit and secured with one #8-18 x 1/2" self-threading screw in the front
channel hole provided.
CW146 and CW181 models will need to utilize a field-supplied device in place of the fan guide
rails.
6. On CW026 - CW114 models, wiring is in the rear. Unplug the power connectors to the fan
module and constrain the harness out of the way. Remove the protective shields by removing
hardware.
The CW146 and CW181 models’ wiring is in the front of the unit and does not have connectors.
The harness must be unconnected from the motor overloads in the electric panel and removed
with the fan module.
7. Remove the front vertical supports as needed to remove the fan module.
8. Using the rails, slide the blower out through the front of the unit. Reverse directions to reinstall
replacement fan module.
32
EC Fan—Lowering and Removing
6
6
8
33
Electrical Connections
! WARNING
Risk of electric shock. Can cause injury or death. Disconnect local and remote power supplies
before working within.
Use voltmeter to make sure power is turned off before making any electrical connections.
Before proceeding with installation, read all instructions, verify that all the parts are included
and check the nameplate to be sure the voltage matches available utility power.
50Hz Models Only: Reinstall all terminal covers before connecting power to the unit. Failure
to install these covers exposes high-voltage terminals.
Follow all local codes.
! WARNING
Risk of improper wiring, piping, moving, lifting and handling. Can cause equipment damage,
injury or death.
Installation and service of this equipment should be done only by personnel who have been
properly trained and qualified in the installation of air conditioning equipment
! WARNING
Risk of overheated electrical connection terminals. Can cause equipment damage, smoke and
activation of smoke alarm and fire suppression system that can lead to injuries or death from
building evacuation accidents.
Use copper wiring only. Make sure that all connections are tight.
NOTICE
Risk of improper electrical supply connection. Can cause equipment damage.
See the transformer label for primary tap connections. The installer must change the
transformer primary taps if the applied unit voltage is other than the pre-wired tap voltage.
34
Electrical Connections
Figure 27 Electrical field connections for downflow chilled water models CW026 - CW084
Field-supplied disconnect switch when factory-installed
unit disconnect switch is not provided.
Monitoring panel.
35
Electrical Connections
Figure 28 Electrical field connections for downflow chilled water models CW089, CW106 and CW114
DPN001671
NOTE: Refer to specification sheet for full load amp. and wire size amp. ratings. Rev. 0
36
Electrical Connections
Figure 29 Electrical field connections (high voltage) for upflow chilled water models CW026 - CW084
Field-supplied disconnect switch when factory-installed
unit disconnect switch is not provided
Factory-installed unit disconnect switch (optional).
Monitoring panel
DPN001672
Rev. 0
37
Electrical Connections
Figure 30 Electrical field connections (low voltage) for upflow chilled water models CW026 - CW084
Liebert IntelliSlot Housings.
Back of
Optional monitoring and
Electric Box
communication cards inserted here.
Unit-to-Unit communication
connections.
C & D ports, CAT5E Ethernet
connections
Electrical Handy Box
factory-installed
with cover
38
Electrical Connections
Figure 31 Electrical field connections (high voltage) for upflow chilled water models CW106 and CW114
Three-phase electric
service not by Liebert.
Field-supplied disconnect switch when factory-installed
unit disconnect switch is not provided
Factory-installed unit disconnect switch (optional).
Monitoring panel.
Three-phase electric
service not by Liebert.
Electrical conduit knockouts
in top of electrical box.
Knockout sizes 1-3/8" (35mm),
1-3/4" (45mm) or 2-1/2" (64mm)
Factory-wired to
components
on electric panel
Three-phase connection. Electric
Earth ground connection (60Hz). service connection terminals
Connection terminal when factory disconnect switch
for field-supplied is NOT supplied.
earth grounding wire
Electric service connection block.
Earth ground bar (on 50Hz only).
Connection terminals with factory ground
from each high voltage component for
field supplied earth grounding wire.
Three-phase connection.
Electric service connection
terminals when optional
factory disconnect switch
is supplied.
NOTE: Refer to specification sheet
for full load amp. and wire size amp. ratings
DPN001674
Rev. 0
39
Electrical Connections
Figure 32 Electrical field connections (low voltage) for upflow chilled water models CW106 and CW114
Monitoring
Panel
Disconnect
Switch
40
Electrical Connections
Figure 33 Electrical field connections for downflow chilled water models CW146 and CW181
11
A
B
9 C
D
A B
C D DPN001699
Page 1, Rev. 2
Standard Electrical Connections for Downflow Chilled Water Models CW146 and CW181
Refer to Figure 33.
1. Primary high-voltage—2-1/2" (64mm); 1-3/4" (44mm); 1-3/8" (35mm) diameter concentric
knockouts in bottom of box.
2. Primary low-voltage entrance—Three knockouts, 1-1/8" (28mm) diameter, in bottom of box.
3. Three-phase electrical service—Terminals are on high-voltage terminal block (disregard if
unit has optional disconnect switch). Three-phase service not by Emerson.
4. Earth ground—Terminal for field-supplied earth grounding wire.
5. Remote unit shutdown—Replace existing jumper between Terminals 37 and 38 with
field-supplied, normally closed switch that has a minimum 75VA, 24VAC rating. Use
field-supplied Class 1 wiring.
6. Customer alarm inputs—Terminals for field-supplied, normally open contacts, having a
minimum 75VA, 24VAC rating, between Terminals 24 and 50, 51, 55, 56. Use field-supplied
Class 1 wiring. Terminal availability varies by unit options.
7. Liebert SiteScan®—Terminals 77(-) and 78(+) for a 2-wire, twisted pair, communication cable
(available from Emerson) to optional Liebert SiteScan.
8. Common alarm—On any alarm, normally open dry contact is closed across Terminals 75 and 76
for remote indication. 1A, 24VAC maximum load. Use Class 1 field-supplied wiring.
41
Electrical Connections
Optional Electrical Connections for Downflow Chilled Water Models CW146 and CW181
Refer to Figure 33.
9. Factory-installed disconnect switch
10. Secondary disconnect switch and earth ground
11. Three-phase electrical service—Terminals are on top of disconnect switch. Three-phase
service not by Emerson.
12. Smoke sensor alarm—Factory-wired dry contacts from smoke sensor are 91-common, 92-NO
and 93-NC. Supervised contacts, 80 and 81, open on sensor trouble indication. This smoke sensor
is not intended to function as, or replace, any room smoke detection system that may be required
by local or national codes. 1A, 24VAC maximum load. Use Class 1 field-supplied wiring.
13. Reheat and humidifier lockout—Remote 24VAC required at Terminals 82 and 83 for lockout
of reheat and humidifier.
14. Condensate alarm (with condensate pump option)—On pump high-water indication, normally
open dry contact is closed across Terminals 88 and 89 for remote indication. 1A, 24VAC maximum
load. Use Class 1 field-supplied wiring.
15. Remote humidifier—On any call for humidification, normally open dry contact is closed across
Terminals 11 and 12 to signal field-supplied remote humidifier. 1A, 24VAC maximum load. Use
Class 1 field-supplied wiring.
16. Reversing Starter Power Supply Notification—Normally open contact Terminals 106 and
107 will close when Power Supply 1 is engaged; 110 and 111 will close when Power Supply 2 is
engaged.
17. Total Harmonic Distortion (THD) Reducing Transformer
EC motor and variable frequency drives create current harmonics that will distort the voltage wave-
form of their supply and might affect other equipment on the same power source. The degree of distor-
tion is dependent on the “stiffness” of the supply power and the total current distortion caused by all
non-linear loads on the system.
The IEEE-519-1992 is the IEEE Recommended Practices and Requirements Guideline for Harmonic
Control in Electrical Power Systems. It defines the maximum voltage distortion limits allowed to be
reflected back onto the utility distribution system. It is a guideline meant to minimize the effects of
electrical pollution created by one utility customer from affecting a different customer. The guideline
requires total voltage harmonic distortion (THD) to not exceed 5% and that the individual current dis-
tortions and total current distortion (TDD) must conform to the table below. It is NOT a guideline for
individual connected loads, but a guideline for total building or plant. Many apply the voltage distor-
tion criteria to all substations (maximum 5% THD) and apply the current distortion criteria exclu-
sively to the utility metering point (PCC).
Table 2 Maximum harmonic current distortion, IEEE-519-1992
Individual Harmonic Limits
I SC / IL < 11 11 h 17 17 h 23 TDD
< 20 4.0 2.0 1.5 5.0
20 < 50 7.0 3.5 2.5 8.0
50 < 100 10.0 4.5 4.0 12.0
100 < 1000 12.0 5.5 5.0 15.0
> 1000 15.0 7.0 6.0 20.0
ISC = Maximum Short circuit current @ PCC.
IL = Total load current @ PCC.
TDD = Total Current Distortion
Typically, if the variable speed fan load is less than 10% of the current capacity at the point of com-
mon coupling (PCC), your installation will meet IEEE-519 guidelines. In this case there should be no
interference issues with other electrical equipment. Typically, the worst-case PCC is the emergency
backup generator plant but could be the transformer that powers the cooling load. If the PCC is a
UPS, consult your UPS supplier for recommendations. For customers who have variable speed loads
that exceed this rule of thumb, it may be necessary to minimize the harmonic impact these variable
42
Electrical Connections
speed loads have on the system voltage. In these instances, an undesirable effect is a difficulty in
switching from generator supply to utility supply. The purpose of the Liebert CW THD mitigating
transformer is to cancel current harmonics generated by the EC fan. This device is a passive device,
not a harmonic filter or trap, thus it will not cause unintended harmonic resonance problems. This
device will not improve harmonics caused by other systems on the power network.
The Liebert CW THD mitigation device is an optional feature that can be ordered with the Liebert
Precision Cooling unit
Table 3 shows the Total Current Distortion levels as measured on a single CW114 unit and is typical
of what can be expected in the field on CW106, CW114 and CW146 units.
Table 3 Typical TDD for CW106, CW114 and CW146 at 460V
Event Current Harmonic List — 100% Fan Speed
Unfiltered Test Results – 3 Blowers Filtered Test Results - Transformer + 3 Blowers
Order (A) (%) Order (A) (%)
1 13.89 100.0% 1 13.00 100.0%
5 3.29 23.7% 5 0.44 3.4%
7 1.94 14.0% 7 0.33 2.5%
11 1.29 9.3% 11 0.13 1.0%
13 0.92 6.6% 13 0.11 0.9%
17 0.79 5.7% 17 0.66 5.1%
Broad Spectrum TDD 31.7% Broad Spectrum TDD 9.1%
Event Harmonic List — 60% Fan Speed
Unfiltered Test Results – 3 Blowers Filtered Test Results - Transformer + 3 Blowers
Order (A) (%) Order (A) (%)
1 4.77 100.0% 1 4.37 100.0%
5 1.96 41.1% 5 0.38 8.6%
7 1.15 24.2% 7 0.31 7.0%
11 0.34 7.1% 11 0.05 1.2%
13 0.35 7.3% 13 0.05 1.2%
17 0.23 4.9% 17 0.23 5.2%
Broad Spectrum TDD 49.9% Broad Spectrum TDD 14.1%
43
Electrical Connections
Table 4 shows the Total Current Distortion level as measured on a single CW181 unit and is typical
of what can be expected in the field on CW181.
Table 4 Typical TDD for CW181 at 460V
Event Current Harmonic List — 100% Fan Speed
Unfiltered Test Results – 3 Blowers Filtered Test Results - Transformer + 3 Blowers
Order (A) (%) Order (A) (%)
1 13.89 100.0% 1 13.00 100.0%
5 3.29 23.7% 5 0.44 3.4%
7 1.94 14.0% 7 0.33 2.5%
11 1.29 9.3% 11 0.13 1.0%
13 0.92 6.6% 13 0.11 0.9%
17 0.79 5.7% 17 0.66 5.1%
Broad Spectrum TDD 31.7% Broad Spectrum TDD 9.1%
Event Harmonic List — 60% Fan Speed
Unfiltered Test Results – 3 Blowers Filtered Test Results - Transformer + 3 Blowers
Order (A) (%) Order (A) (%)
1 4.77 100.0% 1 4.37 100.0%
5 1.96 41.1% 5 0.38 8.6%
7 1.15 24.2% 7 0.31 7.0%
11 0.34 7.1% 11 0.05 1.2%
13 0.35 7.3% 13 0.05 1.2%
17 0.23 4.9% 17 0.23 5.2%
Broad Spectrum TDD 49.9% Broad Spectrum TDD 14.1%
Optional Low-Voltage Terminal Package Connections for Downflow Chilled Water Models
CW146 and CW181
Refer to Figure 33.
18. Remote unit shutdown—Two additional contact pairs available for unit shutdown (labeled as
37B & 38B, 37C & 38C). Replace jumpers with field-supplied, normally closed switch that has a
minimum 75VA, 24VAC rating. Use Class 1 field-supplied wiring.
19. Common alarm—On any alarm, two additional normally open dry contacts are closed across
Terminals 94 and 95 and 96 and 97 for remote indication. 1A, 24VAC maximum load. Use Class 1
field-supplied wiring.
20. Main fan auxiliary switch—On closure of main fan contactor, normally open dry contact is
closed across Terminals 84 and 85 for remote indication. 1A, 24VAC maximum load. Use Class 1
field-supplied wiring.
21. Liebert Liqui-tect® shutdown and dry contact—On Liebert Liqui-tect activation, normally
open dry contact is closed across Terminals 58 and 59 for remote indication (Liebert Liqui-tect
sensor ordered separately). 1A, 24VAC maximum load. Use Class 1 field-supplied wiring.
NOTE
Refer to specification sheet for total unit full load amps, wire size amps and maximum
overcurrent protective device size.
44
Piping
7.0 PIPING
All fluid connections to the unit, with the exceptions of the condensate drain and live steam, are sweat
copper. Factory-installed piping brackets must not be removed. Field-installed piping must be
installed in accordance with local codes and must be properly assembled, supported, isolated and
insulated. Avoid piping runs through noise-sensitive areas, such as office walls and conference rooms.
All piping below the elevated floor must be located so that it offers the least resistance to air flow.
Careful planning of the piping layout under the raised floor is required to prevent the air flow from
being blocked. When installing piping on the subfloor, it is recommended that the pipes be mounted in
a horizontal plane rather than stacked one above the other. Whenever possible, the pipes should be
run parallel to the air flow.
Refer to specific text and detailed diagrams in this manual for other unit-specific piping require-
ments.
NOTICE
Risk of clogged or leaking drain lines. Can cause equipment and building damage.
This unit requires a water drain connection. Drain lines must be inspected regularly and
maintenance must be performed to ensure that drain water runs freely through the drain
system and that lines are clear and free of obstructions and in good condition with no visible
sign of damage or leaks. This unit may also require an external water supply to operate.
Improper installation, application and service practices can result in water leakage from the
unit. Water leakage can result in severe property damage and loss of critical data center
equipment.
Do not locate unit directly above any equipment that could sustain water damage.
Emerson recommends installing leak detection equipment for unit and supply lines.
! CAUTION
Risk of boiling water. Can cause injury.
The unit requires a drain line that may contain boiling water. Only properly trained and
qualified personnel wearing appropriate safety equipment should service the drain line or
work on parts near or connected to the drain line.
Gravity Drain
• 3/4" NPT drain connection is provided on units without optional factory-installed condensate
pump
• Pitch drain line toward drain a minimum of 1/8" (3mm) per 1 foot (305mm) of length
• Drain is trapped internally. Do not trap external to equipment
• Drain line must be sized for 2 gpm (7.6 l/m) flow
• Drain line must comply with all applicable codes
NOTICE
Risk of improper installation. Can cause unit and/or building damage.
The drain line must not be trapped outside the unit or water may back up in the drain pan
and leak out of the unit on to the building floor(s) below
45
Piping
EXTERNAL
DRAIN
CONTINUOUS DOWNWARD SLOPE CONTINUOUS DOWNWARD SLOPE
CORRECT CORRECT
INTERNAL INTERNAL
DRAIN EXTERNAL DRAIN
UNIT
DRAIN
UNIT
EXTERNAL
DRAIN
DO NOT EXTERNALLY DO NOT EXTERNALLY
TRAP THE UNIT TRAP THE UNIT
INCORRECT INCORRECT
INTERNAL
DRAIN INTERNAL
UNIT EXTERNAL
DRAIN
DRAIN
UNIT
EXTERNAL
DRAIN
THESE ARE EXTERNAL TRAPS ALSO, ALTHOUGH THESE ARE EXTERNAL TRAPS ALSO, ALTHOUGH
UNINTENTIONAL. LINES MUST BE RIGID ENOUGH UNINTENTIONAL. LINES MUST BE RIGID ENOUGH
NOT TO BOW OVER TOP OF OTHER OBJECTS. NOT TO BOW OVER TOP OF OTHER OBJECTS.
46
Piping
Condensate Pump
• 1/2" copper sweat connection is provided on units with optional factory-installed condensate
pump
• Condensate Pump (60Hz): Condensate pump is rated for approximately 400 gph at 10 feet total
head
• Condensate Pump (50Hz): Condensate pump is rated for approximately 315 gph at 10 feet total
head
• Size piping based on available condensate head
• Condensate pump discharge (drain) line must comply with all applicable codes
NOTE
For units with a field-installed condensate pump, the unit is shipped from the factory with the
condensate pump option, unmounted in the unit, which must be installed in the field. The unit
has an internally mounted trap. The drain line from the unit to the condensate pump does not
require a trap. The discharge (drain) line from the pump must comply with all applicable
codes.
47
Piping
General Guidelines
• Equipment damage and personal injury can result from improper piping installation, leak check-
ing, fluid chemistry and fluid maintenance.
• Follow local piping codes, safety codes.
• Properly trained and qualified personnel must install and inspect system piping.
• Contact a local water consultant regarding water quality, corrosion protection and freeze protec-
tion requirements.
• Install manual shutoff valves at the supply and return line to each indoor unit and drycooler to
permit routine service and emergency isolation of the unit.
NOTICE
Risk of frozen fluids. Can cause equipment damage and building damage.
Freezing system fluids can rupture piping. Complete system drain-down cannot be ensured.
When the field piping or unit may be exposed to freezing temperatures, charge the system
with the proper percentage of glycol and water for the coldest design ambient.
Automotive antifreeze is unacceptable and must NOT be used in any glycol fluid system.
NOTICE
Risk of corrosion. Can cause equipment damage.
Read and follow individual unit installation instructions for precautions regarding fluid
system design, material selection and use of field-provided devices. Liebert systems contain
iron and copper alloys that require appropriate corrosion protection. Contact a local water
consultant regarding water quality, corrosion and freeze protection requirements.
Water chemistry varies greatly by location, as do the required additives, called inhibitors,
that reduce the corrosive effect of the fluids on the piping systems and components. The
chemistry of the water used must be considered, because water from some sources may
contain corrosive elements that reduce the effectiveness of the inhibited formulation.
Preferably, surface waters that are classified as soft and are low in chloride and sulfate ion
content should be employed. Proper inhibitor maintenance must be performed in order to
prevent corrosion of the system. Consult glycol manufacturer for testing and maintenance of
inhibitors.
Commercial ethylene glycol (Union Carbide Ucartherm, Dow Chemical Dowtherm SR-1 and
Texaco E.G. Heat Transfer Fluid 100), when pure, is generally less corrosive to the common
metals of construction than water itself. It will, however, assume the corrosivity of the water
from which it is prepared and may become increasingly corrosive with use if not properly
inhibited.
48
Piping
NOTICE
Risk of corrosion. Can cause equipment damage.
Read and follow individual unit installation instructions for precautions regarding fluid
system design, material selection and use of field-provided devices. Liebert systems contain
iron and copper alloys that require appropriate corrosion protection.
Contact a water consultant about water quality, corrosion and freeze protection requirements.
Water chemistry varies greatly by location, as do the required additives, called inhibitors, that
reduce the corrosive effect of the fluids on the piping systems and components. The chemistry
of the water used must be considered, because water from some sources may contain corrosive
elements that reduce the effectiveness of the inhibited formulation. Preferably, surface waters
that are classified as soft and are low in chloride and sulfate ion content should be employed.
Proper inhibitor maintenance must be performed to prevent corrosion of system components.
Consult glycol manufacturer for testing and maintenance of inhibitors.
Commercial ethylene glycol (Union Carbide Ucartherm, Dow Chemical Dowtherm SR-1 and
Texaco E.G. Heat Transfer Fluid 100), when pure, is generally less corrosive to the common
metals of construction than water itself. It will, however, assume the corrosivity of the water from
which it is prepared and may become increasingly corrosive with use if not properly inhibited.
Leak Checking of Unit and Field Piping
Liebert unit fluid systems are factory-checked for leaks and may be shipped with a nitrogen holding
charge. Liebert unit fluid circuits should be checked for leaks at installation as described below.
NOTE
During leak checking of field-installed piping, Emerson recommends that the unit be isolated
using field-installed shutoff valves. When Liebert CW units are included in a leak test, use of
fluid for pressure testing is recommended. When pressurized gas is used for leak testing a
Liebert CW unit, the maximum recommended pressure is 30 psig (2 bars) and tightness of the
unit should be verified by pressure decay over time, (<2 psig/hour [0.3 bars/hour]) or sensing a
tracer gas with suitable instrumentation. Dry seals in fluid valves and pumps may not hold a
high gas pressure.
Manual shutoff valves should be installed at the supply and return lines to each unit. This provides
for routine service and emergency isolation of the unit.
The lowest water temperature to be supplied by the chiller will determine whether insulation is
needed to prevent condensation on the supply and return lines. To prevent water damage to flooring
and subflooring, install a water detection system, such as a Liqui-tect or floor drains with wet traps.
49
Piping Schematics
Airflow
Bleed
Valve
Chilled Valve
Water Actuator
Return
AB
Chilled A
Water 3-Way
Supply B Chilled Chilled Water Coil
Water
Ball Valve
Valve
Shutoff * (Optional)
Valves
Airflow
3-WAY VALVE
Flow Switch
Hose* (Optional)
Bibs Bleed
Valve
Chilled
Water
Valve
Return
Actuator
Chilled Water Coil
Chilled
Water
Supply
2-Way Chilled
Water Valve
Shutoff *
Valves
2-WAY VALVE
Ball Valve
(Optional)
50
Piping Schematics
Figure 36 Piping connections for downflow chilled water models CW026 - CW084 with forward-curved
fans
Monitoring
Panel
Y-Strainer
Return
Supply
Steam Trap DPN001666
Steam Reheat Coil
Y-Strainer Rev. 0
Optional Steam Reheat Hot Water Reheat Coil
Optional Hot Water Reheat (3-Way Valve)
A B C D E F
Models (OD Cu) (OD Cu) (NPT Male) (OD Cu) (NPT Male) (OD Cu)
CW026 1-1/8 1-1/8 1/2 5/8 1/2 5/8
CW038 1-3/8 1-3/8 1/2 5/8 1/2 5/8
CW041 1-5/8 1-5/8 1/2 5/8 1/2 5/8
CW051 1-5/8 1-5/8 1/2 7/8 1/2 7/8
CW060 2-1/8 2-1/8 3/4 7/8 3/4 7/8
CW076 2-1/8 2-1/8 3/4 7/8 3/4 7/8
CW084 2-1/8 2-1/8 3/4 7/8 3/4 7/8
51
Piping Schematics
Figure 37 Piping connections for downflow chilled water models CW106 and CW114 with forward-curved
fans
Monitoring
Panel
Y-Strainer Actuator
Steam Humidifier Supply
Steam Trap
Return
Y-Strainer Hot Water Reheat Coil
Optional Hot Water Reheat (2-Way Valve)
Optional Steam Humidifier
Actuator
Actuator Return
Supply
Y-Strainer
Return Supply
Steam Trap Steam Reheat Coil Y-Strainer Hot Water Reheat Coil
52
Piping Schematics
Figure 38 Primary connection locations, downflow models CW026 - CW041 with EC fans
A A
Front View
Note: Drawing Not To Scale. All Dimensions From
Right Rear Corner of Unit
Tolerance on all piping locating with Panels Assembled
dimensions ± 1/2" (13mm).
X
Section A-A 0
Y
31" (787mm)
Air Discharge Area
28-1/16" 35"
(714mm) (889mm)
CD
Air Discharge Area
HUM
LV
CWP
B
HV Front of Unit
50" (1270mm)
* Field pitch Condensate Drain line a minimum of 1/8" (3.2 mm) per foot (305 mm).
All units contain a factory-installed condensate trap. Do not trap external to the unit.
Drain line may contain boiling water. Select appropriate drain system materials.
The drain line must comply with all local codes.
** Optional Condensate Pump to be field-installed under unit. DPN002036
Rev. 0
Point Description X, in (mm) Y, in (mm) Connection Size / Opening, in (mm)
Condensate Drain* 3/4 (19) FPT
CD 35-7/8 (911) 24-3/8 (619)
W/Optional Condensate Pump** 1/2 (13) Cu Sweat
HUM Humidifier Supply Line 35 1/2 (902) 28-1/4 (718) 1/4 (6) Cu Sweat
42 11/16 (1085) 31-1/4 (794) 10-1/2 x 3-1/16 (267 x 78)
CW026: 1-1/8(29)
CWP Chilled Water Piping Slot (Center)
— — CW038: 1-3/8(32)
CW041: 1-5/8(41)
HV High Volt Electrical Connection 35-1/2 (902) 31-1/4 (794) 2 1/2 (64)
LV Low Volt Electrical Connection 36-3/4 (934) 29-1/4 (743) 7/8 (22)
B Blower Outlet Opening 4 (101) 33 (838) 28-1/16 x 31 (714 x 787)
53
Piping Schematics
Figure 39 Primary connection locations, downflow models CW051 and CW060 with EC fans
A A
Note: Drawing Not To Scale. Front View All Dimensions From
Right Rear Corner Of Unit
Tolerance on all piping locating Including Panels
dimensions ± 1/2" (13mm). X
Section A-A 0
Y
31" (787mm)
Typical Air
Discharge Area
24-7/16" (620mm)
24-1/8" Typical Air 35"
HUM (613mm) Discharge Area (889mm)
CD Air Discharge
LV Area
CWP
HV B
Front of Unit
74" (1880mm)
* Field pitch Condensate Drain line a minimum of 1/8" (3.2 mm) per foot (305 mm).
All units contain a factory-installed condensate trap. Do not trap external to the unit.
Drain line may contain boiling water. Select appropriate drain system materials.
The drain line must comply with all local codes.
** Optional Condensate Pump to be field-installed under unit. DPN002035
Rev. 0
Point Description X, in (mm) Y, in (mm) Connection Size / Opening, in (mm)
54
Piping Schematics
Figure 40 Primary connection locations, downflow models CW076 - CW084 with EC Fans
HV LV
CWP HUM
CD B
Front Of Unit
99" (2514mm)
* Field pitch Condensate Drain line a minimum of 1/8" (3.2 mm) per foot (305 mm).
All units contain a factory installed condensate trap. Do not trap external to the unit.
Drain line may contain boiling water. Select appropriate drain system materials.
The drain line must comply with all local codes.
DPN002034
Rev. 0
55
Piping Schematics
Figure 41 Primary connection locations, downflow models CW089, CW106 and CW114 with EC fans
28-1/16" 31"
CWR 3 (712mm) (787mm)
35"
Typical Air Typical Air
(889mm)
CWS 3 Discharge Area Discharge Area
CWS 2 LV1 LV2
E1
E2 B
CD FRONT OF UNIT
HUM
CWR 2 DPN001628
122" (3099mm) Rev. 4
56
Piping Schematics
Figure 42 Primary connection locations, downflow models CW146 and CW181 with EC fans
SECTION A-A X
O
41" 29-3/8"
(1041mm) TYP (746mm) TYP 47"
AIR DISCHARGE AIR DISCHARGE (1194mm)
CWR AREA AREA
CD
LV1
LV2
CWS HUM LV3
E1 E2 B
FRONT OF UNIT
122" (3099mm)
DPN001693
Rev. 2
X Y Connection Size
Point Description Inches (mm) Inches (mm) / Opening
Condensate Drain * 110 (2794) 35 (889) 1-1/4" FPT
CD
W/ Optional Pump 110 (2794) 35 (889) 1/2" Cu Sweat
HUM Humidifier Supply Line 101 (2565) 43 (1092) 1/4" Cu Sweat
2-Way Chilled Water Supply 117 (2972) 37 (940) 3-1/8"
CWS
3-Way Chilled Water Supply 117 (2972) 37 (940) 3-1/8"
2-Way Chilled Water Return 117 (2972) 30 (762) 3-1/8"
CWR
3-Way Chilled Water Return 117 (2972) 30 (762) 3-1/8"
E1 Electrical Conn. (High Volt) 113 (2870) 43 (1092) 2"
E2 Electrical Conn. (High Volt) 110 (2794) 43 (1092) 2"
LV1 Electrical Conn. (Low Volt) 2-1/2 (64) 36 (914) 7/8"
LV2 Electrical Conn. (Low Volt) 2-1/2 (64) 37-1/2 (953) 7/8"
LV3 Electrical Conn. (Low Volt) 2-1/2 (64) 39 (991) 7/8"
B Blower Outlet 4-1/2 (114) 44 (1118) 93" x 41" (2362mmx1041mm)
* Field-pitch condensate drain line a minimum of 1/8" (3.2 mm) per foot (305 mm). All units contain a factory-
installed condensate trap. Do not trap external to the unit. Drain line may contain boiling water. Select appropriate
drain system materials. The drain line must comply with all local codes.
57
Piping Schematics
Air Flow
Chilled
Water
Supply Bleed
Valve
Chilled
Water
Return Valve
Actuator Chilled Water Coil
Shutoff * A
lve
Valves Ball Va
AB al)
3-Way (Option
Chilled
B
Water
Valve
Flow
3-WAY VALVE
Switch
Hose* (Optional Air Flow
Bibs
Chilled
Bleed
Water Supply
Valve Valve
Chilled Actuator
Water
Return 2-Way
Chilled
Water Chilled Water Coil
Valve
Shutoff *
Valves 2-WAY VALVE
Ball Valve
(Optional)
Hose*
Bibs FACTORY PIPING
FIELD PIPING
DPN001658
*Components are not supplied by Liebert
Rev. 0
but are recommended for proper
circuit operation and maintenance.
58
Piping Schematics
Figure 44 Piping connections for upflow chilled water models CW026 - CW084
UNIT FIELD PIPING LOCATIONS PLENUM FIELD PIPING LOCATIONS
Piping stubbed out inside unit end compartment for field For separate steam or hot water plenum in UPFLOW (UH)
connection through 2 5/8" x 10 3/4" (66 x 273mm) units, piping may exit through bottom, top or sides by field
opening as shown. Piping may also exit through bottom cutting an opening in a suitable location.
or top of end compartment by field cutting an opening in
a suitable location (except bottom return air units).
A - Chilled Water Supply Line.
1" (25mm) Rear Panel (Line is stubbed down, field
install elbow for side
connection). Plenum Left
End Panel
1-1/32" (26mm) B - Chilled Water Return Line.
2-5/8" (66mm) (Line is stubbed down, field
install elbow for side
connection).
1/4" OD CU Humidifier Water
Supply Line.
Condensate Drain. Field pitch a min. of 1/2" NPT Female Steam
10-3/4" 1/8" (3mm) per ft. (305mm). 3/4" NP T Humidifier Supply Line
(273mm for units without factory installed 1/2" NPT Female Steam
condensate pump. Do not install an Humidifier Return Line
7-1/2" external trap. C - Steam Reheat Supply Line
1/2" OD CU for units with factory F - Hot Water Reheat Return
(191mm)
installed condensate pump. Line
Piping outlet location on units E - Steam Reheat Return Line
w/rear return option. (Field-install factory-supplied
Unit Left steam trap with vacuum breaker)
End Panel NOTE: Install all piping
per local codes. D - Hot Water Reheat
Supply Line
OPTIONAL REHEAT SCHEMATICS
Supply Return
Actuator
Steam Humidifier
Steam Trap Supply
Return
Y-Strainer Hot Water Reheat Coil
Optional Hot Water Reheat (2-Way Valve)
Optional Steam Humidifier
Actuator
Actuator
Supply Return
Y-Strainer
Return Supply
DPN001668
Rev. 0
59
Piping Schematics
Figure 45 Piping connections for upflow chilled water CW106 and CW114
Unit Left
End Panel
DPN001669
Rev. 0
13" (330mm)
60
Checklist for Completed Installation
9.2 Electrical
___ 1. Supply voltage and phase matches equipment nameplate.
___ 2. Wiring connections completed between disconnect switch and unit.
___ 3. Power line circuit breakers or fuses have proper ratings for equipment installed.
___ 4. All internal and external high- and low-voltage wiring connections are tight.
___ 5. Confirm that unit is properly grounded to an earth ground.
___ 6. Control transformer setting matches incoming power.
___ 7. Electrical service conforms to national and local codes.
___ 8. Check blowers for proper rotation.
9.3 Piping
___ 1. Piping completed to coolant.
___ 2. Piping has been checked for leaks.
___ 3. Piping is properly sized, sloped, trapped as shown in the piping schematics
___ 4. Check piping inside and outside of equipment for proper support.
___ 5. Ensure that factory clamps have been reinstalled
___ 6. Drain line connected and pitched per local code.
___ 7. Water supply line connected to humidifier
9.4 Other
___ 1. Ducting complete (if required), maintain access to filters.
___ 2. Filters installed.
___ 3. Check fasteners that secure reheats, humidifier and motors-some may have become loose
during shipment.
___ 4. Verify water detection is properly installed around all units.
___ 5. Control panel DIP switches are set based on user requirements.
___ 6. Blower drive system rotates freely and belts are properly aligned and tensioned
___ 7. All fans are free of debris.
___ 8. Remove rubber band from float in optional infrared humidifier.
___ 9. Installation materials and tools have been removed from equipment (literature, shipping
materials, construction materials, tools, etc.)
___ 10. Locate blank startup sheet, ready for completion by installer or startup technician.
61
Initial Startup Procedure
! WARNING
Risk of electric shock. Can cause injury or death. Disconnect all local and remote electrical
power supplies before working within the unit.
Potentially lethal voltages exist within this equipment during operation. Observe all cautions
and warnings on the unit and in this manual. Failure to do so could result in serious injury or
death. Only properly trained and qualified service and maintenance personnel should work
with this equipment.
! WARNING
Risk of fire suppression and alarm system activation. Can cause injury or death during
building evacuation and mobilization of emergency fire and rescue services.
Startup operation of optional electric reheat elements may activate facility alarm and fire
suppression system. Prepare and take appropriate steps to manage this possibility. Activating
reheat during initial startup may burn off particulates from electric reheat elements.
Check the steam generating humidifier electrode plugs to ensure that they are pressed firmly
onto the pins. Loose connections will cause the cylinder and plugs to overheat.
Before beginning initial startup checks, make certain that unit was installed according to the
instructions in this manual. All exterior panels must be in place.
62
Component Operation and Maintenance, Checks and Adjustments
! WARNING
Risk of electric shock. Can cause injury or death. Disconnect all local and remote electrical
power supplies before working within the unit.
Potentially lethal voltages exist within this equipment during operation. Observe all cautions
and warnings on unit and in this manual. Failure to do so could result in serious injury or
death. Only qualified service and maintenance personnel should work with this equipment.
Cooling
To test the cooling function, set the setpoint to a temperature 10°F (5°C) below room temperature. A
call for cooling should be seen and the equipment should begin to cool. A high-temperature alarm may
come on. Disregard it. Return setpoint to the desired temperature.
Proportional Cooling
The Liebert iCOM is capable of responding to changes in room conditions. These systems utilize
either a two or three-way valve activated by a proportioning motor. Refer to the Liebert iCOM user
manual, SL-18835, available at the Liebert Web site, www.liebert.com, for large or small display
operation and settings.
The Liebert iCOM will respond by positioning the valve proportionally to match the needs of the
room. Full travel of the valve takes place within the range of the sensitivity setting.
! WARNING
Risk of electric shock. Can cause injury or death. Disconnect all local and remote electrical
power supplies before working within the unit.
Be sure that power to the unit is shut down before attempting to tighten any fittings or
connections.
63
Component Operation and Maintenance, Checks and Adjustments
Firestat
The optional firestat is a bimetal operated sensing device with a Normally Closed switch. This device
will shut down the entire unit when the inlet air temperature exceeds a preset point. It is connected
between terminals 1 and 2 at plug P39.
Smoke Detector
The optional smoke detector power supply is located on the base of the upflow units and at the top of
downflow units. It is constantly sampling return air through a tube. No adjustments are required.
! WARNING
Risk of fire or explosion. Can cause injury or death.
Do not use near flammable liquids or for flammable liquid detection.
Emerson manufactures a variety of water-detection systems, including point, zone and cable systems.
Follow the instructions supplied with your selected device for proper installation, adjustment and
maintenance.
Remote Shutdown
A connection point is provided for customer-supplied remote shutdown devices. Terminals 37 & 38 on
the terminal strip are jumpered when no remote shutdown device is installed. Refer to the unit’s elec-
trical schematic and the unit’s installation manual.
11.2 Filters
Filters are usually the most neglected item in an environmental control system. To maintain efficient
operation, they should be checked monthly and changed as required. Because replacement intervals
vary with environmental condition and filter type, each unit is equipped with a filter clog switch. This
warns of restricted airflow through the filter compartment by activating the Change Filter alarm.
• Turn power Off before replacing filters.
• Liebert CW filters can be replaced from either end by opening the end doors. On CW089, CW106
and CW114 units, filters can be replaced from the front. Liebert CW models CW146 and CW181
contain filters in a filter plenum that permits removing the filters from the front. Removing the
middle filters will allow you to remove the filters on the end. Install the new end filters first, then
the middle ones.
• Replacement filters are commercially available in several efficiencies. For Liebert CW units, refer
to the technical data manual, SL-18056, or other documentation for filter sizes.
• After replacing the filter(s), test the operation of the filter clog switch. Turn the adjusting screw
counter clockwise to trip the switch—this will energize the Change Filter alarm. To adjust the
switch:
1. With the fan running, set the switch to energize the light with clean filters. The unit panels must
all be in place and closed to accurately find this point.
2. Turn the adjusting knob one turn clockwise, or to the desired filter change point.
64
Component Operation and Maintenance, Checks and Adjustments
65
Component Operation and Maintenance, Checks and Adjustments
! WARNING
Risk of electric shock. Can cause injury or death. Disconnect all local and remote electrical
power supplies before working within the unit.
When connecting the motor to the mains, dangerous voltages occur. Do not open the motor
within the first 5 minutes after disconnection of all phases.
Dangerous external voltages can be present at main fan terminal KL2 even with the motor
being turned off.
! CAUTION
Risk of hot surfaces. Can cause injury.
Wear thermally insulated gloves and a long-sleeved shirt when touching the electronics
housing or allow time for the housing to cool before replacing parts.
The electronics housing can get hot and can cause severe burns
! CAUTION
Risk of improper moving, lifting and handling. Can cause equipment damage or injury.
Only properly trained and qualified personnel should work on this equipment. Fan modules
weigh in excess of 100 pounds each and may require more than one person or a mechanical
lifting device to raise or lower the fan(s) safely. Use proper lifting techniques and wear
protective clothing, gloves, shoes and head gear to avoid injury and dropping the fan module
during removal.
NOTICE
Risk of improper installation. Can cause equipment damage. Only a properly trained and
qualified technician should install or open this motor.
Use 60/75°C copper wire only. Use Class 1 wires only.
11.5 Humidifier
11.5.1 Infrared Humidifier
During normal humidifier operation, deposits of mineral solids will collect in the humidifier pan and
on the float switch. These must be cleaned periodically to ensure proper operation. Frequency of
cleaning must be locally established because it depends on humidifier usage and local water quality.
A spare pan is recommended to reduce maintenance time at unit. The Liebert autoflush system can
greatly increase the time between cleanings, but does not eliminate the need for periodic checks and
maintenance (see the Liebert iCOM user manual, SL-18835, available at the Liebert Web site,
www.liebert.com, for autoflush setup). To help reduce excessive scaling in locations with difficult
water quality, the use of Vapure is recommended (contact your local Emerson representative).
66
Component Operation and Maintenance, Checks and Adjustments
67
Component Operation and Maintenance, Checks and Adjustments
NOTE
Touching quartz lamps with bare hands will severely shorten bulb life. Skin oils create hot
spots on lamp surface. Wear clean cotton gloves when handling lamps.
1. Remove the humidifier pan (see 11.5.2 - Cleaning Humidifier Pan and Float Switch, Steps 1
through 10).
2. Disconnect power from the unit.
3. At the humidifier, remove the screws and cover from the high-voltage compartment.
4. Disconnect one end of the purple jumper wires.
5. Using a continuity meter, locate the burned-out lamp.
6. Remove the lamp brackets under the lamps.
7. Loosen the two screws securing the lamp lead wires to the junction block.
8. Pull the bulb straight down and discard it.
9. Wrap the lead wires once around the new lamp’s metal ends. This will support the lamp and allow
for thermal expansion. Insert the lead wires into the junction block and torque the screws to 30
in-lb.
10. Reassemble by reversing Steps 1 through 9.
Figure 9 Infrared humidifier lamps
Infrared Bulbs
68
Component Operation and Maintenance, Checks and Adjustments
Operation
NOTE
Numbers and percentages within parentheses in the following paragraphs refer to circuit
board settings for downflow models CW106 and CW114.
1. During startup, when the humidity control calls for humidification, the fill valve opens and allows
water to enter the canister. When the water level reaches the electrodes, current flows and the
water begins to warm. The canister fills until the amperage reaches the setpoint and the fill valve
closes. As the water warms, its conductivity increases and the current flow, in turn, rises. If the
current reaches 115% of the normal operating current, the drain valve opens and drains some of
the water out of the canister. This reduces electrode contact with the water and lowers the
current flow to the amperage setpoint. Boiling soon commences, and the canister operates
normally.
2. If the conductivity of the water is low, the canister fills and the water level reaches the canister
full electrode before the current setpoint is reached. The humidifier stops filling to prevent
overflow. Boiling should commence in time. As water is boiled off, the mineral concentration in
the canister increases and current flow also increases. The canister eventually reaches full output
and goes to normal operation. No drain is permitted until then.
3. When full output is reached the circuit board starts a time cycle which is factory-set at 60 (84)
seconds. During this repeating time cycle, the fill valve will open periodically to replenish the
water being boiled off and maintain a “steady state” output at the setpoint.
4. After many cycles, the mineral concentration in the canister becomes too high. When this occurs,
the water boils too quickly. As the water quickly boils off and less of the electrode is exposed, the
current flow decreases. When the current crosses the low threshold point before the end of the
time cycle, the drain valve opens, draining the mineral-laden water out and replacing it with
fresh water. This lowers the mineral concentration and returns the canister to “steady state”
operation and prolongs canister life. The frequency of drains depends on water conductivity.
5. Over a period of time (usually between 500 and 1500 hours depending on water quality), the
electrode surface will become coated with a layer of insulating material, which causes a drop in
current flow. As this happens, the water level in the canister will slowly rise exposing new
electrode surface to the water to maintain normal output. Eventually, the steady state water level
will reach the canister full electrode and indicate so by activating the canister full alarm and
opening the humidifier contactor. At this point, all of the electrode surface has been used up and
the canister must be replaced.
6. After the entire electrode surface has been coated, the output will slowly begin to fall off. This
usually occurs in the last several hours of electrode life and should allow enough time to schedule
maintenance. During these last hours, the mineral concentration can increase. If the mineral
concentration is too high, arcing can occur. If the electrodes start to arc, turn off the humidifier
immediately and replace the canister with the identical part.
Controls
The humidifier RUN/DRAIN switch is located in the unit low-voltage compartment for most models
(in the humidifier assembly for models CW106 and CW114). This switch should be in the RUN posi-
tion when the humidifier is in normal operation; it should be in the DRAIN position when a manual
drain for service is required. The electronic control board for the humidifier is located in the same
area as the humidifier RUN/DRAIN switch. When the main unit is energized, power is available to
the humidifier circuits.
Figure 48 Run/drain switch
69
Component Operation and Maintenance, Checks and Adjustments
! WARNING
Risk of humidifier canister meltdown, smoke and fire. Can cause fire suppression system
activation, fire and smoke alarm activation, serious equipment and building damage, injury
and death.
Using a humidifier canister that has reached the end of it’s service life can be extremely
hazardous. If the canister cannot be replaced immediately at the end of life condition, turn Off
the power and water supply to the humidifier and remove the canister until a replacement
canister can be installed.
! WARNING
Risk of electric shock. Can cause injury or death. Disconnect all local and remote electrical
power supplies before working within the unit.
To avoid a shock hazard, all power to the unit must be disconnected before proceeding with
the canister replacement procedure.
! CAUTION
Risk of hot humidifier canister and steam hose. Can cause injury. Allow time for the
humidifier to cool before replacing parts.
4. Turn Off the power at the main unit.
5. Remove the cover from the humidifier cabinet
6. For all models except CW106 and CW114, refer to the replacement instructions that accompany
the replacement kit 153315P1 and P2.
7. For models CW106 and CW114, locate the power wires to the steam canister. Make note of the
wiring configuration before removing any wires. Refer to the schematic on the unit. Slide the
rubber boot back to expose the connections. Remove the three power wires and the canister-full
wires at Terminals 1, 2 and 3. Do not loosen the screws that secure the electrodes.
8. For all models, use a screwdriver to remove the hose clamps that secure the drain and overflow
hoses from the canister ports.
9. Loosen the fill line compression fitting and remove the tube from the input canister port.
10. Loosen the steam outlet hose clamps and slide the steam hose away from the canister fitting.
Release the canister clamp along the base of the canister.
11. The canister is now ready to be removed.
On downflow chilled water units: Slide the humidifier cabinet bottom straight out toward you and
drop the canister through the bottom of the cabinet.
On all other units: Pull the canister straight out of the cabinet toward you.
12. Replace the canister with the part indicated in the following table.
Table 5 Humidifier canister part numbers
Capacity
Unit Model Part Number Voltage lb/hr kg/hr
200-230 380-575*
All except below 11 or 22 5 or 10
153315P2 153315P1
136799P1 200-480 22 10
CW106 CW114
136799P2 575 22 10
* Note: 575V units have a step-down transformer included with unit.
70
Component Operation and Maintenance, Checks and Adjustments
13. Replace the canister by reversing the above procedure. Make special note of the following:
NOTE
When reconnecting the power wiring, follow exactly the instructions included with kit
153315P1 and P2 or the unit electrical schematic with canisters 136799P1 and P2.
When replacing the canister, always check the fill and drain solenoids for proper operation
Table 6 Faults—canister generator humidifier
Priority Name LED Indication Description
1 Over Current Solid Humidifier Lockout
2 Fill Valve 2 second flash Humidifier Lockout
3 End of Life 4 second flash Humidifier Lockout
4 Fail to Make Capacity 1 second flash Indicate only
Fault Descriptions
Overcurrent—Operating current exceeds present limit
Fill Valve—Continuously energized valve exceeds preset limit
End of Life—Drain count limit exceeded in a 24-hour period
Fail to Make Capacity—Does not reach operational current within initial 24 hours
Test Points
TP1—Time Cycle Pot 1 VDC = 60 seconds
TP2—Low Drain Pot 3 VDC = 80%
TP3—Capacity Pot 3.5 VDC = 85%
TP5—RT Capacity 1 VDC = 100%
71
Component Operation and Maintenance, Checks and Adjustments
! WARNING
Risk of electric shock. Can cause injury or death. Disconnect all local and remote electrical
power supplies before working within the unit.
Circuit board adjustment should be performed by properly trained and qualified personnel
only. Hazardous voltages are present in the equipment throughout the procedure. Use
extreme caution. If desired, power may be disconnected prior to the procedure.
NOTE
Numbers and percentages within parentheses in the following paragraphs refer to circuit
board settings for downflow models CW106 and CW114.
Humidifier operation is governed by the humidifier control board. This board is located in the lower
right area of the panel in the control section of the unit, or in the humidifier compartment on models
CW106 and CW114. There are two potentiometers mounted on the board. These pots can be used to
adjust for extreme water conductivity conditions and capacity.
The “%” pot controls the amperage at which the drain will energize. The pot is clearly marked in per-
centages. This adjustment is factory-set, which indicates that the unit will drain when the amperage
falls off of the capacity setpoint. Raising the value increases the frequency of drain cycles. Lowering
the value decreases the frequency of drain cycles. The frequency should be increased for highly con-
ductive water and decreased for less conductive water. If adjustment is necessary and a change of
three to four percent in either direction does not permit normal operation of the unit, consult your
Liebert supplier.
The pot marked “SEC” controls the duration of the drain cycle. The pot is clearly marked in seconds.
This adjustment is factory-set at 60 (84) seconds and should not be readjusted without consulting
your Liebert supplier.
Table 7 Steam generating humidifier capacity
Capacity
60 Hz Models 50 Hz Models lb/hr (kg/hr)
CW026, CW038, CW041 CW026, CW038, CW041 11 (5)
CW051, CW060, CW076, CW051, CW060, CW076,
22 (10)
CW084, CW106, CW114 CW084, CW106, CW114
! WARNING
Risk of electric shock and slipping hazard from incorrect DIP switch settings. Can cause
injury or death.
The DIP switches must be set exactly as indicated in Table 8. Failure to correctly set the DIP
switches may result in an electrical or water hazard.
The DIP switches are used to set the capacity of the humidifier. These are set at the factory and
should not be changed. Refer to Table 7 for the capacity of your unit. Find your unit voltage and
capacity in Table 8 to determine the correct DIP switch settings for your humidifier. A potentiometer
(R40) is used to regulate the capacity of the humidifier. This adjustment is factory-set fully clockwise
to 100%. It can be used to reduce humidifier capacity, but should never be used to raise the capacity
above the capacity for your model. Turn the adjustment counterclockwise to reduce your capacity. The
minimum setting is approximately 50% of the DIP switch setting.
72
Component Operation and Maintenance, Checks and Adjustments
Drain Tempering
Shunt ON OFF
TP2
Low Drain P2
Microprocessor
TP1
Time Cycle P1
183116
Rev. 2
Table 8 DIP switch settings for steam generating humidifier
Rated Values
Unit Rated
Voltage Capacity SW1 SW2 SW3 SW4 Voltage AMP Set Pt
200/208 11 Off On Off On 208 12.6
200/208 22 On Off On On 208 23.8
230 11 Off Off Off On 240 10.5
230 22 Off Off On On 240 20.3
380/400/415 11 On On Off Off 400 6.3
380/400/415 22 Off On On On 400 12.6
460 11 On Off Off Off 480 5.5
460 22 Off Off Off On 480 10.5
575* 11 Off Off Off Off 575 4.2
575* 22 Off On Off On 575 9.8
*The values are only suitable in models CW106D and CW114D. All other models use a 575V-to-460V step-down
transformer and therefore use the 460V settings.
73
Component Operation and Maintenance, Checks and Adjustments
! WARNING
Risk of electric shock. Can cause injury or death. Disconnect all local and remote electrical
power supplies before working within the unit.
The Liebert iCOM microprocessor does not isolate power from the unit, even in the “Unit Off”
mode. Some internal components require and receive power even during the “unit off” mode of
the Liebert iCOM control.
74
Troubleshooting
12.0 TROUBLESHOOTING
! WARNING
Risk of electric shock. Can cause injury or death. Disconnect all local and remote electrical
power supplies before working within the unit.
Only properly trained and qualified personnel should perform service on these units. Lethal
voltage is present in some circuits. Use caution when troubleshooting with power on.
Disconnect and lock out power before replacing components. Use caution and standard
procedures when working with pressurized pipes and tubes.
NOTICE
Risk of improper control circuits. Can cause equipment damage.
When using jumpers for troubleshooting, always remove jumpers when maintenance is
complete. Jumpers left connected could override controls and cause equipment damage.
Table 9 Blower troubleshooting
Symptom Possible Cause Check or Remedy
No main power Check L1, L2 and L3 for rated voltage.
Blown fuse or tripped circuit Check fuses or CBs to main fan.
breaker (CB)
Overloads tripped Push reset button on main fan overload. Check amp. draw.
Blower will not start
No output voltage from Check for 24 VAC between P24-2 and P24-1. If no voltage,
transformer check primary voltage.
Control fuse blown or circuit Check for 24 VAC between P4-4 and E1. If no voltage,
breaker tripped check for short. Replace fuse or reset circuit breaker.
Check for 24 VAC between P36-9 and P36-10. If voltage is
not present, R1 is not receiving power.
Check air switch. Jumper P36-4 to P36-7 If R1 closes, air
Blower runs but controls Relay R1 not making contact
switch is not closing (check for blower rotation, loose wiring
will not operate (standard controls only)
and pinched tubing.) Remove jumper.
Check for 24 VAC at R1 coil. If the voltage is present and R1
is not pulling, replace R1.
75
Troubleshooting
76
Troubleshooting
77
HVAC Maintenance Checklist
Filters
___ 1. Check/replace filters
___ 2. Grille area unrestricted
___ 3. Wipe section clean
___ 4. Coil clean
Blower Section
___ 1. Blower wheels free of debris
___ 2. Check belt tension and condition on centrifugal blower units (replace if needed)
___ 3. Check bearings
___ 4. Check sheave/pulley on centrifugal blower units (replace if worn)
___ 5. Check motor mount
___ 6. Motor amp draw L1__________________ L2 __________________ L3______________
____ Compare to nameplate amps
Reheat
___ 1. Inspect elements
___ 2. Check wire connections (inside reheat box)
___ 3. Reheat amp draw
___ a. #1
___ a. #2
___ a. #3
Infrared Humidifier
___ 1. Check drain lines and trap for clogs
___ 2. Check/clean pan for mineral deposits
___ 3. Clean reflector
___ 4. Check water make-up valve for leaks
___ 5. Check humidifier lamps (replace if burnt out)
___ 6. Check wire connections (inside humidifier box)
___ 7. Humidifier amp draw L1 ______________ L2 _______________L3__________________
78
HVAC Maintenance Checklist
Drain Piping
___ 1. Check for free running drain system
___ 2. Clear out obstructions and material buildup on tubing walls
___ 3. Check for leaks
___ 4. Check for tubing kinks or damage
Condensate Pump
___ 1. Check for debris in sump
___ 2. Check operation of float(s) (free movement)
Electrical Panel
___ 1. Check fuses
___ 2. Check contactors for pitting
___ 3. Check wire connections
Controls
___ 1. Check/Verify Control Operation (Sequence)
___ 2. Check humidifier high-water alarm operation
___ 3. Check operation of the air safety switch
___ 4. Check setting/operation of the filter clog switch
___ 5. Check/test changeover device(s)
___ 6. Check/test water detection device(s)
Notes _______________________________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
____________________________________________________________________________________________
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Make photocopies for your records. Compare readings / information to previous maintenance work-
sheet. To locate your local Emerson representative for Liebert-engineered parts, check the Liebert
Web site: www.liebert.com or call 1-800-LIEBERT.
79
HVAC Maintenance Checklist
NOTES
80
COMPLIANCE WITH EUROPEAN UNION DIRECTIVES
Liebert Corporation
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
USA
Il Produttore dichiara che, se munito di marchio CE, il prodotto è conforme alle direttive dell'Unione
europea:
The Manufacturer hereby declares that this product, when bearing the CE mark, conforms to the
European Union directives:
Der Hersteller erklärt hiermit, dass das vorliegende Produkt, sollte es die CE‐Kennzeichnung tragen, den
folgenden Richtlinien der Europäischen Union entspricht:
Le fabricant déclare par la présente que ce produit, portant la marque CE, est conforme aux directives
de l'Union européenne :
El fabricante declara por la presente que si este producto lleva el marcado CE es conforme con las
directivas de la Unión Europea:
O fabricante declara por este meio que este produto, quando ostenta a marca CE, está em
conformidade com as directivas da União Europeia:
Tillverkaren tillkännager härmed att den här produkten, när den är CE‐märkt, överensstämmer med
EU:s direktiv:
De fabrikant verklaart hierbij dat dit product, indien het van de CE‐markering is voorzien, conform de
EU‐richtlijnen is:
Valmistaja vakuuttaa täten, että mikäli tuotteessa on CE‐merkintä, se täyttää seuraavien EU‐direktiivien
vaatimukset:
Produsenten erklærer herved at dette produktet, når det er CE‐merket, er i samsvar med EU‐direktiver:
Producenten erklærer hermed, at dette produkt overholder EU's direktiver, når det bærer CE‐mærket:
Ο Κατασκευαστής δηλώνει ότι το προϊόν αυτό, το οποίο φέρει σήμανση CE, είναι σύμμορφο με τις
οδηγίες της Ε.Ε.:
2006/42/EC; 2004/108/EC; 2006/95/EC; 97/23/EC
Ensuring The High Availability
Of Mission-Critical Data And Applications.
Emerson Network Power, the global leader in enabling business-critical Technical Support / Service
continuity, ensures network resiliency and adaptability through Web Site
a family of technologies—including Liebert power and cooling www.liebert.com
technologies—that protect and support business-critical systems. Monitoring
Liebert solutions employ an adaptive architecture that responds liebert.monitoring@emerson.com
to changes in criticality, density and capacity. Enterprises benefit 800-222-5877
Outside North America: +00800 1155 4499
from greater IT system availability, operational flexibility and
Single-Phase UPS & Server Cabinets
reduced capital equipment and operating costs.
liebert.upstech@emerson.com
800-222-5877
Outside North America: +00800 1155 4499
Three-Phase UPS & Power Systems
800-543-2378
Outside North America: 614-841-6598
Environmental Systems
800-543-2778
Outside the United States: 614-888-0246
Locations
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Europe
Via Leonardo Da Vinci 8
Zona Industriale Tognana
35028 Piove Di Sacco (PD) Italy
+39 049 9719 111
While every precaution has been taken to ensure the accuracy Fax: +39 049 5841 257
and completeness of this literature, Liebert Corporation assumes no
Asia
responsibility and disclaims all liability for damages resulting from use of
this information or for any errors or omissions. 29/F, The Orient Square Building
© 2009 Liebert Corporation F. Ortigas Jr. Road, Ortigas Center
All rights reserved throughout the world. Specifications subject to change Pasig City 1605
without notice.
® Liebert is a registered trademark of Liebert Corporation. Philippines
All names referred to are trademarks +63 2 687 6615
or registered trademarks of their respective owners. Fax: +63 2 730 9572
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Business-Critical Continuity, Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co.
©2009 Emerson Electric Co.
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