BOP & Injector Hose Reel Assembly

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F ig . 1 .

2 - 5 B , H y d r a u lic T a n k A s s e m b ly , C D 1 6 0 6 3 8
P A G E 1 -3 4
ITEM QTY. PART NO. DESCRIPTION
1 1 CE483568 SKID HOSE REEL WELDMENT
2 1 CC480690 REEL HOSE BOP INJ WELDMENT
3 1 CD460437 RACE BRG
4 1 HHX00133 SWIVEL HYDRAULIC
5 1 CB471123 RETAINER SHORT
6 1 B20S1656 SPROCKET DRIVEN (70 TOOTH)
7 2 BFC00099 HHCS 0.63 - 11 UNC X 1.50
8 1 TBP00002 BRG PILLOW BLOCK 1.500 BORE
9 1 TDS00013 SPROCKET 14 TOOTH
10 1 HMV00030 MOTOR GEROTOR (SEE SERVICE LITERATURE)
11 8 TBR00007 BRG CAMROL ECC STUD 1.50 RLR
12 4 BFN00030 NUT HX STD 0.31 - 18 UNC
13 1 BSR00002 RING RETAINING EXT 1.500
14 1 TDR00072 CHAIN # 50 - 1 X 131P W / CONN LINK RIVETED
15 4 BFW00002 WASHER LOCK SPLIT 0.31 STEEL
16 8 BXF00006 FITTING GREASE BALL CHK 19 DR STR
17 4 BFC00028 HHCS 0.31 - 18 UNC X 2.75
18 3 BFC00035 HHCS 0.38 - 16 UNC X 1.00
19 4 BFC00037 HHCS 0.38 - 16 UNC X 1.50
20 4 BFC00071 HHCS 0.50 - 13 UNC X 2.25
21 2 BFC00073 HHCS 0.50 - 13 UNC X 2.75
22 2 BFC00101 HHCS 0.63 - 11 UNC X 2.00
23 7 BFW00003 WASHER LOCK SPLIT 0.38 STEEL
24 6 BFN00033 NUT HX STD 0.50 - 13 UNC
25 8 BFN00092 NUT HX JAM STD 0.63 - 18 UNC
26 2 BFN00035 NUT HX STD 0.63 - 11 UNC
27 6 BFW00005 WASHER LOCK SPLIT 0.50 STEEL
28 *1 CA400227 BOP HOSE REEL HOSE KIT (SEE FIG. 1.2-22)
29 12 BFW00007 WASHER LOCK SPLIT 0.63 STEEL
30 1 B20S3232 HOSE REEL LIFT WELD (RH) BEARING SIDE
31 5 HHA10141 ADPTR 0.38MJIC-0.38MOR
32 2 BFW00037 WASHER PL TYPE B SERIES N 0.63 STEEL
33 0.67 FT RCA00007 ANGLE 1.25-1.25-0.25
34 1 BXF00005 FTG GREASE BAL CHK
35 1 CC460936 CHAIN GUARD INSTL
36 2 HHA20062 ADPTR 0.25 MJIC - 0.38 MOR
37 23 HHA20123 ADAPTER 0.38 MJIC - 0.38 MOR
38 2 HHA20039 ADPTR 0.50 MNPT-0.38 MJIC
39 1 CB460769 PANEL BOP ASSEMBLY
40 2 HHA60012 ADPTR PLUG
Fig. 1.2-6A, BOP Hose Reel Assembly, CD461072 (Sheet 1 of 2)

PAGE 1-34-A
ITEM QTY. PART NO. DESCRIPTION
41 1 HHA10153 ADAPTER 0.38MOR - 0.38 FNPT
42 1 HRF00059 BREATHER

* ITEM NOT SHOWN

Fig. 1.2-6A, BOP Hose Reel Assembly, CD461072 (Sheet 2 of 2)

PAGE 1-35
F ig . 1 .2 - 6 B , 1 2 5 ' C a p 1 6 - P o r t B O P H o s e R e e l A s s e m b ly , C D 4 6 1 0 7 2
P A G E 1 -3 6
CA137990
Specification For Flow Control Manifold

Scope:
This specification contains information for a Flow Control Manifold and the related
components.

Manifold General:
The Manifold block is made of anodized aluminum and tested to a pressure rating of 3000
PSI. Manifold body has holes for mounting. One needle valve & five pressure
compensated variable flow controls provided and pre-set per the following instruction:

1. The manifold block has one 1-1/2” (-24) code 62 SAE 4-bolt flange inlet port;
2. BOP function includes the following: one flow control cartridge set @ 15 GPM with
a ¾” (-12) SAE pressure port and a (-4) gauge port.
3. Fan Motor function includes the following: one flow control cartridge set @ 3 GPM
with a (-6) SAE pressure port and a (-4) gauge port.
4. Hose Reel function includes the following: one needle valve cartridge set @ 5 GPM
with a (-6) SAE pressure port and a (-4) gauge port.
5. Auxiliary function includes the following: one flow control cartridge set @ 15 GPM
with a (-12) SAE pressure port and a (-4) gauge port.
6. Auxiliary function includes the following: one flow control cartridge set @ 34 GPM
with a (-16) SAE pressure port and a (-4) gauge port.
7. Auxiliary function includes the following: one flow control cartridge set @ 23 GPM
with a (-12) SAE pressure port and a (-4) gauge port.
8. Main Supply port for remaining flow with a 1-1/2” (-24) Code 61 SAE 4-bolt
pressure port and a (-4) gauge port.

Fig. 1.2-7, Flow Control Manifold Specification, CA137990 (Sheet 1 of 2)

PAGE 1-37
CA137990
Specification For Flow Control Manifold

Fig. 1.2-7, Flow Control Manifold Specification, CA137990 (Sheet 2 of 2)

PAGE 1-38
==========================================================================
STANDARD NOTES - Applies to all hoses on list.

==========================================================================
HOSE Q.D. | SIZE | HOSE ENDS
| |
MST - Male Snaptite | -4 = 1/4" | MPR - Male Pipe Rigid
FST - Female Snaptite | -6 = 3/8" | FPR - Female Pipe Rigid
MHD - Male Hyd. Inc. | -8 = 1/2" | MPS - Male Pipe Swivel
FHD - Female Hyd. Inc. | -10 = 5/8" | FPS - Female Pipe Swivel
MA - Male Aeroquip | -12 = 3/4" | FJR - Female JIC Rigid
FA - Female Aeroquip | -16 = 1" | FJS - Female JIC Swivel

HOSE HOSE HOSE


QTY SIZE END TYPE LENGTH END TAG NO.
==========================================================================
1 -4 FJS 100R2 64" FJS90° EXTRA

1 -6 FJS 100R2 64" FJS 90° EXTRA

2 -6 FJS 100R2 61" FJS 90° 94, 95

1 -4 FJS 100R2 58" FJS90° 59

1 -6 FJS 100R2 58" FJS 90° 56

2 -6 FJS 100R2 55" FJS 90° 54, 55

1 -4 FJS 100R2 52" FJS 90° 49

1 -6 FJS 100R2 52" FJS 90° 25

2 -6 FJS 100R2 49" FJS 90° 9, 24

2 -6 FJS 100R2 46" FJS 90° 7, 8

1 -6 FJS 100R2 43” FJS 5

1 -16 FJS 100R2 43” FJS 90° 3

Fig. 1.2-8, Injector Hose Reel Hose Kit, CA400228


PAGE 1-39
ITEM QTY. PART NO. DESCRIPTION
1 1 CE483581 SKID HOSE REEL WELDMENT
2 1 CC480690 REEL HOSE BOP INJ WELDMENT
3 1 CD460437 RACE BRG
4 1 HHX00133 SWIVEL HYDRAULIC
5 1 CB471123 RETAINER SHORT
6 1 B20S1656 SPROCKET DRIVEN (70 TOOTH)
7 2 BFC00099 HHCS 0.63 - 11 UNC X 1.50
8 1 TBP00002 BRG PILLOW BLOCK 1.500 BORE
9 1 TDS00013 SPROCKET 14 TOOTH
10 1 HMV00030 MOTOR GEROTOR (SEE SERVICE LITERATURE)
11 8 TBR00007 BRG CAMROL ECC STUD 1.50 RLR
12 4 BFN00030 NUT HX STD 0.31 - 18 UNC
13 1 BSR00002 RING RETAINING EXT 1.500
14 1 TDR00072 CHAIN # 50 - 1 X 131P W / CONN LINK RIVETED
15 4 BFW00002 WASHER LOCK SPLIT 0.31 STEEL
16 8 BXF00006 FITTING GREASE BALL CHK 19 DR STR
17 4 BFC00028 HHCS 0.31 - 18 UNC X 2.75
18 3 BFC00035 HHCS 0.38 - 16 UNC X 1.00
19 4 BFC00037 HHCS 0.38 - 16 UNC X 1.50
20 4 BFC00071 HHCS 0.50 - 13 UNC X 2.25
21 2 BFC00073 HHCS 0.50 - 13 UNC X 2.75
22 2 BFC00101 HHCS 0.63 - 11 UNC X 2.00
23 7 BFW00003 WASHER LOCK SPLIT 0.38 STEEL
24 6 BFN00033 NUT HX STD 0.50 - 13 UNC
25 8 BFN00092 NUT HX JAM STD 0.63 - 18 UNC
26 2 BFN00035 NUT HX STD 0.63 - 11 UNC
27 6 BFW00005 WASHER LOCK SPLIT 0.50 STEEL
28 *1 CA400228 INJ HOSE KIT (SEE FIG. 1.2-8)
29 12 BFW00007 WASHER LOCK SPLIT 0.63 STEEL
30 1 B20S3232 HOSE REEL LIFT WELD (RH) BEARING SIDE
31 4 HHA20062 ADPTR 0. 25MJIC -0.38MOR
32 2 BFW000387 WASHER PL TYPE B SERIES N 0.63 STEEL
33 0.67 FT RCA00007 ANGLE 1.25-1.25-0.25
34 1 BXF00005 FTG GREASE BAL CHK
35 1 CD463603 CHAIN GUARD INSTL
36 1 CC461114 PANEL INJ ASSEMBLY
37 1 PCN00067 NIP SCH 40 0.75 NPT 5.00
38 1 HHA10060 ADPTR 0.75 MNPT-1.00 MJIC
39 1 HHA20039 ADAPTER 0.50 MNPT - 0.38 MJIC
40 21 HHA20123 ADAPTER 0. 38 MJIC - 0.38 MOR
Fig. 1.2-9A, 125’ Cap 16-Port Injector Hose Reel Assembly, CD461073A (Sheet 1 of 2)

PAGE 1-40
ITEM QTY. PART NO. DESCRIPTION
41 5 HHA10141 ADAPTER 0. 38 MJIC - 0.38 MOR
42 1 HHA20100 ADAPTER 1.00 MJIC- 1.00 MOR
43 1 HHA20019 ADAPTER 0.75 FNPT - 0.75 FNPT
44 1 HHA10153 ADAPTER 0.38 MOR– 0.38 FNPT
45 1 HRF00059 BREATHER

* ITEM NOT SHOWN

Fig. 1.2-9A, 125’ Cap 16-Port Injector Hose Reel Assembly, CD461073A (Sheet 2 of 2)

PAGE 1-41
F ig . 1 .2 - 9 B , 1 2 5 ' C a p 1 6 - P o r t I n je c to r H o s e R e e l A s s e m b ly , C D 4 6 1 0 7 3 A
P A G E 1 -4 2

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