SM M320a Eng 4
SM M320a Eng 4
SM M320a Eng 4
Service Manual
Version 1.4
Fotona d.d.
Stegne 7
1210 Ljubljana. Slovenia
Tel: +386 1 5009 100
Fax: +386 1 5009 205
www.fotona.si
Content
CONTENT ................................................................................................................................2
NOTE:
Whenever the content of this manual is insufficient or incomprehensible for successful
servicing of our instrument please prepare the following information and call us.
CAUTION
NOTE
THE ADJUSTMENT, ALIGNMENT AND CALIBRATION SERVICING PROCEDURES CAN
BE PERFORMED BY QUALIFIED SERVICING PERSONS AUTHORIZED BY FOTONA D.D.
ONLY
CAUTION
DURING THE ADJUSTMENT, ALIGNMENT AND CALIBRATION PROCEDURES
APPROPRIATE SAFETY GOGGLES MUST BE USED BY THE SERVICEMAN AND ALL
PERSONNEL PRESENT IN THE LASER ROOM
WARNING
OBSERVE CAUTION!
WHEN THE LASER SYSTEM TOP COVER IS REMOVED AN ACCESS TO
HIGH VOLTAGE AS WELL AS MAINS SUPPLY VOLTAGE IS POSSIBLE DURING THE
ADJUSTMENT, ALIGNMENT AND CALIBRATION PROCEDURES!
1 System specifications
LASER:
Fidelis Model 320A Er:YAG laser
Laser wavelength: 2940 nm Er:YAG
Output energy per pulse: 40 mJ to 1000 mJ in 10 mJ steps
Pulse repetition rate: 2 to 50 Hz
Max. average power: 15 W
Pulse width: Variable in four steps:
VSP Mode: 75 -100 microseconds
SP Mode: 250 microseconds
LP Mode: 450 - 550 microseconds
VLP Mode 750 - 950 microseconds
Classification according to
MD/93/42/EEC, Annex lX 9 /12.7.93): Class IIb, Rule 9
GENERAL
Power requirements - rated supply voltage 230 VAC
- number of phases 1
- rated frequency 50/60 Hz ± 2%
- nominal input power 2kVA
- power factor > 0,95
Indicators:
LCD with following displays:
- Energy per pulse/average power in mJ/W
- Handpiece type
- Frequency - Pulse rate
- MODE - four modes VSP, SP, LP and VLP
- Laser type
- System status STBY or READY
- Laser status: EMISSION when in READY mode
Status keys
Mechanical:
Environmental conditions:
External connections:
- Potential equalization terminal
- Doorswitch connector (NC contact)
- Footswitch connector (NC & NO contact)
- Pressurized air/purging gas inlet (on solenoid valve)
- Pressurized water inlet (on solenoid valve)
- Scanner connector (optional)
Compatible handpieces:
Fidelis Model 320A Er:YAG: RO2, RO4, RO5, RO6, RO7, RO8 and RO9-3, -5, -7
The Fidelis Model 320A console consist from the following sub-units:
• the 24VDC part of the CONTROLLER (responsible for communication with the
Foot Switch, Door Switch, Emergency STOP Switch, Power distribution circuit -
Relays RE1 and RE2 - and FLOW SENSOR
• ENERGY METER and
• HEAD CONTROL board with safety shutters
When both auxiliary supplies are turned on the CONTROLLER starts to check its integrity and
also performs the CRC check. After completing this check it performs the checking of the
Emergency Stop switch status and the Key Switch status. If both are not activated it shows on
the control panel display the Fotona Logo and waits for the Key Switch to be activated.
When the Key Switch is turned on the system is ready to start up.
Both auxiliary power supplies are medical grade global switchers.
2.3 Controller
The system Controller is fixed to a metal sheet holder with spacers to the instrument chassis.
The Controller is powered by 5VDC auxiliary power supply. A part of the Controller circuitry
which is connected by wires to the power distribution circuit - Relay board (RE1 and RE2),
Air/ Water solenoid valves, Cooling system (temperature switch, flow sensor), Door switch,
Foot switch, Emergency Stop switch, Control Panel and Key switch is powered by 24VDC.
When the main circuit breaker is turned on only the Controller starts to operate. It makes the
power on self-test and waits for the key switch to be turned on for starting up the laser
system.
If during the operation the Emergency stop switch is activated the system will immediately
shut down the laser, Charger, IGBT Switch, and the Cooling system. An advisory message
will appear on the control panel display showing that the Emergency stop switch has been
activated. To resume operation the Emergency Stop switch has to be deactivated, the key
switch has to be turned on and mains power has to be reapplied (OFF/ON procedure).
The Controller is communicating through optical links (OW1, OW2, OW5, OW16 and OW 19)
with the IGBT Switch, through OW13, OW14, OW15 and OW17 with the Energy meter and
through OW3 and OW4 with the Head Control assembly. Most of the optical links are
multiplexed and are introduced into the system for eliminating EMI on the Controller.
The Controller has a RS232 serial port for attaching an external Notebook computer in a
terminal mode for accessing system parameters and for certain servicing purposes. This port
is accessible only when the Upper cover of the laser console is removed.
The main program (firmware) of the laser system is located in the IC30 flash EPROM. Inside
IC24 EPROM the system parameters are written and kept. When the controller is replaced
these two ICs must be placed on the new controller which normally comes without these ICs.
2.5 Charger
The Charger is located in the power supply compartment. It is a closed box with internal
cooling fan. The Charger is fixed to the rear side of the instrument housing.
The Charger is turned on through Relay RE1 (locate on the Relay board) which is controlled
by the Controller. The Charger assembly is responsible to charge the capacitor bank in the
IGBT Switch assembly to the desired voltage. The voltage value from the Controller to the
IGBT SWITCH circuit is fed via optical link UREFERENCE (OW16). From the IGBT Switch
circuit this reference voltage is then fed to Charger via optical link CHARGE (OW20). The
Charger also supplies a 24VDC voltage for proper operation of the IGBT Switch circuit. When
the Charger is turned off through Relay RE1 on the Relay board the 24 VDC voltage drops to
0 and the IGBT Switch circuitry loses its supply.
It also comprises the Simmer power supply that supplies a boost voltage (of the order of
1000VDC between the flash lamp terminals) for starting the simmer current. When the
Simmer trigger Circuit (located on the laser module) initiates triggering pulse the flash lamp
gets ionized and a simmer current is established through the flash lamp. The simmer power
supply is of ballastless type (having only a small varistor as a ballast resistor located on the
IGBT Switch circuit) and acts as a constant current source. Thus, the simmer current is kept
constant with a value of approx. 700 mA.
The Charger is connected to the IGBT Switch circuit through a connector. On top of the
Charger assembly the mains filter B is fixed.
The whole simmer trigger board is electrically on a floating potential together with the Charger
and IGBT Switch assemblies.
CAUTION
If the optical link OW19 (Fire_SCR) is pulled out from its receptacle on the
Energy meter the Crowbar circuitry will be activated (equivalent to a situation
when the Energy meter detects a 2 times greater energy then requested)
• To amplify the signals from each pyroelectric detector (which is proportional to laser
pulse energy) and to detect the peak value of this signals. In calibration the gain of
this amplifiers can be trimmed to calibrate the energy meter sensitivity
• To convert this signals via a A/D converter in a digital form
• To send this signals via optical link Data_Out (OW15)
• To check if both the D/A and A/D converters function properly and to send this
information through OW13 back to the Controller (certain loop back functions).
The Controller reads both energies form the Feedback and Monitor energy meter. It then
compares the measured feedback energy to the requested one. According to a prescribed
algorithm the Controller calculates the correction for the capacitor bank voltage for the next
pulse and issues a command for a new UREFERENCE for the Charger. In this way an on-line
digital feedback is created for laser energy regulation. If the measured feedback energy is
greater then 20% from the requested one it stops the system, turns off the Charger, closes
the shutters, stops the cooling system and issue a system error message.
The value of the Monitor energy is compared with the Feedback energy. If the Monitor differs
for more then a prescribed value from the Feedback the system is blocked, laser emission
terminated, Charger turned off, cooling system turned off and a system error is displayed on
the control panel display.
The Diode laser assembly is powered from the Head Control board via a cable attached to
the Head Control board with a connector.
The aiming beam laser is a diode laser source operating in a PWM (Pulse Width Modulated)
mode. Eight hardwired power levels can be selected via the Head Control board received
from the Controller through optical link OW3. This function is controllable from the control
panel via the PILOT function.
Housing
The complete console is made from spot welded metal sheet console - chassis, a metal sheet
upper cover and a plastic front panel. The construction gives good mechanical integrity and
excellent grounding and EMC compatibility.
Fixed power cord
A fixed power cord is used in Fidelis. It is directly connected to the main circuit breaker and
grounded to the instrument chassis.
Key Switch
It is located on the front panel. The function of the key switch is to protect the system from
unauthorized use of the system. When the main circuit breaker is turned on the key switch is
activating the system. The key cannot be removed in the on position.
EMC shielding
The protective housing is properly EMC shielded by appropriate EMC gaskets.
2.16 Firmware
Version 1.0: (SN: 990000001..99000008)
This is the first version used in regular Fidelis system. It has basic user operating features.
The servicing mode is reached as it is explained in the service firmware section of this
manual. The repetition rate is possible to change inside the service mode.
Version 1.1:
The core program is the same as in V1.0 except:
• The pulse width energy regulation is added.
• The foot switch is not controlled before calibration is finished.
• The laser signalizing melody can be selected by pressing PILOT for the second time
and UP and DOWN arrow keys.
Version 1.2:
According to previous versions the following changes are made:
• The simmer current is tested from the early beginning of the self-test. If the simmer is
not detected after 2 s from the charger start up then the error is reported.
• The simmer current status is controlled even without key-switch activation for possible
Version 1.3:
The following options are added to previous version:
• The laser pulse counter and error list reset is possible from the service mode.
• The burn in parameters can be changed.
Version 1.4:
Is the same as V1.3 but adapted to new hardware. IGBT module was changed. The controller
must ignore one logical signal. The previous 200V capacitor bank condition is changed to
over 800V capacitor bank error. The V1.3 can be used with a small IGBT module
modification.
Version 1.5:
In this version "Test 0" subroutine is not performing the IGBT switch capacitor bank 0V
voltage testing. Some chargers are leaking small charging current which is not disturbing
normal operation of the system. In the self test this leaking current might be just enough to
prevent the system to pass the test.
Version 1.6
3 Disassembly / Replacement
• The top cover is fixed to the main chassis of the instrument on the rear side with screws.
Unscrew these screws and carefully slide the top cover backward.
• Slide backward the top cover
• Remove the grounding conductor fixed with a faston to the top cover (It is located on the
right lower side of the cover close to front panel).
• Then remove the top cover.
The Laser head is protected from dust by a plastic black cover fixed to the laser head base
The Charger is fixed to the instrument chassis by four screws on the rear side of the laser
console and by two screws inside the chassis which fix the Charger to the wall which
separates the power supply compartment form the Controller compartment.
The IGBT switch is fixed to the instrument chassis by four screws. Two of them are
accessible form the side of the power supply compartment on the lower side of the IGBT
Switch. The other two screws are accessible from the Controller compartment and are
located immediately under the Controller board.
Before replacing the cooling system open the water tank cover. Then:
• Detach the quick connector from the laser pumping chamber which is close to the flash
lamp anode (red colored flash lamp terminal).
• Allow for the water to slowly flow out from the pumping chamber (if necessary use a PVC
tube and attach it to the free water inlet to the pumping chamber and slowly blow into the
tube to move the water out from the laser pumping chamber)
• Detach the second quick connector form the pumping chamber.
• Remove the quick connector from tubing which runs from the water pump to the laser
The de-ionizing cartridge has to be removed only if the color of the de-ionizing cartridge resin
has changed to a gray one.
Before removing the de-ionizing cartridge remove the de-ionized water from the water tank.
Then remove the tubing from the de-ionizing cartridge (replace the tubing if necessary).
There are two cooling fans fixed to the heat exchanger by four screws. Detach the 24 VDC
connectors on each fan. On the white wires of each connector the meaning of wire is
inscribed on the wires (for example + 24VDC etc.).
• Unscrew the four fixing screws and remove the fan.
• During the replacement of new fan please notice the direction of airflow indicated on the
fans. Fix the new fan in such a direction that the air is blown out of the instrument (toward
the heat exchanger).
CAUTION
Please notice the polarity of the fan electrical connection on the fan body. If improperly
connected the fans will not rotate because they are diode protected. Match the polarity with
the polarity on wires to their respective connectors on the fan.
Turn off the instrument circuit breaker and detach the power cord from the electrical utilities.
The Relay board is located in the Controller compartment next to the heat exchanger. It is
fixed to the Auxiliary power supply assembly metal sheet holder by four screws.
WARNING
Before removing it please note the position of all wires on terminal blocks as well as the
position of connectors. Use the drawing of the "Fidelis Relay board layout" in this manual. All
the wires to the terminal blocks and connectors must be placed exactly in their respective
position. Serious damage to the system can occur if the wires and connectors are improperly
connected to the Relay board.
After removal of the wires from the terminal blocks and connectors remove the four screws
and take out the Relay board.
Both auxiliary powers supply (24VDC and 5VDC) together with the Relay board are mounted
on the same Auxiliary power supply assembly metal sheet holder. For replacement of the
24VDC auxiliary power supply the metal sheet holder to whom the 24VDC power supply is
fixed must be removed also.
It is a medical grade switcher fixed to the metal sheet holder with four screws.
• Before removing the 24VDC power supply all the wires from the power supply terminal
blocks TB1 and TB2 must be removed.
• Also remove all the connectors X3D, X4D and X5D and wires from terminal blocks X1D
and X2D of both the Relay board and 5VDC auxiliary power supply.
• Remember the position of each wire and connector. Refer to wiring diagram of the
instrument in this manual.
WARNING
If the wires and connectors on the replaced Auxiliary power supply are not correctly attached
and fixed to respective terminal blocks serious damage to the system may happen. In
replacing the auxiliary power supply refer to the wiring diagram of the whole instrument
provided in this manual.
Remove the four screws (designated by C on figure "Auxiliary power supply assembly") which
are fixing the auxiliary power supply metal sheet holder to the instrument chassis.
Remove the complete Auxiliary power supply assembly from the instrument
Then from the rear side release the four screws (designated by D) which are fixing the
24VDC power supply to the metal sheet holder.
Please refer to drawing "Fidelis Auxiliary Power Supply Assembly" in this manual.
It is a medical grade switcher fixed to the metal sheet holder with four screws (designated by
A on figure "Auxiliary power supply assembly").
Before removing the 5VDC Power supply remove the connectors XJ1 and XJ2 to the power
supply. Remember the position of each wire and connector. Refer to wiring diagram of the
instrument in this manual.
WARNING
If the wires and connectors on the replaced Auxiliary power supply are not correctly attached
and fixed to respective terminal blocks serious damage to the system may happen. In
replacing the auxiliary power supply refer to the wiring diagram of the whole instrument
provided in this manual.
Remove the four screws and take out the power supply.
CAUTION:
The Controller board is a highly sophisticated digital electronic assembly sensitive to
electrostatic discharge.
Use antistatic tools and methods for handling the Controller board! Always connect yourself to
system housing (touch) before handling with sensitive electronics. Failure to follow this
instruction will damage the electronic circuitry and may cause serious damage to the
Controller board as well as to the system.
Certain malfunctions as a consequence of improper handling are not necessary to appear
immediately after replacement of this sensitive parts but can appear later.
Please refer to the drawing "Fotona Fidelis Controller Layout" in this manual.
The controller is fixed to a metal sheet holder with plastic spacers/holders and a single
grounding screw. Before removal detach all the optical links and connectors from the
controller. Then:
CAUTION
The memory chip and the controller board are sensitive to electrostatic discharge.
Use antistatic methods and tools (PLCC socket chip removal tool) while handling the chip.
Always connect yourself to system housing (touch) before handling sensitive electronics.
Failure to follow this instruction will damage the chip or the socket and may cause serious
damage to the Controller board as well as to the system.
Certain malfunctions as a consequence of improper handling are not necessary to appear
immediately after replacement of this sensitive parts but can appear later.
CAUTION
For replacement of the program EEPROM a special tool is needed. Only by the use of this
tool the EEPROM can be detached from its socket and placed back to it. Failure to follow this
instruction will damage the EEPROM or the socket and may cause serious damage to the
Controller Board as well as to the system.
• Turn off the instrument and detach the power cord from the mains (electrical utilities).
• Locate the EEPROM (refer to drawing "Fotona Fidelis Controller Layout")
• With the proper tool (PLCC socket chip removal tool) detach the EEPROM from its socket
• Replace it with the new one taking care about orientation (dot mark on chip).
• Turn on the system and convince yourself that the system is operating properly.
• This completes the replacement procedure.
Each laser system has its own parameters. These parameters are kept in the Controller in a
separate chip. Only Fotona service department can provide this chip. If for any reasons the
chip has to be replaced then the procedure for replacement is as follows:
CAUTION:
The memory chip is sensitive to electrostatic charge.
Use anti-static methods and tools while handling the chip. Always connect yourself to system
housing (touch it) before handling sensitive electronics.
Failure to follow this instruction will damage the chip or the socket and may cause serious
damage to the Controller board as well as to the system.
Certain malfunctions as a consequence of improper handling are not necessary to appear
immediately after replacement of this sensitive parts but can appear later.
• Turn off the instrument and detach the power cord from the mains (electrical utilities).
• Locate the memory chip
• With the proper tool detach the memory chip from its socket
• Replace it with the new one
• Turn on the system and convince yourself that the system is operating properly.
• This completes the replacement procedure
If changes of system parameters are needed then follow the instructions in Section 4.3.2 of
this manual.
EXAMPLE:
• IC: AM29F010-55JC on field programming is possible.
• IC: V29C51001 is not possible to reprogram with EPEM.EXE service firmware in
Fidelis serial numbers 99000050 to 00000111. This IC can be programmed in all newer
Fidelis systems.
NOTE: Accidental reprogramming of the V29C51001 shouldn’t harm the Fidelis laser system.
The system firmware consists of two parts. Main Fidelis application program and software
(boot) loader. To upgrade the System firmware you must follow this procedure. The
requirements are similar as in advanced calibration procedure. For performing of this
procedure you will need the following:
• PC notebook computer,
• “Fotona Laser Utility” software,
• Upgrade code,
• Serial 9-pin Male-Female extension cable, and
• A grounding cable.
• Turn off the instrument and detach the power cord from the mains.
• Remove the system top cover and system right side (front view) cover.
• Locate the serial port (RS232) on computer board.
• Connect the grounding cable of PC to instrument ground.
• Connect the RS232 cable to serial port. Run “EPEM.EXE” program.
• Locate jumper J1 on computer board (Refer to controller layout figure.) and place the
bridge to position “1-2”, on the side towards IC24.
• Attach the mains power cord to the mains and turn the main switch on.
• The Computer will display: “Test OK”, “Checking code!”, “Code CRC OK!”. Then the
standard display will appear “Fotona Lasers Fidelis”.
• It is useful to put the system parameters before firmware replacement. On program
“Fidelis Terminal” terminal window type “PARAM”<cr> and store the printout. Where <cr>
stands for ENTER.
• Press firmware icon "Select" button and select the binary code file with new system
program.
• Press firmware “Upgrade” button. System displays “Test OK” and after a few seconds
“Connected”.
• Activate the “Download” button and wait. The download percentage is displayed in some
EPEM programs.
• When download is finished, system automatically starts Fidelis application program.
• Control the system parameters after the firmware replacement and restor them if they are
corrupted.
• Test the instrument.
• Disconnect instrument from mains. Reverse J1 position to “2-3” and disconnect RS232
cable.
• Test system again before installing the instrument top cover.
The Simmer trigger board is located on top of the laser-pumping chamber. Two screws on
spacers fix it to it.
Before removing the Simmer trigger board remove the flash lamp terminals from their terminal
blocks on the board.
Also detach the optical link OW18 from its receptacle on the Simmer board.
The Trigger transformer High Voltage terminal is fixed to the pumping chamber by a spacer.
Remove the spacer and then remove the Simmer board.
Reassemble in reverse order.
CAUTION
Check the new mirror if it is clean before reassembling. If necessary clean it with fine cotton
pads immersed in pure acetone.
CAUTION
After each replacement of laser mirror the laser should be checked for alignment. After
alignment a short BURN IN of the laser mirror is necessary. The BURN IN of the mirror
should be performed at approx. 200 mJ and 5 Hz in SP mode of operation for 5 to 10
minutes.
Please refer to Section Laser alignment of this manual
3.9.2.2 Rear mirror removal replacement
Turn off the instrument circuit breaker and detach the power cord from the electrical utilities.
The rear (HR) mirror is mounted to the adjusting mechanism with a cap, which is fixed to the
mechanism with three screws.
• The easiest way to replace the mirror is to remove the three fixing screws of the mirror
cap.
• Then the mirror cap together with the mirror should be carefully removed and placed on a
clean sheet of paper.
• Remove the mirror from the cap.
• Replace it with a new one.
CAUTION
Check the new mirror if it is clean before reassembling. If necessary clean it with fine cotton
pads immersed in pure acetone.
• Place the mirror in its cap with the reflective side to face the cap.
• Check the elastomer "O" ring in the adjusting mechanism if it is clean.
• Then fix the mirror with its cap to the adjusting mechanism.
CAUTION
After each replacement of laser mirror the laser should be checked for alignment. After
alignment a short BURN IN of the laser mirror is necessary. The BURN IN of the mirror
should be performed at approx. 200 mJ and 5 Hz in SP mode of operation for 5 to 10
minutes.
Please refer to Section Laser alignment of this manual.
• Turn off the instrument circuit breaker and detach the power cord from the mains.
• Remove the simmer trigger board as described in section Simmer Trigger board
removal/replacement of this manual.
• Then locate the four screws, which fix the pumping chamber to the isolation perspex plate.
• Remove the screws and lift carefully the pumping chamber.
NOTE
Usually the replacement of the pumping chamber does not influence the alignment of the
laser. Nevertheless, check if the laser alignment is OK. If necessary perform the laser
alignment procedure as described in this manual.
NOTE
Before replacing the new flash lamp its envelope should be cleaned with pure alcohol to
remove the grease or dirt on the flash lamp body. Do not touch the flash lamp envelope with
hands. Grease may remain on it, which could influence the flash lamp lifetime.
The Energy meter is located on top of the laser head next to the articulated arm holder.
Before removing the Energy meter remove all the optical links from their receptacles (OW13,
OW14, OW15, OW17, OW18 and OW19) as well as the supplying 24VDC wires from the
terminal block on the Energy meter. (Refer to energy meter layout figure.).
CAUTION
The two 24VDC wires must be placed in proper polarity in their respective terminal blocks.
The proper polarity is indicated on the Energy meter board (GND and +24VDC) as well as on
the wires (+24VDC, 24V GND). If reversed, serious damage to the instrument can be caused.
Then:
• Remove the three screws, which are fixing the energy meter board to the respective
spacers.
• Remove the complete energy meter
• Replace it with a new one.
• Reassemble it in reverse order.
WARNING
After the energy meter replacement a calibration procedure for the energy meter MUST
be performed. Please follow the instructions for energy meter calibration which are
given in this manual.
• Follow the procedure bellow for energy meter removal already described above.
• Then detach the aiming laser connector from Head Control (remember the position of the
connector)
• The aiming laser is hold by two springs against the adjusting mechanism. Release the
springs
• By the help of a screwdriver and carefully slide out the aiming laser.
• Replace it with a new one in reverse order.
• Reassemble the connector and the energy meter.
NOTE
After the replacement of the aiming laser it MUST be aligned.
Please follow the instructions for alignment given in this manual.
NOTE:
An integral part of the Control panel electronic box is the LCD display.
NOTE: During Fidelis production time different system’s firmware will be used. The service
firmware reaching procedure can be different for separate system firmware.
In this service mode of operation the system will allow laser pulses firing without energy
regulation at the selected mode fixed selected voltage and selected repetition rate.
The display will show
SP XXX V YY Hz
E1 ZZZ mJ E2 WWW mJ
Where:
IMPORTANT NOTE:
The energies E1 and E2 for each pulse will be displayed only for selected repetition
rate of 5Hz and below. For all other repetition rates the energy E1 and E2 will NOT be
displayed.
If the system does not show the measured energies at 5Hz press the SCAN key on the
control panel. This will enable the display of energies.
• The MODE of operation can be selected by pressing the MODE key until the desired
mode is reached.
• The Voltage is changed by the Up or Down arrow key on the keyboard. The increments in
voltage are 1V.
For each MODE of operation there is a limiting value for the selectable voltage which cannot
be exceeded.
NOTE:
The maximal energies, which both energy meters can display are slightly less then 1500 mJ.
WARNING:
Changing system parameters with this software if not properly carried out can cause a
serious damage to the system. This service mode is therefore intended only for skilled service
personnel trained and authorized by Fotona.
This service firmware will work in normal operating mode of the instrument (when the energy
regulation loop operates) as well as in the service mode initiated on the Fidelis control panel
already described in Section 3 (in constant voltage mode - no energy regulation).
There are different firmware, which facilitate access to certain important system parameters
are advanced servicing. For normal servicing procedures a procedure named test 2 is used.
This numbers will be displayed in successive colons and will scroll down all the time the
footswitch is pressed.
During startup of the system this service firmware shows the progress (steps) of self-test.
During the calibration sequence after pressing the READY key this service firmware will show
the selected parameters, the starting voltage of the capacitor bank and the limiting voltage for
the selected parameters. It will also display the capacitor bank voltage, flash lamp current
pulse duration, feedback energy and monitor energy during the calibration sequence of the
laser for each laser shot. Thus, the behavior of the laser during the calibration can be
observed.
There are a number of commands, which allow the servicemen to check or edit certain
system parameters.
PARAM command
By typing in on the external computer:
PARAM
followed by ENTER key all the laser, hand piece and some other parameters will be displayed
on screen. PageUp and PageDown keys on the external computer can scroll the screen.
PULSE command
By typing in
PULSE
followed by ENTER the cumulative number of flash lamp shots will be displayed.
The RESET PULSE command can reset the flash lamp shot counter to 0.
SET command
With this command certain parameters can be edited and changed
WARNING
DO NOT USE THIS COMMAND UNTIL YOU COMPLETELY UNDERSTAND THE
MEANING OF EACH PARAMETER, WHICH CAN BE EDITED WITH THIS COMMAND.
SERIOUS DAMAGE TO THE SYSTEM MAY BE CAUSED.
THIS COMMAND SHOULD BE USED ONLY IF FOTONA SERVICE DEPARTMENT
REQUEST THE CHANGE OF CERTAIN PARAMETERS.
By pressing
SET
For example:
>set a 0
followed by enter will display in the next row
> a 0 set to -1510.0
which means that the value of the a 0 (Avsp) parameter of the system is set to -1510.0
NOTE:
Please note that the commands are not case sensitive. ASCII convention for entering
numerical values must be respected. Floating point parameter should be written in one
of the following way. Example: “123.4” “-1234.56” “1234”
Besides A, B and Kf parameters there are many others effecting the Fidelis system
properties. All the parameters can be changed if it is necessary.
NOTE: The maximum laser output energy is limited for separate hand piece selection.
5 Adjustment/Alignment/calibration procedures
The specified performance of the articulated arm can only be achieved if the Fidelis Er:YAG
laser beam is launched into the arm correctly. The optical performance of the arm is
referenced to its mounting flange, which has been specially prepared to simplify and
guarantee the alignment.
The laser beam launched must be correct in near and far fields. In practice, only the near field
must be set accurately initially, with the arm itself used subsequently confirm the far field
alignment of the beam launch. It is important that no assumptions are made about the near
field position of the laser beam. The beam MUST enter the arm on the geometric axis of the
base-mounting flange. This can be accomplished by placing a metal cross on the arm holder
exit, accurately machined to be a close fit on the arm flange.
The Fidelis incorporates two steering mirrors upstream of the arm mounting socket to allow
separate and independent adjustment of the near and far fields. The visible aiming laser
beam must be co-axial with the Er:YAG laser beam at its entry to the arm.
• Insert the metal cross on the arm holder socket and using the steering mirror
furthest upstream from the arm (NEAR FIELD mirror), adjust the near field position
of the aiming beam until the beam emerges from the metal cross center.
• Remove the metal cross and lay a suitable mirror over the mounting socket
aperture to reflect the aiming beam laser back into the system. Adjust the steering
mirror nearer to the arm (FAR FIELD mirror) to obtain a reflection of the laser
beam onto itself.
• If a large adjustment was necessary, remove the mirror and replace the metal
cross in the mounting socket. Check that the aiming laser beam is still passing
centrally through the metal cross and if not, adjust the near field mirror.
• Remove the metal cross and replace the mirror over the aperture in the socket.
Confirm that the laser beam is still reflected back to the internal pinhole. Again if
this is not the case, make necessary adjustment to the far field mirror.
• Repeat the above steps as necessary to ensure that the aiming beam is passing
centrally through the mounting socket metal cross. Usually two or three iterations
are sufficient.
The following procedure should be performed if the Er:YAG beam is correctly passing
through the articulated arm:
NOTE:
THIS ALIGNMENT PROCEDURE IS PERFORMED BY THE BUILT IN SERVICE
FIRMWARE WHICH CAN BE RUN FROM THE CONTROL PANEL KEYBOARD
OR WITH AN EXTERNAL NOTEBOOK COMPUTER ATTACHED TO THE
CONTROLLER.
WARNING!:
OBSERVE CAUTION, HIGH VOLTAGE IS PRESENT ON THE SIMMER
TRIGGER BOARD DURING LASER ALIGNMENT AS WELL AS ON THE IGBT
SWITCH (PFM MODULE)!
Should the laser get misalign (when Fidelis cannot realize the requested energy in normal
operation or during selftest), or if the resonator mirrors has been changed, or if the laser
pumping chamber or flash lamp has been changed the service firmware facilitates the
alignment of Er:YAG laser.
The service firmware can be accessed from the control panel as described in previous
sections.
The service firmware performs the following functions:
• Does not stabilize the output energy (the energy regulation feedback is not
active) and it ignores the energy meters mismatch.
• it measures and displays the measured energy of the energy meters on the
control panel display but only at repetition rate of 5 Hz.
The display shows the MODE of operation selected voltage on the capacitor bank, rep rate
• Use the supplied tool (insulated Allan key for laser adjustment) and place it in
one of the rear mirror adjustment screws.
• Press footswitch.
• Observe the feedback energy reading on the display
• If the readings are near 0 then increase the voltage setting until you get some
laser action.
• By turning both rear mirror adjusting screws try to maximize the feedback
energy. In case that even with the highest allowed voltage (800V) setting no
feedback energy occurs then try at this voltage setting to adjust the rear mirror
until the laser starts to operate. When you get any laser output maximize the
laser energy. During this maximization if the measured feedback energy gets
greater then 500 mJ decrease the voltage setting and press READY.
• After the maximal energy has been reached also check if for this maximized
output energy the shape of the laser spot emerging from the articulated arm is
circular and centered on the articulated arm exit aperture for different positions
of the articulated arm. If necessary additionally realign the far field steering
mirror (the first steering mirror from the articulated arm upstream to the Er:YAG
laser) - refer to articulated arm alignment procedure.
• This completes the laser alignment procedure.
Leave the service mode by pressing SOURCE and selecting appropriate handpiece, or
removing key-switch.
If external computer has been used for this procedure then turn off Fidelis and the external
computer and remove cable connections.
NOTE
AN EXTERNAL CALIBRATED ENERGY METER (WITH ACCURACY BETTER THAN ±7%
AT WAVELENGTH OF 2940 nm ) MUST BE USED TO PERFORM THIS PROCEDURE.
The purpose of calibration procedures is to adjust the Feedback Energy meter so that the
actual output energy of the system corresponds with the value displayed on Fidelis display in
normal operating mode. The Fidelis lasers use two energy meters per laser. The Feedback
energy meter is used for controlling the output energy with a digital on-line feedback loop.
The Monitor energy meter reading must match the reading of the Feedback energy meter.
This forms a double safety structure. If the readings of these two energy meters differ for
more then a prescribed value the system will stop the laser, close the shutters and block the
whole system an display an energy meters mismatch message.
The Fidelis Model 320A laser system uses a 7-mirror articulated arm as a beam delivery
system which has certain losses in transmitting the Er:YAG beam. To assure system's
accurate display of treatment energy this losses are compensated by the system itself. The
articulated arm transmission does not change with time but may change if the internal mirrors
of the arm are damaged.
NOTE
Before you attempt this complete energy meters calibration procedure it is advisable to check
if the Er:YAG beam is centered on the articulated arm exit aperture. If it is then proceed with
the calibration of energy meters. If it is not then first perform the alignment of the articulated
arm as described in the Service manual.
For checking the arm alignment please refer to service manual section "Articulated arm
Alignment"
NOTE
After each turn of the potentiometer wait for the feedback loop to settle (energy readings to
stabilize).
NOTE:
Each time the Feedback energy meter is calibrated the Monitor energy meter MUST be
calibrated also. For calibrating the Monitor energy meter please refer to this procedure bellow.
6 Troubleshooting
* Fotona Lasers *
* Fidelis *
• Start:
Running Self test
Please wait
• Running:
Running Self test
.........
Each dot represents a checkpoint or a group of checkpoints during selftest. If the system
does not complete the selftest successfully it will display an error message (system error xx)
and it will be blocked.
• Successful End:
Running Self test
......................OK
The footswith is not attached to the system. Attach it. If after attachment the message persists
then replace the footswitch with a new one.
In this message appears wait until the message disappears (the system will cool down). Then
you can proceed with normal operation of the instrument.
• Laser room protection interlock:
DOOR OPEN
..INTERLOCK
This message means that during normal operation of the system the doorswitch has opened
or the doorswitch connector has been detached from the system. After correction of the
reason for this message the system will revert to STBY state and normal operation can be
continued only after pressing the READY key.
USERS INTERVENTION
RELEASE FOOTSWITCH
This message appears if the footswitch is pressed too early after the READY key has been
pressed. The laser calibration was performed completely. The footswitch has to be released.
The system reverts back to the STBY state.
This advisory message appears when the service mode is entered after pressing the PILOT
and then the SOURCE key. It warns the user/servicemen that the instrument is to enter the
service mode of operation. The message disappears when the last key for entering the
service mode (the SET key) is pressed.
NOTE: After the replacement of energy meter please perform the energy meter
calibration as described in this manual.
NOTE: After the replacement of energy meter please perform the energy meter
calibration as described in this manual.
6.2.3 System error 13 - Energy meter test of D/A converter reference voltage failed
• Check if all optical links are properly attached to their receptacles both on the
Controller and on the energy meter. Specially check the optical links (fibers) 13,
14, 15 and 17.
• Check if the 24VDC voltage is present on the energy meter terminal block. If yes,
then replace the energy meter.
NOTE: After the replacement of energy meter please perform the energy meter
calibration as described in this manual.
6.2.4 System error 14 - Energy meter test of D/A converter output voltage failed
• Check if all optical links are properly attached to their receptacles both on the
Controller and on the energy meter. Specially check the optical links (fibers) 13,
14, 15 and 17.
• Check if the 24VDC voltage is present on the energy meter terminal block. If yes,
then replace the energy meter.
• The error can be caused also during the "CROW BAR" triggering condition test.
For this reason the error can be detected also after pressing READY just before
the auto calibration. In this case IC8 on the energy meter PCB can cause the
problem. Control IC8 soldering, solder it or replace it.
NOTE: After the replacement of energy meter please perform the energy meter
calibration as described in this manual.
6.2.7 System error 17 - Test mode only. Communication with IGBT-switch frame
error
This error is for testing system in the factory only. It describes possible problems with
multiplexed communication with the PFM MODULE assy. For detailed analysis skilled
electronic technician is needed as well as an oscilloscope and an advanced service
procedure. Normally we suggest replacing the PFM MODULE assy. or controller board.
6.2.8 System error 18 – Test mode only. Communication with head-control frame
error
This error is for testing system in the factory only. It describes possible problems with
multiplexed communication with HEAD CTRL assy. For detailed analysis a skilled electronic
technician is needed as well as an oscilloscope and service procedure. Normally we suggest
replacing the HEAD CTRL assy. or the CONTROLLER board.
6.2.9 System error 19 (or five longer beeps at power-on) – Console communication
error
For this error message it is possible not to be displayed on the control panel display. When
not displayed the system will at start-up generate five longer audio beeps. To resolve this
problem first check if the display LCD backlight is bright. If this is not true, turn off the system
and check the cables from system console to the Controller extension board. If the system
• Fiber OW 20 is not properly inserted to its receptacle either on IGBT Switch assembly or
6.2.14 System error 62 - Pulse timer error or timing reference oscillator malfunction
Turn off the system wait for 30 seconds and turn on the system again. If the error message
persist then a replacement of the Controller board is necessary
• The error can be faked. There is a signal sensing loop between the demultiplexing IC
and multiplexing IC which is sensitive to EM noise. If second type IGBT module is
installed in the system then replace the software with version higher then V1.4 or
higher.
• Check if the optical links (fibers) 1, 2 are on the Controller and IGBT Switch properly
attached.
• Check if optical links 13, 14, 15, 17 are properly attached to the Controller and
Energy meter
• Check if the optical link 19 on the Energy-meter and IGBT Switch is properly
attached.
• Check if the connectors X2 on Controller board and X5D on the RELAY board are
properly attached.
• Check if the connector on the Charger is properly attached to it.
• Crowbar fuse blown (on the IGBT Switch assembly Fuse NV 100)
• Crowbar SCR defective (on the IGBT Switch assembly)
• IGBT defective (on the IGBT Switch assembly). No in-field servicing is suggested.
Replacement of complete IGBT Switch assembly is required.
• The charger has small charging current leakage. Capacitor bank voltage is detected
on the end of the self-test. If second type IGBT module (May 2000) is installed in the
system then replace the software with V1.5 or higher. Refer to software replacement
section of this manual. Contact Fotona service if old IGBT module is in the system.
By using the V1.5 software it is possible to run the system in "TEST 0" mode, which
doesn't control the CROW-BAR and self-test final voltage. In this program the "TEST
0" mode can be set by pressing SCAN key in the service mode. Refer to service
mode section of this manual.
Higher software versions will have this option already installed.
• Dismount the HEAD CTRL board together with the shutter assembly and check if the
shutter blade is freely rotating.
If it is blocked or stiff, then the shutter assembly together with the HEAD
CTRL board has to be changed, or
The reason of mechanical blockage has to be corrected.
NOTE: For inspecting and correcting the shutter mechanical
blockage the shutter assembly should be removed from the HEAD
CTRL board. For doing this the actuator wires should not be
desoldered from the board.
If the shutter moves freely then the problem is in the HEAD CTRL board.
Replace it with a new one.
• Dismount the HEAD CTRL board together with the shutter assembly and check if the
shutter blade is freely rotating.
If it is blocked or stiff, then the shutter assembly together with the HEAD
CTRL board has to be changed, or
The reason of mechanical blockage has to be corrected.
NOTE: For inspecting and correcting the shutter mechanical
blockage the shutter assembly should be removed from the HEAD
CTRL board. For doing this the actuator wires should not be soldered
off from the board.
If the shutter moves freely then the problem is in the HEAD CTRL board.
Replace it with a new one.
- Check if the voltage on the flash lamp terminals is after the Charger turns
on and before the system generates the error message between 600 -
1100VDC.
If it is, then replace the Trigger board
If it is not, then replace the complete Charger assembly
NOTE: In such cases it is important to detect in which mode of operation (VSP, SP, LP or
VLP) the error message was generated.
This error message could be a consequence of bad laser parameters (A x parameter) for a
particular mode of operation (VSP, SP, LP or VLP) as a result of trimming the parameters for
best system response during servicing. In such cases, try to decrease the negative value of
A parameter for the respective mode of operation.
If you cannot get rid of this error message ask Fotona service department for help.
• The optical link (fiber) 18 is not properly inserted to the Simmer Trigger board or to
the Energy meter
Check OW18 (fiber 18) both on Simmer Trigger and Energy meter.
• The Energy meter is faulty.
During the display of this error message on the control panel detach the fiber 19
from the energy meter and observe optical transmitter on link OW19. This
should shine. If this is not the case replace energy meter.
NOTE: After replacing the Energy meter please perform the energy meter
calibration.
• The IGBT Switch assembly is faulty - Replace the complete IGBT Switch assembly.
• If the error message was generated after editing the laser parameters (Ax or Bx) by
the SET command then:
Check if the new values of the edited Ax or Bx parameters are realistic (not
6.4.8 System error 60 - Pulse timer error or timing reference oscillator malfunction.
Turn off the system wait for 30 seconds and turn on the system again. If the error message
persist then a replacement of the Controller board is necessary
6.4.9 System error 61 - Pulse timer error or timing reference oscillator malfunction
during discharge.
Turn off the system wait for 30 seconds and turn on the system again. If the error message
persist then a replacement of the Controller board is necessary
6.5.1 The display does not show anything after turning on the system
Check if the system power cord is OK (if mains voltage is supplied to the circuit breaker inlet
terminals).
If not replace the power cord.
If yes, then check if the main circuit breaker on the rear side of the instrument is OK
If not replace the main circuit breaker.
If the circuit breaker is OK then:
Check if the auxiliary power supplies 24VDC and/or 5VDC are OK (refer to wiring
diagram). If necessary replace them with new ones.
If the auxiliary power supplies are all OK then check:
If the connector which is connecting the control panel with the Controller is
properly inserted in the Controller and on the side of the Control panel.
If the connectors are OK, then replace the cable with connectors
If the display still does not show anything replace the Control panel electronic box
If the display still does not show anything replace the Controller.
6.5.2 The system does not respond to the keyboard on the control panel
The possible reason could be a faulty keyboard or the Control panel electronic box.
Complete Front panel together with control panel electronic box should be replaced.
7 Schematics
L7
Articulated arm L6
Cu,Si 45 Er L5
L1 L2 L3 Si 45 Er
DIODE LASER
BB 650
L1+L2+L3+L4+L5 = 400 mm
L7 = 1437
CONTROLLER 1 HEAD
18
CONTROL
2
19
3 ENERGY
15
METER
4
17
17 16 15 14 13 5 14 3
13 4
CHARGER
IGBT SIMMER
SWITCH TRIGGER
CONTROL
20 7 16 5 1 2 19
Trigger Board
Cooling water Trigger board Isolator
OUT tube fixing screw (perspex)
Cooling
HR mirror holder Outcopuling
water
fixing screw (OC) mirror
IN tube
nut
Er:YAG
BEAM
OUT
Outcoupling
Flashlamp Flashpulse
+HV - HV (OC) mirror
Rear (HR) terminal sense
fixing fixing adjusting
mirror fixing screw transformer
screw screw mechanism
adjusting (ANODE)
Flashlamp Laser module
mechanism HR mirror holder base plate
terminal
fixing screw fixing screw
(CATHODE)
7.10
7.11
ATTENTION!
Read carefully the following instructions and perform the procedures described
bellow. Failure to follow this instructions may lead to damage of the articulated arm or
laser system!
CAUTION!
DO NOT TOUCH THE LENS IN THE ARTICULATED ARM HOLDER (SOCKET) ON THE
LASER CONSOLE. THIS MAY DAMAGE THE LENS IRREPARABLY. BEFORE PLACING
THE ARM ON THE ARTICULATED ARM HOLDER CLEAN THE LENS WITH A COTTON
PAD IMMERSED IN PURE ACETONE. INSPECT THE SURFACE OF THE LENS AND
REPEAT THE CLEANING IF NECESSARY!
NOTE
Please note the position of the balancing weight. It should be placed in such a manner
as shown on the figure bellow. Also please note that there is a label "FRONT" on the
arm flange which should be turned in a position toward the front plate. After placing
the arm on the arm holder (socket) it should be already balanced.
• Insert the supplied three screws and fix the arm fixing flange to the arm holder.
• Place the rubber cover (already on the articulated) to protect the arm fixing screws
• If application needs purging gas/air and/or water then install the supplied tubing with
clamps to the water/air solenoid valves on the rear side to laser console.
WARNING
USE PROPER PROTECTIVE EYE-WARE FOR ALL PERSONS PRESENT IN THE LASER
ROOM. PROTECTION LEVEL OF L5 (OR OD 5) OR HIGHER MUST BE USED!
• If the treatment beam is also centered then attach the selected handpiece on the
articulated arm exit
If the articulated arm is not aligned (the treatment beam is decentered for more then
0.75 mm from the arm axis) then alignment should be necessary. Please follow the
procedure given in Service manual for articulated arm alignment.
ARTICULATED ARM
ARM FLANGE
ARM
BALANCING
ADJUSTMENT
NUT
LASER CONSOLE
Articulated arm
FAR FILED
mirror adj. screws
ENERGY METER
Aiming laser
adj. screws HEAD CTRL
board
NEAR
FIELD
mirror
Shutter assy.
Aiming laser Aiming NEAR FIELD
ad. screws laser HEAD CTRL mirror adj. screws
connectors
Aiming laser
beam bender
Laser head
baseplate
System
Chassis
Fig. 7.11.2 Position of components and adjusting screws for Er:YAG and aiming beam
alignment into the articulated arm.
8 Parts list
57999
58680 Spacer 3 mm
58679 Spacer 5 mm
58678 Spacer 7 mm
57400 Pump
58216 Charger
57832 Display
57430 Keyboard
53065 EM valve
Fotona Laser Technical Support and Service department retains rights to change the spare
parts list without notification.
Fotona,
January 2001
Franci Ho…evar