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 Linear MotorTechnology

Ultra
BRIDGEHigh Performance
TYPE VERTICALMold & Die Maching
MACHINING CENTERCenter

Optimal Structure Design & Unique Thermal

Constraint Solutions
Directly driven X- and Y-axes by the linear motors of high
speed, high precision and high acceleration-deceleration
performances, largely enhance the machining reliability,
and efficiency,and effectiveness.

To provide the high speed, high precision, and high

responsiveness performance in machining,the FP55A is well
tested and approved with the rigorous FEM and dynamic
spectrum analyses for the utmost reliability and durability.

Y 510 0.1”)
Thermal symmetrical structure design effectively
mm X 510mm (2
260mm
(10.2”)

(20.1”
)
restrains geometry distortion of heat increment,suit for
long-hour operation.

Rigid gantry structure, and quick and stable

feeding movement and control result in
excellent performance.

Advanced, innovative and unique structure

design allow FP55A to effectively manage
and eliminates thermal factors generated by
spindle and motor. Machining reliability is
greatly enhanced.

FP55A ACCURACY
Standard
ISO 10791-4
Tolerances
Axial Travel Full Length
Linear Motor Drives Positioning A 0.003mm (0.00012")
Repeatability R 0.001mm (0.00004")
The state of the art linear motor technology offers backlash free VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R.
and frictionless movements to attain pinpoint accuracy with All values shown above are measured for machine in good air conditioned environments.
extremely high axial acceleration and deceleration. The FP-
55A is capable of achieving 0.1um movements with 60 m/min
rapid feed and 1G acceleration.
Patented Complex Cooling
System for Linear Motor
YCM FP55A Advantage Efficiency Increase

Efficiency Increase
+40% Work Table

+35% High Damping Pad

Coil Slider Cooling Loop
Coil Slider
Magnetic Base
Magnetic Base Cooling Loop

Other: > 0:45:29 FP55A: 0:27:58 Other: > 3

O
Oth 00 00 FP55A
3:00:00 FP55A: 1
1:50:15
50 15
1 Patented

1
Optimal Structure & Design ▌FP55A Spindle Chart
The structural design is proven through
FEM analysis and calculates optimal lb-ft kgf
kgf-m kW HP
structure to minimize stresses and
S3-15% 10min. POWER TORQUE
deformations in complex geometrical 11 14.8

structures. This results in low vibration

10min. 9 12.1
under high speed machining conditions,
8.9 1.2
23 S3-15% cont.
7.5 10.1
which results in excellent contour finishing
and extended spindle and tool life. 6.5 0.9
0.
0.9
90
10min.

cont.
4.4 0 1
0.6
3.4 0.4
0.47
47
2.1 0.29
9
1.7 0 24
0.24
0.2

0 8700 11900 23000 30000rpm

SPINDLE SPEED

2
 High Precision Mold & Die Machining Center

Optimum Des
Design and High Rigidity Feed System
High power axial
a servo-driven motor 7.4kW (9.4HP )
output make the high performance machine.

The million-p
million-pulse/rev high-resolution encoders in all
axes enable the utmost precision status.

The enlarged roller bearing linear motion guides

perform extre
extreme rigidity.

High load precision

pre ballscrews satisfy high speed
high precision
precisio axial movements.

Fixed volume lubricant distribution system assures

Y 510
mm X 660mm (25.98
”) comprehens
comprehensive lubrication.
(15.75”)
400mm

(20.08
”)
Environment
Environmental friendly lubrication-coolant
separation design.
d

Th symmetry design in castings of

The
ba
base, column and headstock etc. ideally
dim
diminishes the thermal deformation, and
ma
maintain good accuracy in operation.

FP66A ACCURACY
Standard
ISO 10791-4 JIS B 6338
Tolerances
Full Length 300mm
FP-66A Case Studies and Advantages Axial Travel
Positioning A 0.007mm (0.00028") 0.002mm (0.00008")
Fine Groove Machining Repeatability R 0.005mm (0.00020") ±0.002mm (±0.00008")
VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R.
Groove Width: 0.8mm Material: NAK80 HRC40° All values shown above are measured for machine in good air conditioned environments.
Groove Depth: 7mm

E.D.M FP-66A
Process Time Consideration Process Time Consideration
Copper
High Speed Milling Done in ONE Setup
Electrode 1 Hour Discharge Gap Distance 2.5 Hours
(0.8mm EM) Process.
Machining

1. Chip Disposal of Deep

Electric
Discharging 6 Hours Vertical Wall.
2. Width of Electrode
Total Cycle Time
2.5Hours
Total Cycle Time
7.0Hours
+65% Efficiency Increase

3
 ▌FP66A Spindle Chart

lb-ft kgf-
kgf-m 1500 1800 5000 kW HP
22 29.5
S3 25% POWER TORQUE
86.9 12.0
12.01
S3 25% 15min.
18.5 24.8
15min.
17.6 23.6
72.4 10
1 01
10.
cont.
15 20.1
cont.
58.7 8.12

9.3 12.5
32.6 4 50
4.5
31 4.28
4.2
4. 8
26.4 3.6
65
16.3 2.25
9.7 1.34
8.2 1.13

0 1500 1800 4000 5000 8000 16000rpm

SPINDLE SPEED

4
 H igh
High
g Precision Mold & Die Machining
g Center
Cen
Ce

The Optimum Desig

Design High Rigidity Feed System
The gantry machin
machine frame of rigid dual wall castings
ensures low vibrat
vibration performance in high speed
machining, and results
re in the utmost surface
finishing on works,
works and better tool service life.

The box-headstoc
box-headstock in symmetry designed to assure
the best cutting rigidity
rig while Z-axis is moving rapidly.

High rigidity high load precision ballscrews

an coupled with powerful servo
are used and
motor
axial motor,and the Z-axis brake system
sustain the fine axial movement control,
i the 3D micro-machining and
especially in
ext finishing works.
result in extra
)
Y 710mm X 1020mm (40.2”
(18.11”)
460mm

(27.95”)
suppo
Fully supported worktable sits well on the
FEM analyz
analyzed machine base to assure no-
overhang eeffect for accurate machining.

The million-pulse/rev high-resolution

encoders in all axes enable the
utmost precision status.

Lens Mold Machining

FP100A
0 ACCURACY
Problem Standar
Standard
Due to the limitation of Spindle Speed on common ISO 10791-4 JIS B 6338
Tolerances
VMC, the smallest tooling size can only be down to Axial Travel Full Length 300mm
0.4R with lack of tooling life. Positioning A 0.007mm (0.00028") 0.002mm (0.00008")
Solution Repeatability R 0.005mm (0.00020") ±0.002mm (±0.00008")
VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R.
With YCM’s own FP Series High Speed, High All values shown above are measured for machine in good air conditioned environments.
Precision Spindle, it is capable to accommodate
tools smaller then 0.2R. As result, not only increase
part’s precision but also prolong tooling life. Car Lamp
Parts Explanation
Sharp edge and bottom are hard to machine.

0.2R
YCM Tooling Size

Roughing Finish
Tool D8R0.5-EM D1R0.5-BEM
Spindle Speed 8000rpm 14000rpm
actual size Cutting Feed Rate 4000mm/min 800mm/min
ø90x25mm
Total:6h58m

5
 ▌FP100A Spindle Chart

lb-ft kgf
kgf-m
kgf-m 1500 1800 5000 kW HP
22 29.5
S3 25% POWER TORQUE
86.9 12
12.01
01
S3 25% 15min.
18.5 24.8
15min.
17.6 23.6
72.4 10.
10.01
01
01
cont.
15 20.1
cont.
58.7 8.1
12

9.3 12.5
32.6 4.50
31 4.2
4 .28
26.4 3..6
3.6
3 65
16.3 2.2
2 .2
25
9.7 1.3
1.334
8.2 1.1
1..1
13

0 1500 1800 4000 5000 8000 16000rpm

SPINDLE SPEED

6
 Dimensions

▌FP55A
310
12.2"
TABLE SIZE

20.08"
510
0. 0

510 20.08"
"
R2 51
08
R

55 100 100 100 100 55

2.17" 3.94" 3.94" 3.94" 3.94" 2.17"

T-SLOTS
2810 110.63"

18 0.71"

0.69"
17.5
700 27.56"

1.22"
30.5
1.2"
31
0.51"
13
32
1.26"

660
25.98" 2145 84.45"
3440 135.43"
2560 100.79"
2880 113.39"

2245 88.39"
2045 80.51"

Spindle cooler Linear-motor cooler

2145 84.45"

UNIT:mm inch

7
Dimensions

▌FP66A

23.62"
TABLE SIZE
600

510 20.08"
100 100 100 100 55
3.94" 3.94" 3.94" 3.94" 2.17"
3330 131.10"
2730 107.48"

800 31.50"

T-SLOTS

18 H8

17.5 0.69"
0.71"

13 0.51"
31 1.22"
1.20"
30.5
18
0.71"
12.20"
310

321.26"
625 625
24.61" 2420 95.28" 24.61"
3670 144.49"
2865 112.80"

2235 87.99"
2235 87.99"

830 32.68"

2420 95.28"

UNIT:mm inch

8
 Dimensions

▌FP100A

TABLE SIZE

700 27.56"
100 100 100 100 100 100 100
3.94"3.94"3.94"3.94"3.94" 3.94"3.94"

1200 47.24"
3192 125.67"
4038 158.98"

T-SLOTS

18 0.71" H8

0.69"
17.5
30.5 1.20"
31 1.22"

0.51"
18

13
745 695 0.71"
29.33" 27.36"
32 1.26"
3050 120.08"
4490 176.77"
3487 137.28"

2939 115.71"
2355 92.72"
860 33.86"

3050 120.08"
3655 143.90"
UNIT:mm inch

9
Pull Stud & Tool Shank

▌BT30 ▌BT40
13.6
0.54"
25 0.98"
8 2
0.31" 0.08"
60 ø10 ø0.39"

M16X2P
M12x1.75P
ø 31.75 ø1.25"

ø75.68 ø2.98"
16.1 0.63"

ø46 ø1.81"

ø63 ø2.48"
ø53 ø1.38"
ø38 ø1.50"
ø0.49"
ø12.5

ø44.45
ø1.75"
TAPER 7/24
2
17 0.67" TAPER 7/24
0.08"
48.4 1.91" 22 0.87"
70.4 2.77" 65.4 2.57" 16.6
0.65"

▌BBT-40 ▌MAS-P40T-1
ø17 ø0.67"

1-0.005 25
0.04"-0.0002" 0.98" ø10
ø0.39"
3 0.12" 28 1.10"
M16X2P

M16X2P
ø0.91"
ø23
ø75.68 ø2.98"
ø44.45 ø1.75"

ø53 ø2.09"
ø63 ø2.48"

ø15 ø0.59"

30
ø0.39"
ø10

TAPER 7/24 45 5 4
35 1.38" 0.20" 0.16"
16.6
65.4 2.57" 0.65" 60 2.36"

UNIT:mm inch

10
 S PECIFICAT I ON S
■ SPIN D LE 55 66 100
16,000
Spindle Speed (Opt.) 30,000rpm 16,000(20,000/24,000)rpm
(20,000/24,000/30,000)rpm
Spindle Power 11kW 15HP 22kW 30HP
Spindle Taper (Opt.) BT30 BBT40 (HSK-A63/BT30) BBT40 (HSK-A63)
■ TRAVEL
X Axis Travel 510mm 20.08” 660mm 25.98” 1,020mm 40.2”
Y Axis Travel 510mm 20.08” 510mm 20.08” 710mm 27.95”
Z Axis Travel 260mm 10.24” 400mm 15.75” 460mm 18.11”
Distance Between Spindle Nose & 100~360mm 3.94”~14.17” 150~550mm 5.91”~21.65” 150~610mm 5.91”~24.02”
Table Top
■ TABLE
Table Size 700x510mm 27.56”x 20.08” 800x510mm 31.50”x 20.08” 1,200x700mm 47.24”x 27.56”
No. T-Slots x Size x Pitch 5x18mmx100mm 5x 0.71”x 3.94” 6x18mmx100mm 6x 0.71”x 3.94”
Max. Load on Table 150kg 331Ib 500kg 1,102Ib 1,000kg 2,205Ib
■ F EED
60/60/40m/min 20/20/20m/min 20/20/20(40/40/24)m/min
X/Y/Z Rapid Feed Rate (opt)
2,362/2,362/1,575ipm 787/787/787ipm 787/787/787(1,575/1,575/1,575)ipm
Cutting Feed Rate 1~20,000mm/min 0.04~787ipm
365/245/1,440kg
X/Y/Z Rated Axial Thrust Force 1,730kg 3,814Ib 2,188kg 4,824Ib
805/540/3,170Ib
1,055/700/4,665kg
X/Y/Z Max. Axial Thrust Force 4,690kg 10,340Ib 7,068kg 15,582Ib
2,326/1,543/10,284Ib
■ ATC
Tool Magazine Capacity 16T 24T
Max. Tool Weight (per piece) 3kg 6.61 Ib 6kg 13.23 Ib
Max. Tool Dimensions ø40x150mm ø1.57”x5.91” ø76x250mm ø2.99”x9.84”
Max. Tool Diameter (without adjacent tools) ø75 ø2.95” ø100 ø3.94”
Tool Changer Method Armless Arm Type
Tool Selection Method By Sequence Random
■ GENER A L
Pneumatic Supplier 5.5kg/cm2 78.2psi
Power Consumption (Transformer) 50kVA (65) 58kVA (65) 58kVA (65)
Machine Weight 9,000kg 19,841Ib 8,000kg 17,637Ib 10,500kg 23,148Ib
Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,...etc.
to improve the performance of the machine without notice. All the specifications shown above are just for reference.

ACCESSORIES
55A 66A 100A 55A 66A 100A
Tool Kit ● ● ● Spindle Cooling System ● ● ●
Pilot Lamp ● ● ● Oil-Air Lubrication System ● ● ●
Coolant System ● ● ● Heat Exchanger for Electrica Cabinet ● ● ●
Screw Type Chip Conveyor ● ● ● Optional Scale ● ● ●
Spindle Air Blast ● ● ● Mechanical Electrical ＆
● ● ●
Cutting Air Blast ● ● ● Operating Manuals
Chip Enclosure ● ● ● Oil Skimmer ● ● ●
(Extra Guard Frame on Door and Window)
Linear-motor Cooling System ● - -
Automatic Door ● ● ● Air Gun ● ● ●
Chip Conveyor ● ● ●
Oil-Mist Coolant System ● ● ●
Work-piece Measurement System
(RENISHAW OMP60)
● ● ●
Heavy Duty Coolant Pump ● ● ●
4th Axis Rotary Table ● ● ●
Tool Length Measurement System
(METROL T-24E-04-08)
● ● ●
Coolant through Spindle System CNC Control:Fanuc 18i-MB - ● ●
● ● ●
● ●
(only with16,000/20,000/24,000rpm spindle) CNC Contorl: Heidenhain iTNC530
(20/30BAR)
(only with16000rpm，24000rpm/Weiss，30000rpm)
-
A/C. Cooler for Electrical Cabinet ● ● ● CNC Control:YEONG CHIN
Leveling Screws and Pads ● ● ● FANUC MXP-200i
- ● ●
Central Lubrication System ● ● ● CNC Controller:FANUC 31i ● - -

11
ACCESSORIES

Oil Skimmer Heat Exchanger for

Electrical Cabinet

Work-piece Measurement Auto-Tool Length Measurement

System System

Coolant Through Spindle The 4th Axis Rotary Table

High Speed High Precision Mold & Die

System

Machining Center

Spindle Coolant System Heidenhain optical scale

Oil-Mist Coolant System Chip Conveyor

12
2
 HIGH SPEED
IDD PLUS Isolated Direct Drive
Features

Automatic Spindle Cooling System

effectively dissipates heat generated from long running time through efficient water
cooled circulation.

High Quality Oil-air Lubrication System

consistently feeds micro quantity of lubricant to spindle bearings to assure
maximum spindle life.
Reliable Helical Disc Spring
used to assure optimal spindle balance.

Floating Cylinder Design Of Tool Clamp / Unclamp System

eliminates unnecessary force on spindle bearings.

Perpetual Pre-load Design

reduces the effect of spindle thermal growth under long spindle runtime.

IDD PLUS: 16,000rpm

Spindle thermal growth is minimized with

effective isolation of the heat generated
by spindle motor from the spindle cartridge.

SPINDLE FEATURES
Heat Heat
evacuation evacuation
Micro Oil-Air Spindle Lubrication with Hi-Lub Technology outlet outlet
directly injects micro amount of lubricant inside each
spindle bearing and provides consistent lubrication
Oil cooled
to every ball bearing to prolong spindle life.
jacket

Hi-Lub: 0.0036cc/1.5 min

Normal Lube: 0.03-0.1cc/5-8 min.

The Hi-Lub technology is 2.5 times

more effective than normal
lubrication system.

2.5 times
Enhanced

Inlet for
cool/dry air

Unique Patented Thermal Constraint Solutions

Patented air-cooling system by circulated cooling air to effectively remove heat
from running spindle.
Improved thermal constraint provides high precision machining result.
Efficient spindle cooling design evacuates heat generated
13 from spindle through continuous air circulation.
HIGH PRECISION SPINDLES
High Speed Spindle Designed and Manufactured By YCM

Integral Spindle Motor Features

Patented Spindle Cooling Design

reduces the machining thermal displacement.

Micro Oil-Air Lubrication Design with Hi-Lub Technology

reinforces the bearing lubrication.
Highly Reliable Helical Disc Spring Design
for better spindle balance.

Spindle Air Seal Design

to improve spindle bearing life and reduce
heat generation.

Integral Spindle Motor

40 Taper: 20,000rpm
30 Taper: 30,000rpm

YCM’s integral spindle motor design reduces centrifugal force effect and results in
low spindle vibration.
The spindle vibration is consistently controlled under 0.4G (ISO 1940) to achieve 5
times better result than standard belt type spindle design.

5 times Better

Perpetual Pre-load Design reduces the

effect of spindle thermal growth under
long spindle runtime.

Floating spindle clamp / unclamp design

eliminates unnecessary
force on the spindle bearings
during tool change operation.
Thus, it drastically improves the spindle
bearing life.

14
15
16
 0.02mm(0.0008”)

0.02mm(0.0008”)

0.1 COMPETITOR

COMPETITOR

50~100%

17
Roughness COMPETITOR

Rmax
(μm) 2.98 4.38
Ra
(μm) 0.415 0.443

18
 VMC Vertical Machining Center

FP High Precision, High Performance Die Mold Vertical Machining Center

FP55A, FP66A, FP100A
PRODUCT LINES

FV High Speed, High Performance Vertical Machining Center

FV56T, FV56A, FV85A, FV102A, FV125A

XV Best Selling High Performance Vertical Machining Center

XV560A, XV1020A, XV1250A

TV
PRO

Heavy Duty Vertical Machining Center

TV116B, TV146A/B, TV158B, TV188B, TV2110B, TV2610B

MV Maximum Versatility Vertical Machining Center

MV66A, MV76A, MV86A, MV106A, MV138B, MV168A/B

WV High Rigidity Vertical Machining Center

WV108A, WV108B

FX 5-Axis Heavy Duty Vertical Machining Center

FX350A

NSV Ultra High Performance Vertical Machining Center

NSV66A,NSV85A, NSV102A

NDV High Precision Die Mold Vertical Machining Center

NDV85A, NDV102A

NFV High Performance Vertical Machining Center

NFV85A, NFV102A

DCV Advanced Double Column Vertical Machining Center

DCV2012A/B, DCV3016B, DCV4016B, DCV4025B
025B

HMC Horizontal Machining Center

H Horizontal Machining Center

H500A, H500B,H630B, H800B, H2612B

CNC CNC Turning Center

LATHES

NT High Performance Mill-Turn Multi-tasking Center

NT-2000SY

GT High Performance Geo Turning Centers

GT-200A/B/MA, GT-250A/B/MA, GT-300A/B/MA/LB, GT-380A/B/LA/LB

TC Turning Centers
TC-26, TC-26L, TC-36, TC-36W

INTEGRATION
ANDD SOLUTIONS
Integrated Operation Control System Automation Solutions

YEONG CHIN MACHINERY INDUSTRIES CO., LTD.

SHENGANG Tel : +886-4-2562-3211
Web Page: Email: Fax: +886-4-2562-6479
062008-E02-2000