Product Overview ROBALON Plastics: Industrial Wear Parts For Different Applications

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The document provides an overview of ROBALON plastics from Röchling LERIPA Papertech GmbH & Co. KG, including their applications, material properties, and delivery program.

ROBALON plastics have applications in industries like alpine, agriculture, water and environmental technology, general engineering, food and beverage, and transport. They are used for wear parts and solutions.

Some of the material modifications of ROBALON include ROBALON-GL with microglass balls, ROBALON-E which is electrically conductive, ROBALON-R which uses recycled UHMW-PE, and ROBALON-Z with reinforced molybdenum sulphide alloy.

Product overview

ROBALON plastics

05/2018

Industrial wear parts


for different applications
Röchling
Competence in Plastics

Content The Röchling Group is a global operating group focused on plas-


tics. With about 10,000 employees at 90 locations in 25 countries,
Röchling is one of the world‘s leading companies manufacturing
Röchling plastics.
About us ......................................................... 2
ROBALON material ........................................ 3 With its three divisions Industrial, Automotive and Medical, the
All-in supplier ................................................. 4 Group generates annual sales of about 1.9 billion Euros on the
European, American and Asian continents.
Competence in Industry www.roechling.com
Alpine industry ............................................... 6
Agriculture industry ...................................... 8
Water and environmental technology ......... 10
General engineering and plant engineering .. 12
Food and beverage industry ......................... 14
Transport and conveying industry ................ 16

Innovations ......................................... 18
Röchling Industrial
Technical Data.................................. 20

Delivery program ............................ 23 Within the Röchling Group, the Industrial Division covers technical plas-
tics and high-performance plastics. With global subsidiaries, including
Röchling Leripa Papertech, and sales offices, the Röchling Industrial
business unit has a leading international position in manufacturing and
machining of thermoplastics and duroplastics for several industries.

Röchling LERIPA Papertech


The company, headquartered in Oepping in Upper Austria, is a leading
manufacturer and processor of plastics. We are experts in the manufac-
ture of innovative wear solutions for the general engineering and plant
engineering, the paper industry and agricultural industry. We are also
your point of contact for semi-finished products, parts from drawings
and bespoke solutions from technical plastics.

Top quality and a spirit of innovation have been traditional at Röchling


LERIPA Papertech for over 300 years and from our position as a regional
leader in the leather tanning industy, we have now developed to a global
player.

www.leripa.com

2 | Röchling LERIPA
ROBALON
An overview of material modifications

ROBALON is a sintered plastic consisting of ultra-high molecular weight polyethylene (UHMW-PE). It is alloyed with molybdenum sulphide,
crosslinkers and UV stabilizers. Röchling LERIPA started manufacturing ROBALON plastic more than 50 years ago. Nowadays, eight different
ROBALON modifications are produced - we can therefore offer the right material for every customer requirement.

All materials are produced in a special long-term sinter pressing process, with very long pressing cycles. Our sintering presses faciliate the
production of 12 m long panels. This process has numerous advantages compared to conventional extrusion, injection moulding or standard
sintering processes.

Standard types

ROBALON-S ROBALON-W ROBALON-Z ROBALON-FG


The classic - Without molybdenum sulphide - With reinforced - Suitable for contact
- Alloyed with molybdenum and crosslinkers molybdenum sulphide alloy with food
sulphide, crosslinkers and - Physiologically safe - Particularly low-friction - Comply with EU regulations
UV stabilisers - Very good electrical insulation 10/2011/EG
value

Ideal for semi-finished products Excellently suited for the For strongly adhesive viscid Optimal slide and wear material
and pre-assembled components electrical industry. material with a high degree of for the entire food industry
where extraordinary slide and humidity.
wear characteristics are required. Colour white Colour white
For universal use

Special types

ROBALON-E ROBALON-GL ROBALON-R ROBALON-C


- Electrically-conducting - Molybdenum sulphide alloy - Reclaim produced entirely - Worldwide unique
- No static charging - Addition of microglass balls from UHMW-PE qualitites ceramic-plastics-hybrid-
(ROBALON) material
- Only pure UHMW-PE - High wear resistance
recycled material

Ideal for the electronic and Increased rigidity. Alternative material to For extreme wear
semi-conductor industry and in ROBALON-S applications.
explosion-protected areas in with slightly reduced
mining and industry. characteristics.

Röchling LERIPA | 3
Flexible, powerful, precise
Our processing methods at a glance
We have invested in state-of-the-art technology, deliver top quality and have a modern and efficient CNC machining center.
Large-format CNC milling machines offer the possibility of manufacturing products of the largest dimensions with tight tolerances.

Planing Sawing/Cutting
Surface planner • Panel saws
Length: max. 12 000 mm • Band saw for rods and
Width: max. 1 300 mm hollow rods
• Round saws

Milling Turning
Length: 1-14 000 mm Ø 2-2 000 mm
Width: 1- 2 500 mm Large turned parts
Thickness: 1- 730 mm Ø max. 2 000 mm
Turned parts Length: max. 800 mm
Ø max. 3 500 mm Pipes
Larger dimensions Ø max. 750 mm
on demand Length: max. 2 300 mm

Profiling Assembly
Length: max. 12 000 mm Globally active,
Width: max. 235 mm professional assembly
Thickness: max. 165 mm team

3D printing Screw conveyor


production
Length: max. 180 mm
Width: max. 230 mm Length: max. 10 000 mm
Thickness: max. 310 mm Thickness: max. 15 mm
Ø 145-1 500 mm
Material: PA12

Thermoforming Welding
Length: max. 2 900 mm • Extrusion welding
Width: max. 1 900 mm • Friction welding
Panel thickness: max. 25 mm

Further methods:
Sinter pressing | Drilling | Bevelling | Surface refinement | Cutting | Assemblies

4 | Röchling LERIPA
Semi-finisehd parts / Finished parts

From the simple panel to the complex 5-axis milling part

We live in the plastic age. Plastics are tailor-made and have property profiles that
often outperform traditional materials such as steel, wood or concrete and are there-
fore increasingly replacing them. Today, there is almost no industrial product left that
has not come into direct contact with components made of plastic in its production
process or contains such itself.

We, Röchling LERIPA, are not only concerned with the production of panels, round
rods and profiles, but also with the specific requirements of the industries we supply.
We know which material modification suits best to your application or requirement.

Protective component for


autonomous transport systems

Individual solutions
Our strength is the construction and development of ready-for production solutions in consulation with you

On request, we support you in the designing of your plastic components. We know what plastics can do and what is technically feasible.
Thus, from the selection of materials to the design with state-of-the-art CAD systems right up to the exact machining and assembly, we
deliver a component that works optimally in your application.

Our experts are available to help and advise you. We are happy to visit you and deal intensively with your challenging task on site.

to drawing?
Individual parts according
develop individual
No problem - we gladly
d par ts with you according
solutions or finishe
to drawings!

Röchling LERIPA | 5
Alpine industry

Spare parts for snow groomers /


tracked chassis

Spare parts for cableways /


ground funiculars / lift equipment Extreme temperatues, heavy loads and numerous of operating hours
require reliable products. Rely on ROBALON. The high performance Yplas-
References tic with special additives ensures an excellent service life.

Spare parts for


snow groomers / tracked chassis

Drive sprockets

• No sticking / no chain leaping


• Gentle to the track guide
• Long lifetime
• Many variants and types available

Customer statement of Hochficht skiing area (AT)

„We were operating our Ratrak 260 with a ROBALON drive sprocket for
13 years. Material breakage simply wasn‘t an issue.“
- Martin Lauß, Operations director
e sprocket was
The oldest ROBALON driv
over 7 000 hours.
in operation for 13 years and
ock ets are in use on 30
Our ROBALON drive spr
pist e equ ipm ent worldwide.
different types of

6 | Röchling LERIPA
Mudguards and overthrow protection Chain deflectors

• No splits or breaks • Extremely wear resistant compared to injection molding


• No freezing • All common types
• Special versions • Special versions possible
possible

Floor protection for garages Track guides

• Protects floor of the garage and chain • No damage to the thread Up to double service
in the track
• Easy to assemble life compared to
• Gentle to the drive sprocket injection molding
• Very long lifetime
• No chain leaping

Spare parts for


cableways / ground funiculars / lift equipment

Grinding blocks Bar for cable lift


Ski holders

Tappets Inclined rollers Holder for bicycles

References

We support you in planning and implementing your ideas. Do not hesistate contacting us:
Ask for your
E-mail: alpin@leripa.com
alpine folder!

Röchling LERIPA | 7
Agriculture industry

Cultivation

Grassland

Harvesting technology

Farming and feeding technology

Biogas plants

References
Röchling Leripa is a pioneer in plastic wear parts for the agriculture industry.
Renowened engineers confirm the success.

Cultivation
Packer rolls

• Modular construction: Construction kit includes customized packer


elements and distance rings (trapeze, triangle, round, ...)
• Low weight
• Self-cleaning: Soil does not stick

Additional products: ROBALON scrapers for packer rolls, covers, linings

Moldboards and skimmers

• Enormous weight reduction of the plough (about 200 kg for a 4-blade plough)
• Pull effort reduction: -20 % sticky soils
• Saves fuel: Increase in efficiency (hectare)
• Longer lifetime than steel in sandy conditions

Grassland
Pick-up bends

• Gentle to the tines: Less wear; no breaking of tines


• Noise reduction: Silent run
• No splits or breaks on contact with foreign bodies
• Thermoformed and straight versions can be realized

Further applications: skid plates, screws, linings, covers, guides, machined or


thermoformed molded parts

8 | Röchling LERIPA
Harvesting technology
Skid plates

• Excellent gliding properties: Less friction


• Long lifetime due to excellent wear resistance
• More than -60 % weight reduction compared to steel plates
• Thermoformed version possible

Screw conveyors

• Crope gentle: Less crope damage


• Highly wear resistant | Resistant to acids
• Enormous weight reduction compared to steel
• Smooth running

Farming and feeding technology


Container for mixing plants

• Easy to clean: No sticking of food residues


• Excellent acid and alkali resistance
• Low weight
• As a lining system of entire plastic solution

Feeding screw conveyors

• Full hybrid plastic screws


• Low risk of injury: No sharp edges
• Special spiral shapes possible

Biogas plants
Lining systems or conveying screws

• 100 % resistance to bio-acids (acetic acid,


lactic acid, butyric acid, ...)
• High resistance to mechanical abrasion
• Self-cleaning: No sticking of biogenic substances
• Impact resistant at low temperatures
• UV and weather resistant

References

We support you in planning and implementing your ideas. Do not hesistate contacting us: Ask for your
E-mail: agrar@leripa.com agriculture folder!

Röchling LERIPA | 9
Water and environmental technology

Lifting screws in water sewage plants

Water works equipment ROBALON wear parts for water and wastewater technology are particularly
resistant to abrasion and corrosion. The excellent anti-adhesive sliding pro-
References perties ensure an energy saving, low-maintenance and low-noise movement
sequence in the machines and systems.

Lifting screws
in water sewage plants

With ROBALON lifting screws an efficiency improvement and energy saving of up to


30 % can be achieved compared to steel screws.

• More efficient lifting process


• No lubrication necessary
• No corrosion and impact resistant
• Dimensional stability under heat and resistant to low temperatures
• Abrasion-resistant and good sliding properties
• Non sticking Up to 60 % weight
saving possible!
Versions:
Single, double or triple threaded versions are possible

Linings for concrete and steel troughs Lubrication free bearing type

10 | Röchling LERIPA
Water works equipment

Fish lift

• Fish friendly: Gentle, rounded edges


• Easy to assemble: Low weight
• Corrosion resistant: No rusting
• Resistant to low temperatures: No ice or snow accumulation in winter

Linings
of linsing channels, troughs, guide elements, ...

Raking systems
Chain wheels, bearing bushes, rollers,
Cleaning strips for rakes, chain guides, ...

Wear parts for flood gates


Guide rails, slide strips, ...

Turbines
Rotary shaft seals and labyrinth seals made of rubber graphite

Hydropower screws
Solid plastic screws, wear and edge protection,
transition members, ...

References

We support you in planning and implementing your ideas. Do not hesistate contacting us:
E-mail: wasser@leripa.com

Röchling LERIPA | 11
General engineering
and plant engineering

Wear parts for cranes and trucks

Timber industry

Guiding profiles
Even under heavy load and after countless hours of operation, machines and
References systems must run reliably. With the advantages of ROBALON you can improve
the performance of your system.

• Good sliding friction reduces energy consumption of your machines


• High process reliability
• Stick-slip-effects are avoided
• Longer maintenance intervals
• Consistent quality of your products

Wear parts for cranes and trucks


Supporting discs for cranes

• Lubricant resistant
• Impact-resistant: No splits or breaks Ask for our
• UV and weather resistant price list!
• Light-weight
• No water absorption

Further applications
From fenders over specially adapted form works to alternative, heat insulating
materials. Ask directly for your application!

Wearing plates
Castors for vibrators and rammers

12 | Röchling LERIPA
Timber industry
Drive connectors, sliders and slide bushings

• Wear resistant
• Good gliding properties
• UV and weather resistant
• No splits or breaks

Delivery program:
All common manufacturers and types | Special types on demand

Guiding profiles
For more information on our gui-
ding profiles, please refer to the
overview of transport and conveying
industry on page 17 or ask directly
for our comprehensive offer in our
price list.

With ROBALON we offer high-performance and, above all, sophisticated plastic


solutions. The excellent sliding and wear properties are tested and confirmed by
countless components.

Whether for wood, construction or any kind of industry, with ROBALON, the im-
pact-resistant material that guarantees no splitting and breaking, you are always
well advised. Whether low temperatures (below -40 °C) or in the sun - due to the
very good weather resistance, ROBALON can be installed in any area.

References

We support you in planning and implementing your ideas. Do not hesistate contacting us:
E-mail: robaproducts@leripa.com

Röchling LERIPA | 13
Food and beverage industry

Plastics made for contact


with food

Plastics for meat, fish and


meat poultry processing

Applications

References We offer field-tested slide and wear parts that you can rely on. Bet on ROBALON
and you will be convinced.

Plastics made for contact


with food
Röchling has numerous plastics for direct contact with food, especially for the food
and beverage industry. They are used in machines for the industrial processing of food
and as cutting surfaces and boards.

We ensure that our plastic products, which are suitable for contact with food, comply
with the requirements of the framework regulation 1935/2004/EC, 10/2011/EU and
2023/2006/EC. The tests were carried out on our products with all necessary simu-
lants under the harshest test conditions in terms of temperature and test duration.

You can be sure that the tested plastics according to our declarations of conformity
are considered to be suitable for contact with all types of food.

Of course, our manufacturing processes are subject to the philosophy of „Good Ma-
nufacturing Practice“ (2023/2006/EC).

Ask for our special brochure on plastics for contact with food!

14 | Röchling LERIPA
Plastics for save and efficient
meat, fish and meat poultry processing

Advantages

• Suitable for contact with food


(EU regulation 10/2011/EU and FDA)
• Good sliding properties support the reduction
of energy
• High stability
• Long lifetime: High wear resistance
• Suitable for use at low and high temperatures

Typical applications

• Fish processing
• Meat processing industry
Röchling offers in food and beverage
• Poultry processing • a wide range of plastics acco
rdin g to the
011/EU und
• Autoclaving EU regulations 1935/2004/EC, 10/2
2023/2006/EC
• Butchers health of the consumers,
• without negative impact on the
food
• Commercial kitchens taste, smell and appearance the
of

Separating screw Rounding drum Cutting boards

References

We support you in planning and implementing your ideas. Do not hesistate contacting us:
E-mail: robaproducts@leripa.com

Röchling LERIPA | 15
Transport and
conveying industry

Screw conveyors

Chain and belt guides


The transport of goods must be fast, reliable and economical. Röchling plas-
Trough linings tics are used as CNC-machined components, milled and extruded profiles, for
example in conveyor and storage systems, chain or roller conveyors, pallet
magazines or shelf elements. The special properties of plastics such as low
sliding friction, high abrasion resistance, impact resistance or even antistatic
adjustment ensure reliable material flow and economical transport processes.

Screw conveyors

Advantages compared to steel screws

• Outstanding wear resistance


(mechanical/chemical)
• Best sliding properties (material to be conveyed/worm screw)
- Energy saving up to 30 % less power consumption
- Practical example (biogas system Lechfeld): current consumption at
the drive: instead of 7A with steel only 5.5A with ROBALON
• Weight saving > 50 % as compared to steel
• Self-cleaning, dirt repellent as well as
no icing in freezing temperatures
• Gentle on sensitive materials being conveyed
• Long lifetime
• Noise damping
SUITABLE FOR NEW
INSTALLATION OR
EYORS
REPLACEMENT OF CONV

Best reproducibility in processing conveyors.


Ask for our screw conveyor folder!

16 | Röchling LERIPA
Chain and belt guides
Reducing wear and having good sliding properties are the main tasks of the chain,
belt and sliding guides. ROBALON is the perfect material for these applications.

Advantages

• Low coefficient of friction: Energy saving due to low


drive power
• Self-lubricating: No oil lubrication necessary
• High abrasion resistance
• Gentle to the chains: Increases the lifetime of chains
• Low noise operation
• Hydrolysis resistant
• Easy to clean: Dirt repellent properties

For all common types, whether roll (CE, CU, CT, CTT, ...) or link chains, we have the
finished design. Special types on demand.

Request the fitting C-rail!

Trough linings
The highly wear-resistant trough linings made of ROBALON are used in various indus-
tries and transport, among others, the following media:
• Cement
• Quartz sand
• Salts
• Sawdust
• Wood chips
• Liquids, and much more

Due to the variety of materials to be transported, ROBALON requires a wide range of


properties. In e.g. hazardous areas should be used due to its permanently antistatic
property ROBALON-E. And even in extreme weather conditions, outdoor use is no
problem for ROBALON. Special rubble may require special linings. We are happy to
advise you.

Wear indicator
By the appearance of the indicator, so if the lining gets discolored, it can be recog-
nized when the lining has to be renewed.

• Cost savings through early detection


• Easy control of the existing wear layer
• Lining material and indicator are sintered together (homogeneous component) Also available with
wear indicator!

We support you in planning and implementing your ideas. Do not hesistate contacting us:
E-mail: robaproducts@leripa.com

Röchling LERIPA | 17
Innovations
at a glance

Robasmart

Thermoformed parts

Reverse Engineering

Finished parts 3D printed


The close contact of our sales, application and development team with you
Assembly parts and your requirements is, in addition to sound knowledge and curiosity, the
foundation of every innovation.

Every day, we are involved in many projects, redesigning processes or adapting material recipes in order to find the ideal solution for your
application. In addition, our in-house R & D laboratory and technical center also deals with ideas for the products of tomorrow, which may
even inform you about state changes before you know it, or even reorder yourself. There are many ideas waiting for your requirements!

ROBASMART - smart wear parts


For more performance and safety
The new „smart“ product family from Röchling Leripa evaluates relevant values such
as temperature, wear or noise level from the wear parts equipped with a large num-
ber of sensors. Machine settings can then be manually or fully automatically adjusted
and optimized by means of ROBASMART.

ROBASMART can be easily retrofitted at any time. Further information at:

www.robasmart.com

Thermoformed parts
In free-form surfaces such as moldboards in the agriculture industry, mudguards for
snow groomers, skid plates for combine harvesters, tire protectors for mining vehic-
les, ... with machining is fast to the limits of feasibility. For such applications, we can
manufacture these and your application in a thermoforming process.

A wear protection of your machine, a coating as a sliding support or an individual


application according to your idea. We are happy to advise you and work out the
perfect solution for you.

18 | Röchling LERIPA
Reverse Engineering
Would you like to digitize any object three-dimensionally, in addition there is no 3D data available? Reverse Engineering at Röchling Leripa
enables the digitization of difficult to detect, large or small objects. The data model can be used for prototypes from the 3D printer or for
machining production.

Step 1
Components of which there are no digital data are op-
Object tically measured with a 3D scanner. All visible surfaces
are recorded.

Step 2
3D scan
3D scanning creates a 3D point cloud of the component
with countless points. The point cloud is then networked.
Machining
Step 3
CAD model A parametric CAD model with all design elements is
being rebuilt. The CAD model can then be used for all
manufacturing processes.
Prototype 3D printed
Step 4
The object can be reproduced as a 3D printed prototype
or a machined part.

Finished parts 3D printed


From the 3D model to the finished component
Today, industrial 3D printing is making an entirely new kind of designing possible.
Completely new objects, that were not possible with the earlier traditional technolo-
gies, are now being created. Together, we bring your new and innovative ideas to life
in 3D printing. As technology leader in plastic processing, Röchling Leripa was quick
to deal with additive layer manufacturing, which produces 3D parts in one processing
step. Röchling Leripa uses the so-called selective laser sintering (SLS). In this 3D
process, spatial structures can be produced from raw material in the form of powder,
using laser rays.

In our competence center for 3D printing in Oepping, we can offer you the production
of small batches of complex components, which can be manufactured in a relatively
short time (Rapid Manufacturing). In addition, we make prototypes that make it pos-
sible to visualize parts that have never been manufactured before, in the literal me-
aning of the word. Within just a short period, you will get a usable model based on
your specifications.

Assembly parts
Whether pre-mounting a screw, positioning a pin, connecting individual components
or assembling entire assemblies. We gladly support you. The welding of ROBALON,
organization of different components (screws, folded sheet metal, ...) as well as the
support in the preparation, with us you receive everything from one hand.

With our numerous partners we also find the optimal solution for you.

Challenge us with
your ideas!

Röchling LERIPA | 19
Material characteristics
Technical data

ROBALON-S ROBALON-W ROBALON-Z ROBALON-E ROBALON-GL ROBALON-R ROBALON-FG ROBALON-C

Colour black white grey black black black with white black
white inlays

Wear resistance

Low-friction

UV, light and


weather resistant
AST (anti-static
characteristics)

Electrically insulating

Food grade - - - - - - -

low high

Measuring proc. ROBALON-S ROBALON-W ROBALON-Z ROBALON-E ROBALON-GL ROBALON-R ROBALON-FG ROBALON-C

Density - g/cm3 DIN EN ISO 1183 0,93 0,93 0,93 0,94 0,97 0,93 0,93 1,00
Average molar Viscometrically 9.2 million - arithmetically determined in accordance with the Margolies equation
mass - g/mol deterined
Yield stress at 50 % DIN EN ISO 18 17 18 16 19 16 17 -
elongation - MPa 527-1
DIN EN ISO
Breaking elongation - % 200 300 280 270 370 200 300 >270
527-1
DIN EN ISO
Traction E module - MPa 550 470 580 600 670 550 470 545
527-1
Notched impact strength DIN EN ISO
(Charpy 23°C) - kJ/m 179-2 140 160 160 110 - - 160 80
DIN EN ISO 868,
Shore hardness - scale D 63 63 63 63 64 63 63 64
15s
Melting temperature DIN EN ISO 3146 130-135
DSC, 10 K/min - °C
Therm. length elongation DIN 53752 200 200 200 200 200 200 200 200
coefficient - 10-6 K-1
Application constant -200 to 80 -200 to 80 -200 to 80 -200 to 80 -200 to 80 -200 to 80 -200 to 80 -200 to 80
temperature - °C
Water absorption - % - 0,01 0,01 0,01 0,01 0,01 0,01 0,01 0,01
Specif. surface
resistance - Ω DIN IEC 60093 1010 1012 1010 107 1010 1010 1012 -
Specif. contact
resistance - Ωm DIN IEC 60093 1010 1012 1010 104 1010 1010 1012 -

Pressure creep test Stress 2N/mm², 1 hr. -> compression approx. 2% at 23°C | Stress 10N/mm², 56 hr. -> compression approx. 20% at 80°C

Please note that all data reflects our experience, subject to further technical investigations, and no liability
can be accepted for the results (due to different cases of application).

20 | Röchling LERIPA
Chemical resistance
Due to its unpolar structure, ROBALON demonstrates unusually high resistance to chemicals and other media. It is resistant to
watery solutions of salts, acids and alkalis. ROBALON is resistant to strong oxidants such as nitric acid, ozone, oleum, hydrogen
peroxide or halogens to a limited extent.

Temperature Temperature
20°C 50°C 80°C 20°C 50°C 80°C
Acetone Y Y - Sea water Y Y Y
Aluminium chloride Y Y Y Engine oil Y Y L
Formic/ Y Y - Sodium chloride Y Y Y
methanoic acid
Sodium hydroxide solution Y Y Y
Beer Y Y Y
Olive oil Y Y Y
Petrol Y L -
Ozone L N -
Benzene L L -
Oleic acid Y Y L
Butyric acid Y Y -
Petroleum 100 % Y L -
Butyl alcohol Y Y Y
Phosphoric acid 85 % Y Y Y
Diesel fuel Y Y L
Nitric acid 20 % Y Y L
Acetic acid 10 % Y Y Y
Nitric acid 50 % L N N
Acetic acid 99% Y Y L
Conc. nitric acid N N N
Ethanol, alcohols Y Y -
Hydrochloric acid Y Y Y
Ethylene glycol Y Y Y
Sulphuric acid Y Y Y
Hydrofluoric acid Y N N
Sulphuric acid 50 % Y Y Y
Fruit juices Y Y Y
Sulphuric acid 75 % Y L L
Glycerine Y Y Y
Conc. sulphuric acid Y N N
Heating oil Y L -
Soda, sodium carbonate Y Y Y
Hydraulic fluid Y L -
Wine Y Y Y
Potassium
Y Y Y Detergent
hydroxide solution Y Y Y
in watery solution
Cooking salt,
saturated solution Y Y Y Distilled water Y Y Y
Carbonic acid Y Y Y Zinc chloride Y Y Y
Milk Y Y Y Citric acid Y Y Y
Lactic milk Y Y -

FURTHER VALUES can be


Y Yes resistant obtained upon request
Swelling < 3 % or weight loss < 0.5 %.
Breaking elongation not significantly reduced.

L Resitant to a limited extent


Swelling of 3 % to 8% or weight loss of
0.5 % to 5 % and/or breaking elongation
reduced by 50 %.
Tensile strength and tearing strength
reduced by less than 20 %.

N Non-resistant
Swelling > 8 % or weight loss >
5 % and/or breaking elongation
reduced by > 50 %.
Tensile strength and tearing
strength reduced by
more than 20 %.

- No test results
are available here

Röchling LERIPA | 21
Test results

Wear resistance*
in accordance with Sand-Slurry process (ROBALON-S = 100 %)

Product comparison
ROBALON-S 100 %
Best wear
resistance
PE-1000 125 %

PET 133 %

PE-1000 190 %
reclaimed rubber

Hardox 400 200 %


Rust-free
stainless steel 225 %

PA6 225 %

S235JR steel 225 %

PTFE 875 %

POM 660 %

Beechwood 3.375 %

0% 100 % 200 % 300 % 400 % 500 % 600 %


Volumetric wear value in %
*Test pieces (101.6 x 25.4 x 6.35 mm) are rotated in a water-sand container for 24 hours at 1500 revolutions/min.
Afterwards weight loss is measured in %. ROBALON-S = 100 %

Slide characteristics*
Product comparison

ROBALON-Z 0.10

ROBALON-S 0.12

ROBALON-W 0.13

PE-1000 green 0.13

ROBALON-E 0.14

PE 300 0.16

POM black 0.17

PA6 natural 0.18

0.10 0.11 0.12 0.13 0.14 0.15 0.16 0.17 0.18


Coefficient of friction

*Tested on the Röchling LERIPA Papertech wear simulation machine.


Adjustment parameters: test pieces with a locating surface of 40 x 25 mm (strength 10 mm) were tested in dry running
against sheer sheet steel (S235JR) with a contact pressure of 1N/mm2 and a speed of 2 m/sec. on a slide friction facility.
The average value of the dynamic friction values was then measured and depicted in the table.

22 | Röchling LERIPA
Delivery program of ROBALON

Panels Round rods


Normal format Concentricity tolerance: +/- 5 %
Thickness, length and width available in mm increments Diameter
Thickness tolerance: +/- 0.2 mm Diameter Standard length Special length tolerance
ø8 1,000 max 10,000 + 1.3 / + 0.7
Thickness Length Width
ø 10 1,000 max 10,000 + 1.3 / + 0.7
8 - 160 max 10,000 max 1,000
ø 12 1,000 max 10,000 + 1.3 / + 0.7
8 - 160 max 12,000 max 1,000
ø 15 1,000 max 10,000 + 1.3 / + 0.7

ø 20 1,000 max 10,000 + 1.3 / + 0.7

ø 25 1,000 max 10,000 + 1.3 / + 0.7

ø 30 1,000 max 10,000 + 1.3 / + 0.7

Panels ø 35 1,000 max 10,000 + 1.3 / + 0.7


Wide format ø 40 1,000 max 10,000 + 1.3 / + 0.7
Thickness, length and width available in mm increments ø 50 1,000 max 10,000 + 1.3 / + 0.7
Thickness tolerance: +/- 0.3 mm ø 60 1,000 max 10,000 + 1.3 / + 0.7

Thickness Length Width ø 70 1,000 - + 1.5 / + 0.5


15 bis 130 max 8,000 max 1,300 ø 80 1,000 - + 1.5 / + 0.5

ø 90 1,000 - + 1.5 / + 0.5

ø 100 1,000 - + 1.5 / + 0.5

ø 110 1,000 - + 1.5 / + 0.5

ø 120 1,000 - + 1.5 / + 0.5

ø 130 1,000 - + 1.5 / + 0.5


Thin panels ø 140 1,000 - + 1.5 / + 0.5
Thickness, length and width available in mm increments ø 150 1,000 - + 1.5 / + 0.5
Thickness tolerance: +/- 0.2 mm

Thickness Length Width


2 max 5,000 max 600
Rundscheiben
3 max 5,000 max 600 Round discs
4 max 5,000 max 600 Diameter and thickness available in mm increments
5 max 5,000 max 1,000
Thickness tolerance: +/- 0.3 mm
6 max 5,000 max 1,000 Thickness Diameter
7 max 5,000 max 1,000 15 to 120 max 1,300

Röchling LERIPA | 23
Röchling LERIPA Papertech GmbH & Co. KG
Röchlingstraße 1, 4151 Oepping, Austria
Tel.: +43 (0) 7289 4611-0, Fax: +43 (0) 7289 4611-9900
E-mail: robaproducts@leripa.com
www.leripa.com

OEPPING
Passau Vienna
Linz

Salzburg

We wish to point out that all the information contained in this brochure reflects our experience (subject to further technical incestigations). However, we cannot accept liability for
the results when ROBALON is used. Errors, typographical and printing errors reserved.

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