Product Overview ROBALON Plastics: Industrial Wear Parts For Different Applications
Product Overview ROBALON Plastics: Industrial Wear Parts For Different Applications
Product Overview ROBALON Plastics: Industrial Wear Parts For Different Applications
ROBALON plastics
05/2018
Innovations ......................................... 18
Röchling Industrial
Technical Data.................................. 20
Delivery program ............................ 23 Within the Röchling Group, the Industrial Division covers technical plas-
tics and high-performance plastics. With global subsidiaries, including
Röchling Leripa Papertech, and sales offices, the Röchling Industrial
business unit has a leading international position in manufacturing and
machining of thermoplastics and duroplastics for several industries.
www.leripa.com
2 | Röchling LERIPA
ROBALON
An overview of material modifications
ROBALON is a sintered plastic consisting of ultra-high molecular weight polyethylene (UHMW-PE). It is alloyed with molybdenum sulphide,
crosslinkers and UV stabilizers. Röchling LERIPA started manufacturing ROBALON plastic more than 50 years ago. Nowadays, eight different
ROBALON modifications are produced - we can therefore offer the right material for every customer requirement.
All materials are produced in a special long-term sinter pressing process, with very long pressing cycles. Our sintering presses faciliate the
production of 12 m long panels. This process has numerous advantages compared to conventional extrusion, injection moulding or standard
sintering processes.
Standard types
Ideal for semi-finished products Excellently suited for the For strongly adhesive viscid Optimal slide and wear material
and pre-assembled components electrical industry. material with a high degree of for the entire food industry
where extraordinary slide and humidity.
wear characteristics are required. Colour white Colour white
For universal use
Special types
Ideal for the electronic and Increased rigidity. Alternative material to For extreme wear
semi-conductor industry and in ROBALON-S applications.
explosion-protected areas in with slightly reduced
mining and industry. characteristics.
Röchling LERIPA | 3
Flexible, powerful, precise
Our processing methods at a glance
We have invested in state-of-the-art technology, deliver top quality and have a modern and efficient CNC machining center.
Large-format CNC milling machines offer the possibility of manufacturing products of the largest dimensions with tight tolerances.
Planing Sawing/Cutting
Surface planner • Panel saws
Length: max. 12 000 mm • Band saw for rods and
Width: max. 1 300 mm hollow rods
• Round saws
Milling Turning
Length: 1-14 000 mm Ø 2-2 000 mm
Width: 1- 2 500 mm Large turned parts
Thickness: 1- 730 mm Ø max. 2 000 mm
Turned parts Length: max. 800 mm
Ø max. 3 500 mm Pipes
Larger dimensions Ø max. 750 mm
on demand Length: max. 2 300 mm
Profiling Assembly
Length: max. 12 000 mm Globally active,
Width: max. 235 mm professional assembly
Thickness: max. 165 mm team
Thermoforming Welding
Length: max. 2 900 mm • Extrusion welding
Width: max. 1 900 mm • Friction welding
Panel thickness: max. 25 mm
Further methods:
Sinter pressing | Drilling | Bevelling | Surface refinement | Cutting | Assemblies
4 | Röchling LERIPA
Semi-finisehd parts / Finished parts
We live in the plastic age. Plastics are tailor-made and have property profiles that
often outperform traditional materials such as steel, wood or concrete and are there-
fore increasingly replacing them. Today, there is almost no industrial product left that
has not come into direct contact with components made of plastic in its production
process or contains such itself.
We, Röchling LERIPA, are not only concerned with the production of panels, round
rods and profiles, but also with the specific requirements of the industries we supply.
We know which material modification suits best to your application or requirement.
Individual solutions
Our strength is the construction and development of ready-for production solutions in consulation with you
On request, we support you in the designing of your plastic components. We know what plastics can do and what is technically feasible.
Thus, from the selection of materials to the design with state-of-the-art CAD systems right up to the exact machining and assembly, we
deliver a component that works optimally in your application.
Our experts are available to help and advise you. We are happy to visit you and deal intensively with your challenging task on site.
to drawing?
Individual parts according
develop individual
No problem - we gladly
d par ts with you according
solutions or finishe
to drawings!
Röchling LERIPA | 5
Alpine industry
Drive sprockets
„We were operating our Ratrak 260 with a ROBALON drive sprocket for
13 years. Material breakage simply wasn‘t an issue.“
- Martin Lauß, Operations director
e sprocket was
The oldest ROBALON driv
over 7 000 hours.
in operation for 13 years and
ock ets are in use on 30
Our ROBALON drive spr
pist e equ ipm ent worldwide.
different types of
6 | Röchling LERIPA
Mudguards and overthrow protection Chain deflectors
• Protects floor of the garage and chain • No damage to the thread Up to double service
in the track
• Easy to assemble life compared to
• Gentle to the drive sprocket injection molding
• Very long lifetime
• No chain leaping
References
We support you in planning and implementing your ideas. Do not hesistate contacting us:
Ask for your
E-mail: alpin@leripa.com
alpine folder!
Röchling LERIPA | 7
Agriculture industry
Cultivation
Grassland
Harvesting technology
Biogas plants
References
Röchling Leripa is a pioneer in plastic wear parts for the agriculture industry.
Renowened engineers confirm the success.
Cultivation
Packer rolls
• Enormous weight reduction of the plough (about 200 kg for a 4-blade plough)
• Pull effort reduction: -20 % sticky soils
• Saves fuel: Increase in efficiency (hectare)
• Longer lifetime than steel in sandy conditions
Grassland
Pick-up bends
8 | Röchling LERIPA
Harvesting technology
Skid plates
Screw conveyors
Biogas plants
Lining systems or conveying screws
References
We support you in planning and implementing your ideas. Do not hesistate contacting us: Ask for your
E-mail: agrar@leripa.com agriculture folder!
Röchling LERIPA | 9
Water and environmental technology
Water works equipment ROBALON wear parts for water and wastewater technology are particularly
resistant to abrasion and corrosion. The excellent anti-adhesive sliding pro-
References perties ensure an energy saving, low-maintenance and low-noise movement
sequence in the machines and systems.
Lifting screws
in water sewage plants
Linings for concrete and steel troughs Lubrication free bearing type
10 | Röchling LERIPA
Water works equipment
Fish lift
Linings
of linsing channels, troughs, guide elements, ...
Raking systems
Chain wheels, bearing bushes, rollers,
Cleaning strips for rakes, chain guides, ...
Turbines
Rotary shaft seals and labyrinth seals made of rubber graphite
Hydropower screws
Solid plastic screws, wear and edge protection,
transition members, ...
References
We support you in planning and implementing your ideas. Do not hesistate contacting us:
E-mail: wasser@leripa.com
Röchling LERIPA | 11
General engineering
and plant engineering
Timber industry
Guiding profiles
Even under heavy load and after countless hours of operation, machines and
References systems must run reliably. With the advantages of ROBALON you can improve
the performance of your system.
• Lubricant resistant
• Impact-resistant: No splits or breaks Ask for our
• UV and weather resistant price list!
• Light-weight
• No water absorption
Further applications
From fenders over specially adapted form works to alternative, heat insulating
materials. Ask directly for your application!
Wearing plates
Castors for vibrators and rammers
12 | Röchling LERIPA
Timber industry
Drive connectors, sliders and slide bushings
• Wear resistant
• Good gliding properties
• UV and weather resistant
• No splits or breaks
Delivery program:
All common manufacturers and types | Special types on demand
Guiding profiles
For more information on our gui-
ding profiles, please refer to the
overview of transport and conveying
industry on page 17 or ask directly
for our comprehensive offer in our
price list.
Whether for wood, construction or any kind of industry, with ROBALON, the im-
pact-resistant material that guarantees no splitting and breaking, you are always
well advised. Whether low temperatures (below -40 °C) or in the sun - due to the
very good weather resistance, ROBALON can be installed in any area.
References
We support you in planning and implementing your ideas. Do not hesistate contacting us:
E-mail: robaproducts@leripa.com
Röchling LERIPA | 13
Food and beverage industry
Applications
References We offer field-tested slide and wear parts that you can rely on. Bet on ROBALON
and you will be convinced.
We ensure that our plastic products, which are suitable for contact with food, comply
with the requirements of the framework regulation 1935/2004/EC, 10/2011/EU and
2023/2006/EC. The tests were carried out on our products with all necessary simu-
lants under the harshest test conditions in terms of temperature and test duration.
You can be sure that the tested plastics according to our declarations of conformity
are considered to be suitable for contact with all types of food.
Of course, our manufacturing processes are subject to the philosophy of „Good Ma-
nufacturing Practice“ (2023/2006/EC).
Ask for our special brochure on plastics for contact with food!
14 | Röchling LERIPA
Plastics for save and efficient
meat, fish and meat poultry processing
Advantages
Typical applications
• Fish processing
• Meat processing industry
Röchling offers in food and beverage
• Poultry processing • a wide range of plastics acco
rdin g to the
011/EU und
• Autoclaving EU regulations 1935/2004/EC, 10/2
2023/2006/EC
• Butchers health of the consumers,
• without negative impact on the
food
• Commercial kitchens taste, smell and appearance the
of
References
We support you in planning and implementing your ideas. Do not hesistate contacting us:
E-mail: robaproducts@leripa.com
Röchling LERIPA | 15
Transport and
conveying industry
Screw conveyors
Screw conveyors
16 | Röchling LERIPA
Chain and belt guides
Reducing wear and having good sliding properties are the main tasks of the chain,
belt and sliding guides. ROBALON is the perfect material for these applications.
Advantages
For all common types, whether roll (CE, CU, CT, CTT, ...) or link chains, we have the
finished design. Special types on demand.
Trough linings
The highly wear-resistant trough linings made of ROBALON are used in various indus-
tries and transport, among others, the following media:
• Cement
• Quartz sand
• Salts
• Sawdust
• Wood chips
• Liquids, and much more
Wear indicator
By the appearance of the indicator, so if the lining gets discolored, it can be recog-
nized when the lining has to be renewed.
We support you in planning and implementing your ideas. Do not hesistate contacting us:
E-mail: robaproducts@leripa.com
Röchling LERIPA | 17
Innovations
at a glance
Robasmart
Thermoformed parts
Reverse Engineering
Every day, we are involved in many projects, redesigning processes or adapting material recipes in order to find the ideal solution for your
application. In addition, our in-house R & D laboratory and technical center also deals with ideas for the products of tomorrow, which may
even inform you about state changes before you know it, or even reorder yourself. There are many ideas waiting for your requirements!
www.robasmart.com
Thermoformed parts
In free-form surfaces such as moldboards in the agriculture industry, mudguards for
snow groomers, skid plates for combine harvesters, tire protectors for mining vehic-
les, ... with machining is fast to the limits of feasibility. For such applications, we can
manufacture these and your application in a thermoforming process.
18 | Röchling LERIPA
Reverse Engineering
Would you like to digitize any object three-dimensionally, in addition there is no 3D data available? Reverse Engineering at Röchling Leripa
enables the digitization of difficult to detect, large or small objects. The data model can be used for prototypes from the 3D printer or for
machining production.
Step 1
Components of which there are no digital data are op-
Object tically measured with a 3D scanner. All visible surfaces
are recorded.
Step 2
3D scan
3D scanning creates a 3D point cloud of the component
with countless points. The point cloud is then networked.
Machining
Step 3
CAD model A parametric CAD model with all design elements is
being rebuilt. The CAD model can then be used for all
manufacturing processes.
Prototype 3D printed
Step 4
The object can be reproduced as a 3D printed prototype
or a machined part.
In our competence center for 3D printing in Oepping, we can offer you the production
of small batches of complex components, which can be manufactured in a relatively
short time (Rapid Manufacturing). In addition, we make prototypes that make it pos-
sible to visualize parts that have never been manufactured before, in the literal me-
aning of the word. Within just a short period, you will get a usable model based on
your specifications.
Assembly parts
Whether pre-mounting a screw, positioning a pin, connecting individual components
or assembling entire assemblies. We gladly support you. The welding of ROBALON,
organization of different components (screws, folded sheet metal, ...) as well as the
support in the preparation, with us you receive everything from one hand.
With our numerous partners we also find the optimal solution for you.
Challenge us with
your ideas!
Röchling LERIPA | 19
Material characteristics
Technical data
Colour black white grey black black black with white black
white inlays
Wear resistance
Low-friction
Electrically insulating
Food grade - - - - - - -
low high
Measuring proc. ROBALON-S ROBALON-W ROBALON-Z ROBALON-E ROBALON-GL ROBALON-R ROBALON-FG ROBALON-C
Density - g/cm3 DIN EN ISO 1183 0,93 0,93 0,93 0,94 0,97 0,93 0,93 1,00
Average molar Viscometrically 9.2 million - arithmetically determined in accordance with the Margolies equation
mass - g/mol deterined
Yield stress at 50 % DIN EN ISO 18 17 18 16 19 16 17 -
elongation - MPa 527-1
DIN EN ISO
Breaking elongation - % 200 300 280 270 370 200 300 >270
527-1
DIN EN ISO
Traction E module - MPa 550 470 580 600 670 550 470 545
527-1
Notched impact strength DIN EN ISO
(Charpy 23°C) - kJ/m 179-2 140 160 160 110 - - 160 80
DIN EN ISO 868,
Shore hardness - scale D 63 63 63 63 64 63 63 64
15s
Melting temperature DIN EN ISO 3146 130-135
DSC, 10 K/min - °C
Therm. length elongation DIN 53752 200 200 200 200 200 200 200 200
coefficient - 10-6 K-1
Application constant -200 to 80 -200 to 80 -200 to 80 -200 to 80 -200 to 80 -200 to 80 -200 to 80 -200 to 80
temperature - °C
Water absorption - % - 0,01 0,01 0,01 0,01 0,01 0,01 0,01 0,01
Specif. surface
resistance - Ω DIN IEC 60093 1010 1012 1010 107 1010 1010 1012 -
Specif. contact
resistance - Ωm DIN IEC 60093 1010 1012 1010 104 1010 1010 1012 -
Pressure creep test Stress 2N/mm², 1 hr. -> compression approx. 2% at 23°C | Stress 10N/mm², 56 hr. -> compression approx. 20% at 80°C
Please note that all data reflects our experience, subject to further technical investigations, and no liability
can be accepted for the results (due to different cases of application).
20 | Röchling LERIPA
Chemical resistance
Due to its unpolar structure, ROBALON demonstrates unusually high resistance to chemicals and other media. It is resistant to
watery solutions of salts, acids and alkalis. ROBALON is resistant to strong oxidants such as nitric acid, ozone, oleum, hydrogen
peroxide or halogens to a limited extent.
Temperature Temperature
20°C 50°C 80°C 20°C 50°C 80°C
Acetone Y Y - Sea water Y Y Y
Aluminium chloride Y Y Y Engine oil Y Y L
Formic/ Y Y - Sodium chloride Y Y Y
methanoic acid
Sodium hydroxide solution Y Y Y
Beer Y Y Y
Olive oil Y Y Y
Petrol Y L -
Ozone L N -
Benzene L L -
Oleic acid Y Y L
Butyric acid Y Y -
Petroleum 100 % Y L -
Butyl alcohol Y Y Y
Phosphoric acid 85 % Y Y Y
Diesel fuel Y Y L
Nitric acid 20 % Y Y L
Acetic acid 10 % Y Y Y
Nitric acid 50 % L N N
Acetic acid 99% Y Y L
Conc. nitric acid N N N
Ethanol, alcohols Y Y -
Hydrochloric acid Y Y Y
Ethylene glycol Y Y Y
Sulphuric acid Y Y Y
Hydrofluoric acid Y N N
Sulphuric acid 50 % Y Y Y
Fruit juices Y Y Y
Sulphuric acid 75 % Y L L
Glycerine Y Y Y
Conc. sulphuric acid Y N N
Heating oil Y L -
Soda, sodium carbonate Y Y Y
Hydraulic fluid Y L -
Wine Y Y Y
Potassium
Y Y Y Detergent
hydroxide solution Y Y Y
in watery solution
Cooking salt,
saturated solution Y Y Y Distilled water Y Y Y
Carbonic acid Y Y Y Zinc chloride Y Y Y
Milk Y Y Y Citric acid Y Y Y
Lactic milk Y Y -
N Non-resistant
Swelling > 8 % or weight loss >
5 % and/or breaking elongation
reduced by > 50 %.
Tensile strength and tearing
strength reduced by
more than 20 %.
- No test results
are available here
Röchling LERIPA | 21
Test results
Wear resistance*
in accordance with Sand-Slurry process (ROBALON-S = 100 %)
Product comparison
ROBALON-S 100 %
Best wear
resistance
PE-1000 125 %
PET 133 %
PE-1000 190 %
reclaimed rubber
PA6 225 %
PTFE 875 %
POM 660 %
Beechwood 3.375 %
Slide characteristics*
Product comparison
ROBALON-Z 0.10
ROBALON-S 0.12
ROBALON-W 0.13
ROBALON-E 0.14
PE 300 0.16
22 | Röchling LERIPA
Delivery program of ROBALON
Röchling LERIPA | 23
Röchling LERIPA Papertech GmbH & Co. KG
Röchlingstraße 1, 4151 Oepping, Austria
Tel.: +43 (0) 7289 4611-0, Fax: +43 (0) 7289 4611-9900
E-mail: robaproducts@leripa.com
www.leripa.com
OEPPING
Passau Vienna
Linz
Salzburg
We wish to point out that all the information contained in this brochure reflects our experience (subject to further technical incestigations). However, we cannot accept liability for
the results when ROBALON is used. Errors, typographical and printing errors reserved.