How To Do An Engine Compression Test
How To Do An Engine Compression Test
Compression Test
ENGINES & COMPONENTS / September 19, 2023 / By Jefferson
Bryant
Home / DIY / Engines & Components
Rather than an ignition system, diesel engines use glow plugs for
cold starts. They rely on compression ignition to auto-ignite the
diesel mixture. The fuel is pressurized to very high levels (10,000 to
40,000 psi) to assist in the compression ignition. A diesel engine
should have 275 to 500 psi of cylinder pressure.
There are two main types of compression checks: static and leak-
down. Most compression gauges are for static tests since a leak-
down test requires a twin-gauge tool. We’ll focus here on doing a
static test.
Remove one spark plug and make a note of which cylinder it is.
Some mechanics will pull every plug before doing a test to free
up the engine so it cranks faster, but it’s not necessary.
Install the adapter that matches the plug threads into the
cylinder head. Some gauges have quick-connect hoses, while
others use small brass adapters. If your tool is like the one
shown, connect the adapter hose. If it has a brass adapter,
thread it in.
The adapter needs to seal to the head. Some engines have very
deep holes for the plugs, so you may struggle to get a quick-
connect style gauge adapter tight enough.
Crank the engine using the starter. You can’t crank it fast
enough by hand to get an accurate reading. The gauge should
show—and maintain—the pressure until you hit the release
button.
Read the gauge and take note of the pressure.
Press the button on the side of the gauge to release the
pressure.
Crank the engine again to verify that the pressure is the same.
If not, check your fittings and gauge for seal. Retest if needed.
The engine should rotate at least six full cycles, which means
five to 10 seconds of cranking for most engines at 300 rpm. If
you have an assistant, ensure they don’t do anything without
your command. Body parts and tools around spinning engines
are dangerous.
Repeat this process for every cylinder, writing down each result.
Bryant)
Single Cylinder
If one cylinder is low, you can squirt some engine oil into that
combustion chamber. This will help the rings seal better and can
show you if you have ring wear or another problem. If the
compression jumps up to match the others, this shows ring wear.
If not, then a valvetrain problem is likely to be the issue. A single
cylinder with low pressure and milky oil or dark engine coolant
would show a blown head gasket into a water jacket or oil port.
If two cylinders that are next to each other both have low pressure
(often close to the same psi), then there is likely a blown head
gasket between the two cylinders. You may also have other
symptoms, such as milky oil, dark coolant, or blue or white exhaust
smoke.
All Cylinders
If the cylinders are low on pressure and the valves are opening
correctly, the oil test described above will help the rings seal. If this
addresses the issue, your engine has significant ring wear and
likely needs a rebuild.