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How To Do An Engine Compression Test

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How To Do An Engine Compression Test

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AFEWORK
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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How to Do an Engine

Compression Test
ENGINES & COMPONENTS / September 19, 2023 / By Jefferson
Bryant
Home / DIY / Engines & Components

As the pistons inside your engine move up toward the cylinder


head, they squeeze air inside the chamber. This is the compression
stage of the gasoline and diesel four-cycle engine design.

In a healthy engine, the difference in compression between each


cylinder should be within 10 percent. If there is a larger difference,
you may have a problem inside the engine that must be
addressed. To verify that every cylinder is working correctly, use
an engine compression test kit. It’s as easy as changing a spark
plug.

Shop now for compression test kits


Contents

 What Is an Engine Compression Test?


 How to Perform a Compression Test
 Problems Revealed by the Test
o Single Cylinder
o Two Cylinders Side by Side
o All Cylinders

Engine compression is measured in pounds per square inch (psi).


The higher the engine’s compression ratio, the higher the
compression psi. You can easily find the relative compression level
for your specific engine online, but here’s the general rule of
thumb for gas engines:

Cylinder pressure should be 15 to 20 times the compression ratio.


A typical compression testing gauge set with quick-connect fittings. (Photo: Jefferson Bryant)

For example, a 2014 Gen V LT1 engine has a compression ratio of


11.4:1, so the cylinder pressures should be between 170 and 228.
You will find that some cylinders are a little lower and some higher,
but all should fall within the 10 percent range. (This is at sea level;
the pressures will reduce slightly as you go up in elevation.)

Rather than an ignition system, diesel engines use glow plugs for
cold starts. They rely on compression ignition to auto-ignite the
diesel mixture. The fuel is pressurized to very high levels (10,000 to
40,000 psi) to assist in the compression ignition. A diesel engine
should have 275 to 500 psi of cylinder pressure.

If you are working on a diesel engine, you need a compression tool


capable of reading these higher pressures. Most testers for
gasoline engines go to about 300 psi, whereas gauges for diesels
go to 1,000.

What Is an Engine Compression Test?


An engine compression test is part of basic engine diagnostics and
can help verify a blown head gasket, a sticking or bent valve, a
flat camshaft or bad lifter, or even a bad timing chain. A
compression test is done through the spark plug port in each
cylinder head to check the overall pressure inside the chamber.
The adapter is threaded directly into the engine spark plug holes. Test each cylinder one at a time.

(Photo: Jefferson Bryant)

Shop now for engine compression test kits

There are two main types of compression checks: static and leak-
down. Most compression gauges are for static tests since a leak-
down test requires a twin-gauge tool. We’ll focus here on doing a
static test.

How to Perform a Compression Test


There are several prep steps before you test the compression. You
don’t want the engine to attempt to start while doing a test, as you
need the starter to crank to get a good test. For modern engines,
you can disable the ignition by pulling the fuse/relay for the
ignition module or simply disconnect the plugs from each ignition
coil.

It is also recommended that you remove the fuel pump fuse so


there is no fuel in the engine. For carbureted engines, pull the
ignition lead off the coil.
This kit has a quick-connect, making it easy to use in most applications. (Photo: Jefferson Bryant)

Now you’re ready to begin the engine compression testing


process:

 Remove one spark plug and make a note of which cylinder it is.
Some mechanics will pull every plug before doing a test to free
up the engine so it cranks faster, but it’s not necessary.
 Install the adapter that matches the plug threads into the
cylinder head. Some gauges have quick-connect hoses, while
others use small brass adapters. If your tool is like the one
shown, connect the adapter hose. If it has a brass adapter,
thread it in.
 The adapter needs to seal to the head. Some engines have very
deep holes for the plugs, so you may struggle to get a quick-
connect style gauge adapter tight enough.
 Crank the engine using the starter. You can’t crank it fast
enough by hand to get an accurate reading. The gauge should
show—and maintain—the pressure until you hit the release
button.
 Read the gauge and take note of the pressure.
 Press the button on the side of the gauge to release the
pressure.
 Crank the engine again to verify that the pressure is the same.
If not, check your fittings and gauge for seal. Retest if needed.
 The engine should rotate at least six full cycles, which means
five to 10 seconds of cranking for most engines at 300 rpm. If
you have an assistant, ensure they don’t do anything without
your command. Body parts and tools around spinning engines
are dangerous.
 Repeat this process for every cylinder, writing down each result.

Each cylinder reading should be within 10 percent of the others. If


one is significantly higher or lower, you have a problem.

Problems Revealed by the Test


Several possible issues cause a loss of compression on the
cylinders, depending on where the compression is lost.
For most gas engines, a 300-psi gauge is suitable. For diesel engines, 1000 psi is the norm. (Photo: Jefferson

Bryant)

Single Cylinder

If one cylinder is low, you can squirt some engine oil into that
combustion chamber. This will help the rings seal better and can
show you if you have ring wear or another problem. If the
compression jumps up to match the others, this shows ring wear.
If not, then a valvetrain problem is likely to be the issue. A single
cylinder with low pressure and milky oil or dark engine coolant
would show a blown head gasket into a water jacket or oil port.

Two Cylinders Side by Side

If two cylinders that are next to each other both have low pressure
(often close to the same psi), then there is likely a blown head
gasket between the two cylinders. You may also have other
symptoms, such as milky oil, dark coolant, or blue or white exhaust
smoke.

All Cylinders

If every cylinder—or most of them—is lower than it should be,


your valve timing is likely the cause. The valves could open and
close at the wrong time, drastically reducing the cylinder
pressures. Verify that the valves are moving and the timing belt or
chain is spinning.

If the cylinders are low on pressure and the valves are opening
correctly, the oil test described above will help the rings seal. If this
addresses the issue, your engine has significant ring wear and
likely needs a rebuild.

 Low compression on any cylinder is a major concern and needs


to be addressed immediately.
 A blown head gasket, sticking valve, or other problem must not
be ignored. It could mean the difference between a simple fix
or a catastrophic failure.

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