TOYOTA 7500-7520 - 31001-Up - PM - LNK - 1112847

Parts Manual
Models 7500/7520 Reach-Fork® Truck
Model Serial Number

7500, 7520 31001 & up
1112847 Mar 13, 2012

©The Raymond Corporation - 1112847 Generated Mar 13, 2012
Table of Contents
SECTION 1 General Information
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
SECTION 2 Finish & Accessories

Frame Assembly, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Frame Assembly, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Battery Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Finish Instructions Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Finish Intructions Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Top Cover Installation, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Top Cover Assembly, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Top Cover Installation, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Top Cover Assembly, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
Deadman and Floor Pad Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Battery Cover Installation, Steel Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Battery Gate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
Battery Covers, EE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50
SECTION 3 Steering & Controls

Steer Linkage Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Steered Idler Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Steer Motor Installation, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steer Motor Assembly, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Steer Motor Installation, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Steer Gearmotor Assembly, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Steering Wheel Installation, Fore/Aft Stance, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Steering Wheel Installation, Fore/Aft Stance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Steering Wheel Assembly, Fore/Aft Stance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Steering Wheel Installation, Dockstance, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Steering Wheel Installation, Dockstance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Steering Wheel Assembly, Dockstance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Control Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Control Handle Assembly, Fore/Aft Stance, Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Control Handle Assembly, Fore/Aft Stance, Primary, ThermaKit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Control Handle Assembly, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Control Handle Assembly, Dockstance, Thermakit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Control Handle Installation, Fore/Aft Stance, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Control Handle Assembly, Fore/Aft Stance, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Control Handle Assembly, Fore/Aft Stance, Secondary, ThermaKit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54
SECTION 4 Drive & Brake
©The Raymond Corporation - 1112847 Generated Mar 13, 2012 i

Table of Contents
Drive Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Traction Motor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Drive Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Brake Assembly, Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Deadman Pedal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Pedal Assembly, Deadman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Drive Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Inertial Dampener Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19
SECTION 5 Electrical Comp. & System

Electrical System, Fore/Aft Stance With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Electrical System, Fore/Aft Stance AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Electrical System, Fore/Aft Stance DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Electrical System, Dockstance With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Electrical System, Dockstance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Electrical System, Dockstance, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Traction Power Amplifier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Traction Power Amplifier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Lift Power Amplifier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Lift Power Amplifier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Vehicle Manager Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Contactor Panel Installation (STD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Contactor Panel Assembly (AC DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Contactor Panel Assembly (AC AC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Contactor Panel Installation Regen Lower Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Contactor Panel Assembly Regen Lower Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Contactor Panel Installation (EE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Contactor Panel Assembly, EE, (AC DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Contactor Panel Assembly, EE, (AC AC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Contactor Panel Installation, EE, Regen Lower Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
Contactor Panel Assembly, EE, Regen Lower Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Contactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Lift Motor Assembly, DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
Lift Motor Assembly, AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Auxiliary Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Operator Display Installation, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
Display Installation Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
Horn Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
Switch Assembly, Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-69
Relay/Control Fuse Panel Installation with Auxiliary Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71
Fuse Relay Circuit With Aux Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74
Battery Connector Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76
Battery Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
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Table of Contents
Height Encoder Installation Model 7500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80
Encoder Assembly, Height Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-84
Encoder Installation Model 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-86
Encoder Assembly, Height Indicator Model 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-88
Limit Switch Installation, High Speed, End of Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-90
Ambient Temperature Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-92
Fan Assembly, Drive Motor Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-94
Fan Assembly, Lift Motor Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-96
SECTION 6 Hydraulic Components

Hose Installation, Dockstance, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Hose Installation, Fore/Aft Stance, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Hose Installation, Dockstance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Hose Installation, Fore/Aft Stance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Hose Installation, Dockstance, AC Lift With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Hose Installation, Fore/Aft Stance, AC Lift With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Reservoir Installation, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Reservoir Assembly, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Reservoir Installation, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Reservior Assembly, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Lift Pump and Motor Installation, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Lift Pump and Motor Installation, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
Lift Pump and Motor Assembly AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
Lift Pump and Motor Installation With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
Lift Pump and Motor Assembly With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Auxiliary Pump and Motor Installation, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
Auxiliary Pump and Motor Installation, Fore and Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
Auxiliary Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Lift Pump Assembly, DC Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
Lift Pump Assembly, DC, Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
Lift Pump Manifold Assembly, Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
Auxiliary Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Main Manifold Installation, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
Main Manifold Assembly, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
Main Manifold Installation, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58
Main Manifold Installation (Regen Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60
Manifold Assembly, Lift Lower (Regen Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62
Auxiliary Manifold Installation With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
Manifold Assembly, Auxiliary, With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
Manifold Assembly, Reach, Tilt and Sideshift, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
Manifold Assembly, Reach, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70
Manifold Assembly, Tilt, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72
Manifold Assembly, Tilt and Sideshift, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-74
Cylinder Assembly, Main Lift, 7500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76
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Table of Contents
Main Lift Cylinder Assembly, 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78
Cylinder Assembly Free Lift, Non-Staging (DC Lift), R35TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
Cylinder Assembly, Free Lift, Staging, (AC Lift) R35TT, R45TT and DR32TT . . . . . . . . . . . . . . . . . . . . . . 6-82
Cylinder Assembly, Free Lift, AC Lift), Model 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-85
Cylinder Assembly, Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-87
Cylinder Assembly, Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
Cylinder Assembly, Sideshift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91
SECTION 7 Mast
Mast to Tractor Mounting , 7500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Mast to Tractor Mounting, 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Elevating Section R35TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Main Lift Cylinder Installation (R35TT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Elevating Section R45TT and DR32TT (Model 7500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Main Lift Cylinder Assembly R45TT, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Elevating Section, R45TT and DR32TT (Model 7520) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Main Lift Cylinder Installation, R45TT and DR32TT (Model 7520) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Free Lift Chain Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Free Lift Cylinder Installation (R35TT DC Lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Free Lift Cylinder Installation, 7500 (R35TT, R45TT AC Lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Free Lift Cylinder Installation 7500 (DR32TT AC Lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Cylinder and Pulley Bracket Assembly, Free Lift, Models 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Overhead Guard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Lift Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Over The Mast Hose and Cable Installation (7500) R35TT,R45TT, DR32TT . . . . . . . . . . . . . . . . . . . . . . . 7-48
Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
Carriage Installation, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
Reach Carriage Assembly, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67
Scissor Assembly, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-73
Carriage Installation, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-75
Reach Carriage Assembly, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-78
Scissor Assembly, Deep Reach, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-83
Hose and Cable Installation, Carriage, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87
Hose and Cable Installation, Carriage, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91
Carriage Assembly, Tilt without Sideshift, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-94
Carriage Assembly, Tilt and Sideshift, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-96
Carriage Subassembly, Tilt and Sideshift, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-98
Carriage Assembly, Tilt without Sideshift, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-100
Carriage Assembly, Tilt and Sideshift, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-102
Carriage Sub Assembly, Sideshift, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-104
Mast Guard Installation, Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-106
Mast Guard Installation, Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-108
Baseleg Installation, R35TT, 5 x 3.62 in., Open Toe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-110
Baseleg Installation, R35TT, 5 x 3.62 in., Straddle Closed Toe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-112
©The Raymond Corporation - 1112847 Generated Mar 13, 2012 iv

Table of Contents
Baseleg Installation, R35TT, 4 x 3.62 in., Closed Toe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-118
Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-134
Baseleg Installation, R45TT, 6 x 4 in., Open Toe (Model 7520) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-142
Baseleg Installation, R45TT, 6 x 4 in., Closed Toe (Model 7520) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-144
Baseleg Installation, 5 x 3.62 in., Closed Toe (Model 7520) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-146
Wheel Plate Installation, Open Toe, 5 x 3.62 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-148
Wheel Plate Installation, 6 x 4 in., Open Toe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-150
Wheel Plate Installation, 10.5 x 4.5 in., Open Toe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-152
Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-154
Wheel Plate Installation, Closed Toe, Cast (6 x 4 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-157
Wheel Plate Installation, OWCTWB, 5 x 3.62 in. and 5 x 2.88 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-159
Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-161
Stop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-164
Sideshift Stop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-166
Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-168
SECTION 8 Options & Kits

Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Rear Door Installation, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Rear Door Installation, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Fire Extinguisher Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Rear Post, Guard, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Rear Post and Operator Backrest Installation, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Nested Switch (S14) Installation, Standard Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
Nested Switch (S14) Installation, Deep-Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Vantage Point System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
Security Start Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
Height-Tilt Indicator Display Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
Tilt Carriage Shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
RF Adjustable Linkage Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
Operator Compartment Sensor System (OCSS), Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
Operator Compartment Sensor System (OCSS), Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39
High Performance Air Flow (DC Lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
Travel Light and Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44
©The Raymond Corporation - 1112847 Generated Mar 13, 2012 v

Table of Contents
Travel Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-49
Travel Light Installation, Incandesent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-51
Travel Light Installation, LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-53
Working Light and Operator Cooling Fan Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-55
Working Light and Operator Cooling Fan Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-59
Travel Light and Fan Installation (LED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-61
Fan Assembly, Operator Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-63
Light Assembly, LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-65
Warning Light Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-69
Strobe Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-71
Flashing Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-74
Light Assembly, Warning, Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-77
Fork-Laser System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-79
Battery Gate Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-84
iPort Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-86
High Speed Lift Cut Out 24 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-87
©The Raymond Corporation - 1112847 Generated Mar 13, 2012 vi

©The Raymond Corporation - 1112847 Generated Mar 13, 2012
SECTION 1 General Information
Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Critical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
©The Raymond Corporation - 1112847 Generated Mar 13, 2012 1-1

Models 7500/7520 Reach-Fork® Truck - General Information
Hardware
List 1-H: Hardware (Sheet 1 of 2)

SERVICE SERVICE
PART NUMBER DESCRIPTION ITEM NO. QTY USED
TYPE GROUP ON
H 1015098/001 Bolt 524A 8 1
H 1064424 Bolt, Alteration 753 2 4 DF
H 1009565/001 Bolt, Carriage 610A 5 3 B
H 828-003-193 Bolt, Drive Tire 410 2 7
H 1032159 Bolt, Eye 712 41 1
H 7-710-016/060 Bolt, Hex Flange 701 6 4
H 828-000-250 Bolt, Spring 301A 20 2
H 1105899 Bracket, Pulley 830 2 1
H 750-006 Nut 823 4
H 1020548/001 Nut, Clamp 403 4 1
H 750-008 Nut, Hex 823 10 3
H 5-016-018 Nut, Hex, Lock 754 3 4
H 5-016-004 Nut, Hex, Nylon, Locking 830 4 1
H 1034060/75 Nut, Hexagon 514 3
H 7-750-412 Nut, Jam 301A 15 1
H 5-016-017 Nut, Lock 755 3 4
H 1008283/423 Nut, Lock (Not Shown) 631 9 1 A
H 1043403/005 Nut, Lock, Heavy 754 12 2
H 760-013 Nut, Locking 820 17 2
H 5-016-008 Nut, Nylon Locking 710 5 4
H 5-016-002 Nut, Nylon, Locking 819B 6 2
H 7-812-002 Nut, Retainer 209 9 7
H 761-878 Nut, Slotted 717 16 2
H 760-148 Nut, Steer Wheel Mounting 719 2 2
H 1012796/006 Pin, Dowel 746 3 4 B
H 1021586 Pin, Eccentric, Fixed 719 25 2
H 5-001-004 Screw 830 3 1
H 5-007-025 Screw (Model 7500, Use W/ Item 12 and 13) 730 1
H 1049814 Screw (Not Shown) 810 20 5
H 7-710-006/050 Screw, Brake Release 404 5 2
H 715-033 Screw, Cap 628A 2 1
H 710-004 Screw, Cap, Hex Head 203 7D 1
H 1012481 Screw, Cap, Socket Head 705A 4 2
H 5-007-025 Screw, Clamp (Not Shown) 729 17 1
H 1020545/570 Screw, Cover 515A 12 4
H 710-134 Screw, Hex Head, Cap 819 3 1
H 701-128 Screw, Machine, Round Head 823 1 3 A
H 5-002-016 Screw, Mounting 301A 12B 4
Service Type H = Hardware
1-2 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

Hardware
List 1-H: Hardware (Sheet 2 of 2)

SERVICE SERVICE
TYPE GROUP ON
H 5-010-011 Screw, Pan 525 19 2 A
H 5-013-007 Screw, Plastite 208 10 2
H 1065061/06 Screw, Release 405 11 1
H 1075831 Screw, Retaining 628A 27 3
H 724-310 Screw, Set 819 1 1
H 724-412 Screw, Set, Socket Head 203 7E 1
H 5-005-017 Screw, Shoulder 755 1 4
H 1012268 Screw, Slotted, Set 315 9 1
H 5-003-018 Screw, Socket 719 11 4
H 5-003-021 Screw, Socket Button 705 31 2
H 5-003-007 Screw, Socket Head 819C 2
H 5-002-007 Screw, Socket Head, Cap 406 5 2
H 5-003-013 Screw, Socket, Button Head 815 8 2
H 5-011-013 Screw, Thread-Forming (Not Shown) 625 30 2
H 1065061/04 Spacer 405 7 3
H 820-002-119 Washer 718 10 2
H 1091664/09 Washer, Disc, Sealing 514 15 4
H 5-018-005 Washer, Flat 830 5 2
H 771-101 Washer, Flat (Not Shown) 312 33 2
Washer, Flat (Qty 6 for Model 7500 W/O
H 7-771-206 207 7 8
Secondary Handle)
H 771-101 Washer, Flat (Use W/ Item 5) (Not Shown) 313 31 2
H 775-031 Washer, Flat, Brass 509D 16 6
H 771-164/003 Washer, Hardened 404 1 1
H 772-112 Washer, Lock 809 5 2
H 774-130 Washer, Lock (Not Shown) 520 2 1
H 774-009 Washer, Lock, Internal Tooth 519 15 1
H 1028409 Washer, Lock, Nord 702 4 12
H 5-020-013 Washer, Lock, Toothed 607 9 2
H 1040106 Washer, Nylon 318 17 5
H 1095663 Washer, Spacer 718 23 AR
H 1034060/87 Washer, Spring 514 20 1
H 570-252/518 Washer, Wavey 513 13 1

Critical
List 1-C: Critical (Sheet 1 of 4)

SERVICE SERVICE
TYPE GROUP ON
C 828-001-569/360 Aux Fork Assembly 758 1 2 A
C 1065061 Brake Assembly, Electric 405 1
C 1065061 Brake Assembly, Electric, (See 405) 404 8 1
C 1070331 Cable Assembly, Electric, OTM 712 1 1 A
Card Assembly, Circuit, Control Handle,
C 1024359/002 315 23 1 A
Dockstance
Card Assembly, Circuit, Control Handle, Fore/Aft
C 1016152/101 313 20 1
Stance
C 1079010/004 Card Assembly, Circuit, Fuse Relay 521A 1
C 1005525/006 Card Assembly, Circuit, Steer Amplifier 503A 5 1
Card Assembly, Circuit, Temperature Sensor,
C 1010571/001 528 9 1
Ambient
C 1079827 Chain Lift 707 14 2 A
C 681-031/100 Chain, Leaf (Order by foot, Minimum - 100 ft.) 705 49 AR A
C 1015322 Chain, Main Lift, Assembly 704 26 2 A
C 828-001-560/560 Chisel Fork 758 1 2 A
C 1031429/003 Circuit Card, CAN I/O Expander Module, OCSS 815 11 1
Circuit Card, CAN I/O Expander Module, OCSS
C 1031429/003 814 13 1
(Includes:)
C 1-105-232/100 Contactor Assembly 510 1 B
Contactor Assembly (300 Amp) (All) and LPC (AC
C 1012353 510 1 A
Lift)
C 1-105-232/100 Contactor Assembly (See 510) 509D 17 2
C 1-105-154/100 Contactor Assembly, (300 Amp) 510 1 A
C 1-105-154/100 Contactor Assembly, (300 Amp), (See 510) 509D 6 1
C 1-105-154/100 Contactor Assembly, (300 Amp), Pump, (See 510) 508D 7 1
C 1-105-232/100 Contactor Assembly, (See 510) 509B 23 1
Contactor Assembly, Aux & Steer (100 Amp), (See
C 1-105-232/100 508D 16 2
510)
C 1-105-153/100 Contactor Assembly, Lift (300 Amp) 510 1 A
C 1018414/104 Control Handle Assembly 314 1 B
C 1018414/104R Control Handle Assembly, Dockstance (Raybuilt) 314 31 1 B
C 1014652/104 Control Handle Assembly, Fore/Aft Stance, Primary 312 B
Control Handle Assembly, Fore/Aft Stance, Primary
C 1014652/102R 312 32 1 A
(Raybuilt) (Not Shown)
C 1014652/102 312 A
(W/O Cable)
Control Handle Assembly, Fore/Aft Stance, Primary,
C 1019962/101 313
ThermaKit
Control Handle Assembly, Fore/Aft Stance,
C 1017843/001 317 1
Secondary
C 1017843/001R 317 1
Secondary (Raybuilt)
C 1017843/001 316 5 1
Secondary (See 317)
Service Type C = Critical Part

Critical

SERVICE SERVICE
TYPE GROUP ON
C 1024122/001 318
Secondary, ThermaKit
C 1024122/001 316 5 1 A
Secondary, ThermaKit (See 318)
C 1021963/101 Control Handle Assembly, ThermaKit 315 1
C 1045576 Cylinder Assembly (Includes Items 1 Thru 5) 630 B
C 1045576 Cylinder Assembly (See 630) 719 33 1
C 1037382/800 Cylinder Assembly, 2 in. Sideshift 632
C 1037382/800 Cylinder Assembly, 2 in. Sideshift (See 632) 727 21 1
C 1037383/800 Cylinder Assembly, 4 in. Sideshift 632
C 1037383/400 Cylinder Assembly, 4 in. Sideshift (See 632) 724 22 1
C 1045577/800 Cylinder Assembly, Deep-Reach 630 B
Cylinder Assembly, Single Reach (Includes Items 1
C 1090408 630 A
Thru 5)
C 1147284 Cylinder Assembly, Single Reach (See 630) 716 8 1
Cylinder, Free Lift, Non-Staging, Assembly, Left-
C 1078838 627
Hand
Cylinder, Free Lift, Non-Staging, Assembly, Right-
C 1078849 627
Hand
C 1078596 Cylinder, Free Lift, Staging Left-Hand, R35TT 628
Cylinder, Free Lift, Staging Left-Hand, R45TT and
C 1073254 628
DR32TT
Cylinder, Free Lift, Staging, Left-Hand (Model
C 1081119 628A
7520)
Cylinder, Free Lift, Staging, Right-Hand (Model
C 1081118 628A
7520)
C 1073256 Cylinder, Free Lift, Staging, Right-Hand, R35TT 628
C 540-084/400 Cylinder, Power Tilt Assembly, Single Reach 631 B
Cylinder, Power Tilt Assembly, Single Reach
C 540-084/800 727 2 1
DR32TT (See 631)
C 1022180/800 Cylinder, Single Reach 630 A
C 1146393 Cylinder, Single Reach (Includes Items 1 Thru 5) 630 C
C 1030006 Cylinder, Tilt 631 A
C 1030006 Cylinder, Tilt R35TT and R45TT (See 631) 724 3 1
C 1016511/004 Display, Operator, Dockstance 517 21 1
C 1009195/006 Display, Operator, Fore/Aft Stance 516 2 1
C 1008858 Drive Unit Assembly 403 1
C 1008858 Drive Unit Assembly (See 403) 401 1 1
C 1008858/R Drive Unit Assembly, Raybuilt (Not Shown) 403 34 1
C 1013489 Fan Assembly DC Lift Motor (includes:) 608 7 1
C 828-001-560/893 Fork 758 1 2 A
C 828-001-569/540 Fork 4 x 1.5x 54 758 2 A
C 828-001-559/660 Fork 4 x 1.75 758 2 A

Critical

SERVICE SERVICE
TYPE GROUP ON
C 828-001-559/960 Fork 4 x1.75 x 85 758 2 A
C 828-001-569 Fork Assembly 758
C 828-001-559/720 Fork Assembly 72 758 1 2 A
C 828-001-570/620 Fork Assembly, Chisel (4 x 1.50 in.) 758 2 A
C 828-001-560/280 Fork Assembly, Chisel (4 x 1.75 in.) 758 2 A
C 1017871/720 Fork Assembly, Polished Chisel (4 x 1.75 in.) 758 2 A
C 828-001-569/520 Fork Assembly, Standard (4 x 1.50 in.) 758 2 A
C 828-001-559/640 Fork Assembly, Standard (4 x 1.75 in.) 758 2 A
C 1017871/520 Fork, 52 758 2 A
C 828-001-570/480 Fork, Chisled 48 758 2 A
C 828-001-559/540 Fork, Weldment 758 2 A
C 828-004-412/002 Guard, Battery (16.5 in.) 212A 7 1
C 1053471/004 Harness, Sensor, OCSS, Dockstance 815 20 1
C 1124950 Lift Hose Assembly, Cold Storage 711A 1 B
C 1124949 Lift Hose Assembly, Standard 711A B
C 1108105 Main Lift Cylinder Left and Right Hand 626
C 1139439 Manifold Assembly, Main, DC Lift 614A
C 1020906/001 Manifold Assembly, Reach, Deep-Reach 622
C 1020906/001 Manifold Assembly, Reach, Deep-Reach (See 622) 719 24 1
C 1076512/002 Manifold Assembly, Single Reach, Tilt, No Sideshift 621 B
C 1076512/001 Manifold Assembly, Single Reach, Tilt, W/ Sideshift 621 A
C 1014583/002 Manifold Assembly, Tilt and Sideshift 624
Manifold Assembly, Tilt and Sideshift DR32TT (See
C 1014583/002 727 20 1
624)
C 1120790/700 Motor Assembly 514 B
C 1120790/700 Motor Assembly, 7520 (See 514) 609A 10 1
C 1110785/700 Motor Assembly, 7500 (See 514) 609A 8 1
C 1110786/700 Motor Assembly, 7500 EE (See 514) 609A 9 1
C 1110785/700 Motor Assembly, Type E (See 514) 608B 1
C 1110786/700 Motor Assembly, Type EE (See 514) 608B 10 1
C 1042226/009 Motor Controller 505A 16 1
C 1020545/500 Motor, Auxiliary, DC 515A
C 1020545/500 Motor, Auxiliary, DC (See 515) 611 2 1
C 1112097/700 Motor, Drive 512 B
C 1112097/700 Motor, Drive (See 512) 402 1 1
C 1064002/700 Motor, Drive, (EE) (See 512) 402 1
C 1064992/700 Motor, Drive, EE 512 A
C 1008685/500 Motor, Lift, DC 513
C 1008685/500 Motor, Lift, DC (See 513) 608 1 1

Critical

SERVICE SERVICE
TYPE GROUP ON
C 1019386/500 Motor, Lift, DC, UL Class EE 513 A
C 1019386/500 Motor, Lift, DC, UL Class EE (See 513) 608 1 1 A
C 1016482/450 Motor, Steer AC Lift (Includes item 2) 304 1 B
C 1013151 Motor, Steer, DC Lift (Includes:) 302C 1
C 1008426 Orbitrol, Steering (Includes:) 309 14 1
C 1072358 Piston, Rod 628 15 1
C 1077913/004 Power Amplifier, Lift (7500) 506A 6 1
C 1077913/005 Power Amplifier, Lift (7520) 506A 7 1
C 1020558/100 Pump 613B 1
C 1133926/001 Pump Assembly, Lift, 7500 613A 4 1
C 1133926/002 Pump Assembly, Lift, 7520 613A 1
Pump Manifold Assembly 7500 Dockstance (See
C 1134496/002 609A 7 1
613A)
Pump Manifold Assembly 7500 Fore and Aft (See
C 1134496/001 609A 1
613A)
Pump Manifold Assembly 7520 Dockstance (See
C 1134496/004 609A 1
613A)
Pump Manifold Assembly 7520 Fore and Aft (See
C 1134496/003 609A 1
613A)
C 1134496/002 Pump Manifold Assembly, 7500 Dockstance 613A
C 1134496/001 Pump Manifold Assembly, 7500 Fore and Aft 613A
C 1134496/004 Pump Manifold Assembly, 7520 Dockstance 613A
C 1134496/003 Pump Manifold Assembly, 7520 Fore and Aft 613A
C 1020558 Pump, Auxiliary (see 613B) 611 1 1
C 1012363/100 Pump, Lift, DC, Dual 613 1
C 1012363/200 Pump, Lift, DC, Dual (See 613) 608 4 1
C 500-488/200 Pump, Lift, DC, Single 612 1
C 500-488 Pump, Lift, DC, Single (See 612) 608 3 1
C 1080375 Scissor Assembly, Deep-Reach (See 720) 719 32 1
C 1080375 Scissor Assembly, Deep-Reach, DR32TT 720
C 1019447 Steer Motor Assembly 302C B
C 1019447 Steer Motor Assembly, DC Lift (See 302C) 302B 2 1 B
C 1016522/201 Steer, Motor (W/O Spur Gear and Hardware) 304 15 1
C 1016523/231 Steer, Motor Assembly 304 B
C 1016523/231 Steer, Motor Assembly AC Lift, EE (See 304) 303 2 1 A
Steer, Motor Assembly, Standard (Includes Spur
C 1016523/201 304 A
Gear and Hardware)
C 1016523/201 Steer, Motor Assembly, Standard (See 304) 303 2 1 B
C 1045780/105 Vehicle Manager 507 1 1
C 1019283/006 Vehicle Manager Assembly 829 6 1

Recommended
List 1-R: Recommended (Sheet 1 of 6)

SERVICE SERVICE
TYPE GROUP ON
R 590-622/001 Alarm, Horn 817A 2 1
R 442-150 Bearing 756 5 8 G
R 570-445/215 Bearing (DC Lift) 513 12 1
R 1008747 Bearing Set, Tapered Roller (Lower) (Includes:) 403 5 1
R 1020545/553 Bearing, Auxiliary Motor 515A 3 1
R 1020545/552 Bearing, Auxiliary Motor, Drive End 515A 4 1
R 443-052 Bearing, Ball 720 17 4
R 570-240/215 Bearing, Commutator End 513 2 1
R 1126200/002 Bearing, Cone 403 5 1
R 1126200/001 Bearing, Cup 403 1
R 1012503 Bearing, Cylindrical 724 4 2
R 1058359/02 Bearing, Drive End 514 12 1
R 1061151 Bearing, Encoder, Height Indicator 526 10 1
R 1016481/4EC Bearing, Encoder, Steer Motor 304 14 1
R 1119851 Bearing, Flanged 407 8 2
R 448-226 Bearing, Inner Race 720 19 2
R 449-025 Bearing, Mast Roller 703 3 6
R 449-032 Bearing, Mast, Roller 718 1 6
R 445-118 Bearing, Needle 301A 28 1
R 623-009-300 Bearing, Retainer 720 16 2
R 447-085 Bearing, Roller 752 17 2
R 447-561 Bearing, Roller Cup, Tapered 752 16 2
R 448-221 Bearing, Roller, Double Seal 720 18 2
R 460-690 Bearing, Self Aligning 719 1 1
R 460-693 Bearing, Self-Aligning 720 21 4
R 447-584 Bearing, Set (Includes Sleeve and Cone) 302A 3 1
R 441-127 Bearing, Shielded 756 5 8 CDEF
R 447-533 Bearing, Sleeve 302A 3 1
R 1052043 Bearing, Sleeve, Control Handle, Dockstance 315 22 2
R 460-476 Bearing, Sleeve, Oil Impregnated 727 1 2
R 1049722 Bearing, Spherical 720 10 2
R 460-680 Bearing, Spherical Roller 301A 30 1
R 444-326 Bearing, Thrust 717 5 2
R 464-092 Bearing, Thrust Washer 720 22 2
R 444-416 Bearing, Thrust, Open 717 6 2
R 1017244/003 Belt, Drive, 100-119 inch OACH 524 10 1
R 1017244/004 Belt, Drive, 120-131 inch OACH 524 1
Service Type R = Recommended Spare

Recommended

SERVICE SERVICE
TYPE GROUP ON
R 1017244/001 Belt, Drive, 87- 95 inch OACH 524 1
R 1017244/007 Belt, Drive, Above 161 inch OACH 525 8 1
R 1017244/007 Belt, Drive, Over 161 inch OACH 524 10 1
R 1017244/006 Belt, Drive, To 161 inch OACH 525 8 1
R 570-604/512 Brush (4 per) (DC Lift) 513 7 1
R 1016523/215 Brush Set (AC Lift) (Not Shown) 304 2 1
R 413-045 Bumper, Carriage Stop 757 1 1
R 820-001-656 Bumper, Carriage, Scissors 723 7 2
R 1004705 Bumper, Mast 705 20 2
R 1063940 Button, 4-Way 315 11 1
R 590-739 Connector, Battery (SB-350) Blue 523 1 1
R 590-724 Connector, Battery (SB-350) Grey 523 1
R 590-726 Connector, Battery (SB-350) Red 523 1
R 590-725 Connector, Battery (SB-350) Yellow 523 1
R 590-755/002 Connector, Battery, Blue (48V) 523 1
R 590-755/001 Connector, Battery, Grey (36V) 523 1
R 590-755/003 Connector, Battery, Red 523 1
R 590-755/004 Connector, Battery, Yellow 523 1
R 1042669 Disc, Shear, Wheel Plate 755 10 2 D
R 1129252/01 Element, Filter 607A 1
R 1051963 Encoder Assembly, Height Indicator, (See 526) 525 13 1
R 1051963 Encoder Assembly, Height Indicator, Model 7520 526
R 1012203 Encoder, Steering 310A 12 1
R 1012615/003 Filter, Hydraulic, Element 614A 26 1
R 1039888 Foil, Heatsink 505A 15 1
R 590-507 Fuse (10 Amp) 821 3 1
R 590-507 Fuse (10 Amp) (FU9) 818 1 1
R 590-587/106 Fuse (100 Amp) 509D 3 2
R 1110018/008 Fuse (15 Amp), (FU5, FU6, FU7, FU8) 521A 4
R 590-587/109 Fuse (150 Amp) 509B 1
R 1110018/005 Fuse (5 Amp), (FU7, FU8) 521A 4 2
R 590-587/119 Fuse (500 Amp) 509D 1
R 590-587/121 Fuse (675 Amp) 509D 15 1
R 828-013-978 Gasket, Transmission 402 14 1
R 1017407 Grommet 517 22 11
R 1022003/001 Harness Assembly, Proximity Switch Sensor 303 5 1

Recommended

SERVICE SERVICE
TYPE GROUP ON
R 1017873/006 Harness, Height Encoder, Above 161 inch OACH 525 10 1
R 1105406 Heater Assembly 525 16 1 A
R 590-632 Horn 517 1 1
Horn Assembly, Electric (36V) (Includes: Items 5 -
R 828-013-737/002 519 1
15)
R 590-643/005 Horn Assembly, Mechanical 519 1
R 590-633 Horn, Electronic 519 5 1 A
R 1008685/517 Indicator, Brush Wear 513 8 1
R 590-004/01 Key (Set of 2) 520 1 1
R 811-883 Kit, Fork Knob 758 2 2
R 1030934 Kit, Ring Set 403 20 1
R 1008426/01 Kit, Seal 309 14 1
R 1075590/01 Kit, Seal (Not Shown) 627 19 1
R 500-348/367 Kit, Seal DC Lift Pump (Not Shown) 612 1
R 540-067/214 Kit, Seal, Cylinder 631 8 1 B
R 1014796/412 Kit, Seal, Cylinder (Not Shown) 632 2 1
R 1013792/422 Kit, Seal, Cylinder, Deep-Reach 630 13 1 B
R 1073253/01 Kit, Seal, Cylinder, Free Lift, Staging (Not Shown) 628 25 1
R 1022180/422 Kit, Seal, Cylinder, Single Reach 630 13 1 A
R 1008283/424 Kit, Seal, Cylinder, Tilt 631 8 1 A
R 500-444/211 Kit, Seal, Dual DC Lift Pump (Not Shown) 613 1 1
R 1-105-131/111 Kit, Tip 510 1 B
R 591-452/01 Lamp, Sealed Beam, 36V 819 1
R 1038832 O-Ring 628A 18 1
R 1055355 Packing 628A 24 1 B
R 1065061/011 Pad, Friction 405 4 6
R 1017841/001 Potentiometer (VR3) 318 20 1
R 1017546/003 Potentiometer, Lift (VR2) 315 1
R 1017546/003 Potentiometer, Lift (VR2), Dockstance 314 21 1
R 1017546/002 Potentiometer, Lift (VR2), Fore/Aft Stance 313 22 1
R 1017546/001 Potentiometer, Travel (VR1) 315 19 1
R 1017546/001 Potentiometer, Travel (VR1), Dockstance 314 20 1
R 1017546/001 Potentiometer, Travel (VR1), Fore/Aft Stance 313 21 1
R 1091664/16 Proximity Switch 514 11 1 B
R 1081812 Relay, (K1, K2, K3, K4) 521A 2 4
R 1-100-013 Relay, Travel Alarm/Light(s) 817 10 1
R 1-110-847/007 Resistor Assembly 519 7 1
R 1077661 Ring, Backup 628A 29 3
R 116-000-331 Ring, Bearing Retaining 720 13 4

Recommended

SERVICE SERVICE
TYPE GROUP ON
R 1052117/08 Ring, Locking 514 1
R 116-000-342 Ring, Retaining 720 15 2
R 1022180/418 Ring, Retaining, Internal 630 14 1 A
R 810-068 Ring, Snap 720 27 4
R 1134496/01 Seal Kit Not Shown 613A 7 1
R 410-022/18 Seal, Lip 403 15 1
R 530-615 Seal, Oil 752 18 2
R 530-757 Seal, Piston, Free Lift, Non-Staging 628 20 1 B
R 1073980/712 Seal, Shaft 512 9 1
R 1079032 Seal, V Ring 308B 27 1
R 531-613 Seal, Wiper, Cylinder, Free Lift, Non-Staging 628 21 1 B
R 1038775 Seal, Wiper, Cylinder, Free Lift, Staging 628A 17 1 B
R 1124117/001 Sensor Assembly (Includes:) 407 4 1
R 1078925/004 Sensor Assembly, Proximity Switch 527 7 1
R 1013789/001 Sensor Assembly, Temperature 504 26 1
R 1031427/003 Sensor, Proximity 830 9 1
R 1028037 Shim (0.031 in. Thick) 725 8 AR
R 1028039 Shim (0.062 in. Thick) 725 9 AR
R 570-446/516 Spring Set, Brush (Quantity 4) 513 2
R 1020545/583 Spring, Brush 515A 8 4
R 1020545/483 Spring, Brush (Not Shown) 304 7 4
R 1038855 Spring, Compression 628A 21 1
R 830-129 Spring, Hose 310A 4 1
R 1-105-122/03 Spring, Main 510 3 1
R 830-052 Spring, Tension 713 8 2
R 1119524 Spring, Torsion 407 7 1
R 1018263 Spring, Torsion, Travel Potentiometer 318 21 1
R 1139702/001 Switch Assembly, Proximity 828 5 2
R 1-150-406 Switch, Limit (Nested Forks) (S14) 809 7 1
R 1078248 Switch, Operator, Push Button 504 25 1
R 1018791/003 Switch, Pressure 615B 1
R 591-630 Switch, Pressure (HTI) 618 3 1 A
R 1-150-351 Switch, Proximity 407 4 1
R 1020056 Switch, Pushbutton, Horn, Secondary 318 22 1
R 1-150-343/001 Switch, Rocker, Operator Fan 820 11 1
R 828-013-664 Switch, Rotary (2-Position, Keyless) (EE) (Includes:) 520 1 1 B
R 1-150-376 Switch, Rotary, Keyless, Without Turtle Speed 520 1 B
R 1022279 Switch, Security Start (S23) 811 1

Recommended

SERVICE SERVICE
TYPE GROUP ON
R 591-575/01 Switch, Toggle, Working Light 819 1
R 632-131/101 Tire 410 1 B
R 1077074 Tire, Drive Poly, Diamond Grooved 410 1
R 632-096/007 Tire, Load Wheel, Poly, 10.5 in. x 4.5 in. (Tan 95) 752 14 1
Tire, Load Wheel, Poly,10.5 in. x 4.5 in. (Red 85
R 632-096/001 752 1
Trostel)
R 632-131/008 Tire, Yellow, Smoothy 410 1 1
R 1020738 Track, Bearing, Carriage 728A 6 1
R 1098279/002 Valve Assembly, Directional 616A 1 1
R 1122795/001 Valve, Assembly 615B 30 1
R 1013270/001 Valve, Assembly (SOL 1) 614A 27 1
R 1122795/001 Valve, Assembly, Directional 616A 17 1
R 1014435/013 Valve, Auxiliary Relief (REL-2) 615B 24 1
R 1013281/005 Valve, Check (CV-1) 614A 28 1
R 520-943 Valve, Check (Deep-Reach Manifold CV-3) 622 3 1
R 1022180/424 Valve, Check, Reach Cylinder 630 10 1
R 1020951/004 Valve, Counterbalance, Deep-Reach (CB-1) 622 15 1
R 1020951/001 Valve, Counterbalance, Deep-Reach (CB-2) 622 13 1
R 1126639 Valve, Direction 618 20 1
R 1013286/001 Valve, Directional 618 19 1
R 1009200/001 Valve, Directional (LS-1) 615B 22 1
R 1013286/001 Valve, Directional (SOL 4 and SOL-8) 614A 29 1-2 EF
R 1009323/019 Valve, Flow Control (CE-1), Deep Reach 614A 25 1
R 1009323/003 Valve, Flow Control (CE-1), Single Reach 614A 1
R 1050681 Valve, Flow Control, Main Lift Cylinder 713 36 2
R 1121107/001 Valve, Flow Control, Priority 615B 27 1
R 520-835/04 Valve, Lowering, Manual 616A 2 1
R 1009281/007 Valve, Main Relief (REL-1) 614A 24 1
R 520-934/002 Valve, Poppet, Load Holding 615B 18 1
R 1076556/005 Valve, Pressure 621 11 1 DE
R 1134742/001 Valve, Pressure Control 616A 19 1
R 1006072/001 Valve, Proportional, Auxiliary Direction 615B 21 1
Valve, Proportional, Auxiliary Direction (SOL 5T and
R 1020607/001 614A 35 1
SOL5B)
R 1015361/001 Valve, Proportional, Lift/Lower 615B 28 1
R 1015361/001 Valve, Proportional, Lift/Lower (SOL 2) 614A 31 1
R 1011602/001 Valve, Proportional, Main Relief 615B 23 1
R 1140101/001 Valve, Relief, Deep-Reach (REL-3) 622 11 1
R 520-968 Valve, Solenoid, 4 Way (Reach) 624 5 2

Recommended

SERVICE SERVICE
TYPE GROUP ON
R 1020957/001 Valve, Solenoid, Reach 622 14 1
R 828-000-234/007 Wheel Assembly, Caster 302A 6 1
R 632-078/107 Wheel, Caster 302A 1
R 632-057/107 Wheel, Load 756 4 4 GH
R 632-032/107 Wheel, Load (Brown) 756 4 EH
R 632-032/007 Wheel, Load (Tan) 756 4 EH

SECTION 2 Finish & Accessories
Frame Assembly, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Frame Assembly, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Battery Roller Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Finish Instructions Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10
Finish Intructions Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18
Top Cover Installation, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
Top Cover Assembly, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-35
Top Cover Installation, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-38
Top Cover Assembly, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42
Deadman and Floor Pad Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-44
Battery Cover Installation, Steel Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-46
Battery Gate Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-48
Battery Covers, EE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-50

Models 7500/7520 Reach-Fork® Truck - Finish & Accessories
Frame Assembly, Dockstance

Figure 2-2.a: Frame Assembly, Dockstance


Figure 2-2.b: Frame Assembly, Dockstance

List 2-2: Frame Assembly, Dockstance

FIGURE 2-2 SERVICE USED
QTY PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
1 2 462-086 Bearing R
2 1 714-206 Screw H
3 1 760-130 Nut, Locking H
4 1 810-733 Pin, Spiral
5 1 154-009-117/001 Strap, Static, Insulated, Standard (Includes:)
1 154-009-117/101 Strap, Static, Insulated, EE (Includes:)
1 154-009-116/001 Cable, Drag, Standard
1 154-009-116/101 Cable, Drag, EE
1 170-000-703 Insulator
1 710-004 Screw, Cap, Hex Head H
1 724-412 Screw, Set, Socket Head H
1 774-016 Washer, Lock H
7 5 Ref. Roller Assembly, Battery (See 204)
8 1 828-004-421 Bracket, Latch
9 1 1128976 Door, Weldment
10 1 1016046 Cover, Dust
11 2 5-001-001 Screw H
12 2 5-018-005 Washer, Flat H
13 2 360-037/008 Guard, Cable
17 5 5-007-030 Screw H
18 1 1127483 Plate, Access
19 1 1023202 Adjuster, 2 in. Battery Spacer

Frame Assembly, Fore/Aft Stance

Figure 2-3.a: Frame Assembly, Fore/Aft Stance


Figure 2-3.b: Frame Assembly, Fore/Aft Stance

List 2-3: Frame Assembly, Fore/Aft Stance

ITEM NO. TYPE ON
1 2 462-086 Bearing R
2 1 714-206 Screw H
4 1 810-733 Pin, Spiral
5 1 1128976 Door, Weldment
6 1 Ref. Tractor Frame Weldment B
7A 1 154-009-117/001 Strap, Static, Insulated (Includes:)
1 154-009-117/101 Strap, Static, Insulated (Includes:) A
7B 1 154-009-116/001 Cable, Drag
1 154-009-116/101 Cable, Drag A
7C 1 170-000-703 Insulator
7D 1 710-004 Screw, Cap, Hex Head H
7E 1 724-412 Screw, Set, Socket Head H
7F 1 774-016 Washer, Lock H
8 1 828-004-421 Bracket, Latch
9 5 Ref. Roller Assembly, Battery (See 204)
10 1 1015159 Cover, Dust
11 2 5-001-001 Screw H
12 2 5-018-005 Washer, Flat H
13 2 360-037/008 Guard, Cable
17 4 5-007-023 Screw H
18 2 1125078 Plate, Fan Access
19 1 1124903 Adjuster, Battery Spacer C
A = EE
B = Contact Technical
C = For 18.5 in. Battery Compartment Modified to 16.5 in.

Battery Roller Assembly

Figure 2-4: Battery Roller Assembly

List 2-4: Battery Roller Assembly

ITEM NO. TYPE ON
5 828-006-727/001 Roller Assembly, Battery A
5 828-006-727/002 Roller Assembly, Battery C
5 828-006-727/006 Roller Assembly, Battery B
5 828-006-727/016 Roller Assembly, Battery D
1 2 123-001-382 Roller, Battery
2 1106472 Roller, Battery A
2 1 828-001-429/004 Spacer (10.5 in.) A
1 828-001-429/005 Spacer (15.5 in.) C
1 828-001-429/011 Pipe, Spacer (12.50 in.) C
1 828-001-429/024 Spacer (8.0 in.) D
1 828-001-429/017 Pipe, Spacer (2.88 in.)
3 1 828-001-335/009 Shaft, Roller (16.31 in.) A
1 828-001-335/013 Shaft, Roller (18.31 in.) BD
1 828-001-335/010 Shaft, Roller C
4 2 810-488/014 Ring, Retaining, Push On
5 2 771-127 Washer H
A = 16.5 in. Battery Compartment
B = 18.5 in. Battery Compartment
C = 21.5 in. Battery Compartment
D = For 18.5 in. Battery Compartment Modified to 16.5 in. (Use quantity X 4 for Items 1 and 5)

Finish Instructions Fore/Aft Stance

Figure 2-5.a: Finish Instructions Fore/Aft Stance


Figure 2-5.b: Finish Instructions Fore/Aft Stance


Figure 2-5.c: Finish Instructions Fore/Aft Stance


Figure 2-5.d: Finish Instructions Fore/Aft Stance


Figure 2-5.e: Finish Instructions Fore/Aft Stance


Figure 2-5.f: Finish Instructions Fore/Aft Stance

List 2-5: Finish Instructions Fore/Aft Stance (Sheet 1 of 2)

ITEM NO. TYPE ON
1 2 411-511/015 Decal, Raymond (White)
2 1 1107086 Decal, French Warning
3 2 411-511/115 Decal, Raymond (Black)
4 2 412-574 Decal, EE Diamond
5 1 1107084 Decal, Warning Label
6 1 1114555 Tag, Specification, Mast
9 1 1016216 Decal, Reach and Tilt
10 1 1016217 Decal, Reach, Tilt, and Sideshift
11 1 1016218 Decal, Control Handle, Secondary
12 1 1016219 Decal, Key Switch
13 1 1038431 Decal, EPO Switch (English)
14 1 1017233 Decal, Battery Connector
15 2 1017269 Decal, Battery Warning (English)
16 1 1017362 Decal, Traction Motor
17 1 1017231 Decal, Oil Filter (English)
18 1 1025648 Decal, Lubrication
19 1 1038432 Decal, EPO Switch (French)
20 2 1017346 Decal, Battery Warning (French)
21 1 1021660 Decal, Traction Motor (French)
22 1 1021847 Decal, Oil Filter (French)
23 1 1025647 Decal, Lubrication (French)
24 2 1140410 Decal, ACR, Regen
25 2 1139365 Decal, ACR
26 1 1016062 Cover, Manual Pocket
27 1 411-587/004 Decal, No Riding
28 1 1112837 Decal, No Riding
29 1 411-531 Decal (Overhead Guard Meets ANSI B56.1 Safety Code)
30 1 1021848 Decal (Bilingual), OverHead Guard
31 1 1017303 Decal, Replacement Instructions
Decal, Manual Replacement (Bilingual), 4.75 in. X 1.62
32 1 1021849 in.
33 1 1017304 Decal, Operating Instructions
Decal, Operator Instructions Manual (Bilingual), 4.75 in.
34 1 1021850 X 1.25 in.
35 1 1114557 Tag, Specification, Blank
37 1 1066855/003 Plate, Type E
38 1 Ref. Plate, Type EE
39 1 1114558 Tag, Specification, (Bilingual), Blank

List 2-5: Finish Instructions Fore/Aft Stance (Sheet 2 of 2)

ITEM NO. TYPE ON
41 AR 813-570/002 Nail, Grip
42 1 1121037 Decal, Alt Energy Storage

Finish Intructions Dockstance

Figure 2-5A.a: Finish Intructions Dockstance


Figure 2-5A.b: Finish Intructions Dockstance


Figure 2-5A.c: Finish Intructions Dockstance


Figure 2-5A.d: Finish Intructions Dockstance


Figure 2-5A.e: Finish Intructions Dockstance


Figure 2-5A.f: Finish Intructions Dockstance


Figure 2-5A.g: Finish Intructions Dockstance

List 2-5A: Finish Intructions Dockstance (Sheet 1 of 2)

FIGURE 2-5A QTY SERVICE USED
PART NUMBER DESCRIPTION
ITEM NO. TYPE ON
1 2 411-511/015 Decal, Raymond (White)
2 2 411-511/115 Decal, Raymond (Black)
3 1 1107084 Decal, Warning Label
4 2 412-574 Decal, EE Diamond
6 1 1114555 Tag, Specification, Mast
7 1 1017231 Decal, Oil Filter (English)
8 1 1017233 Decal, Battery Connector
9 1 1038431 Decal, EPO Switch (English)
10 2 1017269 Decal, Battery Warning (English)
11 1 1017362 Decal, Traction Motor
13 1 1017891 Decal, Reach and Tilt
14 1 1017892 Decal, Reach with Tilt and Sideshift
15 1 1025648 Decal, Lubrication
16 AR 1037262 Tape, Sponge Rubber
17 1 1021847 Decal, Oil Filter (French)
18 1 1038432 Decal, EPO Switch (French)
19 2 1017346 Decal, Battery Warning (French)
20 1 1021660 Decal, Traction Motor (French)
21 1 1025647 Decal, Lubrication (French)
22 1 1107086 Decal, French Warning
24 1 1140410 Decal, ACR, Regen
25 1 1139365 Decal, ACR
26 1 1016062 Cover, Manual Pocket
27 1 411-587/004 Decal, No Riding
28 1 1112837 Decal, No Riding
29 1 411-531 Decal (Overhead Guard Meets ANSI B56.1 Safety Code)
30 1 1021848 Decal (Bilingual), OverHead Guard
31 1 1017303 Decal, Replacement Instructions
Decal, Manual Replacement (Bilingual), 4.75 in. X 1.62
32 1 1021849 in.
33 1 1017304 Decal, Operating Instructions
Decal, Operator Instructions Manual (Bilingual), 4.75 in.
34 1 1021850 X 1.25 in.
37 1 1066855/003 Plate, Type E
38 1 Ref. Plate, Type EE

List 2-5A: Finish Intructions Dockstance (Sheet 2 of 2)

ITEM NO. TYPE ON
41 AR 813-570/002 Nail, Grip
42 1 1121037 Decal, Alt Energy Storage

Top Cover Installation, Fore/Aft Stance

Figure 2-7.a: Top Cover Installation, Fore/Aft Stance


Figure 2-7.b: Top Cover Installation, Fore/Aft Stance


Figure 2-7.c: Top Cover Installation, Fore/Aft Stance


Figure 2-7.d: Top Cover Installation, Fore/Aft Stance


Figure 2-7.e: Top Cover Installation, Fore/Aft Stance


Figure 2-7.f: Top Cover Installation, Fore/Aft Stance

List 2-7: Top Cover Installation, Fore/Aft Stance (Sheet 1 of 2)

ITEM NO. TYPE ON
3 2 5-001-002 Screw H
4 1 5-001-004 Screw H
5 6 1053165/024 Screw H
6 3 5-007-027 Screw H
3 1053165/027 Screw H
Washer, Flat (Qty 6 for Model 7500 W/O Secondary
7 8 7-771-206 H
Handle)
8 4 7-812-002 Nut, Retainer H
9 1 1011296 Pad, Aft
10 1 1080014/002 Cover, Control Handle, Primary AD
1 1080014/003 Cover, Control Handle, Primary BD
1 1080014/004 Cover, Control Handle, Primary CD
1 1080014/102 Cover, Control Handle, Primary AE
1 1080014/103 Cover, Control Handle, Primary BE
1 1080014/104 Cover, Control Handle, Primary CE
11 1 1031890 Cover, Control Handle, Secondary
12 1 1031891 Cover Assembly, Electrical
13 1 1011300 Cover, Control Handle, Filler
14 1 1011301 Pad, Hip
15 1 1011302 Cover, Steering, Fore/Aft Stance
16 1 1011303 Pad, Steer
17 1 Ref. Cover Assembly, Top, Fore-Aft Stance (See 207)
18 1 1013734 Bracket, Cover Mounting
19 1 1011306 Pad, Knee
20 1 1080015/002 Cover, Bucket AD
1 1080015/003 Cover, Bucket BD
1 1080015/004 Cover, Bucket CD
1 1080015/102 Cover, Bucket AE
1 1080015/103 Cover, Bucket BE
1 1080015/104 Cover, Bucket CE
22 AR 811-861/006 Fastener
23 AR 811-861/016 Fastener
D = Without Secondary Control Handle
E = With Secondary Control Handle

List 2-7: Top Cover Installation, Fore/Aft Stance (Sheet 2 of 2)

ITEM NO. TYPE ON
24 1 1060189 Cover Alteration, Front, Right-Hand
1 1011307/001 Cover, Front, Right-Hand
1 1011307/002 Cover, Front, Right-Hand (W/ 3 in. Under Clearance)
25 1 1060190 Cover Alteration, Front, Left-Hand
1 1011308/001 Cover, Front, Left-Hand
1 1011308/002 Cover, Front, Left-Hand (W/ 3 in. Under Clearance)
D = Without Secondary Control Handle
E = With Secondary Control Handle

Top Cover Assembly, Fore/Aft Stance

Figure 2-8.a: Top Cover Assembly, Fore/Aft Stance


Figure 2-8.b: Top Cover Assembly, Fore/Aft Stance

List 2-8: Top Cover Assembly, Fore/Aft Stance

ITEM NO. TYPE ON
1 1141370/002 Cover Assembly, Top, Fore/Aft Stance A
1 1141370/003 Cover Assembly, Top, Fore/Aft Stance B
1 1141370/004 Cover Assembly, Top, Fore/Aft Stance C
1 1 NSS Hinge, Glove Box
2 1 NSS Cover, Glove Box, Fore-Aft Stance
3 4 5-013-010 Screw H
4 1 NSS Cover, Top
5 1 NSS Clamp, Base
6 1 NSS Clipboard, Clip
7 1 NSS Spring, Torsion
8 1 NSS Pin, Pivot
9 2 771-112 Washer, Flat H
10 2 5-013-007 Screw, Plastite H
11 1 1011825/GBK Kit, Glove Box (Includes Items 1 Thru 3) (Not Shown)
12 1 1011825/PCK Kit, Paper Clip (Includes Items 5 Thru 10) (Not Shown)

Top Cover Installation, Dockstance

Figure 2-9.a: Top Cover Installation, Dockstance


Figure 2-9.b: Top Cover Installation, Dockstance


Figure 2-9.c: Top Cover Installation, Dockstance

List 2-9: Top Cover Installation, Dockstance

ITEM NO. TYPE ON
3 2 1053165/024 Screw H
4 3 1053165/025 Screw H
5 4 1053165/026 Screw H
6 2 1053165/027 Screw H
7 2 5-015-004 Nut, Hex H
8 3 7-771-206 Washer, Flat H
9 7 7-812-002 Nut, Retainer H
10 1 1011307/001 Cover, Front, Right-Hand
1 1060189 Cover Alteration, Front, Right-Hand
11 1 1011308/001 Cover, Front, Left-Hand
1 1060190 Cover Alteration, Front, Left-Hand
12 1 Ref. Cover Assembly, Top (See 209)
13 1 1014215/K02 Cover Assembly, Top Elbow (Includes Item 14) A
1 1014215/K03 Cover Assembly, Top Elbow (Includes Item 14) B
1 1014215/K04 Cover Assembly, Top Elbow (Includes Item 14) C
1 1014215/K12 Cover Assembly, Top Elbow (Includes Item 14) AE
1 1014215/K13 Cover Assembly, Top Elbow (Includes Item 14) BE
1 1014215/K14 Cover Assembly, Top Elbow (Includes Item 14) CE
14 1 1014217 Cushion, Pad, Elbow
15 1 1014219/001 Cover Assembly, Electrical (Includes Item 16) D
1 1014219/002 Cover Assembly, Electrical (Includes Item 16) E
16 1 1014220 Pad, Hip
17 1 1014221 Cover, Steering, Dockstance
18 1 1014222 Pad, Knee
19 1 1018467 Bracket, Mounting, Electrical Cover
20 1 1019302 Bracket, Mounting, Elbow Cover
D = W/O Rear Post Cutout
E = W/ Rear Post Cutout

Top Cover Assembly, Dockstance

Figure 2-9A: Top Cover Assembly, Dockstance

List 2-9A: Top Cover Assembly, Dockstance

ITEM NO. TYPE ON
1014210/002 Cover Assembly, Top, Dockstance A
1014210/003 Cover Assembly, Top, Dockstance B
1014210/004 Cover Assembly, Top, Dockstance C
1014210/102 Cover Assembly, Top, Dockstance AD
1014210/103 Cover Assembly, Top, Dockstance BD
1014210/104 Cover Assembly, Top, Dockstance CD
1014215/104 Cover Assembly, Top, Elbow
1 2 NSS Bracket, Hinge Retainer
2 1 NSS Pin, Clip
3 1 NSS Clamp, Base
4 1 NSS Spring, Torsion
5 1 NSS Clip, Clipboard
6 1 NSS Hinge, Glove Box
7 1 NSS Cover, Glove Box, Side Stance
8 1 Ref. Cover, Top Display
10 2 5-013-010 Screw H
11 4 5-013-008 Screw H
Kit, Paper Clip (Includes Items 2 Thru 5, 9, and 10) (Not
12 1 1014210/PCK Shown)
Kit, Glove Box (Includes Items 1, 6, 7, and 11) (Not
13 1 1014210/GBK Shown)
D = W/ Rear Post

Deadman and Floor Pad Installation

Figure 2-10: Deadman and Floor Pad Installation

List 2-10: Deadman and Floor Pad Installation

FIGURE 2-10 QTY SERVICE USED
ITEM NO. TYPE ON
2 1 1118861 Pad, Deadman, Pedal
3 1 1125765 Cushion, Floor Pad, Fore Aft
4 1 1126452 Cushion, Floor Pad, Dockstance

Battery Cover Installation, Steel Set

Figure 2-11: Battery Cover Installation, Steel Set

List 2-11: Battery Cover Installation, Steel Set

ITEM NO. TYPE ON
1 1 828-004-359/001 Battery Cover, Set, 14.5 in. Battery Compartment A
1 828-004-359/002 Battery Cover, Set, 16.5 in. Battery Compartment B
1 828-004-359/003 Kit, Cover, Battery, Steel C
1 828-004-359/004 Kit, Cover, Battery, Steel D
2 8 714-020 Screw H
3 8 760-004 Nut, Hex H
4 4 828-004-300 Clip, Battery Cover
A = 14.50 in.
B = 16.50 in.
C = 21.50 in.
D = 18.5 in.

Battery Gate Installation

Figure 2-12: Battery Gate Installation

List 2-12: Battery Gate Installation

ITEM NO. TYPE ON
1 1 1076725/002 Gate, Left-Hand AD
1 1076725/003 Gate, Left-Hand BD
1 1076725/004 Gate, Left-Hand CD
1 1079198/003 Gate, Battery, Left-Hand BE
1 1079198/004 Gate, Battery, Left-Hand, 38.75 in. wide Battery CE
2 1 1079194/002 Gate, Battery, Right-Hand, 38.75 in. wide Battery AD
1 1079194/003 Gate, Battery, Right-Hand, 38.75 in. wide Battery BD
1 1079194/004 Gate, Battery, Right-Hand, 38.75 in. wide Battery CD
1 1079194/005 Gate, Battery, Right-Hand, 38.81 in. wide Battery AD
1 1079215/003 Gate, Battery, Right-Hand, 38.75 in. wide Battery BE
1 1079215/004 Gate, Battery, Right-Hand, 38.75 in. wide Battery CE
D = Model 7500 Only
E = Model 7520 Only

Battery Covers, EE
Battery Covers, EE
Figure 2-12A: Battery Covers, EE

Battery Covers, EE
List 2-12A: Battery Covers, EE

FIGURE 2- SERVICE USED
12A ITEM QTY PART NUMBER DESCRIPTION TYPE ON
NO.
Battery Covers, EE
1 6 710-008 Screw H
2 6 711-116 Washer H
3 2 811-861/006 Fastener
4 2 811-861/016 Fastener
7 1 828-004-412/002 Guard, Battery (16.5 in.) C
1 828-004-412/003 Guard, Battery (21.5 in.)
1 828-004-412/004 Guard, Battery (18.5 in.)
8 2 828-006-340/001 Spacer, Battery Cover
9 1 1102126/001 Door Assembly, L.H. EE, 16.5 inch Battery Compartment
1 1102126/002 Door Assembly, L.H. EE 18.5 inch Battery Compartment
1 1102126/003 Door Assembly, L.H. EE 21.5 inch Battery Compartment
9A 2 701-095 Screw (Not Shown)
9B 1 701-105 Screw (Not Shown) H
9C 1 830-177 Spring, Compression (Not Shown)
9D 1 1051506 Block (Not Shown) N
9E 1 828-015-068 Shaft, Latch, EE (Not Shown)
10 1 1102129/001 Door Assembly, R.H. EE, 16.5 inch Battery Compartment
1 1102129/002 Door Assembly, R.H. EE, 18.5 inch Battery Compartment
1 1102129/003 Door Assembly, R.H. EE, 21.5 inch Battery Compartment
10A 2 701-095 Screw (Not Shown)
10B 1 701-105 Screw (Not Shown) H
10C 1 830-177 Spring, Compression (Not Shown)
10D 1 1051506 Block (Not Shown) N
10E 1 828-016-068 Shaft, Latch EE (Not Shown) N
11 1 Ref. (Includes:)
2 1051547 Latch

SECTION 3 Steering & Controls
Steer Linkage Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Steered Idler Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Steer Motor Installation, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Steer Motor Assembly, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Steer Motor Installation, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Steer Gearmotor Assembly, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Steering Wheel Installation, Fore/Aft Stance, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Steering Wheel Installation, Fore/Aft Stance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Steering Wheel Assembly, Fore/Aft Stance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-23
Steering Wheel Installation, Dockstance, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-25
Steering Wheel Installation, Dockstance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Steering Wheel Assembly, Dockstance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Control Handle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Control Handle Assembly, Fore/Aft Stance, Primary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33
Control Handle Assembly, Fore/Aft Stance, Primary, ThermaKit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38
Control Handle Assembly, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-42
Control Handle Assembly, Dockstance, Thermakit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-46
Control Handle Installation, Fore/Aft Stance, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-50
Control Handle Assembly, Fore/Aft Stance, Secondary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-52
Control Handle Assembly, Fore/Aft Stance, Secondary, ThermaKit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-54

Models 7500/7520 Reach-Fork® Truck - Steering & Controls
Steer Linkage Installation

Figure 3-1A.a: Steer Linkage Installation


Figure 3-1A.b: Steer Linkage Installation

List 3-1A: Steer Linkage Installation (Sheet 1 of 2)

ITEM NO. TYPE ON
1 1 464-092 Bearing, Thrust Washer R
2 2 710-242 Screw H
3 1 710-367 Screw H
4 1 760-148 Nut, Steer Wheel Mounting H
5 AR 771-040 Shim (0.031 in. Thick)
7 2 830-218 Spring, Compression R
8 1 841-056 Fitting, Grease
9 2 5-001-010 Screw H
10 2 5-001-024 Screw H
11 1 5-001-026 Screw H
12A 1 5-001-027 Screw H
12B 4 5-002-016 Screw, Mounting H
13 1 5-015-007 Nut H
14 2 7-750-408 Nut H
15 1 7-750-412 Nut, Jam H
16 4 824-000-382 Bolt H
17 12 824-000-390 Spacer, Shim
18 1 828-000-225/001 Shim (0.06 in. Thick)
1 828-000-225/002 Shim (0.12 in. Thick)
1 828-000-225/003 Shim (0.19 in. Thick)
1 828-000-225/004 Shim (0.03 in. Thick)
19 2 828-000-229 Boss, Spring
20 2 828-000-250 Bolt, Spring H
21 1 828-003-078 Pin, Pivot
22 2 828-003-701 Spacer
23 1 828-004-493 Washer H
24 1 828-004-750 Spacer
25 1 828-009-602 Counterweight
26 1 Ref. Wheel Assembly, Steered Idler (See 302)
27 1 1075369/002 Bracket, Weldment, Steer A
1 1075369/003 Bracket, Weldment, Steer B
1 1075369/004 Bracket, Weldment, Steer C

List 3-1A: Steer Linkage Installation (Sheet 2 of 2)

ITEM NO. TYPE ON
28 1 1009381 Link Assembly, Center (Includes:)
1 445-118 Bearing, Needle R
29 1 1009401 Link Assembly, Idler (Includes:)
1 460-680 Bearing, Spherical Roller R
1 840-030 Fitting, Grease
30 1 1009403 Link Assembly, Drive (Includes:)
1 460-680 Bearing, Spherical Roller R
31 2 1009606 Spacer
32 1 1022229 Counterweight (Fore/Aft Stance)
33 2 5-018-008 Washer, Flat H

Steered Idler Wheel Assembly

Figure 3-2A: Steered Idler Wheel Assembly

List 3-2A: Steered Idler Wheel Assembly

ITEM NO. TYPE ON
1 1 444-326 Bearing, Thrust R
2 1 761-882 Nut, Slotted H
3 1 447-584 Bearing, Set (Includes Sleeve and Cone) R
1 447-533 Bearing, Sleeve R
1 447-077 Bearing, Cone R
4 1 828-013-261 Frame Assembly (Includes:)
1 828-013-260 Frame, Machining
2 460-690 Bearing, Self Aligning R
5 1 828-006-696 Housing, Steered Idler Wheel
6 1 828-000-234/107 Wheel Assembly, Caster R
1 828-000-234/007 Wheel Assembly, Caster R
1 632-078/007 Wheel, Caster R
1 632-078/107 Wheel, Caster R
2 441-128 Bearing, Ball R
7 2 810-022 Ring, Retaining, Internal
8 1 828-006-728 Axle, Weldment
10 AR 828-000-260/001 Shim, Caster (0.03 in. Thick)
13 1 810-930 Pin, Cotter
14 1 812-000-112 Spacer

Steer Motor Installation, DC Lift

Figure 3-2B.a: Steer Motor Installation, DC Lift


Figure 3-2B.b: Steer Motor Installation, DC Lift

List 3-2B: Steer Motor Installation, DC Lift

FIGURE 3-2B QTY SERVICE USED
ITEM NO. TYPE ON
1 1 1016712 Block, Machined
2 1 1019433 Steer Motor Assembly, DC Lift (See 302C) C A
1 1019447 Steer Motor Assembly, DC Lift (See 302C) C B
3 2 5-001-025 Screw H
4 2 5-002-019 Screw H
5 2 5-018-008 Washer, Flat H
A = Fore/Aft Stance
B = Dockstance

Steer Motor Assembly, DC Lift

Figure 3-2C: Steer Motor Assembly, DC Lift

List 3-2C: Steer Motor Assembly, DC Lift

FIGURE 3-2C QTY SERVICE USED
ITEM NO. TYPE ON
1019433 Steer Motor Assembly C A
1019447 Steer Motor Assembly C B
1 1 1013151 Motor, Steer, DC Lift (Includes:) C
1 1013151/01 Kit, Seal R
2 1 1016477 Gear, Spur
3 1 1016966 Washer, Spacer H
5 2 792-557 Fitting, Elbow, Inlet
6 1 710-008 Screw H
7 1 5-006-007 Screw, Set H
9 1 792-616 Fitting, Elbow, Outlet A
10 1 792-568 Fitting, Straight, Outlet B
A = Fore/Aft Stance, DC Lift Only
B = Dockstance, DC Lift Only

Steer Motor Installation, AC Lift

Figure 3-3.a: Steer Motor Installation, AC Lift


Figure 3-3.b: Steer Motor Installation, AC Lift

List 3-3: Steer Motor Installation, AC Lift

ITEM NO. TYPE ON
1 1 1016710 Block, Machined
2 1 1016523/201 Steer, Motor Assembly, Standard (See 304) C B
1 1016523/231 Steer, Motor Assembly AC Lift, EE (See 304) C A
3 1 1079025 Rail, Sensing, Steer Limit
4 1 1023540 Plate-Sensor, Flag
5 1 1022003/001 Harness Assembly, Proximity Switch Sensor R
6 2 114-019-113 Standoff, Flag
7 1 810-756 Pin, Spiral
8 3 5-001-017 Screw H
9 2 5-002-019 Screw H
10 1 5-001-001 Screw H
11 1 5-018-005 Washer, Flat H
12 3 5-018-007 Washer, Flat H
13 2 5-004-034 Screw H
A = EE
B = E (Standard)

Steer Gearmotor Assembly, AC Lift

Figure 3-4: Steer Gearmotor Assembly, AC Lift

List 3-4: Steer Gearmotor Assembly, AC Lift

ITEM NO. TYPE ON
Steer, Motor Assembly, Standard (Includes Spur Gear and
1016523/201 C A
Hardware)
1016523/201KIT Gearmotor Assembly, Steer A
1016523/231 Steer, Motor Assembly C B
1 1 1016481/450 Motor, Steer AC Lift (Includes item 2) C
1 1016482/450 Motor, Steer AC Lift (Includes item 2) C B
2 1 1016523/215 Brush Set (AC Lift) (Not Shown) R
3 1 1016523/220 Gearbox (AC Lift)
4 1 1016523/223 Key
5 1 1016523/232 Coupling
6 1 1016523/236 End Bell, Drive End
7 4 1020545/483 Spring, Brush (Not Shown) R
End Bell, Commutator End (Includes plate, brushes, leads)
8 1 1016523/234 (Not shown)
9 1 1014726 Gear, Spur
10 1 5-006-007 Screw, Set H
12 1 5-018-006 Washer, Flat H
13 1 5-002-007 Screw, Socket Head, Cap H
14 1 1016481/4EC Bearing, Encoder, Steer Motor R
15 1 1016522/201 Steer, Motor (W/O Spur Gear and Hardware) C
A = E (Standard)
B = EE

Steering Wheel Installation, Fore/Aft Stance, DC Lift

Figure 3-8.a: Steering Wheel Installation, Fore/Aft Stance, DC Lift


Figure 3-8.b: Steering Wheel Installation, Fore/Aft Stance, DC Lift

List 3-8: Steering Wheel Installation, Fore/Aft Stance, DC Lift

ITEM NO. TYPE ON
1 1 716-137 Bolt H
2 1 861-312 Cap, Knob, Steering
6 4 5-001-007 Screw H
7 1 5-001-009 Screw, Shoulder H
8 3 5-016-005 Nut, Nylon, Locking H
9 4 5-018-012 Washer, Flat H
10 2 717-107/001 Screw H
11 1 828-005-714 Knob, Steering
12 1 5-026-008 Key, Woodruff
13 1 1008426 Orbitrol, Steering (Includes:) C
1 1008426/01 Kit, Seal R
14 3 1009565/001 Bolt, Carriage H
15 1 1023460 Wheel, Steering
16 1 1013968 Bracket, Steer Valve
17 1 828-006-317 Ring
18 1 1011304/002 Cover, Steer Wheel A
1 1011304/102 Cover, Steer Wheel B
19 1 1012455 Handle, Steering Wheel B
20 2 714-075 Screw H B
A = W/O Steering Bar
B = W/ Steering Bar

Steering Wheel Installation, Fore/Aft Stance, AC Lift

Figure 3-8A: Steering Wheel Installation, Fore/Aft Stance, AC Lift

List 3-8A: Steering Wheel Installation, Fore/Aft Stance, AC Lift

ITEM NO. TYPE ON
3 2 5-018-012 Washer, Flat H
4 3 1009565/001 Bolt, Carriage H
5 1 Ref. Steering Wheel Assembly, (See 308B)
A = W/O Ergo Bar
B = W/ Ergo Bar

Steering Wheel Assembly, Fore/Aft Stance, AC Lift

Figure 3-8B: Steering Wheel Assembly, Fore/Aft Stance, AC Lift

List 3-8B: Steering Wheel Assembly, Fore/Aft Stance, AC Lift

ITEM NO. TYPE ON
1 2 717-107/001 Screw H
2 1 716-137 Bolt H
3 2 760-006 Nut, Lock H
4 1 830-052 Spring, Tension R
7 2 5-001-011 Screw H
8 3 5-001-070 Screw H
9 2 5-002-009 Screw H
10 2 5-015-005 Nut, Hex H
12 3 5-016-013 Nut H
13 2 5-018-006 Washer, Flat H
14 2 5-018-012 Washer, Flat H
15 2 714-075 Screw H B
16 1 828-005-714 Knob, Steering
17 1 828-006-317 Ring
18 1 1010352/001 Wheel Mount, Steering
19 1 1011304/001 Cover, Steer Wheel A
1 1011304/101 Cover, Steer Wheel B
20 1 1012203 Encoder, Steering R
21 1 1012455 Handle, Steering Wheel B
23 1 1014309 Bolt, Eye H
25 1 1030462 Snubber, Friction Block
26 1 1079031 Washer H
27 1 1079032 Seal, V Ring R
29 1 1106489 Plate, Steering Encoder
30 1 1137680 Bracket, Steering Encoder, Fore/Aft Stance
A = W/O Steering Bar
B = W/ Steering Bar

Steering Wheel Installation, Dockstance, DC Lift

Figure 3-9: Steering Wheel Installation, Dockstance, DC Lift

List 3-9: Steering Wheel Installation, Dockstance, DC Lift

ITEM NO. TYPE ON
1 1 716-137 Bolt H
6 4 5-001-007 Screw H
9 4 5-018-012 Washer, Flat H
10 1 828-006-317 Ring
11 1 828-005-714 Knob, Steering
12 1 828-005-716 Plug, Center
13 1 5-026-008 Key, Woodruff
14 1 1008426 Orbitrol, Steering (Includes:) C
1 1008426/01 Kit, Seal R
15 3 1009565/001 Bolt, Carriage H
16 1 1047181 Wheel, Steering
17 1 1019131 Bracket, Mounting, Steering Orbitrol

Steering Wheel Installation, Dockstance, AC Lift

Figure 3-10: Steering Wheel Installation, Dockstance, AC Lift

List 3-10: Steering Wheel Installation, Dockstance, AC Lift

ITEM NO. TYPE ON
3 3 5-018-012 Washer, Flat H
5 Ref. Steering Wheel Assembly, Dockstance, (See 310A)

Steering Wheel Assembly, Dockstance, AC Lift

Figure 3-10A: Steering Wheel Assembly, Dockstance, AC Lift

List 3-10A: Steering Wheel Assembly, Dockstance, AC Lift

NO.
1 1 716-137 Bolt H
2 1 760-006 Nut, Lock H
3 2 810-107 Ring, Retaining
4 1 830-129 Spring, Hose R
7 3 5-001-070 Screw H
8 2 5-002-010 Screw H
9 3 5-016-013 Nut H
10 1 828-005-714 Knob, Steering
11 1 828-006-317 Ring
12 1 1012203 Encoder, Steering R
14 1 1014648 Bar, Spring Retainer
15 1 1017143 Bar
17 1 1030462 Snubber, Friction Block
18 1 1047180 Steering Wheel Kit, (Includes:)
1 828-005-716 Plug, Center
19 1 1106489 Plate, Steering Encoder
20 1 1137532 Bracket, Steer Encoder

Control Handle Installation

Figure 3-11: Control Handle Installation

List 3-11: Control Handle Installation

ITEM NO. TYPE ON
5 2 5-001-007 Screw H
6 1 5-006-028 Screw, Set H
7 1 5-024-010 Pin, Spring
9 1 1019259 Post Bracket, Control Handle
10 1 Ref. Control Handle Assembly (See 312)
11 1 Ref. Control Handle Assembly (See 313)
12 1 Ref. Control Handle Assembly (See 314) A
13 1 Ref. Control Handle Assembly (See 315) A
14 1 1147259/001 Cable Assembly, Control Handle
1 1147259/101 Cable Assembly, Control Handle A
A = ThermaKit


Figure 3-12.a: Control Handle Assembly, Fore/Aft Stance, Primary


Figure 3-12.b: Control Handle Assembly, Fore/Aft Stance, Primary


Figure 3-12.c: Control Handle Assembly, Fore/Aft Stance, Primary

List 3-12: Control Handle Assembly, Fore/Aft Stance, Primary (Sheet 1 of 2)

ITEM NO. TYPE ON
Control Handle Assembly, Fore/Aft Stance, Primary (W/O
1014652/102 C A
Cable)
1014652/104 Control Handle Assembly, Fore/Aft Stance, Primary C B
1 1 411-421/002 Decal, Label, Specification Plate
2 1 1033021/001 Knob Assembly, Lift/Lower
3 1 1015196 Spring, Torsion R
6 1 5-010-004 Screw H
7 1 1-074-076 Screw H
8 1 1015005 Spring, Torsion, Travel Potentiometer R
9 2 1014996 Arm, Pivot
10 1 1017546/001 Potentiometer, Travel (VR1), Fore/Aft Stance R
11 1 1017546/002 Potentiometer, Lift (VR2), Fore/Aft Stance R
12 1 1014999 Clamp, Cable
13 2 1052977 Retainer, Handle
14 1 1014670 Bracket, Lift Potentiometer, Fore/Aft Stance
16 1 1086953/001 Spring, Compression R
17 5 5-002-042 Screw H
19 1 1012040 Shaft Assembly, Pivot
20 1 1015006/001 Connector, Mechanical, D Clip
21 1 5-002-043 Screw H
22 1 1033161 Screw, Set H
23 1 1012268 Screw, Slotted, Set H
24 1 1023654 Tape, Double-faced
26 1 1014654 Shell, Handle, Right-Hand, Fore/Aft Stance
27 1 1014667 Shell, Handle, Left-Hand, Fore/Aft Stance
28 1 1016152/002 Card Assembly, Circuit, Control Handle, Fore/Aft Stance C
29A 1 1063941 Button, 4-Way R A
29B 1 1063940 Button, 4-Way R B
30 1 810-215 Ring, Snap, External
31 1 1029121 O-Ring R
32 1 1014652/104R C B
A = Standard
B = Cold Storage
C = No repair parts below this level.

List 3-12: Control Handle Assembly, Fore/Aft Stance, Primary (Sheet 2 of 2)

ITEM NO. TYPE ON
1 1014652/102R C A
33 2 771-101 Washer, Flat (Not Shown) H
A = Standard
B = Cold Storage
C = No repair parts below this level.

Control Handle Assembly, Fore/Aft Stance, Primary, ThermaKit

Figure 3-13.a: Control Handle Assembly, Fore/Aft Stance, Primary, ThermaKit


Figure 3-13.b: Control Handle Assembly, Fore/Aft Stance, Primary, ThermaKit

List 3-13: Control Handle Assembly, Fore/Aft Stance, Primary, ThermaKit (Sheet 1 of 2)
ITEM NO. TYPE ON
ThermaKit
1019962/001 C
ThermaKit
1019962/101 C
ThermaKit
2 5 5-002-042 Screw H
3 1 5-002-043 Screw H
4 1 1-010-013/002 Terminal, Black, Brown Splice
5 1 1-074-076 Screw H
6 1 1011392/001 Housing, Connector
7 2 1011393/001 Contact, Socket
9 1 1033161 Screw, Set H
12 1 1014670 Bracket, Lift Potentiometer, Fore/Aft Stance
14 2 1014996 Arm, Pivot
20 1 1016152/101 Card Assembly, Circuit, Control Handle, Fore/Aft Stance C
21 1 1017546/001 Potentiometer, Travel (VR1), Fore/Aft Stance R
22 1 1017546/002 Potentiometer, Lift (VR2), Fore/Aft Stance R
23 1 1063940 Button, 4-Way R
24 1 1021629 Handle, Left-Hand, ThermaKit (Includes:)
1 1014667 Shell, Handle, Left-Hand, Fore/Aft Stance
25 1 1021661 Handle, Right-Hand, ThermaKit (Includes:)
1 1014654 Shell, Handle, Right-Hand, Fore/Aft Stance
26 1 1029121 O-Ring R
28 2 611-029 Cable Tie

List 3-13: Control Handle Assembly, Fore/Aft Stance, Primary, ThermaKit (Sheet 2 of 2)
ITEM NO. TYPE ON
29 1 1033021/001 Knob Assembly, Lift/Lower
30 1 5-010-004 Screw H
31 2 771-101 Washer, Flat (Use W/ Item 5) (Not Shown) H

Control Handle Assembly, Dockstance

Figure 3-14.a: Control Handle Assembly, Dockstance


Figure 3-14.b: Control Handle Assembly, Dockstance


Figure 3-14.c: Control Handle Assembly, Dockstance

List 3-14: Control Handle Assembly, Dockstance

ITEM NO. TYPE ON
1 1018414/102 Control Handle Assembly C A
1 1018414/104 Control Handle Assembly C B
4 6 5-002-042 Screw H
5 1 5-010-004 Screw H
7 1 1033161 Screw, Set H
10 1 1032083 Harness, Control Handle (Not Shown)
11 1 1063941 Button, 4-Way R A
14 2 1014996 Arm, Pivot
19 1 1033021/002 Knob Assembly, Lift / Lower
20 1 1017546/001 Potentiometer, Travel (VR1), Dockstance R
21 1 1017546/003 Potentiometer, Lift (VR2), Dockstance R
22 1 1050452 Handle Shell, Right-Hand, Dockstance
23 1 1050688 Handle Shell, Left-Hand, Dockstance
24 1 1095026 Bracket, Lift Potentiometer, Dockstance
25 2 1052043 Bearing, Sleeve, Control Handle, Dockstance R
26 1 1024359/002 Card Assembly, Circuit, Control Handle, Dockstance C C
27 1 1063940 Button, 4-Way R B
29 1 1029121 O-Ring R
30 1 1018414/102R Control Handle Assembly, Dockstance (Raybuilt) C A
31 1 1018414/104R Control Handle Assembly, Dockstance (Raybuilt) C B
A = Standard
B = Cold Storage
C = Note: No repair parts below this level

Control Handle Assembly, Dockstance, Thermakit

Figure 3-15.a: Control Handle Assembly, Dockstance, Thermakit


Figure 3-15.b: Control Handle Assembly, Dockstance, Thermakit


Figure 3-15.c: Control Handle Assembly, Dockstance, Thermakit

List 3-15: Control Handle Assembly, Dockstance, Thermakit

ITEM NO. TYPE ON
1 1021963/101 Control Handle Assembly, ThermaKit C
2 6 5-002-042 Screw H
3 1 5-010-004 Screw H
4 1 1-010-013/002 Terminal, Black, Brown Splice
5 1 1011392/001 Housing, Connector
6 2 1011393/001 Contact, Socket
8 1 1033161 Screw, Set H
11 1 1063940 Button, 4-Way R
13 2 1014996 Arm, Pivot
18 1 1033021/002 Knob Assembly, Lift / Lower
19 1 1017546/001 Potentiometer, Travel (VR1) R
20 1 1017546/003 Potentiometer, Lift (VR2) R
21 1 1095026 Bracket, Lift Potentiometer, Dockstance
22 2 1052043 Bearing, Sleeve, Control Handle, Dockstance R
23 1 1024359/002 Card Assembly, Circuit, Control Handle, Dockstance C A
24 1 1022008 Handle, Left-Hand, ThermaKit
25 1 1022009 Handle, Right-Hand, ThermaKit
26 1 1029121 O-Ring R
28 1 611-029 Cable Tie
A = Note: No repair parts below this level

Control Handle Installation, Fore/Aft Stance, Secondary

Figure 3-16: Control Handle Installation, Fore/Aft Stance, Secondary

List 3-16: Control Handle Installation, Fore/Aft Stance, Secondary

ITEM NO. TYPE ON
2 5 5-003-006 Screw H
5 5-003-032 Screw H
3 5 5-018-004 Washer, Flat H
4 1 1017589 Harness, Control Handle, Fore/Aft Stance, Secondary
Control Handle Assembly, Fore/Aft Stance, Secondary
5 1 1017843/001 C
(See 317)
Control Handle Assembly, Fore/Aft Stance, Secondary,
1 1024122/001 C A
ThermaKit (See 318)
6 1 1016218 Decal, Control Handle, Secondary
A = ThermaKit


Figure 3-17: Control Handle Assembly, Fore/Aft Stance, Secondary

List 3-17: Control Handle Assembly, Fore/Aft Stance, Secondary

ITEM NO. TYPE ON
1 1017843/001 Control Handle Assembly, Fore/Aft Stance, Secondary C
1 1017843/001R C
(Raybuilt)
2 3 5-003-003 Screw H
4 1 611-025 Tubing, Shrinkable (0.25 in. I.D.)
5 1 1-012-070/02 Connector, Electrical
6 1 1012726 Shaft Assembly, Control Handle
7 1 1012824 Shell, Secondary Control Handle
9 1 1017053 Grip, Secondary Control Handle
10 3 1040106 Washer, Nylon H
11 1 1017662 Ring, Retaining, Crescent
12 2 1017813 Arm, Paddle
14 1 1-012-500/004 Seal, Connector
15 1 1017841/001 Potentiometer (VR3) R
17 1 1020056 Switch, Pushbutton, Horn, Secondary R
18 1 370-631/006 Pad, Side, Left-Hand
22 1 1025587 Plug, Cavity, Secondary Control Handle
23 1 5-003-004 Screw H

Control Handle Assembly, Fore/Aft Stance, Secondary, ThermaKit

Figure 3-18.a: Control Handle Assembly, Fore/Aft Stance, Secondary, ThermaKit


Figure 3-18.b: Control Handle Assembly, Fore/Aft Stance, Secondary, ThermaKit

List 3-18: Control Handle Assembly, Fore/Aft Stance, Secondary, ThermaKit

ITEM NO. TYPE ON
ThermaKit
1024122/001 C
ThermaKit
1 1 370-631/006 Pad, Side, Left-Hand
5 1 611-025 Tubing, Shrinkable (0.25 in. I.D.)
8 1 1-012-070/02 Connector, Electrical
9 1 1-012-070/04 Connector, Housing
10 1 1-012-500/002 Seal, Wire 2 Lead (Cold Storage)
11 1 1-012-500/004 Seal, Connector
12 5 5-003-003 Screw H
13 1 1012726 Shaft Assembly, Control Handle
14 1 1012824 Shell, Secondary Control Handle
15 2 1014281/003 Pin, Contact
17 5 1040106 Washer, Nylon H
18 1 1017662 Ring, Retaining, Crescent
19 2 1017813 Arm, Paddle
20 1 1017841/001 Potentiometer (VR3) R
22 1 1020056 Switch, Pushbutton, Horn, Secondary R
23 1 1024121 Handle, Secondary, ThermaKit
25 1 5-003-004 Screw H
26 1 1025587 Plug, Cavity, Secondary Control Handle
28 1 611-029 Cable Tie

SECTION 4 Drive & Brake
Drive Unit Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
Traction Motor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Drive Unit Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Brake Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Brake Assembly, Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11
Deadman Pedal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Pedal Assembly, Deadman . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Drive Wheel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-17
Inertial Dampener Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-19

Models 7500/7520 Reach-Fork® Truck - Drive & Brake
Drive Unit Installation

Figure 4-1: Drive Unit Installation

List 4-1: Drive Unit Installation

ITEM NO. TYPE ON
1 1 1008858 Drive Unit Assembly (See 403) C
2 1 1077916 Stop, Steering
3 5 7-714-016/080 Screw H
6 8 5-018-009 Washer, Flat H
7 3 5-015-008 Nut, Hex H
8 1 1017596 Plate, Cover
10 1 1009384 Cover, Dust, Left-Hand
11 6 5-001-001 Screw H
12 6 7-771-206 Washer, Flat H

Traction Motor Installation

Figure 4-2: Traction Motor Installation

List 4-2: Traction Motor Installation

ITEM NO. TYPE ON
1 1 1112097/700 Motor, Drive (See 512) C
1 1064002/700 Motor, Drive, (EE) (See 512) C
2 4 776-229 Seal, Washer
3 1 780-040 Tube, Filler, Drive Unit Gear Case
4 1 782-420 Plug, Mechanical
1 782-422 Plug, Mechanical
5 1 780-503 Coupling, Filler Tube, Drive Unit
6 1 782-425 Plug, Filler, Drive Unit Gear Case
7 1 401-175 Gear, Pinion, Drive Motor
9 4 5-002-008 Screw H
10 4 5-018-006 Washer, Flat H
11 1 828-009-885/002 Tag, Dipstick, Orange (36V) (Includes:)
1 828-013-052 Cover, Dipstick
1 530-426 O-Ring R
12 1 828-006-440 Plug, Dipstick, W/O Vent
14 1 828-013-978 Gasket, Transmission R
15 1 5-026-005 Key, Woodruff
16 1 7-750-920 Nut, Lock H
17 1 114-009-503 Plate, Motor, Specification

Drive Unit Assembly
Drive Unit Assembly

Figure 4-3: Drive Unit Assembly

Drive Unit Assembly
List 4-3: Drive Unit Assembly (Sheet 1 of 2)

ITEM NO. TYPE ON
Drive Unit Assembly
1 1008858 Drive Unit Assembly C
1 1 1008746 Housing
2 1 401-175 Gear, Pinion, Drive Motor
3 1 410-029/06 Gear, Helical
4 1 1020548/001 Nut, Clamp H
5 1 1008747 Bearing Set, Tapered Roller (Lower) (Includes:) R
1 1126200/001 Bearing, Cup R
1 1126200/002 Bearing, Cone R
6 1 447-593 Kit, Bearing Set, Tapered Roller (Upper)
7 1 1010491 Gear and Pinion Set
8 1 447-591/100 Kit, Bearing Set
9 1 410-022/06 Shaft, Flanged Output
10 1 410-022/05 Spacer, Output Bearing
11 1 410-022/11 Ring, Retaining, External
12 1 782-426 Plug, Magnetic
13 12 5-002-009 Screw H
14 1 447-592/100 Kit, Bearing Set
15 1 410-022/18 Seal, Lip R
16 1 1014647 Cover, Gear Reducer
17 1 5-006-024 Screw, Set H
18 1 1008753 Ring, Pivot
19 2 810-717 Pin, Spiral
20 1 1030934 Kit, Ring Set R
22 2 5-001-006 Screw H
23 2 5-018-006 Washer, Flat H
24 1 1035670/002 Plug, Bearing Filler
25 70 850-017 Bearing, Ball R
26 1 400-149 Gear, Spur
28 AR 828-006-866/002 Shim, Cover, (3.21 in. OD, 0.002 in. Thick)
AR 828-006-866/003 Shim, Cover, (3.21 in. OD, 0.003 in. Thick)
32 AR 828-006-867/002 Shim, Cover, (0.002 in. Thick)

Drive Unit Assembly
List 4-3: Drive Unit Assembly (Sheet 2 of 2)

ITEM NO. TYPE ON
AR 828-006-867/003 Shim, Cover, (0.003 in. Thick)
33 AR 1074497/001 Shim, Spacer (0.002 in. Thick)
AR 1074497/002 Shim, Spacer (0.003 in. Thick)
34 1 1008858/R Drive Unit Assembly, Raybuilt (Not Shown) C

Brake Installation
Brake Installation
Figure 4-4: Brake Installation

Brake Installation
List 4-4: Brake Installation

ITEM NO. TYPE ON
Brake Installation
1 1 771-164/003 Washer, Hardened H
2 2 5-001-001 Screw H
3 1 5-015-008 Nut, Hex H
4 2 5-018-005 Washer, Flat H
5 2 7-710-006/050 Screw, Brake Release H
6 3 7-714-008/080 Screw H
8 1 1065061 Brake Assembly, Electric, (See 405) C
9 1 1135705 Bracket
1 1149427 Bracket
10 1 5-026-005 Key, Woodruff

Brake Assembly, Electric

Figure 4-5: Brake Assembly, Electric

List 4-5: Brake Assembly, Electric

ITEM NO. TYPE ON
1 1065061 Brake Assembly, Electric C
1 1 1065061/01 Body Sub-assembly, Magnet
3 1 1065061/03 Shim, Disc
4 6 1065061/011 Pad, Friction R
5 1 1065061/07 Adapter
6 3 1065061/08 Standoff
7 3 1065061/04 Spacer H
8 3 1065061/05 Screw H
9 1 1065061/09 Carrier, Friction
10 1 1065061/02 Armature
11 1 1065061/06 Screw, Release H

Deadman Pedal Installation

Figure 4-6: Deadman Pedal Installation

List 4-6: Deadman Pedal Installation

ITEM NO. TYPE ON
1129478 Deadman Pedal Installation
1 AR 611-029 Cable Tie
5 2 5-002-007 Screw, Socket Head, Cap H
2 5-002-008 Screw H A
6 2 5-018-006 Washer, Flat H
7 1 1124115/001 Pedal, Deadman Assembly, Single Sensor (See 407)
10 2 5-003-005 Screw H
12 1 1135784 Plate, Spacer, Deadman Pedal, Not Shown A
A = With Heated Floor Pad

Pedal Assembly, Deadman

Figure 4-7: Pedal Assembly, Deadman

List 4-7: Pedal Assembly, Deadman

ITEM NO. TYPE ON
1124115/001 Pedal, Deadman Assembly, Single Sensor
1 1 716-002 Screw H
3 2 850-256 Rivet, Pop
4 1 1124117/001 Sensor Assembly (Includes:) R
1 1-150-351 Switch, Proximity R
6 1 1118861 Pad, Deadman, Pedal
8 2 1119851 Bearing, Flanged R
9 1 1123597 Plate
10 1 1123598 Plate
11 1 1123617/001 Indicator

Drive Wheel Installation

Figure 4-10: Drive Wheel Installation

List 4-10: Drive Wheel Installation

ITEM NO. TYPE ON
1 1 1077074 Tire, Drive Poly, Diamond Grooved R
1 632-131/001 Tire R A
1 632-131/101 Tire R B
1 632-131/008 Tire, Yellow, Smoothy R
1 1071523 Tire, Drive, Siped
1 1053990 Tire, Double Groove
2 7 828-003-193 Bolt, Drive Tire H
3 1 828-003-073 Hub, Drive Wheel, Machined
A = Red (85A)
B = Red (Dylon B)

Inertial Dampener Installation

Figure 4-11: Inertial Dampener Installation

List 4-11: Inertial Dampener Installation

ITEM NO. TYPE ON
1041458 Inertial Dampener Installation
1 1041459 Inertial Dampener Assembly
1 1 716-002 Screw H
4 2 830-242 Spring, Compression R
5 1 828-009-201 Plate, Pad
6 1 828-009-205 Plate, Compression Spring
7 1 1041460 Plate, Friction
8 1 1014664 Plate, Weldment, Slider
9 1 1019692 Bracket, Inertial Dampener
10 1 716-143 Screw H
11 2 714-107 Screw H
13 AR 771-160 Washer, Flat H

SECTION 5 Electrical Comp. & System
Electrical System, Fore/Aft Stance With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
Electrical System, Fore/Aft Stance AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Electrical System, Fore/Aft Stance DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
Electrical System, Dockstance With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Electrical System, Dockstance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Electrical System, Dockstance, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Traction Power Amplifier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
Traction Power Amplifier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Lift Power Amplifier Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
Lift Power Amplifier Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Vehicle Manager Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
Contactor Panel Installation (STD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Contactor Panel Assembly (AC DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Contactor Panel Assembly (AC AC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Contactor Panel Installation Regen Lower Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Contactor Panel Assembly Regen Lower Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Contactor Panel Installation (EE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-42
Contactor Panel Assembly, EE, (AC DC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Contactor Panel Assembly, EE, (AC AC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-46
Contactor Panel Installation, EE, Regen Lower Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-48
Contactor Panel Assembly, EE, Regen Lower Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Contactor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-52
Drive Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
Lift Motor Assembly, DC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-56
Lift Motor Assembly, AC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-58
Auxiliary Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-60
Operator Display Installation, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-62
Display Installation Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-64
Horn Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-66
Switch Assembly, Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-69
Relay/Control Fuse Panel Installation with Auxiliary Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-71
Fuse Relay Circuit With Aux Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-74
Battery Connector Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-76
Battery Connector Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-78
Height Encoder Installation Model 7500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-80
Encoder Assembly, Height Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-84
Encoder Installation Model 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-86
Encoder Assembly, Height Indicator Model 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-88
Limit Switch Installation, High Speed, End of Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-90
Ambient Temperature Sensor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-92
Fan Assembly, Drive Motor Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-94
Fan Assembly, Lift Motor Compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-96

Models 7500/7520 Reach-Fork® Truck - Electrical Comp. & System
Electrical System, Fore/Aft Stance With Regen

Figure 5-1.a: Electrical System, Fore/Aft Stance With Regen


Figure 5-1.b: Electrical System, Fore/Aft Stance With Regen

List 5-1: Electrical System, Fore/Aft Stance With Regen

ITEM NO. TYPE ON
1 1 411-936 Decal, ESD
2 AR 611-028 Tie, Cable
3 1 870-866 Jack, Banana, ESD
6 7 5-001-001 Screw H
7 10 5-001-008 Screw H
8 2 5-010-040 Screw H
9 2 5-015-005 Nut, Hex H
10 2 5-018-005 Washer, Flat H
11 12 5-018-006 Washer, Flat H
13 11 5-019-006 Washer, Spring H
14 6 7-771-206 Washer, Flat H
15 1 7-861-002/005 Insulator, Standoff
16 1 828-013-533/185 Wire, TA-B POS to FU2-2
17 1 1132586/004 Wire, LA-B NEG to TP4
18 1 1128543/003 Harness, Wiring
21 1 1078248 Switch, Operator, Push Button R
22 1 1132586/009 Wire, LA-V to LM-V
23 1 1132586/010 Wire, LA-W to LM-W
24 1 1132586/008 Wire, LA-U to LM-U
25 1 1132586/003 Wire, LA POS to FU3-2
26 1 828-013-533/180 Wire, TA-B NEG to TP4
27 1 1005525/006 Card Assembly, Circuit, Steer Amplifier C
28 1 1012075 Bracket, EPO Switch
30 1 1140522 Fan Assembly, Lift Motor Compartment, (See 530)
31 1 1052451 Fan Assembly, (See 529)
33 1 1067508 Terminal, Strip
34 1 1132586/002 Wire, Aux Mtr -B NEG to TP4
35 2 5-016-004 Nut, Hex, Nylon, Locking H
37 4 5-003-010 Screw H

Electrical System, Fore/Aft Stance AC Lift

Figure 5-2.a: Electrical System, Fore/Aft Stance AC Lift


Figure 5-2.b: Electrical System, Fore/Aft Stance AC Lift

List 5-2: Electrical System, Fore/Aft Stance AC Lift

ITEM NO. TYPE ON
1 1 411-936 Decal, ESD
6 9 5-001-001 Screw H
7 10 5-001-008 Screw H
8 2 5-010-040 Screw H
9 2 5-015-005 Nut, Hex H
10 2 5-018-005 Washer, Flat H
11 12 5-018-006 Washer, Flat H
14 6 7-771-206 Washer, Flat H
16 1 828-013-533/185 Wire, TA-B POS to FU2-2
17 1 828-013-533/020 Wire, LA-B NEG to TP4
18 1 1127571/002 Harness Wiring
22 1 828-013-533/184 Wire, LA-V to LM-V
23 1 828-013-533/183 Wire, LA-W to LM-W
24 1 828-013-533/182 Wire, LA-U to LM-U
25 1 828-013-533/181 Wire, LA POS to FU3-2
26 1 828-013-533/180 Wire, TA-B NEG to TP4
31 1 1052451 Fan Assembly, (See 529)
34 1 828-013-533/194 Wire, TA-B POS to FU2-2
36 4 5-003-010 Screw H

Electrical System, Fore/Aft Stance DC Lift

Figure 5-2A.a: Electrical System, Fore/Aft Stance DC Lift


Figure 5-2A.b: Electrical System, Fore/Aft Stance DC Lift

List 5-2A: Electrical System, Fore/Aft Stance DC Lift

ITEM NO. TYPE ON
1 1 411-936 Decal, ESD
3 1 750-019 Nut, Hex H
8 7 5-001-001 Screw H
9 5 5-001-008 Screw H
10 2 5-010-040 Screw H
11 2 5-015-005 Nut, Hex H
12 2 5-018-005 Washer, Flat H
13 7 5-018-006 Washer, Flat H
17 1 828-013-533/045 Cable Assembly, LM-S1 to TP4
18 1 828-013-533/101 Cable Assembly, TA B POS to TP5
19 1 828-013-533/093 Cable Assembly, (TP4 to MS-)
20 1 828-013-533/094 Cable Assembly, (LPC2 to LMA1)
21 1 828-013-533/095 Cable Assembly, (TP2- MS+)
22 1 828-013-533/170 Cable Assembly, (TP4 to TA-B -)
24 1 1013789/001 Sensor Assembly, Temperature R
29 4 7-771-206 Washer, Flat H

Electrical System, Dockstance With Regen

Figure 5-3.a: Electrical System, Dockstance With Regen


Figure 5-3.b: Electrical System, Dockstance With Regen

List 5-3: Electrical System, Dockstance With Regen

ITEM NO. TYPE ON
2 10 5-001-008 Screw H
4 1 1052451 Fan Assembly, (See 529)
5 1 1005525/004 Card Assembly, Circuit, Steer Amplifier
6 1 1136222 Harness, Tractor
8 4 5-003-010 Screw H
13 1 411-936 Decal, ESD
15 1 1132586/005 Wire, LA-U to LM-U
16 1 1132586/006 Wire, LA-V to LM-V
17 1 1132586/007 Wire, LA-W to LM-W
18 1 828-013-533/193 Wire, TA POS to FU2-2
19 1 1132586/003 Wire, LA POS to FU3-2
20 1 828-013-533/197 Wire, TA-B NEG to TP4
22 1 1132586/004 Wire, LA-B NEG to TP4
24 7 5-001-001 Screw H
27 1 1131520/003 Harness Assembly
28 2 5-015-005 Nut, Hex H
30 2 5-018-005 Washer, Flat H
31 12 5-018-006 Washer, Flat H
33 6 7-771-206 Washer, Flat H
35 2 5-010-040 Screw H

Electrical System, Dockstance, AC Lift

Figure 5-3A.a: Electrical System, Dockstance, AC Lift


Figure 5-3A.b: Electrical System, Dockstance, AC Lift

List 5-3A: Electrical System, Dockstance, AC Lift

ITEM NO. TYPE ON
2 10 5-001-008 Screw H
4 1 1052451 Fan Assembly, (See 529)
8 4 5-003-010 Screw H
13 1 411-936 Decal, ESD
15 1 828-013-533/200 Wire, LA-U to LM-U
16 1 828-013-533/199 Wire, LA-V to LM-V
17 1 828-013-533/198 Wire, LA-W to LM-W
18 1 828-013-533/193 Wire, TA POS to FU2-2
19 1 828-013-533/192 Wire, LA POS to FU3-2
20 1 828-013-533/197 Wire, TA-B NEG to TP4
21 1 828-013-533/201 Wire, LA POS to FU3-2
22 1 828-013-533/196 Wire, L-B NEG to TP4
24 7 5-001-001 Screw H
28 2 5-015-005 Nut, Hex H
30 2 5-018-005 Washer, Flat H
31 12 5-018-006 Washer, Flat H
33 6 7-771-206 Washer, Flat H
35 2 5-010-040 Screw H

Electrical System, Dockstance, DC Lift

Figure 5-4.a: Electrical System, Dockstance, DC Lift


Figure 5-4.b: Electrical System, Dockstance, DC Lift

List 5-4: Electrical System, Dockstance, DC Lift

ITEM NO. TYPE ON
1 1 411-936 Decal, ESD
7 7 5-001-001 Screw H
8 5 5-001-008 Screw H
9 2 5-010-040 Screw H
10 4 7-771-206 Washer, Flat H
11 2 5-018-005 Washer, Flat H
12 7 5-018-006 Washer, Flat H
15 1 750-019 Nut, Hex H
16 2 5-015-005 Nut, Hex H
18 1 828-013-533/087 Cable Assembly, (TP4 to TA-B -)
19 1 828-013-533/088 Cable Assembly, (TA -B + to TP5)
20 1 828-013-533/089 Cable Assembly, (TP2- MS+)
21 1 828-013-533/090 Cable Assembly, (LPC2 to LMA1)
22 1 828-013-533/101 Cable Assembly, TA B POS to TP5, (TP4 to LMS1)
23 1 828-013-533/170 Cable Assembly, (TP4 to TA-B -), (TP4 to MS-)
26 1 1013789/001 Sensor Assembly, Temperature R

Traction Power Amplifier Installation

Figure 5-5: Traction Power Amplifier Installation

List 5-5: Traction Power Amplifier Installation

ITEM NO. TYPE ON
1 1 Ref. Power Amplifier, Traction Control (See 505A)
2 2 7-771-206 Washer, Flat H

Traction Power Amplifier Assembly

Figure 5-5A: Traction Power Amplifier Assembly

List 5-5A: Traction Power Amplifier Assembly

ITEM NO. TYPE ON
3 1 1094049 Bracket
4 4 5-001-001 Screw H
5 1 1094048 Bracket
6 1 1016076/001 Fan, Assembly
7 1 590-909 Guard, Finger
8 2 5-001-011 Screw H
9 4 5-010-015 Screw H
10 2 5-018-006 Washer, Flat H
11 4 5-003-015 Screw H
12 4 5-019-005 Washer, Lock H
13 8 7-771-206 Washer, Flat H
14 1 1033100 Heatsink
15 1 1039888 Foil, Heatsink R
16 1 1042226/009 Motor Controller C

Lift Power Amplifier Installation

Figure 5-6: Lift Power Amplifier Installation

List 5-6: Lift Power Amplifier Installation

ITEM NO. TYPE ON
2 4 5-001-008 Screw H
3 4 5-018-006 Washer, Flat H
4 1 Ref. Lift Power Amplifier Assembly (See 506A)

Lift Power Amplifier Assembly

Figure 5-6A: Lift Power Amplifier Assembly

List 5-6A: Lift Power Amplifier Assembly

ITEM NO. TYPE ON
2 4 5-001-001 Screw H
3 4 5-002-004 Screw H
4 4 5-019-005 Washer, Lock H
5 8 7-771-206 Washer, Flat H
6 1 1077913/004 Power Amplifier, Lift (7500) C
7 1 1077913/005 Power Amplifier, Lift (7520) C
8 1 1110001 Heat Sink
9 1 1123407 Bracket

Vehicle Manager Installation

Figure 5-7: Vehicle Manager Installation

List 5-7: Vehicle Manager Installation

ITEM NO. TYPE ON
1 1 1045780/105 Vehicle Manager C
2 3 7-771-206 Washer, Flat H

Contactor Panel Installation (STD)

Figure 5-8: Contactor Panel Installation (STD)

List 5-8: Contactor Panel Installation (STD)

ITEM NO. TYPE ON
2 1 1012601 Cover, Contactor
3 2 7-771-206 Washer, Flat H
6 1 1109252 Contactor Panel Assembly, (See 508A) B
1 1110654 Contactor Panel Assembly, (See 508B) A
A = AC-AC
B = AC-DC

Contactor Panel Assembly (AC DC)

Figure 5-8A: Contactor Panel Assembly (AC DC)

List 5-8A: Contactor Panel Assembly (AC DC)

ITEM NO. TYPE ON
1109252 Contactor Panel Assembly
1 10 411-421/001 Decal, Label
2 1 590-587/106 Fuse (100 Amp) R
3 2 590-587/119 Fuse (500 Amp) R
4 2 775-031 Washer, Flat, Brass H
5 3 1-105-154/100 Contactor Assembly, (300 Amp), (See 510) C
6 6 5-015-003 Nut H
7 4 5-015-005 Nut, Hex H
8 7 5-018-006 Washer, Flat H
10 2 7-861-002/004 Standoff, Insulator
11 1 1011156 Bus Bar Assembly, Contactor
12 1 1018334 Plate, Mounting, Contactor

Contactor Panel Assembly (AC AC)

Figure 5-8B.a: Contactor Panel Assembly (AC AC)


Figure 5-8B.b: Contactor Panel Assembly (AC AC)

List 5-8B: Contactor Panel Assembly (AC AC)

ITEM NO. TYPE ON
1110654 Contactor Panel Assembly, (AC AC)
1 9 411-421/001 Decal, Label
2 1 590-587/109 Fuse (150 Amp) R
3 1 590-587/119 Fuse (500 Amp) R
4 1 590-587/121 Fuse (675 Amp) R
5 1 611-029 Cable Tie
9 1 1-105-232/100 Contactor Assembly, (See 510) C
10 1 5-001-001 Screw H
11 4 5-015-003 Nut H
12 3 5-015-004 Nut, Hex H
13 8 5-015-005 Nut, Hex H
14 4 5-018-005 Washer, Flat H
15 8 5-018-006 Washer, Flat H
16 1 5-019-005 Washer, Lock H
19 1 1124648 Bracket, Standoff
20 1 1110653 Panel, Contactor
21 1 1110955 Bar, Buss

Contactor Panel Installation Regen Lower Only

Figure 5-8C: Contactor Panel Installation Regen Lower Only

List 5-8C: Contactor Panel Installation Regen Lower Only

ITEM NO. TYPE ON
3 4 7-771-206 Washer, Flat H
4 1 1012601 Cover, Contactor
Contactor Panel Assembly, Regen Lower Only (See
5 1 Ref. 508D)

Contactor Panel Assembly Regen Lower Only

Figure 5-8D.a: Contactor Panel Assembly Regen Lower Only


Figure 5-8D.b: Contactor Panel Assembly Regen Lower Only

List 5-8D: Contactor Panel Assembly Regen Lower Only

FIGURE 5-8D QTY SERVICE USED
ITEM NO. TYPE ON
1 12 411-421/001 Decal, Label
2 2 590-587/106 Fuse (100 Amp) R
3 1 590-587/119 Fuse (500 Amp) R
4 1 590-587/121 Fuse (675 Amp) R
7 1 1-105-154/100 Contactor Assembly, (300 Amp), Pump, (See 510) C
8 6 5-015-003 Nut H
9 1 5-015-004 Nut, Hex H
10 1 5-001-001 Screw H
10 5-015-005 Nut, Hex H
11 1 5-018-005 Washer, Flat H
12 8 5-018-006 Washer, Flat H
13 1 5-019-005 Washer, Lock H
15 4 7-861-002/004 Standoff, Insulator
16 2 1-105-232/100 Contactor Assembly, Aux & Steer (100 Amp), (See 510) C
17 1 1110955 Bar, Buss
18 1 1125085 Bar, Buss
19 1 1125086 Panel, Mounting
20 1 1127095/001 Harness,Wiring

Contactor Panel Installation (EE)

Figure 5-9: Contactor Panel Installation (EE)

List 5-9: Contactor Panel Installation (EE)

ITEM NO. TYPE ON
2 2 5-016-014 Nut, Lock H
3 2 7-771-206 Washer, Flat H
4 1 Ref. Contactor Panel Assembly, EE, (AC DC) (See 509A) B
5 1 Ref. Contactor Panel Assembly, EE, (AC AC) (See 509B) A
A = AC-AC
B = AC-DC

Contactor Panel Assembly, EE, (AC DC)

Figure 5-9A: Contactor Panel Assembly, EE, (AC DC)

List 5-9A: Contactor Panel Assembly, EE, (AC DC)

ITEM NO. TYPE ON
2 2 370-631/009 Cushion, Pad
2 411-421/001 Decal, Label
3 1 590-587/106 Fuse (100 Amp) R
4 2 590-587/119 Fuse (500 Amp) R
5 1 600-915/003 Nut, Lock H
6 3 1-105-154/100 Contactor Assembly, (300 Amp) C
7 6 5-015-003 Nut H
8 10 5-015-004 Nut, Hex H
9 9 5-015-005 Nut, Hex H
10 10 5-018-005 Washer, Flat H
11 9 5-018-006 Washer, Flat H
12 10 5-019-005 Washer, Lock H
14 8 7-742-007/004 Screw H
15 2 223-001-087/005 Conductor, Feed thru
18 1 1018436 Cover, Contactor , EE
20 1 1027896 Plate, Mounting, Contactor

Contactor Panel Assembly, EE, (AC AC)

Figure 5-9B: Contactor Panel Assembly, EE, (AC AC)

List 5-9B: Contactor Panel Assembly, EE, (AC AC)

ITEM NO. TYPE ON
1 2 370-631/009 Cushion, Pad
2 2 411-421/001 Decal, Label
3 1 590-587/109 Fuse (150 Amp) R
4 1 590-587/121 Fuse (675 Amp) R
5 1 590-587/119 Fuse (500 Amp) R
6 1 600-915/003 Nut, Lock H
10 1 5-001-001 Screw H
11 4 5-015-003 Nut H
12 13 5-015-004 Nut, Hex H
13 11 5-015-005 Nut, Hex H
14 14 5-018-005 Washer, Flat H
15 11 5-018-006 Washer, Flat H
16 11 5-019-005 Washer, Lock H
18 11 7-742-007/004 Screw H
22 1 1023752 Bracket, Standoff
23 1 1-105-232/100 Contactor Assembly, (See 510) C
24 1 1089790 Bar, Bus
26 1 1111083 Cover, EE
27 1 1111086 Bar, Buss

Contactor Panel Installation, EE, Regen Lower Only

Figure 5-9C: Contactor Panel Installation, EE, Regen Lower Only

List 5-9C: Contactor Panel Installation, EE, Regen Lower Only

ITEM NO. TYPE ON
3 2 7-771-206 Washer, Flat H
Contacotr Panel Assembly, EE, Regen Lower Only (See
4 1 Ref. 509D)

Contactor Panel Assembly, EE, Regen Lower Only

Figure 5-9D: Contactor Panel Assembly, EE, Regen Lower Only

List 5-9D: Contactor Panel Assembly, EE, Regen Lower Only

FIGURE 5-9D QTY SERVICE USED
ITEM NO. TYPE ON
1 1 370-631/009 Cushion, Pad
2 13 411-421/001 Decal, Label
3 2 590-587/106 Fuse (100 Amp) R
4 1 590-587/119 Fuse (500 Amp) R
5 1 600-915/003 Nut, Lock H
7 06 5-015-003 Nut H
8 11 5-015-004 Nut, Hex H
9 12 5-015-005 Nut, Hex H
10 11 5-018-005 Washer, Flat H
11 12 5-018-006 Washer, Flat H
12 11 5-019-005 Washer, Lock H
14 12 7-742-007/004 Screw H
15 1 590-587/121 Fuse (675 Amp) R
17 2 1-105-232/100 Contactor Assembly (See 510) C
18 1 1128705 Cover, EE
24 1 1129097 Bar, Buss
25 1 1129143 Bar, Buss

Contactor Assembly
Contactor Assembly
Figure 5-10: Contactor Assembly

Contactor Assembly
List 5-10: Contactor Assembly

ITEM NO. TYPE ON
Contactor Assembly
1 1-105-153/100 Contactor Assembly, Lift (300 Amp) C A
1 1-105-154/100 Contactor Assembly, (300 Amp) C A
1 1-105-232/100 Contactor Assembly C B
1 1012353 Contactor Assembly (300 Amp) (All) and LPC (AC Lift) C A
1 1 1-105-129/111 Kit, Tip R A
1 1-105-131/111 Kit, Tip R B
2 1 1-105-122/01 Kit, Guide and Insulator
3 1 1-105-122/03 Spring, Main R
A = 300 Amp
B = 100 Amp

Drive Motor Assembly

Figure 5-12: Drive Motor Assembly

List 5-12: Drive Motor Assembly

ITEM NO. TYPE ON
1064992/700 Motor, Drive, EE C A
1112097/700 Motor, Drive C B
1 1 1112097/04 Rotor (Includes:)
1 1112097/06 Gear, Wheel Sensor
2 1 1112097/02 Stator
3 1 1034060/73 Terminal Board
4 3 1034060/75 Nut, Hexagon H
5 2 1034060/74 Screw H
6 1 1112097/01 Drive End Head B
1 1064992/01 Drive End Head A
7 1 1091664/04 Screw H
8 1 1110785/711 Speed, Proximity Sensor
9 1 1073980/712 Seal, Shaft R
10 1 1034060/87 Washer, Spring H
11 4 1091664/07 Screw H
12 4 1091664/09 Washer, Disc, Sealing H
13 3 1082750/08 Screw H
14 1 1082750/09 Retainer, Bearing
15 1 1082750/12 End Head B
1 1064002/12 End Head A
16 1 1082750/10 Bushing, Brake
17 1 570-219/212 Bearing R
18 1 1034060/89 Connector, Sensor, Temperature
19 1 1034060/92 Bearing R
A = EE
B=E

Lift Motor Assembly, DC

Figure 5-13: Lift Motor Assembly, DC

List 5-13: Lift Motor Assembly, DC

ITEM NO. TYPE ON
1008685/500 Motor, Lift, DC C
1019386/500 Motor, Lift, DC, UL Class EE C A
1 1 570-427/513 Ring, Retaining
2 1 570-240/215 Bearing, Commutator End R
3 1 570-314/511 End Bell, Drive End (DC Lift)
4 1 570-450/511 Armature Fan (DC Lift)
5 1 1008685/515 Armature and Fan Assembly (Includes: Item 4)
6 1 1008685/516 Frame and Field Assembly
7 1 570-604/512 Brush (4 per) (DC Lift) R
8 1 1008685/517 Indicator, Brush Wear R
9 2 570-446/516 Spring Set, Brush (Quantity 4) R
10 1 1008685/514 Holder Assembly, Brush (DC Lift)
11 1 1008685/518 Kit, Lead Assembly
12 1 570-445/215 Bearing (DC Lift) R
13 1 570-252/518 Washer, Wavey H
14 1 1008685/519 End Bell, Commutator End (DC Lift)
15 1 1019637 Deflector, Heat (Not Shown) A
18 1 1004811 Brush Band, Drive End (Not Shown) A
1 1019386/01 Brush Band, Commutator End (Not Shown) A
19 1 1008685/R Lift Motor, DC (Raybuilt) (Not Shown)
A = UL Class EE
B = UL Class E

Lift Motor Assembly, AC

Figure 5-14: Lift Motor Assembly, AC

List 5-14: Lift Motor Assembly, AC

ITEM NO. TYPE ON
1110785/700 Motor Assembly C
1110786/700 Motor Assembly C A
1120790/700 Motor Assembly C B
1 1 1088226/01 Rotor With Target B
1 1110785/717 Rotor With Target
2 1 1088226/02 Stator B
1 1110785/718 Stator
3 1 1052117/03 Block, Terminal
4 3 1034060/75 Nut, Hexagon H
5 1 1088226/03 Board, Terminal
7 1 1091664/04 Screw H
8 2 1088226/04 Screw H B
2 1041600/04 Screw H
9 1 1091664/08 Kit, Thermal Sensor
10 1 1110785/713 Endshield, Drive
1 1089535/05 Endshield, Drive A
11 1 1091664/16 Proximity Switch R B
1 1110785/711 Speed, Proximity Sensor
12 1 1058359/02 Bearing, Drive End R
13 1 1052117/08 Ring, Locking R
14 4 1088226/06 Screw H
15 4 1091664/09 Washer, Disc, Sealing H
16 1 1091664/02 Endshield
1 1089535/02 Endshield A
17 1 1019307/85 O-Ring R
18 1 1034060/89 Connector, Sensor, Temperature
19 1 1034060/92 Bearing R
21 1 1038442/10 Ring, Locking
A = EE
B = 7520

Auxiliary Motor Assembly

Figure 5-15A: Auxiliary Motor Assembly

List 5-15A: Auxiliary Motor Assembly

NO.
1020545/500 Motor, Auxiliary, DC C
1 1 1020545/585 Field Winding
2 1 1020545/587 Armature Assembly
3 1 1020545/553 Bearing, Auxiliary Motor R
4 1 1020545/552 Bearing, Auxiliary Motor, Drive End R
End Bell, Commutator, Complete (includes items 3, 6, 7,
5 1 1020545/576 8 and 13)
6 1 1020545/581 Holder Assembly, Brush
7 4 1020545/517 Brush
8 4 1020545/583 Spring, Brush R
9 2 1020545/564 Bolt H
11 4 1020545/571 Insert, Cover
12 4 1020545/570 Screw, Cover H
13 1 1020545/588 Washer, Wavey
14 1 1041423 Kit, Brush Band, 3-Piece, UL Type EE Only, Not Shown

Operator Display Installation, Fore/Aft Stance

Figure 5-16: Operator Display Installation, Fore/Aft Stance

List 5-16: Operator Display Installation, Fore/Aft Stance

ITEM NO. TYPE ON
1 1 1023911 Bracket, Operator Display, Fore/Aft Stance
2 1 1009195/006 Display, Operator, Fore/Aft Stance C
3 10 1017407 Grommet R
4 1 590-632 Horn R
5 12 5-018-002 Washer, Flat H
6 4 5-018-004 Washer, Flat H
7 12 5-010-004 Screw H
8 2 5-010-005 Screw H
9 4 5-010-037 Screw H
10 1 774-116 Washer, Lock (Not Shown) H
12 1 828-013-533/178 Wire-Single (Not Shown)

Display Installation Dockstance

Figure 5-17: Display Installation Dockstance

List 5-17: Display Installation Dockstance

ITEM NO. TYPE ON
1 1 590-632 Horn R
2 1 774-116 Washer, Lock H
5 1 5-001-006 Screw H
6 2 5-001-007 Screw H
7 1 5-001-010 Screw H
8 2 5-010-005 Screw H
9 4 5-010-037 Screw H
10 4 5-018-004 Washer, Flat H
11 2 5-018-006 Washer, Flat H
12 2 5-018-012 Washer, Flat H
13 1 828-004-671 Washer H
14 1 828-013-533/178 Wire-Single
16 1 1054267/001 Display Assembly, Dockstance (Includes items 18-23)
17 1 1135042 Bracket
18 1 1127844 Spacer, Display
19 13 5-010-004 Screw H
20 13 5-018-002 Washer, Flat H
21 1 1016511/004 Display, Operator, Dockstance C
22 11 1017407 Grommet R
23 1 1025821 Bracket, Mounting, Display

Horn Installation
Horn Installation
Figure 5-19.a: Horn Installation

Horn Installation
Horn Installation
Figure 5-19.b: Horn Installation

Horn Installation
List 5-19: Horn Installation

ITEM NO. TYPE ON
Horn Installation
1 1 590-643/005 Horn Assembly, Mechanical R
1 828-013-737/002 Horn Assembly, Electric (36V) (Includes: Items 5 - 15) R
2 1 5-001-006 Screw H
3 1 5-018-006 Washer, Flat H
4 1 850-139-001 Harness, Horn
5 1 590-633 Horn, Electronic R A
6 1 154-010-405/003 Module, Suppressor
7 1 1-110-847/007 Resistor Assembly R
8 1 828-005-925 Harness, Wiring
9 2 701-306 Screw H
10 2 714-133 Screw H
11 1 701-334 Screw H
14 1 828-013-736 Bracket
15 1 774-009 Washer, Lock, Internal Tooth H
A = Remove Self Grounding Clip Prior to Installation

Switch Assembly, Key

Figure 5-20: Switch Assembly, Key

List 5-20: Switch Assembly, Key

ITEM NO. TYPE ON
1 1 1020341/003 Switch, Key (2-Position) (Includes:)
1 114-008-304 Fob, Key
1 590-004/01 Key (Set of 2) R
1 828-013-664 Switch, Rotary (2-Position, Keyless) (EE) (Includes:) R B
1 1-150-376 Switch, Rotary, Keyless, Without Turtle Speed R B
1 1-150-376/01 Nut, Face
A = Standard
B = Optional

Relay/Control Fuse Panel Installation with Auxiliary Power

Figure 5-21.a: Relay/Control Fuse Panel Installation with Auxiliary Power


Figure 5-21.b: Relay/Control Fuse Panel Installation with Auxiliary Power

List 5-21: Relay/Control Fuse Panel Installation with Auxiliary Power

ITEM NO. TYPE ON
4 4 7-771-206 Washer, Flat H
Bracket Assembly, Relay/Control Fuse Panel (Includes
5 1 Ref. Items 7 thru 15)
6 1 1022038 Cover Assembly, Fuse, EE
7 1 Ref. Circuit Card Assembly, Fuse Relay (See 521A)
8 1 412-746 Decal, 15 Amp
9 1 412-817 Decal, 10 Amp Fuse
10 1 1-030-001 Terminal Strip
11 1 1-030-002 Insulator, Terminal Strip
12 4 5-010-004 Screw H
13 15 5-020-002 Washer, Lock H
14 1 1143792 Bracket, Fuse Relay
15 2 5-010-041 Screw H

Fuse Relay Circuit With Aux Power

Figure 5-21A: Fuse Relay Circuit With Aux Power

List 5-21A: Fuse Relay Circuit With Aux Power

NO.
1 1079010/002 Card Assembly, Circuit, Fuse Relay C
1 4 611-046 Strap
2 4 1081812 Relay, (K1, K2, K3, K4) R
3 4 1110018/008 Fuse (15 Amp), (FU5, FU6, FU7, FU8) R
4 2 1110018/005 Fuse (5 Amp), (FU7, FU8) R

Battery Connector Installation

Figure 5-22: Battery Connector Installation

List 5-22: Battery Connector Installation

ITEM NO. TYPE ON
2 2 5-001-005 Screw H
3 2 5-001-007 Screw H
4 2 5-015-004 Nut, Hex H
5 2 5-018-005 Washer, Flat H
6 2 5-018-006 Washer, Flat H
7 1 Ref. Battery Connector Assembly (See 523)
8 1 1134981 Bracket, Battery Connector

Battery Connector Assembly

Figure 5-23: Battery Connector Assembly

List 5-23: Battery Connector Assembly

ITEM NO. TYPE ON
1 1 590-724 Connector, Battery (SB-350) Grey R
1 590-725 Connector, Battery (SB-350) Yellow R
1 590-726 Connector, Battery (SB-350) Red R
1 590-739 Connector, Battery (SB-350) Blue R
1 590-755/001 Connector, Battery, Grey (36V) R
1 590-755/002 Connector, Battery, Blue (48V) R
1 590-755/003 Connector, Battery, Red R
1 590-755/004 Connector, Battery, Yellow R
2 3.5 611-035 Tubing, Shrinkable
3 1 1132586/027 Cable Assembly, (B-)
1 1132586/028 Cable Assembly, (B-)
4 1 1132586/037 Cable Assembly, (B+)
1 1132586/038 Cable Assembly, (B+)

Height Encoder Installation Model 7500

Figure 5-24.a: Height Encoder Installation Model 7500


Figure 5-24.b: Height Encoder Installation Model 7500


Figure 5-24.c: Height Encoder Installation Model 7500

List 5-24: Height Encoder Installation Model 7500

ITEM NO. TYPE ON
2 4 611-029 Cable Tie
4 2 5-001-007 Screw H
7 4 5-018-006 Washer, Flat H
10 1 1017244/001 Belt, Drive, 87- 95 inch OACH R
1 1017244/002 Belt, Drive, 96-99 inch OACH R
1 1017244/007 Belt, Drive, Over 161 inch OACH R
11 1 1135924 Harness
12 1 1017873/001 Harness, Height Encoder, 87-106 inch OACH
1 1017873/002 Harness, Height Encoder, 107-119 inch OACH
13 1 1043659 Encoder Assembly, Height Indicator, (See 516)
14 1 1043779 Bracket, Height Encoder
15 1 1044082/001 Bracket, Height Encoder, 96-100 inch OACH
1 1044082/002 Bracket, Height Encoder, 101-106 inch OACH
16 1 1044747 Bracket, Mounting, Height Indicator
17 1 1044245/002 Bracket, Height Encoder
18 1 1044746 Bracket, Mounting, Height Indicator
19 1 1044308 Bracket, Height Encoder

Encoder Assembly, Height Indicator

Figure 5-24A: Encoder Assembly, Height Indicator

List 5-24A: Encoder Assembly, Height Indicator

NO.
1043659 Encoder Assembly, Height Indicator
3 3 5-010-009 Screw H
6 1 1013742 Pulley, Sheave, Idler
8 1 1015098/001 Bolt H
9 1 1078276 Gear, Timing Assembly, Height Indicator
10 1 1061151 Bearing, Encoder, Height Indicator R
11 1 1043615 Bracket, Height Encoder Mounting

Encoder Installation Model 7520

Figure 5-25: Encoder Installation Model 7520

List 5-25: Encoder Installation Model 7520

ITEM NO. TYPE ON
5 2 5-001-001 Screw H
6 2 5-010-024 Screw H
8 1 1017244/006 Belt, Drive, To 161 inch OACH R
1 1017244/007 Belt, Drive, Above 161 inch OACH R
9 1 1135924 Harness
10 1 1017873/005 Harness, Height Encoder, To 161 inch OACH
1 1017873/006 Harness, Height Encoder, Above 161 inch OACH R
11 1 1032159 Bolt, Eye H
12 1 1034718 Bracket, Belt
13 1 1051963 Encoder Assembly, Height Indicator, (See 526) R
16 1 1105406 Heater Assembly R A
17 1 1105407/001 Harness, Encoder Cold Storage, To 161 inch OACH A
1 1105407/002 Harness, Encoder Cold Storage, Above 161 inch OACH A
18 2 750-008 Nut, Hex H A
19 2 5-010-011 Screw, Pan H A
20 2 5-016-002 Nut, Nylon, Locking H A
A = Cold Storage

Encoder Assembly, Height Indicator Model 7520

Figure 5-26: Encoder Assembly, Height Indicator Model 7520

List 5-26: Encoder Assembly, Height Indicator Model 7520

ITEM NO. TYPE ON
1051963 Encoder Assembly, Height Indicator, Model 7520 R
3 3 5-010-009 Screw H
4 2 5-010-029 Screw H
2 5-010-022 Screw H
6 1 1013742 Pulley, Sheave, Idler
1 1132091 Pulley, Sheave, Idler
8 1 7-710-008/016 Screw H
9 1 1078276 Gear, Timing Assembly, Height Indicator
10 1 1061151 Bearing, Encoder, Height Indicator R
11 1 1073438 Plate, Cover, Height Sensor
12 1 1073540 Plate, Mounting, Height Sensor
13 2 1044893 Spacer, HTI Encoder

Limit Switch Installation, High Speed, End of Lift

Figure 5-27: Limit Switch Installation, High Speed, End of Lift

List 5-27: Limit Switch Installation, High Speed, End of Lift

ITEM NO. TYPE ON
2 4 309732-000 Clamp, Hose
4 2 5-018-006 Washer, Flat H
5 1 1139780/001 Flag, Indicator All OACH Ranges Except 100 to 105
1 1139780/002 Flag, Indicator, 100 to 105 OACH
6 2 1077677 Bracket, Sensor Housing
7 1 1078925/001 Sensor Assembly, Proximity Switch R
1 1078925/002 Sensor Assembly, Proximity Switch R
8 1 1103933 Flag, Indicator
9 1 1031427/001 Switch Assembly, Proximity
10 1 1084983 Wire, Extension, Not Shown
11 1 1103934 Flag, Indicator
12 1 Ref. Brace, Cross Tie, Lower

Ambient Temperature Sensor Installation

Figure 5-28: Ambient Temperature Sensor Installation

List 5-28: Ambient Temperature Sensor Installation

ITEM NO. TYPE ON
1011183 Sensor, Ambient Temperature, Installation
2 AR 611-044 Mount, Strap
5 2 5-001-001 Screw H
6 2 5-018-005 Washer, Flat H
7 1 5-018-009 Washer, Flat H
8 3 5-010-004 Screw H
9 1 1010571/001 Card Assembly, Circuit, Temperature Sensor, Ambient C
10 1 1011182 Bracket, Temperature Sensor
11 1 1036240 Guard, Drip

Fan Assembly, Drive Motor Compartment

Figure 5-29: Fan Assembly, Drive Motor Compartment

List 5-29: Fan Assembly, Drive Motor Compartment

ITEM NO. TYPE ON
1010845 Fan Assembly, Drive Motor Compartment A
1052451 Fan Assembly B
1 1 1010831 Plate, Fan
2 1 1018535/004 Fan, Motor Compartment B
1 1012627/003 Fan, Assembly (Includes:) A
1 1012626 Fan
4 4 702-295 Screw H B
4 1007408 Screw H A
5 4 760-103 Nut, Lock H
A = Model 7500
B = Model 7520

Fan Assembly, Lift Motor Compartment

Figure 5-30: Fan Assembly, Lift Motor Compartment

List 5-30: Fan Assembly, Lift Motor Compartment

ITEM NO. TYPE ON
1 1018881 Fan Assembly, Lift Motor Compartment A
1 1018882 Fan Assembly, Lift Motor Compartment B
1 1 1018228 Bracket, Fan
2 1 1018535/004 Fan, Motor Compartment A
3 1 1012627/002 Fan, Motor Compartment
4 1 1012627/004 Fan, Motor Compartment B
7 4 5-010-015 Screw H A
8 4 5-010-035 Screw H
A = AC Lift Motor
B = DC Lift Motor (Uses 2 of Item 5 and 8 of Item 8)

SECTION 6 Hydraulic Components
Hose Installation, Dockstance, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
Hose Installation, Fore/Aft Stance, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Hose Installation, Dockstance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Hose Installation, Fore/Aft Stance, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Hose Installation, Dockstance, AC Lift With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
Hose Installation, Fore/Aft Stance, AC Lift With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Reservoir Installation, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Reservoir Assembly, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
Reservoir Installation, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
Reservior Assembly, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Lift Pump and Motor Installation, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Lift Pump and Motor Installation, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
Lift Pump and Motor Assembly AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
Lift Pump and Motor Installation With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-32
Lift Pump and Motor Assembly With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Auxiliary Pump and Motor Installation, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36
Auxiliary Pump and Motor Installation, Fore and Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
Auxiliary Pump and Motor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
Lift Pump Assembly, DC Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
Lift Pump Assembly, DC, Dual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
Lift Pump Manifold Assembly, Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-46
Auxiliary Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Main Manifold Installation, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
Main Manifold Assembly, DC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-52
Main Manifold Installation, AC Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58
Main Manifold Installation (Regen Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60
Manifold Assembly, Lift Lower (Regen Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62
Auxiliary Manifold Installation With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-64
Manifold Assembly, Auxiliary, With Regen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
Manifold Assembly, Reach, Tilt and Sideshift, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
Manifold Assembly, Reach, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70
Manifold Assembly, Tilt, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-72
Manifold Assembly, Tilt and Sideshift, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-74
Cylinder Assembly, Main Lift, 7500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76
Main Lift Cylinder Assembly, 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78
Cylinder Assembly Free Lift, Non-Staging (DC Lift), R35TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
Cylinder Assembly, Free Lift, Staging, (AC Lift) R35TT, R45TT and DR32TT . . . . . . . . . . . . . . . . . . . . . . 6-82
Cylinder Assembly, Free Lift, AC Lift), Model 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-85
Cylinder Assembly, Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-87
Cylinder Assembly, Tilt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
Cylinder Assembly, Sideshift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91

Models 7500/7520 Reach-Fork® Truck - Hydraulic Components
Hose Installation, Dockstance, DC Lift

Figure 6-1: Hose Installation, Dockstance, DC Lift

List 6-1: Hose Installation, Dockstance, DC Lift

ITEM NO. TYPE ON
1 1 1139182/002 Hose Assembly, Manifold CYL-1 and Tee to Bulkhead A
1 1139182/003 Hose Assembly, Manifold CYL-1 and Tee to Bulkhead B
2 1 1014433 Hose, Suction, Steer/Auxiliary Pump to Reservoir
3 1 1021537 Hose, Suction, Lift Pump to Reservoir
4 1 1013871 Hose, Return, Manifold Tank to Reservoir
Hose Assembly, Manifold CASE DRAIN to Steer Motor
10 1 1071798/019 Case
11 1 1071800/003 Hose Assembly, Manifold P1 to Lift Pump 1
12 1 1071799/005 Hose Assembly, Manifold P2 to Lift Pump 2 C
13 2 811-925/005 Hose, Clamp
14 2 811-925/004 Hose, Clamp
15 2 811-921 Clamp, Hose
17 1 1030162/003 Hose Assembly, Orbitrol P to Steer/Auxiliary Pump Out
18A 1 1001288/044 Hose Assembly, Orbitrol L to Steer Motor L
18B 1 1001288/044 Hose Assembly, Orbitrol L to Steer Motor L
19 1 1030162/009 Hose Assembly, Manifold PWR BYND to Orbitrol E
20 1 1030162/010 Hose Assembly, Manifold S-RET to Orbitrol T
C = Dual Lift Pump

Hose Installation, Fore/Aft Stance, DC Lift

Figure 6-2: Hose Installation, Fore/Aft Stance, DC Lift

List 6-2: Hose Installation, Fore/Aft Stance, DC Lift

ITEM NO. TYPE ON
1 1 1139182/002 Hose Assembly, Manifold CYL-1 and Tee to Bulkhead B
1 1139182/003 Hose Assembly, Manifold CYL-1 and Tee to Bulkhead C
2 1 1013491 Hose, Suction, Steer/Auxiliary Pump to Reservoir
3 1 1009679 Hose, Suction, Lift Pump to Reservoir
4 1 1013871 Hose, Return, Manifold Tank to Reservoir
5 1 1141938/001 Hose Assembly, Manifold P2 to Lift Pump 2 A
6 1 1135027/001 Hose Assembly, Manifold P1 to Lift Pump 1
7 1 1071798/020 Hose Assembly, Manifold Case Drain to Steer Motor Case
8 2 811-921 Clamp, Hose
9 2 811-925/004 Hose, Clamp
10 2 811-925/005 Hose, Clamp
12 2 1001288/045 Hose Assembly, Orbitrol L or R to Steer Motor R
13 1 1030162/002 Hose Assembly, Orbitrol P to Steer/Auxiliary Pump Out
14 2 1030162/011 Hose Assembly, Manifold PWR BYND to Orbitrol E
A = Delete for Single Stage Pump
B = 16.5 inch Battery Compartment
C = 18.5 inch Battery Compartment

Hose Installation, Dockstance, AC Lift

Figure 6-3: Hose Installation, Dockstance, AC Lift

List 6-3: Hose Installation, Dockstance, AC Lift

ITEM NO. TYPE ON
1 3 811-920 Clamp, Hose
2 2 811-921 Clamp, Hose
4 1 1121912/001 Line Assembly, Manifold to Bulkhead
1 1121912/002 Line Assembly, Manifold to Bulkhead
5 1 1121913/002 Line Assembly, Manifold to Bulkhead
6 1 1124289 Coupling, Hose, Suction
7 1 1131883 Hose, Suction, Formed
8 1 1139563/002 Line Assembly, Suction
10 2 1129837/001 Plug, Mechanical
11 1 828-004-280/046 Hose Assembly, Return
12 1 112112/002 Hose Assembly, Presure
13 2 811-925/005 Hose, Clamp
14 2 811-931 Clamp, Hose
16 1 1134866 Hose, Suction, Formed Over 330 inches
17 1 828-004-280/042 Hose Assembly Under 331 inches

Hose Installation, Fore/Aft Stance, AC Lift

Figure 6-4: Hose Installation, Fore/Aft Stance, AC Lift

List 6-4: Hose Installation, Fore/Aft Stance, AC Lift

ITEM NO. TYPE ON
1 3 811-920 Clamp, Hose
2 2 811-921 Clamp, Hose
4 1 1121912/001 Line Assembly, Manifold to Bulkhead A
1 1121912/002 Line Assembly, Manifold to Bulkhead B
1 1121912/003 Line Assembly, Manifold to Bulkhead C
5 1 1124289 Coupling, Hose, Suction
10 1 828-004-280/046 Hose Assembly, Return
11 1 112112/003 Hose Assembly, Presure
12 2 811-925/005 Hose, Clamp
13 2 811-931 Clamp, Hose
15 1 1134866 Hose, Suction, Formed Over 330 inches
16 1 828-004-280/042 Hose Assembly Under 331 inches
A = 16.5 inch Battery Compartment
B = 18.5 inch Battery Compartment
C = 21.5 inch Battery Compartment

Hose Installation, Dockstance, AC Lift With Regen

Figure 6-5.a: Hose Installation, Dockstance, AC Lift With Regen


Figure 6-5.b: Hose Installation, Dockstance, AC Lift With Regen

List 6-5: Hose Installation, Dockstance, AC Lift With Regen

ITEM NO. TYPE ON
1 1 792-432 Fitting, Elbow
3 6 811-920 Clamp, Hose
4 4 811-921 Clamp, Hose
7 1 1139563/001 Line Assembly A
9 1 1139563/003 Line Assembly B
14 1 1134866 Hose, Suction, Formed A
15 1 1147760/001 Line Assembly, Lift 18.5" Battery Compartment
1 1147760/002 Line Assembly, Lift 21.5" Battery Compartment
16 1 1134589/004 Hose Assembly
21 1 828-004-280/025 Hose Assembly
22 2 828-004-280/008 Hose Assembly
24 1 1087843 Fitting, Flange
25 2 811-925/005 Hose, Clamp
26 2 811-931 Clamp, Hose
27 1 1145790 Bracket, Support A B
28 1 1146318 Bracket, Support A
29 1 828-004-671 Washer H
30 1 828-004-280/042 Hose Assembly
A = Above 330 inch
B = Above 331 inch

Hose Installation, Fore/Aft Stance, AC Lift With Regen

Figure 6-6: Hose Installation, Fore/Aft Stance, AC Lift With Regen

List 6-6: Hose Installation, Fore/Aft Stance, AC Lift With Regen

ITEM NO. TYPE ON
2 1 800-810/013 Fitting, Elbow, 45
3 6 811-920 Clamp, Hose
4 4 811-921 Clamp, Hose
Line Assembly, Manifold to Bulkhead 18.5 inch Battery
12 1 1130579/002 Compartment
Line Assembly, Manifold to Bulkhead 21.5 inch Battery
1 1130579/003 Compartment
15 1 1034866 Hose, Suction, Formed A
14 1 1146002 Line Assembly
21 2 828-004-280/002 Hose Assembly
22 2 828-004-280/008 Hose Assembly
25 1 1145790 Bracket, Support A B
26 1 5-004-020 Screw H
27 1 1087843 Fitting, Flange
28 2 811-925/005 Hose, Clamp
29 2 811-931 Clamp, Hose
30 1 1146318 Bracket, Support A
31 1 828-004-280/042 Hose Assembly B
A = Above 330 inch
B = Below 331 inch

Reservoir Installation, AC Lift

Figure 6-7.a: Reservoir Installation, AC Lift


Figure 6-7.b: Reservoir Installation, AC Lift

List 6-7: Reservoir Installation, AC Lift

ITEM NO. TYPE ON
1 4 5-001-008 Screw H
2 2 5-003-017 Screw, Socket H
4 1 1127629 Reservoir Assembly (See 607A) N
5 1 1139542 Bracket, Cover
7 1 1139626 Resistor
9 2 5-020-013 Washer, Lock, Toothed H
10 1 5-018-005 Washer, Flat H
11 1 828-013-533/202 Wire Assembly
12 1 828-013-533/203 Wire Assembly

Reservoir Assembly, AC Lift

Figure 6-7A: Reservoir Assembly, AC Lift

List 6-7A: Reservoir Assembly, AC Lift

ITEM NO. TYPE ON
1 1 802-023/012 Fitting, Hose, Elbow
2 1 811-925/005 Hose, Clamp
4 4 5-003-015 Screw H
5 4 5-018-005 Washer, Flat H
6 1 1138180 Breather
8 1 1128328 Reservoir Above 330 inch Elevated
9 1 1128622 Reservoir Below 331 inch Elevated
10 1 1129252 Filter Assembly, (Includes:)
1 1129252/01 Element, Filter R
11 1 1129198/002 Tube
12 1 1129198/003 Tube
13 1 1129399 Plate, Filter Mounting
14 1 1129401 O-Ring R
15 1 1139541 Fitting, Return Check
16 1 1140526 Valve, Flow Control

Reservoir Installation, DC Lift

Figure 6-7B: Reservoir Installation, DC Lift

List 6-7B: Reservoir Installation, DC Lift

ITEM NO. TYPE ON
1 4 5-001-006 Screw H
2 4 5-018-006 Washer, Flat H
4 1 1039280/001 Reservoir Assembly, DC Lift, (See 607C)

Reservior Assembly, DC Lift

Figure 6-7C: Reservior Assembly, DC Lift

List 6-7C: Reservior Assembly, DC Lift

ITEM NO. TYPE ON
1 1 1059245/001 Reservoir Weldment, DC Lift
2 1 1039133 Plug, Magnetic
5 1 850-523 Cap, Filler, Breather
6 6 5-010-017 Screw H
10 1 802-034 Gauge, Sight

Lift Pump and Motor Installation, DC Lift

Figure 6-8.a: Lift Pump and Motor Installation, DC Lift


Figure 6-8.b: Lift Pump and Motor Installation, DC Lift


Figure 6-8.c: Lift Pump and Motor Installation, DC Lift

List 6-8: Lift Pump and Motor Installation, DC Lift

ITEM NO. TYPE ON
1 1 1008685/500 Motor, Lift, DC (See 513) C
1 1019386/500 Motor, Lift, DC, UL Class EE (See 513) C A
2 1 1015148 Bracket, Lift Motor, DC
3 1 500-488/200 Pump, Lift, DC, Single (See 612) C
1 500-488 Pump, Lift, DC, Single (See 612) C
4 1 1012363/100 Pump, Lift, DC, Dual (See 613) C
1 1012363/200 Pump, Lift, DC, Dual (See 613) C
5 1 1008623 Shroud, Fan
1 1019609 Shroud, Fan A
6 1 1012657 Guard, Finger
7 1 1013489 Fan Assembly DC Lift Motor (includes:) C
7A 1 1-012-070/04 Connector, Housing
7B 2 1-012-512/007 Pin, Contact N
7C 1 1-012-500/002 Seal, Wire 2 Lead (Cold Storage)
8 1 1048329 Fitting, Tee, #12 DC Lift Pump Outlet P1
9 1 1041684 Fitting, Tee, #10 DC Lift Pump Outlet P2
10 1 802-025/021 Fitting, Hose, Auxiliary Pump Inlet, AC DC Lift Pump Inlet
11 4 5-001-007 Screw H
13 4 5-018-012 Washer, Flat H
14 2 5-018-006 Washer, Flat H
15 4 7-701-004/060 Screw H
16 4 7-714-005/012 Screw H
17 1 792-456 Fitting, Cap #12
18 1 1019609 Shroud, Fan A
19 1 1019702 Deflector, Air A
23 1 1049430 Fitting, Reducer, #12 x 10
24 1 1041685 Fitting, Cap, #10
25 1 1048330 Fitting, Reducer, #10 x 8
A = EE

Lift Pump and Motor Installation, AC Lift

Figure 6-8A: Lift Pump and Motor Installation, AC Lift

List 6-8A: Lift Pump and Motor Installation, AC Lift

ITEM NO. TYPE ON
1 1 Ref. Lift Pump and Motor Assembly (See 608B)
2 4 5-018-007 Washer, Flat H
3 4 5-001-015 Screw H

Lift Pump and Motor Assembly AC Lift

Figure 6-8B: Lift Pump and Motor Assembly AC Lift

List 6-8B: Lift Pump and Motor Assembly AC Lift

ITEM NO. TYPE ON
6 2 5-001-024 Screw H
7 2 5-018-008 Washer, Flat H
9 1 1110785/700 Motor Assembly, Type E (See 514) C
10 1 1110786/700 Motor Assembly, Type EE (See 514) C
11 1 1126201 Pump Assembly, (No Parts Available)
12 2 5-006-036 Screw, Set H

Lift Pump and Motor Installation With Regen

Figure 6-9: Lift Pump and Motor Installation With Regen

List 6-9: Lift Pump and Motor Installation With Regen

ITEM NO. TYPE ON
2 4 5-001-015 Screw H
3 4 5-018-007 Washer, Flat H
5 4 1134144 Post, Pump Motor Mount
6 1 Ref. Pump Motor Assembly (See 609A)

Lift Pump and Motor Assembly With Regen

Figure 6-9A: Lift Pump and Motor Assembly With Regen

List 6-9A: Lift Pump and Motor Assembly With Regen

ITEM NO. TYPE ON
4 2 5-001-024 Screw H
5 2 5-018-008 Washer, Flat H
7 1 1134496/001 Pump Manifold Assembly 7500 Fore and Aft (See 613A) C
1 1134496/002 Pump Manifold Assembly 7500 Dockstance (See 613A) C
1 1134496/003 Pump Manifold Assembly 7520 Fore and Aft (See 613A) C
1 1134496/004 Pump Manifold Assembly 7520 Dockstance (See 613A) C
8 1 1110785/700 Motor Assembly, 7500 (See 514) C
9 1 1110786/700 Motor Assembly, 7500 EE (See 514) C
10 1 1120790/700 Motor Assembly, 7520 (See 514) C

Auxiliary Pump and Motor Installation, Dockstance

Figure 6-10: Auxiliary Pump and Motor Installation, Dockstance

List 6-10: Auxiliary Pump and Motor Installation, Dockstance

ITEM NO. TYPE ON
3 4 5-018-012 Washer, Flat H
5 1 Ref. Auxiliary Pump and Motor Assembly (See 611)

Auxiliary Pump and Motor Installation, Fore and Aft Stance

Figure 6-10A: Auxiliary Pump and Motor Installation, Fore and Aft Stance

List 6-10A: Auxiliary Pump and Motor Installation, Fore and Aft Stance
NO.
Auxiliary Pump and Motor Installation, Fore and Aft
Stance
1 1 Ref. Auxiliary Pump and Motor Assembly (See 611)
2 1 1009578 Bracket, Motor, Auxiliary A
3 1 1009529 Bracket, Formed, Auxiliary A
5 3 1009565/001 Bolt, Carriage H B
6 7 5-018-012 Washer, Flat H B
7 4 5-016-005 Nut, Nylon, Locking H B
8 1 5-001-009 Screw, Shoulder H A
9 3 5-001-007 Screw H A
10 1 1112327 Band Kit, Motor Head
1 1041423 Kit, Brush Band, 3-Piece, UL Type EE Only (Not Shown) C
A = Fore/Aft Stance Only
B = Quantity 2 for Dockstance
C = UL Class EE Only

Auxiliary Pump and Motor Assembly

Figure 6-11: Auxiliary Pump and Motor Assembly

List 6-11: Auxiliary Pump and Motor Assembly

ITEM NO. TYPE ON
1 1 1020558 Pump, Auxiliary (see 613B) C
2 1 1020545/500 Motor, Auxiliary, DC (See 515) C
3 1 792-311 Fitting, Hose, Auxiliary Pump Outlet
4 1 802-025/005 Fitting, Hose, Auxiliary Pump Inlet
8 2 5-018-006 Washer, Flat H
9 2 5-006-036 Screw, Set H
10 1 1112327 Band Kit, Motor Head, EE

Lift Pump Assembly, DC Single

Figure 6-12: Lift Pump Assembly, DC Single

List 6-12: Lift Pump Assembly, DC Single

ITEM NO. TYPE ON
500-488 Pump, Lift, DC, Single C
1 500-488/200 Pump, Lift, DC, Single C
1 500-348/367 Kit, Seal DC Lift Pump (Not Shown) R

Lift Pump Assembly, DC, Dual

Figure 6-13: Lift Pump Assembly, DC, Dual

List 6-13: Lift Pump Assembly, DC, Dual

ITEM NO. TYPE ON
1 1012363/100 Pump, Lift, DC, Dual C
1 1 500-444/211 Kit, Seal, Dual DC Lift Pump (Not Shown) R

Lift Pump Manifold Assembly, Regen

Figure 6-13A: Lift Pump Manifold Assembly, Regen

List 6-13A: Lift Pump Manifold Assembly, Regen

NO.
1134496/001 Pump Manifold Assembly, 7500 Fore and Aft C
1134496/002 Pump Manifold Assembly, 7500 Dockstance C
1134496/003 Pump Manifold Assembly, 7520 Fore and Aft C
1134496/004 Pump Manifold Assembly, 7520 Dockstance C
3 2 1050889/004 Screw H
4 1 1133926/001 Pump Assembly, Lift, 7500 C
1 1133926/002 Pump Assembly, Lift, 7520 C
5 1 1134310/001 Manifold, Inlet, Fore and Aft Stance
1 1134310/002 Manifold, Inlet, Dockstance
6 1 1134889 O-Ring R
7 1 1134496/01 Seal Kit Not Shown R

Auxiliary Pump
Auxiliary Pump
Figure 6-13B: Auxiliary Pump

Auxiliary Pump
List 6-13B: Auxiliary Pump

ITEM NO. TYPE ON
Auxiliary Pump
1 1020558/100 Pump C
1 1 500-348/367 Kit, Seal (Not Shown) R

Main Manifold Installation, DC Lift

Figure 6-14: Main Manifold Installation, DC Lift

List 6-14: Main Manifold Installation, DC Lift

ITEM NO. TYPE ON
1 1 Ref. Main Manifold Assembly, DC Lift (See 614A)
2 2 7-710-008/160 Screw H

Main Manifold Assembly, DC Lift

Figure 6-14A.a: Main Manifold Assembly, DC Lift


Figure 6-14A.b: Main Manifold Assembly, DC Lift

List 6-14A: Main Manifold Assembly, DC Lift (Sheet 1 of 2)

NO.
1099654 Manifold Assembly, Main, DC Lift C G
1139439 Manifold Assembly, Main, DC Lift C
1 1 520-337/004 Valve, Check (Reach Manifold CV) (CV-2) F
2 4 N/A Plug, Expansion
3 4 N/A Plug, Expansion
4 1 N/A Plug, Expansion (Not Shown)
5 3 520-950/003 Coil, Solenoid (SOL 1 and SOL 5)
Coil, Solenoid (SOL 4 and SOL 8) (SOL 4 High
6 1-2 520-951/003 Performance only)
7 1 520-952/002 Coil, Solenoid (SOL 2)
8 1 591-630 Switch, Pressure (HTI) R C
9 2 782-825/001 Fitting, Nipple (1/8 in. O.D.) G2
10 1 790-408 Fitting, Elbow, 90 Degrees CASE DRAIN
11 1 792-342 Fitting, Tube, Elbow, 90 Degree P2 Dockstance AF
Adapter, Straight Fitting P2 Fore/Aft Stance, S-RET
12 1 792-343 ABF
Dockstance
13 2 792-347 Fitting, Elbow, 90 Degrees A1 and A2
14 1 792-376 Fitting, Straight CYL-1
15 1 802-023/012 Fitting, Hose, Elbow TANK
16 2 870-872 Cap, Dust, Coupling
19 1-2 1003647/004 Plug (Not Shown)
20 4-5 1003647/006 Plug
21 2 1003647/008 Plug
22 2 1003647/010 Plug
23 1 1009200/001 Valve, Directional (LS-1) R
24 1 1009281/007 Valve, Main Relief (REL-1) R
25 1 1009323/019 Valve, Flow Control (CE-1), Deep Reach R
1 1009323/003 Valve, Flow Control (CE-1), Single Reach R
26 1 1012615/103 Filter, Hydraulic, Element R
A = Dockstance
B = Fore/Aft Stance (Use 2 Item 37)
C = Height Tilt Indicator (HTI)
E = Standard Performance
F = High Performance (Use 2 Item 29)
G = Does Not Include Items 1, 8, 11, 12, 15, 19, 25 and 33

List 6-14A: Main Manifold Assembly, DC Lift (Sheet 2 of 2)

NO.
1 1012615/003 Filter, Hydraulic, Element R
27 1 1013270/001 Valve, Assembly (SOL 1) R
28 1 1013281/005 Valve, Check (CV-1) R
29 1-2 1013286/001 Valve, Directional (SOL 4 and SOL-8) R EF
30 1 1095161/001 Pressure Transducer (CYL-P)
31 1 1015361/001 Valve, Proportional, Lift/Lower (SOL 2) R
32 1 1018226/001 Plug, Hydraulic Filter
34 1 N/A Block, Main Manifold
Valve, Proportional, Auxiliary Direction (SOL 5T and
35 1 1020607/001 R
SOL5B)
Fitting, Elbow, 45 Degrees S-RET Fore/Aft Stance and
37 1-2 792-344 B
PWR BYND
38 1 7-714-004/040 Screw H
39 1 792-556 Fitting, Reducer
A = Dockstance
B = Fore/Aft Stance (Use 2 Item 37)
C = Height Tilt Indicator (HTI)
E = Standard Performance
F = High Performance (Use 2 Item 29)
G = Does Not Include Items 1, 8, 11, 12, 15, 19, 25 and 33

Main Manifold Installation, AC Lift

Figure 6-15A: Main Manifold Installation, AC Lift

List 6-15A: Main Manifold Installation, AC Lift

NO.
6 1 Ref. Manifold Assembly, Standard (See 615B)

Manifold Assembly
Manifold Assembly
Figure 6-15B: Manifold Assembly

Manifold Assembly
List 6-15B: Manifold Assembly

ITEM NO. TYPE ON
Manifold Assembly
1128128 Manifold Assembly
1 Ref. Manifold Block
3 1 800-811/019 Adapter, Hydraulic
4 2 1003647/004 Plug
5 8 Ref. Plug, Expansion
7 2 520-950/003 Coil, Solenoid
9 2 782-825/001 Fitting, Nipple (1/8 in. O.D.)
10 1 792-343 Adapter, Straight Fitting
11 1 792-342 Fitting, Tube, Elbow, 90 Degree
12 2 591-630 Switch, Pressure (HTI) R
13 1 802-017 Connector, Beaded, Hydraulic
15 2 7-900-202/010 Screw
16 2 828-011-191/002 Plate, Valve Lockdown
17 1 1003647/006 Plug
18 1 520-934/002 Valve, Poppet, Load Holding R
19 3 1003647/006 Plug
21 1 1006072/001 Valve, Proportional, Auxiliary Direction R
22 1 1009200/001 Valve, Directional (LS-1) R
23 1 1011602/001 Valve, Proportional, Main Relief R
24 1 1014435/013 Valve, Auxiliary Relief (REL-2) R
25 1 1018791/003 Switch, Pressure R
27 1 1121107/001 Valve, Flow Control, Priority R
28 1 1015361/001 Valve, Proportional, Lift/Lower R
29 1 520-952/002 Coil, Solenoid
30 1 1122795/001 Valve, Assembly R
33 1 792-360 Connector, Hydraulic
34 1 792-410 Fitting, Tube, Cap

Main Manifold Installation (Regen Only)

Figure 6-16: Main Manifold Installation (Regen Only)

List 6-16: Main Manifold Installation (Regen Only)

ITEM NO. TYPE ON
3 1 1139027 Manifold Assembly Lift/Lower, (See 616A)

Manifold Assembly, Lift Lower (Regen Only)

Figure 6-16A: Manifold Assembly, Lift Lower (Regen Only)

List 6-16A: Manifold Assembly, Lift Lower (Regen Only)

NO.
1139027 Manifold Assembly Lift/Lower
1 1 1098279/002 Valve Assembly, Directional R
2 1 520-835/04 Valve, Lowering, Manual R
8 3 7-900-202/010 Screw
9 1 828-011-191/002 Plate, Valve Lockdown
10 1 1003647/004 Plug
11 5 1003647/006 Plug
12 1 1003647/008 Plug
13 1 1013270/001 Valve, Assembly, Directional R
15 2 1099529 Plate, Lockdown
18 1 1134091 Fitting, Tee
19 1 1134742/001 Valve, Pressure Control R
20 1 Ref. Manifold Block

Auxiliary Manifold Installation With Regen

Figure 6-17: Auxiliary Manifold Installation With Regen

List 6-17: Auxiliary Manifold Installation With Regen

ITEM NO. TYPE ON
4 2 7-771-206 Washer, Flat H
6 1 1134029 Plate, Mounting
7 1 Ref. Auxiliary Manifold Assembly

Manifold Assembly, Auxiliary, With Regen

Figure 6-18: Manifold Assembly, Auxiliary, With Regen

List 6-18: Manifold Assembly, Auxiliary, With Regen

ITEM NO. TYPE ON
1138702/001 Manifold Assembly, Auxiliary
1138702/002 Manifold Assembly, Auxiliary A
3 1 591-630 Switch, Pressure (HTI) R A
5 1 792-342 Fitting, Tube, Elbow, 90 Degree
6 2 792-343 Adapter, Straight Fitting
7 1 802-025/018 Fitting, Hose
10 1 1003647/004 Plug
11 1 1143438 Valve, Pressure R
14 2 520-950/003 Coil, Solenoid
15 1 Ref. Block, Manifold, Machined
16 1 1126639 Valve, Direction R
1 520-951/003 Coil, Solenoid
19 1 1013286/001 Valve, Directional R
A = HTI

Manifold Assembly, Reach, Tilt and Sideshift, R35TT and R45TT

Figure 6-21: Manifold Assembly, Reach, Tilt and Sideshift, R35TT and R45TT

List 6-21: Manifold Assembly, Reach, Tilt and Sideshift, R35TT and R45TT
ITEM NO. TYPE ON
Manifold Assembly, Reach, Tilt and Sideshift, R35TT and
R45TT
1076512/001 Manifold Assembly, Single Reach, Tilt, W/ Sideshift C A
1076512/002 Manifold Assembly, Single Reach, Tilt, No Sideshift C B
1147365/001 Manifold Assembly, Single Reach, Tilt, W/ Sideshift C
1147365/002 Manifold Assembly, Single Reach, Tilt, No Sideshift D
1 1 N/A Block, Manifold, Single Reach
2 1 1012727/001 Plug B
3 3 520-968 Valve, Solenoid, 4 Way (Reach) R C
5 9 520-534/008 Plug, Expansion
6 3 520-951/003 Coil, Solenoid C
7 2 792-468 Plug B
8 4 792-509 Fitting, Elbow C
9 4 792-583/009 Fitting, Straight, Reach Manifold (SSL, TR, RC, RR) C
10 1 1076556/001 Valve, Pressure R AB
1 1076556/004 Valve, Pressure R DE
11 1 1076556/002 Valve, Pressure R AB
1 1076556/005 Valve, Pressure R DE
A = W/ Tilt and Sideshift, DC Lift
B = W/ Tilt and No Sideshift, DC Lift
C = Note: Subtract Qty 1 W/O Sideshift
D = W/ Tilt and Sideshift, AC Lift
E = W/ Tilt and No Sideshift, AC Lift

Manifold Assembly, Reach, DR32TT

Figure 6-22: Manifold Assembly, Reach, DR32TT

List 6-22: Manifold Assembly, Reach, DR32TT

ITEM NO. TYPE ON
1020906 Manifold Assembly, Reach, Deep-Reach
1020906/001 Manifold Assembly, Reach, Deep-Reach C
1 11 NSS Plug, Expansion
3 1 520-943 Valve, Check (Deep-Reach Manifold CV-3) R
5 2 792-343 Adapter, Straight Fitting (RR and RC) (Not Shown)
6 2 792-503 Fitting, Straight (RR and RC)
7 2 792-631 Fitting, Straight, Run Tee (A1 and A2 Deep-Reach)
Fitting, Straight, Run Tee (A1 and A2 Deep-Reach) (Not
8 2 792-806 Shown)
10 1 1003647/003 Plug
11 1 1009281/013 Valve, Relief, Deep-Reach (REL-3) R
1 1140101/001 Valve, Relief, Deep-Reach (REL-3) R
12 1 NSS Block, Manifold, Deep-Reach
13 1 1020951/001 Valve, Counterbalance, Deep-Reach (CB-2) R
14 1 1020957/001 Valve, Solenoid, Reach R
15 1 1020951/004 Valve, Counterbalance, Deep-Reach (CB-1) R

Manifold Assembly, Tilt, DR32TT

Figure 6-23: Manifold Assembly, Tilt, DR32TT

List 6-23: Manifold Assembly, Tilt, DR32TT

ITEM NO. TYPE ON
1014591/002 Manifold Assembly
1 1 NSS Block, Manifold, Tilt, DR32TT
4 1 520-968 Valve, Solenoid, 4 Way (Reach) R
5 2 792-503 Fitting, Straight (TR and TC)

Manifold Assembly, Tilt and Sideshift, DR32TT

Figure 6-24: Manifold Assembly, Tilt and Sideshift, DR32TT

List 6-24: Manifold Assembly, Tilt and Sideshift, DR32TT

ITEM NO. TYPE ON
1013892/002 Manifold Assembly, Tilt and Sideshift C
1014583/002 Manifold Assembly, Tilt and Sideshift C
1 1 NSS Block, Manifold, Tilt and Sideshift, DR32TT
5 2 520-968 Valve, Solenoid, 4 Way (Reach) R
6 4 792-503 Fitting, Straight (TR, TC, SSL, SSR)

Cylinder Assembly, Main Lift, 7500

Figure 6-25: Cylinder Assembly, Main Lift, 7500

List 6-25: Cylinder Assembly, Main Lift, 7500

ITEM NO. TYPE ON
1075590 Main Lift Cylinder, Right-Hand & Left-Hand
2 1 530-534 O-Ring R
3 1 530-633 Seal, Oil R B
4 1 530-757 Seal, Piston, Free Lift, Non-Staging R B
5 4 1077665 Ring, Backup B
6 1 531-613 Seal, Wiper, Cylinder, Free Lift, Non-Staging R B
7 1 715-033 Screw, Cap H
8 1 810-028 Ring, Snap B
9 1 830-151 Spring, Compression
15 4 1075947/001 Screw H
4 1075947/002 Screw, Retaining H
16 1 780-004-100 Ring, Retaining
17 1 780-004-110 Piston, Lowering Cushion, Non-Staging
18 1 154-009-161 Plug, Mechanical Piston Cushion
1 828-006-812 Plug, Piston, Free Lift, Non-Staging
19 1 11015-39 O-Ring R B
23 1 1024922 Plug, Mechanical (> 95 in. OACH)
25 1 1123490 Piston, Rod
1 1075589/045 Piston, Rod
1 1075589/056 Piston, Rod A
1 1075589/036 Piston, Rod A
1 1075589/049 Piston, Rod A
1 1075589/042 Piston, Rod A
26 1 1086562 Cap, Ram Housing
27 1 1075590/01 Kit, Seal (Not Shown) R
28 1 1072059 Plug, Mechanical, Cylinder (Weldment) (Not Shown)
29 2 531-025 Ring, Backup, Bleeder (Not Shown)
30 2 5-011-013 Screw, Thread-Forming (Not Shown) H
A = Contact Technical Support
B = Included in Item 27

Main Lift Cylinder Assembly, 7520

Figure 6-26: Main Lift Cylinder Assembly, 7520

List 6-26: Main Lift Cylinder Assembly, 7520

ITEM NO. TYPE ON
1108105 Main Lift Cylinder Left and Right Hand C
2 2 530-533 O-Ring R BC
3 1 530-633 Seal, Oil R BC
4 2 531-025 Ring, Backup BC
5 1 715-033 Screw, Cap H
6 1 810-028 Ring, Snap BC
8 1 1108094 Rod, Piston A
9 1 1029552 Plug, Mechanical
10 1 1108083 Gland, Cylinder, Main Lift
11 1 1038771 O-Ring R B
12 1 1038775 Seal, Wiper, Cylinder, Free Lift, Staging R B
13 2 1075947/002 Screw, Retaining H
14 1 1053820 Plug, Piston, Main Lift
17A 1 1103002 Packing C
17B 1 1103003 Packing C
18 1 1055355/01 Kit, Seal, Cylinder (Not Shown) R B
19 1 1103002/01 Kit, Seal, Cylinder (Not Shown) R C
C = Included in Item 19

Cylinder Assembly Free Lift, Non-Staging (DC Lift), R35TT

Figure 6-27: Cylinder Assembly Free Lift, Non-Staging (DC Lift), R35TT

List 6-27: Cylinder Assembly Free Lift, Non-Staging (DC Lift), R35TT
ITEM NO. TYPE ON
1078838 Cylinder, Free Lift, Non-Staging, Assembly, Left-Hand C
1078849 Cylinder, Free Lift, Non-Staging, Assembly, Right-Hand C
1 1 1072059 Plug, Mechanical, Cylinder (Weldment)
2 1 1086562 Cap, Ram Housing
4 1 1080008 Sleeve
5 3 1075947/001 Screw H
6 1 Ref. Rod, Piston, Free Lift, Non-Staging A
7 1 11015-39 O-Ring R B
11 1 828-006-812 Plug, Piston, Free Lift, Non-Staging
13 1 530-633 Seal, Oil R B
16 1 715-033 Screw, Cap H
17 1 810-028 Ring, Snap B
19 1 1075590/01 Kit, Seal (Not Shown) R

Cylinder Assembly, Free Lift, Staging, (AC Lift) R35TT, R45TT and DR32TT
Figure 6-28: Cylinder Assembly, Free Lift, Staging, (AC Lift) R35TT, R45TT and DR32TT

List 6-28: Cylinder Assembly, Free Lift, Staging, (AC Lift) R35TT, R45TT and DR32TT (Sheet 1 of 2)
ITEM NO. TYPE ON
Cylinder Assembly, Free Lift, Staging, (AC Lift) R35TT,
R45TT and DR32TT
1073254 Cylinder, Free Lift, Staging Left-Hand, R45TT and DR32TT C
1073256 Cylinder, Free Lift, Staging, Right-Hand, R35TT C
1078596 Cylinder, Free Lift, Staging Left-Hand, R35TT C
2 1 1004159 Spring, Compression R
3 1 1004214 O-Ring R B
4 1 1017035 Sleeve, Piston Ring
5 1 1038771 O-Ring R B
7 1 1074468 Plug, Mechanical Piston
8 3 1075831 Screw, Retaining H
9 3 1077661 Ring, Backup R B
11 1 1086563 Gland, Cylinder
12 1 1078364 Piston, Pressure
13 1 1080008 Sleeve
14 1 1016480/001 Ring, Ram Spacer (87 in. OACH Only)
1 1016480/002 Ring, Ram Spacer (88 in. OACH Only)
15 1 1072358 Piston, Rod C
1 1016507 Rod, Piston, Free-Lift, Staging
16 3 1075947/001 Screw H
19 1 530-633 Seal, Oil R B
22 1 715-033 Screw, Cap H B
23 1 810-028 Ring, Snap B

List 6-28: Cylinder Assembly, Free Lift, Staging, (AC Lift) R35TT, R45TT and DR32TT (Sheet 2 of 2)
ITEM NO. TYPE ON
25 1 1073253/01 Kit, Seal, Cylinder, Free Lift, Staging (Not Shown) R

Cylinder Assembly, Free Lift, AC Lift), Model 7520

Figure 6-28A: Cylinder Assembly, Free Lift, AC Lift), Model 7520

List 6-28A: Cylinder Assembly, Free Lift, AC Lift), Model 7520

NO.
1081115 Cylinder, Free Lift, Staging, Right-Hand (Model 7520) C
1081116 Cylinder, Free Lift, Staging, Left-Hand (Model 7520) C
1081118 Cylinder, Free Lift, Staging, Right-Hand (Model 7520) C
1081119 Cylinder, Free Lift, Staging, Left-Hand (Model 7520) C
1 1 530-633 Seal, Oil R B
2 1 715-033 Screw, Cap H
3 1 810-028 Ring, Snap B
16 1 1038771 O-Ring R B
17 1 1038775 Seal, Wiper, Cylinder, Free Lift, Staging R B
18 1 1038832 O-Ring R
19 1 1088993 Piston, Pressure, Free Lift, Staging
20 1 1038838 Sleeve, Piston Ring
21 1 1038855 Spring, Compression R
24 1 1055355 Packing R B
27 3 1075831 Screw, Retaining H
28 2 1075947/001 Screw H
29 3 1077661 Ring, Backup R
30 2 1077665 Ring, Backup
31 1 1081249 Gland, Cylinder
32 1 1081250 Plug, Mechanical Piston
33 1 1081275/198 Piston-Rod
36 1 1055355/01 Kit, Seal, Cylinder (Not Shown) R

Cylinder Assembly, Reach

Figure 6-30: Cylinder Assembly, Reach

List 6-30: Cylinder Assembly, Reach

ITEM NO. TYPE ON
1022180/800 Cylinder, Single Reach C A
1045576 Cylinder Assembly (Includes Items 1 Thru 5) C B
1045577/800 Cylinder Assembly, Deep-Reach C B
1090408 Cylinder Assembly, Single Reach (Includes Items 1 Thru 5) C A
1146393 Cylinder, Single Reach (Includes Items 1 Thru 5) C C
1 1 460-690 Bearing, Self Aligning R
2 1 750-468 Nut H
4 1 840-060 Fitting, Grease B
1 840-068 Fitting, Grease A
5 1 1080353 Yoke, Reach Cylinder
6 1 1022180/411 Housing, Cylinder, Single Reach A
1 1013792/411 Housing, Cylinder, Deep-Reach B
7 1 1022180/413 Rod, Single Reach A
1 1013792/413 Rod, Deep-Reach B
8 1 1022180/412 Piston, Single Reach A
1 1013792/412 Piston, Deep-Reach B
9 1 1022180/414 Gland, Cylinder, Single Reach A
1 1013792/414 Gland, Cylinder, Deep-Reach B
10 1 1022180/424 Valve, Check, Reach Cylinder R
11 1 1022180/423 Cushion Sleeve, Single Reach A
1 1013792/423 Cushion Sleeve, Deep-Reach B
12 1 1008676/07 Nut, Lock H A
1 540-070/417 Nut, Lock H B
13 1 1022180/422 Kit, Seal, Cylinder, Single Reach R A
1 1013792/422 Kit, Seal, Cylinder, Deep-Reach R B
14 1 1022180/418 Ring, Retaining, Internal R A
1 540-070/418 Ring, Retaining, Internal B
15 1 1022180/416 Spacer, Cylinder Head A
1 540-070/416 Spacer, Cylinder Head B
16 1 1022180/419 Ring, Retaining, External A
1 540-070/415 Ring, Retaining, External B
A = R35TT and R45TT
B = DR32TT
C = R45TT AC Lift

Cylinder Assembly, Tilt

Figure 6-31: Cylinder Assembly, Tilt

List 6-31: Cylinder Assembly, Tilt

ITEM NO. TYPE ON
1030006 Cylinder, Tilt C A
540-084/400 Cylinder, Power Tilt Assembly, Single Reach C B
1 1 1008283/410 Housing, Cylinder, Tilt A
1 540-067/410 Housing, Cylinder B
2 1 1008283/411 Rod, Piston, Tilt A
1 540-067/411 Rod, Piston B
3 1 1008283/412 Piston, Tilt A
1 540-067/412 Piston B
4 1 1008283/413 Gland, Cylinder, Tilt A
1 540-067/413 Gland, Cylinder B
5 1 1008283/414 Spacer A
1 540-067/414 Spacer B
6 1 1008283/415 Ring, Lock, Internal A
1 540-067/415 Ring, Retaining, Internal B
7 1 1008283/416 Ring, Lock, External A
1 540-067/416 Ring, Retaining, External B
8 1 1008283/424 Kit, Seal, Cylinder, Tilt R A
1 540-067/214 Kit, Seal, Cylinder R B
9 1 1008283/423 Nut, Lock (Not Shown) H A
A = R45TT
B = DR32TT

Cylinder Assembly, Sideshift

Figure 6-32: Cylinder Assembly, Sideshift

List 6-32: Cylinder Assembly, Sideshift

ITEM NO. TYPE ON
1037382/400 Cylinder Assembly, 2 in. Sideshift C
1 2 1014796/411 Rod, Cylinder
2 1 1014796/412 Kit, Seal, Cylinder (Not Shown) R

SECTION 7 Mast
Mast to Tractor Mounting , 7500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Mast to Tractor Mounting, 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Elevating Section R35TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
Main Lift Cylinder Installation (R35TT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
Elevating Section R45TT and DR32TT (Model 7500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Main Lift Cylinder Assembly R45TT, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Elevating Section, R45TT and DR32TT (Model 7520) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Main Lift Cylinder Installation, R45TT and DR32TT (Model 7520) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-31
Free Lift Chain Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Free Lift Cylinder Installation (R35TT DC Lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36
Free Lift Cylinder Installation, 7500 (R35TT, R45TT AC Lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Free Lift Cylinder Installation 7500 (DR32TT AC Lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Cylinder and Pulley Bracket Assembly, Free Lift, Models 7520 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Overhead Guard Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44
Lift Hose Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Over The Mast Hose and Cable Installation (7500) R35TT,R45TT, DR32TT . . . . . . . . . . . . . . . . . . . . . . . 7-48
Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
Carriage Installation, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
Reach Carriage Assembly, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-67
Scissor Assembly, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-73
Carriage Installation, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-75
Reach Carriage Assembly, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-78
Scissor Assembly, Deep Reach, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-83
Hose and Cable Installation, Carriage, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-87
Hose and Cable Installation, Carriage, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-91
Carriage Assembly, Tilt without Sideshift, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-94
Carriage Assembly, Tilt and Sideshift, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-96
Carriage Subassembly, Tilt and Sideshift, R35TT and R45TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-98
Carriage Assembly, Tilt without Sideshift, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-100
Carriage Assembly, Tilt and Sideshift, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-102
Carriage Sub Assembly, Sideshift, DR32TT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-104
Mast Guard Installation, Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-106
Mast Guard Installation, Glass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-108
Baseleg Installation, R45TT, 6 x 4 in., Open Toe (Model 7520) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-142
Baseleg Installation, R45TT, 6 x 4 in., Closed Toe (Model 7520) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-144
Baseleg Installation, 5 x 3.62 in., Closed Toe (Model 7520) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-146
Wheel Plate Installation, Open Toe, 5 x 3.62 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-148
Wheel Plate Installation, 6 x 4 in., Open Toe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-150

Models 7500/7520 Reach-Fork® Truck - Mast
Wheel Plate Installation, 10.5 x 4.5 in., Open Toe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-152

Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-154
Wheel Plate Installation, Closed Toe, Cast (6 x 4 in.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-157
Wheel Plate Installation, OWCTWB, 5 x 3.62 in. and 5 x 2.88 in. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-159
Load Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-161
Stop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-164
Sideshift Stop Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-166
Forks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-168

Mast to Tractor Mounting , 7500

Figure 7-1: Mast to Tractor Mounting , 7500

List 7-1: Mast to Tractor Mounting , 7500

ITEM NO. TYPE ON
4 12 1028409 Washer, Lock, Nord H
6 4 7-710-016/060 Bolt, Hex Flange H
7 8 1045715 Screw, Hex Head, Cap H
8 1 1090132/001 Connector, Mast, Left-Hand
9 1 1090132/002 Connector, Mast, Right-Hand
10 AR 1149105/001 Shim, Spacer .010 inch

Mast to Tractor Mounting, 7520

Figure 7-2: Mast to Tractor Mounting, 7520

List 7-2: Mast to Tractor Mounting, 7520

ITEM NO. TYPE ON
3 8 1045715 Screw, Hex Head, Cap H
4 12 1028409 Washer, Lock, Nord H
5 4 7-710-016/035 Screw H
6 2 1054928 Connector, Mast

Elevating Section R35TT

Figure 7-3.a: Elevating Section R35TT


Figure 7-3.b: Elevating Section R35TT


Figure 7-3.c: Elevating Section R35TT


Figure 7-3.d: Elevating Section R35TT

List 7-3: Elevating Section R35TT (Sheet 1 of 2)

ITEM NO. TYPE ON
1 AR 1068783/001 Plate, Shim
2 8 449-015 Bearing, Mast, Roller R
3 6 449-025 Bearing, Mast Roller R
4 4 681-847 Chain Link, Leaf Chain
5 2 760-054 Nut H
6 AR 1068783/002 Plate, Shim
8 2 5-001-030 Screw H
9 4 5-002-046 Screw H
10 20 5-003-012 Screw, Socket H
11 16 5-003-013 Screw, Socket, Button Head H
12 14 5-004-008 Screw H
13 2 5-004-013 Screw H
14 2 5-004-027 Screw H
16 14 5-018-006 Washer, Flat H
17 6 7-714-116/030 Screw H
18 2 7-714-116/045 Screw H
19 AR 780-001-090 Spacer, Roller, Track
20 AR 780-001-091 Spacer, Roller, Track
21 2 828-005-178/002 Anchor, Chain, Free Lift (7.50 in. Length)
22 2 1004705 Bumper, Mast R
23 2 1077503 Pulley, Sheave, Main Lift Chain
24 16 1009950 Anti-Rattle Pad, Inner Telescopic
25 4 1081988 Spacer, Chain Sheave
26 1 1012083 Block, Chain Anchor, Main Lift, Right-Hand
27 2 1012089 Pin, Chain Anchor, Main Lift
28 2 1012091 Retainer, Pin
29 2 1012603 Plate, Anti-Rattle Block
30 2 1012605 Anti-Rattle Block, Outer Telescopic
32 AR 1013257 Shim, Anti-Rattle Block, Outer Telescopic
34 1 1017413 Block, Chain Anchor, Main Lift, Left-Hand
35 1 1071527 Disc, Shim Retainer, Outer Telescopic
36 AR 1071526/002 Shim, Spacer, Outer Telescopic, Stop
A = Suffix Determind by Formula (OACH-86)

List 7-3: Elevating Section R35TT (Sheet 2 of 2)

ITEM NO. TYPE ON
38 2 1086134 Shaft, Main Lift Chain Pulley
39 2 1018793 Screw, Set
40 6 1099859 Sleeve, Roller Stud
41 8 1028969 Shim, Spacer, Bow Pad
42 1028983 Shim, Spacer, Bow Pad
43 1029412 Shim, Spacer, Kickback, Outer Telescopic
44 8 1033489 Shim, Spacer, Bow Pad
45 2 1033510 Shim, Mast Kickback
46 2 1015322 Chain, Main Lift, Assembly C A
47 8 1034673 Stud, Mast Bearing
48 2 1064350 Guide, Kickback
49 1 Ref. Main Frame Weldment
50 1 Ref. Telescopic Weldment, Inner
51 1 Ref. Telescopic Weldment, Outer

Main Lift Cylinder Installation (R35TT)

Figure 7-3A.a: Main Lift Cylinder Installation (R35TT)


Figure 7-3A.b: Main Lift Cylinder Installation (R35TT)

List 7-3A: Main Lift Cylinder Installation (R35TT)

ITEM NO. TYPE ON
1 2 5-001-027 Screw H
2 2 5-018-008 Washer, Flat H
3 AR 7-710-012/025 Screw H
4 2 1008947 Spacer, Ram Cushion
5 2 1012481 Screw, Cap, Socket Head H
7 AR 1128297 Sleeve, Flanged
8 1 1044156 Bracket, Cylinder Mounting, Main Lift, Left-Hand
9 1 1044157 Bracket, Cylinder Mounting, Main Lift, Right-Hand
10 1 1044160 Bracket, Overhead Guard Brace, Left-Hand
11 1 1044161 Bracket, Overhead Guard Brace, Right-Hand
12 2 10759590 Cylinder Assembly, Main Lift, (See 625)

Elevating Section R45TT and DR32TT (Model 7500)

Figure 7-4.a: Elevating Section R45TT and DR32TT (Model 7500)


Figure 7-4.b: Elevating Section R45TT and DR32TT (Model 7500)


Figure 7-4.c: Elevating Section R45TT and DR32TT (Model 7500)


Figure 7-4.d: Elevating Section R45TT and DR32TT (Model 7500)

List 7-4: Elevating Section R45TT and DR32TT (Model 7500) (Sheet 1 of 2)
ITEM NO. TYPE ON
2 1100471 Bumper, Mast R
3 2 1085919 Shaft, Main Lift Chain Pulley
5 4 1009950 Anti-Rattle Pad, Inner Telescopic
6 AR 1081988 Spacer, Chain Sheave
10 AR 1045211 Shim, Spacer
12 2 1012875 Screw, Set H
14 AR 1066633 Shim, Kickback Pad, Outer Telescopic
17 2 1071527 Disc, Shim Retainer, Outer Telescopic
20 2 1020601 Stud, Mast Bearing, Main Frame, Top
22 AR 1028983 Shim, Spacer, Bow Pad
23 2 5-001-002 Screw H
25 2 1064350 Guide, Kickback
26 2 1015322 Chain, Main Lift, Assembly C A
27 AR 623-019-000 Shim (0.062 in.)
28 AR 623-020-000 Shim (0.0149 in.)
29 2 828-005-178/002 Anchor, Chain, Free Lift (7.50 in. Length)
30 2 5-001-034 Screw H
31 4 5-002-046 Screw H
32 AR 5-003-011 Screw, Socket, Button Head H
33 2 5-018-005 Washer, Flat H
34 8 5-004-008 Screw H
35 2 5-004-013 Screw H

List 7-4: Elevating Section R45TT and DR32TT (Model 7500) (Sheet 2 of 2)
ITEM NO. TYPE ON
36 3 5-004-027 Screw H
38 8 5-018-006 Washer, Flat H
39 2 7-714-116/045 Screw H
40 6 7-714-120/040 Screw H
41 2 1079687 Stop, Carriage
44 2 760-054 Nut H
45 2 5-002-012 Screw H
47 AR 1068783/001 Plate, Shim
48 AR 1068783/002 Plate, Shim
53 1 Ref. Main Frame Weldment

Main Lift Cylinder Assembly R45TT, DR32TT

Figure 7-4A.a: Main Lift Cylinder Assembly R45TT, DR32TT


Figure 7-4A.b: Main Lift Cylinder Assembly R45TT, DR32TT

List 7-4A: Main Lift Cylinder Assembly R45TT, DR32TT

ITEM NO. TYPE ON
2 2 5-001-027 Screw H
3 2 5-001-008 Screw H
4 2 1008947 Spacer, Ram Cushion
6 AR 7-710-012/025 Screw H
7 AR 1128297 Sleeve, Flanged
8 AR 1042529 Bracket, Cylinder Mounting, Main Lift, Left-Hand
9 AR 1042530 Bracket, Cylinder Mounting, Main Lift, Right-Hand
10 2 Ref. Cylinder Assembly Main Lift R45TT, DR32TT (See 625)

Elevating Section, R45TT and DR32TT (Model 7520)

Figure 7-5.a: Elevating Section, R45TT and DR32TT (Model 7520)


Figure 7-5.b: Elevating Section, R45TT and DR32TT (Model 7520)


Figure 7-5.c: Elevating Section, R45TT and DR32TT (Model 7520)


Figure 7-5.d: Elevating Section, R45TT and DR32TT (Model 7520)

List 7-5: Elevating Section, R45TT and DR32TT (Model 7520) (Sheet 1 of 2)
ITEM NO. TYPE ON
1 2 5-002-024 Screw H
4 2 5-018-005 Washer, Flat H
5 2 5-018-007 Washer, Flat H
7 2 5-001-034 Screw H
8 4 5-001-020 Screw H
9 4 5-002-012 Screw H
11 8 5-004-008 Screw H
12 2 5-001-003 Screw H
15 8 5-018-006 Washer, Flat H
16 2 7-714-116/045 Screw H
17 6 7-714-120/040 Screw H
18 AR 623-019-000 Shim (0.062 in.)
19 AR 623-020-000 Shim (0.0149 in.)
2 1004705 Bumper, Mast R
21 2 1004906/002 Chain Anchor, Main Lift
23 2 1086064 Shaft, Chain Sheave
25 4 1081988 Spacer, Chain Sheave
29 2 1012603 Plate, Anti-Rattle Block
30 2 1012605 Anti-Rattle Block, Outer Telescopic
31 2 5-003-021 Screw, Socket Button H
33 AR 1013257 Shim, Anti-Rattle Block, Outer Telescopic
34 AR 1013258 Shim, Anti-Rattle Block, Inner Telescopic
A = Chain Length = (OACH - 23.75) /0.75, Round to Closest Odd Pitch, Odd Pitch x 0.75 (2 Required)
B = Contact Technical Support

List 7-5: Elevating Section, R45TT and DR32TT (Model 7520) (Sheet 2 of 2)
ITEM NO. TYPE ON
37 AR 1029412 Shim, Spacer, Kickback, Outer Telescopic
38 AR 1029413 Shim, Spacer, Kickback, Inner Telescopic
39 4 1036671 Pad, Kickback
41 4 1044996 Stud, Mast Bearing, Main Frame, Top
42 2 1044997 Stud, Mast Bearing, Outer Telescopic, Bottom
45 4 1051029 Kickback, Stop Block
46 2 828-000-985/001 Stop Assembly (See 757)
47 2 714-143 Screw H
48 AR 1066633 Shim, Kickback Pad, Outer Telescopic
49 AR 681-031/100 Chain, Leaf (Order by foot, Minimum - 100 ft.) C A
50 1 Ref. Mainframe Weldment
A = Chain Length = (OACH - 23.75) /0.75, Round to Closest Odd Pitch, Odd Pitch x 0.75 (2 Required)

Main Lift Cylinder Installation, R45TT and DR32TT (Model 7520)

Figure 7-5A: Main Lift Cylinder Installation, R45TT and DR32TT (Model 7520)

List 7-5A: Main Lift Cylinder Installation, R45TT and DR32TT (Model 7520)
ITEM NO. TYPE ON
Main Lift Cylinder Installation, R45TT and DR32TT (Model
7520)
1 2 771-025 Washer, Flat
2 2 5-001-028 Screw H
3 8 7-710-012/025 Screw H
6 2 Ref. Main Lift Cylinder (See 626)
7 2 1128298 Sleeve, Ram Spacer, Inner
8 2 1036612/002 Sleeve, Ram Spacer, Outer
9 8 1128297 Sleeve, Flanged
10 2 1042529 Bracket, Cylinder Mounting, Main Lift, Left-Hand
11 2 1042530 Bracket, Cylinder Mounting, Main Lift, Right-Hand

Free Lift Chain Installation

Figure 7-7.a: Free Lift Chain Installation


Figure 7-7.b: Free Lift Chain Installation

List 7-7: Free Lift Chain Installation

ITEM NO. TYPE ON
2 2 760-054 Nut H
4 2 5-001-001 Screw H
5 1 314065-006 Washer, Flat H
6 AR 828-005-178/002 Anchor, Chain, Free Lift (7.50 in. Length)
10 2 1010323 Pin, Chain Anchor, Free Lift (Lower)
11 1 1011352 Bracket, Chain Anchor, Right-Hand
13 2 1079826 Chain Lift C A
14 2 1079827 Chain Lift C A
15 1 1064949 Bracket, Chain Anchor, Left-Hand
16 1 1078446 Bracket, Hose Clamp

Free Lift Cylinder Installation (R35TT DC Lift)

Figure 7-9: Free Lift Cylinder Installation (R35TT DC Lift)

List 7-9: Free Lift Cylinder Installation (R35TT DC Lift)

ITEM NO. TYPE ON
1 2 401-503 Pulley, Chain, Free Lift
3 1 5-001-003 Screw H
4 2 5-001-024 Screw H
5 2 5-003-019 Screw H
6 2 5-006-024 Screw, Set H
8 4 1005757 Spacer
10 5 1052684 Shaft, Roller
11 1 1052686 Bracket, Free Lift, Left-Hand
12 5 1062459/001 Roller
13 5 1062459/002 Roller
14 1 1067117 Bracket, Free Lift Pulley, Right-Hand
15 4 1067239 Strap, Free Lift Cylinder, Upper
16 2 1068120 Shaft, Pulley
17 1 Ref. Cylinder Assembly, Free Lift, L.H. (See 627)
18 1 Ref. Cylinder Assembly, Free Lift, R.H. (See 627)

Free Lift Cylinder Installation, 7500 (R35TT, R45TT AC Lift)

Figure 7-9A: Free Lift Cylinder Installation, 7500 (R35TT, R45TT AC Lift)

List 7-9A: Free Lift Cylinder Installation, 7500 (R35TT, R45TT AC Lift)
ITEM NO. TYPE ON
Free Lift Cylinder Installation, 7500 (R35TT, R45TT AC
Lift)
3 1 5-001-002 Screw H
4 1 5-001-003 Screw H
5 2 5-001-024 Screw H
6 2 5-003-019 Screw H
7 2 5-006-024 Screw, Set H
9 4 1005757 Spacer
13 5 1062459/001 Roller
14 5 1062459/002 Roller
18 Ref. Cylinder Assembly, Free Lift R.H, (AC Lift) (See 628)
19 Ref. Cylinder Assembly, Free Lift L.H. (AC Lift (See 628)

Free Lift Cylinder Installation 7500 (DR32TT AC Lift)

Figure 7-9B: Free Lift Cylinder Installation 7500 (DR32TT AC Lift)

List 7-9B: Free Lift Cylinder Installation 7500 (DR32TT AC Lift)

ITEM NO. TYPE ON
3 2 5-001-003 Screw H
4 2 5-001-024 Screw H
6 2 5-006-024 Screw, Set H
8 4 1005757 Spacer
12 5 1062459/001 Roller
13 5 1062459/002 Roller
17 1 Ref. Cylinder Assembly, Free Lift R.H. (See 628)
18 1 Ref. Cylinder Assembly, Free Lift L.H. (See 628)

Cylinder and Pulley Bracket Assembly, Free Lift, Models 7520

Figure 7-10: Cylinder and Pulley Bracket Assembly, Free Lift, Models 7520

List 7-10: Cylinder and Pulley Bracket Assembly, Free Lift, Models 7520
ITEM NO. TYPE ON
Cylinder and Pulley Bracket Assembly, Free Lift, Models
7520
1 2 443-027 Bearing R
2 2 810-045 Ring, Snap
4 2 5-001-024 Screw H
5 4 5-016-008 Nut, Nylon Locking H
6 2 1005931 Screw H
7 2 1006019 Stop, Shaft
8 2 1036912 Bracket, Free Lift Pulley
9 4 1036915 Shim, Spacer
10 4 1036977 Pulley, Hose and Cable
11 1 Ref. Cylinder Assembly, Free Lift, Right-Hand (See 628A) B
12 1 Ref. Cylinder Assembly, Free Lift, Left-Hand (See 628A) B
13 2 1038921 Sheave, Lift Chain
15 2 1045952 Stud, Free Lift Upper Mounting
16 2 1045963 Washer, Flat H
A = For Optional 3 in. Fork Lowered Height

Overhead Guard Installation

Figure 7-10A: Overhead Guard Installation

List 7-10A: Overhead Guard Installation

NO.
Guard, Weldment, Overhead (16.5 in. Battery
1 1 1068036/002 Compartment)
1 1068036/003 Compartment)
1 1068036/004 Compartment)
2 6 5-001-030 Screw H

Lift Hose Assembly
Lift Hose Assembly

Figure 7-11A: Lift Hose Assembly

Lift Hose Assembly
List 7-11A: Lift Hose Assembly

NO.
Lift Hose Assembly
1123534 Lift Hose Assembly, Standard C A
1123535 Lift Hose Assembly, Cold Storage C A
1124949 Lift Hose Assembly, Standard C B
1124950 Lift Hose Assembly, Cold Storage C B
1 1123534 Lift Hose Assembly, Standard C A
1123535 Lift Hose Assembly, Cold Storage C A
1124949 Lift Hose Assembly, Standard C B
1124950 Lift Hose Assembly, Cold Storage C B
A = 7520
B = 7500

Over The Mast Hose and Cable Installation (7500) R35TT,R45TT, DR32TT
Figure 7-12.a: Over The Mast Hose and Cable Installation (7500) R35TT,R45TT, DR32TT

Figure 7-12.b: Over The Mast Hose and Cable Installation (7500) R35TT,R45TT, DR32TT

Figure 7-12.c: Over The Mast Hose and Cable Installation (7500) R35TT,R45TT, DR32TT

Figure 7-12.d: Over The Mast Hose and Cable Installation (7500) R35TT,R45TT, DR32TT

List 7-12: Over The Mast Hose and Cable Installation (7500) R35TT,R45TT, DR32TT (Sheet 1 of 2)
ITEM NO. TYPE ON
Over The Mast Hose and Cable Installation (7500)
R35TT,R45TT, DR32TT
1 1 1070331 Cable Assembly, Electric, OTM C A
1 1141531/001 Cable Assembly, Video, 83-93 inch OACH
4 4 771-137 Washer H
7 1 792-376 Fitting, Straight
8 1 792-624 Fitting, Straight, Run Tee
9 2 309732-000 Clamp, Hose
12 4 5-001-005 Screw H
13 1 5-001-006 Screw H
14 4 5-001-015 Screw H
15 3 5-001-001 Screw H
16 2 1105335 Bracket, Manifold
18 1 5-004-014 Screw H
20 2 5-016-014 Nut, Lock H
21 6 5-003-015 Screw H
A = Formula For Suffix Determind by (OACH-86)

ITEM NO. TYPE ON
22 3 812-000-605 Clamp, Cable
23 2 828-010-203 Pulley, Hose, Auxiliary, Over-the-Mast
25 1 1001288/125 Hose Assembly, 1/2 inch
26 1 1001288/126 Hose Assembly, 1/2 inch
27 1 1004665 Pulley, Cable, Over-the-Mast
28 4 1012967 Plate, Mounting, Clamp, Half
29 1 1013456/006 Fitting, Tee
31 1 1015585 Plate, Clamp, Hose
32 1 1018878 Bracket
33 1 1019061 Pulley, Hose, Lift, Over-the-Mast
34 1 1096221 Bracket, Hose Routing
35 1 1019876 Plate, Mounting, Clamp
38 1 1124953 Hose Assembly, 1/4 inch A
39 1 1020190 Clamp
40 1 1026554 Shim, Spacer, Hose Sheave
41 1 1032159 Bolt, Eye H
42 1 1080969 Bracket, Hose
44 1 1041713 Plate, Standoff, Assembly
45 3 1046192 Fitting, Straight
46 2 1065521 Stud, Hose Sheave
47 1 1065524 Plate, Auxiliary Hose
48 2 1065525 Pin, Hose
49 2 1065526 Sleeve, Mast Cable
50 2 1065547 Pin, Hose, Auxiliary
51 2 1065549 Block, Clamp
53 2 1065551 Stud
54 1 1092714 Hose Assembly, Free Lift Cylinder, R35TT
55 1 1074188 Fitting, Elbow
56 2 1075177/001 Fitting, Elbow
57 1 1081065 Hose Assembly, Free Lift Cylinder, R45TT, DR32TT

ITEM NO. TYPE ON
58 1 1099585 Line Assembly, Cross Over

Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT
Figure 7-13.a: Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT

Figure 7-13.b: Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT

Figure 7-13.c: Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT

Figure 7-13.d: Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT

Figure 7-13.e: Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT

Figure 7-13.f: Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT

Figure 7-13.g: Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT

Figure 7-13.h: Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT

List 7-13: Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT (Sheet 1 of 2)
ITEM NO. TYPE ON
Over The Mast Hose and Cable Installation (7520) R45TT
and DR32TT
4 1 790-612 Elbow, 90 Degree, Swivel
5 1 792-216/007 Fitting, Plug, #12, Free Lift Cylinder
6 2 792-376 Fitting, Straight
7 2 792-402 Fitting, Straight, Free Lift Cylinder
9 AR 870-673 Guard, Spiral Wrap
11 1 1081010 Cable Assembly, OTM (Standard) A
14 4 5-001-003 Screw H
15 2 5-001-007 Screw H
17 2 5-001-015 Screw H
18 2 5-004-025 Screw H
19 4 5-004-026 Screw H
20 14 5-016-014 Nut, Lock H
21 6 5-016-015 Nut, Lock H
22 1 223-001-550 Clamp, U-Bolt
23 2 828-010-203 Pulley, Hose, Auxiliary, Over-the-Mast
24 1 309732-000 Clamp, Hose
25 1 1001288/127 Hose Assembly 1/4"
26 1 1001288/128 Hose Assembly 1/4"
27 1 1013456/006 Fitting, Tee
A = Formula for Suffix is determined by (OACH-86)

List 7-13: Over The Mast Hose and Cable Installation (7520) R45TT and DR32TT (Sheet 2 of 2)
ITEM NO. TYPE ON
28 8 1025776 Stud, Hose Clamp
29 2 1045836 Plate, Mounting, Clamp, Hose
33 4 1046170/001 Clamp, Hose
34 1 1046192 Fitting, Straight
35 2 1048147 Stud, Hose Sheave
36 2 1050681 Valve, Flow Control, Main Lift Cylinder R
37 2 1052027 Bracket, Clamp, Hose
40 4 1052528 Stud
41 1 1053021 Bracket
43 1 1058978 Retainer, Hose
44 1 1068128 Shim, Spacer, Hose Sheave
45 1 792-446 Fitting, Hydraulic
48 4 1122397 Stud
50 1 1140982 Guard, Cable Assembly
51 2 1193139 Hose Assembly 1/4"
52 1 1126980 Pulley, Sheave Assembly
53 1 1004665 Pulley, Cable, Over-the-Mast
A = Formula for Suffix is determined by (OACH-86)

Carriage Installation, R35TT and R45TT

Figure 7-15.a: Carriage Installation, R35TT and R45TT


Figure 7-15.b: Carriage Installation, R35TT and R45TT

List 7-15: Carriage Installation, R35TT and R45TT

ITEM NO. TYPE ON
1 2 714-142 Screw H
3 2 810-722 Pin, Spirol, Cap
6 2 828-006-675 Shaft, Half
7 2 828-006-677 Shaft, Half
8 Ref. Carriage Assembly, Tilt (See 723)
Ref. Carriage Assembly, Tilt and Sideshift (See 724)
9 Ref. Carriage Assembly, Reach (See 716)
10 4 1009451 Anti-Rattle Block, Inner Telescopic B
11 AR 1013258 Shim, Anti-Rattle Block, Inner Telescopic B
12 AR 1029413 Shim, Spacer, Kickback, Inner Telescopic B
13 2 714-147 Screw H
14 Ref. Stop Assembly (See 757) C
A = R45TT only
B = Model 7520
C = R35TT only

Reach Carriage Assembly, R35TT and R45TT

Figure 7-16.a: Reach Carriage Assembly, R35TT and R45TT


Figure 7-16.b: Reach Carriage Assembly, R35TT and R45TT


Figure 7-16.c: Reach Carriage Assembly, R35TT and R45TT


Figure 7-16.d: Reach Carriage Assembly, R35TT and R45TT

List 7-16: Reach Carriage Assembly, R35TT and R45TT (Sheet 1 of 2)

ITEM NO. TYPE ON
1 4 1004672 Shim, Bearing
4 1 1020250 Arm Assembly, Scissors R35TT and R45TT (See 717)
5 4 1023415 Pin, Cotter
6 2 1023443 Pin, Cylinder Mounting
7 1 1049017 Plate, Terminal Mounting
8 1 1090408 Cylinder Assembly, Single Reach (See 630) C
1 1147284 Cylinder Assembly, Single Reach (See 630) C
9 1 1069558 Terminal Strip
10 1 1068247 Carriage, Machined, Reach R35TT C
1 1079664 Carriage, Machined, Reach R45TT D
1 1073330 Carriage, Machined, Reach R45TT E
11 1 Ref. Manifold Assembly, Single Reach, Tilt, Sideshift (See 621) A
Manifold Assembly, Single Reach, Tilt, No Sideshift (See
1 Ref. B
621)
Hose Assembly, Reach Cylinder Cap to Manifold RC
12 1 1021890/004 R45TT
1 1021890/019 R35TT
13 1 1021890/018 Hose, Hydraulic
1 1021890/024 R35TT and R45TT
14 2 623-003-050 Pin, Inner Arm
15 1 1-074-087/005 Clamp, Cushioned Cable
1 1-074-087/008 Clamp, Cushioned Cable
16 2 5-001-003 Screw H C
2 5-001-004 Screw H DE
18 4 5-003-019 Screw H
19 2 5-006-035 Screw, Set H
20 2 5-014-004 Screw H
21 1 5-014-005 Screw H
22 3 5-018-002 Washer, Flat H DE
A = W/ Sideshift
B = Tilt Only
C = R35TT only
D = Model 7500 R45TT only
E = Models 7520 R45TT only

List 7-16: Reach Carriage Assembly, R35TT and R45TT (Sheet 2 of 2)

ITEM NO. TYPE ON
3 5-018-003 Washer, Flat H C
23 1 5-019-002 Washer, Lock H
24 4 5-020-006 Washer, Flat H
25 AR 771-044 Washer, Flat H
26 AR 780-001-090 Spacer, Roller, Track C
AR 623-019-000 Shim (0.062 in.) D
27 AR 780-001-091 Spacer, Roller, Track C
AR 623-020-000 Shim (0.0149 in.) D
28 6 449-015 Bearing, Mast, Roller R C
6 449-032 Bearing, Mast, Roller R D
29 6 5-004-008 Screw H
30 AR 850-415 Shim (0.012 in.) C
31 AR 611-029 Cable Tie (Not Shown)
A = W/ Sideshift
B = Tilt Only
C = R35TT only
D = Model 7500 R45TT only
E = Models 7520 R45TT only

Scissor Assembly, R35TT and R45TT

Figure 7-17: Scissor Assembly, R35TT and R45TT

List 7-17: Scissor Assembly, R35TT and R45TT

ITEM NO. TYPE ON
1020250 Arm Assembly, Scissors
1 1 1022186 Scissor, Arm, Inner R35TT and R45TT
2 1 1020233 Scissor, Arm, Outside Right-Hand R35TT and R45TT
3 1 1020235 Scissor, Arm, Outside Left-Hand R35TT and R45TT
4 4 623-009-300 Bearing, Retainer R
5 2 444-326 Bearing, Thrust R
6 2 444-416 Bearing, Thrust, Open R
7 4 448-221 Bearing, Roller, Double Seal R
9 2 460-696 Bushing, Self Aligning
10 4 714-096 Screw H
13 8 841-111 Fitting, Grease, Flush Mount
14 2 850-401 Spacer, Plastic
15 2 1092981 Spacer, Plastic
2 850-402 Spacer, Plastic
16 2 761-878 Nut, Slotted H

Carriage Installation, DR32TT

Figure 7-18.a: Carriage Installation, DR32TT


Figure 7-18.b: Carriage Installation, DR32TT

List 7-18: Carriage Installation, DR32TT

ITEM NO. TYPE ON
3 6 715-016 Screw, Set H
4 1 724-520 Screw, Set H
8 AR 623-019-000 Shim (0.062 in.)
9 AR 623-020-000 Shim (0.0149 in.)
10 2 820-002-119 Washer H
12 1 1006240 Bar, Rod Link
Carriage Assembly, Tilt or Tilt and Sideshift, DR32TT (See
18 1 Ref. 726 or 727)
19 1 Ref. Carriage Assembly, Deep-Reach, DR32TT (See 719)
20 4 1009451 Anti-Rattle Block, Inner Telescopic A
21 AR 1013258 Shim, Anti-Rattle Block, Inner Telescopic A
22 AR 1029413 Shim, Spacer, Kickback, Inner Telescopic A
23 AR 1095663 Washer, Spacer H
A = Models 7520 only

Reach Carriage Assembly, DR32TT

Figure 7-19.a: Reach Carriage Assembly, DR32TT


Figure 7-19.b: Reach Carriage Assembly, DR32TT


Figure 7-19.c: Reach Carriage Assembly, DR32TT

List 7-19: Reach Carriage Assembly, DR32TT (Sheet 1 of 2)

ITEM NO. TYPE ON
2 2 760-148 Nut, Steer Wheel Mounting H
4 2 811-302 Clamp, Cable
7 2 5-001-004 Screw H
8 2 5-001-014 Screw H
9 4 5-002-008 Screw H
12 2 5-014-004 Screw H
13 2 5-014-005 Screw H
14 4 5-018-002 Washer, Flat H
15 2 5-018-007 Washer, Flat H
16 2 5-019-002 Washer, Lock H
17 4 5-020-006 Washer, Flat H
18 4 1061146 Spacer, Sleeve
2 820-001-656 Bumper, Carriage, Scissors R
2 1103414 Bumper (Not Shown)
19 AR 820-001-657 Shim (0.0625 in. Thick)
20 AR 820-001-658 Shim (0.125 in. Thick)
21 4 1004672 Shim, Bearing
24 1 1020906/001 Manifold Assembly, Reach, Deep-Reach (See 622) C
25 2 1021586 Pin, Eccentric, Fixed H
26 1 1021587/001 Spacer (0.538 in. Thick)
27 1 1021587/002 Spacer (0.466 in. Thick)
28 1 1021890/019 Hose Assembly, Reach Cylinder Cap to Manifold RC
29 1 1021890/021 Hose Assembly, Reach Cylinder Rod to Manifold RR
30 4 1023415 Pin, Cotter
31 2 1023443 Pin, Cylinder Mounting
32 1 1080375 Scissor Assembly, Deep-Reach (See 720) C
33 1 1045576 Cylinder Assembly (See 630) C
34 1 1049017 Plate, Terminal Mounting
35 1 1079685 Carriage, Machined, Deep-Reach A
A = Model 7500
B = Model 7520

List 7-19: Reach Carriage Assembly, DR32TT (Sheet 2 of 2)

ITEM NO. TYPE ON
1 1070739 Carriage, Machined, Deep-Reach B
2 1042338 Block (Not Shown) N
2 1008723 Plate, Wear (Not Shown) N
1 1068690/001 Plate (Not Shown) N
36 2 1069041 Retainer, Hex
37 1 1069558 Terminal Strip
38 1 1-030-014 Insulator, Terminal Strip
39 AR 611-028 Tie, Cable (Not Shown)
40 1 1117175/005 Clamp, Cable Loop (Not Shown)
A = Model 7500
B = Model 7520

Scissor Assembly, Deep Reach, DR32TT

Figure 7-20.a: Scissor Assembly, Deep Reach, DR32TT


Figure 7-20.b: Scissor Assembly, Deep Reach, DR32TT


Figure 7-20.c: Scissor Assembly, Deep Reach, DR32TT

List 7-20: Scissor Assembly, Deep Reach, DR32TT

ITEM NO. TYPE ON
1080375 Scissor Assembly, Deep-Reach, DR32TT C
1 1 1006237 Bar, Rod Link
2 1 1007302 Scissor, Arm to Mast, Left-Hand Outer
3 1 1007305 Scissor, Arm to Mast, Right-Hand Outer
6 1 1021585 Scissor, Inner Rear (to Mast)
7 2 1021630 Ring, Retaining R
8 1 1042558 Scissor, Arm to Carriage, Right-Hand Outer
9 1 1042559 Scissor, Arm to Carriage, Left-Hand Outer
10 2 1049722 Bearing, Spherical R
11 1 1080374 Scissor, Inner Front (to Carriage)
12 4 116-000-327 Cap, Retaining
13 4 116-000-331 Ring, Bearing Retaining R
14 4 116-000-333 Spacer
15 2 116-000-342 Ring, Retaining R
16 2 623-009-300 Bearing, Retainer R
17 4 443-052 Bearing, Ball R
18 2 448-221 Bearing, Roller, Double Seal R
19 2 448-226 Bearing, Inner Race R
20 2 448-227 Bearing, Roller R
21 4 460-693 Bearing, Self-Aligning R
22 2 464-092 Bearing, Thrust Washer R
23 2 714-096 Screw H
24 18 715-037 Screw H
25 1 724-520 Screw, Set H
26 4 810-030 Ring, Snap R
27 4 810-068 Ring, Snap R

Hose and Cable Installation, Carriage, R35TT and R45TT

Figure 7-21.a: Hose and Cable Installation, Carriage, R35TT and R45TT


Figure 7-21.b: Hose and Cable Installation, Carriage, R35TT and R45TT


Figure 7-21.c: Hose and Cable Installation, Carriage, R35TT and R45TT

List 7-21: Hose and Cable Installation, Carriage, R35TT and R45TT
ITEM NO. TYPE ON
2 2 1026655 Bracket, Mounting, Hose
3 2 1013300 Bracket, Mounting, Hose
4 2 828-000-545 Sheave A
5 2 5-001-002 Screw H
6 4 5-018-005 Washer, Flat H
7 2 716-131 Screw H A
8 2 5-015-004 Nut, Hex H
10 1 1021890/002 Hose Assembly, Tilt Cylinder Rod to Manifold TR
11 1 1021890/003 Hose Assembly, Sideshift Right to Manifold SSL A
12 1 1021890/005 Hose Assembly, Tilt Cylinder Cap to Manifold TC
13 1 1021890/006 Hose Assembly, Sideshift Left to Manifold SSR A
2 1017737/008 Hose Assembly Sideshift
14 1 1070827 Harness, Carriage
15 2 1022429 Strap, Hose Retention, Carriage
18 2 771-173 Washer, Flat H A
19 2 1060705 Fitting, Straight B
A = W/ Sideshift
B = Model 7520

Hose and Cable Installation, Carriage, DR32TT

Figure 7-22.a: Hose and Cable Installation, Carriage, DR32TT


Figure 7-22.b: Hose and Cable Installation, Carriage, DR32TT

List 7-22: Hose and Cable Installation, Carriage, DR32TT

ITEM NO. TYPE ON
1 1 611-028 Tie, Cable
2 4 611-029 Cable Tie
4 2 360-037/010 Guard, Cable
5 2 792-515 Elbow, Swivel, 90 Degree
6 4 811-404 Clamp, Tube Clip
7 4 23006 Screw H
9 1 1070419 Harness, Terminal Strip TS2 to Tilt and Sideshift Coils
10 1 1070828 Harness, Terminal Strip TS2 to Reach Coil
11 1 5-003-011 Screw, Socket, Button Head H A
12 1 770-187-000 Hose Clamp A
13 1 1061207 Tubing, Reach Cylinder A
14 1 1061209 Tubing, Reach Cylinder A
A = Model 7520

Carriage Assembly, Tilt without Sideshift, R35TT and R45TT

Figure 7-23: Carriage Assembly, Tilt without Sideshift, R35TT and R45TT

List 7-23: Carriage Assembly, Tilt without Sideshift, R35TT and R45TT
ITEM NO. TYPE ON
Carriage Assembly, Tilt without Sideshift, R35TT and
R45TT
1042649 Carriage Assembly, Tilt W/O Sideshift
1046523 Carriage Assembly, Tilt W/O Sideshift
1 2 1001506 Bracket, Cylinder Mounting, Tilt R35TT and R45TT
2 1 1017785 Shaft, Tilt/Pivot
3 1 1030006 Cylinder, Tilt R35TT and R45TT (See 631) C
4 2 1010121/001 Shaft, Carriage
5 1 1046524 Carriage, Machined, Tilt A
1 1042648 Carriage, Machined, Tilt B
6 1 1048446 Frame Assembly, Carriage (includes:)
2 1012503 Bearing, Cylindrical R
7 2 820-001-656 Bumper, Carriage, Scissors R
8 AR 820-001-657 Shim (0.0625 in. Thick)
9 AR 820-001-658 Shim (0.125 in. Thick)
10 AR 828-005-141/001 Shim (0.06 in. Thick)
11 AR 828-005-141/002 Shim (0.12 in. Thick)
12 AR 828-005-141/003 Shim (0.15 in. Thick)
13 AR 828-005-141/004 Shim (0.25 in. Thick)
14 2 5-001-045 Screw H A
2 5-001-022 Screw H B
15 4 5-001-039 Screw H
16 4 5-002-008 Screw H
18 2 460-476 Bearing, Sleeve, Oil Impregnated R
19 2 1017784 Ring, Retaining
A = R35TT
B = R45TT

Carriage Assembly, Tilt and Sideshift, R35TT and R45TT

Figure 7-24: Carriage Assembly, Tilt and Sideshift, R35TT and R45TT

List 7-24: Carriage Assembly, Tilt and Sideshift, R35TT and R45TT
ITEM NO. TYPE ON
1098768 Carriage Assembly, Tilt and Sideshift A
1 2 1001506 Bracket, Cylinder Mounting, Tilt R35TT and R45TT
2 1 1017785 Shaft, Tilt/Pivot
3 1 1030006 Cylinder, Tilt R35TT and R45TT (See 631) C
4 1 1048446 Frame Assembly, Carriage
2 1012503 Bearing, Cylindrical R
6 2 1017291 Pin
8 1 1139980 Carriage Subassembly, Tilt with Sideshift (See 725) A
1 1139975 Carriage Subassembly, Tilt with Sideshift (See 725) B
9 2 1103414 Bumper
10 AR 820-001-657 Shim (0.0625 in. Thick)
11 AR 820-001-658 Shim (0.125 in. Thick)
12 AR 828-005-141/001 Shim (0.06 in. Thick)
13 AR 828-005-141/002 Shim (0.12 in. Thick)
14 AR 828-005-141/003 Shim (0.15 in. Thick)
15 AR 828-005-141/004 Shim (0.25 in. Thick)
16 2 5-001-022 Screw H B
2 5-001-045 Screw H A
17 4 5-001-039 Screw H
18 4 5-002-008 Screw H
19 2 5-016-016 Nut, Lock H
21 2 1017784 Ring, Retaining
22 1 1037382/400 Cylinder Assembly, 2 in. Sideshift (See 632) C
1 1037383/400 Cylinder Assembly, 4 in. Sideshift (See 632) C
26 2 1136828 Pin, Cotter A
27 4 1061146 Spacer, Sleeve
A = R35TT
B = R45TT

Carriage Subassembly, Tilt and Sideshift, R35TT and R45TT

Figure 7-25: Carriage Subassembly, Tilt and Sideshift, R35TT and R45TT

List 7-25: Carriage Subassembly, Tilt and Sideshift, R35TT and R45TT
ITEM NO. TYPE ON
Carriage Subassembly, Tilt and Sideshift, R35TT and
R45TT
1018813 Carriage Subassembly, Tilt with Sideshift
1 1 1029043 Pad, Retainer
2 1 1099479 Carriage Machined, Sideshift R35TT and R45TT
3 1 1139978 Carriage, Machined, Tilt with Sideshift R35TT A
1 1139974 Carriage, Machined, Tilt with Sideshift R45TT B
5 2 1022278 Track, Bearing, Carriage R
8 AR 1028037 Shim (0.031 in. Thick) R
9 AR 1028039 Shim (0.062 in. Thick) R
A = R35TT
B = R45TT

Carriage Assembly, Tilt without Sideshift, DR32TT

Figure 7-26: Carriage Assembly, Tilt without Sideshift, DR32TT

List 7-26: Carriage Assembly, Tilt without Sideshift, DR32TT

ITEM NO. TYPE ON
1047536 Carriage Assembly, Tilt without Sideshift
3 1 1047537 Carriage, Machined, Tilt Without Sideshift DR32TT
4 1 1020871 Frame, Carriage Machined, Deep-Reach (Includes:)
2 460-488 Bushing
2 460-616 Bearing, Sleeve, Flanged
Hose Assembly, Tilt Cylinder to Manifold TR and TC
6 2 1021890/007 DR32TT
7 1 1014591/002 Manifold Assembly DR32TT (See 623)
8 AR 828-005-141/001 Shim (0.06 in. Thick)
9 AR 828-005-141/002 Shim (0.12 in. Thick)
10 AR 828-005-141/003 Shim (0.15 in. Thick)
11 AR 828-005-141/004 Shim (0.25 in. Thick)
12 2 828-006-339 Bracket, Cylinder Mounting, Tilt DR32TT
13 1 828-009-986 Shaft, Tilt, Pivot
14 2 5-001-004 Screw H
15 4 5-001-028 Screw H
16 2 5-001-045 Screw H
17 2 5-016-016 Nut, Lock H
Cylinder, Power Tilt Assembly, Single Reach DR32TT (See
19 1 540-084/800 C
631)
20 2 792-509 Fitting, Elbow DR32TT
21 2 810-132 Ring, Retaining, Snap

Carriage Assembly, Tilt and Sideshift, DR32TT

Figure 7-27: Carriage Assembly, Tilt and Sideshift, DR32TT

List 7-27: Carriage Assembly, Tilt and Sideshift, DR32TT

ITEM NO. TYPE ON
Carriage Assembly, Sideshift Carriage Assembly, Tilt and
1098744 Sideshift
Cylinder, Power Tilt Assembly, Single Reach DR32TT (See
2 1 540-084/800 C
631)
3 2 792-509 Fitting, Elbow DR32TT
4 2 810-132 Ring, Retaining, Snap
5 2 811-563 Pin, Cotter
7 2 5-001-004 Screw H
8 4 5-001-028 Screw H
9 2 5-001-045 Screw H
10 2 5-016-016 Nut, Lock H
11 AR 828-005-141/001 Shim (0.06 in. Thick)
12 AR 828-005-141/002 Shim (0.12 in. Thick)
13 AR 828-005-141/003 Shim (0.15 in. Thick)
14 AR 828-005-141/004 Shim (0.25 in. Thick)
15 2 828-006-339 Bracket, Cylinder Mounting, Tilt DR32TT
16 1 828-009-986 Shaft, Tilt, Pivot
20 1 1014583/002 Manifold Assembly, Tilt and Sideshift DR32TT (See 624) C
21 1 1037382/800 Cylinder Assembly, 2 in. Sideshift (See 632) C
22 2 1017291 Pin
22A 2 1136828 Pin, Cotter
23 1 1020871 Frame, Carriage Machined, Deep-Reach (Includes:)
2 460-488 Bushing
2 460-616 Bearing, Sleeve, Flanged
Carriage Sub Assembly, Sideshift, DR32TT DR32TT (See
24 1 1098743 728)
Hose Assembly, Tilt Cylinder to Manifold TR and TC
25 2 1021890/007 DR32TT
Hose Assembly, Sideshift Cylinder Left to Manifold SSR
26 1 1021890/009 DR32TT
Hose Assembly, Sideshift Cylinder Right to Manifold SSL,
27 1 1021890/010 DR32TT

Carriage Sub Assembly, Sideshift, DR32TT

Figure 7-28A: Carriage Sub Assembly, Sideshift, DR32TT

List 7-28A: Carriage Sub Assembly, Sideshift, DR32TT

NO.
1098743 Carriage Sub Assembly, Sideshift, DR32TT
1 1 1076176 Carriage, Machined, Sideshift DR32TT
4 2 1093320 Block, Retaining
3 1 1098742 Carriage, Tilt and Sideshift DR32TT
8 2 1093321 Bar, Shim
9 4 5-002-012 Screw H

Mast Guard Installation, Mesh

Figure 7-29: Mast Guard Installation, Mesh

List 7-29: Mast Guard Installation, Mesh

ITEM NO. TYPE ON
2 2 5-007-023 Screw H
3 4 5-007-024 Screw H
4 8 5-004-017 Screw H
7 4 5-018-005 Washer, Flat H
8 4 114-021-643/001 Bracket, Clamp (Lower)
9 2 1061347 Bracket, Mast Guard B
2 1051755 Bracket, Mast Guard C
11 2 1013204 Grommet, Rubber
12 1 1037665 Guard
1 1037666 Guard N
13 2 1017370 Bracket, Mast Guard
14 2 1017371 Bracket, Mast Guard (Straight) B
2 1051751 Bracket, Mast Guard (Z Bend) C
Bracket Assembly, Mast Guard (Not Shown) (Includes 3,
16 1 1040479 4, 6, 7, 8, 9, 10, 11, 14)
17 1 5-007-025 Screw, Clamp (Not Shown) H
B = Model 7500
C = Model 7520

Mast Guard Installation, Glass

Figure 7-30: Mast Guard Installation, Glass

List 7-30: Mast Guard Installation, Glass

ITEM NO. TYPE ON
2 2 5-007-023 Screw H
3 6 5-007-024 Screw H
1 5-007-025 Screw (Model 7500, Use W/ Item 12 and 13) H
4 8 5-004-017 Screw H
7 4 5-018-005 Washer, Flat H
8 4 114-021-643/001 Bracket, Clamp (Lower)
10 2 1017371 Bracket, Mast Guard (Straight) B
2 1051751 Bracket, Mast Guard (Z Bend) C
11 1 1037622/102 Glass, Mast Guard
1 1037622/302 Glass, Mast Guard
2 1051755 Bracket, Mast Guard B
2 1051756 Bracket, Mast Guard
Bracket Assembly, Mast Guard (Includes Items 3, 4, 6
16 2 1040479 Thru 8, 10 and 12 Thru 14) (Not Shown)
B = Model 7500
C = Model 7520

Baseleg Installation, R35TT, 5 x 3.62 in., Open Toe

Figure 7-31: Baseleg Installation, R35TT, 5 x 3.62 in., Open Toe

List 7-31: Baseleg Installation, R35TT, 5 x 3.62 in., Open Toe

ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
4 1 1066253/101 Brace, Machined, Main Frame C
1 1066253/102 Brace, Machined, Main Frame D
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 Baseleg Opening)
6 1 1031632 Baseleg, Right-Hand (33 to 36 in. Baseleg Opening)
1 1031644 Baseleg, Right-Hand (37 to 40 in. Baseleg Opening)
7 1 1031633 Baseleg, Left-Hand (33 to 36 in. Baseleg Opening)
1 1031645 Baseleg, Left-Hand (37 to 40 in. Baseleg Opening)
8 AR 1053013 Shim, Spacer Outrigger
A = 33, 34, 37, 38, 41, 42, 44, 45, 49, and 50 in. Baseleg Opening
B = 35, 36, 39, 40, 43, 46, 47, 51, and 52 in. Baseleg Opening
C = 33, 35, 37, 39, 41, 43, 44, 46, 49, and 51 in. Baseleg Opening
D = 34, 36, 38, 40, 42, 45, 47, 50, and 52 in. Baseleg Opening

Baseleg Installation, R35TT, 5 x 3.62 in., Straddle Closed Toe

Figure 7-32: Baseleg Installation, R35TT, 5 x 3.62 in., Straddle Closed Toe

List 7-32: Baseleg Installation, R35TT, 5 x 3.62 in., Straddle Closed Toe
ITEM NO. TYPE ON
Baseleg Installation, R35TT, 5 x 3.62 in., Straddle Closed
Toe
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)




ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)
A = 33, 34, 41, and 42 in. Baseleg Opening
B = 35, 36, 43, and 44 in. Baseleg Opening
C = 33, 35, 37, 39, 41, 43, and 44 in. Baseleg Opening
D = 34, 36, 38, 40, and 42 in. Baseleg Opening


Figure 7-34: Baseleg Installation, R35TT, 5 x 2.88 in., Straddle Closed Toe

List 7-34: Baseleg Installation, R35TT, 5 x 2.88 in., Straddle Closed Toe
ITEM NO. TYPE ON
Baseleg Installation, R35TT, 5 x 2.88 in., Straddle Closed
Toe
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)

Baseleg Installation, R35TT, 4 x 3.62 in., Closed Toe

Figure 7-35: Baseleg Installation, R35TT, 4 x 3.62 in., Closed Toe

List 7-35: Baseleg Installation, R35TT, 4 x 3.62 in., Closed Toe

ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)
B = 35, 36, 39, 40, 43, 44, 46, 47, 51, and 52 in. Baseleg Opening




ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)




ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)
9 1 1104117 Kit, Hardware (Not Shown)




ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)
9 1 1104117 Kit, Hardware (Includes Items 1 Thru 3) (Not Shown)




ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H C
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 C
Baseleg Opening)




ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)




ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)




ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)

Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe

Figure 7-43: Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe

List 7-43: Baseleg Installation, DR32TT, 5 x 3.62 in., Closed Toe

ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)
9 1 1104117 Kit, Hardware (Includes Items 1 Thru 3) (Not Shown)




ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)
C = 41, 43, 44, 49, and 51 in. Baseleg Opening
D = 42, 50, and 52 in. Baseleg Opening




ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 C
Baseleg Opening)
A = 33, 34, 37, 38, 41, 42, 49, and 50 in. Baseleg Opening
B = 35, 36, 39, 40, 43, 44, 51, and 52 in. Baseleg Opening
C = 33, 35, 37, 39, 41, 43, 44, 49, and 51 in. Baseleg Opening
D = 34, 36, 38, 40, 42, 50, and 52 in. Baseleg Opening




ITEM NO. TYPE ON
1 16 5-001-047 Screw H A
16 5-001-049 Screw H B
2 16 5-018-009 Washer, Flat H
3 4 1012796/005 Pin, Dowel A
4 1012796/006 Pin, Dowel H B
Shim, Baseleg (35, 36, 39, 40, 43, 46, 47, 51, and 52
5 2 1017476/002 B
Baseleg Opening)
A = 41 and 49 in. BLO (Baseleg Opening)
B = 42 and 50 in. BLO (Baseleg Opening)
C = 43 and 51 in. BLO (Baseleg Opening)
D = 44 and 52 in. BLO (Baseleg Opening)

Baseleg Installation, R45TT, 6 x 4 in., Open Toe (Model 7520)

Figure 7-47: Baseleg Installation, R45TT, 6 x 4 in., Open Toe (Model 7520)

List 7-47: Baseleg Installation, R45TT, 6 x 4 in., Open Toe (Model 7520)
ITEM NO. TYPE ON
Baseleg Installation, R45TT, 6 x 4 in., Open Toe (Model
7520)
1 16 5-001-042 Screw H
2 16 5-018-010 Washer, Flat H
3 1 1038148 Baseleg, Left-Hand (42 in. Baseleg Opening)
5 1 1038149 Baseleg, Right-Hand (42 in. Baseleg Opening)
7 4 1045951 Pin, Dowel
8 1 1048132 Brace, Machined, Main Frame
9 AR 1076165 Spacer

Baseleg Installation, R45TT, 6 x 4 in., Closed Toe (Model 7520)

Figure 7-48: Baseleg Installation, R45TT, 6 x 4 in., Closed Toe (Model 7520)

List 7-48: Baseleg Installation, R45TT, 6 x 4 in., Closed Toe (Model 7520)
ITEM NO. TYPE ON
Baseleg Installation, R45TT, 6 x 4 in., Closed Toe (Model
7520)
1 16 5-001-042 Screw H
2 16 5-018-010 Washer, Flat H
7 4 1045951 Pin, Dowel
9 AR 1076165 Spacer

Baseleg Installation, 5 x 3.62 in., Closed Toe (Model 7520)

Figure 7-49: Baseleg Installation, 5 x 3.62 in., Closed Toe (Model 7520)

List 7-49: Baseleg Installation, 5 x 3.62 in., Closed Toe (Model 7520)
ITEM NO. TYPE ON
Baseleg Installation, 5 x 3.62 in., Closed Toe (Model
7520)
1104477 Kit, Hardware (Parts)
1045950 Baseleg Installation (Model 7520 R45TT) N
1 16 5-001-042 Screw H
2 16 5-018-010 Washer, Flat H
3 1 1038217 Baseleg, Left-Hand (42 in. Baseleg Opening) A
1 1038185 Baseleg, Left-Hand (42 in. Baseleg Opening) B
4 1 1038219 Baseleg, Left-Hand (45 in. Baseleg Opening) A
1 1038206 Baseleg, Left-Hand (45 in. Baseleg Opening) B
5 1 1038218 Baseleg, Right-Hand (42 in. Baseleg Opening) A
1 1038186 Baseleg, Right-Hand (42 in. Baseleg Opening) B
6 1 1038220 Baseleg, Right-Hand (45 in. Baseleg Opening) A
1 1038207 Baseleg, Right-Hand (45 in. Baseleg Opening) B
7 4 1045951 Pin, Dowel
9 AR 1076165 Spacer
A = DR32TT
B = R45TT

Wheel Plate Installation, Open Toe, 5 x 3.62 in.

Figure 7-50: Wheel Plate Installation, Open Toe, 5 x 3.62 in.

List 7-50: Wheel Plate Installation, Open Toe, 5 x 3.62 in.

ITEM NO. TYPE ON
1 2 1040923/005 Screw H
4 4 5-016-017 Nut, Lock H
5 4 5-018-008 Washer, Flat H
6 2 1030800/001 Sleeve, Concentric, (Steel)
7 AR 1030800/002 Sleeve, Eccentric, (0.063 in. Green)
8 AR 1030800/003 Sleeve, Eccentric, (0.094 in. Yellow)
9 2 1053387 Wheel Plate, Machined, Left-Hand A
2 1053389 Wheel Plate, Machined, Left-Hand B
10 2 1053388 Wheel Plate, Machined, Right-Hand A
2 1053390 Wheel Plate, Machined, Right-Hand B
11 2 1043118 Sleeve, Shear, Wheel Plate
12 2 Ref. Load Wheel Assembly (See 756)
13 1 Ref. Baseleg Installation (See 731 and 737)
A = Reach and Tilt Only
B = Reach with Tilt and Sideshift

Wheel Plate Installation, 6 x 4 in., Open Toe

Figure 7-51: Wheel Plate Installation, 6 x 4 in., Open Toe

List 7-51: Wheel Plate Installation, 6 x 4 in., Open Toe

ITEM NO. TYPE ON
4 4 5-016-018 Nut, Hex, Lock H
5 12 5-018-010 Washer, Flat H
6 2 1051222/001 Sleeve, Concentric (Steel)
7 2 1051222/002 Sleeve, Eccentric (0.063 in. Green)
8 AR 1051222/003 Sleeve, Eccentric (0.094 in. Yellow)
10 2 1023804 Wheel Plate, Machined, Left-Hand B
12 2 1023805 Wheel Plate, Machined, Right-Hand B
13 2 1040923/008 Screw H
16 1 Ref. Baseleg Installation (See 747)
A = Reach and Tilt Only

Wheel Plate Installation, 10.5 x 4.5 in., Open Toe

Figure 7-52: Wheel Plate Installation, 10.5 x 4.5 in., Open Toe

List 7-52: Wheel Plate Installation, 10.5 x 4.5 in., Open Toe
ITEM NO. TYPE ON
2 4 5-016-017 Nut, Lock H
3 4 5-018-008 Washer, Flat H
4 2 623-010-348 Spacer
5 2 625-000-154/002 Axle, Wheel, Load
6 2 Ref. Load Wheel Assembly (includes: items 14 thru 18)
7 2 715-045 Screw H
8 4 861-027-000 Spacer, Ring
9 2 1030800/001 Sleeve, Concentric, (Steel)
10 AR 1030800/002 Sleeve, Eccentric, (0.063 in. Green)
11 AR 1030800/003 Sleeve, Eccentric, (0.094 in. Yellow)
12 1 1053814/001 Wheel Plate, Machined, Inside, Left-Hand A
1 1053814/002 Wheel Plate, Machined, Inside, Left-Hand B
1 1053814/003 Wheel Plate, Machined, Outside, Left-Hand A
1 1053814/004 Wheel Plate, Machined, Outside, Left-Hand B
13 1 1053815/001 Wheel Plate, Machined, Inside, Right-Hand A
1 1053815/002 Wheel Plate, Machined, Inside, Right-Hand B
1 1053815/003 Wheel Plate, Machined, Outside, Right-Hand A
1 1053815/004 Wheel Plate, Machined, Outside, Right-Hand B
14 1 632-096/001 Tire, Load Wheel, Poly,10.5 in. x 4.5 in. (Red 85 Trostel) R
Tire, Load Wheel, Poly,10.5 in. x 4.5 in. (Neutral
1 632-096/002 Vulkollan)
1 632-096/003 Tire, Load Wheel, Poly, 10.5 in. x 4.5 in. (Black 95)
1 632-096/007 Tire, Load Wheel, Poly, 10.5 in. x 4.5 in. (Tan 95) R
Tire, Load Wheel, Poly, 10.5 in. x 4.5 in. (Red 85
1 632-096/101 Thombert)
1 632-096/107 Tire, Load Wheel, Poly, 10.5 in. x 4.5 in. (Rootbeer 93)
15 1 623-001-343 Hub Machining, Wheel
16 2 447-561 Bearing, Roller Cup, Tapered R
17 2 447-085 Bearing, Roller R
18 2 530-615 Seal, Oil R
A = Reach and Tilt (17.44 in.)
B = Reach with Tilt and Sideshift Only (18.44 in.)

Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.)

Figure 7-53: Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.)

List 7-53: Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.) (Sheet 1 of 2)
ITEM NO. TYPE ON
Wheel Plate Installation, Closed Toe, Cast (All Except 6 x
4 in.)
1 2 1040923/004 Screw H E
2 1040923/005 Screw H C
2 1040923/007 Screw H DF
2 4 5-005-017 Screw, Shoulder H CE
4 1064424 Bolt, Alteration H DF
4 2 1043403/005 Nut, Lock, Heavy H
5 4 5-016-017 Nut, Lock H
6 4 5-018-008 Washer, Flat H
7 2 1030800/001 Sleeve, Concentric, (Steel) CE
2 1030800/004 Sleeve, Concentric, (Steel) DF
8 AR 1030800/002 Sleeve, Eccentric, (0.063 in. Green) CE
AR 1030800/005 Sleeve, Eccentric, (0.063 in. Green) DF
9 AR 1030800/003 Sleeve, Eccentric, (0.094 in. Yellow) CE
AR 1030800/006 Sleeve, Eccentric, (0.094 in. Yellow) DF
10 2 1040923/002 Screw H DEF
2 1040923/006 Screw H C
11 2 1042669 Disc, Shear, Wheel Plate R
12 2 1043118 Sleeve, Shear, Wheel Plate CD
2 1051173 Sleeve, Shear, Wheel Plate EF
13 2 1053383 Wheel Plate, Machined, Left-Hand AC
2 1053385 Wheel Plate, Machined, Left-Hand BC
2 1049869 Wheel Plate, Machined, Left-Hand AD
2 1049976 Wheel Plate, Machined, Left-Hand BD
2 1049972 Wheel Plate, Machined, Left-Hand AE
2 1091979 Wheel Plate, Machined, Left-Hand AE
2 1049978 Wheel Plate, Machined, Left-Hand BE
2 1098924 Wheel Plate, Machined, Left-Hand BE
2 1049974 Wheel Plate, Machined, Left-Hand AF
A = Deep-Reach (all) and Reach with Tilt Only
C = 5 x 3.62 in.
D = 5 x 2.88 in.
E = 4 x 3.62 in.
F = 4 x 2.88 in.

List 7-53: Wheel Plate Installation, Closed Toe, Cast (All Except 6 x 4 in.) (Sheet 2 of 2)
ITEM NO. TYPE ON
2 1049980 Wheel Plate, Machined, Left-Hand BF
14 2 1053384 Wheel Plate, Machined, Right-Hand AC
2 1053386 Wheel Plate, Machined, Right-Hand BC
2 1049971 Wheel Plate, Machined, Right-Hand AD
2 1049977 Wheel Plate, Machined, Right-Hand BD
2 1049973 Wheel Plate, Machined, Right-Hand AE
2 1091980 Wheel Plate, Machined, Right-Hand AE
2 1049979 Wheel Plate, Machined, Right-Hand BE
2 1098925 Wheel Plate, Machined, Right-Hand BE
2 1049975 Wheel Plate, Machined, Right-Hand AF
2 1049981 Wheel Plate, Machined, Right-Hand BF
16 1 Ref. Baseleg Installation (See 732, 737, 738, 743, 749) C
1 Ref. Baseleg Installation (See 733, 734, 739, 740, 744) D
1 Ref. Baseleg Installation (See 735, 741, 745) E
1 Ref. Baseleg Installation (See 736, 742, 746) F
17 1 1091975/001 Kit, Wheel Plate (Includes Items 13 and 14) (Not Shown)
A = Deep-Reach (all) and Reach with Tilt Only
C = 5 x 3.62 in.
D = 5 x 2.88 in.
E = 4 x 3.62 in.
F = 4 x 2.88 in.

Wheel Plate Installation, Closed Toe, Cast (6 x 4 in.)

Figure 7-54: Wheel Plate Installation, Closed Toe, Cast (6 x 4 in.)

List 7-54: Wheel Plate Installation, Closed Toe, Cast (6 x 4 in.)

ITEM NO. TYPE ON
3 4 5-016-018 Nut, Hex, Lock H
4 12 5-018-010 Washer, Flat H
5 2 1051222/001 Sleeve, Concentric (Steel)
2 1051222/002 Sleeve, Eccentric (0.063 in. Green)
2 1051222/003 Sleeve, Eccentric (0.094 in. Yellow)
2 1028533 Wheel Plate, Machined, Left-Hand B
2 1028534 Wheel Plate, Machined, Right-Hand B
8 2 1040923/006 Screw H
9 2 1040923/008 Screw H
10 2 1042669 Disc, Shear, Wheel Plate R
12 2 1043403/005 Nut, Lock, Heavy H
14 1 Ref. Baseleg Installation (See 748)
A = Deep-Reach and Reach and Tilt Only
B = Reach with Tilt and Sideshift Only

Wheel Plate Installation, OWCTWB, 5 x 3.62 in. and 5 x 2.88 in.

Figure 7-55: Wheel Plate Installation, OWCTWB, 5 x 3.62 in. and 5 x 2.88 in.

List 7-55: Wheel Plate Installation, OWCTWB, 5 x 3.62 in. and 5 x 2.88 in.
ITEM NO. TYPE ON
Wheel Plate Installation, OWCTWB, 5 x 3.62 in. and 5 x
2.88 in.
3 4 5-016-017 Nut, Lock H
4 4 5-018-008 Washer, Flat H
5 2 1030800/001 Sleeve, Concentric, (Steel) C
2 1030800/004 Sleeve, Concentric, (Steel) D
6 AR 1030800/002 Sleeve, Eccentric, (0.063 in. Green) C
AR 1030800/005 Sleeve, Eccentric, (0.063 in. Green) D
AR 1030800/003 Sleeve, Eccentric, (0.094 in. Yellow) C
AR 1030800/006 Sleeve, Eccentric, (0.094 in. Yellow) D
7 2 1040923/002 Screw H
8 2 1041608/001 Wheel Plate, Machined, Right-Hand AC
2 1041608/002 Wheel Plate, Machined, Right-Hand BC
2 1063020/001 Wheel Plate, Machined, Right-Hand AD
2 1063020/002 Wheel Plate, Machined, Right-Hand BD
9 2 1041609/001 Wheel Plate, Machined, Left-Hand AC
2 1041609/002 Wheel Plate, Machined, Left-Hand BC
2 1063021/001 Wheel Plate, Machined, Left-Hand AD
2 1063021/002 Wheel Plate, Machined, Left-Hand BD
10 2 1042669 Disc, Shear, Wheel Plate R D
14 1 Ref. Baseleg Installation (See 732, 738, 743) C
1 Ref. Baseleg Installation (See 733, 734, 739, 740, 744) D
A = Deep-Reach and Reach and Tilt Only
B = Reach with Tilt and Sideshift Only
C = 5 x 3.62 in.
D = 5 x 2.88 in.

Load Wheel Assembly
Load Wheel Assembly

Figure 7-56: Load Wheel Assembly

Load Wheel Assembly
List 7-56: Load Wheel Assembly (Sheet 1 of 2)

ITEM NO. TYPE ON
Load Wheel Assembly
1 4 1014758/002 Axle, Load Wheel A
4 1014759/002 Axle, Load Wheel BE
4 1014758/001 Axle, Load Wheel C
4 1014759/001 Axle, Load Wheel DF
4 1014767 Axle, Load Wheel G
2 4 1031101 Spacer ABCD
4 1022987 Spacer EF
4 623-010-281 Spacer G
3 4 623-010-109 Plate, Carrier AC
4 828-008-204 Plate, Carrier BD
4 828-008-202 Plate, Carrier EF
4 623-010-284 Plate, Carrier G
4 4 632-052/001 Wheel, Load R ABH
4 632-052/002 Wheel, Load R ABH
4 632-043/001 Wheel, Load R CDH
4 632-032/001 Wheel, Load R EH
4 632-032/007 Wheel, Load (Tan) R EH
A = 5 x 3.62 in. Open Toe
B = 5 x 3.62 in. Straddle (Closed Toe)
C = 5 x 2.88 in. Open Toe
D = 5 x 2.88 in. Straddle (Closed Toe)
E = 4 x 3.62 in. Straddle (Closed Toe)
F = 4 x 2.88 in. Straddle (Closed Toe)
G = 6 x 4 in.
H = Tire Suffix = Color/Compound

Load Wheel Assembly
List 7-56: Load Wheel Assembly (Sheet 2 of 2)

ITEM NO. TYPE ON
4 632-032/107 Wheel, Load (Brown) R EH
4 632-031/001 Wheel, Load R FH
4 632-057/001 Wheel, Load R GH
5 8 441-130 Bearing R AB
8 441-127 Bearing, Shielded R CDEF
8 442-150 Bearing R G
ABCDE
7 8 810-761 Pin, Spirol F
8 810-763 Pin, Spirol G
ABCDE
8 AR 771-033 Washer, Flat H F
AR 771-040 Shim (0.031 in. Thick) G
Wheel, Load W/ Bearing, Subassembly (Includes Items 4
9 4 623-010-354/107 B
& 5) (Not Shown)
10 1 1114891/KIT Kit, Dual Load Wheel, Single Shield (Not Shown)
11 1 1114891/KITGL Kit, Dual Load Wheel, Double Sheild (Not Shown)
A = 5 x 3.62 in. Open Toe
B = 5 x 3.62 in. Straddle (Closed Toe)
C = 5 x 2.88 in. Open Toe
D = 5 x 2.88 in. Straddle (Closed Toe)
E = 4 x 3.62 in. Straddle (Closed Toe)
F = 4 x 2.88 in. Straddle (Closed Toe)
G = 6 x 4 in.
H = Tire Suffix = Color/Compound

Stop Assembly
Stop Assembly
Figure 7-57: Stop Assembly

Stop Assembly
List 7-57: Stop Assembly

ITEM NO. TYPE ON
Stop Assembly
1079687 Stop, Carriage Assembly
828-000-985/001 Stop Assembly A
828-000-985/004 Stop Assembly, Carriage B
1 1 413-045 Bumper, Carriage Stop R
2 1 828-000-987 Sleeve
3 1 5-002-002 Screw H
1 714-065 Screw H
4 1 812-407 Dowel, Pin
5 1 1076667 Block
1 828-000-984/001 Stop A
1 828-000-984/003 Stop B
A = Model 7420 (R45TT and DR32TT, Inner Telescopic) and Model 7440 (R45TT and DR32TT, Main Frame)
B = Model 7440 (R45TT and DR32TT, Inner Telescopic)

Sideshift Stop Assembly

Figure 7-57A: Sideshift Stop Assembly

List 7-57A: Sideshift Stop Assembly

NO.
1 4 828-003-945 Stop, Plate
2 4 5-001-023 Screw H

Forks
Forks
Figure 7-58: Forks

Forks
List 7-58: Forks (Sheet 1 of 4)

ITEM NO. TYPE ON
Forks
828-001-559 Fork Assembly C
828-001-569 Fork Assembly C
828-001-570 Fork Assembly
1 2 828-001-571/300 Fork Assembly B
2 828-001-571/320 Fork Assembly, Standard (4 x 1.50 in.) B
2 828-001-571/360 Fork Assembly B
2 828-001-571/380 Fork Assembly, Standard (4 x 1.50 in.) B
2 828-001-571/400 Fork Assembly B
2 828-001-571/410 Fork Assembly B
2 828-001-571/420 Fork Assembly B
2 828-001-571/440 Fork Assembly B
2 828-001-571/460 Fork Assembly B
2 828-001-571/480 Fork Assembly B
2 828-001-571/500 Fork Assembly B
2 828-001-571/540 Fork Assembly B
2 828-001-571/600 Fork Assembly B
2 828-001-569/240 Fork Assembly, Standard (4 x 1.50 in.) C A
2 828-001-569/300 Fork C A
2 828-001-569/320 Fork C A
2 828-001-569/350 Fork C A
2 828-001-569/360 Aux Fork Assembly C A
2 828-001-569/400 Fork C A
2 828-001-569/410 Fork C A
2 828-001-569/420 Fork, Weldment C A
2 828-001-569/440 Fork C A
2 828-001-569/450 Fork C A
2 828-001-569/460 Fork C A
2 828-001-569/480 Fork C A
A = R45TT
B = R35TT, DR32TT

Forks

ITEM NO. TYPE ON
2 828-001-569/540 Fork 4 x 1.5x 54 C A
2 828-001-569/600 Fork C A
2 828-001-569/720 Fork C A
2 828-001-572/300 Fork Assembly, Chisel (4 x 1.50 in.) B
2 828-001-572/420 Fork Assembly B
2 828-001-572/480 Fork Assembly Ita Chiesl 48 B
2 828-001-570/300 Fork Assembly, Chisel (4 x 1.50 in.) C A
2 828-001-570/360 Fork C A
2 828-001-570/390 Fork C A
2 828-001-570/400 Fork C A
2 828-001-570/420 Fork C A
2 828-001-570/480 Fork, Chisled 48 C A
2 1017871/300 Fork Assembly, Polished Chisel (4 x 1.75 in.) C A
2 1017871/360 Fork C A
2 1017871/400 Fork C A
A = R45TT
B = R35TT, DR32TT

Forks

ITEM NO. TYPE ON
2 1017871/420 Fork, Weldment C A
2 1017871/440 Fork C A
2 1017871/460 Fork C A
2 1017871/480 Fork C A
2 1017871/520 Fork, 52 C A
2 1017871/540 Fork C A
2 828-001-549/420 Fork Assembly, Chisel 4 x 1.50 B
2 828-001-559/240 Fork C A
2 828-001-559/300 Fork, Weldment C A
2 828-001-559/310 Fork C A
2 828-001-559/330 Fork, Weldment C A
2 828-001-559/360 Fork C A
2 828-001-559/400 Fork, Weldment C A
2 828-001-559/420 Fork C A
2 828-001-559/440 Fork C A
2 828-001-559/450 Fork C A
2 828-001-559/460 Fork C A
2 828-001-559/480 Fork C A
A = R45TT
B = R35TT, DR32TT

Forks

ITEM NO. TYPE ON
2 828-001-559/520 Fork C A
2 828-001-559/540 Fork, Weldment C A
2 828-001-559/600 Fork C A
2 828-001-559/660 Fork 4 x 1.75 C A
2 828-001-559/720 Fork Assembly 72 C A
2 828-001-559/960 Fork 4 x1.75 x 85 C A
2 828-001-560/300 Fork C A
2 828-001-560/360 Fork C A
2 828-001-560/380 Fork C A
2 828-001-560/390 Fork C A
2 828-001-560/400 Fork C A
2 828-001-560/410 Fork C A
2 828-001-560/420 Fork A
2 828-001-560/440 Fork C A
2 828-001-560/460 Fork C A
2 828-001-560/480 Fork C A
2 828-001-560/500 Fork C A
2 828-001-560/540 Fork C A
2 828-001-560/560 Chisel Fork C A
2 828-001-560/600 Fork C A
2 828-001-560/881 Fork C A
2 828-001-560/893 Fork C A
2 2 811-885 Kit, Fork Knob R
2 811-883 Kit, Fork Knob R
A = R45TT
B = R35TT, DR32TT

SECTION 8 Options & Kits
Load Backrest Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
Rear Door Installation, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4
Rear Door Installation, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
Fire Extinguisher Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-8
Rear Post, Guard, Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-10
Rear Post and Operator Backrest Installation, Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
Nested Switch (S14) Installation, Standard Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14
Nested Switch (S14) Installation, Deep-Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
Vantage Point System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19
Security Start Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-26
Height-Tilt Indicator Display Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28
Tilt Carriage Shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-30
RF Adjustable Linkage Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33
Operator Compartment Sensor System (OCSS), Fore/Aft Stance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-36
Operator Compartment Sensor System (OCSS), Dockstance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-39
High Performance Air Flow (DC Lift) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-42
Travel Light and Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-44
Travel Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-49
Travel Light Installation, Incandesent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-51
Travel Light Installation, LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-53
Working Light and Operator Cooling Fan Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-55
Working Light and Operator Cooling Fan Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-59
Travel Light and Fan Installation (LED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-61
Light Assembly, LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-65
Warning Light Harness Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-69
Strobe Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-71
Flashing Light Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-74
Light Assembly, Warning, Flashing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-77
Fork-Laser System Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-79
Battery Gate Alarm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-84
iPort Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-86
High Speed Lift Cut Out 24 inch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-87

Models 7500/7520 Reach-Fork® Truck - Options & Kits
Load Backrest Installation

Figure 8-1: Load Backrest Installation

List 8-1: Load Backrest Installation

ITEM NO. TYPE ON
1 1 1108425/030 Load Backrest Weldment
1 1108425/332 Load Backrest Weldment
1 1108425/336 Load Backrest (36 in.)
1 1108425/342 Load Backrest (42 in.)
1 1108425/348 Load Backrest (48 in)
2 4 5-001-023 Screw H
3 4 5-018-008 Washer, Flat H
A = /3XX Where XX = Backrest Height

Rear Door Installation, Fore/Aft Stance

Figure 8-2: Rear Door Installation, Fore/Aft Stance

List 8-2: Rear Door Installation, Fore/Aft Stance

ITEM NO. TYPE ON
2 1 1015701/001 Door, Half Height Without Rear Post
1 1015701/002 Door, Half Height With Rear Post
3 1 1015702/001 Door, Full Height Without Rear Post
1 1015702/002 Door, Full Height With Rear Post
4 2 900-137 Hinge, Spring
5 1 828-004-287 Pad, Back
6 1 828-003-590/003 Bumper, Back Guard (Half Door)
1 828-003-590/004 Bumper, Back Guard (Full Door)
7 1 411-934 Decal, Warning
1 412-414 Decal, Warning, Bilingual

Rear Door Installation, Dockstance

Figure 8-3: Rear Door Installation, Dockstance

List 8-3: Rear Door Installation, Dockstance

ITEM NO. TYPE ON
2 1 1017573 Door, Half
3 1 1017574 Door, Full
4 2 900-137 Hinge, Spring
5 1 828-004-287 Pad, Back
6 1 828-003-590/003 Bumper, Back Guard (Half Door)
1 828-003-590/004 Bumper, Back Guard (Full Door)
7 1 411-934 Decal, Warning
1 412-414 Decal, Warning, Bilingual

Fire Extinguisher Installation

Figure 8-4: Fire Extinguisher Installation

List 8-4: Fire Extinguisher Installation

ITEM NO. TYPE ON
1 1 870-111 Extinguisher, Fire, 5.0 lb., CO2
1 1014404 Extinguisher, Fire 2.5 lb., Dry Chemical
1 870-117 Extinguisher, Fire, 5.0 lb., Dry Chemical
4 4 710-007 Screw H A
5 4 772-116 Washer, Lock H A
6 4 701-117 Screw H
A = For 870-111 Only

Rear Post, Guard, Fore/Aft Stance

Figure 8-5: Rear Post, Guard, Fore/Aft Stance

List 8-5: Rear Post, Guard, Fore/Aft Stance

ITEM NO. TYPE ON
1 1 1014041 Bracket, Left-Hand Side
1 1014042 Block, Right-Hand Rear
2 1 1014048 Bracket, Right-Hand Rear
1 1014047 Bracket, Post, Left-Hand Inside
3 1 1030426/017 Post A
4 1 1030426/018 Post A
5 2 5-001-015 Screw H
2 5-001-016 Screw H
7 2 5-001-010 Screw H
A = Stock Length, Cut off Excess Tube and Redrill 0.5 in. Hole as Required

Rear Post and Operator Backrest Installation, Dockstance

Figure 8-6: Rear Post and Operator Backrest Installation, Dockstance

List 8-6: Rear Post and Operator Backrest Installation, Dockstance

ITEM NO. TYPE ON
Frame Alteration Weldment, Tractor (Contact Technical
1 1 Ref. Support)
Guard Alteration Weldment, Overhead (Contact Technical
2 1 Ref. Support)
3 1 1059051 Bracket, Weldment
4 1 1030431/009 Post A
5 1 1056251 Pad, Backrest
6 2 5-004-022 Screw H
7 1 5-001-015 Screw H
8 1 5-001-010 Screw H
9 2 5-018-006 Washer, Flat H
10 2 5-018-012 Washer, Flat H
A = Stock Length, Cut off Excess Tube and Redrill 0.5 in. Hole as Required

Nested Switch (S14) Installation, Standard Reach

Figure 8-8: Nested Switch (S14) Installation, Standard Reach

List 8-8: Nested Switch (S14) Installation, Standard Reach

ITEM NO. TYPE ON
1 1 600-316 Connector-Cable
2 3 611-029 Cable Tie
3 3 611-044 Mount, Strap
4 2 701-132 Screw H
6 1 1-150-113 Arm, Switch Lever
7 1 1-150-406 Switch, Limit (Nested Forks) (S14) R
8 1 1070550 Harness, Nested Forks Switch (S14), Standard Reach

Nested Switch (S14) Installation, Deep-Reach

Figure 8-9.a: Nested Switch (S14) Installation, Deep-Reach


Figure 8-9.b: Nested Switch (S14) Installation, Deep-Reach

List 8-9: Nested Switch (S14) Installation, Deep-Reach

ITEM NO. TYPE ON
1 1 600-311 Connector, Electrical
2 4 611-029 Cable Tie
4 2 701-132 Screw H
6 1 1-150-113 Arm, Switch Lever
7 1 1-150-406 Switch, Limit (Nested Forks) (S14) R
8 1 1070550 Harness, Nested Forks Switch (S14), DR32TT

Vantage Point System

Figure 8-10.a: Vantage Point System


Figure 8-10.b: Vantage Point System


Figure 8-10.c: Vantage Point System


Figure 8-10.d: Vantage Point System


Figure 8-10.e: Vantage Point System


Figure 8-10.f: Vantage Point System

List 8-10: Vantage Point System

ITEM NO. TYPE ON
3 AR 611-088 Anchor
4 1 1-074-087/005 Clamp, Cushioned Cable
5 1 5-011-002 Screw H
6 2 5-011-009 Screw H
8 2 7-714-008/130 Screw H
24
9 1034721 Conduit, Electrical
in.
10 1 1039652/001 Clamp, Cable
11 1 1039653/004 Monitor Assembly
12 1 1141931 Cable, Monitor Power
13 1 1047822/001 Clamp, Monitor
14 1 1053218/002 Cable, Camera JVS8 to OTM PVS4
15 1 1141533 Camera
16 1 1139304 Cover, Bracket, Camera (DR32TT)
17 1 1145288 Cover, Bracket, Camera (R35TT, R45TT)
18 5 1V3-593 Clamp, Cable
19 1 Ref. Video Cable Assembly (See 712 or 713)
20 5 1049814 Screw (Not Shown) H
21 2 1145624 Shim

Security Start Switch

Figure 8-11: Security Start Switch

List 8-11: Security Start Switch

ITEM NO. TYPE ON
1026447 Security Start Switch
1 1 1022279 Switch, Security Start (S23) R
2 1 Ref. Cover (See 206 item 12)

Height-Tilt Indicator Display Installation

Figure 8-12: Height-Tilt Indicator Display Installation

List 8-12: Height-Tilt Indicator Display Installation

ITEM NO. TYPE ON
2 1 1018708 Display Assembly, Height-Tilt Indicator, Assembly
3 AR Ref. Shims, Tilt Carriage (Not Shown) (See 826)

Tilt Carriage Shims
Tilt Carriage Shims

Figure 8-12A.a: Tilt Carriage Shims

Tilt Carriage Shims
Tilt Carriage Shims

Figure 8-12A.b: Tilt Carriage Shims

Tilt Carriage Shims
List 8-12A: Tilt Carriage Shims

NO.
Tilt Carriage Shims
2 4 5-015-007 Nut H
4 2 1072789 Stop (Reach with Tilt Only) A
2 1036628 Stop (Reach with Tilt and Sideshift) A
2 1036627 Stop B
5 AR 1018731/001 Shim, Spacer (0.059 in.) A
AR 1018731/002 Shim, Spacer (0.105 in.) A
6 AR 1018732/001 Shim, Spacer (0.059 in.) B
AR 1018732/002 Shim, Spacer (0.105 in.) B
9 4 1018783/001 Screw H B
4 1018783/002 Screw H A
A = R35TT and R45TT
B = DR32TT

RF Adjustable Linkage Installation

Figure 8-13.a: RF Adjustable Linkage Installation


Figure 8-13.b: RF Adjustable Linkage Installation

List 8-13: RF Adjustable Linkage Installation

ITEM NO. TYPE ON
1104478/001 Symbol Upper Mount A
1104478/002 Symbol Lower Mount A
1104478/003 Intermec Upper Mount B
1104478/004 Intermec Lower Mount B
1104482/001 Symbol Upper Mount B
1104482/002 Symbol Lower Mount B
1104482/003 Intermec Upper Mount B
1104482/004 Intermec Lower Mount B
2 4 5-001-008 Screw H A
4 710-069 Screw, Hex Head, Cap H B
3 2 5-001-015 Screw H A
2 5-004-026 Screw H B
4 2 5-001-018 Screw
5 2 5-004-042 Screw
7 4 5-018-006 Washer, Flat H
8 1 1121789 Bracket A
1 1104484 Bracket B
9 1 1099295/002 Bracket A
1 1099295/001 Bracket B
10 1 1099296/001 Bracket
11 1 1099296/002 Bracket
17 1 1099297/002 Bracket A
1 1099297/001 Bracket B
A = 7500
B = 7520

Operator Compartment Sensor System (OCSS), Fore/Aft Stance

Figure 8-14.a: Operator Compartment Sensor System (OCSS), Fore/Aft Stance


Figure 8-14.b: Operator Compartment Sensor System (OCSS), Fore/Aft Stance

List 8-14: Operator Compartment Sensor System (OCSS), Fore/Aft Stance

ITEM NO. TYPE ON
Operator Compartment Sensor System (OCSS), Fore/Aft
Stance
3 6 5-004-014 Screw H
4 1 1053471/001 Harness, Sensor, OCSS, Fore/Aft Stance
8 4 1037771 Gasket, Sensor
9 AR 811-861/006 Fastener
1 1109738/105 Plate, Cover, Heated
1 1109738/115 Plate, Cover, Heated
12 AR 811-861/016 Fastener
Circuit Card, CAN I/O Expander Module, OCSS
13 1 1031429/003 C
(Includes:)
2 742-030 Screw, Set H
15 1 1054403 Pin, Housing (Not Shown)
16 1 1101137/002 Harness, With Heated Covers (Not Shown)

Operator Compartment Sensor System (OCSS), Dockstance

Figure 8-15.a: Operator Compartment Sensor System (OCSS), Dockstance


Figure 8-15.b: Operator Compartment Sensor System (OCSS), Dockstance

List 8-15: Operator Compartment Sensor System (OCSS), Dockstance

ITEM NO. TYPE ON
Operator Compartment Sensor System (OCSS),
Dockstance
1 4 5-001-024 Screw H
2 1 1056372 Housing, OCSS Sensor, Right-Hand
3 1 1056373 Housing, OCSS Sensor, Left-Hand
7 2 5-001-025 Screw H
8 2 5-003-013 Screw, Socket, Button Head H
9 6 5-004-014 Screw H
10 6 5-018-008 Washer, Flat H
11 1 1031429/003 Circuit Card, CAN I/O Expander Module, OCSS C
12 4 1037771 Gasket, Sensor
18 1 1053362/001 Harness, Sensor, OCSS, Dockstance C
21 1 1053563 Housing, Machined

High Performance Air Flow (DC Lift)

Figure 8-16: High Performance Air Flow (DC Lift)

List 8-16: High Performance Air Flow (DC Lift)

ITEM NO. TYPE ON
1 1 1010845 Fan Assembly, Drive Motor Compartment (See 530)
2 4 5-001-056 Screw H
3 4 5-018-005 Washer, Flat H

Travel Light and Alarm Installation

Figure 8-17.a: Travel Light and Alarm Installation


Figure 8-17.b: Travel Light and Alarm Installation


Figure 8-17.c: Travel Light and Alarm Installation


Figure 8-17.d: Travel Light and Alarm Installation

List 8-17: Travel Light and Alarm Installation

ITEM NO. TYPE ON
1 1 1139455/001 Harness Assembly Options, Travel Alarm
1 1139455/002 Harness Assembly Options, Forward or Reversel Light
1 1139455/003 Harness Assembly Options, Travel Light and Alarm
Harness Assembly Options, Travel Light (Forward and
1 1139455/004 Reverse)
4 1 Ref. Alarm Installation (See 817A)
5 1 Ref. Travel Light, Incandesent, (Reverse) (See 817B)
6 1 Ref. Travel Light, Incandesent, (Forward) (See 817B)
7 1 1101020/001 Harness, Travel Light, Incandesent Lights
1 1101020/002 Harness, Travel Light, LED Lights
8 1 811-861/006 Fastener
9 1 811-861/016 Fastener
10 1 1-100-013 Relay, Travel Alarm/Light(s) R
11 1 1101021/001 Harness, Travel Light, Incandesent Lights
1 1101021/002 Harness, Travel Light, LED Lights
12 1 Ref. Travel Light Installation, LED (See 817C)

Travel Alarm Installation

Figure 8-17A: Travel Alarm Installation

List 8-17A: Travel Alarm Installation

NO.
2 1 590-622/001 Alarm, Horn R
3 1 811-861/006 Fastener
4 1 811-861/016 Fastener

Travel Light Installation, Incandesent

Figure 8-17B: Travel Light Installation, Incandesent

List 8-17B: Travel Light Installation, Incandesent

ITEM NO. TYPE ON
1 1 710-134 Screw, Hex Head, Cap H
4 1 828-003-715 Bracket, Mounting, Fan/Light
5 1 828-006-879/102 Travel Light Assembly (36V), (Includes:)
1 591-452/01 Lamp, Sealed Beam, 36V R

Travel Light Installation, LED

Figure 8-17C: Travel Light Installation, LED

List 8-17C: Travel Light Installation, LED

17C ITEM QTY PART NUMBER DESCRIPTION TYPE ON
NO.
6 2 1079619/001 Travel Light Assembly (LED) W/O Switch

Working Light and Operator Cooling Fan Harness Installation

Figure 8-18.a: Working Light and Operator Cooling Fan Harness Installation


Figure 8-18.b: Working Light and Operator Cooling Fan Harness Installation


Figure 8-18.c: Working Light and Operator Cooling Fan Harness Installation

List 8-18: Working Light and Operator Cooling Fan Harness Installation
ITEM NO. TYPE ON
Working Light and Operator Cooling Fan Harness
Installation
1 1 1018833/001 Harness, Operator Fan/Working Light, (Includes:)
1 590-507 Fuse (10 Amp) (FU9) R
2 1 1018832/001 Harness, Operator Fan/Working Lights (any 2 devices)
3 1 1018834/001 Harness, Operator Fan and Working Lights, Dual
Working Light and Operator Cooling Fan Installation (See
6 1 Ref. 819)

Working Light and Operator Cooling Fan Installation

Figure 8-19: Working Light and Operator Cooling Fan Installation

List 8-19: Working Light and Operator Cooling Fan Installation

ITEM NO. TYPE ON
1 1 1019587/002 Light Assembly, Working (Includes:)
1 591-575/001 Lamp W/ Guard and Switch (Includes:)
1 591-452/01 Lamp, Sealed Beam, 36V R
1 591-575/01 Switch, Toggle, Working Light R
1 1-012-070/04 Connector, Housing
2 1-012-512/007 Pin, Contact N
4 611-013 Insulator, Tubing, Shrink N
1 1-012-500/002 Seal, Wire 2 Lead (Cold Storage)
1 724-310 Screw, Set H
2 1 710-127 Screw H
4 2 710-139 Screw H
8 1 1052119/005 Fan Assembly, Operator (See 820)
9 2 1015145 Bracket, Mounting, Light

Travel Light and Fan Installation (LED)

Figure 8-19A: Travel Light and Fan Installation (LED)

List 8-19A: Travel Light and Fan Installation (LED)

NO.
1 4 611-028 Tie, Cable
2 9 611-029 Cable Tie
3 2 5-004-022 Screw H
4 8 5-007-020 Screw H
6 1 1136572/003 Fan Assembly, (See 819B)
7 2 1136293/004 Light Assembly (LED), (See 819C)
8 9 1137672 Plate
9 1 1141744/004 Clamp, Ball
10 2 1145392 Plate
11 1 1146649 Harness Assembly
12 2 1148393 Plate
13 1148465 Cable Assembly, Options

Fan Assembly, Operator Cooling

Figure 8-19B: Fan Assembly, Operator Cooling

List 8-19B: Fan Assembly, Operator Cooling

ITEM NO. TYPE ON
1136572/003 Fan Assembly, Operator Cooling
2 1 600-232/006 Connector, Electric Cord Grip
4 4 1-185-106/001 Stud, Push
5 2 5-003-007 Screw, Socket Head H
8 2 1018204/053 Screw H
9 1 1105029/002 Switch, Rocker, Operator Fan
10 1 1107091 Bracket
11 1 590-916/005 Blower, Electric
12 1 1145567/001 Clamp, 1.75 in.
1 1145567/002 Clamp, 3.00 in
13 1 1108252 Clamp, Mount
14 1 1148885 Wire Assembly

Light Assembly, LED
Light Assembly, LED

Figure 8-19C: Light Assembly, LED

Light Assembly, LED
List 8-19C: Light Assembly, LED

19C ITEM QTY PART NUMBER DESCRIPTION TYPE ON
NO.
Light Assembly, LED
1136932/003 Light Assembly, LED
2 5-003-007 Screw, Socket Head H
4 1 1105029/002 Switch, Rocker, Operator Fan
5 1 1108252 Clamp, Mount
6 1 1130968 Bracket, Bin Light
7 1 1106242 Light Assembly, Auxiliary (LED)
8 1 1136920 Light Assembly, Auxiliary (LED)
9 1 1137518 Bracket, Bin Light
10 1 1145567/001 Clamp, 1.75 in.
1 1145567/002 Clamp, 3.00 in
1 1145567/003 Clamp, 5,25 in.


Figure 8-20: Fan Assembly, Operator Cooling

List 8-20: Fan Assembly, Operator Cooling

ITEM NO. TYPE ON
1052119/005 Fan Assembly, Operator
2 1 590-916/005 Blower, Electric
3 1 600-229/001 Grommet, Rubber
4 1 100-027-110 Bracket, Operator Fan, Mounting
5 1 1052094/001 Bracket, Operator Fan
6 1 1052095/001 Bracket, Operator Fan, LH
1 1052095/002 Bracket, Operator Fan, RH
7 1 611-029 Cable Tie
8 1 1018830/001 Cable Assembly, Operator Fan (PW3 to S22-1 and FA-)
10 1 1018831 Wire Assembly, Operator Fan (S22-1A to FA+)
11 1 1-150-343/001 Switch, Rocker, Operator Fan R
13 2 740-139 Screw H
15 4 701-370 Screw H
16 8 750-001 Nut, Hex H

Warning Light Harness Installation

Figure 8-21: Warning Light Harness Installation

List 8-21: Warning Light Harness Installation

ITEM NO. TYPE ON
3 1 1019669/001 Harness, Warning Light (JW5 to TP4 and SPL1) (Includes:)
1 590-507 Fuse (10 Amp) R
4 1 Ref. Strobe Light Installation (See 822)
1 Ref. Flashing Light Installation (See 823)

Strobe Light Installation

Figure 8-22.a: Strobe Light Installation


Figure 8-22.b: Strobe Light Installation

List 8-22: Strobe Light Installation

ITEM NO. TYPE ON
1 1 591-582 Guard, Warning Light A
2 1 701-128 Screw, Machine, Round Head H
3 4 750-006 Nut H
4 3 750-008 Nut, Hex H
8 3 828-005-503 Hook, Square
9 1 1109806/101 Light Assembly, Warning, LED, Red
1 1109806/102 Light Assembly, Warning, LED, Amber
1 1109806/103 Light Assembly, Warning, LED, Blue
10 1 1020350 Bracket, Warning Light, Mounting B
A = Top of Overhead Guard
B = Bottom of Overhead Guard

Flashing Light Installation

Figure 8-23.a: Flashing Light Installation


Figure 8-23.b: Flashing Light Installation

List 8-23: Flashing Light Installation

ITEM NO. TYPE ON
1 3 701-128 Screw, Machine, Round Head H A
2 4 750-006 Nut H
4 1 411-254 Decal B
5 1 1017558 Guard, Warning Light (LED) A
7 1 1020350 Bracket, Warning Light, Mounting B
8 3 828-005-503 Hook, Square
9 1 Ref. Light, Warning, Flashing LED Lamp Assembly (See 825)
10 3 750-008 Nut, Hex H
A = Top of Overhead Guard
B = Bottom of Overhead Guard

Light Assembly, Warning, Flashing

Figure 8-25: Light Assembly, Warning, Flashing

List 8-25: Light Assembly, Warning, Flashing

ITEM NO. TYPE ON
1 1 1017554/101 Light Assembly, Warning, Flashing (LED), Red (Includes:)
1 1017555/001 Light, Warning, Flashing (LED), Red
1 1017555/01 Lens, Red
Light Assembly, Warning, Flashing (LED), Amber
1 1017554/102 (Includes:)
1 1017555/002 Light, Warning, Flashing (LED), Amber
1 1017555/02 Lens, Amber
1 1017554/103 Light Assembly, Warning, Flashing (LED), Blue (Includes:)
1 1017555/03 Lens, Blue
Light Assembly, Warning, Flashing (LED), Green
1 1017554/104 (Includes:)
1 1017555/04 Lens, Green
1 1017554/105 Light Assembly, Warning, Flashing (LED), Clear (includes:)
1 1017555/05 Lens, Clear
2 1 1-012-070/04 Connector, Housing
3 2 1-012-071 Contact, Pin
4 1 1-012-500/002 Seal, Wire 2 Lead (Cold Storage)

Fork-Laser System Installation

Figure 8-27.a: Fork-Laser System Installation


Figure 8-27.b: Fork-Laser System Installation


Figure 8-27.c: Fork-Laser System Installation


Figure 8-27.d: Fork-Laser System Installation

List 8-27: Fork-Laser System Installation

ITEM NO. TYPE ON
1 6 611-028 Tie, Cable
2 2 5-001-015 Screw H
3 1 5-011-014 Screw H AC
4 2 1031427/004 Sensor, Proximity CD
5 1 1-074-087/007 Clamp, Loop, Cushioned AC
6 1 1095667 Bracket, Sensor AB
7 1 1111723/003 Harness, Wiring A
1 1111723/004 Harness, Wiring B
8 1 1095821/003 Harness, Wiring C
1 1095821/004 Harness, Wiring D
9 1 1095892 Bracket, Sensor CD
10 1 1095913 Wire Assembly, Ground
2 1-010-280 Terminal, Black (SPL7-2)
11 1 1096599/001 Laser Assembly, Green
1 1096599/002 Laser Assembly, Red
13 1 1022003/004 Sensor, Proximity R AB
14 1 1101175 Manual, Installation and Parts
15 1 1143102 Instructions
16 1 1144248 Plate, Specification
17 1 1145568 Lamination, Clear
A = Model 7500, Single Reach
B = Model 7500, Deep-Reach
C = Models 7520, Single Reach
D = Models 7520, Deep-Reach

Battery Gate Alarm Installation

Figure 8-28: Battery Gate Alarm Installation

List 8-28: Battery Gate Alarm Installation

ITEM NO. TYPE ON
5 2 1139702/001 Switch Assembly, Proximity R

iPort Installation
List 8-29: iPort Installation

ITEM NO. TYPE ON
iPort Installation
1 1 1079214 Harness, Wiring
2 8 611-028 Tie, Cable
3 1 1116690/003 Circuit Card, APMO A
4 1 1120282 Harness, Wiring A
6 1 1019283/006 Vehicle Manager Assembly C
A = iBattery
B = Review iPort Installation Manual

High Speed Lift Cut Out 24 inch

Figure 8-30: High Speed Lift Cut Out 24 inch

List 8-30: High Speed Lift Cut Out 24 inch

ITEM NO. TYPE ON
1 1 611-029 Cable Tie
2 1 1105899 Bracket, Pulley H
3 1 5-001-004 Screw H
5 2 5-018-005 Washer, Flat H
9 1 1031427/003 Sensor, Proximity R
10 1 1105900 Bracket, Limit Switch

Models 7500/7520 Reach-Fork® Truck - Alphabetical Parts Index
APPENDIX A Alphabetical Parts Index

Description Part No. Page Description Part No. Page
Block, Main Manifold N/A 6-55 Axle, Weldment 828-006-728 3-7

Adapter 1065061/07 4-12 Axle, Wheel, Load 625-000-154/002 7-154
Adapter, Hydraulic 800-811/019 6-59 Band Kit, Motor Head 1112327 6-39
Adapter, Straight Fitting 792-343 6-59 Band Kit, Motor Head, EE 1112327 6-41
Adapter, Straight Fitting 792-343 6-67 Bar 1017143 3-30
Adapter, Straight Fitting P2 Fore/Aft 792-343 6-54 Bar, Bus 1089790 5-47
Stance, S-RET Dockstance Bar, Buss 1110955 5-36
Adjuster, 2 in. Battery Spacer 1023202 2-4 Bar, Buss 1110955 5-41
Adjuster, Battery Spacer 1124903 2-7 Bar, Buss 1125085 5-41
Alarm, Horn 590-622/001 1-8 Bar, Buss 1111086 5-47
Alarm, Horn 590-622/001 8-50 Bar, Buss 1129097 5-51
Ambient Temperature Sensor 5-93 Bar, Buss 1129143 5-51
Installation Bar, Rod Link 1006240 7-78
Anchor 611-088 8-25 Bar, Rod Link 1006237 7-87
Anchor, Chain, Free Lift (6.00 in. 828-005-178/007 7-35 Bar, Shim 1093321 7-106
Length)
Bar, Spring Retainer 1014648 3-30
Anchor, Chain, Free Lift (6.63 in. 828-005-178/006 7-35
Length) Baseleg Installation (Model 7520 1045950 7-148
R45TT)
Length) Baseleg Installation, 5 x 3.62 in., 7-148
Closed Toe (Model 7520)
Length) Baseleg Installation, DR32TT, 4 x 2.88 7-142
in., Closed Toe
in., Closed Toe
in., Closed Toe
Anti-Rattle Block, Inner Telescopic 1009451 7-67
Baseleg Installation, DR32TT, 5 x 3.62 7-136
Anti-Rattle Block, Inner Telescopic 1009451 7-78 in., Closed Toe
Anti-Rattle Block, Outer Telescopic 1012605 7-11 Baseleg Installation, R35TT, 4 x 2.88 7-122
Anti-Rattle Block, Outer Telescopic 1012605 7-29 in., Closed Toe
Anti-Rattle Pad, Inner Telescopic 1009950 7-11 Baseleg Installation, R35TT, 4 x 3.62 7-120
Anti-Rattle Pad, Inner Telescopic 1009950 7-20 in., Closed Toe
Arm Assembly, Scissors 1020250 7-75 Baseleg Installation, R35TT, 5 x 2.88 7-116
Arm, Paddle 1017813 3-53 in., Open Toe
Arm, Paddle 1017813 3-56 Baseleg Installation, R35TT, 5 x 2.88 7-118
in., Straddle Closed Toe
Arm, Pivot 1014996 3-36
Baseleg Installation, R35TT, 5 x 3.62 7-112
Arm, Pivot 1014996 3-40 in., Open Toe
Arm, Pivot 1014996 3-45 Baseleg Installation, R35TT, 5 x 3.62 7-114
Arm, Pivot 1014996 3-49 in., Straddle Closed Toe
Arm, Switch Lever 1-150-113 8-15 Baseleg Installation, R45TT, 4 x 2.88 7-134
Arm, Switch Lever 1-150-113 8-18 in., Closed Toe
Armature 1065061/02 4-12 Baseleg Installation, R45TT, 4 x 3.62 7-132
Armature Assembly 1020545/587 5-61 in., Closed Toe
Armature Fan (DC Lift) 570-450/511 5-57 Baseleg Installation, R45TT, 5 x 2.88 7-130
in., Closed Toe
Armature and Fan Assembly (Includes: 1008685/515 5-57
Item 4) Baseleg Installation, R45TT, 5 x 2.88 7-128
in., Open Toe
Aux Fork Assembly 828-001-569/360 1-4
Baseleg Installation, R45TT, 5 x 3.62 7-126
Aux Fork Assembly 828-001-569/360 7-170 in., Closed Toe
Auxiliary Manifold Installation With 6-65 Baseleg Installation, R45TT, 5 x 3.62 7-124
Regen in., Open Toe
Auxiliary Motor Assembly 5-61 Baseleg Installation, R45TT, 6 x 4 in., 7-146
Auxiliary Pump 6-49 Closed Toe (Model 7520)
Auxiliary Pump and Motor Assembly 6-41 Baseleg Installation, R45TT, 6 x 4 in., 7-144
Auxiliary Pump and Motor Installation, 6-37 Open Toe (Model 7520)
Dockstance Baseleg, Left-Hand (33 to 36 in. 1031633 7-112
Auxiliary Pump and Motor Installation, 6-39 Baseleg Opening)
Fore and Aft Stance Baseleg, Left-Hand (33 to 36 in. 1031635 7-114
Axle, Load Wheel 1014758/002 7-163 Baseleg Opening)
Axle, Load Wheel 1014759/002 7-163 Baseleg, Left-Hand (33 to 36 in. 1031639 7-116
Axle, Load Wheel 1014758/001 7-163 Baseleg Opening)
Axle, Load Wheel 1014759/001 7-163 Baseleg, Left-Hand (33 to 36 in. 1031641 7-118
Baseleg Opening)
Axle, Load Wheel 1014767 7-163
©The Raymond Corporation - 1112847 Generated Mar 13, 2012 A-1

Baseleg, Left-Hand (33 to 36 in. 1031637 7-120 Baseleg, Left-Hand (42 in. Baseleg 1038148 7-144
Baseleg Opening) Opening)
Baseleg, Left-Hand (33 to 36 in. 1031441 7-128 Baseleg, Left-Hand (44 to 47 in. 1031663 7-112
Baseleg Opening) Baseleg Opening)
Baseleg, Left-Hand (41 to 44 in. 1031657 7-116 Baseleg, Right-Hand (33 to 36 in. 1031632 7-112
A-2 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

Baseleg, Right-Hand (33 to 36 in. 1031438 7-132 Baseleg, Right-Hand (44 to 47 in. 1031666 7-120
Baseleg, Right-Hand (37 to 40 in. 1031644 7-112 Baseleg, Right-Hand (45 in. Baseleg 1038151 7-144
Baseleg, Right-Hand (41 to 44 in. 1031656 7-116 Battery Connector Assembly 5-79
Baseleg Opening) Battery Connector Installation 5-77
Baseleg, Right-Hand (41 to 44 in. 1031658 7-118 Battery Cover Installation, Steel Set 2-47
Baseleg Opening) Battery Cover, Set, 14.5 in. Battery 828-004-359/001 2-47
Baseleg, Right-Hand (41 to 44 in. 1031660 7-122 Compartment
Baseleg Opening) Battery Cover, Set, 16.5 in. Battery 828-004-359/002 2-47
Baseleg, Right-Hand (41 to 44 in. 1031458 7-128 Compartment
Baseleg Opening) Battery Covers, EE 2-51
Baseleg, Right-Hand (41 to 44 in. 1031460 7-130 Battery Gate Alarm Installation 8-85
Baseleg Opening)
Battery Gate Installation 2-49
Baseleg, Right-Hand (41 to 44 in. 1031462 7-134
Baseleg Opening) Battery Roller Assembly 2-9
Baseleg, Right-Hand (41 to 44 in. 1031504 7-136 Bearing 442-150 1-8
Baseleg Opening) Bearing 462-086 2-4
Baseleg Opening) Bearing 570-219/212 5-55
Baseleg, Right-Hand (41 to 44 in. 1031506 7-140 Bearing 1034060/92 5-55
Baseleg Opening) Bearing 1034060/92 5-59
Baseleg Opening)
Bearing 441-130 7-164
Baseleg, Right-Hand (42 in. Baseleg 1038149 7-144
Opening) Bearing 442-150 7-164
Baseleg, Right-Hand (42 in. Baseleg 1038188 7-146 Bearing (DC Lift) 570-445/215 1-8
Opening) Bearing (DC Lift) 570-445/215 5-57
Baseleg, Right-Hand (42 in. Baseleg 1038218 7-148 Bearing Set, Tapered Roller (Lower) 1008747 1-8
Opening) (Includes:)
Baseleg, Right-Hand (42 in. Baseleg 1038186 7-148 Bearing Set, Tapered Roller (Lower) 1008747 4-7
Opening) (Includes:)
Baseleg, Right-Hand (44 to 47 in. 1031662 7-112 Bearing, Auxiliary Motor 1020545/553 1-8
Baseleg Opening) Bearing, Auxiliary Motor 1020545/553 5-61
Baseleg, Right-Hand (44 to 47 in. 1031664 7-114 Bearing, Auxiliary Motor, Drive End 1020545/552 1-8
Baseleg Opening) Bearing, Auxiliary Motor, Drive End 1020545/552 5-61

Bearing, Ball 443-052 1-8 Bearing, Sleeve, Control Handle, 1052043 1-8
Bearing, Ball 441-128 3-7 Dockstance
Bearing, Ball 850-017 4-7 Bearing, Sleeve, Control Handle, 1052043 3-45
Dockstance
Bearing, Ball 443-052 7-87
Bearing, Sleeve, Control Handle, 1052043 3-49
Bearing, Commutator End 570-240/215 1-8 Dockstance
Bearing, Commutator End 570-240/215 5-57 Bearing, Sleeve, Flanged 460-616 7-102
Bearing, Cone 1126200/002 1-8 Bearing, Sleeve, Flanged 460-616 7-104
Bearing, Cone 447-077 3-7 Bearing, Sleeve, Oil Impregnated 460-476 1-8
Bearing, Cone 1126200/002 4-7 Bearing, Sleeve, Oil Impregnated 460-476 7-96
Bearing, Cup 1126200/001 1-8 Bearing, Sleeve, Oil Impregnated 460-476 7-98
Bearing, Cup 1126200/001 4-7 Bearing, Sleeve, Oil Impregnated 460-476 7-102
Bearing, Cylindrical 1012503 1-8 Bearing, Sleeve, Oil Impregnated 460-476 7-104
Bearing, Cylindrical 1012503 7-96 Bearing, Spherical 1049722 1-8
Bearing, Cylindrical 1012503 7-98 Bearing, Spherical 1049722 7-87
Bearing, Drive End 1058359/02 1-8 Bearing, Spherical Roller 460-680 1-8
Bearing, Drive End 1058359/02 5-59 Bearing, Spherical Roller 460-680 3-5
Bearing, Encoder, Height Indicator 1061151 1-8 Bearing, Spherical Roller 460-680 3-5
Bearing, Encoder, Height Indicator 1061151 5-85 Bearing, Thrust 444-326 1-8
Bearing, Encoder, Height Indicator 1061151 5-89 Bearing, Thrust 444-326 3-7
Bearing, Encoder, Steer Motor 1016481/4EC 1-8 Bearing, Thrust 444-326 7-75
Bearing, Encoder, Steer Motor 1016481/4EC 3-17 Bearing, Thrust Washer 464-092 1-8
Bearing, Flanged 1119851 1-8 Bearing, Thrust Washer 464-092 3-4
Bearing, Flanged 1119851 4-16 Bearing, Thrust Washer 464-092 7-87
Bearing, Inner Race 448-226 1-8 Bearing, Thrust, Open 444-416 1-8
Bearing, Inner Race 448-226 7-87 Bearing, Thrust, Open 444-416 7-75
Bearing, Mast Roller 449-025 1-8 Belt, Drive, 100-119 inch OACH 1017244/003 1-8
Bearing, Mast Roller 449-025 7-11 Belt, Drive, 100-119 inch OACH 1017244/003 5-83
Bearing, Mast, Roller 449-032 1-8 Belt, Drive, 120-131 inch OACH 1017244/004 1-8
Bearing, Mast, Roller 449-032 7-78 Belt, Drive, 87- 95 inch OACH 1017244/001 1-9
Bearing, Needle 445-118 1-8 Belt, Drive, 87- 95 inch OACH 1017244/001 5-83
Bearing, Needle 445-118 3-5 Belt, Drive, 96-99 inch OACH 1017244/002 1-9
Bearing, Retainer 623-009-300 1-8 Belt, Drive, 96-99 inch OACH 1017244/002 5-83
Bearing, Retainer 623-009-300 7-75 Belt, Drive, Above 161 inch OACH 1017244/007 1-9
Bearing, Retainer 623-009-300 7-87 Belt, Drive, Above 161 inch OACH 1017244/007 5-87
Bearing, Roller 447-085 1-8 Belt, Drive, Over 161 inch OACH 1017244/007 1-9
Bearing, Roller 448-227 7-87 Belt, Drive, Over 161 inch OACH 1017244/007 5-83
Bearing, Roller 447-085 7-154 Belt, Drive, To 161 inch OACH 1017244/006 1-9
Bearing, Roller Cup, Tapered 447-561 1-8 Belt, Drive, To 161 inch OACH 1017244/006 5-87
Bearing, Roller Cup, Tapered 447-561 7-154 Block 1076667 7-166
Bearing, Roller, Double Seal 448-221 1-8 Block, Chain Anchor, Main Lift, Left- 1017413 7-11
Bearing, Roller, Double Seal 448-221 7-75 Hand
Bearing, Roller, Double Seal 448-221 7-87 Block, Chain Anchor, Main Lift, Left- 1017413 7-20
Bearing, Self Aligning 460-690 1-8 Hand
Bearing, Self Aligning 460-690 3-7 Block, Chain Anchor, Main Lift, Left- 1017413 7-30
Bearing, Self Aligning 460-690 6-88 Hand
Bearing, Self Aligning 460-690 7-75 Block, Chain Anchor, Main Lift, Right- 1012083 7-11
Hand
Bearing, Self Aligning 460-690 7-82
Block, Chain Anchor, Main Lift, Right- 1012083 7-20
Bearing, Self-Aligning 460-693 1-8 Hand
Bearing, Self-Aligning 460-693 7-87 Block, Chain Anchor, Main Lift, Right- 1012083 7-29
Bearing, Set (Includes Sleeve and 447-584 1-8 Hand
Cone) Block, Clamp 1065549 7-53
Bearing, Set (Includes Sleeve and 447-584 3-7 Block, Machined 1016712 3-10
Cone)
Block, Machined 1016710 3-15
Bearing, Shielded 441-127 1-8
Block, Manifold, Deep-Reach NSS 6-71
Bearing, Shielded 441-127 7-164
Block, Manifold, Single Reach N/A 6-69
Bearing, Sleeve 447-533 1-8
Block, Manifold, Tilt and Sideshift, NSS 6-75
Bearing, Sleeve 447-533 3-7 DR32TT

Block, Manifold, Tilt, DR32TT NSS 6-73 Brace, Machined, Main Frame 1066253/002 7-136
Block, Retaining 1093320 7-106 Brace, Machined, Main Frame 1066253/001 7-138
Block, Right-Hand Rear 1014042 8-11 Brace, Machined, Main Frame 1066253/002 7-138
Block, Terminal 1052117/03 5-59 Brace, Machined, Main Frame 1066253/001 7-140
Blower, Electric 590-916/005 8-64 Brace, Machined, Main Frame 1066253/002 7-140
Blower, Electric 590-916/005 8-68 Brace, Machined, Main Frame 1066253/001 7-142
Board, Terminal 1088226/03 5-59 Brace, Machined, Main Frame 1066253/002 7-142
Body Sub-assembly, Magnet 1065061/01 4-12 Brace, Machined, Main Frame 1048132 7-144
Bolt 1015098/001 1-2 Brace, Machined, Main Frame 1048132 7-146
Bolt 824-000-382 3-4 Brace, Machined, Main Frame 1048132 7-148
Bolt 716-137 3-20 Bracket 1135705 4-10
Bolt 716-137 3-24 Bracket 1149427 4-10
Bolt 716-137 3-26 Bracket 1094049 5-23
Bolt 716-137 3-30 Bracket 1094048 5-23
Bolt 1020545/564 5-61 Bracket 1123407 5-27
Bolt 1015098/001 5-85 Bracket 1135042 5-65
Bolt, Alteration 1064424 1-2 Bracket 828-013-736 5-68
Bolt, Alteration 1064424 7-156 Bracket 1018878 7-53
Bolt, Carriage 1009565/001 1-2 Bracket 1053021 7-64
Bolt, Carriage 1009565/001 3-26 Bracket 1099295/002 8-35
Bolt, Drive Tire 828-003-193 1-2 Bracket 1099297/002 8-35
Bolt, Drive Tire 828-003-193 4-18 Bracket 1099297/001 8-35
Bolt, Eye 1032159 1-2 Bracket 1107091 8-64
Bolt, Eye 1014309 3-24 Bracket, Battery Connector 1134981 5-77
Bolt, Eye 1032159 5-87 Bracket, Belt 1034718 5-87
Bolt, Eye 1032159 7-53 Bracket, Bin Light 1130968 8-66
Bolt, Hex Flange 7-710-016/060 1-2 Bracket, Bin Light 1137518 8-66
Bolt, Hex Flange 7-710-016/060 7-4 Bracket, Chain Anchor, Left-Hand 1064949 7-35
Bolt, Spring 828-000-250 1-2 Bracket, Chain Anchor, Right-Hand 1011352 7-35
Bolt, Spring 828-000-250 3-4 Bracket, Clamp (Lower) 114-021-643/001 7-108
Boss, Spring 828-000-229 3-4 Bracket, Clamp (Lower) 114-021-643/001 7-110
Brace, Machined, Main Frame 1066253/101 7-112 Bracket, Clamp, Hose 1052027 7-64
Brace, Machined, Main Frame 1066253/102 7-112 Bracket, Cover 1139542 6-17
Brace, Machined, Main Frame 1066253/101 7-114 Bracket, Cover Mounting 1013734 2-33
Brace, Machined, Main Frame 1066253/102 7-114 Bracket, Cylinder Mounting, Main Lift, 1044156 7-15
Brace, Machined, Main Frame 1066253/101 7-116 Left-Hand
Left-Hand
Brace, Machined, Main Frame 1066253/101 7-118
Bracket, Cylinder Mounting, Main Lift, 1042529 7-32
Brace, Machined, Main Frame 1066253/102 7-118 Left-Hand
Brace, Machined, Main Frame 1066253/102 7-120 Right-Hand
Brace, Machined, Main Frame 1066253/001 7-126 Bracket, Cylinder Mounting, Tilt 828-006-339 7-102
DR32TT
Brace, Machined, Main Frame 1066253/002 7-126
Bracket, Cylinder Mounting, Tilt 828-006-339 7-104
Brace, Machined, Main Frame 1066253/001 7-128 DR32TT
Brace, Machined, Main Frame 1066253/002 7-128 Bracket, Cylinder Mounting, Tilt R35TT 1001506 7-96
Brace, Machined, Main Frame 1066253/001 7-130 and R45TT
Brace, Machined, Main Frame 1066253/002 7-130 Bracket, Cylinder Mounting, Tilt R35TT 1001506 7-98
Brace, Machined, Main Frame 1066253/001 7-132 and R45TT
Brace, Machined, Main Frame 1066253/002 7-132 Bracket, EPO Switch 1012075 5-4

Bracket, EPO Switch 1012075 5-16 Bracket, Mounting, Fan/Light 828-003-715 8-54
Bracket, EPO Switch 1012075 5-19 Bracket, Mounting, Fan/Light 828-003-715 8-60
Bracket, Fan 1018228 5-97 Bracket, Mounting, Height Indicator 1044747 5-83
Bracket, Formed, Auxiliary 1009529 6-39 Bracket, Mounting, Height Indicator 1044746 5-83
Bracket, Free Lift Pulley 1036912 7-43 Bracket, Mounting, Hose 1026655 7-91
Bracket, Free Lift Pulley, Right-Hand 1067117 7-37 Bracket, Mounting, Hose 1013300 7-91
Bracket, Free Lift Pulley, Right-Hand 1067117 7-39 Bracket, Mounting, Light 1015145 8-60
Bracket, Free Lift Pulley, Right-Hand 1067117 7-41 Bracket, Mounting, Steering Orbitrol 1019131 3-26
Bracket, Free Lift, Left-Hand 1052686 7-37 Bracket, Operator Display, Fore/Aft 1023911 5-63
Bracket, Free Lift, Left-Hand 1052686 7-39 Stance
Bracket, Free Lift, Left-Hand 1052686 7-41 Bracket, Operator Fan 1052094/001 8-68
Bracket, Fuse Relay 1143792 5-73 Bracket, Operator Fan, LH 1052095/001 8-68
Bracket, Height Encoder 1043779 5-83 Bracket, Operator Fan, Mounting 100-027-110 8-68
Bracket, Height Encoder 1044245/002 5-83 Bracket, Operator Fan, RH 1052095/002 8-68
Bracket, Height Encoder 1044308 5-83 Bracket, Overhead Guard Brace, Left- 1044160 7-15
Hand
Bracket, Height Encoder Mounting 1043615 5-85
Bracket, Overhead Guard Brace, 1044161 7-15
Bracket, Height Encoder, 101-106 1044082/002 5-83 Right-Hand
inch OACH
Bracket, Post, Left-Hand Inside 1014047 8-11
Bracket, Height Encoder, 96-100 inch 1044082/001 5-83
OACH Bracket, Pulley 1105899 1-2
Bracket, Hinge Retainer NSS 2-43 Bracket, Pulley 1105899 8-88
Bracket, Hose 1080969 7-53 Bracket, Right-Hand Rear 1014048 8-11
Bracket, Hose Clamp 1078446 7-35 Bracket, Sensor 1095667 8-83
Bracket, Hose Routing 1096221 7-53 Bracket, Sensor 1095892 8-83
Bracket, Inertial Dampener 1019692 4-20 Bracket, Sensor Housing 1077677 5-91
Bracket, Latch 828-004-421 2-4 Bracket, Standoff 1124648 5-36
Bracket, Latch 828-004-421 2-7 Bracket, Standoff 1023752 5-47
Bracket, Left-Hand Side 1014041 8-11 Bracket, Steer Encoder 1137532 3-30
Bracket, Lift Motor, DC 1015148 6-27 Bracket, Steer Valve 1013968 3-20
Bracket, Lift Potentiometer, Dockstance 1095026 3-45 Bracket, Steering Encoder, Fore/Aft 1137680 3-24
Stance
Bracket, Lift Potentiometer, Dockstance 1095026 3-49
Bracket, Support 1145790 6-12
Bracket, Lift Potentiometer, Fore/Aft 1014670 3-36
Stance Bracket, Support 1146318 6-12
Bracket, Lift Potentiometer, Fore/Aft 1014670 3-40 Bracket, Support 1145790 6-14
Stance Bracket, Support 1146318 6-14
Bracket, Limit Switch 1105900 8-88 Bracket, Temperature Sensor 1011182 5-93
Bracket, Manifold 1105335 7-52 Bracket, Warning Light, Mounting 1020350 8-73
Bracket, Mast Guard 1061347 7-108 Bracket, Warning Light, Mounting 1020350 8-76
Bracket, Mast Guard 1051755 7-108 Bracket, Weldment 1059051 8-13
Bracket, Mast Guard 1092330 7-108 Bracket, Weldment, Steer 1075369/002 3-4
Bracket, Mast Guard 1092329 7-108 Brake Assembly, Electric 1065061 1-4
Bracket, Mast Guard 1017370 7-108 Brake Assembly, Electric 4-12
Bracket, Mast Guard 1017370 7-110 Brake Assembly, Electric 1065061 4-12
Bracket, Mast Guard 1061347 7-110 Brake Installation 4-10
Bracket, Mast Guard 1092329 7-110 Breather 1138180 6-19
Bracket, Mast Guard 1051755 7-110 Brush 1020545/517 5-61
Bracket, Mast Guard 1061348 7-110 Brush (4 per) (DC Lift) 570-604/512 1-9
Bracket, Mast Guard 1092330 7-110 Brush (4 per) (DC Lift) 570-604/512 5-57
Bracket, Mast Guard 1051756 7-110 Bumper 1103414 7-98
Bracket, Mast Guard 1061348 8-88 Bumper, Back Guard (Full Door) 828-003-590/004 8-5
Bracket, Mast Guard 1061347 8-88 Bumper, Back Guard (Full Door) 828-003-590/004 8-7
Bracket, Mast Guard (Straight) 1017371 7-108 Bumper, Back Guard (Half Door) 828-003-590/003 8-5
Bracket, Mast Guard (Straight) 1017371 7-110 Bumper, Back Guard (Half Door) 828-003-590/003 8-7
Bracket, Mast Guard (Z Bend) 1051751 7-108 Bumper, Carriage Stop 413-045 1-9
Bracket, Mast Guard (Z Bend) 1051751 7-110 Bumper, Carriage Stop 413-045 7-166
Bracket, Motor, Auxiliary 1009578 6-39 Bumper, Carriage, Scissors 820-001-656 1-9
Bracket, Mounting, Display 1025821 5-65 Bumper, Carriage, Scissors 820-001-656 7-82
Bracket, Mounting, Elbow Cover 1019302 2-41 Bumper, Carriage, Scissors 820-001-656 7-96
Bracket, Mounting, Electrical Cover 1018467 2-41 Bumper, Mast 1004705 1-9
Bracket, Mounting, Fan/Light 828-003-715 8-52 Bumper, Mast 1004705 7-11

Bumper, Mast 1004705 7-20 Cable Assembly, Video, 114-118 inch 1141531/006 7-52
Bumper, Mast 1100471 7-20 OACH
Bumper, Mast 1100471 7-29 Cable Assembly, Video, 119-123 inch 1141531/007 7-52
OACH
Bumper, Mast 1004705 7-29
Cable Assembly, Video, 124-128 inch 1141531/008 7-52
Bus Bar Assembly, Contactor 1011156 5-33 OACH
Bus Bar Assembly, Contactor 1012088 5-45 Cable Assembly, Video, 129-133 inch 1141531/009 7-52
Bus Bar Assembly, Contactor 1026689 5-45 OACH
Bushing 460-488 7-102 Cable Assembly, Video, 134-138 inch 1141531/010 7-52
Bushing 460-488 7-104 OACH
Bushing, Brake 1082750/10 5-55 Cable Assembly, Video, 139-143 inch 1141531/011 7-52
Bushing, Self Aligning 460-696 7-75 OACH
Button, 4-Way 1063940 1-9 Cable Assembly, Video, 142-146 inch 1141531/101 7-63
OACH
Button, 4-Way 1063941 3-36
Button, 4-Way 1063940 3-36 OACH
Cable Assembly, (B+) 1132586/037 5-79 Cable Assembly, Video, 152-156 inch 1141531/103 7-63
Cable Assembly, (B+) 1132586/038 5-79 OACH
OACH
Cable Assembly, (B+) 1132586/040 5-79
Cable Assembly, (B-) 1132586/027 5-79 OACH
Cable Assembly, (B-) 1132586/028 5-79 Cable Assembly, Video, 167-170 inch 1141531/106 7-63
OACH
Cable Assembly, (B-) 1132586/031 5-79
Cable Assembly, (LPC2 to LMA1) 828-013-533/094 5-10 Cable Assembly, Video, 83-93 inch 1141531/001 7-52
Cable Assembly, (LPC2 to LMA1) 828-013-533/090 5-19 OACH
Cable Assembly, (TA -B + to TP5) 828-013-533/088 5-19 Cable Assembly, Video, 94-98 inch 1141531/002 7-52
OACH
Cable Assembly, (TP2- MS+) 828-013-533/095 5-10
Cable Assembly, (TP2- MS+) 828-013-533/089 5-19 OACH
Cable Assembly, (TP4 to MS-) 828-013-533/093 5-10 Cable Tie 611-029 3-40
Cable Assembly, (TP4 to TA-B -) 828-013-533/170 5-10 Cable Tie 611-029 3-49
Cable Assembly, (TP4 to TA-B -) 828-013-533/087 5-19 Cable Tie 611-029 3-56
Cable Assembly, (TP4 to TA-B -), (TP4 828-013-533/170 5-19 Cable Tie 611-029 4-14
to MS-)
Cable Tie 611-029 5-36
Cable Assembly, Control Handle 1147259/001 3-32
Cable Tie 611-029 5-83
Cable Assembly, Control Handle 1147259/101 3-32
Cable Tie 611-029 5-87
Cable Assembly, Electric, OTM 1070331 1-4
Cable Tie 611-029 5-91
Cable Assembly, Electric, OTM 1070331 7-52
Cable Tie 611-029 5-93
Cable Assembly, LM-S1 to TP4 828-013-533/045 5-10
Cable Tie 611-029 7-52
Cable Assembly, OTM (Standard) 1081010 7-63
Cable Tie 611-029 7-63
Cable Assembly, Operator Fan (PW3 1018830/001 8-68
to S22-1 and FA-) Cable Tie 611-029 7-91
Cable Assembly, Options 1148465 8-62 Cable Tie 611-029 7-94
Cable Assembly, TA B POS to TP5 828-013-533/101 5-10 Cable Tie 611-029 8-15
Cable Assembly, TA B POS to TP5, 828-013-533/101 5-19 Cable Tie 611-029 8-18
(TP4 to LMS1) Cable Tie 611-029 8-25
Cable Assembly, Video, 104-108 inch 1141531/004 7-52 Cable Tie 611-029 8-38
OACH Cable Tie 611-029 8-41
Cable Assembly, Video, 109-113 inch 1141531/005 7-52 Cable Tie 611-029 8-48
OACH Cable Tie 611-029 8-58

Cable Tie 611-029 8-62 Carriage Assembly, Tilt without 7-102

Cable Tie 611-029 8-68 Sideshift, DR32TT
Cable Tie 611-029 8-70 Carriage Assembly, Tilt without 7-96
Sideshift, R35TT and R45TT
Cable Tie 611-029 8-85
Carriage Installation, DR32TT 7-78
Cable Tie 611-029 8-88
Carriage Installation, R35TT and 7-67
Cable, Camera JVS8 to OTM PVS4 1053218/002 8-25 R45TT
Cable, Drag 154-009-116/001 2-7 Carriage Machined, Sideshift R35TT 1099479 7-100
Cable, Drag 154-009-116/101 2-7 and R45TT
Cable, Drag, EE 154-009-116/101 2-4 Carriage Sub Assembly, Sideshift, 7-106
Cable, Drag, Standard 154-009-116/001 2-4 DR32TT
Cable, Monitor Power 1141931 8-25 Carriage Sub Assembly, Sideshift, 1098743 7-106
Camera 1141533 8-25 DR32TT
Cap, Dust, Coupling 870-872 6-54 Carriage Subassembly, Tilt and 7-100
Sideshift, R35TT and R45TT
Cap, Dust, Coupling 870-872 6-59
Carriage Subassembly, Tilt with 1018813 7-100
Cap, Dust, Coupling 870-872 6-63 Sideshift
Cap, Dust, Coupling 870-872 6-67 Carriage Subassembly, Tilt with 1020739 7-100
Cap, Filler, Breather 850-523 6-23 Sideshift
Cap, Knob, Steering 861-312 3-20 Carriage Subassembly, Tilt with 1139975 7-100
Cap, Knob, Steering 861-312 3-24 Sideshift
Cap, Knob, Steering 861-312 3-26 Carriage, Machined, Deep-Reach 1079685 7-82
Cap, Knob, Steering 861-312 3-30 Carriage, Machined, Deep-Reach 1070739 7-83
Cap, Ram Housing 1086562 6-77 Carriage, Machined, Reach R35TT 1068247 7-72
Cap, Ram Housing 1086562 6-81 Carriage, Machined, Reach R45TT 1079664 7-72
Cap, Retaining 116-000-327 7-87 Carriage, Machined, Reach R45TT 1073330 7-72
Card Assembly, Circuit, Control 1024359/002 1-4 Carriage, Machined, Sideshift DR32TT 1076176 7-106
Handle, Dockstance Carriage, Machined, Tilt 1046524 7-96
Card Assembly, Circuit, Control 1024359/002 3-45 Carriage, Machined, Tilt 1042648 7-96
Handle, Dockstance Carriage, Machined, Tilt Without 1047537 7-102
Card Assembly, Circuit, Control 1024359/002 3-49 Sideshift DR32TT
Handle, Dockstance Carriage, Machined, Tilt with Sideshift 1139978 7-100
Card Assembly, Circuit, Control 1016152/101 1-4 R35TT
Handle, Fore/Aft Stance Carriage, Machined, Tilt with Sideshift 1139974 7-100
Card Assembly, Circuit, Control 1016152/002 3-36 R45TT
Handle, Fore/Aft Stance Carriage, Tilt and Sideshift DR32TT 1098742 7-106
Card Assembly, Circuit, Control 1016152/101 3-40 Carrier, Friction 1065061/09 4-12
Handle, Fore/Aft Stance
Chain Anchor, Main Lift 1004906/002 7-29
Card Assembly, Circuit, Fuse Relay 1079010/004 1-4
Chain Lift 1079827 1-4
Chain Lift 1079826 7-35
Chain Lift 1079827 7-35
Chain Link, Leaf Chain 681-847 7-11
Card Assembly, Circuit, Steer 1005525/006 1-4
Amplifier Chain Link, Leaf Chain 681-847 7-21
Card Assembly, Circuit, Steer 1005525/006 5-4 Chain Link, Leaf Chain 681-847 7-29
Amplifier Chain Link, Leaf Chain 681-847 7-35
Card Assembly, Circuit, Steer 1005525/006 5-7 Chain, Leaf (Order by foot, Minimum 681-031/100 1-4
Amplifier - 100 ft.)
Card Assembly, Circuit, Steer 1005525/004 5-13 Chain, Leaf (Order by foot, Minimum 681-031/100 7-30
Amplifier - 100 ft.)
Card Assembly, Circuit, Steer 1005525/006 5-16 Chain, Main Lift, Assembly 1015322 1-4
Amplifier Chain, Main Lift, Assembly 1015322 7-12
Card Assembly, Circuit, Temperature 1010571/001 1-4 Chain, Main Lift, Assembly 1015322 7-20
Sensor, Ambient Chisel Fork 828-001-560/560 1-4
Card Assembly, Circuit, Temperature 1010571/001 5-93 Chisel Fork 828-001-560/560 7-173
Sensor, Ambient
Circuit Card, APMO 1116690/003 8-86
Carriage Assembly, Sideshift Carriage 1098744 7-104
Assembly, Tilt and Sideshift Circuit Card, CAN I/O Expander 1031429/003 1-4
Module, OCSS
Carriage Assembly, Tilt W/O Sideshift 1042649 7-96
Circuit Card, CAN I/O Expander 1031429/003 8-41
Carriage Assembly, Tilt W/O Sideshift 1046523 7-96 Module, OCSS
Carriage Assembly, Tilt and Sideshift 1098768 7-98 Circuit Card, CAN I/O Expander 1031429/003 1-4
Carriage Assembly, Tilt and Sideshift, 7-104 Module, OCSS (Includes:)
DR32TT Circuit Card, CAN I/O Expander 1031429/003 8-38
Carriage Assembly, Tilt and Sideshift, 7-98 Module, OCSS (Includes:)
R35TT and R45TT Clamp 1020190 7-53
Carriage Assembly, Tilt without 1047536 7-102 Clamp, 1.75 in. 1145567/001 8-64
Sideshift

Clamp, 1.75 in. 1145567/001 8-66 Conductor, Feed thru 223-001-087/008 5-47
Clamp, 3.00 in 1145567/002 8-64 Conductor, Feed thru 223-001-087/012 5-47
Clamp, 3.00 in 1145567/002 8-66 Conductor, Feed thru 223-001-087/001 5-51
Clamp, 5,25 in. 1145567/003 8-66 Conductor, Feed thru 223-001-087/008 5-51
Clamp, Ball 1141744/004 8-62 Conduit, Electrical 1034721 8-25
Clamp, Base NSS 2-37 Connector, Battery (SB-350) Blue 590-739 1-9
Clamp, Base NSS 2-43 Connector, Battery (SB-350) Blue 590-739 5-79
Clamp, Cable 1014999 3-36 Connector, Battery (SB-350) Grey 590-724 1-9
Clamp, Cable 1014999 3-40 Connector, Battery (SB-350) Grey 590-724 5-79
Clamp, Cable 812-000-605 7-53 Connector, Battery (SB-350) Red 590-726 1-9
Clamp, Cable 1041513 7-53 Connector, Battery (SB-350) Red 590-726 5-79
Clamp, Cable 811-302 7-82 Connector, Battery (SB-350) Yellow 590-725 1-9
Clamp, Cable 1039652/001 8-25 Connector, Battery (SB-350) Yellow 590-725 5-79
Clamp, Cable 1V3-593 8-25 Connector, Battery, Blue (48V) 590-755/002 1-9
Clamp, Cushioned Cable 1-074-087/005 7-72 Connector, Battery, Blue (48V) 590-755/002 5-79
Clamp, Cushioned Cable 1-074-087/008 7-72 Connector, Battery, Grey (36V) 590-755/001 1-9
Clamp, Cushioned Cable 1-074-087/005 8-25 Connector, Battery, Grey (36V) 590-755/001 5-79
Clamp, Hose 309732-000 5-91 Connector, Battery, Red 590-755/003 1-9
Clamp, Hose 811-921 6-3 Connector, Battery, Red 590-755/003 5-79
Clamp, Hose 811-921 6-5 Connector, Battery, Yellow 590-755/004 1-9
Clamp, Hose 811-920 6-7 Connector, Battery, Yellow 590-755/004 5-79
Clamp, Hose 811-921 6-7 Connector, Beaded, Hydraulic 802-017 6-59
Clamp, Hose 811-931 6-7 Connector, Electric Cord Grip 600-232/006 8-64
Clamp, Hose 811-920 6-9 Connector, Electrical 1-012-070/02 3-53
Clamp, Hose 811-921 6-9 Connector, Electrical 1-012-070/02 3-56
Clamp, Hose 811-931 6-9 Connector, Electrical 600-311 8-18
Clamp, Hose 811-920 6-12 Connector, Housing 1-012-070/04 3-56
Clamp, Hose 811-921 6-14 Connector, Hydraulic 792-360 6-59
Clamp, Hose 811-931 6-14 Connector, Mast 1054928 7-6
Clamp, Hose 309732-000 7-52 Connector, Mast, Left-Hand 1090132/001 7-4
Clamp, Hose 309732-000 7-63 Connector, Mast, Right-Hand 1090132/002 7-4
Clamp, Hose 1046170/001 7-64 Connector, Mechanical, D Clip 1015006/001 3-36
Clamp, Loop, Cushioned 1-074-087/007 8-83 Connector, Mechanical, D Clip 1015006/001 3-40
Clamp, Monitor 1047822/001 8-25 Connector, Mechanical, D Clip 1015006/001 3-45
Clamp, Mount 1108252 8-64 Connector, Mechanical, D Clip 1015006/001 3-49
Clamp, Mount 1108252 8-66 Connector, Mechanical, D Clip 1015006/001 3-53
Clamp, Tube Clip 811-404 7-94 Connector, Mechanical, D Clip 1015006/001 3-56
Clamp, U-Bolt 223-001-550 7-63 Connector, Sensor, Temperature 1034060/89 5-55
Clip, Battery Cover 828-004-300 2-47 Connector, Sensor, Temperature 1034060/89 5-59
Clip, Clipboard NSS 2-43 Connector-Cable 600-316 8-15
Clipboard, Clip NSS 2-37 Contact, Pin 1-012-071 8-78
Coil, Solenoid 520-950/003 6-59 Contact, Socket 1011393/001 3-40
Coil, Solenoid 520-951/003 6-59 Contact, Socket 1011393/001 3-49
Coil, Solenoid 520-952/002 6-59 Contactor Assembly 1-105-232/100 1-4
Coil, Solenoid 520-950/003 6-63 Contactor Assembly 5-53
Coil, Solenoid 520-950/006 6-63 Contactor Assembly 1-105-232/100 5-53
Coil, Solenoid 520-950/003 6-67 Contactor Assembly (300 Amp) (All) 1012353 1-4
Coil, Solenoid 520-951/003 6-67 and LPC (AC Lift)
Coil, Solenoid 520-951/003 6-69 Contactor Assembly (300 Amp) (All) 1012353 5-53
and LPC (AC Lift)
Coil, Solenoid 520-950/003 6-71
Contactor Assembly, (300 Amp) 1-105-154/100 1-4
Coil, Solenoid 520-951/003 6-73
Coil, Solenoid 520-951/003 6-75
Coil, Solenoid (SOL 1 and SOL 5) 520-950/003 6-54
Contactor Assembly, Lift (300 Amp) 1-105-153/100 1-4
Coil, Solenoid (SOL 2) 520-952/002 6-54
Contactor Assembly, Lift (300 Amp) 1-105-153/100 5-53
Coil, Solenoid (SOL 4 and SOL 8) 520-951/003 6-54
(SOL 4 High Performance only) Contactor Panel Assembly 1109252 5-33
Conductor, Feed thru 223-001-087/005 5-45 Contactor Panel Assembly (AC AC) 5-36
Conductor, Feed thru 223-001-087/007 5-45 Contactor Panel Assembly (AC DC) 5-33
Conductor, Feed thru 223-001-087/001 5-47 Contactor Panel Assembly Regen 5-41
Lower Only

Contactor Panel Assembly, EE, (AC 5-47 Coupling, Filler Tube, Drive Unit 780-503 4-5
AC) Coupling, Hose, Suction 1124289 6-7
Contactor Panel Assembly, (AC AC) 1110654 5-36 Coupling, Hose, Suction 1124289 6-9
Contactor Panel Assembly, EE, (AC 5-45 Cover Alteration, Front, Left-Hand 1060190 2-34
DC) Cover Alteration, Front, Left-Hand 1060190 2-41
Contactor Panel Assembly, EE, Regen 5-51 Cover Alteration, Front, Right-Hand 1060189 2-34
Lower Only
Cover Alteration, Front, Right-Hand 1060189 2-41
Contactor Panel Installation (EE) 5-43
Cover Assembly, Electrical 1031891 2-33
Contactor Panel Installation (STD) 5-31
Cover Assembly, Electrical (Includes 1014219/001 2-41
Contactor Panel Installation Regen 5-38 Item 16)
Lower Only
Cover Assembly, Electrical (Includes 1014219/002 2-41
Contactor Panel Installation, EE, 5-49 Item 16)
Regen Lower Only
Cover Assembly, Fuse, EE 1022038 5-73
Control Handle Assembly 1018414/104 1-4
Cover Assembly, Top Elbow (Includes 1014215/K02 2-41
Control Handle Assembly 1018414/102 3-45 Item 14)
Control Handle Assembly 1018414/104 3-45 Cover Assembly, Top Elbow (Includes 1014215/K03 2-41
Control Handle Assembly, Dockstance 3-45 Item 14)
Control Handle Assembly, Dockstance 1018414/104R 1-4 Cover Assembly, Top Elbow (Includes 1014215/K04 2-41
(Raybuilt) Item 14)
(Raybuilt) Item 14)
(Raybuilt) Item 14)
Control Handle Assembly, 3-49 Cover Assembly, Top Elbow (Includes 1014215/K14 2-41
Dockstance, Thermakit Item 14)
Control Handle Assembly, Fore/Aft 1014652/104 1-4 Cover Assembly, Top, Dockstance 1014210/002 2-43
Stance, Primary Cover Assembly, Top, Dockstance 1014210/003 2-43
Control Handle Assembly, Fore/Aft 3-36 Cover Assembly, Top, Dockstance 1014210/004 2-43
Stance, Primary
Cover Assembly, Top, Dockstance 1014210/102 2-43
Control Handle Assembly, Fore/Aft 1014652/104 3-36
Stance, Primary Cover Assembly, Top, Dockstance 1014210/103 2-43
Control Handle Assembly, Fore/Aft 1014652/102 1-4 Cover Assembly, Top, Dockstance 1014210/104 2-43
Stance, Primary (W/O Cable) Cover Assembly, Top, Elbow 1014215/104 2-43
Control Handle Assembly, Fore/Aft 1014652/102 3-36 Cover Assembly, Top, Fore/Aft Stance 1141370/002 2-37
Stance, Primary (W/O Cable) Cover Assembly, Top, Fore/Aft Stance 1141370/003 2-37
Control Handle Assembly, Fore/Aft 1019962/101 1-4 Cover Assembly, Top, Fore/Aft Stance 1141370/004 2-37
Stance, Primary, ThermaKit Cover, Bracket, Camera (DR32TT) 1139304 8-25
Control Handle Assembly, Fore/Aft 3-40 Cover, Bracket, Camera (R35TT, 1145288 8-25
Stance, Primary, ThermaKit R45TT)
Control Handle Assembly, Fore/Aft 1019962/001 3-40 Cover, Bucket 1080015/002 2-33
Stance, Primary, ThermaKit
Cover, Bucket 1080015/003 2-33
Control Handle Assembly, Fore/Aft 1019962/101 3-40
Stance, Primary, ThermaKit Cover, Bucket 1080015/004 2-33
Control Handle Assembly, Fore/Aft 1017843/001 1-4 Cover, Bucket 1080015/102 2-33
Stance, Secondary Cover, Bucket 1080015/103 2-33
Control Handle Assembly, Fore/Aft 3-53 Cover, Bucket 1080015/104 2-33
Stance, Secondary Cover, Contactor 1012601 5-31
Control Handle Assembly, Fore/Aft 1017843/001 3-53 Cover, Contactor 1012601 5-38
Stance, Secondary Cover, Contactor , EE 1018436 5-45
Control Handle Assembly, Fore/Aft 1017843/001R 1-4 Cover, Control Handle, Filler 1011300 2-33
Stance, Secondary (Raybuilt)
Cover, Control Handle, Primary 1080014/002 2-33
Control Handle Assembly, Fore/Aft 1017843/001R 3-53
Stance, Secondary (Raybuilt) Cover, Control Handle, Primary 1080014/003 2-33
Control Handle Assembly, Fore/Aft 1024122/001 1-5 Cover, Control Handle, Primary 1080014/004 2-33
Stance, Secondary, ThermaKit Cover, Control Handle, Primary 1080014/102 2-33
Control Handle Assembly, Fore/Aft 3-56 Cover, Control Handle, Primary 1080014/103 2-33
Stance, Secondary, ThermaKit Cover, Control Handle, Primary 1080014/104 2-33
Control Handle Assembly, Fore/Aft 1024122/001 3-56 Cover, Control Handle, Secondary 1031890 2-33
Stance, Secondary, ThermaKit Cover, Dipstick 828-013-052 4-5
Control Handle Assembly, ThermaKit 1021963/101 1-5 Cover, Dust 1016046 2-4
Control Handle Assembly, ThermaKit 1021963/101 3-49 Cover, Dust 1015159 2-7
Control Handle Installation 3-32 Cover, Dust, Left-Hand 1009384 4-3
Control Handle Installation, Fore/Aft 3-51 Cover, EE 1111083 5-47
Stance, Secondary
Cover, EE 1128705 5-51
Counterweight 828-009-602 3-4
Cover, Front, Left-Hand 1011308/001 2-34
Counterweight (Fore/Aft Stance) 1022229 3-5
Cover, Front, Left-Hand 1011308/001 2-41
Coupling 1016523/232 3-17

Cover, Front, Left-Hand (W/ 3 in. 1011308/002 2-34 Cylinder, Free Lift, Staging Left-Hand, 1078596 6-83
Under Clearance) R35TT
Cover, Front, Right-Hand 1011307/001 2-34 Cylinder, Free Lift, Staging Left-Hand, 1073254 1-5
Cover, Front, Right-Hand 1011307/001 2-41 R45TT and DR32TT
Cover, Front, Right-Hand (W/ 3 in. 1011307/002 2-34 Cylinder, Free Lift, Staging Left-Hand, 1073254 6-83
Under Clearance) R45TT and DR32TT
Cover, Gear Reducer 1014647 4-7 Cylinder, Free Lift, Staging, Left-Hand 1081119 1-5
(Model 7520)
Cover, Glove Box, Fore-Aft Stance NSS 2-37
Cylinder, Free Lift, Staging, Left-Hand 1081116 6-86
Cover, Glove Box, Side Stance NSS 2-43 (Model 7520)
Cover, Manual Pocket 1016062 2-16 Cylinder, Free Lift, Staging, Left-Hand 1081119 6-86
Cover, Manual Pocket 1016062 2-25 (Model 7520)
Cover, Steer Wheel 1011304/002 3-20 Cylinder, Free Lift, Staging, Right- 1081118 1-5
Cover, Steer Wheel 1011304/102 3-20 Hand (Model 7520)
Cover, Steer Wheel 1011304/001 3-24 Cylinder, Free Lift, Staging, Right- 1081115 6-86
Cover, Steer Wheel 1011304/101 3-24 Hand (Model 7520)
Cover, Steering, Dockstance 1014221 2-41 Cylinder, Free Lift, Staging, Right- 1081118 6-86
Hand (Model 7520)
Cover, Steering, Fore/Aft Stance 1011302 2-33
Cylinder, Free Lift, Staging, Right- 1073256 1-5
Cover, Top NSS 2-37 Hand, R35TT
Cushion Sleeve, Deep-Reach 1013792/423 6-88 Cylinder, Free Lift, Staging, Right- 1073256 6-83
Cushion Sleeve, Single Reach 1022180/423 6-88 Hand, R35TT
Cushion, Floor Pad, Dockstance 1126452 2-45 Cylinder, Power Tilt Assembly, Single 540-084/400 1-5
Cushion, Floor Pad, Fore Aft 1125765 2-45 Reach
Cushion, Pad 370-631/009 5-45 Cylinder, Power Tilt Assembly, Single 540-084/400 6-90
Cushion, Pad 370-631/009 5-47 Reach
Cushion, Pad 370-631/009 5-51 Cylinder, Single Reach 1022180/800 1-5
Cushion, Pad, Elbow 1014217 2-41 Cylinder, Single Reach 1022180/800 6-88
Cylinder Assembly (Includes Items 1 1045576 1-5 Cylinder, Single Reach (Includes Items 1146393 1-5
Thru 5) 1 Thru 5)
Cylinder Assembly (Includes Items 1 1045576 6-88 Cylinder, Single Reach (Includes Items 1146393 6-88
Thru 5) 1 Thru 5)
Cylinder Assembly Free Lift, Non- 6-81 Cylinder, Tilt 1030006 1-5
Staging (DC Lift), R35TT Cylinder, Tilt 1030006 6-90
Cylinder Assembly, 2 in. Sideshift 1037382/800 1-5 Deadman Pedal Installation 4-14
Cylinder Assembly, 2 in. Sideshift 1037382/400 6-92 Deadman Pedal Installation 1129478 4-14
Cylinder Assembly, 2 in. Sideshift 1037382/800 6-92 Deadman and Floor Pad Installation 2-45
Cylinder Assembly, 4 in. Sideshift 1037383/800 1-5 Decal 411-254 8-76
Cylinder Assembly, 4 in. Sideshift 1037383/400 6-92 Decal (Bilingual), OverHead Guard 1021848 2-16
Cylinder Assembly, 4 in. Sideshift 1037383/800 6-92 Decal (Bilingual), OverHead Guard 1021848 2-25
Cylinder Assembly, Deep-Reach 1045577/800 1-5 Decal (Overhead Guard Meets ANSI 411-531 2-16
Cylinder Assembly, Deep-Reach 1045577/800 6-88 B56.1 Safety Code)
Cylinder Assembly, Free Lift, AC Lift), 6-86 Decal (Overhead Guard Meets ANSI 411-531 2-25
Model 7520 B56.1 Safety Code)
Cylinder Assembly, Free Lift, Staging, 6-83 Decal, ESD 411-936 5-4
(AC Lift) R35TT, R45TT and DR32TT Decal, ESD 411-936 5-7
Cylinder Assembly, Main Lift, 7500 6-77 Decal, ESD 411-936 5-10
Cylinder Assembly, Reach 6-88 Decal, ESD 411-936 5-13
Cylinder Assembly, Sideshift 6-92 Decal, ESD 411-936 5-16
Cylinder Assembly, Single Reach 1090408 1-5 Decal, ESD 411-936 5-19
(Includes Items 1 Thru 5) Decal, 10 Amp Fuse 412-817 5-73
Cylinder Assembly, Single Reach 1090408 6-88 Decal, 15 Amp 412-746 5-73
(Includes Items 1 Thru 5) Decal, ACR 1139365 2-16
Cylinder Assembly, Tilt 6-90 Decal, ACR 1139365 2-25
Cylinder and Pulley Bracket Assembly, 7-43 Decal, ACR, Regen 1140410 2-16
Free Lift, Models 7520
Decal, ACR, Regen 1140410 2-25
Cylinder, Free Lift, Non-Staging, 1078838 1-5
Assembly, Left-Hand Decal, Alt Energy Storage 1121037 2-17
Cylinder, Free Lift, Non-Staging, 1078838 6-81 Decal, Alt Energy Storage 1121037 2-26
Assembly, Left-Hand Decal, Battery Connector 1017233 2-16
Cylinder, Free Lift, Non-Staging, 1078849 1-5 Decal, Battery Connector 1017233 2-25
Assembly, Right-Hand Decal, Battery Warning (English) 1017269 2-16
Cylinder, Free Lift, Non-Staging, 1078849 6-81 Decal, Battery Warning (English) 1017269 2-25
Assembly, Right-Hand Decal, Battery Warning (French) 1017346 2-16
Cylinder, Free Lift, Staging Left-Hand, 1078596 1-5 Decal, Battery Warning (French) 1017346 2-25
R35TT
Decal, Control Handle, Secondary 1016218 2-16

Decal, Control Handle, Secondary 1016218 3-51 Deflector, Air 1019702 6-27
Decal, EE Diamond 412-574 2-16 Disc, Shear, Wheel Plate 1042669 1-9
Decal, EE Diamond 412-574 2-25 Disc, Shear, Wheel Plate 1042669 7-156
Decal, EPO Switch (English) 1038431 2-16 Disc, Shear, Wheel Plate 1042669 7-159
Decal, EPO Switch (English) 1038431 2-25 Disc, Shear, Wheel Plate 1042669 7-161
Decal, EPO Switch (French) 1038432 2-16 Disc, Shim Retainer, Outer Telescopic 1071527 7-11
Decal, EPO Switch (French) 1038432 2-25 Disc, Shim Retainer, Outer Telescopic 1071527 7-20
Decal, French Warning 1107086 2-16 Display Assembly, Dockstance 1054267/001 5-65
Decal, French Warning 1107086 2-25 (Includes items 18-23)
Decal, Key Switch 1016219 2-16 Display Assembly, Height-Tilt 1018708 8-29
Indicator, Assembly
Decal, Label 411-421/001 5-33
Display Installation Dockstance 5-65
Decal, Label 411-421/001 5-36
Display, Operator, Dockstance 1016511/004 1-5
Decal, Label 411-421/001 5-41
Display, Operator, Dockstance 1016511/004 5-65
Decal, Label 411-421/001 5-45
Display, Operator, Fore/Aft Stance 1009195/006 1-5
Decal, Label 411-421/001 5-47
Display, Operator, Fore/Aft Stance 1009195/006 5-63
Decal, Label 411-421/001 5-51
Door Assembly, L.H. EE 18.5 inch 1102126/002 2-51
Decal, Label, Specification Plate 411-421/002 3-36 Battery Compartment
Decal, Label, Specification Plate 411-421/002 3-40 Door Assembly, L.H. EE 21.5 inch 1102126/003 2-51
Decal, Label, Specification Plate 411-421/002 3-45 Battery Compartment
Decal, Label, Specification Plate 411-421/002 3-49 Door Assembly, L.H. EE, 16.5 inch 1102126/001 2-51
Decal, Lubrication 1025648 2-16 Battery Compartment
Decal, Lubrication 1025648 2-25 Door Assembly, R.H. EE, 16.5 inch 1102129/001 2-51
Decal, Lubrication (French) 1025647 2-16 Battery Compartment
Decal, Lubrication (French) 1025647 2-25 Door Assembly, R.H. EE, 18.5 inch 1102129/002 2-51
Battery Compartment
Decal, Manual Replacement 1021849 2-16
(Bilingual), 4.75 in. X 1.62 in. Door Assembly, R.H. EE, 21.5 inch 1102129/003 2-51
Battery Compartment
Decal, Manual Replacement 1021849 2-25
(Bilingual), 4.75 in. X 1.62 in. Door, Full 1017574 8-7
Decal, No Riding 411-587/004 2-16 Door, Full Height With Rear Post 1015702/002 8-5
Decal, No Riding 1112837 2-16 Door, Full Height Without Rear Post 1015702/001 8-5
Decal, No Riding 411-587/004 2-25 Door, Half 1017573 8-7
Decal, No Riding 1112837 2-25 Door, Half Height With Rear Post 1015701/002 8-5
Decal, Oil Filter (English) 1017231 2-16 Door, Half Height Without Rear Post 1015701/001 8-5
Decal, Oil Filter (English) 1017231 2-25 Door, Weldment 1128976 2-4
Decal, Oil Filter (French) 1021847 2-16 Door, Weldment 1128976 2-7
Decal, Oil Filter (French) 1021847 2-25 Dowel, Pin 812-407 7-166
Decal, Operating Instructions 1017304 2-16 Drive End Head 1112097/01 5-55
Decal, Operating Instructions 1017304 2-25 Drive End Head 1064992/01 5-55
Decal, Operator Instructions Manual 1021850 2-16 Drive Motor Assembly 5-55
(Bilingual), 4.75 in. X 1.25 in. Drive Unit Assembly 1008858 1-5
Decal, Operator Instructions Manual 1021850 2-25 Drive Unit Assembly 4-7
(Bilingual), 4.75 in. X 1.25 in. Drive Unit Assembly 1008858 4-7
Decal, Raymond (Black) 411-511/115 2-16 Drive Unit Installation 4-3
Decal, Raymond (Black) 411-511/115 2-25 Drive Wheel Installation 4-18
Decal, Raymond (White) 411-511/015 2-16 Elbow, 90 Degree, Swivel 790-612 7-63
Decal, Raymond (White) 411-511/015 2-25 Elbow, Swivel, 90 Degree 792-515 7-94
Decal, Reach and Tilt 1016216 2-16 Electrical System, Dockstance With 5-13
Decal, Reach and Tilt 1017891 2-25 Regen
Decal, Reach with Tilt and Sideshift 1017892 2-25 Electrical System, Dockstance, AC Lift 5-16
Decal, Reach, Tilt, and Sideshift 1016217 2-16 Electrical System, Dockstance, DC Lift 5-19
Decal, Replacement Instructions 1017303 2-16 Electrical System, Fore/Aft Stance AC 5-7
Decal, Replacement Instructions 1017303 2-25 Lift
Decal, Traction Motor 1017362 2-16 Electrical System, Fore/Aft Stance DC 5-10
Lift
Decal, Traction Motor 1017362 2-25
Electrical System, Fore/Aft Stance With 5-4
Decal, Traction Motor (French) 1021660 2-16 Regen
Decal, Traction Motor (French) 1021660 2-25 Element, Filter 1129252/01 1-9
Decal, Warning 411-934 8-5 Element, Filter 1129252/01 6-19
Decal, Warning 411-934 8-7 Elevating Section R35TT 7-11
Decal, Warning Label 1107084 2-16 Elevating Section R45TT and DR32TT 7-20
Decal, Warning Label 1107084 2-25 (Model 7500)
Decal, Warning, Bilingual 412-414 8-5 Elevating Section, R45TT and DR32TT 7-29
Decal, Warning, Bilingual 412-414 8-7 (Model 7520)

Encoder Assembly, Height Indicator 5-85 Filter, Hydraulic, Element 1012615/003 1-9
Encoder Assembly, Height Indicator 1043659 5-85 Filter, Hydraulic, Element 1012615/103 6-54
Encoder Assembly, Height Indicator 5-89 Filter, Hydraulic, Element 1012615/003 6-55
Model 7520 Finish Instructions Fore/Aft Stance 2-16
Encoder Assembly, Height Indicator, 1051963 1-9 Finish Intructions Dockstance 2-25
Model 7520 Fire Extinguisher Installation 8-9
Encoder Assembly, Height Indicator, 1051963 5-89 Fitting, Cap #12 792-456 6-27
Model 7520
Fitting, Cap, #10 1041685 6-27
Encoder Installation Model 7520 5-87
Fitting, Elbow 792-432 6-12
Encoder, Steering 1012203 1-9
End Bell, Commutator End (DC Lift) 1008685/519 5-57
End Bell, Commutator End (Includes 1016523/234 3-17
plate, brushes, leads) (Not shown) Fitting, Elbow 792-509 6-69
End Bell, Drive End 1016523/236 3-17 Fitting, Elbow 792-509 6-73
End Bell, Drive End (DC Lift) 570-314/511 5-57 Fitting, Elbow 792-509 6-75
End Head 1082750/12 5-55 Fitting, Elbow 792-509 6-88
End Head 1064002/12 5-55 Fitting, Elbow 1074188 7-53
Endshield 1091664/02 5-59 Fitting, Elbow 1075177/001 7-53
Endshield 1089535/02 5-59 Fitting, Elbow 792-509 7-91
Endshield, Drive 1110785/713 5-59 Fitting, Elbow DR32TT 792-509 7-102
Endshield, Drive 1089535/05 5-59 Fitting, Elbow DR32TT 792-509 7-104
Extinguisher, Fire 2.5 lb., Dry 1014404 8-9 Fitting, Elbow, 45 800-810/013 6-14
Chemical Fitting, Elbow, 45 Degrees S-RET 792-344 6-55
Extinguisher, Fire, 5.0 lb., CO2 870-111 8-9 Fore/Aft Stance and PWR BYND
Extinguisher, Fire, 5.0 lb., Dry 870-117 8-9 Fitting, Elbow, 90 Degrees A1 and A2 792-347 6-54
Chemical Fitting, Elbow, 90 Degrees CASE 790-408 6-54
Fan 1012626 5-95 DRAIN
Fan Assembly 1052451 5-95 Fitting, Elbow, Inlet 792-557 3-12
Fan Assembly, Drive Motor 5-95 Fitting, Elbow, Outlet 792-616 3-12
Compartment Fitting, Flange 1087843 6-12
Fan Assembly, Drive Motor 1010845 5-95 Fitting, Flange 1087843 6-14
Compartment Fitting, Grease 841-056 3-4
Fan Assembly, Lift Motor 5-97 Fitting, Grease 840-030 3-5
Fan Assembly, Lift Motor 1018881 5-97 Fitting, Grease 840-030 3-7
Compartment
Fitting, Grease 840-030 3-7
Fan Assembly, Lift Motor 1018882 5-97
Fan Assembly, Operator 1052119/005 8-68 Fitting, Grease 840-059 4-7
Fan Assembly, Operator Cooling 8-64 Fitting, Grease 840-060 6-88
Fan Assembly, Operator Cooling 1136572/003 8-64 Fitting, Grease 840-068 6-88
Fan Assembly, Operator Cooling 8-68 Fitting, Grease 840-060 7-75
Fan, Assembly 1016076/001 5-23 Fitting, Grease 840-018 7-87
Fan, Assembly (Includes:) 1012627/003 5-95 Fitting, Grease, Flush Mount 841-111 7-75
Fan, Motor Compartment 1018535/004 5-95 Fitting, Grease, Flush Mount 841-111 7-87
Fastener 811-861/006 2-33 Fitting, Hose 802-025/018 6-67
Fastener 811-861/016 2-33 Fitting, Hose, Auxiliary Pump Inlet 802-025/005 6-41
Fastener 811-861/006 2-51 Fitting, Hose, Auxiliary Pump Inlet, AC 802-025/021 6-27
DC Lift Pump Inlet
Fastener 811-861/016 2-51
Fitting, Hose, Auxiliary Pump Outlet 792-311 6-41
Fastener 811-861/006 8-38
Fitting, Hose, Elbow 802-023/012 6-19
Fastener 811-861/016 8-38
Fitting, Hose, Elbow TANK 802-023/012 6-54
Fastener 811-861/006 8-41
Fitting, Hydraulic 792-446 7-64
Fastener 811-861/016 8-41
Fitting, Nipple (1/8 in. O.D.) 782-825/001 6-59
Fastener 811-861/006 8-48
Fastener 811-861/016 8-48
Fastener 811-861/006 8-50
Fitting, Nipple (1/8 in. O.D.) G2 782-825/001 6-54
Fastener 811-861/016 8-50
Fitting, Plug, #12, Free Lift Cylinder 792-216/007 7-63
Field Winding 1020545/585 5-61
Fitting, Reducer 792-556 6-55
Filter Assembly, (Includes:) 1129252 6-19

Fitting, Reducer, #10 x 8 1048330 6-27 Fork 828-001-559/310 7-172

Fitting, Reducer, #12 x 10 1049430 6-27 Fork 828-001-559/360 7-172
Fitting, Return Check 1139541 6-19 Fork 828-001-559/420 7-172
Fitting, Straight 792-376 7-52 Fork 828-001-559/440 7-172
Fitting, Straight 1046192 7-53 Fork 828-001-559/450 7-172
Fitting, Straight 792-376 7-63 Fork 828-001-559/460 7-172
Fitting, Straight (RR and RC) 792-503 6-71 Fork 828-001-559/600 7-173
Fitting, Straight (TR and TC) 792-503 6-73 Fork 828-001-560/300 7-173
Fitting, Straight (TR, TC, SSL, SSR) 792-503 6-75 Fork 828-001-560/360 7-173
Fitting, Straight CYL-1 792-376 6-54 Fork 828-001-560/380 7-173
Fitting, Straight, Free Lift Cylinder 792-402 7-63 Fork 828-001-560/390 7-173
Fitting, Straight, Outlet 792-568 3-12 Fork 828-001-560/400 7-173
Fitting, Straight, Reach Manifold (SSL, 792-583/009 6-69 Fork 828-001-560/410 7-173
TR, RC, RR) Fork 828-001-560/420 7-173
Fitting, Straight, Run Tee 792-624 7-52 Fork 828-001-560/440 7-173
Fitting, Straight, Run Tee (A1 and A2 792-631 6-71 Fork 828-001-560/460 7-173
Deep-Reach) Fork 828-001-560/480 7-173
Fitting, Tee 1134091 6-63 Fork 828-001-560/500 7-173
Fitting, Tee 1013456/006 7-53 Fork 828-001-560/540 7-173
Fitting, Tee 1013456/006 7-63 Fork 828-001-560/600 7-173
Fitting, Tee, #10 DC Lift Pump Outlet 1041684 6-27 Fork 828-001-560/881 7-173
P2
Fork 828-001-560/893 7-173
Fitting, Tee, #12 DC Lift Pump Outlet 1048329 6-27
P1 Fork 4 x 1.5x 54 828-001-569/540 1-5
Fitting, Tube, Cap 792-410 6-59 Fork 4 x 1.5x 54 828-001-569/540 7-171
Fitting, Tube, Elbow, 90 Degree 792-342 6-59 Fork 4 x 1.75 828-001-559/660 1-5
Fitting, Tube, Elbow, 90 Degree 792-342 6-67 Fork 4 x 1.75 828-001-559/660 7-173
Fitting, Tube, Elbow, 90 Degree P2 792-342 6-54 Fork 4 x1.75 x 85 828-001-559/960 1-6
Dockstance Fork 4 x1.75 x 85 828-001-559/960 7-173
Flag, Indicator 1103933 5-91 Fork Assembly 828-001-569 1-6
Flag, Indicator 1103934 5-91 Fork Assembly 828-001-559 7-170
Flag, Indicator All OACH Ranges 1139780/001 5-91 Fork Assembly 828-001-569 7-170
Except 100 to 105 Fork Assembly 828-001-570 7-170
Flag, Indicator, 100 to 105 OACH 1139780/002 5-91 Fork Assembly 828-001-571/300 7-170
Flashing Light Installation 8-76 Fork Assembly 828-001-571/360 7-170
Fob, Key 114-008-304 5-70 Fork Assembly 828-001-571/400 7-170
Foil, Heatsink 1039888 1-9 Fork Assembly 828-001-571/410 7-170
Foil, Heatsink 1039888 5-23 Fork Assembly 828-001-571/420 7-170
Fork 828-001-560/893 1-5 Fork Assembly 828-001-571/440 7-170
Fork 828-001-569/450 7-170 Fork Assembly 72 828-001-559/720 1-6
Fork 828-001-569/460 7-170 Fork Assembly 72 828-001-559/720 7-173
Fork 828-001-569/480 7-170 Fork Assembly Ita Chiesl 48 828-001-572/480 7-171
Fork 828-001-569/600 7-171 Fork Assembly, Chisel (4 x 1.50 in.) 828-001-570/620 1-6
Fork 1017871/360 7-171 Fork Assembly, Chisel (4 x 1.50 in.) 828-001-572/440 7-171
Fork 828-001-559/240 7-172

Fork Assembly, Chisel (4 x 1.50 in.) 828-001-570/380 7-171 Fork, Weldment 828-001-559/300 7-172
Fork Assembly, Chisel (4 x 1.50 in.) 828-001-570/470 7-171 Fork-Laser System Installation 8-83
Fork Assembly, Chisel (4 x 1.50 in.) 828-001-570/500 7-171 Forks 7-170
Fork Assembly, Chisel (4 x 1.50 in.) 828-001-570/540 7-171 Frame Assembly (Includes:) 828-013-261 3-7
Fork Assembly, Chisel (4 x 1.50 in.) 828-001-570/600 7-171 Frame Assembly, Carriage 1048446 7-98
Fork Assembly, Chisel (4 x 1.50 in.) 828-001-570/620 7-171 Frame Assembly, Dockstance 2-4
Fork Assembly, Chisel (4 x 1.75 in.) 828-001-560/280 1-6 Frame Assembly, Fore/Aft Stance 2-7
Fork Assembly, Chisel (4 x 1.75 in.) 828-001-560/240 7-173 Frame and Field Assembly 1008685/516 5-57
Fork Assembly, Chisel (4 x 1.75 in.) 828-001-560/280 7-173 Frame, Carriage Machined, Deep- 1020871 7-102
Fork Assembly, Chisel 4 x 1.50 828-001-549/420 7-172 Reach (Includes:)
Fork Assembly, Polished Chisel (4 x 1017871/720 1-6 Frame, Carriage Machined, Deep- 1020871 7-104
1.75 in.) Reach (Includes:)
Fork Assembly, Polished Chisel (4 x 1017871/300 7-171 Frame, Machining 828-013-260 3-7
1.75 in.) Free Lift Chain Installation 7-35
Fork Assembly, Polished Chisel (4 x 1017871/380 7-171 Free Lift Cylinder Installation (R35TT 7-37
1.75 in.) DC Lift)
Fork Assembly, Polished Chisel (4 x 1017871/390 7-171 Free Lift Cylinder Installation 7500 7-41
1.75 in.) (DR32TT AC Lift)
Fork Assembly, Polished Chisel (4 x 1017871/410 7-172 Free Lift Cylinder Installation, 7500 7-39
1.75 in.) (R35TT, R45TT AC Lift)
Fork Assembly, Polished Chisel (4 x 1017871/450 7-172 Fuse (10 Amp) 590-507 1-9
1.75 in.) Fuse (10 Amp) 590-507 8-70
Fork Assembly, Polished Chisel (4 x 1017871/500 7-172 Fuse (10 Amp) (FU9) 590-507 1-9
1.75 in.) Fuse (10 Amp) (FU9) 590-507 8-58
Fork Assembly, Polished Chisel (4 x 1017871/560 7-172 Fuse (100 Amp) 590-587/106 1-9
1.75 in.)
Fuse (100 Amp) 590-587/106 5-33
Fork Assembly, Polished Chisel (4 x 1017871/600 7-172
1.75 in.) Fuse (100 Amp) 590-587/106 5-41
Fork Assembly, Polished Chisel (4 x 1017871/720 7-172 Fuse (100 Amp) 590-587/106 5-45
1.75 in.) Fuse (100 Amp) 590-587/106 5-51
Fork Assembly, Standard (4 x 1.50 in.) 828-001-569/520 1-6 Fuse (15 Amp), (FU5, FU6, FU7, FU8) 1110018/008 1-9
Fork Assembly, Standard (4 x 1.50 in.) 828-001-571/320 7-170 Fuse (15 Amp), (FU5, FU6, FU7, FU8) 1110018/008 5-75
Fork Assembly, Standard (4 x 1.50 in.) 828-001-571/380 7-170 Fuse (150 Amp) 590-587/109 1-9
Fork Assembly, Standard (4 x 1.50 in.) 828-001-569/340 7-170 Fuse (5 Amp), (FU7, FU8) 1110018/005 1-9
Fork Assembly, Standard (4 x 1.50 in.) 828-001-569/380 7-170 Fuse (5 Amp), (FU7, FU8) 1110018/005 5-75
Fork Assembly, Standard (4 x 1.75 in.) 828-001-559/470 7-172 Fuse Relay Circuit With Aux Power 5-75
Fork Assembly, Standard (4 x 1.75 in.) 828-001-559/500 7-172 Gasket, Sensor 1037771 8-38
Fork Assembly, Standard (4 x 1.75 in.) 828-001-559/510 7-172 Gasket, Sensor 1037771 8-41
Fork Assembly, Standard (4 x 1.75 in.) 828-001-559/640 7-173 Gasket, Transmission 828-013-978 1-9
Fork, 52 1017871/520 1-6 Gasket, Transmission 828-013-978 4-5
Fork, 52 1017871/520 7-172 Gate, Battery, Left-Hand 1079198/003 2-49
Fork, Chisled 48 828-001-570/480 1-6 Gate, Battery, Left-Hand, 38.75 in. 1079198/004 2-49
Fork, Chisled 48 828-001-570/480 7-171 wide Battery
Fork, Weldment 828-001-559/540 1-6 Gate, Battery, Right-Hand, 38.75 in. 1079194/002 2-49
wide Battery
Fork, Weldment 828-001-569/420 7-170
Gate, Battery, Right-Hand, 38.75 in. 1079194/003 2-49
Fork, Weldment 1017871/420 7-172 wide Battery

Gate, Battery, Right-Hand, 38.75 in. 1079194/004 2-49 Glass, Mast Guard 1037622/111 7-110
wide Battery Glass, Mast Guard 1037622/310 7-110
Gate, Battery, Right-Hand, 38.75 in. 1079215/003 2-49 Grip, Secondary Control Handle 1017053 3-53
wide Battery Grommet 1017407 1-9
Gate, Battery, Right-Hand, 38.75 in. 1079215/004 2-49 Grommet 1017407 5-63
wide Battery
Grommet 1017407 5-65
wide Battery Grommet, Rubber 1013204 7-108
Gate, Battery, Right-Hand, 38.81 in. 1079194/006 2-49 Grommet, Rubber 1013204 7-110
wide Battery Grommet, Rubber 600-229/001 8-68
Gate, Battery, Right-Hand, 38.81 in. 1079194/007 2-49 Grommet, Rubber 1013204 8-88
wide Battery Guard 1037665 7-108
Gate, Battery, Right-Hand, 39.06 in. 1079194/008 2-49 Guard 1037666 7-108
wide Battery Guard, Battery (16.5 in.) 828-004-412/002 1-6
Gate, Battery, Right-Hand, 39.06 in. 1079194/009 2-49 Guard, Battery (16.5 in.) 828-004-412/002 2-51
wide Battery
Guard, Battery (18.5 in.) 828-004-412/004 2-51
wide Battery Guard, Battery (21.5 in.) 828-004-412/003 2-51
Gate, Battery, Right-Hand, 39.06 in. 1079215/005 2-49 Guard, Cable 360-037/008 2-4
wide Battery Guard, Cable 360-037/008 2-7
Gate, Battery, Right-Hand, 39.06 in. 1079215/006 2-49 Guard, Cable 360-037/010 7-94
wide Battery Guard, Cable Assembly 1140982 7-64
Gate, Battery, Right-Hand, 39.25 in. 1079194/011 2-49 Guard, Drip 1036240 5-93
wide Battery Guard, Finger 590-909 5-23
Gate, Battery, Right-Hand, 39.25 in. 1079194/012 2-49 Guard, Finger 590-909 5-95
wide Battery
Guard, Finger 590-909 5-97
wide Battery Guard, Finger 1012657 6-27
Gate, Battery, Right-Hand, 39.25 in. 1079215/007 2-49 Guard, Finger 1020661 7-108
wide Battery Guard, Finger 1020661 7-110
Gate, Battery, Right-Hand, 39.25 in. 1079215/008 2-49 Guard, Finger 590-909 8-64
wide Battery Guard, Finger 590-909 8-68
Gate, Left-Hand 1076725/002 2-49 Guard, Spiral Wrap 870-673 7-63
Gauge, Sight 802-034 6-23 Guard, Warning Light 591-582 8-73
Gear and Pinion Set 1010491 4-7 Guard, Warning Light (LED) 1017558 8-76
Gear, Helical 410-029/06 4-7 Guard, Weldment, Overhead (16.5 in. 1068036/002 7-45
Gear, Pinion, Drive Motor 401-175 4-5 Battery Compartment)
Gear, Pinion, Drive Motor 401-175 4-7 Guard, Weldment, Overhead (18.5 in. 1068036/003 7-45
Gear, Spur 1016477 3-12 Battery Compartment)
Gear, Spur 1014726 3-17 Guard, Weldment, Overhead (21.5 in. 1068036/004 7-45
Battery Compartment)
Gear, Spur 400-149 4-7
Guide, Kickback 1064350 7-12
Gear, Timing Assembly, Height 1078276 5-85
Indicator Guide, Kickback 1064350 7-20
Gear, Timing Assembly, Height 1078276 5-89 Handle Shell, Left-Hand, Dockstance 1050688 3-45
Indicator Handle Shell, Right-Hand, Dockstance 1050452 3-45
Gear, Wheel Sensor 1112097/06 5-55 Handle, Left-Hand, ThermaKit 1022008 3-49
Gearbox (AC Lift) 1016523/220 3-17 Handle, Left-Hand, ThermaKit 1021629 3-40
Gearmotor Assembly, Steer 1016523/201KIT 3-17 (Includes:)
Gland, Cylinder 1086563 6-83 Handle, Right-Hand, ThermaKit 1022009 3-49
Gland, Cylinder 1081249 6-86 Handle, Right-Hand, ThermaKit 1021661 3-40
(Includes:)
Gland, Cylinder 540-067/413 6-90
Handle, Secondary, ThermaKit 1024121 3-56
Gland, Cylinder, Deep-Reach 1013792/414 6-88
Handle, Steering Wheel 1012455 3-20
Gland, Cylinder, Main Lift 1108083 6-79
Handle, Steering Wheel 1012455 3-24
Gland, Cylinder, Single Reach 1022180/414 6-88
Harness 1135924 5-83
Gland, Cylinder, Tilt 1008283/413 6-90
Harness 1135924 5-87
Glass, Mast Guard 1037622/102 7-110
Harness Assembly 1131520/003 5-13
Harness Assembly 1146649 8-62
Harness Assembly Options, Forward 1139455/002 8-48
Glass, Mast Guard 1037622/211 7-110 or Reversel Light
Glass, Mast Guard 1037622/311 7-110 Harness Assembly Options, Travel 1139455/003 8-48
Glass, Mast Guard 1037622/402 7-110 Light and Alarm

Harness Assembly Options, Travel 1139455/001 8-48 Harness, Travel Light, LED Lights 1101020/002 8-48
Alarm Harness, Travel Light, LED Lights 1101021/002 8-48
Harness Assembly Options, Travel 1139455/004 8-48 Harness, Warning Light (JW5 to TP4 1019669/001 8-70
Light (Forward and Reverse) and SPL1) (Includes:)
Harness Assembly, Proximity Switch 1022003/001 1-9 Harness, Wiring 1128543/003 5-4
Sensor Harness, Wiring 1129756/001 5-4
Harness Assembly, Proximity Switch 1022003/001 3-15 Harness, Wiring 1129756/001 5-7
Sensor
Harness, Wiring 1127437/002 5-10
Harness Wiring 1127571/002 5-7
Harness, Wiring 828-005-925 5-68
Harness, Carriage 1070827 7-91
Harness, Control Handle, Fore/Aft 1017589 3-51
Stance, Secondary Harness, Wiring 1111723/004 8-83
Harness, Encoder Cold Storage, 1105407/002 5-87 Harness, Wiring 1095821/003 8-83
Above 161 inch OACH Harness, Wiring 1095821/004 8-83
Harness, Encoder Cold Storage, To 1105407/001 5-87 Harness, Wiring 1079214 8-86
161 inch OACH Harness, Wiring 1120282 8-86
Harness, Height Encoder, 107-119 1017873/002 5-83 Harness,Wiring 1127095/001 5-41
inch OACH Heat Sink 1110001 5-27
Harness, Height Encoder, 120-131 1017873/003 5-83 Heater Assembly 1105406 1-10
inch OACH
Heater Assembly 1105406 5-87
Harness, Height Encoder, 132-146 1017873/004 5-83
inch OACH Heatsink 1033100 5-23
Harness, Height Encoder, 147-161 1017873/005 5-83 Height Encoder Installation Model 5-83
inch OACH 7500
Harness, Height Encoder, 87-106 inch 1017873/001 5-83 Height-Tilt Indicator Display 8-29
OACH Installation
Harness, Height Encoder, Above 161 1017873/006 1-10 High Performance Air Flow (DC Lift) 8-43
inch OACH High Speed Lift Cut Out 24 inch 8-88
Harness, Height Encoder, Above 161 1017873/006 5-87 Hinge, Glove Box NSS 2-37
inch OACH Hinge, Glove Box NSS 2-43
Harness, Height Encoder, To 161 inch 1017873/005 5-87 Hinge, Spring 900-137 8-5
OACH Hinge, Spring 900-137 8-7
Harness, Horn 850-139-001 5-68 Holder Assembly, Brush 1020545/581 5-61
Harness, Nested Forks Switch (S14), 1070550 8-18 Holder Assembly, Brush (DC Lift) 1008685/514 5-57
DR32TT
Hook, Square 828-005-503 8-73
Harness, Nested Forks Switch (S14), 1070550 8-15
Standard Reach Hook, Square 828-005-503 8-76
Harness, Operator Fan and Working 1018834/001 8-58 Horn 590-632 1-10
Lights, Dual Horn 590-632 5-63
Harness, Operator Fan/Working Light, 1018833/001 8-58 Horn 590-632 5-65
(Includes:) Horn Assembly, Electric (36V) 828-013-737/002 1-10
Harness, Operator Fan/Working 1018832/001 8-58 (Includes: Items 5 - 15)
Lights (any 2 devices) Horn Assembly, Electric (36V) 828-013-737/002 5-68
Harness, Sensor, OCSS, Dockstance 1053471/004 1-6 (Includes: Items 5 - 15)
Harness, Sensor, OCSS, Dockstance 1053362/001 8-41 Horn Assembly, Mechanical 590-643/005 1-10
Harness, Sensor, OCSS, Dockstance 1053471/003 8-41 Horn Assembly, Mechanical 590-643/005 5-68
Harness, Sensor, OCSS, Dockstance 1053471/004 8-41 Horn Installation 5-68
Harness, Sensor, OCSS, Fore/Aft 1053471/001 8-38 Horn, Electronic 590-633 1-10
Stance Horn, Electronic 590-633 5-68
Harness, Sensor, OCSS, Fore/Aft 1053471/002 8-38 Hose Assembly 1134589/004 6-12
Stance Hose Assembly 1134589/002 6-12
Harness, Sensor, OCSS, Fore/Aft 1053362/002 8-38 Hose Assembly 1134589/006 6-12
Stance
Hose Assembly 1134589/007 6-12
Harness, Terminal Strip TS2 to Reach 1070828 7-94
Coil Hose Assembly 828-004-280/025 6-12
Harness, Terminal Strip TS2 to Tilt and 1070419 7-94 Hose Assembly 828-004-280/008 6-12
Sideshift Coils Hose Assembly 828-004-280/042 6-12
Harness, Tractor 1136222 5-13 Hose Assembly 1134589/002 6-14
Harness, Travel Light, Incandesent 1101020/001 8-48 Hose Assembly 828-004-280/002 6-14
Lights Hose Assembly 828-004-280/008 6-14
Harness, Travel Light, Incandesent 1101021/001 8-48 Hose Assembly 828-004-280/042 6-14
Lights

Hose Assembly 1135027/001 7-64 Hose Assembly, Sideshift Cylinder 1021890/010 7-104
Hose Assembly 1021890/023 7-94 Right to Manifold SSL, DR32TT
Hose Assembly 1/4" 1001288/127 7-63 Hose Assembly, Sideshift Left to 1021890/006 7-91
Manifold SSR
Hose Assembly 1/4" 1001288/128 7-63
Hose Assembly, Sideshift Right to 1021890/003 7-91
Hose Assembly 1/4" 1193139 7-64 Manifold SSL
Hose Assembly Sideshift 1017737/008 7-91 Hose Assembly, Tilt Cylinder Cap to 1021890/005 7-91
Hose Assembly Under 331 inches 828-004-280/042 6-7 Manifold TC
Hose Assembly Under 331 inches 828-004-280/042 6-9 Hose Assembly, Tilt Cylinder Rod to 1021890/002 7-91
Hose Assembly, 1/2 inch 1001288/125 7-53 Manifold TR
Hose Assembly, 1/2 inch 1001288/126 7-53 Hose Assembly, Tilt Cylinder to 1021890/007 7-102
Hose Assembly, 1/4 inch 1124953 7-53 Manifold TR and TC DR32TT
Hose Assembly, Free Lift Cylinder, 1092714 7-53 Hose Assembly, Tilt Cylinder to 1021890/007 7-104
R35TT Manifold TR and TC DR32TT
Hose Assembly, Free Lift Cylinder, 1081065 7-53 Hose Clamp 770-187-000 7-94
R45TT, DR32TT Hose Installation, Dockstance, AC Lift 6-7
Hose Assembly, Manifold CASE 1071798/019 6-3 Hose Installation, Dockstance, AC Lift 6-12
DRAIN to Steer Motor Case With Regen
Hose Assembly, Manifold CYL-1 and 1139182/002 6-3 Hose Installation, Dockstance, DC Lift 6-3
Tee to Bulkhead Hose Installation, Fore/Aft Stance, AC 6-9
Hose Assembly, Manifold CYL-1 and 1139182/003 6-3 Lift
Tee to Bulkhead Hose Installation, Fore/Aft Stance, AC 6-14
Hose Assembly, Manifold CYL-1 and 1139182/002 6-5 Lift With Regen
Tee to Bulkhead Hose Installation, Fore/Aft Stance, DC 6-5
Hose Assembly, Manifold CYL-1 and 1139182/003 6-5 Lift
Tee to Bulkhead Hose and Cable Installation, 7-94
Hose Assembly, Manifold Case Drain 1071798/020 6-5 Carriage, DR32TT
to Steer Motor Case Hose and Cable Installation, 7-91
Hose Assembly, Manifold P1 to Lift 1071800/003 6-3 Carriage, R35TT and R45TT
Pump 1 Hose, Clamp 811-925/005 6-3
Hose Assembly, Manifold P1 to Lift 1135027/001 6-5 Hose, Clamp 811-925/004 6-3
Pump 1 Hose, Clamp 811-925/004 6-5
Hose Assembly, Manifold P2 to Lift 1071799/005 6-3 Hose, Clamp 811-925/005 6-5
Pump 2
Hose, Clamp 811-925/005 6-7
Hose Assembly, Manifold P2 to Lift 1141938/001 6-5
Pump 2 Hose, Clamp 811-925/005 6-9
Hose Assembly, Manifold PWR BYND 1030162/009 6-3 Hose, Clamp 811-925/005 6-12
to Orbitrol E Hose, Clamp 811-925/005 6-14
Hose Assembly, Manifold PWR BYND 1030162/011 6-5 Hose, Clamp 811-925/005 6-19
to Orbitrol E Hose, Hydraulic 1021890/018 7-72
Hose Assembly, Manifold S-RET to 1030162/010 6-3 Hose, Return, Manifold Tank to 1013871 6-3
Orbitrol T Reservoir
Hose Assembly, Orbitrol L or R to 1001288/045 6-5 Hose, Return, Manifold Tank to 1013871 6-5
Steer Motor R Reservoir
Hose Assembly, Orbitrol L to Steer 1001288/044 6-3 Hose, Suction, Formed 1131883 6-7
Motor L Hose, Suction, Formed 1131852 6-9
Hose Assembly, Orbitrol L to Steer 1001288/044 6-3 Hose, Suction, Formed 1149652 6-12
Motor L
Hose, Suction, Formed 1134572 6-12
Hose Assembly, Orbitrol P to 1030162/003 6-3
Steer/Auxiliary Pump Out Hose, Suction, Formed 1134866 6-12
Hose Assembly, Orbitrol P to 1030162/002 6-5 Hose, Suction, Formed 1149652 6-14
Steer/Auxiliary Pump Out Hose, Suction, Formed 1134571 6-14
Hose Assembly, Presure 112112/002 6-7 Hose, Suction, Formed 1034866 6-14
Hose Assembly, Presure 112112/003 6-9 Hose, Suction, Formed Over 330 1134866 6-7
Hose Assembly, Reach Cylinder Cap 1021890/019 7-82 inches
to Manifold RC Hose, Suction, Formed Over 330 1134866 6-9
Hose Assembly, Reach Cylinder Cap 1021890/019 7-72 inches
to Manifold RC R35TT Hose, Suction, Lift Pump to Reservoir 1021537 6-3
Hose Assembly, Reach Cylinder Cap 1021890/024 7-72 Hose, Suction, Lift Pump to Reservoir 1009679 6-5
to Manifold RC R35TT and R45TT Hose, Suction, Steer/Auxiliary Pump to 1014433 6-3
Hose Assembly, Reach Cylinder Cap 1021890/004 7-72 Reservoir
to Manifold RC R45TT Hose, Suction, Steer/Auxiliary Pump to 1013491 6-5
Hose Assembly, Reach Cylinder Rod to 1021890/021 7-82 Reservoir
Manifold RR Housing 1008746 4-7
Hose Assembly, Return 828-004-280/046 6-7 Housing, Connector 1011392/001 3-40
Hose Assembly, Return 828-004-280/046 6-9 Housing, Connector 1011392/001 3-49
Hose Assembly, Sideshift Cylinder Left 1021890/009 7-104 Housing, Cylinder 540-067/410 6-90
to Manifold SSR DR32TT

Housing, Cylinder, Deep-Reach 1013792/411 6-88 Kit, Ring Set 1030934 1-10
Housing, Cylinder, Single Reach 1022180/411 6-88 Kit, Ring Set 1030934 4-7
Housing, Cylinder, Tilt 1008283/410 6-90 Kit, Seal 1008426/01 1-10
Housing, Machined 1053563 8-41 Kit, Seal 1013151/01 3-12
Housing, OCSS Sensor, Left-Hand 1056373 8-41 Kit, Seal 1008426/01 3-20
Housing, OCSS Sensor, Right-Hand 1056372 8-41 Kit, Seal 1008426/01 3-26
Housing, Steered Idler Wheel 828-006-696 3-7 Kit, Seal, Cylinder 540-067/214 1-10
Hub Machining, Wheel 623-001-343 7-154 Kit, Seal, Cylinder 540-067/214 6-90
Hub, Drive Wheel, Machined 828-003-073 4-18 Kit, Seal, Cylinder, Deep-Reach 1013792/422 1-10
Indicator 1123617/001 4-16 Kit, Seal, Cylinder, Deep-Reach 1013792/422 6-88
Indicator, Brush Wear 1008685/517 1-10 Kit, Seal, Cylinder, Single Reach 1022180/422 1-10
Indicator, Brush Wear 1008685/517 5-57 Kit, Seal, Cylinder, Single Reach 1022180/422 6-88
Inertial Dampener Assembly 1041459 4-20 Kit, Seal, Cylinder, Tilt 1008283/424 1-10
Inertial Dampener Installation 4-20 Kit, Seal, Cylinder, Tilt 1008283/424 6-90
Inertial Dampener Installation 1041458 4-20 Kit, Thermal Sensor 1091664/08 5-59
Insert, Cover 1020545/571 5-61 Kit, Tip 1-105-131/111 1-10
Instructions 1143102 8-83 Kit, Tip 1-105-129/111 5-53
Insulator 170-000-703 2-4 Kit, Tip 1-105-131/111 5-53
Insulator 170-000-703 2-7 Knob Assembly, Lift / Lower 1033021/002 3-45
Insulator, Standoff 7-861-002/005 5-4 Knob Assembly, Lift / Lower 1033021/002 3-49
Insulator, Standoff 7-861-002/005 5-7 Knob Assembly, Lift/Lower 1033021/001 3-36
Insulator, Standoff 7-861-002/005 5-10 Knob Assembly, Lift/Lower 1033021/001 3-41
Insulator, Standoff 7-861-002/005 5-13 Knob, Steering 828-005-714 3-20
Insulator, Standoff 7-861-002/003 5-47 Lamination, Clear 1145568 8-83
Insulator, Terminal Strip 1-030-002 5-73 Lamp W/ Guard and Switch 591-575/001 8-60
Insulator, Terminal Strip 1-030-014 7-83 (Includes:)
Insulator, Tubing, Shrink 611-013 8-60 Lamp, Sealed Beam, 36V 591-452/01 1-10
Intermec Lower Mount 1104478/004 8-35 Lamp, Sealed Beam, 36V 591-452/01 8-52
Intermec Lower Mount 1104482/004 8-35 Lamp, Sealed Beam, 36V 591-452/01 8-60
Intermec Upper Mount 1104478/003 8-35 Laser Assembly, Green 1096599/001 8-83
Intermec Upper Mount 1104482/003 8-35 Laser Assembly, Red 1096599/002 8-83
Jack, Banana, ESD 870-866 5-4 Latch 1051547 2-51
Jack, Banana, ESD 870-866 5-7 Lens, Amber 1017555/02 8-78
Jack, Banana, ESD 870-866 5-10 Lens, Blue 1017555/03 8-78
Jack, Banana, ESD 870-866 5-13 Lens, Clear 1017555/05 8-78
Jack, Banana, ESD 870-866 5-16 Lens, Green 1017555/04 8-78
Jack, Banana, ESD 870-866 5-19 Lens, Red 1017555/01 8-78
Key 1016523/223 3-17 Lift Hose Assembly 7-47
Key (Set of 2) 590-004/01 1-10 Lift Hose Assembly, Cold Storage 1124950 1-6
Key (Set of 2) 590-004/01 5-70 Lift Hose Assembly, Cold Storage 1123535 7-47
Key, Woodruff 5-026-008 3-20 Lift Hose Assembly, Cold Storage 1124950 7-47
Key, Woodruff 5-026-005 4-10 Lift Hose Assembly, Standard 1124949 1-6
Kickback, Stop Block 1051029 7-30 Lift Hose Assembly, Standard 1123534 7-47
Kit, Bearing Set 447-591/100 4-7 Lift Hose Assembly, Standard 1124949 7-47
Kit, Bearing Set 447-592/100 4-7 Lift Hose Assembly, Standard 1123534 7-47
Kit, Bearing Set, Tapered Roller 447-593 4-7 Lift Hose Assembly, Standard 1124949 7-47
(Upper) Lift Motor Assembly, AC 5-59
Kit, Brush Band, 3-Piece, UL Type EE 1041423 5-61 Lift Motor Assembly, DC 5-57
Only, Not Shown Lift Power Amplifier Assembly 5-27
Kit, Cover, Battery, Steel 828-004-359/003 2-47 Lift Power Amplifier Installation 5-25
Kit, Cover, Battery, Steel 828-004-359/004 2-47 Lift Pump Assembly, DC Single 6-43
Kit, Fork Knob 811-883 1-10 Lift Pump Assembly, DC, Dual 6-45
Kit, Fork Knob 811-885 7-173 Lift Pump Manifold Assembly, Regen 6-47
Kit, Fork Knob 811-883 7-173 Lift Pump and Motor Assembly AC Lift 6-31
Kit, Guide and Insulator 1-105-122/01 5-53 Lift Pump and Motor Assembly With 6-35
Kit, Hardware (Parts) 1104477 7-148 Regen
Kit, Lead Assembly 1008685/518 5-57 Lift Pump and Motor Installation With 6-33
Regen

Lift Pump and Motor Installation, AC 6-29 Load Backrest Weldment 1108425/333 8-3
Lift Load Backrest Weldment 1108425/334 8-3
Lift Pump and Motor Installation, DC 6-27 Load Backrest Weldment 1108425/335 8-3
Lift Load Backrest Weldment 1108425/337 8-3
Light Assembly, Auxiliary (LED) 1106242 8-66 Load Backrest Weldment 1108425/338 8-3
Light Assembly, Auxiliary (LED) 1136920 8-66 Load Backrest Weldment 1108425/339 8-3
Light Assembly, LED 8-66 Load Backrest Weldment 1108425/340 8-3
Light Assembly, LED 1136932/003 8-66 Load Backrest Weldment 1108425/341 8-3
Light Assembly, Warning, Flashing 8-78 Load Backrest Weldment 1108425/343 8-3
Light Assembly, Warning, Flashing 1017554/102 8-78 Load Backrest Weldment 1108425/344 8-3
(LED), Amber (Includes:)
Load Backrest Weldment 1108425/345 8-3
Light Assembly, Warning, Flashing 1017554/103 8-78
(LED), Blue (Includes:) Load Backrest Weldment 1108425/346 8-3
(LED), Green (Includes:) Load Backrest Weldment 1108425/349 8-3
(LED), Red (Includes:) Load Backrest Weldment 1108425/351 8-3
Light Assembly, Warning, LED, Amber 1109806/102 8-73 Load Backrest Weldment 1108425/352 8-3
Light Assembly, Warning, LED, Blue 1109806/103 8-73 Load Backrest Weldment 1108425/353 8-3
Light Assembly, Warning, LED, Red 1109806/101 8-73 Load Backrest Weldment 1108425/354 8-3
Light Assembly, Working (Includes:) 1019587/002 8-60 Load Backrest Weldment 1108425/355 8-3
Light, Warning, Flashing (LED), Amber 1017555/002 8-78 Load Backrest Weldment 1108425/356 8-3
Light, Warning, Flashing (LED), Red 1017555/001 8-78 Load Backrest Weldment 1108425/357 8-3
Limit Switch Installation, High Speed, 5-91 Load Backrest Weldment 1108425/358 8-3
End of Lift Load Backrest Weldment 1108425/359 8-3
Line Assembly 1139563/001 6-12 Load Backrest Weldment 1108425/360 8-3
Line Assembly 1139563/002 6-12 Load Wheel Assembly 7-163
Line Assembly 1139563/003 6-12 Main Lift Cylinder Assembly R45TT, 7-24
Line Assembly 1139563/004 6-12 DR32TT
Line Assembly 1139563/001 6-14 Main Lift Cylinder Assembly, 7520 6-79
Line Assembly 1139563/002 6-14 Main Lift Cylinder Installation (R35TT) 7-15
Line Assembly 1139563/003 6-14 Main Lift Cylinder Installation, R45TT 7-32
Line Assembly 1139563/004 6-14 and DR32TT (Model 7520)
Line Assembly 1146002 6-14 Main Lift Cylinder Left and Right Hand 1108105 1-6
Line Assembly, Cross Over 1099585 7-54 Main Lift Cylinder Left and Right Hand 1108105 6-79
Line Assembly, Lift 18.5" Battery 1147760/001 6-12 Main Lift Cylinder, Right-Hand & Left- 1075590 6-77
Compartment Hand
Line Assembly, Lift 21.5" Battery 1147760/002 6-12 Main Manifold Assembly, DC Lift 6-54
Compartment Main Manifold Installation (Regen 6-61
Line Assembly, Manifold to Bulkhead 1121912/001 6-7 Only)
Line Assembly, Manifold to Bulkhead 1121912/002 6-7 Main Manifold Installation, AC Lift 6-57
Line Assembly, Manifold to Bulkhead 1121912/003 6-7 Main Manifold Installation, DC Lift 6-51
Line Assembly, Manifold to Bulkhead 1121913/002 6-7 Manifold Assembly 6-59
Line Assembly, Manifold to Bulkhead 1121913/003 6-7 Manifold Assembly 1128128 6-59
Line Assembly, Manifold to Bulkhead 1121912/001 6-9 Manifold Assembly 1014591/002 6-73
Line Assembly, Manifold to Bulkhead 1121912/002 6-9 Manifold Assembly Lift/Lower 1139027 6-63
Line Assembly, Manifold to Bulkhead 1121912/003 6-9 Manifold Assembly, Auxiliary 1138702/001 6-67
Line Assembly, Manifold to Bulkhead 1130579/002 6-14 Manifold Assembly, Auxiliary 1138702/002 6-67
18.5 inch Battery Compartment Manifold Assembly, Auxiliary, With 6-67
Line Assembly, Manifold to Bulkhead 1130579/003 6-14 Regen
21.5 inch Battery Compartment Manifold Assembly, Lift Lower (Regen 6-63
Line Assembly, Suction 1139563/002 6-7 Only)
Line Assembly, Suction 1139563/003 6-7 Manifold Assembly, Main, DC Lift 1139439 1-6
Link Assembly, Center (Includes:) 1009381 3-5 Manifold Assembly, Reach, DR32TT 6-71
Link Assembly, Drive (Includes:) 1009403 3-5 Manifold Assembly, Reach, Deep- 1020906/001 1-6
Link Assembly, Idler (Includes:) 1009401 3-5 Reach
Load Backrest (36 in.) 1108425/336 8-3 Manifold Assembly, Reach, Deep- 1020906 6-71
Reach
Load Backrest (42 in.) 1108425/342 8-3
Manifold Assembly, Reach, Deep- 1020906/001 6-71
Load Backrest (48 in) 1108425/348 8-3 Reach
Load Backrest Installation 8-3 Manifold Assembly, Reach, Tilt and 6-69
Load Backrest Weldment 1108425/030 8-3 Sideshift, R35TT and R45TT
Load Backrest Weldment 1108425/332 8-3

Manifold Assembly, Single Reach, Tilt, 1076512/002 1-6 Nut 750-006 1-2
No Sideshift Nut 5-015-007 3-4
Manifold Assembly, Single Reach, Tilt, 1076512/002 6-69 Nut 7-750-408 3-4
No Sideshift Nut 5-016-013 3-24
No Sideshift
Nut 5-015-003 5-33
Manifold Assembly, Single Reach, Tilt, 1076512/001 1-6
W/ Sideshift Nut 5-015-003 5-36
Manifold Assembly, Tilt and Sideshift 1014583/002 1-6 Nut 750-468 6-88
Manifold Assembly, Tilt and Sideshift, 6-75 Nut 760-054 7-35
DR32TT Nut 5-015-007 8-32
Manifold Assembly, Tilt, DR32TT 6-73 Nut 750-006 8-73
Manifold, Inlet, Dockstance 1134310/002 6-47 Nut 750-006 8-76
Manifold, Inlet, Fore and Aft Stance 1134310/001 6-47 Nut, Clamp 1020548/001 1-2
Manual, Installation and Parts 1101175 8-83 Nut, Clamp 1020548/001 4-7
Mast Guard Installation, Glass 7-110 Nut, Face 1-150-376/01 5-70
Mast Guard Installation, Mesh 7-108 Nut, Hex 750-008 1-2
Mast to Tractor Mounting , 7500 7-4 Nut, Hex 5-015-004 2-41
Mast to Tractor Mounting, 7520 7-6 Nut, Hex 760-004 2-47
Module, Suppressor 154-010-405/003 5-68 Nut, Hex 5-015-005 3-24
Monitor Assembly 1039653/004 8-25 Nut, Hex 5-015-008 4-3
Motor Assembly 1120790/700 1-6 Nut, Hex 5-015-008 4-10
Motor Assembly 1120790/700 5-59 Nut, Hex 750-019 5-10
Motor Controller 1042226/009 1-6 Nut, Hex 5-015-005 5-10
Motor Controller 1042226/009 5-23 Nut, Hex 5-015-005 5-13
Motor, Auxiliary, DC 1020545/500 1-6 Nut, Hex 5-015-005 5-16
Motor, Auxiliary, DC 1020545/500 5-61 Nut, Hex 750-019 5-19
Motor, Drive 1112097/700 1-6 Nut, Hex 5-015-005 5-19
Motor, Drive 1112097/700 5-55 Nut, Hex 5-015-005 5-33
Motor, Drive, EE 1064992/700 1-6 Nut, Hex 5-015-004 5-36
Motor, Drive, EE 1064992/700 5-55 Nut, Hex 5-015-005 5-36
Motor, Lift, DC 1008685/500 1-6 Nut, Hex 5-015-004 5-41
Motor, Lift, DC 1008685/500 5-57 Nut, Hex 5-015-005 5-41
Motor, Lift, DC, UL Class EE 1019386/500 1-7 Nut, Hex 5-015-004 5-45
Motor, Lift, DC, UL Class EE 1019386/500 5-57 Nut, Hex 5-015-005 5-45
Motor, Steer AC Lift (Includes item 2) 1016482/450 1-7 Nut, Hex 5-015-004 5-47
Motor, Steer, DC Lift (Includes:) 1013151 1-7 Nut, Hex 5-015-005 5-51
Motor, Steer, DC Lift (Includes:) 1013151 3-12 Nut, Hex 5-015-004 5-77
Mount, Strap 611-044 5-93 Nut, Hex 750-008 5-87
Mount, Strap 611-044 8-15 Nut, Hex 5-015-004 7-91
Mount, Strap 611-044 8-48 Nut, Hex, Lock 5-016-018 1-2
Mount, Strap 611-044 8-85 Nut, Hex, Nylon, Locking 5-016-004 1-2
Nail, Grip 813-570/002 2-17 Nut, Hex, Nylon, Locking 5-016-004 5-4
Nail, Grip 813-570/002 2-26 Nut, Hex, Nylon, Locking 5-016-004 5-7
Nested Switch (S14) Installation, 8-18 Nut, Hex, Nylon, Locking 5-016-004 5-13
Deep-Reach
Nut, Hex, Nylon, Locking 5-016-004 5-16
Nested Switch (S14) Installation, 8-15
Standard Reach Nut, Hex, Nylon, Locking 5-016-004 5-21

Nut, Hex, Nylon, Locking 5-016-004 5-29 Nut, Nylon, Locking 5-016-005 6-37
Nut, Hexagon 1034060/75 1-2 Nut, Nylon, Locking 5-016-007 7-161
Nut, Jam 7-750-412 1-2 Nut, Nylon, Locking 5-016-005 8-35
Nut, Jam 7-750-412 3-4 Nut, Nylon, Locking 5-016-005 8-62
Nut, Lock 5-016-017 1-2 Nut, Nylon, Locking 5-016-002 8-64
Nut, Lock 760-006 3-24 Nut, Retainer 7-812-002 1-2
Nut, Lock 760-006 3-30 Nut, Retainer 7-812-002 2-33
Nut, Lock 7-750-920 4-5 Nut, Retainer 7-812-002 2-41
Nut, Lock 5-016-014 5-43 Nut, Slotted 761-878 1-2
Nut, Lock 600-915/003 5-45 Nut, Slotted 761-882 3-7
Nut, Lock 600-915/003 5-47 Nut, Slotted 761-878 7-75
Nut, Lock 600-915/003 5-51 Nut, Steer Wheel Mounting 760-148 1-2
Nut, Lock 760-103 5-95 Nut, Steer Wheel Mounting 760-148 3-4
Nut, Lock 1008676/07 6-88 Nut, Steer Wheel Mounting 760-148 7-82
Nut, Lock 540-070/417 6-88 O-Ring 1038832 1-10
Nut, Lock 5-016-014 7-52 O-Ring 1029121 3-36
Nut, Lock 5-016-014 7-63 O-Ring 1029121 3-40
Nut, Lock 5-016-015 7-63 O-Ring 1029121 3-45
Nut, Lock 5-016-016 7-98 O-Ring 1029121 3-49
Nut, Lock 5-016-016 7-102 O-Ring 530-426 4-5
Nut, Lock 5-016-016 7-104 O-Ring 1019307/85 5-59
Nut, Lock 5-016-017 7-150 O-Ring 1129401 6-19
Nut, Lock 5-016-017 7-154 O-Ring 1134889 6-47
Nut, Lock 5-016-017 7-156 O-Ring 530-534 6-77
Nut, Lock 5-016-017 7-161 O-Ring 11015-39 6-77
Nut, Lock, Heavy 1043403/005 1-2 O-Ring 530-533 6-79
Nut, Lock, Heavy 1043403/005 7-156 O-Ring 1038771 6-79
Nut, Lock, Heavy 1043403/005 7-159 O-Ring 11015-39 6-81
Nut, Locking 760-013 1-2 O-Ring 1004214 6-83
Nut, Locking 760-013 4-20 Operator Compartment Sensor System 8-41
Nut, Locking 760-130 4-20 (OCSS), Dockstance
Nut, Locking 760-013 4-20 Operator Compartment Sensor System 8-38
(OCSS), Fore/Aft Stance
Nut, Locking 750-020 8-52
Operator Display Installation, Fore/Aft 5-63
Nut, Locking 750-020 8-54 Stance
Nut, Locking 750-020 8-60 Orbitrol, Steering (Includes:) 1008426 1-7
Nut, Locking 760-013 8-68 Orbitrol, Steering (Includes:) 1008426 3-20
Nut, Nylon Locking 5-016-008 1-2 Orbitrol, Steering (Includes:) 1008426 3-26
Nut, Nylon Locking 5-016-008 7-43 Over The Mast Hose and Cable 7-52
Nut, Nylon, Locking 5-016-002 1-2 Installation (7500) R35TT,R45TT,
Nut, Nylon, Locking 5-016-005 3-20 DR32TT
Nut, Nylon, Locking 5-016-005 3-22 Over The Mast Hose and Cable 7-63
Nut, Nylon, Locking 5-016-005 3-24 Installation (7520) R45TT and DR32TT
Nut, Nylon, Locking 5-016-005 3-26 Overhead Guard Installation 7-45
Nut, Nylon, Locking 5-016-005 3-28 Packing 1055355 1-10
Packing 1055355 6-86

Pad, Aft 1011296 2-33 Pin, Dowel 1012796/006 7-130

Pad, Back 828-004-287 8-5 Pin, Dowel 1012796/005 7-132
Pad, Back 828-004-287 8-7 Pin, Dowel 1012796/006 7-132
Pad, Backrest 1056251 8-13 Pin, Dowel 1012796/005 7-134
Pad, Deadman, Pedal 1118861 2-45 Pin, Dowel 1012796/006 7-134
Pad, Deadman, Pedal 1118861 4-16 Pin, Dowel 1012796/005 7-136
Pad, Friction 1065061/011 1-10 Pin, Dowel 1012796/006 7-136
Pad, Friction 1065061/011 4-12 Pin, Dowel 1012796/005 7-138
Pad, Hip 1011301 2-33 Pin, Dowel 1012796/006 7-138
Pad, Hip 1014220 2-41 Pin, Dowel 1012796/005 7-140
Pad, Kickback 1036671 7-30 Pin, Dowel 1012796/006 7-140
Pad, Knee 1011306 2-33 Pin, Dowel 1012796/005 7-142
Pad, Knee 1014222 2-41 Pin, Dowel 1012796/006 7-142
Pad, Retainer 1029043 7-100 Pin, Dowel 1045951 7-144
Pad, Side, Left-Hand 370-631/006 3-53 Pin, Dowel 1045951 7-146
Pad, Side, Left-Hand 370-631/006 3-56 Pin, Dowel 1045951 7-148
Pad, Steer 1011303 2-33 Pin, Eccentric, Fixed 1021586 1-2
Panel, Contactor 1110653 5-36 Pin, Eccentric, Fixed 1021586 7-82
Panel, Contactor 1110923 5-47 Pin, Hose 1065525 7-53
Panel, Contactor 1129292 5-51 Pin, Hose, Auxiliary 1065547 7-53
Panel, Mounting 1125086 5-41 Pin, Inner Arm 623-003-050 7-72
Pedal Assembly, Deadman 4-16 Pin, Pivot NSS 2-37
Pedal, Deadman Assembly, Single 1124115/001 4-16 Pin, Pivot 828-003-078 3-4
Sensor Pin, Spiral 810-733 2-4
Pin 1017291 7-98 Pin, Spiral 810-733 2-7
Pin 1017291 7-104 Pin, Spiral 810-756 3-15
Pin, Chain Anchor, Free Lift (Lower) 1010323 7-35 Pin, Spiral 810-717 4-7
Pin, Chain Anchor, Main Lift 1012089 7-11 Pin, Spirol 810-761 7-164
Pin, Chain Anchor, Main Lift 1012089 7-20 Pin, Spirol 810-763 7-164
Pin, Chain Anchor, Main Lift 1012089 7-29 Pin, Spirol, Cap 810-722 7-67
Pin, Clip NSS 2-43 Pin, Spring 5-024-010 3-32
Pin, Contact 1014281/003 3-56 Pipe, Spacer (12.50 in.) 828-001-429/011 2-9
Pin, Contact 1-012-512/007 6-27 Pipe, Spacer (2.88 in.) 828-001-429/017 2-9
Pin, Contact 1-012-512/007 8-60 Piston 540-067/412 6-90
Pin, Cotter 810-930 3-7 Piston, Deep-Reach 1013792/412 6-88
Pin, Cotter 1023415 7-72 Piston, Lowering Cushion, Non- 780-004-110 6-77
Pin, Cotter 1023415 7-82 Staging
Pin, Cotter 811-563 7-104 Staging
Staging
Pin, Cylinder Mounting 1023443 7-72
Piston, Lowering Cushion, Non- 780-004-110 6-83
Pin, Cylinder Mounting 1023443 7-82 Staging
Pin, Dowel 1012796/006 1-2 Piston, Lowering Cushion, Non- 780-004-110 6-86
Pin, Dowel 1012796/005 7-112 Staging
Pin, Dowel 1012796/006 7-112 Piston, Pressure 1078364 6-83
Pin, Dowel 1012796/005 7-114 Piston, Pressure, Free Lift, Staging 1088993 6-86
Pin, Dowel 1012796/006 7-114 Piston, Rod 1072358 1-7
Pin, Dowel 1012796/006 7-116 Piston, Rod 1075589/045 6-77
Pin, Dowel 1012796/006 7-122 Piston, Single Reach 1022180/412 6-88
Pin, Dowel 1012796/005 7-124 Piston, Tilt 1008283/412 6-90
Pin, Dowel 1012796/006 7-124 Piston-Rod 1081275/198 6-86
Pin, Dowel 1012796/005 7-126 Plate 1123597 4-16
Pin, Dowel 1012796/006 7-126 Plate 1123598 4-16
Pin, Dowel 1012796/005 7-128 Plate 1137672 8-62
Pin, Dowel 1012796/006 7-128 Plate 1145392 8-62
Pin, Dowel 1012796/005 7-130

Plate 1148393 8-62 Plate, Terminal Mounting 1049017 7-82

Plate, Access 1127483 2-4 Plate, Type E 1066855/003 2-16
Plate, Anti-Rattle Block 1012603 7-11 Plate, Type E 1066855/003 2-25
Plate, Anti-Rattle Block 1012603 7-29 Plate, Valve Lockdown 828-011-191/002 6-59
Plate, Auxiliary Hose 1065524 7-53 Plate, Valve Lockdown 828-011-191/002 6-63
Plate, Carrier 623-010-109 7-163 Plate, Weldment, Slider 1014664 4-20
Plate, Carrier 828-008-204 7-163 Plate-Sensor, Flag 1023540 3-15
Plate, Carrier 828-008-202 7-163 Plug 1003647/006 6-54
Plate, Carrier 623-010-284 7-163 Plug 1003647/008 6-54
Plate, Clamp, Hose 1015585 7-53 Plug 1003647/010 6-54
Plate, Compression Spring 828-009-205 4-20 Plug 1003647/006 6-59
Plate, Cover 1017596 4-3 Plug 1003647/004 6-63
Plate, Cover 1017597 4-3 Plug 1003647/006 6-63
Plate, Cover 1105437 5-87 Plug 1003647/008 6-63
Plate, Cover 1041601 8-38 Plug 1003647/004 6-67
Plate, Cover 1041602 8-38 Plug 1012727/001 6-69
Plate, Cover 1043472 8-38 Plug 792-468 6-69
Plate, Cover 1048702 8-41 Plug 1003647/003 6-71
Plate, Cover 1048703 8-41 Plug, Bearing Filler 1035670/002 4-7
Plate, Cover 1049088 8-41 Plug, Cavity, Secondary Control 1025587 3-53
Plate, Cover, Heated 1109738/105 8-38 Handle
Plate, Cover, Heated 1109738/115 8-38 Plug, Cavity, Secondary Control 1025587 3-56
Handle
Plate, Cover, Height Sensor 1073438 5-89
Plug, Center 828-005-716 3-26
Plate, Fan 1010831 5-95
Plug, Center 828-005-716 3-30
Plate, Fan Access 1125078 2-7
Plug, Dipstick, W/O Vent 828-006-440 4-5
Plate, Filter Mounting 1129399 6-19
Plug, Expansion N/A 6-54
Plate, Friction 1041460 4-20
Plug, Expansion N/A 6-54
Plate, Lockdown 1099529 6-63
Plug, Expansion 520-534/008 6-69
Plate, Motor, Specification 114-009-503 4-5
Plug, Expansion NSS 6-71
Plate, Mounting 1134029 6-65
Plate, Mounting, Clamp 1019876 7-53
Plug, Filler, Drive Unit Gear Case 782-425 4-5
Plug, Hydraulic Filter 1018226/001 6-55
Plug, Magnetic 782-426 4-7
Plug, Magnetic 1039133 6-23
Plug, Mechanical 782-420 4-5
Plug, Mechanical 782-422 4-5
Plug, Mechanical 1129837/001 6-7
Plate, Mounting, Clamp, Half 1012967 7-53
Plate, Mounting, Clamp, Hose 1045836 7-64
Plug, Mechanical 1029552 6-79
Plug, Mechanical (> 95 in. OACH) 1024922 6-77
Plate, Mounting, Contactor 1018334 5-33
Plug, Mechanical Piston 1074468 6-83
Plate, Mounting, Contactor 1027896 5-45
Plug, Mechanical Piston 1081250 6-86
Plate, Mounting, Height Sensor 1073540 5-89
Plug, Mechanical Piston Cushion 154-009-161 6-77
Plate, Pad 828-009-201 4-20
Plug, Mechanical, Cylinder 1072059 6-81
Plate, Shim 1068783/001 7-11 (Weldment)
Plate, Shim 1068783/002 7-11 Plug, Piston, Free Lift, Non-Staging 828-006-812 6-77
Plate, Shim 1068783/001 7-21 Plug, Piston, Free Lift, Non-Staging 828-006-812 6-81
Plate, Shim 1068783/002 7-21 Plug, Piston, Main Lift 1053820 6-79
Plate, Spacer, Deadman Pedal, Not 1135784 4-14 Post 1030426/017 8-11
Shown
Post 1030426/018 8-11
Plate, Specification 1144248 8-83
Post 1030431/009 8-13
Plate, Standoff, Assembly 1041713 7-53
Post Bracket, Control Handle 1019259 3-32
Plate, Steering Encoder 1106489 3-24
Post, Pump Motor Mount 1134144 6-33
Plate, Steering Encoder 1106489 3-30
Potentiometer (VR3) 1017841/001 1-10
Plate, Terminal Mounting 1049017 7-72

Potentiometer (VR3) 1017841/001 3-53 Pump Manifold Assembly, 7520 1134496/004 1-7
Potentiometer (VR3) 1017841/001 3-56 Dockstance
Potentiometer, Lift (VR2) 1017546/003 1-10 Pump Manifold Assembly, 7520 1134496/004 6-47
Dockstance
Potentiometer, Lift (VR2) 1017546/003 3-49
Pump Manifold Assembly, 7520 Fore 1134496/003 1-7
Potentiometer, Lift (VR2), Dockstance 1017546/003 1-10 and Aft
Potentiometer, Lift (VR2), Dockstance 1017546/003 3-45 Pump Manifold Assembly, 7520 Fore 1134496/003 6-47
Potentiometer, Lift (VR2), Fore/Aft 1017546/002 1-10 and Aft
Stance Pump, Auxiliary (see 613B) 1020558 1-7
Potentiometer, Lift (VR2), Fore/Aft 1017546/002 3-36 Pump, Auxiliary (see 613B) 1020558 6-41
Stance
Pump, Lift, DC, Dual 1012363/100 1-7
Potentiometer, Lift (VR2), Fore/Aft 1017546/002 3-40
Stance Pump, Lift, DC, Dual 1012363/100 6-45
Potentiometer, Travel (VR1) 1017546/001 1-10 Pump, Lift, DC, Single 500-488/200 1-7
Potentiometer, Travel (VR1) 1017546/001 3-49 Pump, Lift, DC, Single 500-488 6-43
Potentiometer, Travel (VR1), 1017546/001 1-10 Pump, Lift, DC, Single 500-488/200 6-43
Dockstance RF Adjustable Linkage Installation 8-35
Potentiometer, Travel (VR1), 1017546/001 3-45 Rail, Sensing, Steer Limit 1079025 3-15
Dockstance Reach Carriage Assembly, DR32TT 7-82
Potentiometer, Travel (VR1), Fore/Aft 1017546/001 1-10 Reach Carriage Assembly, R35TT and 7-72
Stance R45TT
Potentiometer, Travel (VR1), Fore/Aft 1017546/001 3-36 Rear Door Installation, Dockstance 8-7
Stance Rear Door Installation, Fore/Aft Stance 8-5
Potentiometer, Travel (VR1), Fore/Aft 1017546/001 3-40 Rear Post and Operator Backrest 8-13
Stance Installation, Dockstance
Power Amplifier, Lift (7500) 1077913/004 1-7 Rear Post, Guard, Fore/Aft Stance 8-11
Power Amplifier, Lift (7500) 1077913/004 5-27 Relay, (K1, K2, K3, K4) 1081812 1-10
Power Amplifier, Lift (7520) 1077913/005 1-7 Relay, (K1, K2, K3, K4) 1081812 5-75
Power Amplifier, Lift (7520) 1077913/005 5-27 Relay, Travel Alarm/Light(s) 1-100-013 1-10
Pressure Transducer (CYL-P) 1095161/001 6-55 Relay, Travel Alarm/Light(s) 1-100-013 8-48
Pressure Transducer (CYL-P) 1095161/001 6-59 Relay/Control Fuse Panel Installation 5-73
Pressure Transducer (CYL-P) 1095161/001 6-63 with Auxiliary Power
Proximity Switch 1091664/16 1-10 Reservior Assembly, DC Lift 6-23
Proximity Switch 1091664/16 5-59 Reservoir Above 330 inch Elevated 1128328 6-19
Pulley, Sheave Assembly 1126980 7-64 Reservoir Assembly, AC Lift 6-19
Pulley, Cable, Over-the-Mast 1004665 7-53 Reservoir Below 331 inch Elevated 1128622 6-19
Pulley, Cable, Over-the-Mast 1004665 7-64 Reservoir Installation, AC Lift 6-17
Pulley, Chain, Free Lift 401-503 7-37 Reservoir Installation, DC Lift 6-21
Pulley, Chain, Free Lift 401-503 7-39 Reservoir Weldment, DC Lift 1059245/001 6-23
Pulley, Chain, Free Lift 401-503 7-41 Resistor 1139626 6-17
Pulley, Hose and Cable 1036977 7-43 Resistor Assembly 1-110-847/007 1-10
Pulley, Hose, Auxiliary, Over-the-Mast 828-010-203 7-53 Resistor Assembly 1-110-847/007 5-68
Pulley, Hose, Auxiliary, Over-the-Mast 828-010-203 7-63 Retainer, Bearing 1082750/09 5-55
Pulley, Hose, Lift, Over-the-Mast 1019061 7-53 Retainer, Handle 1052977 3-36
Pulley, Sheave, Idler 1013742 5-85 Retainer, Handle 1052977 3-40
Pulley, Sheave, Main Lift Chain 1077503 7-11 Retainer, Hex 1069041 7-83
Pulley, Sheave, Main Lift Chain 1077503 7-20 Retainer, Hose 1058978 7-64
Pulley, Sheave, Main Lift Chain 1077503 7-29 Retainer, Pin 1012091 7-11
Pump 1020558/100 1-7 Retainer, Pin 1012091 7-20
Pump 1020558/100 6-49 Retainer, Pin 1012091 7-29
Pump Assembly, (No Parts Available) 1126201 6-31 Ring 828-006-317 3-20
Pump Assembly, Lift, 7500 1133926/001 1-7 Ring 828-006-317 3-24
Pump Assembly, Lift, 7520 1133926/002 6-47 Ring, Backup 1077661 1-10
Pump Manifold Assembly, 7500 1134496/002 1-7 Ring, Backup 1077665 6-77
Dockstance Ring, Backup 531-025 6-79
Pump Manifold Assembly, 7500 1134496/002 6-47 Ring, Backup 1077665 6-81
Dockstance
Ring, Backup 1077661 6-83
Pump Manifold Assembly, 7500 Fore 1134496/001 1-7
and Aft Ring, Backup 1077665 6-83
Pump Manifold Assembly, 7500 Fore 1134496/001 6-47 Ring, Backup 1077661 6-86
and Aft Ring, Backup 1077665 6-86

Ring, Bearing Retaining 116-000-331 1-10 Ring, Snap, External 810-137 7-78
Ring, Bearing Retaining 116-000-331 7-87 Rivet, Pop 850-256 4-16
Ring, Lock, External 1008283/416 6-90 Rod, Cylinder 1014796/411 6-92
Ring, Lock, Internal 1008283/415 6-90 Rod, Deep-Reach 1013792/413 6-88
Ring, Locking 1052117/08 1-11 Rod, Piston 1108094 6-79
Ring, Locking 1052117/08 5-59 Rod, Piston 540-067/411 6-90
Ring, Locking 1038442/10 5-59 Rod, Piston, Free-Lift, Staging 1016507 6-83
Ring, Pivot 1008753 4-7 Rod, Piston, Tilt 1008283/411 6-90
Ring, Ram Spacer (87 in. OACH Only) 1016480/001 6-83 Rod, Single Reach 1022180/413 6-88
Ring, Ram Spacer (88 in. OACH Only) 1016480/002 6-83 Roller 1062459/001 7-37
Ring, Ram Spacer (94 in. OACH Only) 1016480/008 6-83 Roller Assembly, Battery 828-006-727/001 2-9
Ring, Retaining 116-000-342 1-11 Roller Assembly, Battery 828-006-727/002 2-9
Ring, Retaining 810-107 3-30 Roller Assembly, Battery 828-006-727/006 2-9
Ring, Retaining 810-118 3-53 Roller Assembly, Battery 828-006-727/016 2-9
Ring, Retaining 810-117 3-53 Roller, Battery 123-001-382 2-9
Ring, Retaining 810-118 3-56 Roller, Battery 1106472 2-9
Ring, Retaining 810-117 3-56 Rotor (Includes:) 1112097/04 5-55
Ring, Retaining 570-427/513 5-57 Rotor With Target 1088226/01 5-59
Ring, Retaining 780-004-100 6-77 Rotor With Target 1110785/717 5-59
Ring, Retaining 27892-00 6-77 Scissor Assembly, Deep Reach, 7-87
Ring, Retaining 780-004-100 6-79 DR32TT
Ring, Retaining 27892-00 6-81 Scissor Assembly, Deep-Reach, 1080375 1-7
DR32TT
Ring, Retaining 780-004-100 6-81
Scissor Assembly, Deep-Reach, 1080375 7-87
Ring, Retaining 780-004-100 6-83 DR32TT
Ring, Retaining 780-004-100 6-86 Scissor Assembly, R35TT and R45TT 7-75
Ring, Retaining 1021630 7-87 Scissor, Arm to Carriage, Left-Hand 1042559 7-87
Ring, Retaining 116-000-342 7-87 Outer
Ring, Retaining 1017784 7-96 Scissor, Arm to Carriage, Right-Hand 1042558 7-87
Ring, Retaining 1017784 7-98 Outer
Ring, Retaining, Crescent 1017662 3-53 Scissor, Arm to Mast, Left-Hand Outer 1007302 7-87
Ring, Retaining, Crescent 1017662 3-56 Scissor, Arm to Mast, Right-Hand 1007305 7-87
Ring, Retaining, External 410-022/11 4-7 Outer
Ring, Retaining, External 1022180/419 6-88 Scissor, Arm, Inner R35TT and R45TT 1022186 7-75
Ring, Retaining, External 540-070/415 6-88 Scissor, Arm, Outside Left-Hand 1020235 7-75
R35TT and R45TT
Ring, Retaining, External 540-067/416 6-90
Scissor, Arm, Outside Right-Hand 1020233 7-75
Ring, Retaining, Internal 1022180/418 1-11 R35TT and R45TT
Ring, Retaining, Internal 810-022 3-7 Scissor, Inner Front (to Carriage) 1080374 7-87
Ring, Retaining, Internal 1022180/418 6-88 Scissor, Inner Rear (to Mast) 1021585 7-87
Ring, Retaining, Internal 540-070/418 6-88 Screw 5-001-004 1-2
Ring, Retaining, Internal 540-067/415 6-90 Screw 714-206 2-4
Ring, Retaining, Push On 810-488/014 2-9 Screw 5-001-001 2-4
Ring, Retaining, Snap 810-132 7-102 Screw 5-007-030 2-4
Ring, Retaining, Snap 810-132 7-104 Screw 714-206 2-7
Ring, Snap 810-068 1-11 Screw 5-001-001 2-7
Ring, Snap 810-028 6-77 Screw 5-007-023 2-7
Ring, Snap 810-028 6-79 Screw 5-001-002 2-33
Ring, Snap 810-028 6-81 Screw 5-001-004 2-33
Ring, Snap 810-028 6-83 Screw 1053165/024 2-33
Ring, Snap 810-028 6-86 Screw 5-007-027 2-33
Ring, Snap 810-045 7-43 Screw 1053165/027 2-33
Ring, Snap 810-030 7-87 Screw 5-013-010 2-37
Ring, Snap 810-068 7-87 Screw 1053165/024 2-41
Ring, Snap, External 810-215 3-36 Screw 1053165/025 2-41
Ring, Snap, External 810-215 3-49 Screw 5-013-010 2-43

Screw 5-013-008 2-43 Screw 5-001-008 5-4

Screw 714-020 2-47 Screw 5-010-040 5-4
Screw 710-008 2-51 Screw 5-003-010 5-4
Screw 710-242 3-4 Screw 5-001-001 5-7
Screw 710-367 3-4 Screw 5-001-008 5-7
Screw 5-001-010 3-4 Screw 5-010-040 5-7
Screw 5-001-024 3-4 Screw 5-003-010 5-7
Screw 5-001-026 3-4 Screw 5-001-001 5-10
Screw 5-001-027 3-4 Screw 5-001-008 5-10
Screw 5-001-025 3-10 Screw 5-010-040 5-10
Screw 5-002-019 3-10 Screw 5-001-008 5-13
Screw 710-008 3-12 Screw 5-003-010 5-13
Screw 5-001-017 3-15 Screw 5-001-001 5-13
Screw 5-002-019 3-15 Screw 5-010-040 5-13
Screw 5-001-001 3-15 Screw 5-001-008 5-16
Screw 5-004-034 3-15 Screw 5-003-010 5-16
Screw 5-001-007 3-20 Screw 5-001-001 5-16
Screw 717-107/001 3-20 Screw 5-010-040 5-16
Screw 714-075 3-20 Screw 5-001-001 5-19
Screw 717-107/001 3-24 Screw 5-001-008 5-19
Screw 5-001-011 3-24 Screw 5-010-040 5-19
Screw 5-001-070 3-24 Screw 5-001-001 5-23
Screw 5-002-009 3-24 Screw 5-001-011 5-23
Screw 714-075 3-24 Screw 5-010-015 5-23
Screw 5-001-007 3-26 Screw 5-003-015 5-23
Screw 5-001-070 3-30 Screw 5-001-008 5-25
Screw 5-002-010 3-30 Screw 5-001-001 5-27
Screw 5-001-007 3-32 Screw 5-002-004 5-27
Screw 5-010-004 3-36 Screw 5-001-001 5-36
Screw 1-074-076 3-36 Screw 5-001-001 5-41
Screw 5-002-042 3-36 Screw 7-742-007/004 5-45
Screw 5-002-043 3-36 Screw 5-001-001 5-47
Screw 5-002-042 3-40 Screw 7-742-007/004 5-47
Screw 5-002-043 3-40 Screw 7-742-007/004 5-51
Screw 1-074-076 3-40 Screw 1034060/74 5-55
Screw 5-010-004 3-41 Screw 1091664/04 5-55
Screw 5-002-042 3-45 Screw 1091664/07 5-55
Screw 5-010-004 3-45 Screw 1082750/08 5-55
Screw 5-002-042 3-49 Screw 1091664/04 5-59
Screw 5-010-004 3-49 Screw 1088226/04 5-59
Screw 5-003-006 3-51 Screw 1041600/04 5-59
Screw 5-003-032 3-51 Screw 1088226/06 5-59
Screw 5-003-003 3-53 Screw 5-010-004 5-63
Screw 5-003-004 3-53 Screw 5-010-005 5-63
Screw 5-003-003 3-56 Screw 5-010-037 5-63
Screw 5-003-004 3-56 Screw 5-001-006 5-65
Screw 7-714-016/080 4-3 Screw 5-001-007 5-65
Screw 5-001-001 4-3 Screw 5-001-010 5-65
Screw 5-002-008 4-5 Screw 5-010-005 5-65
Screw 5-002-009 4-7 Screw 5-010-037 5-65
Screw 5-001-006 4-7 Screw 5-010-004 5-65
Screw 5-001-001 4-10 Screw 5-001-006 5-68
Screw 7-714-008/080 4-10 Screw 701-306 5-68
Screw 1065061/05 4-12 Screw 714-133 5-68
Screw 5-002-008 4-14 Screw 701-334 5-68
Screw 5-003-005 4-14 Screw 5-010-004 5-73
Screw 716-002 4-16 Screw 5-010-041 5-73
Screw 716-002 4-20 Screw 5-001-005 5-77
Screw 716-143 4-20 Screw 5-001-007 5-77
Screw 714-107 4-20 Screw 5-001-007 5-83
Screw 5-001-001 5-4 Screw 5-010-009 5-85

Screw 5-001-001 5-87 Screw 5-001-003 7-29

Screw 5-010-024 5-87 Screw 7-714-116/045 7-29
Screw 5-010-009 5-89 Screw 7-714-120/040 7-29
Screw 5-010-029 5-89 Screw 714-143 7-30
Screw 5-010-022 5-89 Screw 5-001-028 7-32
Screw 7-710-008/016 5-89 Screw 7-710-012/025 7-32
Screw 5-001-001 5-93 Screw 5-001-001 7-35
Screw 5-010-004 5-93 Screw 5-001-003 7-37
Screw 702-295 5-95 Screw 5-001-024 7-37
Screw 1007408 5-95 Screw 5-003-019 7-37
Screw 5-010-015 5-97 Screw 5-001-002 7-39
Screw 5-010-035 5-97 Screw 5-001-003 7-39
Screw 5-004-020 6-14 Screw 5-001-024 7-39
Screw 5-001-008 6-17 Screw 5-003-019 7-39
Screw 5-003-015 6-19 Screw 5-001-003 7-41
Screw 5-001-006 6-21 Screw 5-001-024 7-41
Screw 5-010-017 6-23 Screw 5-001-024 7-43
Screw 5-001-007 6-27 Screw 1005931 7-43
Screw 7-701-004/060 6-27 Screw 5-001-030 7-45
Screw 7-714-005/012 6-27 Screw 5-001-005 7-52
Screw 5-001-015 6-29 Screw 5-001-006 7-52
Screw 5-001-024 6-31 Screw 5-001-015 7-52
Screw 5-001-015 6-33 Screw 5-001-001 7-52
Screw 5-001-024 6-35 Screw 5-004-014 7-52
Screw 5-001-007 6-39 Screw 5-003-015 7-52
Screw 1050889/004 6-47 Screw 5-001-003 7-63
Screw 7-710-008/160 6-51 Screw 5-001-007 7-63
Screw 7-714-004/040 6-55 Screw 5-001-015 7-63
Screw 7-900-202/010 6-59 Screw 5-004-025 7-63
Screw 7-900-202/010 6-63 Screw 5-004-026 7-63
Screw 1075947/001 6-77 Screw 714-142 7-67
Screw 1075947/001 6-81 Screw 714-147 7-67
Screw 1075947/001 6-83 Screw 5-001-003 7-72
Screw 1075947/001 6-86 Screw 5-001-004 7-72
Screw 7-710-016/035 7-6 Screw 5-003-019 7-72
Screw 5-001-030 7-11 Screw 5-014-004 7-72
Screw 5-002-046 7-11 Screw 5-014-005 7-72
Screw 5-004-008 7-11 Screw 5-004-008 7-73
Screw 5-004-013 7-11 Screw 714-096 7-75
Screw 5-004-027 7-11 Screw 5-001-004 7-82
Screw 7-714-116/030 7-11 Screw 5-001-014 7-82
Screw 7-714-116/045 7-11 Screw 5-002-008 7-82
Screw 5-001-027 7-15 Screw 5-014-004 7-82
Screw 7-710-012/025 7-15 Screw 5-014-005 7-82
Screw 5-001-002 7-20 Screw 714-096 7-87
Screw 5-001-034 7-20 Screw 715-037 7-87
Screw 5-002-046 7-20 Screw 5-001-002 7-91
Screw 5-004-008 7-20 Screw 716-131 7-91
Screw 5-004-013 7-20 Screw 23006 7-94
Screw 5-004-027 7-21 Screw 5-001-045 7-96
Screw 7-714-116/045 7-21 Screw 5-001-022 7-96
Screw 7-714-120/040 7-21 Screw 5-001-039 7-96
Screw 5-002-012 7-21 Screw 5-002-008 7-96
Screw 5-001-027 7-24 Screw 5-001-022 7-98
Screw 5-001-008 7-24 Screw 5-001-045 7-98
Screw 7-710-012/025 7-24 Screw 5-001-039 7-98
Screw 5-002-024 7-29 Screw 5-002-008 7-98
Screw 5-001-034 7-29 Screw 5-001-004 7-102
Screw 5-001-020 7-29 Screw 5-001-028 7-102
Screw 5-002-012 7-29 Screw 5-001-045 7-102
Screw 5-004-008 7-29 Screw 5-001-004 7-104

Screw 5-001-028 7-104 Screw 5-001-015 8-11

Screw 5-001-045 7-104 Screw 5-001-016 8-11
Screw 5-002-012 7-106 Screw 5-001-010 8-11
Screw 5-007-023 7-108 Screw 5-004-022 8-13
Screw 5-007-024 7-108 Screw 5-001-015 8-13
Screw 5-004-017 7-108 Screw 5-001-010 8-13
Screw 5-007-023 7-110 Screw 701-132 8-15
Screw 5-007-024 7-110 Screw 701-132 8-18
Screw 5-004-017 7-110 Screw 5-011-002 8-25
Screw 5-001-047 7-112 Screw 5-011-009 8-25
Screw 5-001-049 7-112 Screw 7-714-008/130 8-25
Screw 5-001-047 7-114 Screw 1018783/001 8-32
Screw 5-001-049 7-114 Screw 1018783/002 8-32
Screw 5-001-047 7-116 Screw 5-001-008 8-35
Screw 5-001-049 7-116 Screw 5-001-015 8-35
Screw 5-001-047 7-118 Screw 5-004-026 8-35
Screw 5-001-049 7-118 Screw 5-001-018 8-35
Screw 5-001-047 7-120 Screw 5-004-042 8-35
Screw 5-001-049 7-120 Screw 5-004-014 8-38
Screw 5-001-047 7-122 Screw 5-001-024 8-41
Screw 5-001-049 7-122 Screw 5-001-025 8-41
Screw 5-001-047 7-124 Screw 5-004-014 8-41
Screw 5-001-049 7-124 Screw 5-001-056 8-43
Screw 5-001-047 7-126 Screw 710-127 8-60
Screw 5-001-049 7-126 Screw 710-139 8-60
Screw 5-001-047 7-128 Screw 5-004-022 8-62
Screw 5-001-049 7-128 Screw 5-007-020 8-62
Screw 5-001-047 7-130 Screw 1018204/053 8-64
Screw 5-001-049 7-130 Screw 740-139 8-68
Screw 5-001-047 7-132 Screw 701-370 8-68
Screw 5-001-049 7-132 Screw 5-001-015 8-83
Screw 5-001-047 7-134 Screw 5-011-014 8-83
Screw 5-001-049 7-134 Screw 5-001-004 8-88
Screw 5-001-047 7-136 Screw (Model 7500, Use W/ Item 12 5-007-025 1-2
Screw 5-001-049 7-136 and 13)
Screw 5-001-047 7-138 Screw (Model 7500, Use W/ Item 12 5-007-025 7-110
and 13)
Screw 5-001-049 7-138
Screw, Brake Release 7-710-006/050 1-2
Screw 5-001-047 7-140
Screw, Brake Release 7-710-006/050 4-10
Screw 5-001-049 7-140
Screw, Cap 715-033 1-2
Screw 5-001-047 7-142
Screw, Cap 715-033 6-77
Screw 5-001-049 7-142
Screw, Cap 715-033 6-79
Screw 5-001-042 7-144
Screw, Cap 715-033 6-81
Screw 5-001-042 7-146
Screw, Cap 715-033 6-83
Screw 5-001-042 7-148
Screw, Cap 715-033 6-86
Screw 1040923/005 7-150
Screw, Cap, Hex Head 710-004 1-2
Screw 1040923/008 7-152
Screw 715-045 7-154
Screw 1040923/004 7-156
Screw, Cap, Socket Head 1012481 1-2
Screw 1040923/005 7-156
Screw 1040923/007 7-156
Screw 1040923/002 7-156
Screw 1040923/006 7-156
Screw, Cover 1020545/570 1-2
Screw 1040923/006 7-159
Screw, Cover 1020545/570 5-61
Screw 1040923/008 7-159
Screw, Hex Head, Cap 710-134 1-2
Screw 1040923/002 7-161
Screw, Hex Head, Cap 1045715 7-4
Screw 5-002-002 7-166
Screw, Hex Head, Cap 1045715 7-6
Screw 714-065 7-166
Screw 5-001-023 7-168
Screw 5-001-023 8-3
Screw 710-007 8-9
Screw 701-117 8-9
Screw, Machine, Round Head 701-128 1-2

Screw, Machine, Round Head 701-128 8-73 Screw, Shoulder 5-005-018 7-159
Screw, Machine, Round Head 701-128 8-76 Screw, Shoulder 5-005-017 7-161
Screw, Mounting 5-002-016 1-2 Screw, Slotted, Set 1012268 1-3
Screw, Mounting 5-002-016 3-4 Screw, Slotted, Set 1012268 3-36
Screw, Pan 5-010-011 1-3 Screw, Slotted, Set 1012268 3-40
Screw, Pan 5-010-011 5-87 Screw, Slotted, Set 1012268 3-45
Screw, Plastite 5-013-007 1-3 Screw, Slotted, Set 1012268 3-49
Screw, Plastite 5-013-007 2-37 Screw, Socket 5-003-018 1-3
Screw, Release 1065061/06 1-3 Screw, Socket 5-003-017 6-17
Screw, Release 1065061/06 4-12 Screw, Socket 5-003-012 6-17
Screw, Retaining 1075831 1-3 Screw, Socket 5-003-018 6-65
Screw, Retaining 1075947/002 6-77 Screw, Socket 5-003-012 7-11
Screw, Retaining 1075947/002 6-79 Screw, Socket 5-003-012 7-29
Screw, Set 724-310 1-3 Screw, Socket 5-003-017 7-72
Screw, Set 5-006-007 3-12 Screw, Socket 5-003-017 7-82
Screw, Set 5-006-007 3-17 Screw, Socket 5-003-018 7-82
Screw, Set 5-006-028 3-32 Screw, Socket Button 5-003-021 1-3
Screw, Set 1033161 3-36 Screw, Socket Button 5-003-021 7-29
Screw, Set 1033161 3-40 Screw, Socket Head 5-003-007 1-3
Screw, Set 5-006-024 4-7 Screw, Socket Head, Cap 5-002-007 1-3
Screw, Set 1018793 7-12 Screw, Socket, Button Head 5-003-013 1-3
Screw, Set 1012875 7-20 Screw, Socket, Button Head 5-003-013 7-11
Screw, Set 5-006-024 7-37 Screw, Socket, Button Head 5-003-011 7-20
Screw, Set 5-006-035 7-72 Seal Kit Not Shown 1134496/01 1-11
Screw, Set 715-016 7-78 Seal Kit Not Shown 1134496/01 6-47
Screw, Set 724-520 7-78 Seal, Connector 1-012-500/004 3-53
Screw, Set 724-520 7-87 Seal, Connector 1-012-500/004 3-56
Screw, Set 742-030 8-38 Seal, Lip 410-022/18 1-11
Screw, Set 724-310 8-60 Seal, Lip 410-022/18 4-7
Screw, Set, Socket Head 724-412 1-3 Seal, Oil 530-615 1-11
Screw, Shoulder 5-005-017 1-3 Seal, Oil 530-633 6-81
Screw, Shoulder 5-005-014 5-83 Seal, Piston, Free Lift, Non-Staging 530-757 1-11
Screw, Shoulder 5-001-009 6-27 Seal, Shaft 1073980/712 1-11
Screw, Shoulder 5-001-009 6-39 Seal, Shaft 1073980/712 5-55
Screw, Shoulder 5-001-009 6-41 Seal, V Ring 1079032 1-11
Screw, Shoulder 5-001-009 6-57 Seal, V Ring 1079032 3-24
Screw, Shoulder 5-001-009 6-61 Seal, Washer 776-229 4-5
Screw, Shoulder 5-005-005 7-11 Seal, Wiper, Cylinder, Free Lift, Non- 531-613 1-11
Screw, Shoulder 5-005-005 7-21 Staging
Staging
Screw, Shoulder 5-001-009 7-63
Seal, Wiper, Cylinder, Free Lift, Non- 531-613 6-81
Screw, Shoulder 5-005-017 7-156 Seal, Wiper, Cylinder, Free Lift, 1038775 1-11
Staging

Seal, Wiper, Cylinder, Free Lift, 1038775 6-79 Shell, Handle, Right-Hand, Fore/Aft 1014654 3-36
Staging Stance
Seal, Wiper, Cylinder, Free Lift, 1038775 6-86 Shell, Handle, Right-Hand, Fore/Aft 1014654 3-40
Staging Stance
Seal, Wire 2 Lead (Cold Storage) 1-012-500/002 3-56 Shell, Secondary Control Handle 1012824 3-53
Seal, Wire 2 Lead (Cold Storage) 1-012-500/002 6-27 Shell, Secondary Control Handle 1012824 3-56
Seal, Wire 2 Lead (Cold Storage) 1-012-500/002 8-60 Shim 1145624 8-25
Seal, Wire 2 Lead (Cold Storage) 1-012-500/002 8-78 Shim (0.012 in.) 850-415 7-73
Security Start Switch 8-27 Shim (0.0149 in.) 623-020-000 7-20
Security Start Switch 1026447 8-27 Shim (0.0149 in.) 623-020-000 7-29
Sensor Assembly (Includes:) 1124117/001 1-11 Shim (0.0149 in.) 623-020-000 7-73
Sensor Assembly (Includes:) 1124117/001 4-16 Shim (0.0149 in.) 623-020-000 7-78
Sensor Assembly, Proximity Switch 1078925/004 1-11 Shim (0.03 in. Thick) 828-000-225/004 3-4
Sensor Assembly, Proximity Switch 1078925/001 5-91 Shim (0.031 in. Thick) 1028037 1-11
Sensor Assembly, Proximity Switch 1078925/002 5-91 Shim (0.031 in. Thick) 771-040 3-4
Sensor Assembly, Proximity Switch 1078925/003 5-91 Shim (0.031 in. Thick) 1028037 7-100
Sensor Assembly, Proximity Switch 1078925/004 5-91 Shim (0.031 in. Thick) 771-040 7-164
Sensor Assembly, Temperature 1013789/001 1-11 Shim (0.06 in. Thick) 828-000-225/001 3-4
Sensor, Ambient Temperature, 1011183 5-93 Shim (0.06 in. Thick) 828-005-141/001 7-102
Installation Shim (0.06 in. Thick) 828-005-141/001 7-104
Sensor, Proximity 1031427/003 1-11 Shim (0.062 in. Thick) 1028039 1-11
Sensor, Proximity 1031427/004 8-83 Shim (0.062 in. Thick) 1028039 7-100
Sensor, Proximity 1022003/004 8-83 Shim (0.062 in.) 623-019-000 7-20
Sensor, Proximity 1031427/003 8-88 Shim (0.062 in.) 623-019-000 7-29
Shaft Assembly, Control Handle 1012726 3-53 Shim (0.062 in.) 623-019-000 7-73
Shaft Assembly, Control Handle 1012726 3-56 Shim (0.062 in.) 623-019-000 7-78
Shaft Assembly, Pivot 1012040 3-36 Shim (0.0625 in. Thick) 820-001-657 7-82
Shaft Assembly, Pivot 1012040 3-49 Shim (0.12 in. Thick) 828-000-225/002 3-4
Shaft, Carriage 1010121/001 7-96 Shim (0.12 in. Thick) 828-005-141/002 7-96
Shaft, Chain Sheave 1086064 7-29 Shim (0.125 in. Thick) 820-001-658 7-82
Shaft, Flanged Output 410-022/06 4-7 Shim (0.125 in. Thick) 820-001-658 7-96
Shaft, Half 828-006-675 7-67 Shim (0.125 in. Thick) 820-001-658 7-98
Shaft, Half 828-006-677 7-67 Shim (0.15 in. Thick) 828-005-141/003 7-96
Shaft, Main Lift Chain Pulley 1086134 7-12 Shim (0.15 in. Thick) 828-005-141/003 7-98
Shaft, Main Lift Chain Pulley 1085919 7-20 Shim (0.15 in. Thick) 828-005-141/003 7-102
Shaft, Pulley 1068120 7-37 Shim (0.15 in. Thick) 828-005-141/003 7-104
Shaft, Roller 828-001-335/010 2-9 Shim (0.25 in. Thick) 828-005-141/004 7-102
Shaft, Roller 1052684 7-37 Shim (0.25 in. Thick) 828-005-141/004 7-104
Shaft, Roller 1052684 7-39 Shim, Anti-Rattle Block, Inner 1013258 7-29
Shaft, Roller 1052684 7-41 Telescopic
Shaft, Roller (16.31 in.) 828-001-335/009 2-9 Shim, Anti-Rattle Block, Inner 1013258 7-67
Shaft, Roller (18.31 in.) 828-001-335/013 2-9 Telescopic
Shaft, Tilt, Pivot 828-009-986 7-102 Shim, Anti-Rattle Block, Inner 1013258 7-78
Telescopic
Shaft, Tilt, Pivot 828-009-986 7-104
Shim, Anti-Rattle Block, Outer 1013257 7-11
Shaft, Tilt/Pivot 1017785 7-96 Telescopic
Shaft, Tilt/Pivot 1017785 7-98 Shim, Anti-Rattle Block, Outer 1013257 7-29
Sheave 828-000-545 7-91 Telescopic
Sheave, Lift Chain 1038921 7-43 Shim, Baseleg (35, 36, 39, 40, 43, 1017476/002 7-112
Shell, Handle, Left-Hand, Fore/Aft 1014667 3-36 46, 47, 51, and 52 Baseleg Opening)
Stance Shim, Baseleg (35, 36, 39, 40, 43, 1017476/002 7-114
Shell, Handle, Left-Hand, Fore/Aft 1014667 3-40 46, 47, 51, and 52 Baseleg Opening)
Stance Shim, Baseleg (35, 36, 39, 40, 43, 1017476/002 7-116
46, 47, 51, and 52 Baseleg Opening)

Shim, Baseleg (35, 36, 39, 40, 43, 1017476/002 7-118 Shim, Spacer (0.036 in.) 1018732/005 8-32
46, 47, 51, and 52 Baseleg Opening) Shim, Spacer (0.059 in.) 1018731/001 8-32
Shim, Spacer (0.105 in.) 1018731/002 8-32
Shim, Baseleg (35, 36, 39, 40, 43, 1017476/002 7-124
Shim, Baseleg (35, 36, 39, 40, 43, 1017476/002 7-130 Shim, Spacer .010 inch 1149105/001 7-4
46, 47, 51, and 52 Baseleg Opening) Shim, Spacer .010 inch 1149105/001 7-6
Shim, Spacer .015 inch 1149105/002 7-6
Shim, Baseleg (35, 36, 39, 40, 43, 1017476/002 7-134
46, 47, 51, and 52 Baseleg Opening) Shim, Spacer Outrigger 1053013 7-112
Shim, Baseleg (35, 36, 39, 40, 43, 1017476/002 7-142 Shim, Spacer Outrigger 1053013 7-114
Shim, Spacer Outrigger 1053013 7-116
Shim, Bearing 1004672 7-72
Shim, Bearing 1004672 7-82
Shim, Caster (0.03 in. Thick) 828-000-260/001 3-7
Shim, Cover, (0.002 in. Thick) 828-006-867/002 4-7
Shim, Cover, (3.21 in. OD, 0.002 in. 828-006-866/002 4-7
Thick) Shim, Spacer Outrigger 1053013 7-136
Shim, Cover, (3.21 in. OD, 0.003 in. 828-006-866/003 4-7 Shim, Spacer Outrigger 1053013 7-138
Thick) Shim, Spacer Outrigger 1053013 7-140
Shim, Cover, (3.21 in. OD, 0.007 in. 828-006-866/007 4-7 Shim, Spacer Outrigger 1053013 7-142
Thick) Shim, Spacer, Bow Pad 1028969 7-12
Shim, Cover, (3.21 in. OD, 0.015 in. 828-006-866/015 4-7 Shim, Spacer, Bow Pad 1028983 7-12
Thick) Shim, Spacer, Bow Pad 1033489 7-12
Shim, Disc 1065061/03 4-12 Shim, Spacer, Bow Pad 1028983 7-20
Shim, Kickback Pad, Outer Telescopic 1066633 7-20 Shim, Spacer, Hose Sheave 1026554 7-53
Shim, Kickback Pad, Outer Telescopic 1066633 7-30 Shim, Spacer, Hose Sheave 1068128 7-64
Shim, Mast Kickback 1033510 7-12 Shim, Spacer, Kickback, Inner 1029413 7-30
Shim, Mast Kickback 1045212 7-20 Telescopic
Shim, Mast Kickback 1033510 7-20 Shim, Spacer, Kickback, Inner 1029413 7-67
Shim, Mast Kickback 1045212 7-30 Telescopic
Shim, Spacer 1045211 7-20 Shim, Spacer, Kickback, Inner 1029413 7-78
Shim, Spacer 1045211 7-30 Telescopic
Shim, Spacer 1036915 7-43 Shim, Spacer, Kickback, Outer 1029412 7-12
Telescopic
Shim, Spacer 1048961 8-41
Shim, Spacer, Kickback, Outer 1029412 7-30
Shim, Spacer 1048962 8-41 Telescopic
Shim, Spacer (0.002 in. Thick) 1074497/001 4-8 Shim, Spacer, Outer Telescopic, Stop 1071526/002 7-11
Shim, Spacer (0.015 in. Thick) 1074497/005 4-8 Shroud, Fan 1008623 6-27
Shim, Spacer (0.015 in.) 1018731/008 8-32 Shroud, Fan 1019609 6-27
Shim, Spacer (0.015 in.) 1018732/008 8-32 Shroud, Fan 1019609 6-27
Shim, Spacer (0.030 in.) 1018731/004 8-32 Sideshift Stop Assembly 7-168
Shim, Spacer (0.030 in.) 1018732/004 8-32 Sleeve 1080008 6-81
Shim, Spacer (0.036 in.) 1018731/005 8-32

Sleeve 1080008 6-83 Spacer 1022987 7-163

Sleeve 828-000-987 7-166 Spacer 623-010-281 7-163
Sleeve, Concentric (Steel) 1051222/001 7-152 Spacer (0.466 in. Thick) 1021587/002 7-82
Sleeve, Concentric (Steel) 1051222/001 7-159 Spacer (0.538 in. Thick) 1021587/001 7-82
Sleeve, Concentric, (Steel) 1030800/001 7-150 Spacer (10.5 in.) 828-001-429/004 2-9
Sleeve, Concentric, (Steel) 1030800/004 7-156 Spacer, Battery Cover 828-006-340/001 2-51
Sleeve, Concentric, (Steel) 1030800/001 7-161 Spacer, Chain Sheave 1081988 7-11
Sleeve, Concentric, (Steel) 1030800/004 7-161 Spacer, Chain Sheave 1081988 7-20
Sleeve, Eccentric (0.063 in. Green) 1051222/002 7-152 Spacer, Chain Sheave 1081988 7-29
Sleeve, Eccentric (0.063 in. Green) 1051222/002 7-159 Spacer, Cylinder Head 1022180/416 6-88
Sleeve, Eccentric (0.094 in. Yellow) 1051222/003 7-152 Spacer, Cylinder Head 540-070/416 6-88
Sleeve, Eccentric (0.094 in. Yellow) 1051222/003 7-159 Spacer, Display 1127844 5-65
Sleeve, Eccentric, (0.063 in. Green) 1030800/002 7-150 Spacer, HTI Encoder 1044893 5-89
Sleeve, Eccentric, (0.063 in. Green) 1030800/002 7-154 Spacer, Output Bearing 410-022/05 4-7
Sleeve, Eccentric, (0.063 in. Green) 1030800/002 7-156 Spacer, Plastic 850-401 7-75
Sleeve, Eccentric, (0.063 in. Green) 1030800/005 7-156 Spacer, Plastic 1092981 7-75
Sleeve, Eccentric, (0.063 in. Green) 1030800/002 7-161 Spacer, Plastic 850-402 7-75
Sleeve, Eccentric, (0.063 in. Green) 1030800/005 7-161 Spacer, Ram Cushion 1008947 7-15
Sleeve, Eccentric, (0.094 in. Yellow) 1030800/003 7-150 Spacer, Ram Cushion 1008947 7-24
Sleeve, Eccentric, (0.094 in. Yellow) 1030800/003 7-154 Spacer, Ring 861-027-000 7-154
Sleeve, Eccentric, (0.094 in. Yellow) 1030800/003 7-156 Spacer, Roller, Track 780-001-090 7-11
Sleeve, Flanged 1128297 7-15 Spacer, Shim 824-000-390 3-4
Sleeve, Flanged 1128297 7-24 Spacer, Sleeve 1061146 7-82
Sleeve, Flanged 1128297 7-32 Spacer, Sleeve 1061146 7-98
Sleeve, Mast Cable 1065526 7-53 Speed, Proximity Sensor 1110785/711 5-55
Sleeve, Piston Ring 1017035 6-83 Speed, Proximity Sensor 1110785/711 5-59
Sleeve, Piston Ring 1038838 6-86 Spring Set, Brush (Quantity 4) 570-446/516 1-11
Sleeve, Ram Spacer, Inner 1128298 7-32 Spring Set, Brush (Quantity 4) 570-446/516 5-57
Sleeve, Ram Spacer, Outer 1036612/002 7-32 Spring, Brush 1020545/583 1-11
Sleeve, Roller Stud 1099859 7-12 Spring, Brush 1020545/583 5-61
Sleeve, Roller Stud 1099469 7-20 Spring, Compression 1038855 1-11
Sleeve, Roller Stud 1098987 7-29 Spring, Compression 830-218 3-4
Sleeve, Shear, Wheel Plate 1043118 7-150 Spring, Compression 1086953/001 3-36
Snubber, Friction Block 1030462 3-24 Spring, Compression 830-242 4-20
Snubber, Friction Block 1030462 3-30 Spring, Compression 830-151 6-77
Spacer 1065061/04 1-3 Spring, Compression 830-151 6-79
Spacer 828-003-701 3-4 Spring, Compression 830-151 6-81
Spacer 828-004-750 3-4 Spring, Compression 1004159 6-83
Spacer 1009606 3-5 Spring, Compression 830-151 6-84
Spacer 812-000-112 3-7 Spring, Compression 830-151 6-86
Spacer 1065061/04 4-12 Spring, Compression 1038855 6-86
Spacer 1008283/414 6-90 Spring, Hose 830-129 1-11
Spacer 540-067/414 6-90 Spring, Hose 830-129 3-30
Spacer 1005757 7-37 Spring, Main 1-105-122/03 1-11
Spacer 1005757 7-39 Spring, Main 1-105-122/03 5-53
Spacer 1005757 7-41 Spring, Tension 830-052 1-11
Spacer 116-000-333 7-87 Spring, Tension 830-052 3-24
Spacer 623-010-348 7-154 Spring, Tension 830-052 7-63
Spacer 1031101 7-163 Spring, Torsion 1119524 1-11

Spring, Torsion NSS 2-37 Stop, Plate 828-003-945 7-168

Spring, Torsion NSS 2-43 Stop, Shaft 1006019 7-43
Spring, Torsion 1015196 3-36 Stop, Steering 1077916 4-3
Spring, Torsion 1015196 3-40 Strap 611-046 5-75
Spring, Torsion 1015196 3-45 Strap, Free Lift Cylinder, Upper 1067239 7-37
Spring, Torsion, Travel Potentiometer 1018263 1-11 Strap, Hose Retention, Carriage 1022429 7-91
Spring, Torsion, Travel Potentiometer 1015005 3-36 Strap, Static, Insulated (Includes:) 154-009-117/001 2-7
Spring, Torsion, Travel Potentiometer 1015005 3-40 Strap, Static, Insulated (Includes:) 154-009-117/101 2-7
Spring, Torsion, Travel Potentiometer 1015005 3-45 Strap, Static, Insulated, EE (Includes:) 154-009-117/101 2-4
Spring, Torsion, Travel Potentiometer 1015005 3-49 Strap, Static, Insulated, Standard 154-009-117/001 2-4
Spring, Torsion, Travel Potentiometer 1018263 3-53 (Includes:)
Spring, Torsion, Travel Potentiometer 1018263 3-56 Strobe Light Installation 8-73
Standoff 1065061/08 4-12 Stud 1065551 7-53
Standoff, Flag 114-019-113 3-15 Stud 1052528 7-64
Standoff, Insulator 7-861-002/004 5-33 Stud 1122397 7-64
Standoff, Insulator 7-861-002/004 5-41 Stud, Free Lift Upper Mounting 1045952 7-43
Stator 1112097/02 5-55 Stud, Hose Clamp 1025776 7-64
Stator 1088226/02 5-59 Stud, Hose Sheave 1065521 7-53
Stator 1110785/718 5-59 Stud, Hose Sheave 1048147 7-64
Steer Gearmotor Assembly, AC Lift 3-17 Stud, Mast Bearing 1034673 7-12
Steer Linkage Installation 3-4 Stud, Mast Bearing 1020609 7-20
Steer Motor Assembly 1019447 1-7 Stud, Mast Bearing 1037479 7-30
Steer Motor Assembly 1019433 3-12 Stud, Mast Bearing, Main Frame, Top 1020601 7-20
Steer Motor Assembly 1019447 3-12 Stud, Mast Bearing, Main Frame, Top 1044996 7-30
Steer Motor Assembly, DC Lift 3-12 Stud, Mast Bearing, Outer Telescopic, 1044997 7-30
Bottom
Steer Motor Installation, AC Lift 3-15
Stud, Push 1-185-106/001 8-64
Steer Motor Installation, DC Lift 3-10
Switch Assembly, Key 5-70
Steer, Motor (W/O Spur Gear and 1016522/201 1-7
Hardware) Switch Assembly, Proximity 1139702/001 1-11
Steer, Motor (W/O Spur Gear and 1016522/201 3-17 Switch Assembly, Proximity 1031427/001 5-91
Hardware) Switch Assembly, Proximity 1139702/001 8-85
Steer, Motor Assembly 1016523/231 1-7 Switch, Key (2-Position) (Includes:) 1020341/003 5-70
Steer, Motor Assembly 1016523/231 3-17 Switch, Limit (Nested Forks) (S14) 1-150-406 1-11
Steer, Motor Assembly, Standard 1016523/201 1-7 Switch, Limit (Nested Forks) (S14) 1-150-406 8-15
(Includes Spur Gear and Hardware) Switch, Limit (Nested Forks) (S14) 1-150-406 8-18
Steer, Motor Assembly, Standard 1016523/201 3-17 Switch, Operator, Push Button 1078248 1-11
(Includes Spur Gear and Hardware) Switch, Operator, Push Button 1078248 5-4
Steered Idler Wheel Assembly 3-7 Switch, Operator, Push Button 1078248 5-7
Steering Wheel Assembly, Dockstance, 3-30 Switch, Operator, Push Button 1078248 5-10
AC Lift
Switch, Operator, Push Button 1078248 5-13
Steering Wheel Assembly, Fore/Aft 3-24
Stance, AC Lift Switch, Operator, Push Button 1078248 5-16
Steering Wheel Installation, 3-28 Switch, Operator, Push Button 1078248 5-19
Dockstance, AC Lift Switch, Pressure 1018791/003 1-11
Steering Wheel Installation, 3-26 Switch, Pressure 1018791/003 6-59
Dockstance, DC Lift Switch, Pressure (HTI) 591-630 1-11
Steering Wheel Installation, Fore/Aft 3-22 Switch, Pressure (HTI) 591-630 6-54
Stance, AC Lift Switch, Pressure (HTI) 591-630 6-59
Steering Wheel Installation, Fore/Aft 3-20 Switch, Pressure (HTI) 591-630 6-67
Stance, DC Lift
Switch, Proximity 1-150-351 1-11
Steering Wheel Kit, (Includes:) 1047180 3-30
Switch, Proximity 1-150-351 4-16
Stop 828-000-984/001 7-166
Switch, Pushbutton, Horn, Secondary 1020056 1-11
Stop 828-000-984/003 7-166
Stop 1036627 8-32
Stop (Reach with Tilt Only) 1072789 8-32
Switch, Rocker, Operator Fan 1-150-343/001 1-11
Stop (Reach with Tilt and Sideshift) 1036628 8-32
Switch, Rocker, Operator Fan 1105029/002 8-64
Stop Assembly 7-166
Switch, Rocker, Operator Fan 1105029/002 8-66
Stop Assembly 828-000-985/001 7-166
Switch, Rocker, Operator Fan 1-150-343/001 8-68
Stop Assembly, Carriage 828-000-985/004 7-166
Switch, Rotary (2-Position, Keyless) (EE) 828-013-664 1-11
Stop, Carriage 1079687 7-21 (Includes:)
Stop, Carriage Assembly 1079687 7-166 Switch, Rotary (2-Position, Keyless) (EE) 828-013-664 5-70
(Includes:)

Switch, Rotary, Keyless, Without Turtle 1-150-376 1-11 Tire 632-131/101 1-12
Speed Tire 632-131/001 4-18
Switch, Rotary, Keyless, Without Turtle 1-150-376 5-70 Tire 632-131/101 4-18
Speed Tire, Double Groove 1053990 4-18
Switch, Security Start (S23) 1022279 1-11 Tire, Drive Poly, Diamond Grooved 1077074 1-12
Switch, Security Start (S23) 1022279 8-27 Tire, Drive Poly, Diamond Grooved 1077074 4-18
Switch, Toggle, Working Light 591-575/01 1-12 Tire, Drive, Siped 1071523 4-18
Switch, Toggle, Working Light 591-575/01 8-60 Tire, Load Wheel, Poly, 10.5 in. x 4.5 632-096/003 7-154
Symbol Lower Mount 1104478/002 8-35 in. (Black 95)
Symbol Lower Mount 1104482/002 8-35 Tire, Load Wheel, Poly, 10.5 in. x 4.5 632-096/101 7-154
Symbol Upper Mount 1104478/001 8-35 in. (Red 85 Thombert)
Symbol Upper Mount 1104482/001 8-35 Tire, Load Wheel, Poly, 10.5 in. x 4.5 632-096/107 7-154
Tag, Dipstick, Orange (36V) 828-009-885/002 4-5 in. (Rootbeer 93)
(Includes:) Tire, Load Wheel, Poly, 10.5 in. x 4.5 632-096/007 1-12
Tag, Specification, (Bilingual), Blank 1114558 2-16 in. (Tan 95)
Tag, Specification, (Bilingual), Blank 1114560 2-17 Tire, Load Wheel, Poly, 10.5 in. x 4.5 632-096/007 7-154
in. (Tan 95)
Tag, Specification, (Bilingual), Blank 1114558 2-25
Tire, Load Wheel, Poly,10.5 in. x 4.5 632-096/002 7-154
Tag, Specification, (Bilingual), Blank 1114560 2-25 in. (Neutral Vulkollan)
Tag, Specification, Blank 1114557 2-16 Tire, Load Wheel, Poly,10.5 in. x 4.5 632-096/001 1-12
Tag, Specification, Blank 1114559 2-16 in. (Red 85 Trostel)
Tag, Specification, Blank 1114557 2-25 Tire, Load Wheel, Poly,10.5 in. x 4.5 632-096/001 7-154
Tag, Specification, Blank 1114559 2-25 in. (Red 85 Trostel)
Tag, Specification, Mast 1114555 2-16 Tire, Yellow, Smoothy 632-131/008 1-12
Tag, Specification, Mast 1114555 2-25 Tire, Yellow, Smoothy 632-131/008 4-18
Tape, Double-faced 1023654 3-36 Top Cover Assembly, Dockstance 2-43
Tape, Double-faced 1023654 3-40 Top Cover Assembly, Fore/Aft Stance 2-37
Tape, Double-faced 1023654 3-45 Top Cover Installation, Dockstance 2-41
Tape, Double-faced 1023654 3-49 Top Cover Installation, Fore/Aft Stance 2-33
Tape, Sponge Rubber 1037262 2-25 Track, Bearing, Carriage 1020738 1-12
Terminal Board 1034060/73 5-55 Track, Bearing, Carriage 1022278 7-100
Terminal Strip 1-030-001 5-73 Track, Bearing, Carriage 1020738 7-100
Terminal Strip 1069558 7-72 Track, Bearing, Carriage 1022278 7-106
Terminal Strip 1069558 7-83 Track, Bearing, Carriage 1020738 7-106
Terminal, Black (SPL7-2) 1-010-280 8-83 Traction Motor Installation 4-5
Terminal, Black, Brown Splice 1-010-013/002 3-40 Traction Power Amplifier Assembly 5-23
Terminal, Black, Brown Splice 1-010-013/002 3-49 Traction Power Amplifier Installation 5-21
Terminal, Strip 1067508 5-4 Travel Alarm Installation 8-50
Terminal, Strip 1067508 5-7 Travel Light Assembly (36V), 828-006-879/102 8-52
Terminal, Strip 1067508 5-10 (Includes:)
Terminal, Strip 1067508 5-13 Travel Light Assembly (LED) W/O 1079619/001 8-54
Switch
Terminal, Strip 1067508 5-16
Travel Light Installation, Incandesent 8-52
Terminal, Strip 1067508 5-19
Travel Light Installation, LED 8-54
Tie, Cable 611-028 5-4
Travel Light and Alarm Installation 8-48
Tie, Cable 611-028 5-7
Travel Light and Fan Installation (LED) 8-62
Tie, Cable 611-028 5-10
Tube 1129198/002 6-19
Tie, Cable 611-028 5-13
Tube 1129198/003 6-19
Tie, Cable 611-028 5-16
Tube, Filler, Drive Unit Gear Case 780-040 4-5
Tie, Cable 611-028 5-19
Tubing, Reach Cylinder 1061207 7-94
Tie, Cable 611-028 5-83
Tubing, Reach Cylinder 1061209 7-94
Tie, Cable 611-028 5-87
Tubing, Shrinkable 611-035 5-79
Tie, Cable 611-028 6-12
Tubing, Shrinkable (0.25 in. I.D.) 611-025 3-53
Tie, Cable 611-028 6-14
Tubing, Shrinkable (0.25 in. I.D.) 611-025 3-56
Tie, Cable 611-028 7-54
Valve Assembly, Directional 1098279/002 1-12
Tie, Cable 611-028 7-94
Valve Assembly, Directional 1098279/002 6-63
Tie, Cable 611-028 8-25
Valve, Assembly 1122795/001 1-12
Tie, Cable 611-028 8-29
Valve, Assembly 1122795/001 6-59
Tie, Cable 611-028 8-38
Valve, Assembly (SOL 1) 1013270/001 1-12
Tie, Cable 611-028 8-41
Valve, Assembly (SOL 1) 1013270/001 6-55
Tie, Cable 611-028 8-62
Valve, Assembly, Directional 1122795/001 1-12
Tie, Cable 611-028 8-83
Tie, Cable 611-028 8-86
Tilt Carriage Shims 8-32

Valve, Assembly, Directional 1122795/001 6-63 Valve, Proportional, Auxiliary Direction 1020607/001 6-55
Valve, Auxiliary Relief (REL-2) 1014435/013 1-12 (SOL 5T and SOL5B)
Valve, Auxiliary Relief (REL-2) 1014435/013 6-59 Valve, Proportional, Lift/Lower 1015361/001 1-12
Valve, Check (CV-1) 1013281/005 1-12 Valve, Proportional, Lift/Lower 1015361/001 6-59
Valve, Check (CV-1) 1013281/005 6-55 Valve, Proportional, Lift/Lower (SOL 2) 1015361/001 1-12
Valve, Check (Deep-Reach Manifold 520-943 1-12 Valve, Proportional, Lift/Lower (SOL 2) 1015361/001 6-55
CV-3) Valve, Proportional, Main Relief 1011602/001 1-12
Valve, Check (Deep-Reach Manifold 520-943 6-71 Valve, Proportional, Main Relief 1011602/001 6-59
CV-3) Valve, Relief, Deep-Reach (REL-3) 1140101/001 1-12
Valve, Check (Reach Manifold CV) 520-337/004 6-54 Valve, Relief, Deep-Reach (REL-3) 1009281/013 6-71
(CV-2) Valve, Relief, Deep-Reach (REL-3) 1140101/001 6-71
Valve, Check, Reach Cylinder 1022180/424 1-12 Valve, Solenoid, 4 Way (Reach) 520-968 1-12
Valve, Check, Reach Cylinder 1022180/424 6-88 Valve, Solenoid, 4 Way (Reach) 520-968 6-69
Valve, Counterbalance, Deep-Reach 1020951/004 1-12 Valve, Solenoid, 4 Way (Reach) 520-968 6-73
(CB-1)
Valve, Solenoid, 4 Way (Reach) 520-968 6-75
Valve, Counterbalance, Deep-Reach 1020951/004 6-71
(CB-1) Valve, Solenoid, Reach 1020957/001 1-13
Valve, Counterbalance, Deep-Reach 1020951/001 1-12 Valve, Solenoid, Reach 1020957/001 6-71
(CB-2) Vantage Point System 8-25
Valve, Counterbalance, Deep-Reach 1020951/001 6-71 Vehicle Manager 1045780/105 1-7
(CB-2) Vehicle Manager 1045780/105 5-29
Valve, Direction 1126639 1-12 Vehicle Manager Assembly 1019283/006 1-7
Valve, Direction 1126639 6-67 Vehicle Manager Assembly 1019283/006 8-86
Valve, Direction 1125937 6-67 Vehicle Manager Installation 5-29
Valve, Direction 1125938 6-67 Warning Light Harness Installation 8-70
Valve, Direction 1126639 6-67 Washer 820-002-119 1-3
Valve, Directional 1013286/001 1-12 Washer 771-127 2-9
Valve, Directional 1013286/001 6-67 Washer 711-116 2-51
Valve, Directional (LS-1) 1009200/001 1-12 Washer 828-004-493 3-4
Valve, Directional (LS-1) 1009200/001 6-54 Washer 1079031 3-24
Valve, Directional (LS-1) 1009200/001 6-59 Washer 828-004-671 5-65
Valve, Directional (SOL 4 and SOL-8) 1013286/001 1-12 Washer 828-004-671 6-12
Valve, Directional (SOL 4 and SOL-8) 1013286/001 6-55 Washer 771-137 7-52
Valve, Flow Control 1140526 6-19 Washer 820-002-119 7-78
Valve, Flow Control (CE-1), Deep 1009323/019 1-12 Washer, Disc, Sealing 1091664/09 1-3
Reach Washer, Disc, Sealing 1091664/09 5-55
Valve, Flow Control (CE-1), Deep 1009323/019 6-54 Washer, Disc, Sealing 1091664/09 5-59
Reach
Washer, Flat 5-018-005 1-3
Valve, Flow Control (CE-1), Single 1009323/003 1-12
Reach Washer, Flat 5-018-005 2-4
Valve, Flow Control (CE-1), Single 1009323/003 6-54 Washer, Flat 5-018-005 2-7
Reach Washer, Flat 771-112 2-37
Valve, Flow Control, Main Lift Cylinder 1050681 1-12 Washer, Flat 7-771-206 2-41
Valve, Flow Control, Main Lift Cylinder 1050681 7-64 Washer, Flat 771-112 2-43
Valve, Flow Control, Priority 1121107/001 1-12 Washer, Flat 771-128 3-4
Valve, Flow Control, Priority 1121107/001 6-59 Washer, Flat 5-018-008 3-5
Valve, Lowering, Manual 520-835/04 1-12 Washer, Flat 5-018-008 3-10
Valve, Lowering, Manual 520-835/04 6-63 Washer, Flat 771-152 3-12
Valve, Main Relief (REL-1) 1009281/007 1-12 Washer, Flat 771-116 3-12
Valve, Main Relief (REL-1) 1009281/007 6-54 Washer, Flat 5-018-005 3-15
Valve, Poppet, Load Holding 520-934/002 1-12 Washer, Flat 5-018-007 3-15
Valve, Poppet, Load Holding 520-934/002 6-59 Washer, Flat 771-152 3-17
Valve, Pressure 1076556/005 1-12 Washer, Flat 5-018-006 3-17
Valve, Pressure 1143438 6-67 Washer, Flat 5-018-012 3-20
Valve, Pressure Control 1134742/001 1-12 Washer, Flat 5-018-012 3-28
Valve, Pressure Control 1134742/001 6-63 Washer, Flat 771-152 3-32
Valve, Proportional, Auxiliary Direction 1006072/001 1-12 Washer, Flat 5-018-004 3-51
(SOL 5T and SOL5B) Washer, Flat 5-018-006 4-5

Washer, Flat 5-018-006 4-7 Washer, Flat 5-018-005 6-17

Washer, Flat 771-160 4-20 Washer, Flat 5-018-012 6-27
Washer, Flat 7-771-206 5-10 Washer, Flat 771-116 6-57
Washer, Flat 7-771-206 5-23 Washer, Flat 1045963 7-43

Washer, Flat 5-018-008 7-150 Washer, Lock, Nord 1028409 7-6

Washer, Flat 5-018-010 7-152 Washer, Lock, Toothed 5-020-013 1-3
Washer, Flat 5-018-008 7-154 Washer, Lock, Toothed 5-020-013 6-17
Washer, Flat 5-018-008 7-156 Washer, Nylon 1040106 1-3
Washer, Flat 771-033 7-164 Washer, Spacer 1095663 1-3
Washer, Flat 5-018-008 8-3 Washer, Spacer 1016966 3-12
Washer, Flat 771-116 8-11 Washer, Spacer 1095663 7-78
Washer, Flat 5-018-006 8-13 Washer, Spring 1034060/87 1-3
Washer, Flat 5-018-012 8-13 Washer, Spring 5-019-006 5-4
Washer, Flat 771-123 8-52 Washer, Spring 5-019-006 5-16
Washer, Flat 771-116 8-73 Washer, Spring 1034060/87 5-55
Washer, Flat 5-018-005 8-88 Washer, Wavey 570-252/518 1-3
Washer, Flat (Qty 6 for Model 7500 7-771-206 1-3 Washer, Wavey 570-252/518 5-57
W/O Secondary Handle) Washer, Wavey 1020545/588 5-61
Washer, Flat (Qty 6 for Model 7500 7-771-206 2-33 Wheel Assembly, Caster 828-000-234/007 1-13
W/O Secondary Handle) Wheel Assembly, Caster 828-000-234/107 3-7
Washer, Flat, Brass 775-031 1-3 Wheel Assembly, Caster 828-000-234/007 3-7
Washer, Flat, Brass 775-031 5-33 Wheel Mount, Steering 1010352/001 3-24
Washer, Flat, Brass 775-031 5-36 Wheel Plate Installation, 10.5 x 4.5 7-154
Washer, Flat, Brass 775-031 5-47 in., Open Toe
Washer, Flat, Brass 775-031 5-51 Wheel Plate Installation, 6 x 4 in., 7-152
Washer, Hardened 771-164/003 1-3 Open Toe
Washer, Hardened 771-164/003 4-10 Wheel Plate Installation, Closed Toe, 7-159
Washer, Lock 772-112 1-3 Cast (6 x 4 in.)
Washer, Lock 774-016 2-4 Wheel Plate Installation, Closed Toe, 7-156
Cast (All Except 6 x 4 in.)
Washer, Lock 774-016 2-7
Wheel Plate Installation, OWCTWB, 5 7-161
Washer, Lock 5-019-005 5-23 x 3.62 in. and 5 x 2.88 in.
Washer, Lock 5-019-005 5-27 Wheel Plate Installation, Open Toe, 5 7-150
Washer, Lock 5-019-005 5-36 x 3.62 in.
Washer, Lock 5-019-005 5-41 Wheel Plate, Machined, Inside, Left- 1053814/001 7-154
Washer, Lock 5-019-005 5-45 Hand
Washer, Lock 5-019-005 5-47 Wheel Plate, Machined, Inside, Left- 1053814/002 7-154
Washer, Lock 5-019-005 5-51 Hand
Washer, Lock 774-116 5-65 Wheel Plate, Machined, Inside, Right- 1053815/001 7-154
Hand
Washer, Lock 774-123 5-65
Wheel Plate, Machined, Inside, Right- 1053815/002 7-154
Washer, Lock 774-005 5-68 Hand
Washer, Lock 5-020-002 5-73 Wheel Plate, Machined, Left-Hand 1053387 7-150
Washer, Lock 772-038 7-75 Wheel Plate, Machined, Left-Hand 1023802 7-152
Washer, Lock, Internal Tooth 774-009 1-3 Wheel Plate, Machined, Left-Hand 1049972 7-156
Washer, Lock, Internal Tooth 774-009 5-68 Wheel Plate, Machined, Left-Hand 1091979 7-156
Washer, Lock, Nord 1028409 1-3 Wheel Plate, Machined, Left-Hand 1049978 7-156
Washer, Lock, Nord 1028409 7-4

Wheel Plate, Machined, Left-Hand 1098924 7-156 Wheel, Load 632-031/107 7-164
Wheel Plate, Machined, Left-Hand 1041609/001 7-161 Wheel, Load (Brown) 632-032/107 1-13
Wheel Plate, Machined, Left-Hand 1041609/002 7-161 Wheel, Load (Brown) 632-032/107 7-164
Wheel Plate, Machined, Left-Hand 1063021/001 7-161 Wheel, Load (Tan) 632-032/007 1-13
Wheel Plate, Machined, Left-Hand 1063021/002 7-161 Wheel, Load (Tan) 632-032/007 7-163
Wheel Plate, Machined, Outside, Left- 1053814/003 7-154 Wheel, Steering 1023460 3-20
Hand Wheel, Steering 1047181 3-26
Wheel Plate, Machined, Outside, Left- 1053814/004 7-154 Wire Assembly 828-013-533/202 6-17
Hand Wire Assembly 828-013-533/203 6-17
Wheel Plate, Machined, Outside, 1053815/003 7-154 Wire Assembly 1148885 8-64
Right-Hand
Wire Assembly, Ground 1095913 8-83
Wheel Plate, Machined, Outside, 1053815/004 7-154
Right-Hand Wire Assembly, Operator Fan (S22-1A 1018831 8-68
to FA+)
Wheel Plate, Machined, Right-Hand 1053388 7-150
Wire, Aux Mtr -B NEG to TP4 1132586/002 5-4
Wire, Extension, Not Shown 1084983 5-91
Wire, L-B NEG to TP4 828-013-533/196 5-16
Wire, LA POS to FU3-2 1132586/003 5-4
Wire, LA POS to FU3-2 828-013-533/181 5-7
Wire, LA POS to FU3-2 1132586/003 5-13
Wire, LA POS to FU3-2 828-013-533/192 5-16
Wire, LA POS to FU3-2 828-013-533/201 5-16
Wire, LA-B NEG to TP4 1132586/004 5-4
Wire, LA-B NEG to TP4 828-013-533/020 5-7
Wire, LA-B NEG to TP4 1132586/004 5-13
Wire, LA-U to LM-U 1132586/008 5-4
Wire, LA-U to LM-U 828-013-533/182 5-7
Wheel Plate, Machined, Right-Hand 1041608/001 7-161
Wire, LA-U to LM-U 1132586/005 5-13
Wire, LA-U to LM-U 828-013-533/200 5-16
Wire, LA-V to LM-V 1132586/009 5-4
Wire, LA-V to LM-V 828-013-533/184 5-7
Wheel, Caster 632-078/107 1-13
Wire, LA-V to LM-V 1132586/006 5-13
Wheel, Caster 632-078/007 3-7
Wire, LA-V to LM-V 828-013-533/199 5-16
Wheel, Caster 632-078/107 3-7
Wire, LA-W to LM-W 1132586/010 5-4
Wheel, Load 632-057/107 1-13
Wire, LA-W to LM-W 828-013-533/183 5-7
Wheel, Load 632-052/001 7-163
Wire, LA-W to LM-W 1132586/007 5-13
Wheel, Load 632-052/002 7-163
Wire, LA-W to LM-W 828-013-533/198 5-16
Wheel, Load 632-052/003 7-163
Wire, TA POS to FU2-2 828-013-533/193 5-13
Wheel, Load 632-052/007 7-163
Wire, TA POS to FU2-2 828-013-533/193 5-16
Wheel, Load 632-052/008 7-163
Wire, TA-B NEG to TP4 828-013-533/180 5-4
Wheel, Load 632-052/107 7-163
Wire, TA-B NEG to TP4 828-013-533/180 5-7
Wheel, Load 632-043/001 7-163
Wire, TA-B NEG to TP4 828-013-533/197 5-13
Wheel, Load 632-043/002 7-163
Wire, TA-B NEG to TP4 828-013-533/197 5-16
Wheel, Load 632-043/003 7-163
Wire, TA-B POS to FU2-2 828-013-533/185 5-4
Wheel, Load 632-043/007 7-163
Wire, TA-B POS to FU2-2 828-013-533/185 5-7
Wheel, Load 632-043/008 7-163
Wire, TA-B POS to FU2-2 828-013-533/194 5-7
Wheel, Load 632-043/107 7-163
Wire-Single 828-013-533/178 5-65
Wheel, Load 632-032/001 7-163
Working Light and Operator Cooling 8-58
Wheel, Load 632-032/002 7-163 Fan Harness Installation
Wheel, Load 632-032/003 7-163 Working Light and Operator Cooling 8-60
Wheel, Load 632-032/008 7-164 Fan Installation
Wheel, Load 632-031/001 7-164 Yoke, Reach Cylinder 1080353 6-88
Wheel, Load 632-031/002 7-164 iPort Installation 8-86
Wheel, Load 632-031/003 7-164
Wheel, Load 632-031/007 7-164
Wheel, Load 632-031/008 7-164

Models 7500/7520 Reach-Fork® Truck - Numerical Parts Index
APPENDIX B Numerical Parts Index

Part No. Description Page Part No. Description Page
1-010-013/002 Terminal, Black, Brown Splice 3-40 1001288/044 Hose Assembly, Orbitrol L to Steer 6-3
1-010-013/002 Terminal, Black, Brown Splice 3-49 Motor L
1-010-280 Terminal, Black (SPL7-2) 8-83 1001288/044 Hose Assembly, Orbitrol L to Steer 6-3
Motor L
1-012-070/02 Connector, Electrical 3-53
1001288/045 Hose Assembly, Orbitrol L or R to 6-5
1-012-070/02 Connector, Electrical 3-56 Steer Motor R
1-012-070/04 Connector, Housing 3-56 1001288/125 Hose Assembly, 1/2 inch 7-53
1-012-070/04 Connector, Housing 6-27 1001288/126 Hose Assembly, 1/2 inch 7-53
1-012-070/04 Connector, Housing 8-60 1001288/127 Hose Assembly 1/4" 7-63
1-012-070/04 Connector, Housing 8-78 1001288/128 Hose Assembly 1/4" 7-63
1-012-071 Contact, Pin 8-78 1001506 Bracket, Cylinder Mounting, Tilt R35TT 7-96
1-012-500/002 Seal, Wire 2 Lead (Cold Storage) 3-56 and R45TT
1-012-500/002 Seal, Wire 2 Lead (Cold Storage) 6-27 1001506 Bracket, Cylinder Mounting, Tilt R35TT 7-98
1-012-500/002 Seal, Wire 2 Lead (Cold Storage) 8-60 and R45TT
1-012-500/002 Seal, Wire 2 Lead (Cold Storage) 8-78 1003647/003 Plug 6-71
1-012-500/004 Seal, Connector 3-53 1003647/004 Plug 6-59
1-012-500/004 Seal, Connector 3-56 1003647/004 Plug 6-63
1-012-512/007 Pin, Contact 6-27 1003647/004 Plug 6-67
1-012-512/007 Pin, Contact 8-60 1003647/006 Plug 6-54
1-030-001 Terminal Strip 5-73 1003647/006 Plug 6-59
1-030-002 Insulator, Terminal Strip 5-73 1003647/006 Plug 6-59
1-030-014 Insulator, Terminal Strip 7-83 1003647/006 Plug 6-63
1-074-076 Screw 3-36 1003647/008 Plug 6-54
1-074-076 Screw 3-40 1003647/008 Plug 6-63
1-074-087/005 Clamp, Cushioned Cable 7-72 1003647/010 Plug 6-54
1-074-087/005 Clamp, Cushioned Cable 8-25 1004159 Spring, Compression 6-83
1-074-087/007 Clamp, Loop, Cushioned 8-83 1004214 O-Ring 6-83
1-074-087/008 Clamp, Cushioned Cable 7-72 1004665 Pulley, Cable, Over-the-Mast 7-53
1-100-013 Relay, Travel Alarm/Light(s) 1-10 1004665 Pulley, Cable, Over-the-Mast 7-64
1-100-013 Relay, Travel Alarm/Light(s) 8-48 1004672 Shim, Bearing 7-72
1-105-122/01 Kit, Guide and Insulator 5-53 1004672 Shim, Bearing 7-82
1-105-122/03 Spring, Main 1-11 1004705 Bumper, Mast 1-9
1-105-122/03 Spring, Main 5-53 1004705 Bumper, Mast 7-11
1-105-129/111 Kit, Tip 5-53 1004705 Bumper, Mast 7-20
1-105-131/111 Kit, Tip 1-10 1004705 Bumper, Mast 7-29
1-105-131/111 Kit, Tip 5-53 1004906/002 Chain Anchor, Main Lift 7-29
1-105-153/100 Contactor Assembly, Lift (300 Amp) 1-4 1005525/004 Card Assembly, Circuit, Steer 5-13
1-105-153/100 Contactor Assembly, Lift (300 Amp) 5-53 Amplifier
1-105-154/100 Contactor Assembly, (300 Amp) 1-4 1005525/006 Card Assembly, Circuit, Steer 1-4
Amplifier
1-105-154/100 Contactor Assembly, (300 Amp) 5-45
1005525/006 Card Assembly, Circuit, Steer 5-4
1-105-154/100 Contactor Assembly, (300 Amp) 5-53 Amplifier
1-105-232/100 Contactor Assembly 1-4 1005525/006 Card Assembly, Circuit, Steer 5-7
1-105-232/100 Contactor Assembly 5-53 Amplifier
1-110-847/007 Resistor Assembly 1-10 1005525/006 Card Assembly, Circuit, Steer 5-16
1-110-847/007 Resistor Assembly 5-68 Amplifier
1-150-113 Arm, Switch Lever 8-15 1005757 Spacer 7-37
1-150-113 Arm, Switch Lever 8-18 1005757 Spacer 7-39
1-150-343/001 Switch, Rocker, Operator Fan 1-11 1005757 Spacer 7-41
1-150-343/001 Switch, Rocker, Operator Fan 8-68 1005931 Screw 7-43
1-150-351 Switch, Proximity 1-11 1006019 Stop, Shaft 7-43
1-150-351 Switch, Proximity 4-16 1006072/001 Valve, Proportional, Auxiliary Direction 1-12
1-150-376 Switch, Rotary, Keyless, Without Turtle 1-11 1006072/001 Valve, Proportional, Auxiliary Direction 6-59
Speed 1006237 Bar, Rod Link 7-87
1-150-376 Switch, Rotary, Keyless, Without Turtle 5-70 1006240 Bar, Rod Link 7-78
Speed 1007302 Scissor, Arm to Mast, Left-Hand Outer 7-87
1-150-376/01 Nut, Face 5-70 1007305 Scissor, Arm to Mast, Right-Hand 7-87
1-150-406 Switch, Limit (Nested Forks) (S14) 1-11 Outer
1-150-406 Switch, Limit (Nested Forks) (S14) 8-15 1007408 Screw 5-95
1-150-406 Switch, Limit (Nested Forks) (S14) 8-18 1008283/410 Housing, Cylinder, Tilt 6-90
1-185-106/001 Stud, Push 8-64 1008283/411 Rod, Piston, Tilt 6-90
100-027-110 Bracket, Operator Fan, Mounting 8-68 1008283/412 Piston, Tilt 6-90
©The Raymond Corporation - 1112847 Generated Mar 13, 2012 B-1

1008283/413 Gland, Cylinder, Tilt 6-90 1009565/001 Bolt, Carriage 6-39

1008283/414 Spacer 6-90 1009578 Bracket, Motor, Auxiliary 6-39
1008283/415 Ring, Lock, Internal 6-90 1009606 Spacer 3-5
1008283/416 Ring, Lock, External 6-90 1009679 Hose, Suction, Lift Pump to Reservoir 6-5
1008283/424 Kit, Seal, Cylinder, Tilt 1-10 1009950 Anti-Rattle Pad, Inner Telescopic 7-11
1008283/424 Kit, Seal, Cylinder, Tilt 6-90 1009950 Anti-Rattle Pad, Inner Telescopic 7-20
1008426 Orbitrol, Steering (Includes:) 1-7 1010121/001 Shaft, Carriage 7-96
1008426/01 Kit, Seal 1-10 1010121/002 Shaft, Carriage 7-104
1008426/01 Kit, Seal 3-20 1010323 Pin, Chain Anchor, Free Lift (Lower) 7-35
1008426/01 Kit, Seal 3-26 1010352/001 Wheel Mount, Steering 3-24
1008623 Shroud, Fan 6-27 1010491 Gear and Pinion Set 4-7
1008676/07 Nut, Lock 6-88 1010571/001 Card Assembly, Circuit, Temperature 1-4
1008685/500 Motor, Lift, DC 1-6 Sensor, Ambient
1008685/500 Motor, Lift, DC 5-57 1010571/001 Card Assembly, Circuit, Temperature 5-93
Sensor, Ambient
1008685/514 Holder Assembly, Brush (DC Lift) 5-57
1010831 Plate, Fan 5-95
1008685/515 Armature and Fan Assembly (Includes: 5-57
Item 4) 1010845 Fan Assembly, Drive Motor 5-95
Compartment
1008685/516 Frame and Field Assembly 5-57
1011156 Bus Bar Assembly, Contactor 5-33
1008685/517 Indicator, Brush Wear 1-10
1011182 Bracket, Temperature Sensor 5-93
1008685/517 Indicator, Brush Wear 5-57
1011183 Sensor, Ambient Temperature, 5-93
1008685/518 Kit, Lead Assembly 5-57 Installation
1008685/519 End Bell, Commutator End (DC Lift) 5-57 1011296 Pad, Aft 2-33
1008746 Housing 4-7 1011300 Cover, Control Handle, Filler 2-33
1008747 Bearing Set, Tapered Roller (Lower) 1-8 1011301 Pad, Hip 2-33
(Includes:)
1011302 Cover, Steering, Fore/Aft Stance 2-33
1008747 Bearing Set, Tapered Roller (Lower) 4-7
(Includes:) 1011303 Pad, Steer 2-33
1008753 Ring, Pivot 4-7 1011304/001 Cover, Steer Wheel 3-24
1008858 Drive Unit Assembly 1-5 1011304/002 Cover, Steer Wheel 3-20
1008858 Drive Unit Assembly 4-7 1011304/101 Cover, Steer Wheel 3-24
1008947 Spacer, Ram Cushion 7-15 1011304/102 Cover, Steer Wheel 3-20
1008947 Spacer, Ram Cushion 7-24 1011306 Pad, Knee 2-33
1009195/006 Display, Operator, Fore/Aft Stance 1-5 1011307/001 Cover, Front, Right-Hand 2-34
1009195/006 Display, Operator, Fore/Aft Stance 5-63 1011307/001 Cover, Front, Right-Hand 2-41
1009200/001 Valve, Directional (LS-1) 1-12 1011307/002 Cover, Front, Right-Hand (W/ 3 in. 2-34
Under Clearance)
1009200/001 Valve, Directional (LS-1) 6-54
1011308/001 Cover, Front, Left-Hand 2-34
1009200/001 Valve, Directional (LS-1) 6-59
1011308/001 Cover, Front, Left-Hand 2-41
1009281/007 Valve, Main Relief (REL-1) 1-12
1011308/002 Cover, Front, Left-Hand (W/ 3 in. 2-34
1009281/007 Valve, Main Relief (REL-1) 6-54 Under Clearance)
1009281/013 Valve, Relief, Deep-Reach (REL-3) 6-71 1011352 Bracket, Chain Anchor, Right-Hand 7-35
1009323/003 Valve, Flow Control (CE-1), Single 1-12 1011392/001 Housing, Connector 3-40
Reach
1011392/001 Housing, Connector 3-49
1009323/003 Valve, Flow Control (CE-1), Single 6-54
Reach 1011393/001 Contact, Socket 3-40
1009323/019 Valve, Flow Control (CE-1), Deep 1-12 1011393/001 Contact, Socket 3-49
Reach 1011602/001 Valve, Proportional, Main Relief 1-12
1009323/019 Valve, Flow Control (CE-1), Deep 6-54 1011602/001 Valve, Proportional, Main Relief 6-59
Reach 1012040 Shaft Assembly, Pivot 3-36
1009381 Link Assembly, Center (Includes:) 3-5 1012040 Shaft Assembly, Pivot 3-40
1009384 Cover, Dust, Left-Hand 4-3 1012040 Shaft Assembly, Pivot 3-45
1009401 Link Assembly, Idler (Includes:) 3-5 1012040 Shaft Assembly, Pivot 3-49
1009403 Link Assembly, Drive (Includes:) 3-5 1012075 Bracket, EPO Switch 5-4
1009451 Anti-Rattle Block, Inner Telescopic 7-67 1012075 Bracket, EPO Switch 5-7
1009451 Anti-Rattle Block, Inner Telescopic 7-78 1012075 Bracket, EPO Switch 5-10
1009529 Bracket, Formed, Auxiliary 6-39 1012075 Bracket, EPO Switch 5-13
1009565/001 Bolt, Carriage 1-2 1012075 Bracket, EPO Switch 5-16
1009565/001 Bolt, Carriage 3-20 1012075 Bracket, EPO Switch 5-19
1009565/001 Bolt, Carriage 3-22 1012083 Block, Chain Anchor, Main Lift, Right- 7-11
1009565/001 Bolt, Carriage 3-26 Hand
1009565/001 Bolt, Carriage 3-28 1012083 Block, Chain Anchor, Main Lift, Right- 7-20
1009565/001 Bolt, Carriage 6-37 Hand
B-2 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

1012083 Block, Chain Anchor, Main Lift, Right- 7-29 1012796/005 Pin, Dowel 7-138
Hand 1012796/005 Pin, Dowel 7-140
1012088 Bus Bar Assembly, Contactor 5-45 1012796/005 Pin, Dowel 7-142
1012089 Pin, Chain Anchor, Main Lift 7-11 1012796/006 Pin, Dowel 1-2
1012091 Retainer, Pin 7-11 1012796/006 Pin, Dowel 7-116
1012203 Encoder, Steering 1-9 1012796/006 Pin, Dowel 7-122
1012268 Screw, Slotted, Set 1-3 1012796/006 Pin, Dowel 7-128
1012353 Contactor Assembly (300 Amp) (All) 1-4 1012796/006 Pin, Dowel 7-138
and LPC (AC Lift) 1012796/006 Pin, Dowel 7-140
1012353 Contactor Assembly (300 Amp) (All) 5-53 1012796/006 Pin, Dowel 7-142
and LPC (AC Lift)
1012824 Shell, Secondary Control Handle 3-53
1012363/100 Pump, Lift, DC, Dual 1-7
1012824 Shell, Secondary Control Handle 3-56
1012363/100 Pump, Lift, DC, Dual 6-45
1012875 Screw, Set 7-20
1012455 Handle, Steering Wheel 3-20
1012967 Plate, Mounting, Clamp, Half 7-53
1012455 Handle, Steering Wheel 3-24
1013151 Motor, Steer, DC Lift (Includes:) 1-7
1012481 Screw, Cap, Socket Head 1-2
1013151 Motor, Steer, DC Lift (Includes:) 3-12
1013151/01 Kit, Seal 3-12
1013204 Grommet, Rubber 7-108
1012503 Bearing, Cylindrical 1-8
1012503 Bearing, Cylindrical 7-96
1013257 Shim, Anti-Rattle Block, Outer 7-11
1012503 Bearing, Cylindrical 7-98 Telescopic
1012601 Cover, Contactor 5-31 1013257 Shim, Anti-Rattle Block, Outer 7-29
1012601 Cover, Contactor 5-38 Telescopic
1012603 Plate, Anti-Rattle Block 7-11 1013258 Shim, Anti-Rattle Block, Inner 7-29
1012603 Plate, Anti-Rattle Block 7-29 Telescopic
1012605 Anti-Rattle Block, Outer Telescopic 7-11 1013258 Shim, Anti-Rattle Block, Inner 7-67
1012605 Anti-Rattle Block, Outer Telescopic 7-29 Telescopic
1012615/003 Filter, Hydraulic, Element 1-9 1013258 Shim, Anti-Rattle Block, Inner 7-78
Telescopic
1012615/003 Filter, Hydraulic, Element 6-55
1013270/001 Valve, Assembly (SOL 1) 1-12
1012615/103 Filter, Hydraulic, Element 6-54
1013270/001 Valve, Assembly (SOL 1) 6-55
1012626 Fan 5-95
1013270/001 Valve, Assembly, Directional 6-63
1012627/002 Fan, Motor Compartment 5-97
1013281/005 Valve, Check (CV-1) 1-12
1012627/003 Fan, Assembly (Includes:) 5-95
1013281/005 Valve, Check (CV-1) 6-55
1012627/004 Fan, Motor Compartment 5-97
1013286/001 Valve, Directional 1-12
1012657 Guard, Finger 6-27
1013286/001 Valve, Directional (SOL 4 and SOL-8) 1-12
1012726 Shaft Assembly, Control Handle 3-53
1013286/001 Valve, Directional (SOL 4 and SOL-8) 6-55
1012726 Shaft Assembly, Control Handle 3-56
1013286/001 Valve, Directional 6-67
1012727/001 Plug 6-69
1013300 Bracket, Mounting, Hose 7-91
1012796/005 Pin, Dowel 7-112
1013456/006 Fitting, Tee 7-53
1012796/005 Pin, Dowel 7-114
1013456/006 Fitting, Tee 7-63
1012796/005 Pin, Dowel 7-116
1013491 Hose, Suction, Steer/Auxiliary Pump to 6-5
1012796/005 Pin, Dowel 7-118 Reservoir
1012796/005 Pin, Dowel 7-120 1013734 Bracket, Cover Mounting 2-33
1012796/005 Pin, Dowel 7-122 1013742 Pulley, Sheave, Idler 5-85
1012796/005 Pin, Dowel 7-124 1013742 Pulley, Sheave, Idler 5-89
1012796/005 Pin, Dowel 7-126 1013789/001 Sensor Assembly, Temperature 1-11
1012796/005 Pin, Dowel 7-132 1013792/411 Housing, Cylinder, Deep-Reach 6-88
1012796/005 Pin, Dowel 7-134 1013792/412 Piston, Deep-Reach 6-88
1012796/005 Pin, Dowel 7-136 1013792/413 Rod, Deep-Reach 6-88

1013792/414 Gland, Cylinder, Deep-Reach 6-88 1014664 Plate, Weldment, Slider 4-20
1013792/422 Kit, Seal, Cylinder, Deep-Reach 1-10 1014667 Shell, Handle, Left-Hand, Fore/Aft 3-36
1013792/422 Kit, Seal, Cylinder, Deep-Reach 6-88 Stance
1013792/423 Cushion Sleeve, Deep-Reach 6-88 1014667 Shell, Handle, Left-Hand, Fore/Aft 3-40
Stance
1013871 Hose, Return, Manifold Tank to 6-3
Reservoir 1014670 Bracket, Lift Potentiometer, Fore/Aft 3-36
Stance
1013871 Hose, Return, Manifold Tank to 6-5
Reservoir 1014670 Bracket, Lift Potentiometer, Fore/Aft 3-40
Stance
1013892/002 Manifold Assembly, Tilt and Sideshift 6-75
1014726 Gear, Spur 3-17
1013968 Bracket, Steer Valve 3-20
1014758/001 Axle, Load Wheel 7-163
1014041 Bracket, Left-Hand Side 8-11
1014758/002 Axle, Load Wheel 7-163
1014042 Block, Right-Hand Rear 8-11
1014759/001 Axle, Load Wheel 7-163
1014047 Bracket, Post, Left-Hand Inside 8-11
1014759/002 Axle, Load Wheel 7-163
1014048 Bracket, Right-Hand Rear 8-11
1014767 Axle, Load Wheel 7-163
1014210/002 Cover Assembly, Top, Dockstance 2-43
1014796/411 Rod, Cylinder 6-92
1014996 Arm, Pivot 3-36
1014996 Arm, Pivot 3-40
1014996 Arm, Pivot 3-45
1014996 Arm, Pivot 3-49
1014999 Clamp, Cable 3-36
1014215/104 Cover Assembly, Top, Elbow 2-43
1014999 Clamp, Cable 3-40
1014215/K02 Cover Assembly, Top Elbow (Includes 2-41
Item 14) 1015005 Spring, Torsion, Travel Potentiometer 3-36
1014215/K03 Cover Assembly, Top Elbow (Includes 2-41 1015005 Spring, Torsion, Travel Potentiometer 3-40
Item 14) 1015005 Spring, Torsion, Travel Potentiometer 3-45
1014215/K04 Cover Assembly, Top Elbow (Includes 2-41 1015005 Spring, Torsion, Travel Potentiometer 3-49
Item 14) 1015006/001 Connector, Mechanical, D Clip 3-36
1014215/K12 Cover Assembly, Top Elbow (Includes 2-41 1015006/001 Connector, Mechanical, D Clip 3-40
1014215/K13 Cover Assembly, Top Elbow (Includes 2-41 1015006/001 Connector, Mechanical, D Clip 3-49
Item 14)
1015006/001 Connector, Mechanical, D Clip 3-53
1014215/K14 Cover Assembly, Top Elbow (Includes 2-41
1014217 Cushion, Pad, Elbow 2-41 1015098/001 Bolt 1-2
1014219/001 Cover Assembly, Electrical (Includes 2-41 1015098/001 Bolt 5-85
Item 16) 1015145 Bracket, Mounting, Light 8-60
1014219/002 Cover Assembly, Electrical (Includes 2-41 1015148 Bracket, Lift Motor, DC 6-27
Item 16) 1015159 Cover, Dust 2-7
1014220 Pad, Hip 2-41 1015196 Spring, Torsion 3-36
1014221 Cover, Steering, Dockstance 2-41 1015196 Spring, Torsion 3-40
1014222 Pad, Knee 2-41 1015196 Spring, Torsion 3-45
1014281/003 Pin, Contact 3-56 1015196 Spring, Torsion 3-49
1014309 Bolt, Eye 3-24 1015322 Chain, Main Lift, Assembly 1-4
1014404 Extinguisher, Fire 2.5 lb., Dry 8-9 1015322 Chain, Main Lift, Assembly 7-12
Chemical 1015322 Chain, Main Lift, Assembly 7-20
1014433 Hose, Suction, Steer/Auxiliary Pump to 6-3 1015361/001 Valve, Proportional, Lift/Lower 1-12
Reservoir
1015361/001 Valve, Proportional, Lift/Lower (SOL 2) 1-12
1014435/013 Valve, Auxiliary Relief (REL-2) 1-12
1015361/001 Valve, Proportional, Lift/Lower (SOL 2) 6-55
1014435/013 Valve, Auxiliary Relief (REL-2) 6-59
1015361/001 Valve, Proportional, Lift/Lower 6-59
1015585 Plate, Clamp, Hose 7-53
1015701/001 Door, Half Height Without Rear Post 8-5
1014591/002 Manifold Assembly 6-73
1015701/002 Door, Half Height With Rear Post 8-5
1014647 Cover, Gear Reducer 4-7
1015702/001 Door, Full Height Without Rear Post 8-5
1014648 Bar, Spring Retainer 3-30
1015702/002 Door, Full Height With Rear Post 8-5
1014652/102 Control Handle Assembly, Fore/Aft 1-4
Stance, Primary (W/O Cable) 1016046 Cover, Dust 2-4
1014652/102 Control Handle Assembly, Fore/Aft 3-36 1016062 Cover, Manual Pocket 2-16
Stance, Primary (W/O Cable) 1016062 Cover, Manual Pocket 2-25
1014652/104 Control Handle Assembly, Fore/Aft 1-4 1016076/001 Fan, Assembly 5-23
Stance, Primary 1016152/002 Card Assembly, Circuit, Control 3-36
1014652/104 Control Handle Assembly, Fore/Aft 3-36 Handle, Fore/Aft Stance
Stance, Primary 1016152/101 Card Assembly, Circuit, Control 1-4
1014654 Shell, Handle, Right-Hand, Fore/Aft 3-36 Handle, Fore/Aft Stance
Stance 1016152/101 Card Assembly, Circuit, Control 3-40
1014654 Shell, Handle, Right-Hand, Fore/Aft 3-40 Handle, Fore/Aft Stance
Stance

1016216 Decal, Reach and Tilt 2-16 1017244/006 Belt, Drive, To 161 inch OACH 5-87
1016217 Decal, Reach, Tilt, and Sideshift 2-16 1017244/007 Belt, Drive, Above 161 inch OACH 1-9
1016218 Decal, Control Handle, Secondary 2-16 1017244/007 Belt, Drive, Over 161 inch OACH 1-9
1016218 Decal, Control Handle, Secondary 3-51 1017244/007 Belt, Drive, Over 161 inch OACH 5-83
1016219 Decal, Key Switch 2-16 1017244/007 Belt, Drive, Above 161 inch OACH 5-87
1016477 Gear, Spur 3-12 1017269 Decal, Battery Warning (English) 2-16
1016480/001 Ring, Ram Spacer (87 in. OACH Only) 6-83 1017269 Decal, Battery Warning (English) 2-25
1016480/002 Ring, Ram Spacer (88 in. OACH Only) 6-83 1017291 Pin 7-98
1016480/003 Ring, Ram Spacer (89 in. OACH Only) 6-83 1017291 Pin 7-104
1016480/004 Ring, Ram Spacer (90 in. OACH Only) 6-83 1017303 Decal, Replacement Instructions 2-16
1016480/005 Ring, Ram Spacer (91 in. OACH Only) 6-83 1017303 Decal, Replacement Instructions 2-25
1016480/006 Ring, Ram Spacer (92 in. OACH Only) 6-83 1017304 Decal, Operating Instructions 2-16
1016480/007 Ring, Ram Spacer (93 in. OACH Only) 6-83 1017304 Decal, Operating Instructions 2-25
1016480/008 Ring, Ram Spacer (94 in. OACH Only) 6-83 1017346 Decal, Battery Warning (French) 2-16
1016481/450 Motor, Steer AC Lift (Includes item 2) 3-17 1017346 Decal, Battery Warning (French) 2-25
1016481/4EC Bearing, Encoder, Steer Motor 1-8 1017362 Decal, Traction Motor 2-16
1016481/4EC Bearing, Encoder, Steer Motor 3-17 1017362 Decal, Traction Motor 2-25
1016482/450 Motor, Steer AC Lift (Includes item 2) 1-7 1017370 Bracket, Mast Guard 7-108
1016482/450 Motor, Steer AC Lift (Includes item 2) 3-17 1017370 Bracket, Mast Guard 7-110
1016507 Rod, Piston, Free-Lift, Staging 6-83 1017371 Bracket, Mast Guard (Straight) 7-108
1016511/004 Display, Operator, Dockstance 1-5 1017371 Bracket, Mast Guard (Straight) 7-110
1016511/004 Display, Operator, Dockstance 5-65 1017407 Grommet 1-9
1016522/201 Steer, Motor (W/O Spur Gear and 1-7 1017407 Grommet 5-63
Hardware) 1017407 Grommet 5-65
1016522/201 Steer, Motor (W/O Spur Gear and 3-17 1017413 Block, Chain Anchor, Main Lift, Left- 7-11
Hardware) Hand
1016523/201 Steer, Motor Assembly, Standard 1-7 1017413 Block, Chain Anchor, Main Lift, Left- 7-20
(Includes Spur Gear and Hardware) Hand
1016523/201 Steer, Motor Assembly, Standard 3-17 1017413 Block, Chain Anchor, Main Lift, Left- 7-30
(Includes Spur Gear and Hardware) Hand
1016523/201KIT Gearmotor Assembly, Steer 3-17 1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-112
1016523/220 Gearbox (AC Lift) 3-17 46, 47, 51, and 52 Baseleg Opening)
1016523/223 Key 3-17 1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-114
1016523/231 Steer, Motor Assembly 1-7 46, 47, 51, and 52 Baseleg Opening)
1016523/231 Steer, Motor Assembly 3-17 1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-116
1016523/232 Coupling 3-17
1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-118
1016523/234 End Bell, Commutator End (Includes 3-17 46, 47, 51, and 52 Baseleg Opening)
plate, brushes, leads) (Not shown)
1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-120
1016523/236 End Bell, Drive End 3-17 46, 47, 51, and 52 Baseleg Opening)
1016710 Block, Machined 3-15 1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-122
1016712 Block, Machined 3-10 46, 47, 51, and 52 Baseleg Opening)
1016966 Washer, Spacer 3-12 1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-124
1017035 Sleeve, Piston Ring 6-83 46, 47, 51, and 52 Baseleg Opening)
1017053 Grip, Secondary Control Handle 3-53 1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-126
1017143 Bar 3-30 46, 47, 51, and 52 Baseleg Opening)
1017231 Decal, Oil Filter (English) 2-16 1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-128
1017231 Decal, Oil Filter (English) 2-25
1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-130
1017233 Decal, Battery Connector 2-16 46, 47, 51, and 52 Baseleg Opening)
1017233 Decal, Battery Connector 2-25 1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-132
1017244/001 Belt, Drive, 87- 95 inch OACH 1-9 46, 47, 51, and 52 Baseleg Opening)
1017244/001 Belt, Drive, 87- 95 inch OACH 5-83 1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-134
1017244/002 Belt, Drive, 96-99 inch OACH 1-9 46, 47, 51, and 52 Baseleg Opening)
1017244/002 Belt, Drive, 96-99 inch OACH 5-83 1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-136
1017244/004 Belt, Drive, 120-131 inch OACH 1-8
1017476/002 Shim, Baseleg (35, 36, 39, 40, 43, 7-140
1017244/006 Belt, Drive, 147-161 inch OACH 1-9 1017546/001 Potentiometer, Travel (VR1) 1-10
1017244/006 Belt, Drive, To 161 inch OACH 1-9 1017546/001 Potentiometer, Travel (VR1), 1-10
1017244/006 Belt, Drive, 147-161 inch OACH 5-83 Dockstance

1017546/001 Potentiometer, Travel (VR1), Fore/Aft 1-10 1017871/360 Fork 7-171

Stance 1017871/380 Fork Assembly, Polished Chisel (4 x 7-171
1017546/001 Potentiometer, Travel (VR1), Fore/Aft 3-36 1.75 in.)
1017546/001 Potentiometer, Travel (VR1), Fore/Aft 3-40 1.75 in.)
Stance 1017871/400 Fork 7-171
1017546/001 Potentiometer, Travel (VR1), 3-45 1017871/410 Fork Assembly, Polished Chisel (4 x 7-172
Dockstance 1.75 in.)
1017546/001 Potentiometer, Travel (VR1) 3-49 1017871/420 Fork, Weldment 7-172
1017546/002 Potentiometer, Lift (VR2), Fore/Aft 1-10 1017871/440 Fork 7-172
1017546/002 Potentiometer, Lift (VR2), Fore/Aft 3-36 1.75 in.)
Stance 1017871/460 Fork 7-172
1017546/002 Potentiometer, Lift (VR2), Fore/Aft 3-40 1017871/480 Fork 7-172
Stance
1017871/500 Fork Assembly, Polished Chisel (4 x 7-172
1017546/003 Potentiometer, Lift (VR2) 1-10 1.75 in.)
1017546/003 Potentiometer, Lift (VR2), Dockstance 1-10 1017871/520 Fork, 52 1-6
1017546/003 Potentiometer, Lift (VR2), Dockstance 3-45 1017871/520 Fork, 52 7-172
1017546/003 Potentiometer, Lift (VR2) 3-49 1017871/540 Fork 7-172
1017553 Plate, Mounting 8-73 1017871/560 Fork Assembly, Polished Chisel (4 x 7-172
1017553 Plate, Mounting 8-76 1.75 in.)
1017554/101 Light Assembly, Warning, Flashing 8-78 1017871/600 Fork Assembly, Polished Chisel (4 x 7-172
(LED), Red (Includes:) 1.75 in.)
(LED), Amber (Includes:) 1.75 in.)
(LED), Blue (Includes:) 1.75 in.)
1017554/104 Light Assembly, Warning, Flashing 8-78 1017873/001 Harness, Height Encoder, 87-106 inch 5-83
(LED), Green (Includes:) OACH
1017555/001 Light, Warning, Flashing (LED), Red 8-78 1017873/002 Harness, Height Encoder, 107-119 5-83
1017555/002 Light, Warning, Flashing (LED), Amber 8-78 inch OACH
1017555/01 Lens, Red 8-78 1017873/003 Harness, Height Encoder, 120-131 5-83
1017555/02 Lens, Amber 8-78 inch OACH
1017555/03 Lens, Blue 8-78 1017873/004 Harness, Height Encoder, 132-146 5-83
inch OACH
1017555/04 Lens, Green 8-78
1017873/005 Harness, Height Encoder, 147-161 5-83
1017555/05 Lens, Clear 8-78 inch OACH
1017558 Guard, Warning Light (LED) 8-76 1017873/005 Harness, Height Encoder, To 161 inch 5-87
1017573 Door, Half 8-7 OACH
1017574 Door, Full 8-7 1017873/006 Harness, Height Encoder, Above 161 1-10
1017589 Harness, Control Handle, Fore/Aft 3-51 inch OACH
Stance, Secondary 1017873/006 Harness, Height Encoder, Above 161 5-87
1017596 Plate, Cover 4-3 inch OACH
1017597 Plate, Cover 4-3 1017891 Decal, Reach and Tilt 2-25
1017662 Ring, Retaining, Crescent 3-53 1017892 Decal, Reach with Tilt and Sideshift 2-25
1017662 Ring, Retaining, Crescent 3-56 1018204/053 Screw 8-64
1017737/008 Hose Assembly Sideshift 7-91 1018226/001 Plug, Hydraulic Filter 6-55
1017784 Ring, Retaining 7-96 1018228 Bracket, Fan 5-97
1017784 Ring, Retaining 7-98 1018263 Spring, Torsion, Travel Potentiometer 1-11
1017785 Shaft, Tilt/Pivot 7-96 1018263 Spring, Torsion, Travel Potentiometer 3-53
1017785 Shaft, Tilt/Pivot 7-98 1018263 Spring, Torsion, Travel Potentiometer 3-56
1017813 Arm, Paddle 3-53 1018334 Plate, Mounting, Contactor 5-33
1017813 Arm, Paddle 3-56 1018414/102 Control Handle Assembly 3-45
1017841/001 Potentiometer (VR3) 1-10 1018414/102R Control Handle Assembly, Dockstance 3-45
1017841/001 Potentiometer (VR3) 3-53 (Raybuilt)
1017841/001 Potentiometer (VR3) 3-56 1018414/104 Control Handle Assembly 1-4
1017843/001 Control Handle Assembly, Fore/Aft 1-4 1018414/104 Control Handle Assembly 3-45
Stance, Secondary 1018414/104R Control Handle Assembly, Dockstance 1-4
1017843/001 Control Handle Assembly, Fore/Aft 3-53 (Raybuilt)
Stance, Secondary 1018414/104R Control Handle Assembly, Dockstance 3-45
1017843/001R Control Handle Assembly, Fore/Aft 1-4 (Raybuilt)
Stance, Secondary (Raybuilt) 1018436 Cover, Contactor , EE 5-45
1017843/001R Control Handle Assembly, Fore/Aft 3-53 1018467 Bracket, Mounting, Electrical Cover 2-41
Stance, Secondary (Raybuilt) 1018535/004 Fan, Motor Compartment 5-95
1017871/300 Fork Assembly, Polished Chisel (4 x 7-171 1018535/004 Fan, Motor Compartment 5-97
1.75 in.)

1018708 Display Assembly, Height-Tilt 8-29 1019962/101 Control Handle Assembly, Fore/Aft 1-4
Indicator, Assembly Stance, Primary, ThermaKit
1018731/001 Shim, Spacer (0.059 in.) 8-32 1019962/101 Control Handle Assembly, Fore/Aft 3-40
1018731/002 Shim, Spacer (0.105 in.) 8-32 Stance, Primary, ThermaKit
1018731/003 Shim, Spacer (0.229 in.) 8-32 1020056 Switch, Pushbutton, Horn, Secondary 1-11
1018731/006 Shim, Spacer (0.089 in.) 8-32 1020190 Clamp 7-53
1018731/007 Shim, Spacer (0.119 in.) 8-32 1020233 Scissor, Arm, Outside Right-Hand 7-75
R35TT and R45TT
1018731/008 Shim, Spacer (0.015 in.) 8-32
1020235 Scissor, Arm, Outside Left-Hand 7-75
1018732/001 Shim, Spacer (0.059 in.) 8-32 R35TT and R45TT
1018732/002 Shim, Spacer (0.105 in.) 8-32 1020250 Arm Assembly, Scissors 7-75
1018732/003 Shim, Spacer (0.229 in.) 8-32 1020341/003 Switch, Key (2-Position) (Includes:) 5-70
1018732/004 Shim, Spacer (0.030 in.) 8-32 1020350 Bracket, Warning Light, Mounting 8-73
1018732/005 Shim, Spacer (0.036 in.) 8-32 1020350 Bracket, Warning Light, Mounting 8-76
1018732/006 Shim, Spacer (0.089 in.) 8-32 1020545/500 Motor, Auxiliary, DC 1-6
1018732/007 Shim, Spacer (0.119 in.) 8-32 1020545/500 Motor, Auxiliary, DC 5-61
1018732/008 Shim, Spacer (0.015 in.) 8-32 1020545/517 Brush 5-61
1018783/001 Screw 8-32 1020545/552 Bearing, Auxiliary Motor, Drive End 1-8
1018783/002 Screw 8-32 1020545/552 Bearing, Auxiliary Motor, Drive End 5-61
1018791/003 Switch, Pressure 1-11 1020545/553 Bearing, Auxiliary Motor 1-8
1018791/003 Switch, Pressure 6-59 1020545/553 Bearing, Auxiliary Motor 5-61
1018793 Screw, Set 7-12 1020545/564 Bolt 5-61
1018813 Carriage Subassembly, Tilt with 7-100 1020545/570 Screw, Cover 1-2
Sideshift
1020545/570 Screw, Cover 5-61
1018830/001 Cable Assembly, Operator Fan (PW3 8-68
to S22-1 and FA-) 1020545/571 Insert, Cover 5-61
1018831 Wire Assembly, Operator Fan (S22-1A 8-68 1020545/581 Holder Assembly, Brush 5-61
to FA+) 1020545/583 Spring, Brush 1-11
1018832/001 Harness, Operator Fan/Working 8-58 1020545/583 Spring, Brush 5-61
Lights (any 2 devices) 1020545/585 Field Winding 5-61
1018833/001 Harness, Operator Fan/Working Light, 8-58 1020545/587 Armature Assembly 5-61
(Includes:) 1020545/588 Washer, Wavey 5-61
1018834/001 Harness, Operator Fan and Working 8-58 1020548/001 Nut, Clamp 1-2
Lights, Dual
1020548/001 Nut, Clamp 4-7
1018878 Bracket 7-53
1020558 Pump, Auxiliary (see 613B) 1-7
1018881 Fan Assembly, Lift Motor 5-97
Compartment 1020558 Pump, Auxiliary (see 613B) 6-41
1018882 Fan Assembly, Lift Motor 5-97 1020558/100 Pump 1-7
Compartment 1020558/100 Pump 6-49
1019061 Pulley, Hose, Lift, Over-the-Mast 7-53 1020601 Stud, Mast Bearing, Main Frame, Top 7-20
1019131 Bracket, Mounting, Steering Orbitrol 3-26 1020607/001 Valve, Proportional, Auxiliary Direction 1-12
1019259 Post Bracket, Control Handle 3-32 (SOL 5T and SOL5B)
1019283/006 Vehicle Manager Assembly 1-7 1020607/001 Valve, Proportional, Auxiliary Direction 6-55
(SOL 5T and SOL5B)
1019283/006 Vehicle Manager Assembly 8-86
1020609 Stud, Mast Bearing 7-20
1019302 Bracket, Mounting, Elbow Cover 2-41
1019307/85 O-Ring 5-59
1019386/500 Motor, Lift, DC, UL Class EE 1-7
1020738 Track, Bearing, Carriage 1-12
1019386/500 Motor, Lift, DC, UL Class EE 5-57
1019433 Steer Motor Assembly 3-12
1019447 Steer Motor Assembly 1-7
1020739 Carriage Subassembly, Tilt with 7-100
1019447 Steer Motor Assembly 3-12 Sideshift
1019587/002 Light Assembly, Working (Includes:) 8-60 1020871 Frame, Carriage Machined, Deep- 7-102
1019609 Shroud, Fan 6-27 Reach (Includes:)
1019609 Shroud, Fan 6-27 1020871 Frame, Carriage Machined, Deep- 7-104
1019669/001 Harness, Warning Light (JW5 to TP4 8-70 Reach (Includes:)
and SPL1) (Includes:) 1020906 Manifold Assembly, Reach, Deep- 6-71
1019692 Bracket, Inertial Dampener 4-20 Reach
1019702 Deflector, Air 6-27 1020906/001 Manifold Assembly, Reach, Deep- 1-6
1019876 Plate, Mounting, Clamp 7-53 Reach
1019877 Plate, Mounting, Clamp 7-53 1020906/001 Manifold Assembly, Reach, Deep- 6-71
Reach
1019878 Plate, Mounting, Clamp 7-53
1020951/001 Valve, Counterbalance, Deep-Reach 1-12
1019962/001 Control Handle Assembly, Fore/Aft 3-40 (CB-2)
Stance, Primary, ThermaKit

1020951/001 Valve, Counterbalance, Deep-Reach 6-71 1022003/004 Sensor, Proximity 8-83

(CB-2) 1022008 Handle, Left-Hand, ThermaKit 3-49
1020951/004 Valve, Counterbalance, Deep-Reach 1-12 1022009 Handle, Right-Hand, ThermaKit 3-49
(CB-1) 1022038 Cover Assembly, Fuse, EE 5-73
1020951/004 Valve, Counterbalance, Deep-Reach 6-71 1022180/411 Housing, Cylinder, Single Reach 6-88
(CB-1)
1022180/412 Piston, Single Reach 6-88
1020957/001 Valve, Solenoid, Reach 1-13
1022180/413 Rod, Single Reach 6-88
1020957/001 Valve, Solenoid, Reach 6-71
1022180/414 Gland, Cylinder, Single Reach 6-88
1021537 Hose, Suction, Lift Pump to Reservoir 6-3
1022180/416 Spacer, Cylinder Head 6-88
1021585 Scissor, Inner Rear (to Mast) 7-87
1022180/418 Ring, Retaining, Internal 1-11
1021586 Pin, Eccentric, Fixed 1-2
1022180/418 Ring, Retaining, Internal 6-88
1021586 Pin, Eccentric, Fixed 7-82
1022180/419 Ring, Retaining, External 6-88
1021587/001 Spacer (0.538 in. Thick) 7-82
1022180/422 Kit, Seal, Cylinder, Single Reach 1-10
1021587/002 Spacer (0.466 in. Thick) 7-82
1022180/422 Kit, Seal, Cylinder, Single Reach 6-88
1021629 Handle, Left-Hand, ThermaKit 3-40
(Includes:) 1022180/423 Cushion Sleeve, Single Reach 6-88
1021630 Ring, Retaining 7-87 1022180/424 Valve, Check, Reach Cylinder 1-12
1021660 Decal, Traction Motor (French) 2-16 1022180/424 Valve, Check, Reach Cylinder 6-88
1021660 Decal, Traction Motor (French) 2-25 1022180/800 Cylinder, Single Reach 1-5
1021661 Handle, Right-Hand, ThermaKit 3-40 1022180/800 Cylinder, Single Reach 6-88
(Includes:) 1022186 Scissor, Arm, Inner R35TT and R45TT 7-75
1021847 Decal, Oil Filter (French) 2-16 1022229 Counterweight (Fore/Aft Stance) 3-5
1021847 Decal, Oil Filter (French) 2-25 1022278 Track, Bearing, Carriage 7-100
1021848 Decal (Bilingual), OverHead Guard 2-16 1022278 Track, Bearing, Carriage 7-106
1021848 Decal (Bilingual), OverHead Guard 2-25 1022279 Switch, Security Start (S23) 1-11
1021849 Decal, Manual Replacement 2-16 1022279 Switch, Security Start (S23) 8-27
(Bilingual), 4.75 in. X 1.62 in. 1022429 Strap, Hose Retention, Carriage 7-91
1021849 Decal, Manual Replacement 2-25 1022987 Spacer 7-163
(Bilingual), 4.75 in. X 1.62 in. 1023202 Adjuster, 2 in. Battery Spacer 2-4
1021850 Decal, Operator Instructions Manual 2-16 1023415 Pin, Cotter 7-72
(Bilingual), 4.75 in. X 1.25 in.
1023415 Pin, Cotter 7-82
1021850 Decal, Operator Instructions Manual 2-25
(Bilingual), 4.75 in. X 1.25 in. 1023443 Pin, Cylinder Mounting 7-72
1021890/002 Hose Assembly, Tilt Cylinder Rod to 7-91 1023443 Pin, Cylinder Mounting 7-82
Manifold TR 1023460 Wheel, Steering 3-20
1021890/003 Hose Assembly, Sideshift Right to 7-91 1023540 Plate-Sensor, Flag 3-15
Manifold SSL 1023654 Tape, Double-faced 3-36
1021890/004 Hose Assembly, Reach Cylinder Cap 7-72 1023654 Tape, Double-faced 3-40
to Manifold RC R45TT 1023654 Tape, Double-faced 3-45
1021890/005 Hose Assembly, Tilt Cylinder Cap to 7-91 1023654 Tape, Double-faced 3-49
Manifold TC
1023752 Bracket, Standoff 5-47
1021890/006 Hose Assembly, Sideshift Left to 7-91
Manifold SSR 1023802 Wheel Plate, Machined, Left-Hand 7-152
1021890/007 Hose Assembly, Tilt Cylinder to 7-102 1023803 Wheel Plate, Machined, Right-Hand 7-152
Manifold TR and TC DR32TT 1023804 Wheel Plate, Machined, Left-Hand 7-152
1021890/007 Hose Assembly, Tilt Cylinder to 7-104 1023805 Wheel Plate, Machined, Right-Hand 7-152
Manifold TR and TC DR32TT 1023911 Bracket, Operator Display, Fore/Aft 5-63
1021890/009 Hose Assembly, Sideshift Cylinder Left 7-104 Stance
to Manifold SSR DR32TT 1024121 Handle, Secondary, ThermaKit 3-56
1021890/010 Hose Assembly, Sideshift Cylinder 7-104 1024122/001 Control Handle Assembly, Fore/Aft 1-5
Right to Manifold SSL, DR32TT Stance, Secondary, ThermaKit
1021890/018 Hose, Hydraulic 7-72 1024122/001 Control Handle Assembly, Fore/Aft 3-56
1021890/019 Hose Assembly, Reach Cylinder Cap 7-72 Stance, Secondary, ThermaKit
to Manifold RC R35TT 1024359/002 Card Assembly, Circuit, Control 1-4
1021890/019 Hose Assembly, Reach Cylinder Cap 7-82 Handle, Dockstance
to Manifold RC 1024359/002 Card Assembly, Circuit, Control 3-45
1021890/021 Hose Assembly, Reach Cylinder Rod to 7-82 Handle, Dockstance
Manifold RR 1024359/002 Card Assembly, Circuit, Control 3-49
1021890/023 Hose Assembly 7-94 Handle, Dockstance
1021890/024 Hose Assembly, Reach Cylinder Cap 7-72 1024922 Plug, Mechanical (> 95 in. OACH) 6-77
to Manifold RC R35TT and R45TT 1025587 Plug, Cavity, Secondary Control 3-53
1021963/101 Control Handle Assembly, ThermaKit 1-5 Handle
1021963/101 Control Handle Assembly, ThermaKit 3-49 1025587 Plug, Cavity, Secondary Control 3-56
1022003/001 Harness Assembly, Proximity Switch 1-9 Handle
Sensor 1025647 Decal, Lubrication (French) 2-16
1022003/001 Harness Assembly, Proximity Switch 3-15 1025647 Decal, Lubrication (French) 2-25
Sensor

1025648 Decal, Lubrication 2-16 1030800/002 Sleeve, Eccentric, (0.063 in. Green) 7-161
1025648 Decal, Lubrication 2-25 1030800/003 Sleeve, Eccentric, (0.094 in. Yellow) 7-150
1025776 Stud, Hose Clamp 7-64 1030800/003 Sleeve, Eccentric, (0.094 in. Yellow) 7-154
1025821 Bracket, Mounting, Display 5-65 1030800/003 Sleeve, Eccentric, (0.094 in. Yellow) 7-156
1026447 Security Start Switch 8-27 1030800/003 Sleeve, Eccentric, (0.094 in. Yellow) 7-161
1026554 Shim, Spacer, Hose Sheave 7-53 1030800/004 Sleeve, Concentric, (Steel) 7-156
1026655 Bracket, Mounting, Hose 7-91 1030800/004 Sleeve, Concentric, (Steel) 7-161
1026689 Bus Bar Assembly, Contactor 5-45 1030800/005 Sleeve, Eccentric, (0.063 in. Green) 7-156
1027896 Plate, Mounting, Contactor 5-45 1030800/005 Sleeve, Eccentric, (0.063 in. Green) 7-161
1028037 Shim (0.031 in. Thick) 1-11 1030800/006 Sleeve, Eccentric, (0.094 in. Yellow) 7-156
1028037 Shim (0.031 in. Thick) 7-100 1030800/006 Sleeve, Eccentric, (0.094 in. Yellow) 7-161
1028039 Shim (0.062 in. Thick) 1-11 1030934 Kit, Ring Set 1-10
1028039 Shim (0.062 in. Thick) 7-100 1030934 Kit, Ring Set 4-7
1028409 Washer, Lock, Nord 1-3 1031101 Spacer 7-163
1028409 Washer, Lock, Nord 7-4 1031427/001 Switch Assembly, Proximity 5-91
1028409 Washer, Lock, Nord 7-6 1031427/003 Sensor, Proximity 1-11
1028531 Wheel Plate, Machined, Left-Hand 7-159 1031427/003 Sensor, Proximity 8-88
1028532 Wheel Plate, Machined, Right-Hand 7-159 1031427/004 Sensor, Proximity 8-83
1028533 Wheel Plate, Machined, Left-Hand 7-159 1031429/003 Circuit Card, CAN I/O Expander 1-4
1028534 Wheel Plate, Machined, Right-Hand 7-159 Module, OCSS
1028969 Shim, Spacer, Bow Pad 7-12 1031429/003 Circuit Card, CAN I/O Expander 1-4
Module, OCSS (Includes:)
1028983 Shim, Spacer, Bow Pad 7-12
1031429/003 Circuit Card, CAN I/O Expander 8-38
1028983 Shim, Spacer, Bow Pad 7-20 Module, OCSS (Includes:)
1029043 Pad, Retainer 7-100 1031429/003 Circuit Card, CAN I/O Expander 8-41
1029121 O-Ring 3-36 Module, OCSS
1029121 O-Ring 3-40 1031433 Baseleg, Right-Hand (33 to 36 in. 7-124
1029121 O-Ring 3-45 Baseleg Opening)
1029121 O-Ring 3-49 1031434 Baseleg, Left-Hand (33 to 36 in. 7-124
1029412 Shim, Spacer, Kickback, Outer 7-12 Baseleg Opening)
Telescopic 1031435 Baseleg, Right-Hand (33 to 36 in. 7-126
1029412 Shim, Spacer, Kickback, Outer 7-30 Baseleg Opening)
Telescopic 1031437 Baseleg, Left-Hand (33 to 36 in. 7-126
1029413 Shim, Spacer, Kickback, Inner 7-30 Baseleg Opening)
Telescopic 1031439 Baseleg, Left-Hand (33 to 36 in. 7-132
1029552 Plug, Mechanical 6-79 Baseleg Opening)
1030006 Cylinder, Tilt 1-5 1031441 Baseleg, Left-Hand (33 to 36 in. 7-128
Baseleg Opening)
1030006 Cylinder, Tilt 6-90
1031442 Baseleg, Right-Hand (33 to 36 in. 7-130
1030162/002 Hose Assembly, Orbitrol P to 6-5 Baseleg Opening)
Steer/Auxiliary Pump Out
1031443 Baseleg, Left-Hand (33 to 36 in. 7-130
1030162/003 Hose Assembly, Orbitrol P to 6-3 Baseleg Opening)
Steer/Auxiliary Pump Out
1030162/009 Hose Assembly, Manifold PWR BYND 6-3 Baseleg Opening)
to Orbitrol E
1030162/010 Hose Assembly, Manifold S-RET to 6-3 Baseleg Opening)
Orbitrol T
1030162/011 Hose Assembly, Manifold PWR BYND 6-5 Baseleg Opening)
to Orbitrol E
1030426/017 Post 8-11 Baseleg Opening)
1030426/018 Post 8-11 1031448 Baseleg, Right-Hand (37 to 40 in. 7-126
1030431/009 Post 8-13 Baseleg Opening)
1030462 Snubber, Friction Block 3-24 1031449 Baseleg, Left-Hand (37 to 40 in. 7-126
1030462 Snubber, Friction Block 3-30 Baseleg Opening)
1030800/001 Sleeve, Concentric, (Steel) 7-150 1031450 Baseleg, Right-Hand (37 to 40 in. 7-132
1030800/001 Sleeve, Concentric, (Steel) 7-154 Baseleg Opening)
1030800/001 Sleeve, Concentric, (Steel) 7-156 1031451 Baseleg, Left-Hand (37 to 40 in. 7-132
Baseleg Opening)
1030800/001 Sleeve, Concentric, (Steel) 7-161
1030800/002 Sleeve, Eccentric, (0.063 in. Green) 7-150 Baseleg Opening)
1030800/002 Sleeve, Eccentric, (0.063 in. Green) 7-154 1031453 Baseleg, Left-Hand (41 to 43 in. 7-124
1030800/002 Sleeve, Eccentric, (0.063 in. Green) 7-156 Baseleg Opening)

1031454 Baseleg, Right-Hand (41 to 43 in. 7-126 1031508 Baseleg, Right-Hand (41 to 44 in. 7-138
1031455 Baseleg, Left-Hand (41 to 43 in. 7-126 1031509 Baseleg, Left-Hand (41 to 44 in. 7-138

1031654 Baseleg, Right-Hand (41 to 43 in. 7-120 1034060/87 Washer, Spring 5-59
Baseleg Opening) 1034060/89 Connector, Sensor, Temperature 5-55
1031655 Baseleg, Left-Hand (41 to 43 in. 7-120 1034060/89 Connector, Sensor, Temperature 5-59
Baseleg Opening) 1034060/92 Bearing 5-55
1031656 Baseleg, Right-Hand (41 to 44 in. 7-116 1034060/92 Bearing 5-59
Baseleg Opening)
1034673 Stud, Mast Bearing 7-12
Baseleg Opening) 1034718 Bracket, Belt 5-87
1031658 Baseleg, Right-Hand (41 to 44 in. 7-118 1034721 Conduit, Electrical 8-25
Baseleg Opening) 1034866 Hose, Suction, Formed 6-14
1031659 Baseleg, Left-Hand (41 to 44 in. 7-118 1035670/002 Plug, Bearing Filler 4-7
Baseleg Opening) 1036240 Guard, Drip 5-93
1031660 Baseleg, Right-Hand (41 to 44 in. 7-122 1036612/002 Sleeve, Ram Spacer, Outer 7-32
Baseleg Opening) 1036627 Stop 8-32
1031661 Baseleg, Left-Hand (41 to 44 in. 7-122 1036628 Stop (Reach with Tilt and Sideshift) 8-32
Baseleg Opening)
1036671 Pad, Kickback 7-30
Baseleg Opening) 1036912 Bracket, Free Lift Pulley 7-43
1031663 Baseleg, Left-Hand (44 to 47 in. 7-112 1036915 Shim, Spacer 7-43
Baseleg Opening) 1036977 Pulley, Hose and Cable 7-43
1031664 Baseleg, Right-Hand (44 to 47 in. 7-114 1037262 Tape, Sponge Rubber 2-25
Baseleg Opening) 1037382/400 Cylinder Assembly, 2 in. Sideshift 6-92
1031665 Baseleg, Left-Hand (44 to 47 in. 7-114 1037382/800 Cylinder Assembly, 2 in. Sideshift 1-5
1031666 Baseleg, Right-Hand (44 to 47 in. 7-120 1037383/400 Cylinder Assembly, 4 in. Sideshift 6-92
Baseleg Opening)
1037383/800 Cylinder Assembly, 4 in. Sideshift 1-5
1031668 Baseleg, Right-Hand (49 to 52 in. 7-112 1037479 Stud, Mast Bearing 7-30
Baseleg Opening) 1037622/102 Glass, Mast Guard 7-110
1031669 Baseleg, Left-Hand (49 to 52 in. 7-112 1037622/111 Glass, Mast Guard 7-110
1031670 Baseleg, Right-Hand (49 to 52 in. 7-114 1037622/205 Glass, Mast Guard 7-110
Baseleg Opening)
1037622/310 Glass, Mast Guard 7-110
1031890 Cover, Control Handle, Secondary 2-33 1037665 Guard 7-108
1031891 Cover Assembly, Electrical 2-33 1037666 Guard 7-108
1032159 Bolt, Eye 1-2 1037771 Gasket, Sensor 8-38
1032159 Bolt, Eye 5-87 1037771 Gasket, Sensor 8-41
1032159 Bolt, Eye 7-53 1038148 Baseleg, Left-Hand (42 in. Baseleg 7-144
1033021/001 Knob Assembly, Lift/Lower 3-36 Opening)
1033021/001 Knob Assembly, Lift/Lower 3-41 1038149 Baseleg, Right-Hand (42 in. Baseleg 7-144
Opening)
1033021/002 Knob Assembly, Lift / Lower 3-45
1038150 Baseleg, Left-Hand (45 in. Baseleg 7-144
1033021/002 Knob Assembly, Lift / Lower 3-49 Opening)
1033100 Heatsink 5-23 1038151 Baseleg, Right-Hand (45 in. Baseleg 7-144
1033161 Screw, Set 3-36 Opening)
1033161 Screw, Set 3-40 1038185 Baseleg, Left-Hand (42 in. Baseleg 7-148
1033161 Screw, Set 3-45 Opening)
1033161 Screw, Set 3-49 1038186 Baseleg, Right-Hand (42 in. Baseleg 7-148
1033489 Shim, Spacer, Bow Pad 7-12 Opening)
1033510 Shim, Mast Kickback 7-12 1038187 Baseleg, Left-Hand (42 in. Baseleg 7-146
Opening)
1033510 Shim, Mast Kickback 7-20
1038188 Baseleg, Right-Hand (42 in. Baseleg 7-146
1034060/73 Terminal Board 5-55 Opening)
1034060/74 Screw 5-55 1038192 Baseleg, Left-Hand (45 in. Baseleg 7-146
1034060/75 Nut, Hexagon 1-2 Opening)
1034060/75 Nut, Hexagon 5-55 1038193 Baseleg, Right-Hand (45 in. Baseleg 7-146
1034060/75 Nut, Hexagon 5-59 Opening)
1034060/77 Washer, Spring 5-59 1038206 Baseleg, Left-Hand (45 in. Baseleg 7-148
1034060/87 Washer, Spring 1-3 Opening)
1034060/87 Washer, Spring 5-55 1038207 Baseleg, Right-Hand (45 in. Baseleg 7-148
Opening)

1038217 Baseleg, Left-Hand (42 in. Baseleg 7-148 1042226/009 Motor Controller 1-6
Opening) 1042226/009 Motor Controller 5-23
1038218 Baseleg, Right-Hand (42 in. Baseleg 7-148 1042529 Bracket, Cylinder Mounting, Main Lift, 7-24
Opening) Left-Hand
1038219 Baseleg, Left-Hand (45 in. Baseleg 7-148 1042529 Bracket, Cylinder Mounting, Main Lift, 7-32
Opening) Left-Hand
1038220 Baseleg, Right-Hand (45 in. Baseleg 7-148 1042530 Bracket, Cylinder Mounting, Main Lift, 7-24
Opening) Right-Hand
1038431 Decal, EPO Switch (English) 2-16 1042530 Bracket, Cylinder Mounting, Main Lift, 7-32
1038431 Decal, EPO Switch (English) 2-25 Right-Hand
1038432 Decal, EPO Switch (French) 2-16 1042558 Scissor, Arm to Carriage, Right-Hand 7-87
1038432 Decal, EPO Switch (French) 2-25 Outer
1038442/10 Ring, Locking 5-59 1042559 Scissor, Arm to Carriage, Left-Hand 7-87
Outer
1038771 O-Ring 6-79
1042648 Carriage, Machined, Tilt 7-96
1038771 O-Ring 6-83
1042649 Carriage Assembly, Tilt W/O Sideshift 7-96
1038771 O-Ring 6-86
1042669 Disc, Shear, Wheel Plate 1-9
1038775 Seal, Wiper, Cylinder, Free Lift, 1-11
Staging 1042669 Disc, Shear, Wheel Plate 7-156
1038775 Seal, Wiper, Cylinder, Free Lift, 6-79 1042669 Disc, Shear, Wheel Plate 7-159
Staging 1042669 Disc, Shear, Wheel Plate 7-161
1038775 Seal, Wiper, Cylinder, Free Lift, 6-86 1043118 Sleeve, Shear, Wheel Plate 7-150
Staging 1043118 Sleeve, Shear, Wheel Plate 7-152
1038832 O-Ring 1-10 1043118 Sleeve, Shear, Wheel Plate 7-156
1038832 O-Ring 6-86 1043118 Sleeve, Shear, Wheel Plate 7-159
1038838 Sleeve, Piston Ring 6-86 1043403/005 Nut, Lock, Heavy 1-2
1038855 Spring, Compression 1-11 1043403/005 Nut, Lock, Heavy 7-156
1038855 Spring, Compression 6-86 1043403/005 Nut, Lock, Heavy 7-159
1038921 Sheave, Lift Chain 7-43 1043472 Plate, Cover 8-38
1039133 Plug, Magnetic 6-23 1043615 Bracket, Height Encoder Mounting 5-85
1039652/001 Clamp, Cable 8-25 1043659 Encoder Assembly, Height Indicator 5-85
1039653/004 Monitor Assembly 8-25 1043779 Bracket, Height Encoder 5-83
1039888 Foil, Heatsink 1-9 1044082/001 Bracket, Height Encoder, 96-100 inch 5-83
1039888 Foil, Heatsink 5-23 OACH
1040106 Washer, Nylon 1-3 1044082/002 Bracket, Height Encoder, 101-106 5-83
1040106 Washer, Nylon 3-53 inch OACH
1040106 Washer, Nylon 3-56 1044133 Shaft, Pulley 7-43
1040923/002 Screw 7-156 1044156 Bracket, Cylinder Mounting, Main Lift, 7-15
Left-Hand
1040923/002 Screw 7-161
1044157 Bracket, Cylinder Mounting, Main Lift, 7-15
1040923/004 Screw 7-156 Right-Hand
1040923/005 Screw 7-150 1044160 Bracket, Overhead Guard Brace, Left- 7-15
1040923/005 Screw 7-156 Hand
1040923/006 Screw 7-156 1044161 Bracket, Overhead Guard Brace, 7-15
1040923/006 Screw 7-159 Right-Hand
1040923/007 Screw 7-156 1044245/002 Bracket, Height Encoder 5-83
1040923/008 Screw 7-152 1044308 Bracket, Height Encoder 5-83
1040923/008 Screw 7-159 1044746 Bracket, Mounting, Height Indicator 5-83
1041423 Kit, Brush Band, 3-Piece, UL Type EE 5-61 1044747 Bracket, Mounting, Height Indicator 5-83
Only, Not Shown 1044893 Spacer, HTI Encoder 5-89
1041458 Inertial Dampener Installation 4-20 1044996 Stud, Mast Bearing, Main Frame, Top 7-30
1041459 Inertial Dampener Assembly 4-20 1044997 Stud, Mast Bearing, Outer Telescopic, 7-30
1041460 Plate, Friction 4-20 Bottom
1041513 Clamp, Cable 7-53 1045211 Shim, Spacer 7-20
1041600/04 Screw 5-59 1045211 Shim, Spacer 7-30
1041601 Plate, Cover 8-38 1045212 Shim, Mast Kickback 7-20
1041602 Plate, Cover 8-38 1045212 Shim, Mast Kickback 7-30
1041608/001 Wheel Plate, Machined, Right-Hand 7-161 1045576 Cylinder Assembly (Includes Items 1 1-5
1041608/002 Wheel Plate, Machined, Right-Hand 7-161 Thru 5)
1041609/001 Wheel Plate, Machined, Left-Hand 7-161 1045576 Cylinder Assembly (Includes Items 1 6-88
Thru 5)
1041609/002 Wheel Plate, Machined, Left-Hand 7-161
1045577/800 Cylinder Assembly, Deep-Reach 1-5
1041684 Fitting, Tee, #10 DC Lift Pump Outlet 6-27
P2 1045577/800 Cylinder Assembly, Deep-Reach 6-88
1041685 Fitting, Cap, #10 6-27 1045715 Screw, Hex Head, Cap 7-4
1041713 Plate, Standoff, Assembly 7-53 1045715 Screw, Hex Head, Cap 7-6

1045780/105 Vehicle Manager 1-7 1051222/001 Sleeve, Concentric (Steel) 7-152

1045780/105 Vehicle Manager 5-29 1051222/001 Sleeve, Concentric (Steel) 7-159
1045836 Plate, Mounting, Clamp, Hose 7-64 1051222/002 Sleeve, Eccentric (0.063 in. Green) 7-152
1045837 Plate, Mounting, Clamp, Hose 7-64 1051222/002 Sleeve, Eccentric (0.063 in. Green) 7-159
1045838 Plate, Mounting, Clamp, Hose 7-64 1051222/003 Sleeve, Eccentric (0.094 in. Yellow) 7-152
1045871 Plate, Clamp, Hose 7-64 1051222/003 Sleeve, Eccentric (0.094 in. Yellow) 7-159
1045950 Baseleg Installation (Model 7520 7-148 1051547 Latch 2-51
R45TT) 1051751 Bracket, Mast Guard (Z Bend) 7-108
1045951 Pin, Dowel 7-144 1051751 Bracket, Mast Guard (Z Bend) 7-110
1045951 Pin, Dowel 7-146 1051755 Bracket, Mast Guard 7-108
1045951 Pin, Dowel 7-148 1051755 Bracket, Mast Guard 7-110
1045952 Stud, Free Lift Upper Mounting 7-43 1051756 Bracket, Mast Guard 7-108
1045963 Washer, Flat 7-43 1051756 Bracket, Mast Guard 7-110
1046170/001 Clamp, Hose 7-64 1051963 Encoder Assembly, Height Indicator, 1-9
1046192 Fitting, Straight 7-53 Model 7520
1046192 Fitting, Straight 7-64 1051963 Encoder Assembly, Height Indicator, 5-89
1046523 Carriage Assembly, Tilt W/O Sideshift 7-96 Model 7520
1046524 Carriage, Machined, Tilt 7-96 1052027 Bracket, Clamp, Hose 7-64
1047180 Steering Wheel Kit, (Includes:) 3-30 1052043 Bearing, Sleeve, Control Handle, 1-8
Dockstance
1047181 Wheel, Steering 3-26
1052043 Bearing, Sleeve, Control Handle, 3-45
1047536 Carriage Assembly, Tilt without 7-102 Dockstance
Sideshift
1052043 Bearing, Sleeve, Control Handle, 3-49
1047537 Carriage, Machined, Tilt Without 7-102 Dockstance
Sideshift DR32TT
1052094/001 Bracket, Operator Fan 8-68
1047822/001 Clamp, Monitor 8-25
1052095/001 Bracket, Operator Fan, LH 8-68
1048132 Brace, Machined, Main Frame 7-144
1052095/002 Bracket, Operator Fan, RH 8-68
1052117/03 Block, Terminal 5-59
1052117/08 Ring, Locking 1-11
1048147 Stud, Hose Sheave 7-64
1052117/08 Ring, Locking 5-59
1048329 Fitting, Tee, #12 DC Lift Pump Outlet 6-27
P1 1052119/005 Fan Assembly, Operator 8-68
1048330 Fitting, Reducer, #10 x 8 6-27 1052273 Plate, Mounting, Clamp 7-64
1048446 Frame Assembly, Carriage 7-98 1052274 Plate, Mounting, Clamp 7-64
1048702 Plate, Cover 8-41 1052451 Fan Assembly 5-95
1048703 Plate, Cover 8-41 1052528 Stud 7-64
1048961 Shim, Spacer 8-41 1052684 Shaft, Roller 7-37
1048962 Shim, Spacer 8-41 1052684 Shaft, Roller 7-39
1049017 Plate, Terminal Mounting 7-72 1052684 Shaft, Roller 7-41
1049017 Plate, Terminal Mounting 7-82 1052686 Bracket, Free Lift, Left-Hand 7-37
1049088 Plate, Cover 8-41 1052686 Bracket, Free Lift, Left-Hand 7-39
1049430 Fitting, Reducer, #12 x 10 6-27 1052686 Bracket, Free Lift, Left-Hand 7-41
1049722 Bearing, Spherical 1-8 1052977 Retainer, Handle 3-36
1049722 Bearing, Spherical 7-87 1052977 Retainer, Handle 3-40
1049869 Wheel Plate, Machined, Left-Hand 7-156 1052977 Retainer, Handle 3-45
1049971 Wheel Plate, Machined, Right-Hand 7-157 1052977 Retainer, Handle 3-49
1049972 Wheel Plate, Machined, Left-Hand 7-156 1053013 Shim, Spacer Outrigger 7-112
1049973 Wheel Plate, Machined, Right-Hand 7-157 1053013 Shim, Spacer Outrigger 7-114
1050452 Handle Shell, Right-Hand, Dockstance 3-45 1053013 Shim, Spacer Outrigger 7-132
1050681 Valve, Flow Control, Main Lift Cylinder 1-12 1053013 Shim, Spacer Outrigger 7-134
1050681 Valve, Flow Control, Main Lift Cylinder 7-64 1053013 Shim, Spacer Outrigger 7-136
1050688 Handle Shell, Left-Hand, Dockstance 3-45 1053013 Shim, Spacer Outrigger 7-138
1050889/004 Screw 6-47 1053013 Shim, Spacer Outrigger 7-140
1051029 Kickback, Stop Block 7-30 1053013 Shim, Spacer Outrigger 7-142
1051173 Sleeve, Shear, Wheel Plate 7-156 1053021 Bracket 7-64

1053165/024 Screw 2-33 1061146 Spacer, Sleeve 7-98

1053165/024 Screw 2-41 1061151 Bearing, Encoder, Height Indicator 1-8
1053165/027 Screw 2-33 1061207 Tubing, Reach Cylinder 7-94
1053165/027 Screw 2-41 1061209 Tubing, Reach Cylinder 7-94
1053218/002 Cable, Camera JVS8 to OTM PVS4 8-25 1061347 Bracket, Mast Guard 7-108
1053362/001 Harness, Sensor, OCSS, Dockstance 8-41 1061347 Bracket, Mast Guard 7-110
1053362/002 Harness, Sensor, OCSS, Fore/Aft 8-38 1061347 Bracket, Mast Guard 8-88
Stance 1061348 Bracket, Mast Guard 7-108
1053383 Wheel Plate, Machined, Left-Hand 7-156 1061348 Bracket, Mast Guard 7-110
1053384 Wheel Plate, Machined, Right-Hand 7-157 1061348 Bracket, Mast Guard 8-88
1053385 Wheel Plate, Machined, Left-Hand 7-156 1062459/001 Roller 7-37
1053386 Wheel Plate, Machined, Right-Hand 7-157 1062459/001 Roller 7-39
1053471/001 Harness, Sensor, OCSS, Fore/Aft 8-38 1063020/001 Wheel Plate, Machined, Right-Hand 7-161
Stance 1063020/002 Wheel Plate, Machined, Right-Hand 7-161
1053471/002 Harness, Sensor, OCSS, Fore/Aft 8-38 1063021/001 Wheel Plate, Machined, Left-Hand 7-161
Stance
1063021/002 Wheel Plate, Machined, Left-Hand 7-161
1053471/003 Harness, Sensor, OCSS, Dockstance 8-41
1063940 Button, 4-Way 1-9
1063940 Button, 4-Way 3-36
1063940 Button, 4-Way 3-40
1053558 Plate, Mounting, Clamp 7-64
1063940 Button, 4-Way 3-45
1053563 Housing, Machined 8-41
1063940 Button, 4-Way 3-49
1053814/001 Wheel Plate, Machined, Inside, Left- 7-154
Hand 1063941 Button, 4-Way 3-36
1053814/002 Wheel Plate, Machined, Inside, Left- 7-154 1063941 Button, 4-Way 3-45
Hand 1064002/12 End Head 5-55
1053814/003 Wheel Plate, Machined, Outside, Left- 7-154 1064350 Guide, Kickback 7-12
Hand 1064350 Guide, Kickback 7-20
1053814/004 Wheel Plate, Machined, Outside, Left- 7-154 1064424 Bolt, Alteration 1-2
Hand 1064424 Bolt, Alteration 7-156
1053815/001 Wheel Plate, Machined, Inside, Right- 7-154 1064949 Bracket, Chain Anchor, Left-Hand 7-35
Hand
1064992/01 Drive End Head 5-55
1053815/002 Wheel Plate, Machined, Inside, Right- 7-154
Hand 1064992/700 Motor, Drive, EE 1-6
1053815/003 Wheel Plate, Machined, Outside, 7-154 1064992/700 Motor, Drive, EE 5-55
Right-Hand 1065061 Brake Assembly, Electric 1-4
1053815/004 Wheel Plate, Machined, Outside, 7-154 1065061 Brake Assembly, Electric 4-12
Right-Hand 1065061/01 Body Sub-assembly, Magnet 4-12
1053820 Plug, Piston, Main Lift 6-79 1065061/010 Spring, Compression 4-12
1053990 Tire, Double Groove 4-18 1065061/011 Pad, Friction 1-10
1054267/001 Display Assembly, Dockstance 5-65 1065061/011 Pad, Friction 4-12
(Includes items 18-23) 1065061/02 Armature 4-12
1054928 Connector, Mast 7-6 1065061/03 Shim, Disc 4-12
1055355 Packing 1-10 1065061/04 Spacer 1-3
1055355 Packing 6-86 1065061/04 Spacer 4-12
1056251 Pad, Backrest 8-13 1065061/05 Screw 4-12
1056372 Housing, OCSS Sensor, Right-Hand 8-41 1065061/06 Screw, Release 1-3
1056373 Housing, OCSS Sensor, Left-Hand 8-41 1065061/06 Screw, Release 4-12
1058359/02 Bearing, Drive End 1-8 1065061/07 Adapter 4-12
1058359/02 Bearing, Drive End 5-59 1065061/08 Standoff 4-12
1058978 Retainer, Hose 7-64 1065061/09 Carrier, Friction 4-12
1059051 Bracket, Weldment 8-13 1065521 Stud, Hose Sheave 7-53
1059245/001 Reservoir Weldment, DC Lift 6-23 1065524 Plate, Auxiliary Hose 7-53
1060189 Cover Alteration, Front, Right-Hand 2-34 1065525 Pin, Hose 7-53
1060189 Cover Alteration, Front, Right-Hand 2-41 1065526 Sleeve, Mast Cable 7-53
1060190 Cover Alteration, Front, Left-Hand 2-34 1065547 Pin, Hose, Auxiliary 7-53
1060190 Cover Alteration, Front, Left-Hand 2-41 1065549 Block, Clamp 7-53
1060705 Fitting, Straight 7-91 1065550 Plate, Clamp, Hose 7-53
1061146 Spacer, Sleeve 7-82

1065551 Stud 7-53 1068783/002 Plate, Shim 7-11

1066253/001 Brace, Machined, Main Frame 7-124 1068783/002 Plate, Shim 7-21
1066253/001 Brace, Machined, Main Frame 7-126 1069041 Retainer, Hex 7-83
1066253/001 Brace, Machined, Main Frame 7-128 1069558 Terminal Strip 7-72
1066253/001 Brace, Machined, Main Frame 7-130 1069558 Terminal Strip 7-83
1066253/001 Brace, Machined, Main Frame 7-132 1070331 Cable Assembly, Electric, OTM 1-4
1066253/001 Brace, Machined, Main Frame 7-134 1070331 Cable Assembly, Electric, OTM 7-52
1066253/001 Brace, Machined, Main Frame 7-136 1070419 Harness, Terminal Strip TS2 to Tilt and 7-94
1066253/001 Brace, Machined, Main Frame 7-138 Sideshift Coils
1066253/001 Brace, Machined, Main Frame 7-140 1070550 Harness, Nested Forks Switch (S14), 8-15
Standard Reach
1066253/001 Brace, Machined, Main Frame 7-142
1070550 Harness, Nested Forks Switch (S14), 8-18
1066253/002 Brace, Machined, Main Frame 7-124 DR32TT
1066253/002 Brace, Machined, Main Frame 7-126 1070739 Carriage, Machined, Deep-Reach 7-83
1066253/002 Brace, Machined, Main Frame 7-128 1070827 Harness, Carriage 7-91
1066253/002 Brace, Machined, Main Frame 7-130 1070828 Harness, Terminal Strip TS2 to Reach 7-94
1066253/002 Brace, Machined, Main Frame 7-132 Coil
1066253/002 Brace, Machined, Main Frame 7-134 1071523 Tire, Drive, Siped 4-18
1066253/002 Brace, Machined, Main Frame 7-136 1071526/001 Shim, Spacer, Outer Telescopic, Stop 7-11
1066253/101 Brace, Machined, Main Frame 7-112 1071527 Disc, Shim Retainer, Outer Telescopic 7-11
1066253/101 Brace, Machined, Main Frame 7-114 1071527 Disc, Shim Retainer, Outer Telescopic 7-20
1066253/101 Brace, Machined, Main Frame 7-116 1071798/019 Hose Assembly, Manifold CASE 6-3
1066253/101 Brace, Machined, Main Frame 7-118 DRAIN to Steer Motor Case
1066253/101 Brace, Machined, Main Frame 7-120 1071798/020 Hose Assembly, Manifold Case Drain 6-5
1066253/101 Brace, Machined, Main Frame 7-122 to Steer Motor Case
1066253/102 Brace, Machined, Main Frame 7-112 1071799/005 Hose Assembly, Manifold P2 to Lift 6-3
Pump 2
1066253/102 Brace, Machined, Main Frame 7-114
1071800/003 Hose Assembly, Manifold P1 to Lift 6-3
1066253/102 Brace, Machined, Main Frame 7-116 Pump 1
1066253/102 Brace, Machined, Main Frame 7-118 1072059 Plug, Mechanical, Cylinder 6-81
1066253/102 Brace, Machined, Main Frame 7-120 (Weldment)
1066253/102 Brace, Machined, Main Frame 7-122 1072358 Piston, Rod 1-7
1066633 Shim, Kickback Pad, Outer Telescopic 7-20 1072358 Piston, Rod 6-83
1066633 Shim, Kickback Pad, Outer Telescopic 7-30 1072789 Stop (Reach with Tilt Only) 8-32
1066855/003 Plate, Type E 2-16 1073254 Cylinder, Free Lift, Staging Left-Hand, 1-5
1066855/003 Plate, Type E 2-25 R45TT and DR32TT
1067117 Bracket, Free Lift Pulley, Right-Hand 7-37 1073254 Cylinder, Free Lift, Staging Left-Hand, 6-83
1067117 Bracket, Free Lift Pulley, Right-Hand 7-39 R45TT and DR32TT
1067117 Bracket, Free Lift Pulley, Right-Hand 7-41 1073256 Cylinder, Free Lift, Staging, Right- 1-5
Hand, R35TT
1067239 Strap, Free Lift Cylinder, Upper 7-37
1073256 Cylinder, Free Lift, Staging, Right- 6-83
1067267 Strap, Free Lift Cylinder, Upper 7-39 Hand, R35TT
1067267 Strap, Free Lift Cylinder, Upper 7-41 1073330 Carriage, Machined, Reach R45TT 7-72
1067508 Terminal, Strip 5-4 1073438 Plate, Cover, Height Sensor 5-89
1067508 Terminal, Strip 5-7 1073540 Plate, Mounting, Height Sensor 5-89
1067508 Terminal, Strip 5-10 1073980/712 Seal, Shaft 1-11
1067508 Terminal, Strip 5-13 1073980/712 Seal, Shaft 5-55
1067508 Terminal, Strip 5-16 1074188 Fitting, Elbow 7-53
1067508 Terminal, Strip 5-19 1074468 Plug, Mechanical Piston 6-83
1068036/002 Guard, Weldment, Overhead (16.5 in. 7-45 1074497/001 Shim, Spacer (0.002 in. Thick) 4-8
Battery Compartment)
1074497/002 Shim, Spacer (0.003 in. Thick) 4-8
1068036/003 Guard, Weldment, Overhead (18.5 in. 7-45
Battery Compartment) 1074497/003 Shim, Spacer (0.008 in. Thick) 4-8
1068036/004 Guard, Weldment, Overhead (21.5 in. 7-45 1074497/004 Shim, Spacer (0.012 in. Thick) 4-8
Battery Compartment) 1074497/005 Shim, Spacer (0.015 in. Thick) 4-8
1068120 Shaft, Pulley 7-37 1075177/001 Fitting, Elbow 7-53
1068120 Shaft, Pulley 7-39 1075369/002 Bracket, Weldment, Steer 3-4
1068120 Shaft, Pulley 7-41 1075369/003 Bracket, Weldment, Steer 3-4
1068128 Shim, Spacer, Hose Sheave 7-64 1075369/004 Bracket, Weldment, Steer 3-4
1068247 Carriage, Machined, Reach R35TT 7-72 1075589/036 Piston, Rod 6-77
1068783/001 Plate, Shim 7-11 1075589/042 Piston, Rod 6-77
1068783/001 Plate, Shim 7-21 1075589/045 Piston, Rod 6-77

1075589/049 Piston, Rod 6-77 1078364 Piston, Pressure 6-83

1075589/056 Piston, Rod 6-77 1078446 Bracket, Hose Clamp 7-35
1075590 Main Lift Cylinder, Right-Hand & Left- 6-77 1078596 Cylinder, Free Lift, Staging Left-Hand, 1-5
Hand R35TT
1075831 Screw, Retaining 1-3 1078596 Cylinder, Free Lift, Staging Left-Hand, 6-83
1075831 Screw, Retaining 6-83 R35TT
1075831 Screw, Retaining 6-86 1078838 Cylinder, Free Lift, Non-Staging, 1-5
Assembly, Left-Hand
1075947/001 Screw 6-77
1078838 Cylinder, Free Lift, Non-Staging, 6-81
1075947/001 Screw 6-81 Assembly, Left-Hand
1075947/001 Screw 6-83 1078849 Cylinder, Free Lift, Non-Staging, 1-5
1075947/001 Screw 6-86 Assembly, Right-Hand
1075947/002 Screw, Retaining 6-77 1078849 Cylinder, Free Lift, Non-Staging, 6-81
1075947/002 Screw, Retaining 6-79 Assembly, Right-Hand
1076165 Spacer 7-144 1078925/001 Sensor Assembly, Proximity Switch 5-91
1076176 Carriage, Machined, Sideshift DR32TT 7-106 1078925/004 Sensor Assembly, Proximity Switch 1-11
1076512/001 Manifold Assembly, Single Reach, Tilt, 1-6 1078925/004 Sensor Assembly, Proximity Switch 5-91
W/ Sideshift 1079010/002 Card Assembly, Circuit, Fuse Relay 5-75
1076512/001 Manifold Assembly, Single Reach, Tilt, 6-69 1079010/003 Card Assembly, Circuit, Fuse Relay 5-75
W/ Sideshift 1079010/004 Card Assembly, Circuit, Fuse Relay 1-4
1076512/002 Manifold Assembly, Single Reach, Tilt, 1-6 1079010/004 Card Assembly, Circuit, Fuse Relay 5-75
No Sideshift
1079025 Rail, Sensing, Steer Limit 3-15
1076512/002 Manifold Assembly, Single Reach, Tilt, 6-69
No Sideshift 1079031 Washer 3-24
1076556/001 Valve, Pressure 6-69 1079032 Seal, V Ring 1-11
1076556/002 Valve, Pressure 6-69 1079032 Seal, V Ring 3-24
1076556/004 Valve, Pressure 6-69 1079194/002 Gate, Battery, Right-Hand, 38.75 in. 2-49
wide Battery
1076556/005 Valve, Pressure 1-12
1079194/003 Gate, Battery, Right-Hand, 38.75 in. 2-49
1076556/005 Valve, Pressure 6-69 wide Battery
1076667 Block 7-166 1079194/004 Gate, Battery, Right-Hand, 38.75 in. 2-49
1076725/002 Gate, Left-Hand 2-49 wide Battery
1076725/003 Gate, Left-Hand 2-49 1079194/005 Gate, Battery, Right-Hand, 38.81 in. 2-49
1076725/004 Gate, Left-Hand 2-49 wide Battery
1077074 Tire, Drive Poly, Diamond Grooved 1-12 1079194/006 Gate, Battery, Right-Hand, 38.81 in. 2-49
1077074 Tire, Drive Poly, Diamond Grooved 4-18 wide Battery
1077503 Pulley, Sheave, Main Lift Chain 7-11 1079194/007 Gate, Battery, Right-Hand, 38.81 in. 2-49
wide Battery
1077503 Pulley, Sheave, Main Lift Chain 7-20
1077503 Pulley, Sheave, Main Lift Chain 7-29 wide Battery
1077661 Ring, Backup 1-10 1079194/009 Gate, Battery, Right-Hand, 39.06 in. 2-49
1077661 Ring, Backup 6-83 wide Battery
wide Battery
1077677 Bracket, Sensor Housing 5-91
1077913/004 Power Amplifier, Lift (7500) 1-7 wide Battery
1077913/004 Power Amplifier, Lift (7500) 5-27 1079198/003 Gate, Battery, Left-Hand 2-49
1077913/005 Power Amplifier, Lift (7520) 1-7 1079198/004 Gate, Battery, Left-Hand, 38.75 in. 2-49
1077913/005 Power Amplifier, Lift (7520) 5-27 wide Battery
1077916 Stop, Steering 4-3 1079214 Harness, Wiring 8-86
1078248 Switch, Operator, Push Button 1-11 1079215/003 Gate, Battery, Right-Hand, 38.75 in. 2-49
1078248 Switch, Operator, Push Button 5-4 wide Battery
wide Battery
1078248 Switch, Operator, Push Button 5-16
1078276 Gear, Timing Assembly, Height 5-85 1079215/007 Gate, Battery, Right-Hand, 39.25 in. 2-49
Indicator wide Battery
1078276 Gear, Timing Assembly, Height 5-89 1079215/008 Gate, Battery, Right-Hand, 39.25 in. 2-49
Indicator wide Battery

1079619/001 Travel Light Assembly (LED) W/O 8-54 1086563 Gland, Cylinder 6-83
Switch 1086953/001 Spring, Compression 3-36
1079664 Carriage, Machined, Reach R45TT 7-72 1086953/001 Spring, Compression 3-40
1079685 Carriage, Machined, Deep-Reach 7-82 1086953/001 Spring, Compression 3-45
1079687 Stop, Carriage 7-21 1086953/001 Spring, Compression 3-49
1079687 Stop, Carriage Assembly 7-166 1087843 Fitting, Flange 6-12
1079826 Chain Lift 7-35 1087843 Fitting, Flange 6-14
1079827 Chain Lift 1-4 1088226/01 Rotor With Target 5-59
1079827 Chain Lift 7-35 1088226/02 Stator 5-59
1080008 Sleeve 6-81 1088226/03 Board, Terminal 5-59
1080008 Sleeve 6-83 1088226/04 Screw 5-59
1080014/002 Cover, Control Handle, Primary 2-33 1088226/06 Screw 5-59
1080014/003 Cover, Control Handle, Primary 2-33 1088993 Piston, Pressure, Free Lift, Staging 6-86
1080014/004 Cover, Control Handle, Primary 2-33 1089535/02 Endshield 5-59
1080014/102 Cover, Control Handle, Primary 2-33 1089535/05 Endshield, Drive 5-59
1080014/103 Cover, Control Handle, Primary 2-33 1089790 Bar, Bus 5-47
1080014/104 Cover, Control Handle, Primary 2-33 1090132/001 Connector, Mast, Left-Hand 7-4
1080015/002 Cover, Bucket 2-33 1090132/002 Connector, Mast, Right-Hand 7-4
1080015/003 Cover, Bucket 2-33 1090408 Cylinder Assembly, Single Reach 1-5
1080015/004 Cover, Bucket 2-33 (Includes Items 1 Thru 5)
1080015/102 Cover, Bucket 2-33 1090408 Cylinder Assembly, Single Reach 6-88
1080015/103 Cover, Bucket 2-33 (Includes Items 1 Thru 5)
1080015/104 Cover, Bucket 2-33 1091664/02 Endshield 5-59
1080353 Yoke, Reach Cylinder 6-88 1091664/04 Screw 5-55
1080374 Scissor, Inner Front (to Carriage) 7-87 1091664/04 Screw 5-59
1080375 Scissor Assembly, Deep-Reach, 1-7 1091664/07 Screw 5-55
DR32TT 1091664/08 Kit, Thermal Sensor 5-59
1080375 Scissor Assembly, Deep-Reach, 7-87 1091664/09 Washer, Disc, Sealing 1-3
DR32TT 1091664/09 Washer, Disc, Sealing 5-55
1080969 Bracket, Hose 7-53 1091664/09 Washer, Disc, Sealing 5-59
1081010 Cable Assembly, OTM (Standard) 7-63 1091664/16 Proximity Switch 1-10
1081065 Hose Assembly, Free Lift Cylinder, 7-53 1091664/16 Proximity Switch 5-59
R45TT, DR32TT 1091979 Wheel Plate, Machined, Left-Hand 7-156
1081115 Cylinder, Free Lift, Staging, Right- 6-86 1091980 Wheel Plate, Machined, Right-Hand 7-157
Hand (Model 7520)
1092329 Bracket, Mast Guard 7-108
1081116 Cylinder, Free Lift, Staging, Left-Hand 6-86
(Model 7520) 1092329 Bracket, Mast Guard 7-110
1081118 Cylinder, Free Lift, Staging, Right- 1-5 1092330 Bracket, Mast Guard 7-108
Hand (Model 7520) 1092330 Bracket, Mast Guard 7-110
1081118 Cylinder, Free Lift, Staging, Right- 6-86 1092714 Hose Assembly, Free Lift Cylinder, 7-53
Hand (Model 7520) R35TT
1081119 Cylinder, Free Lift, Staging, Left-Hand 1-5 1092981 Spacer, Plastic 7-75
(Model 7520) 1093320 Block, Retaining 7-106
1081119 Cylinder, Free Lift, Staging, Left-Hand 6-86 1093321 Bar, Shim 7-106
(Model 7520) 1094048 Bracket 5-23
1081249 Gland, Cylinder 6-86 1094049 Bracket 5-23
1081250 Plug, Mechanical Piston 6-86 1095026 Bracket, Lift Potentiometer, Dockstance 3-45
1081275/198 Piston-Rod 6-86 1095026 Bracket, Lift Potentiometer, Dockstance 3-49
1081812 Relay, (K1, K2, K3, K4) 1-10 1095161/001 Pressure Transducer (CYL-P) 6-55
1081812 Relay, (K1, K2, K3, K4) 5-75 1095161/001 Pressure Transducer (CYL-P) 6-59
1081988 Spacer, Chain Sheave 7-11 1095161/001 Pressure Transducer (CYL-P) 6-63
1081988 Spacer, Chain Sheave 7-20 1095663 Washer, Spacer 1-3
1081988 Spacer, Chain Sheave 7-29 1095663 Washer, Spacer 7-78
1082750/08 Screw 5-55 1095667 Bracket, Sensor 8-83
1082750/09 Retainer, Bearing 5-55 1095821/003 Harness, Wiring 8-83
1082750/10 Bushing, Brake 5-55 1095821/004 Harness, Wiring 8-83
1082750/12 End Head 5-55 1095892 Bracket, Sensor 8-83
1084983 Wire, Extension, Not Shown 5-91 1095913 Wire Assembly, Ground 8-83
1085919 Shaft, Main Lift Chain Pulley 7-20 1096221 Bracket, Hose Routing 7-53
1086064 Shaft, Chain Sheave 7-29 1096599/001 Laser Assembly, Green 8-83
1086134 Shaft, Main Lift Chain Pulley 7-12 1096599/002 Laser Assembly, Red 8-83
1086562 Cap, Ram Housing 6-77 1098279/002 Valve Assembly, Directional 1-12
1086562 Cap, Ram Housing 6-81 1098279/002 Valve Assembly, Directional 6-63

1098742 Carriage, Tilt and Sideshift DR32TT 7-106 1105406 Heater Assembly 5-87
1098743 Carriage Sub Assembly, Sideshift, 7-106 1105407/001 Harness, Encoder Cold Storage, To 5-87
DR32TT 161 inch OACH
1098744 Carriage Assembly, Sideshift Carriage 7-104 1105407/002 Harness, Encoder Cold Storage, 5-87
Assembly, Tilt and Sideshift Above 161 inch OACH
1098768 Carriage Assembly, Tilt and Sideshift 7-98 1105437 Plate, Cover 5-87
1098924 Wheel Plate, Machined, Left-Hand 7-156 1105899 Bracket, Pulley 1-2
1098925 Wheel Plate, Machined, Right-Hand 7-157 1105899 Bracket, Pulley 8-88
1098987 Sleeve, Roller Stud 7-29 1105900 Bracket, Limit Switch 8-88
1099295/001 Bracket 8-35 1106242 Light Assembly, Auxiliary (LED) 8-66
1099295/002 Bracket 8-35 1106472 Roller, Battery 2-9
1099296/001 Bracket 8-35 1106489 Plate, Steering Encoder 3-24
1099296/002 Bracket 8-35 1106489 Plate, Steering Encoder 3-30
1099297/001 Bracket 8-35 1107084 Decal, Warning Label 2-16
1099297/002 Bracket 8-35 1107084 Decal, Warning Label 2-25
1099469 Sleeve, Roller Stud 7-20 1107086 Decal, French Warning 2-16
1099479 Carriage Machined, Sideshift R35TT 7-100 1107086 Decal, French Warning 2-25
and R45TT 1107091 Bracket 8-64
1099529 Plate, Lockdown 6-63 1108083 Gland, Cylinder, Main Lift 6-79
1099585 Line Assembly, Cross Over 7-54 1108094 Rod, Piston 6-79
1099654 Manifold Assembly, Main, DC Lift 6-54 1108105 Main Lift Cylinder Left and Right Hand 1-6
1099859 Sleeve, Roller Stud 7-12 1108105 Main Lift Cylinder Left and Right Hand 6-79
1100471 Bumper, Mast 7-20 1108252 Clamp, Mount 8-64
1100471 Bumper, Mast 7-29 1108252 Clamp, Mount 8-66
1101020/001 Harness, Travel Light, Incandesent 8-48 1108425/030 Load Backrest Weldment 8-3
Lights 1108425/332 Load Backrest Weldment 8-3
1101020/002 Harness, Travel Light, LED Lights 8-48 1108425/333 Load Backrest Weldment 8-3
1101021/001 Harness, Travel Light, Incandesent 8-48 1108425/334 Load Backrest Weldment 8-3
Lights
1108425/335 Load Backrest Weldment 8-3
1101021/002 Harness, Travel Light, LED Lights 8-48
1108425/336 Load Backrest (36 in.) 8-3
1101175 Manual, Installation and Parts 8-83
11015-39 O-Ring 6-77
11015-39 O-Ring 6-81
1102126/001 Door Assembly, L.H. EE, 16.5 inch 2-51
Battery Compartment 1108425/340 Load Backrest Weldment 8-3
1102126/002 Door Assembly, L.H. EE 18.5 inch 2-51 1108425/341 Load Backrest Weldment 8-3
Battery Compartment 1108425/342 Load Backrest (42 in.) 8-3
1102126/003 Door Assembly, L.H. EE 21.5 inch 2-51 1108425/343 Load Backrest Weldment 8-3
1102129/001 Door Assembly, R.H. EE, 16.5 inch 2-51 1108425/345 Load Backrest Weldment 8-3
1102129/002 Door Assembly, R.H. EE, 18.5 inch 2-51 1108425/347 Load Backrest Weldment 8-3
Battery Compartment
1108425/348 Load Backrest (48 in) 8-3
1102129/003 Door Assembly, R.H. EE, 21.5 inch 2-51
1103002 Packing 6-79 1108425/350 Load Backrest Weldment 8-3
1103003 Packing 6-79 1108425/351 Load Backrest Weldment 8-3
1103414 Bumper 7-98 1108425/352 Load Backrest Weldment 8-3
1103933 Flag, Indicator 5-91 1108425/353 Load Backrest Weldment 8-3
1103934 Flag, Indicator 5-91 1108425/354 Load Backrest Weldment 8-3
1104477 Kit, Hardware (Parts) 7-148 1108425/355 Load Backrest Weldment 8-3
1104478/001 Symbol Upper Mount 8-35 1108425/356 Load Backrest Weldment 8-3
1104478/002 Symbol Lower Mount 8-35 1108425/357 Load Backrest Weldment 8-3
1104478/003 Intermec Upper Mount 8-35 1108425/358 Load Backrest Weldment 8-3
1104478/004 Intermec Lower Mount 8-35 1108425/359 Load Backrest Weldment 8-3
1104482/001 Symbol Upper Mount 8-35 1108425/360 Load Backrest Weldment 8-3
1104482/002 Symbol Lower Mount 8-35 1109249/001 Harness Wiring 5-33
1104482/003 Intermec Upper Mount 8-35 1109249/002 Harness Wiring 5-45
1104482/004 Intermec Lower Mount 8-35 1109252 Contactor Panel Assembly 5-33
1104484 Bracket 8-35 1109738/105 Plate, Cover, Heated 8-38
1105029/002 Switch, Rocker, Operator Fan 8-64 1109738/115 Plate, Cover, Heated 8-38
1105029/002 Switch, Rocker, Operator Fan 8-66 1109806/101 Light Assembly, Warning, LED, Red 8-73
1105335 Bracket, Manifold 7-52 1109806/102 Light Assembly, Warning, LED, Amber 8-73
1105406 Heater Assembly 1-10 1109806/103 Light Assembly, Warning, LED, Blue 8-73

1110001 Heat Sink 5-27 1121912/001 Line Assembly, Manifold to Bulkhead 6-9
1110018/005 Fuse (5 Amp), (FU7, FU8) 1-9 1121912/002 Line Assembly, Manifold to Bulkhead 6-7
1110018/005 Fuse (5 Amp), (FU7, FU8) 5-75 1121912/002 Line Assembly, Manifold to Bulkhead 6-9
1110018/008 Fuse (15 Amp), (FU5, FU6, FU7, FU8) 1-9 1121912/003 Line Assembly, Manifold to Bulkhead 6-7
1110018/008 Fuse (15 Amp), (FU5, FU6, FU7, FU8) 5-75 1121912/003 Line Assembly, Manifold to Bulkhead 6-9
1110653 Panel, Contactor 5-36 1121913/002 Line Assembly, Manifold to Bulkhead 6-7
1110654 Contactor Panel Assembly, (AC AC) 5-36 1121913/003 Line Assembly, Manifold to Bulkhead 6-7
1110785/700 Motor Assembly 5-59 1122394 Plate, Mounting, Clamp 7-64
1110785/711 Speed, Proximity Sensor 5-55 1122395 Plate, Mounting, Clamp 7-64
1110785/711 Speed, Proximity Sensor 5-59 1122397 Stud 7-64
1110785/713 Endshield, Drive 5-59 1122400 Plate, Mounting, Clamp 7-64
1110785/717 Rotor With Target 5-59 1122794/002 Valve, Assembly, Directional 6-63
1110785/718 Stator 5-59 1122795/001 Valve, Assembly 1-12
1110786/700 Motor Assembly 5-59 1122795/001 Valve, Assembly, Directional 1-12
1110923 Panel, Contactor 5-47 1122795/001 Valve, Assembly 6-59
1110955 Bar, Buss 5-36 1122795/001 Valve, Assembly, Directional 6-63
1110955 Bar, Buss 5-41 1123407 Bracket 5-27
1111083 Cover, EE 5-47 1123490 Piston, Rod 6-77
1111086 Bar, Buss 5-47 1123534 Lift Hose Assembly, Standard 7-47
1111345/001 Harness, Wiring 5-36 1123534 Lift Hose Assembly, Standard 7-47
1111345/002 Harness Wiring 5-47 1123535 Lift Hose Assembly, Cold Storage 7-47
1111723/003 Harness, Wiring 8-83 1123535 Lift Hose Assembly, Cold Storage 7-47
1111723/004 Harness, Wiring 8-83 1123597 Plate 4-16
1112097/01 Drive End Head 5-55 1123598 Plate 4-16
1112097/02 Stator 5-55 1123617/001 Indicator 4-16
1112097/04 Rotor (Includes:) 5-55 1124115/001 Pedal, Deadman Assembly, Single 4-16
1112097/06 Gear, Wheel Sensor 5-55 Sensor
1112097/700 Motor, Drive 1-6 1124117/001 Sensor Assembly (Includes:) 1-11
1112097/700 Motor, Drive 5-55 1124117/001 Sensor Assembly (Includes:) 4-16
1112327 Band Kit, Motor Head 6-39 1124289 Coupling, Hose, Suction 6-7
1112327 Band Kit, Motor Head, EE 6-41 1124289 Coupling, Hose, Suction 6-9
1112837 Decal, No Riding 2-16 1124648 Bracket, Standoff 5-36
1112837 Decal, No Riding 2-25 1124903 Adjuster, Battery Spacer 2-7
1114555 Tag, Specification, Mast 2-16 1124949 Lift Hose Assembly, Standard 1-6
1114555 Tag, Specification, Mast 2-25 1124949 Lift Hose Assembly, Standard 7-47
1114557 Tag, Specification, Blank 2-16 1124949 Lift Hose Assembly, Standard 7-47
1114557 Tag, Specification, Blank 2-25 1124950 Lift Hose Assembly, Cold Storage 1-6
1114558 Tag, Specification, (Bilingual), Blank 2-16 1124950 Lift Hose Assembly, Cold Storage 7-47
1114558 Tag, Specification, (Bilingual), Blank 2-25 1124950 Lift Hose Assembly, Cold Storage 7-47
1114559 Tag, Specification, Blank 2-16 1124953 Hose Assembly, 1/4 inch 7-53
1114559 Tag, Specification, Blank 2-25 1125078 Plate, Fan Access 2-7
1114560 Tag, Specification, (Bilingual), Blank 2-17 1125085 Bar, Buss 5-41
1114560 Tag, Specification, (Bilingual), Blank 2-25 1125086 Panel, Mounting 5-41
1116690/003 Circuit Card, APMO 8-86 1125765 Cushion, Floor Pad, Fore Aft 2-45
1118861 Pad, Deadman, Pedal 2-45 1125937 Valve, Direction 6-67
1118861 Pad, Deadman, Pedal 4-16 1125938 Valve, Direction 6-67
1119524 Spring, Torsion 1-11 1126200/001 Bearing, Cup 1-8
1119524 Spring, Torsion 4-16 1126200/001 Bearing, Cup 4-7
1119851 Bearing, Flanged 1-8 1126200/002 Bearing, Cone 1-8
1119851 Bearing, Flanged 4-16 1126200/002 Bearing, Cone 4-7
1120282 Harness, Wiring 8-86 1126201 Pump Assembly, (No Parts Available) 6-31
1120790/700 Motor Assembly 1-6 1126452 Cushion, Floor Pad, Dockstance 2-45
1120790/700 Motor Assembly 5-59 1126639 Valve, Direction 1-12
1121037 Decal, Alt Energy Storage 2-17 1126639 Valve, Direction 6-67
1121037 Decal, Alt Energy Storage 2-26 1126639 Valve, Direction 6-67
1121107/001 Valve, Flow Control, Priority 1-12 1126980 Pulley, Sheave Assembly 7-64
1121107/001 Valve, Flow Control, Priority 6-59 1127095/001 Harness,Wiring 5-41
112112/002 Hose Assembly, Presure 6-7 1127095/002 Harness, Wiring 5-51
112112/003 Hose Assembly, Presure 6-9 1127151/002 Harness Assembly 5-19
1121789 Bracket 8-35 1127354/002 Harness Assembly 5-16
1121912/001 Line Assembly, Manifold to Bulkhead 6-7 1127437/002 Harness, Wiring 5-10
1127483 Plate, Access 2-4

1127571/002 Harness Wiring 5-7 1132586/035 Cable Assembly, (B-) 5-79

1127844 Spacer, Display 5-65 1132586/036 Cable Assembly, (B-) 5-79
1128128 Manifold Assembly 6-59 1132586/037 Cable Assembly, (B+) 5-79
1128297 Sleeve, Flanged 7-15 1132586/038 Cable Assembly, (B+) 5-79
1128298 Sleeve, Ram Spacer, Inner 7-32 1132586/041 Cable Assembly, (B+) 5-79
1128328 Reservoir Above 330 inch Elevated 6-19 1132586/042 Cable Assembly, (B+) 5-79
1128543/003 Harness, Wiring 5-4 1132586/043 Cable Assembly, (B+) 5-79
1128622 Reservoir Below 331 inch Elevated 6-19 1132586/044 Cable Assembly, (B+) 5-79
1128705 Cover, EE 5-51 1133926/001 Pump Assembly, Lift, 7500 1-7
1128976 Door, Weldment 2-4 1133926/001 Pump Assembly, Lift, 7500 6-47
1128976 Door, Weldment 2-7 1133926/002 Pump Assembly, Lift, 7520 1-7
1129097 Bar, Buss 5-51 1133926/002 Pump Assembly, Lift, 7520 6-47
1129143 Bar, Buss 5-51 1134029 Plate, Mounting 6-65
1129198/002 Tube 6-19 1134091 Fitting, Tee 6-63
1129198/003 Tube 6-19 1134144 Post, Pump Motor Mount 6-33
1129252 Filter Assembly, (Includes:) 6-19 1134310/001 Manifold, Inlet, Fore and Aft Stance 6-47
1129252/01 Element, Filter 1-9 1134310/002 Manifold, Inlet, Dockstance 6-47
1129252/01 Element, Filter 6-19 1134496/001 Pump Manifold Assembly, 7500 Fore 1-7
1129292 Panel, Contactor 5-51 and Aft
1129399 Plate, Filter Mounting 6-19 1134496/001 Pump Manifold Assembly, 7500 Fore 6-47
and Aft
1129401 O-Ring 6-19
1134496/002 Pump Manifold Assembly, 7500 1-7
1129478 Deadman Pedal Installation 4-14 Dockstance
1129756/001 Harness, Wiring 5-4 1134496/002 Pump Manifold Assembly, 7500 6-47
1129756/001 Harness, Wiring 5-7 Dockstance
1129756/001 Harness, Wiring 5-10 1134496/003 Pump Manifold Assembly, 7520 Fore 1-7
1129837/001 Plug, Mechanical 6-7 and Aft
1129837/001 Plug, Mechanical 6-9 1134496/003 Pump Manifold Assembly, 7520 Fore 6-47
1129837/001 Plug, Mechanical 6-12 and Aft
1129837/001 Plug, Mechanical 6-14 1134496/004 Pump Manifold Assembly, 7520 1-7
Dockstance
1130579/002 Line Assembly, Manifold to Bulkhead 6-14
18.5 inch Battery Compartment 1134496/004 Pump Manifold Assembly, 7520 6-47
Dockstance
1130579/003 Line Assembly, Manifold to Bulkhead 6-14
21.5 inch Battery Compartment 1134496/01 Seal Kit Not Shown 1-11
1130968 Bracket, Bin Light 8-66 1134496/01 Seal Kit Not Shown 6-47
1131520/003 Harness Assembly 5-13 1134571 Hose, Suction, Formed 6-14
1131852 Hose, Suction, Formed 6-9 1134572 Hose, Suction, Formed 6-12
1131883 Hose, Suction, Formed 6-7 1134589/002 Hose Assembly 6-12
1132091 Pulley, Sheave, Idler 5-89 1134589/002 Hose Assembly 6-14
1132586/001 Wire, Aux Mtr -B NEG to TP4 5-4 1134589/004 Hose Assembly 6-12
1132586/003 Wire, LA POS to FU3-2 5-4 1134589/007 Hose Assembly 6-14
1132586/003 Wire, LA POS to FU3-2 5-13 1134742/001 Valve, Pressure Control 1-12
1132586/004 Wire, LA-B NEG to TP4 5-4 1134742/001 Valve, Pressure Control 6-63
1132586/004 Wire, LA-B NEG to TP4 5-13 1134866 Hose, Suction, Formed Over 330 6-7
inches
1132586/005 Wire, LA-U to LM-U 5-13
1134866 Hose, Suction, Formed Over 330 6-9
1132586/006 Wire, LA-V to LM-V 5-13 inches
1132586/007 Wire, LA-W to LM-W 5-13 1134866 Hose, Suction, Formed 6-12
1132586/008 Wire, LA-U to LM-U 5-4 1134889 O-Ring 6-47
1132586/009 Wire, LA-V to LM-V 5-4 1134981 Bracket, Battery Connector 5-77
1132586/010 Wire, LA-W to LM-W 5-4 1135027/001 Hose Assembly, Manifold P1 to Lift 6-5
1132586/027 Cable Assembly, (B-) 5-79 Pump 1
1132586/028 Cable Assembly, (B-) 5-79 1135027/001 Hose Assembly 7-64
1132586/029 Cable Assembly, (B-) 5-79 1135042 Bracket 5-65
1132586/030 Cable Assembly, (B-) 5-79 1135705 Bracket 4-10
1132586/031 Cable Assembly, (B-) 5-79 1135784 Plate, Spacer, Deadman Pedal, Not 4-14
1132586/032 Cable Assembly, (B-) 5-79 Shown
1132586/033 Cable Assembly, (B-) 5-79 1135924 Harness 5-83
1132586/034 Cable Assembly, (B-) 5-79 1135924 Harness 5-87

1136222 Harness, Tractor 5-13 114-008-304 Fob, Key 5-70

1136222 Harness, Tractor 5-16 114-009-503 Plate, Motor, Specification 4-5
1136222 Harness, Tractor 5-19 114-019-113 Standoff, Flag 3-15
1136572/003 Fan Assembly, Operator Cooling 8-64 114-021-643/001 Bracket, Clamp (Lower) 7-108
1136828 Pin, Cotter 7-98 114-021-643/001 Bracket, Clamp (Lower) 7-110
1136828 Pin, Cotter 7-104 1140101/001 Valve, Relief, Deep-Reach (REL-3) 1-12
1136920 Light Assembly, Auxiliary (LED) 8-66 1140101/001 Valve, Relief, Deep-Reach (REL-3) 6-71
1136932/003 Light Assembly, LED 8-66 1140410 Decal, ACR, Regen 2-16
1137518 Bracket, Bin Light 8-66 1140410 Decal, ACR, Regen 2-25
1137532 Bracket, Steer Encoder 3-30 1140526 Valve, Flow Control 6-19
1137672 Plate 8-62 1140982 Guard, Cable Assembly 7-64
1137680 Bracket, Steering Encoder, Fore/Aft 3-24 1141370/002 Cover Assembly, Top, Fore/Aft Stance 2-37
Stance 1141370/003 Cover Assembly, Top, Fore/Aft Stance 2-37
1138180 Breather 6-19 1141370/004 Cover Assembly, Top, Fore/Aft Stance 2-37
1138702/001 Manifold Assembly, Auxiliary 6-67 1141531/001 Cable Assembly, Video, 83-93 inch 7-52
1138702/002 Manifold Assembly, Auxiliary 6-67 OACH
1139027 Manifold Assembly Lift/Lower 6-63 1141531/002 Cable Assembly, Video, 94-98 inch 7-52
1139182/002 Hose Assembly, Manifold CYL-1 and 6-3 OACH
Tee to Bulkhead 1141531/003 Cable Assembly, Video, 99-103 inch 7-52
1139304 Cover, Bracket, Camera (DR32TT) 8-25 OACH
1139365 Decal, ACR 2-16 1141531/007 Cable Assembly, Video, 119-123 inch 7-52
OACH
1139365 Decal, ACR 2-25
1141531/008 Cable Assembly, Video, 124-128 inch 7-52
1139439 Manifold Assembly, Main, DC Lift 1-6 OACH
1139439 Manifold Assembly, Main, DC Lift 6-54 1141531/009 Cable Assembly, Video, 129-133 inch 7-52
1139455/001 Harness Assembly Options, Travel 8-48 OACH
Alarm 1141531/010 Cable Assembly, Video, 134-138 inch 7-52
1139455/002 Harness Assembly Options, Forward 8-48 OACH
or Reversel Light 1141531/011 Cable Assembly, Video, 139-143 inch 7-52
Light and Alarm 1141531/012 Cable Assembly, Video, 144-148 inch 7-52
Light (Forward and Reverse) 1141531/013 Cable Assembly, Video, 149-153 inch 7-52
1139541 Fitting, Return Check 6-19 OACH
1139542 Bracket, Cover 6-17 1141531/014 Cable Assembly, Video, 154-158 inch 7-52
1139563/001 Line Assembly 6-12 OACH
1139563/001 Line Assembly 6-14 1141531/015 Cable Assembly, Video, 159-160 inch 7-52
1139563/002 Line Assembly, Suction 6-7 OACH
1139563/002 Line Assembly, Suction 6-9 1141531/101 Cable Assembly, Video, 142-146 inch 7-63
OACH
1139563/002 Line Assembly 6-12
1139563/003 Line Assembly, Suction 6-7 1141531/103 Cable Assembly, Video, 152-156 inch 7-63
1139563/003 Line Assembly, Suction 6-9 OACH
1139626 Resistor 6-17 1141531/106 Cable Assembly, Video, 167-170 inch 7-63
OACH
1139702/001 Switch Assembly, Proximity 1-11
1139702/001 Switch Assembly, Proximity 8-85 OACH
1139780/001 Flag, Indicator All OACH Ranges 5-91 1141531/108 Cable Assembly, Video, 175-179 inch 7-63
Except 100 to 105 OACH
1139780/002 Flag, Indicator, 100 to 105 OACH 5-91 1141531/109 Cable Assembly, Video, 180-184 inch 7-63
1139974 Carriage, Machined, Tilt with Sideshift 7-100 OACH
R45TT 1141531/110 Cable Assembly, Video, 185-190 inch 7-63
1139975 Carriage Subassembly, Tilt with 7-100 OACH
Sideshift 1141533 Camera 8-25
1139978 Carriage, Machined, Tilt with Sideshift 7-100 1141744/004 Clamp, Ball 8-62
R35TT

1141931 Cable, Monitor Power 8-25 154-009-116/101 Cable, Drag, EE 2-4

1141938/001 Hose Assembly, Manifold P2 to Lift 6-5 154-009-116/101 Cable, Drag 2-7
Pump 2 154-009-117/001 Strap, Static, Insulated, Standard 2-4
1143102 Instructions 8-83 (Includes:)
1143438 Valve, Pressure 6-67 154-009-117/001 Strap, Static, Insulated (Includes:) 2-7
1143792 Bracket, Fuse Relay 5-73 154-009-117/101 Strap, Static, Insulated, EE (Includes:) 2-4
1144248 Plate, Specification 8-83 154-009-117/101 Strap, Static, Insulated (Includes:) 2-7
1145288 Cover, Bracket, Camera (R35TT, 8-25 154-009-161 Plug, Mechanical Piston Cushion 6-77
R45TT) 154-010-405/003 Module, Suppressor 5-68
1145392 Plate 8-62 170-000-703 Insulator 2-4
1145567/001 Clamp, 1.75 in. 8-64 170-000-703 Insulator 2-7
1145567/001 Clamp, 1.75 in. 8-66 1V3-593 Clamp, Cable 8-25
1145567/002 Clamp, 3.00 in 8-64 223-001-087/001 Conductor, Feed thru 5-47
1145567/002 Clamp, 3.00 in 8-66 223-001-087/001 Conductor, Feed thru 5-51
1145567/003 Clamp, 5,25 in. 8-66 223-001-087/005 Conductor, Feed thru 5-45
1145568 Lamination, Clear 8-83 223-001-087/007 Conductor, Feed thru 5-45
1145624 Shim 8-25 223-001-087/008 Conductor, Feed thru 5-47
1145790 Bracket, Support 6-12 223-001-087/008 Conductor, Feed thru 5-51
1145790 Bracket, Support 6-14 223-001-087/012 Conductor, Feed thru 5-47
1146002 Line Assembly 6-14 223-001-550 Clamp, U-Bolt 7-63
1146318 Bracket, Support 6-12 23006 Screw 7-94
1146318 Bracket, Support 6-14 27892-00 Ring, Retaining 6-77
1146393 Cylinder, Single Reach (Includes Items 1-5 27892-00 Ring, Retaining 6-81
1 Thru 5) 309732-000 Clamp, Hose 5-91
1146393 Cylinder, Single Reach (Includes Items 6-88 309732-000 Clamp, Hose 7-52
1 Thru 5)
309732-000 Clamp, Hose 7-63
1146649 Harness Assembly 8-62
314065-006 Washer, Flat 7-35
1147259/001 Cable Assembly, Control Handle 3-32
360-037/008 Guard, Cable 2-4
1147259/101 Cable Assembly, Control Handle 3-32
360-037/008 Guard, Cable 2-7
1147365/001 Manifold Assembly, Single Reach, Tilt, 6-69
W/ Sideshift 360-037/010 Guard, Cable 7-94
1147365/002 Manifold Assembly, Single Reach, Tilt, 6-69 370-631/006 Pad, Side, Left-Hand 3-53
No Sideshift 370-631/006 Pad, Side, Left-Hand 3-56
1147760/001 Line Assembly, Lift 18.5" Battery 6-12 370-631/009 Cushion, Pad 5-45
Compartment 370-631/009 Cushion, Pad 5-47
1147760/002 Line Assembly, Lift 21.5" Battery 6-12 370-631/009 Cushion, Pad 5-51
Compartment 400-149 Gear, Spur 4-7
1148393 Plate 8-62 401-175 Gear, Pinion, Drive Motor 4-5
1148465 Cable Assembly, Options 8-62 401-175 Gear, Pinion, Drive Motor 4-7
1148885 Wire Assembly 8-64 401-503 Pulley, Chain, Free Lift 7-37
1149105/001 Shim, Spacer .010 inch 7-4 401-503 Pulley, Chain, Free Lift 7-39
1149105/001 Shim, Spacer .010 inch 7-6 401-503 Pulley, Chain, Free Lift 7-41
1149105/002 Shim, Spacer .015 inch 7-4 410-022/05 Spacer, Output Bearing 4-7
1149105/002 Shim, Spacer .015 inch 7-6 410-022/06 Shaft, Flanged Output 4-7
1149105/003 Shim, Spacer .030 inch 7-4 410-022/11 Ring, Retaining, External 4-7
1149105/003 Shim, Spacer .030 inch 7-6 410-022/18 Seal, Lip 1-11
1149105/004 Shim, Spacer .036 inch 7-4 410-022/18 Seal, Lip 4-7
1149105/004 Shim, Spacer .036 inch 7-6 410-029/06 Gear, Helical 4-7
1149105/005 Shim, Spacer .059 inch 7-4 411-254 Decal 8-76
1149105/005 Shim, Spacer .059 inch 7-6 411-421/001 Decal, Label 5-33
1149427 Bracket 4-10 411-421/001 Decal, Label 5-36
1149652 Hose, Suction, Formed 6-12 411-421/001 Decal, Label 5-41
1149652 Hose, Suction, Formed 6-14 411-421/001 Decal, Label 5-45
116-000-327 Cap, Retaining 7-87 411-421/001 Decal, Label 5-47
116-000-331 Ring, Bearing Retaining 1-10 411-421/001 Decal, Label 5-51
116-000-331 Ring, Bearing Retaining 7-87 411-421/002 Decal, Label, Specification Plate 3-36
116-000-333 Spacer 7-87 411-421/002 Decal, Label, Specification Plate 3-40
116-000-342 Ring, Retaining 1-11 411-421/002 Decal, Label, Specification Plate 3-45
116-000-342 Ring, Retaining 7-87 411-421/002 Decal, Label, Specification Plate 3-49
1193139 Hose Assembly 1/4" 7-64 411-511/015 Decal, Raymond (White) 2-16
123-001-382 Roller, Battery 2-9 411-511/015 Decal, Raymond (White) 2-25
154-009-116/001 Cable, Drag, Standard 2-4 411-511/115 Decal, Raymond (Black) 2-16
154-009-116/001 Cable, Drag 2-7 411-511/115 Decal, Raymond (Black) 2-25

411-531 Decal (Overhead Guard Meets ANSI 2-16 449-025 Bearing, Mast Roller 7-11
B56.1 Safety Code) 449-032 Bearing, Mast, Roller 1-8
411-531 Decal (Overhead Guard Meets ANSI 2-25 449-032 Bearing, Mast, Roller 7-21
B56.1 Safety Code) 449-032 Bearing, Mast, Roller 7-29
411-587/004 Decal, No Riding 2-16 449-032 Bearing, Mast, Roller 7-73
411-587/004 Decal, No Riding 2-25 449-032 Bearing, Mast, Roller 7-78
411-934 Decal, Warning 8-5 460-476 Bearing, Sleeve, Oil Impregnated 1-8
411-934 Decal, Warning 8-7 460-476 Bearing, Sleeve, Oil Impregnated 7-96
411-936 Decal, ESD 5-4 460-476 Bearing, Sleeve, Oil Impregnated 7-98
411-936 Decal, ESD 5-13 460-488 Bushing 7-102
411-936 Decal, ESD 5-16 460-488 Bushing 7-104
411-936 Decal, ESD 5-19 460-616 Bearing, Sleeve, Flanged 7-102
412-414 Decal, Warning, Bilingual 8-5 460-616 Bearing, Sleeve, Flanged 7-104
412-414 Decal, Warning, Bilingual 8-7 460-680 Bearing, Spherical Roller 1-8
412-574 Decal, EE Diamond 2-16 460-680 Bearing, Spherical Roller 3-5
412-574 Decal, EE Diamond 2-25 460-680 Bearing, Spherical Roller 3-5
412-746 Decal, 15 Amp 5-73 460-690 Bearing, Self Aligning 1-8
412-817 Decal, 10 Amp Fuse 5-73 460-690 Bearing, Self Aligning 3-7
413-045 Bumper, Carriage Stop 1-9 460-690 Bearing, Self Aligning 6-88
413-045 Bumper, Carriage Stop 7-166 460-690 Bearing, Self Aligning 7-75
441-127 Bearing, Shielded 1-8 460-690 Bearing, Self Aligning 7-82
441-127 Bearing, Shielded 7-164 460-693 Bearing, Self-Aligning 1-8
441-128 Bearing, Ball 3-7 460-693 Bearing, Self-Aligning 7-87
441-130 Bearing 7-164 460-696 Bushing, Self Aligning 7-75
442-150 Bearing 1-8 462-086 Bearing 2-4
442-150 Bearing 7-164 462-086 Bearing 2-7
443-027 Bearing 7-43 464-092 Bearing, Thrust Washer 1-8
443-052 Bearing, Ball 1-8 464-092 Bearing, Thrust Washer 3-4
443-052 Bearing, Ball 7-87 464-092 Bearing, Thrust Washer 7-87
444-326 Bearing, Thrust 1-8 5-001-001 Screw 2-4
444-416 Bearing, Thrust, Open 1-8 5-001-001 Screw 4-3
444-416 Bearing, Thrust, Open 7-75 5-001-001 Screw 4-10
445-118 Bearing, Needle 1-8 5-001-001 Screw 5-4
445-118 Bearing, Needle 3-5 5-001-001 Screw 5-7
447-077 Bearing, Cone 3-7 5-001-001 Screw 5-10
447-085 Bearing, Roller 1-8 5-001-001 Screw 5-13
447-533 Bearing, Sleeve 1-8 5-001-001 Screw 5-19
447-533 Bearing, Sleeve 3-7 5-001-001 Screw 5-23
447-561 Bearing, Roller Cup, Tapered 1-8 5-001-001 Screw 5-27
447-561 Bearing, Roller Cup, Tapered 7-154 5-001-001 Screw 5-36
447-584 Bearing, Set (Includes Sleeve and 1-8 5-001-001 Screw 5-41
Cone)
5-001-001 Screw 5-47
447-584 Bearing, Set (Includes Sleeve and 3-7
Cone) 5-001-001 Screw 5-87
447-591/100 Kit, Bearing Set 4-7 5-001-001 Screw 5-93
447-592/100 Kit, Bearing Set 4-7 5-001-001 Screw 7-35
447-593 Kit, Bearing Set, Tapered Roller 4-7 5-001-001 Screw 7-52
(Upper) 5-001-002 Screw 2-33
448-221 Bearing, Roller, Double Seal 1-8 5-001-002 Screw 7-20
448-226 Bearing, Inner Race 1-8 5-001-003 Screw 7-29
448-226 Bearing, Inner Race 7-87 5-001-003 Screw 7-37
449-015 Bearing, Mast, Roller 7-11 5-001-003 Screw 7-41
449-015 Bearing, Mast, Roller 7-73 5-001-003 Screw 7-63
449-025 Bearing, Mast Roller 1-8 5-001-003 Screw 7-72

5-001-004 Screw 1-2 5-001-020 Screw 7-29

5-001-004 Screw 2-33 5-001-022 Screw 7-96
5-001-004 Screw 7-72 5-001-022 Screw 7-98
5-001-004 Screw 7-82 5-001-023 Screw 7-168
5-001-004 Screw 7-102 5-001-023 Screw 8-3
5-001-004 Screw 7-104 5-001-024 Screw 3-4
5-001-004 Screw 8-88 5-001-024 Screw 6-31
5-001-005 Screw 5-77 5-001-024 Screw 6-35
5-001-005 Screw 7-52 5-001-024 Screw 7-37
5-001-006 Screw 4-7 5-001-024 Screw 7-39
5-001-006 Screw 5-65 5-001-024 Screw 7-41
5-001-006 Screw 5-68 5-001-024 Screw 7-43
5-001-006 Screw 6-21 5-001-024 Screw 8-41
5-001-006 Screw 7-52 5-001-025 Screw 3-10
5-001-007 Screw 3-20 5-001-025 Screw 8-41
5-001-007 Screw 3-26 5-001-026 Screw 3-4
5-001-007 Screw 3-32 5-001-027 Screw 3-4
5-001-007 Screw 5-65 5-001-027 Screw 7-15
5-001-007 Screw 5-77 5-001-027 Screw 7-24
5-001-007 Screw 5-83 5-001-028 Screw 7-32
5-001-007 Screw 6-27 5-001-028 Screw 7-102
5-001-007 Screw 6-39 5-001-028 Screw 7-104
5-001-007 Screw 7-63 5-001-030 Screw 7-11
5-001-008 Screw 5-4 5-001-030 Screw 7-45
5-001-008 Screw 5-7 5-001-034 Screw 7-20
5-001-008 Screw 5-10 5-001-034 Screw 7-29
5-001-008 Screw 5-13 5-001-039 Screw 7-96
5-001-008 Screw 5-16 5-001-039 Screw 7-98
5-001-008 Screw 5-19 5-001-042 Screw 7-144
5-001-008 Screw 5-25 5-001-042 Screw 7-146
5-001-008 Screw 6-17 5-001-042 Screw 7-148
5-001-008 Screw 7-24 5-001-045 Screw 7-96
5-001-008 Screw 8-35 5-001-045 Screw 7-98
5-001-009 Screw, Shoulder 3-20 5-001-045 Screw 7-102
5-001-010 Screw 3-4 5-001-047 Screw 7-128
5-001-010 Screw 5-65 5-001-047 Screw 7-130
5-001-010 Screw 8-11 5-001-047 Screw 7-132
5-001-010 Screw 8-13 5-001-047 Screw 7-134
5-001-011 Screw 3-24 5-001-047 Screw 7-136
5-001-011 Screw 5-23 5-001-047 Screw 7-138
5-001-014 Screw 7-82 5-001-047 Screw 7-140
5-001-015 Screw 6-29 5-001-047 Screw 7-142
5-001-015 Screw 6-33 5-001-049 Screw 7-112
5-001-015 Screw 7-52 5-001-049 Screw 7-114
5-001-015 Screw 7-63 5-001-049 Screw 7-116
5-001-015 Screw 8-11 5-001-049 Screw 7-118
5-001-015 Screw 8-13 5-001-049 Screw 7-120
5-001-015 Screw 8-35 5-001-049 Screw 7-122
5-001-015 Screw 8-83 5-001-049 Screw 7-124
5-001-016 Screw 8-11 5-001-049 Screw 7-126
5-001-017 Screw 3-15 5-001-049 Screw 7-128
5-001-018 Screw 8-35 5-001-049 Screw 7-130

5-001-049 Screw 7-132 5-003-015 Screw 6-19

5-001-049 Screw 7-134 5-003-015 Screw 7-52
5-001-049 Screw 7-136 5-003-017 Screw, Socket 6-17
5-002-002 Screw 7-166 5-003-019 Screw 7-37
5-002-004 Screw 5-27 5-003-019 Screw 7-39
5-002-007 Screw, Socket Head, Cap 1-3 5-003-019 Screw 7-72
5-002-007 Screw, Socket Head, Cap 3-17 5-003-021 Screw, Socket Button 1-3
5-002-007 Screw, Socket Head, Cap 4-14 5-003-021 Screw, Socket Button 7-29
5-002-008 Screw 4-5 5-003-032 Screw 3-51
5-002-008 Screw 4-14 5-004-008 Screw 7-11
5-002-008 Screw 7-82 5-004-008 Screw 7-20
5-002-008 Screw 7-96 5-004-008 Screw 7-29
5-002-008 Screw 7-98 5-004-008 Screw 7-73
5-002-009 Screw 3-24 5-004-013 Screw 7-11
5-002-009 Screw 4-7 5-004-013 Screw 7-20
5-002-010 Screw 3-30 5-004-014 Screw 7-52
5-002-012 Screw 7-21 5-004-014 Screw 8-38
5-002-012 Screw 7-29 5-004-014 Screw 8-41
5-002-012 Screw 7-106 5-004-017 Screw 7-108
5-002-016 Screw, Mounting 1-2 5-004-017 Screw 7-110
5-002-016 Screw, Mounting 3-4 5-004-020 Screw 6-14
5-002-019 Screw 3-10 5-004-022 Screw 8-13
5-002-019 Screw 3-15 5-004-022 Screw 8-62
5-002-024 Screw 7-29 5-004-025 Screw 7-63
5-002-042 Screw 3-36 5-004-026 Screw 7-63
5-002-042 Screw 3-40 5-004-026 Screw 8-35
5-002-042 Screw 3-45 5-004-027 Screw 7-11
5-002-042 Screw 3-49 5-004-027 Screw 7-21
5-002-043 Screw 3-36 5-004-034 Screw 3-15
5-002-043 Screw 3-40 5-004-042 Screw 8-35
5-002-046 Screw 7-11 5-005-005 Screw, Shoulder 7-11
5-003-007 Screw, Socket Head 1-3 5-005-017 Screw, Shoulder 7-156
5-003-010 Screw 5-13 5-006-007 Screw, Set 3-12
5-003-010 Screw 5-16 5-006-007 Screw, Set 3-17
5-003-011 Screw, Socket, Button Head 7-20 5-006-024 Screw, Set 4-7
5-003-012 Screw, Socket 6-17 5-006-024 Screw, Set 7-39
5-003-013 Screw, Socket, Button Head 8-41 5-007-020 Screw 8-62
5-003-015 Screw 5-23 5-007-023 Screw 2-7

5-007-023 Screw 7-108 5-015-004 Nut, Hex 5-47

5-007-023 Screw 7-110 5-015-004 Nut, Hex 5-51
5-007-024 Screw 7-108 5-015-004 Nut, Hex 5-77
5-007-024 Screw 7-110 5-015-004 Nut, Hex 7-91
5-007-025 Screw (Model 7500, Use W/ Item 12 1-2 5-015-005 Nut, Hex 3-24
and 13) 5-015-005 Nut, Hex 5-4
5-007-025 Screw (Model 7500, Use W/ Item 12 7-110 5-015-005 Nut, Hex 5-7
and 13) 5-015-005 Nut, Hex 5-10
5-007-027 Screw 2-33 5-015-005 Nut, Hex 5-13
5-007-030 Screw 2-4 5-015-005 Nut, Hex 5-16
5-010-004 Screw 3-36 5-015-005 Nut, Hex 5-19
5-010-004 Screw 3-41 5-015-005 Nut, Hex 5-33
5-010-004 Screw 3-45 5-015-005 Nut, Hex 5-36
5-010-004 Screw 3-49 5-015-005 Nut, Hex 5-41
5-010-004 Screw 5-63 5-015-005 Nut, Hex 5-45
5-010-004 Screw 5-65 5-015-005 Nut, Hex 5-47
5-010-004 Screw 5-73 5-015-005 Nut, Hex 5-51
5-010-004 Screw 5-93 5-015-007 Nut 3-4
5-010-005 Screw 5-63 5-015-007 Nut 8-32
5-010-005 Screw 5-65 5-015-008 Nut, Hex 4-3
5-010-009 Screw 5-85 5-015-008 Nut, Hex 4-10
5-010-009 Screw 5-89 5-016-002 Nut, Nylon, Locking 1-2
5-010-011 Screw, Pan 1-3 5-016-002 Nut, Nylon, Locking 5-87
5-010-011 Screw, Pan 5-87 5-016-002 Nut, Nylon, Locking 5-97
5-010-015 Screw 5-97 5-016-004 Nut, Hex, Nylon, Locking 1-2
5-013-007 Screw, Plastite 1-3 5-016-005 Nut, Nylon, Locking 3-22
5-013-007 Screw, Plastite 2-37 5-016-005 Nut, Nylon, Locking 3-24
5-015-003 Nut 5-33 5-016-005 Nut, Nylon, Locking 7-150
5-015-004 Nut, Hex 2-41 5-016-005 Nut, Nylon, Locking 8-35
5-015-004 Nut, Hex 5-45

5-016-007 Nut, Nylon, Locking 7-161 5-018-006 Washer, Flat 5-4

5-016-008 Nut, Nylon Locking 1-2 5-018-006 Washer, Flat 5-7
5-016-008 Nut, Nylon Locking 7-43 5-018-006 Washer, Flat 5-10
5-016-009 Nut, Nylon, Locking 7-29 5-018-006 Washer, Flat 5-13
5-016-013 Nut 3-24 5-018-006 Washer, Flat 5-16
5-016-013 Nut 3-30 5-018-006 Washer, Flat 5-19
5-016-014 Nut, Lock 5-43 5-018-006 Washer, Flat 5-23
5-016-018 Nut, Hex, Lock 1-2 5-018-006 Washer, Flat 5-91
5-018-002 Washer, Flat 5-63 5-018-006 Washer, Flat 6-41

5-018-010 Washer, Flat 7-144 520-950/003 Coil, Solenoid 6-63

5-018-010 Washer, Flat 7-159 520-951/003 Coil, Solenoid (SOL 4 and SOL 8) 6-54
5-018-012 Washer, Flat 3-20 (SOL 4 High Performance only)
5-018-012 Washer, Flat 6-27 520-952/002 Coil, Solenoid (SOL 2) 6-54
5-018-012 Washer, Flat 6-39 520-968 Valve, Solenoid, 4 Way (Reach) 1-12
5-018-012 Washer, Flat 8-13 520-968 Valve, Solenoid, 4 Way (Reach) 6-69
5-019-002 Washer, Lock 7-73 520-968 Valve, Solenoid, 4 Way (Reach) 6-73
5-019-002 Washer, Lock 7-82 520-968 Valve, Solenoid, 4 Way (Reach) 6-75
5-019-005 Washer, Lock 5-23 530-426 O-Ring 4-5
5-019-005 Washer, Lock 5-41 530-615 Seal, Oil 1-11
5-019-006 Washer, Spring 5-4 530-633 Seal, Oil 6-81
5-019-006 Washer, Spring 5-13 530-757 Seal, Piston, Free Lift, Non-Staging 1-11
5-019-006 Washer, Spring 5-36 531-025 Ring, Backup 6-79
5-019-006 Washer, Spring 5-41 531-613 Seal, Wiper, Cylinder, Free Lift, Non- 1-11
Staging
5-019-006 Washer, Spring 5-45
531-613 Seal, Wiper, Cylinder, Free Lift, Non- 6-77
5-019-006 Washer, Spring 5-47 Staging
5-019-006 Washer, Spring 5-51 531-613 Seal, Wiper, Cylinder, Free Lift, Non- 6-81
5-020-002 Washer, Lock 5-73 Staging
5-020-006 Washer, Flat 7-73 531-613 Seal, Wiper, Cylinder, Free Lift, Non- 6-83
5-020-006 Washer, Flat 7-82 Staging
5-020-013 Washer, Lock, Toothed 1-3 540-067/214 Kit, Seal, Cylinder 1-10
5-020-013 Washer, Lock, Toothed 6-17 540-067/214 Kit, Seal, Cylinder 6-90
5-024-010 Pin, Spring 3-32 540-067/410 Housing, Cylinder 6-90
5-026-005 Key, Woodruff 4-5 540-067/411 Rod, Piston 6-90
5-026-005 Key, Woodruff 4-10 540-067/412 Piston 6-90
5-026-008 Key, Woodruff 3-20 540-067/413 Gland, Cylinder 6-90
5-026-008 Key, Woodruff 3-26 540-067/414 Spacer 6-90
500-488 Pump, Lift, DC, Single 6-43 540-067/415 Ring, Retaining, Internal 6-90
500-488/200 Pump, Lift, DC, Single 1-7 540-067/416 Ring, Retaining, External 6-90
500-488/200 Pump, Lift, DC, Single 6-43 540-070/415 Ring, Retaining, External 6-88
520-337/004 Valve, Check (Reach Manifold CV) 6-54 540-070/416 Spacer, Cylinder Head 6-88
(CV-2) 540-070/417 Nut, Lock 6-88
520-534/008 Plug, Expansion 6-69 540-070/418 Ring, Retaining, Internal 6-88
520-835/04 Valve, Lowering, Manual 1-12 540-084/400 Cylinder, Power Tilt Assembly, Single 1-5
520-835/04 Valve, Lowering, Manual 6-63 Reach
520-934/002 Valve, Poppet, Load Holding 1-12 540-084/400 Cylinder, Power Tilt Assembly, Single 6-90
520-934/002 Valve, Poppet, Load Holding 6-59 Reach
520-943 Valve, Check (Deep-Reach Manifold 1-12 570-219/212 Bearing 5-55
CV-3) 570-240/215 Bearing, Commutator End 1-8
520-943 Valve, Check (Deep-Reach Manifold 6-71 570-240/215 Bearing, Commutator End 5-57
CV-3) 570-252/518 Washer, Wavey 1-3
520-950/003 Coil, Solenoid (SOL 1 and SOL 5) 6-54 570-252/518 Washer, Wavey 5-57
520-950/003 Coil, Solenoid 6-59 570-314/511 End Bell, Drive End (DC Lift) 5-57

570-427/513 Ring, Retaining 5-57 590-909 Guard, Finger 5-97

570-445/215 Bearing (DC Lift) 1-8 590-909 Guard, Finger 8-64
570-445/215 Bearing (DC Lift) 5-57 590-909 Guard, Finger 8-68
570-446/516 Spring Set, Brush (Quantity 4) 1-11 590-916/005 Blower, Electric 8-64
570-446/516 Spring Set, Brush (Quantity 4) 5-57 590-916/005 Blower, Electric 8-68
570-450/511 Armature Fan (DC Lift) 5-57 591-452/01 Lamp, Sealed Beam, 36V 1-10
570-604/512 Brush (4 per) (DC Lift) 1-9 591-452/01 Lamp, Sealed Beam, 36V 8-52
570-604/512 Brush (4 per) (DC Lift) 5-57 591-452/01 Lamp, Sealed Beam, 36V 8-60
590-004/01 Key (Set of 2) 1-10 591-575/001 Lamp W/ Guard and Switch 8-60
590-004/01 Key (Set of 2) 5-70 (Includes:)
590-507 Fuse (10 Amp) 1-9 591-575/01 Switch, Toggle, Working Light 1-12
590-507 Fuse (10 Amp) (FU9) 1-9 591-575/01 Switch, Toggle, Working Light 8-60
590-507 Fuse (10 Amp) (FU9) 8-58 591-582 Guard, Warning Light 8-73
590-507 Fuse (10 Amp) 8-70 591-630 Switch, Pressure (HTI) 1-11
590-587/106 Fuse (100 Amp) 1-9 591-630 Switch, Pressure (HTI) 6-54
590-587/106 Fuse (100 Amp) 5-45 600-229/001 Grommet, Rubber 8-68
590-587/106 Fuse (100 Amp) 5-51 600-232/006 Connector, Electric Cord Grip 8-64
590-587/109 Fuse (150 Amp) 1-9 600-311 Connector, Electrical 8-18
590-587/109 Fuse (150 Amp) 5-36 600-316 Connector-Cable 8-15
590-587/109 Fuse (150 Amp) 5-47 600-915/003 Nut, Lock 5-45
590-587/119 Fuse (500 Amp) 1-9 600-915/003 Nut, Lock 5-47
590-587/119 Fuse (500 Amp) 5-33 600-915/003 Nut, Lock 5-51
590-587/119 Fuse (500 Amp) 5-36 611-013 Insulator, Tubing, Shrink 8-60
590-587/119 Fuse (500 Amp) 5-41 611-025 Tubing, Shrinkable (0.25 in. I.D.) 3-53
590-587/119 Fuse (500 Amp) 5-45 611-025 Tubing, Shrinkable (0.25 in. I.D.) 3-56
590-587/119 Fuse (500 Amp) 5-47 611-028 Tie, Cable 5-4
590-622/001 Alarm, Horn 1-8 611-028 Tie, Cable 5-87
590-622/001 Alarm, Horn 8-50 611-028 Tie, Cable 6-12
590-632 Horn 1-10 611-028 Tie, Cable 6-14
590-632 Horn 5-63 611-028 Tie, Cable 7-54
590-632 Horn 5-65 611-028 Tie, Cable 7-94
590-633 Horn, Electronic 1-10 611-028 Tie, Cable 8-25
590-633 Horn, Electronic 5-68 611-028 Tie, Cable 8-29
590-643/005 Horn Assembly, Mechanical 1-10 611-028 Tie, Cable 8-38
590-643/005 Horn Assembly, Mechanical 5-68 611-028 Tie, Cable 8-41
590-724 Connector, Battery (SB-350) Grey 1-9 611-028 Tie, Cable 8-62
590-724 Connector, Battery (SB-350) Grey 5-79 611-028 Tie, Cable 8-83
590-725 Connector, Battery (SB-350) Yellow 1-9 611-028 Tie, Cable 8-86
590-725 Connector, Battery (SB-350) Yellow 5-79 611-029 Cable Tie 3-40
590-726 Connector, Battery (SB-350) Red 1-9 611-029 Cable Tie 3-49
590-726 Connector, Battery (SB-350) Red 5-79 611-029 Cable Tie 3-56
590-739 Connector, Battery (SB-350) Blue 1-9 611-029 Cable Tie 4-14
590-739 Connector, Battery (SB-350) Blue 5-79 611-029 Cable Tie 5-36
590-755/001 Connector, Battery, Grey (36V) 1-9 611-029 Cable Tie 5-83
590-755/001 Connector, Battery, Grey (36V) 5-79 611-029 Cable Tie 5-87
590-755/002 Connector, Battery, Blue (48V) 1-9 611-029 Cable Tie 5-91
590-755/002 Connector, Battery, Blue (48V) 5-79 611-029 Cable Tie 5-93
590-755/003 Connector, Battery, Red 1-9 611-029 Cable Tie 7-52
590-755/003 Connector, Battery, Red 5-79 611-029 Cable Tie 7-63
590-755/004 Connector, Battery, Yellow 1-9 611-029 Cable Tie 7-91
590-755/004 Connector, Battery, Yellow 5-79 611-029 Cable Tie 7-94
590-909 Guard, Finger 5-23 611-029 Cable Tie 8-15
590-909 Guard, Finger 5-95 611-029 Cable Tie 8-18
611-029 Cable Tie 8-25

611-029 Cable Tie 8-38 632-052/003 Wheel, Load 7-163

611-035 Tubing, Shrinkable 5-79 632-078/007 Wheel, Caster 3-7
611-044 Mount, Strap 5-93 632-078/107 Wheel, Caster 1-13
611-044 Mount, Strap 8-15 632-078/107 Wheel, Caster 3-7
611-044 Mount, Strap 8-18 632-096/001 Tire, Load Wheel, Poly,10.5 in. x 4.5 1-12
611-044 Mount, Strap 8-38 in. (Red 85 Trostel)
611-044 Mount, Strap 8-41 632-096/001 Tire, Load Wheel, Poly,10.5 in. x 4.5 7-154
in. (Red 85 Trostel)
611-044 Mount, Strap 8-48
632-096/002 Tire, Load Wheel, Poly,10.5 in. x 4.5 7-154
611-044 Mount, Strap 8-58 in. (Neutral Vulkollan)
611-044 Mount, Strap 8-70 632-096/003 Tire, Load Wheel, Poly, 10.5 in. x 4.5 7-154
611-044 Mount, Strap 8-85 in. (Black 95)
611-046 Strap 5-75 632-096/007 Tire, Load Wheel, Poly, 10.5 in. x 4.5 1-12
611-088 Anchor 8-25 in. (Tan 95)
623-001-343 Hub Machining, Wheel 7-154 632-096/007 Tire, Load Wheel, Poly, 10.5 in. x 4.5 7-154
623-003-050 Pin, Inner Arm 7-72 in. (Tan 95)
623-009-300 Bearing, Retainer 1-8 632-096/101 Tire, Load Wheel, Poly, 10.5 in. x 4.5 7-154
in. (Red 85 Thombert)
623-009-300 Bearing, Retainer 7-75
632-096/107 Tire, Load Wheel, Poly, 10.5 in. x 4.5 7-154
623-009-300 Bearing, Retainer 7-87 in. (Rootbeer 93)
623-010-109 Plate, Carrier 7-163 632-131/001 Tire 4-18
623-010-281 Spacer 7-163 632-131/008 Tire, Yellow, Smoothy 1-12
623-010-284 Plate, Carrier 7-163 632-131/008 Tire, Yellow, Smoothy 4-18
623-010-348 Spacer 7-154 632-131/101 Tire 1-12
623-019-000 Shim (0.062 in.) 7-20 632-131/101 Tire 4-18
623-019-000 Shim (0.062 in.) 7-29 681-031/100 Chain, Leaf (Order by foot, Minimum 1-4
623-019-000 Shim (0.062 in.) 7-73 - 100 ft.)
623-019-000 Shim (0.062 in.) 7-78 681-031/100 Chain, Leaf (Order by foot, Minimum 7-30
623-020-000 Shim (0.0149 in.) 7-20 - 100 ft.)
623-020-000 Shim (0.0149 in.) 7-29 681-847 Chain Link, Leaf Chain 7-11
625-000-154/002 Axle, Wheel, Load 7-154 681-847 Chain Link, Leaf Chain 7-35
632-031/001 Wheel, Load 7-164 7-701-004/060 Screw 6-27
632-031/002 Wheel, Load 7-164 7-710-006/050 Screw, Brake Release 1-2
632-031/003 Wheel, Load 7-164 7-710-006/050 Screw, Brake Release 4-10
632-031/007 Wheel, Load 7-164 7-710-008/016 Screw 5-89
632-031/008 Wheel, Load 7-164 7-710-008/160 Screw 6-51
632-031/107 Wheel, Load 7-164 7-710-012/025 Screw 7-15
632-032/001 Wheel, Load 7-163 7-710-012/025 Screw 7-24
632-032/002 Wheel, Load 7-163 7-710-012/025 Screw 7-32
632-032/003 Wheel, Load 7-163 7-710-016/035 Screw 7-6
632-032/007 Wheel, Load (Tan) 1-13 7-710-016/060 Bolt, Hex Flange 1-2
632-032/007 Wheel, Load (Tan) 7-163 7-710-016/060 Bolt, Hex Flange 7-4
632-032/008 Wheel, Load 7-164 7-714-004/040 Screw 6-55
632-032/107 Wheel, Load (Brown) 1-13 7-714-005/012 Screw 6-27
632-032/107 Wheel, Load (Brown) 7-164 7-714-008/080 Screw 4-10
632-043/001 Wheel, Load 7-163 7-714-008/130 Screw 8-25
632-043/002 Wheel, Load 7-163 7-714-016/080 Screw 4-3
632-043/003 Wheel, Load 7-163 7-714-116/030 Screw 7-11
632-043/007 Wheel, Load 7-163 7-714-116/045 Screw 7-11
632-043/008 Wheel, Load 7-163 7-714-116/045 Screw 7-21
632-043/107 Wheel, Load 7-163 7-714-116/045 Screw 7-29
632-052/001 Wheel, Load 7-163 7-714-120/040 Screw 7-21
632-052/002 Wheel, Load 7-163 7-714-120/040 Screw 7-29

7-742-007/004 Screw 5-45 710-134 Screw, Hex Head, Cap 1-2

7-750-408 Nut 3-4 710-134 Screw, Hex Head, Cap 8-60
7-750-412 Nut, Jam 1-2 710-139 Screw 8-60
7-750-412 Nut, Jam 3-4 710-242 Screw 3-4
7-750-920 Nut, Lock 4-5 710-367 Screw 3-4
7-771-206 Washer, Flat (Qty 6 for Model 7500 1-3 711-116 Washer 2-51
W/O Secondary Handle) 714-020 Screw 2-47
7-771-206 Washer, Flat (Qty 6 for Model 7500 2-33 714-065 Screw 7-166
W/O Secondary Handle) 714-075 Screw 3-20
7-771-206 Washer, Flat 2-41 714-075 Screw 3-24
7-771-206 Washer, Flat 5-27 715-016 Screw, Set 7-78
7-771-206 Washer, Flat 5-29 715-033 Screw, Cap 1-2
7-812-002 Nut, Retainer 1-2 715-045 Screw 7-154
7-861-002/003 Insulator, Standoff 5-36 716-131 Screw 7-91
7-861-002/003 Insulator, Standoff 5-47 716-137 Bolt 3-20
7-861-002/004 Standoff, Insulator 5-33 716-137 Bolt 3-24
7-861-002/004 Standoff, Insulator 5-41 716-137 Bolt 3-26
7-861-002/005 Insulator, Standoff 5-4 716-137 Bolt 3-30
7-861-002/005 Insulator, Standoff 5-7 716-143 Screw 4-20
7-861-002/005 Insulator, Standoff 5-10 717-107/001 Screw 3-20
7-861-002/005 Insulator, Standoff 5-13 717-107/001 Screw 3-24
7-861-002/005 Insulator, Standoff 5-16 724-310 Screw, Set 1-3
7-861-002/005 Insulator, Standoff 5-19 724-310 Screw, Set 8-60
7-900-202/010 Screw 6-59 724-412 Screw, Set, Socket Head 1-3
7-900-202/010 Screw 6-63 724-412 Screw, Set, Socket Head 2-4
701-117 Screw 8-9 724-412 Screw, Set, Socket Head 2-7
701-128 Screw, Machine, Round Head 1-2 724-520 Screw, Set 7-78
701-128 Screw, Machine, Round Head 8-73 724-520 Screw, Set 7-87
701-128 Screw, Machine, Round Head 8-76 740-139 Screw 8-68
701-132 Screw 8-15 742-030 Screw, Set 8-38
701-132 Screw 8-18 750-001 Nut, Hex 8-68
701-306 Screw 5-68 750-006 Nut 1-2
701-334 Screw 5-68 750-006 Nut 8-73
701-370 Screw 8-68 750-006 Nut 8-76
702-295 Screw 5-95 750-008 Nut, Hex 1-2
710-004 Screw, Cap, Hex Head 1-2 750-008 Nut, Hex 5-87
710-007 Screw 8-9 750-019 Nut, Hex 5-10
710-008 Screw 2-51 750-019 Nut, Hex 5-19
710-008 Screw 3-12 750-020 Nut, Locking 8-52
710-069 Screw, Hex Head, Cap 8-35 750-020 Nut, Locking 8-54
710-127 Screw 8-60

750-020 Nut, Locking 8-60 771-160 Washer, Flat 4-20

750-468 Nut 6-88 771-161 Washer, Flat 7-52
760-004 Nut, Hex 2-47 771-164/003 Washer, Hardened 1-3
760-006 Nut, Lock 3-24 771-164/003 Washer, Hardened 4-10
760-006 Nut, Lock 3-30 771-173 Washer, Flat 7-91
760-013 Nut, Locking 1-2 772-038 Washer, Lock 7-75
760-054 Nut 7-11 772-116 Washer, Lock 8-9
760-054 Nut 7-21 774-005 Washer, Lock 5-68
760-054 Nut 7-35 774-009 Washer, Lock, Internal Tooth 1-3
760-103 Nut, Lock 5-95 774-009 Washer, Lock, Internal Tooth 5-68
760-148 Nut, Steer Wheel Mounting 1-2 774-123 Washer, Lock 5-65
760-148 Nut, Steer Wheel Mounting 3-4 775-031 Washer, Flat, Brass 1-3
760-148 Nut, Steer Wheel Mounting 7-82 775-031 Washer, Flat, Brass 5-33
761-878 Nut, Slotted 1-2 775-031 Washer, Flat, Brass 5-36
770-187-000 Hose Clamp 7-94 776-229 Seal, Washer 4-5
771-012 Washer, Flat 8-76 780-001-090 Spacer, Roller, Track 7-11
771-019 Washer, Flat 8-68 780-004-100 Ring, Retaining 6-77
771-040 Shim (0.031 in. Thick) 3-4 780-004-100 Ring, Retaining 6-86
771-040 Shim (0.031 in. Thick) 7-164 780-004-110 Piston, Lowering Cushion, Non- 6-77
771-042 Washer, Flat 7-63 Staging
771-044 Washer, Flat 7-73 780-004-110 Piston, Lowering Cushion, Non- 6-79
Staging
771-052 Washer, Flat 8-54
780-004-110 Piston, Lowering Cushion, Non- 6-81
771-116 Washer, Flat 5-89 780-040 Tube, Filler, Drive Unit Gear Case 4-5
771-116 Washer, Flat 6-17 780-503 Coupling, Filler Tube, Drive Unit 4-5
771-116 Washer, Flat 6-57 782-420 Plug, Mechanical 4-5
771-116 Washer, Flat 6-61 782-422 Plug, Mechanical 4-5
771-116 Washer, Flat 7-78 782-425 Plug, Filler, Drive Unit Gear Case 4-5
771-116 Washer, Flat 8-11 782-426 Plug, Magnetic 4-7
771-116 Washer, Flat 8-73 782-825/001 Fitting, Nipple (1/8 in. O.D.) G2 6-54
771-116 Washer, Flat 8-76 782-825/001 Fitting, Nipple (1/8 in. O.D.) 6-59
771-123 Washer, Flat 8-60 790-408 Fitting, Elbow, 90 Degrees CASE 6-54
771-127 Washer 2-9 DRAIN
771-128 Washer, Flat 3-4 790-612 Elbow, 90 Degree, Swivel 7-63
771-128 Washer, Flat 7-82 792-216/007 Fitting, Plug, #12, Free Lift Cylinder 7-63
771-137 Washer 7-52 792-311 Fitting, Hose, Auxiliary Pump Outlet 6-41
771-149 Washer, Flat 7-63 792-342 Fitting, Tube, Elbow, 90 Degree P2 6-54
Dockstance
792-342 Fitting, Tube, Elbow, 90 Degree 6-59
792-342 Fitting, Tube, Elbow, 90 Degree 6-67
792-343 Adapter, Straight Fitting P2 Fore/Aft 6-54
Stance, S-RET Dockstance

792-343 Adapter, Straight Fitting 6-59 810-118 Ring, Retaining 3-53

792-343 Adapter, Straight Fitting 6-67 810-118 Ring, Retaining 3-56
792-344 Fitting, Elbow, 45 Degrees S-RET 6-55 810-132 Ring, Retaining, Snap 7-102
Fore/Aft Stance and PWR BYND 810-132 Ring, Retaining, Snap 7-104
792-347 Fitting, Elbow, 90 Degrees A1 and A2 6-54 810-137 Ring, Snap, External 7-78
792-360 Connector, Hydraulic 6-59 810-215 Ring, Snap, External 3-36
792-376 Fitting, Straight CYL-1 6-54 810-215 Ring, Snap, External 3-40
792-376 Fitting, Straight 7-52 810-215 Ring, Snap, External 3-45
792-376 Fitting, Straight 7-63 810-215 Ring, Snap, External 3-49
792-402 Fitting, Straight, Free Lift Cylinder 7-63 810-488/014 Ring, Retaining, Push On 2-9
792-410 Fitting, Tube, Cap 6-59 810-717 Pin, Spiral 4-7
792-432 Fitting, Elbow 6-12 810-722 Pin, Spirol, Cap 7-67
792-432 Fitting, Elbow 6-14 810-733 Pin, Spiral 2-4
792-446 Fitting, Hydraulic 7-64 810-761 Pin, Spirol 7-164
792-456 Fitting, Cap #12 6-27 810-763 Pin, Spirol 7-164
792-468 Plug 6-69 810-930 Pin, Cotter 3-7
792-481 Fitting, Elbow 6-12 811-302 Clamp, Cable 7-82
792-503 Fitting, Straight (RR and RC) 6-71 811-404 Clamp, Tube Clip 7-94
792-503 Fitting, Straight (TR and TC) 6-73 811-563 Pin, Cotter 7-104
792-503 Fitting, Straight (TR, TC, SSL, SSR) 6-75 811-861/006 Fastener 2-33
792-509 Fitting, Elbow 6-69 811-861/006 Fastener 2-51
792-509 Fitting, Elbow DR32TT 7-102 811-861/016 Fastener 2-33
792-509 Fitting, Elbow DR32TT 7-104 811-861/016 Fastener 2-51
792-515 Elbow, Swivel, 90 Degree 7-94 811-861/016 Fastener 8-38
792-556 Fitting, Reducer 6-55 811-861/016 Fastener 8-41
792-557 Fitting, Elbow, Inlet 3-12 811-861/016 Fastener 8-48
792-568 Fitting, Straight, Outlet 3-12 811-861/016 Fastener 8-50
792-583/009 Fitting, Straight, Reach Manifold (SSL, 6-69 811-883 Kit, Fork Knob 1-10
TR, RC, RR) 811-883 Kit, Fork Knob 7-173
792-616 Fitting, Elbow, Outlet 3-12 811-885 Kit, Fork Knob 7-173
792-624 Fitting, Straight, Run Tee 7-52 811-920 Clamp, Hose 6-7
792-631 Fitting, Straight, Run Tee (A1 and A2 6-71 811-920 Clamp, Hose 6-9
Deep-Reach)
811-920 Clamp, Hose 6-12
800-810/013 Fitting, Elbow, 45 6-14
811-920 Clamp, Hose 6-14
800-811/019 Adapter, Hydraulic 6-59
811-921 Clamp, Hose 6-3
802-017 Connector, Beaded, Hydraulic 6-59
811-921 Clamp, Hose 6-5
802-023/012 Fitting, Hose, Elbow 6-19
811-921 Clamp, Hose 6-7
802-023/012 Fitting, Hose, Elbow TANK 6-54
811-921 Clamp, Hose 6-9
802-025/005 Fitting, Hose, Auxiliary Pump Inlet 6-41
811-921 Clamp, Hose 6-12
802-025/018 Fitting, Hose 6-67
811-921 Clamp, Hose 6-14
802-025/021 Fitting, Hose, Auxiliary Pump Inlet, AC 6-27
DC Lift Pump Inlet 811-925/004 Hose, Clamp 6-3
802-034 Gauge, Sight 6-23 811-925/004 Hose, Clamp 6-5
810-022 Ring, Retaining, Internal 3-7 811-925/005 Hose, Clamp 6-3
810-028 Ring, Snap 6-77 811-925/005 Hose, Clamp 6-5
810-045 Ring, Snap 7-43 811-931 Clamp, Hose 6-7
810-107 Ring, Retaining 3-30 811-931 Clamp, Hose 6-14
810-117 Ring, Retaining 3-53 812-000-112 Spacer 3-7
810-117 Ring, Retaining 3-56 812-000-605 Clamp, Cable 7-53

812-407 Dowel, Pin 7-166 828-001-559/450 Fork 7-172

813-570/002 Nail, Grip 2-17 828-001-559/460 Fork 7-172
813-570/002 Nail, Grip 2-26 828-001-559/470 Fork Assembly, Standard (4 x 1.75 in.) 7-172
820-001-656 Bumper, Carriage, Scissors 1-9 828-001-559/480 Fork 7-172
820-001-656 Bumper, Carriage, Scissors 7-82 828-001-559/500 Fork Assembly, Standard (4 x 1.75 in.) 7-172
820-001-656 Bumper, Carriage, Scissors 7-96 828-001-559/510 Fork Assembly, Standard (4 x 1.75 in.) 7-172
820-001-657 Shim (0.0625 in. Thick) 7-82 828-001-559/520 Fork 7-173
820-001-657 Shim (0.0625 in. Thick) 7-96 828-001-559/540 Fork, Weldment 1-6
820-001-657 Shim (0.0625 in. Thick) 7-98 828-001-559/540 Fork, Weldment 7-173
820-001-658 Shim (0.125 in. Thick) 7-82 828-001-559/600 Fork 7-173
820-001-658 Shim (0.125 in. Thick) 7-96 828-001-559/640 Fork Assembly, Standard (4 x 1.75 in.) 1-6
820-001-658 Shim (0.125 in. Thick) 7-98 828-001-559/640 Fork Assembly, Standard (4 x 1.75 in.) 7-173
820-002-119 Washer 1-3 828-001-559/660 Fork 4 x 1.75 1-5
820-002-119 Washer 7-78 828-001-559/660 Fork 4 x 1.75 7-173
824-000-382 Bolt 3-4 828-001-559/720 Fork Assembly 72 1-6
824-000-390 Spacer, Shim 3-4 828-001-559/720 Fork Assembly 72 7-173
828-000-225/001 Shim (0.06 in. Thick) 3-4 828-001-559/960 Fork 4 x1.75 x 85 1-6
828-000-225/002 Shim (0.12 in. Thick) 3-4 828-001-559/960 Fork 4 x1.75 x 85 7-173
828-000-225/003 Shim (0.19 in. Thick) 3-4 828-001-560/240 Fork Assembly, Chisel (4 x 1.75 in.) 7-173
828-000-225/004 Shim (0.03 in. Thick) 3-4 828-001-560/280 Fork Assembly, Chisel (4 x 1.75 in.) 1-6
828-000-229 Boss, Spring 3-4 828-001-560/280 Fork Assembly, Chisel (4 x 1.75 in.) 7-173
828-000-234/007 Wheel Assembly, Caster 1-13 828-001-560/300 Fork 7-173
828-000-250 Bolt, Spring 1-2 828-001-560/390 Fork 7-173
828-000-250 Bolt, Spring 3-4 828-001-560/400 Fork 7-173
828-000-260/001 Shim, Caster (0.03 in. Thick) 3-7 828-001-560/410 Fork 7-173
828-000-545 Sheave 7-91 828-001-560/460 Fork 7-173
828-000-984/001 Stop 7-166 828-001-560/480 Fork 7-173
828-000-984/003 Stop 7-166 828-001-560/500 Fork 7-173
828-000-985/001 Stop Assembly 7-166 828-001-560/540 Fork 7-173
828-000-985/004 Stop Assembly, Carriage 7-166 828-001-560/560 Chisel Fork 1-4
828-000-987 Sleeve 7-166 828-001-560/560 Chisel Fork 7-173
828-001-335/009 Shaft, Roller (16.31 in.) 2-9 828-001-560/600 Fork 7-173
828-001-335/010 Shaft, Roller 2-9 828-001-560/881 Fork 7-173
828-001-335/013 Shaft, Roller (18.31 in.) 2-9 828-001-560/893 Fork 1-5
828-001-429/004 Spacer (10.5 in.) 2-9 828-001-560/893 Fork 7-173
828-001-429/005 Spacer (15.5 in.) 2-9 828-001-569 Fork Assembly 1-6
828-001-429/011 Pipe, Spacer (12.50 in.) 2-9 828-001-569 Fork Assembly 7-170
828-001-429/017 Pipe, Spacer (2.88 in.) 2-9 828-001-569/240 Fork Assembly, Standard (4 x 1.50 in.) 7-170
828-001-429/024 Spacer (8.0 in.) 2-9 828-001-569/280 Fork Assembly, Standard (4 x 1.50 in.) 7-170
828-001-549/420 Fork Assembly, Chisel 4 x 1.50 7-172 828-001-569/300 Fork 7-170
828-001-559 Fork Assembly 7-170 828-001-569/320 Fork 7-170
828-001-559/220 Fork Assembly, Standard (4 x 1.75 in.) 7-172 828-001-569/340 Fork Assembly, Standard (4 x 1.50 in.) 7-170
828-001-559/240 Fork 7-172 828-001-569/350 Fork 7-170
828-001-559/270 Fork Assembly, Standard (4 x 1.75 in.) 7-172 828-001-569/360 Aux Fork Assembly 1-4
828-001-559/290 Fork Assembly, Standard (4 x 1.75 in.) 7-172 828-001-569/360 Aux Fork Assembly 7-170
828-001-559/300 Fork, Weldment 7-172 828-001-569/380 Fork Assembly, Standard (4 x 1.50 in.) 7-170
828-001-559/310 Fork 7-172 828-001-569/390 Fork Assembly, Standard (4 x 1.50 in.) 7-170
828-001-559/320 Fork Assembly, Standard (4 x 1.75 in.) 7-172 828-001-569/400 Fork 7-170
828-001-559/330 Fork, Weldment 7-172 828-001-569/410 Fork 7-170
828-001-559/340 Fork Assembly, Standard (4 x 1.75 in.) 7-172 828-001-569/420 Fork, Weldment 7-170
828-001-559/360 Fork 7-172 828-001-569/440 Fork 7-170
828-001-559/400 Fork, Weldment 7-172 828-001-569/480 Fork 7-170
828-001-559/410 Fork Assembly, Standard (4 x 1.75 in.) 7-172 828-001-569/500 Fork Assembly, Standard (4 x 1.50 in.) 7-170

828-001-569/540 Fork 4 x 1.5x 54 1-5 828-004-280/008 Hose Assembly 6-12

828-001-569/540 Fork 4 x 1.5x 54 7-171 828-004-280/008 Hose Assembly 6-14
828-001-569/600 Fork 7-171 828-004-280/025 Hose Assembly 6-12
828-001-569/720 Fork 7-171 828-004-280/042 Hose Assembly Under 331 inches 6-7
828-001-570 Fork Assembly 7-170 828-004-280/042 Hose Assembly Under 331 inches 6-9
828-001-570/300 Fork Assembly, Chisel (4 x 1.50 in.) 7-171 828-004-280/042 Hose Assembly 6-12
828-001-570/360 Fork 7-171 828-004-280/042 Hose Assembly 6-14
828-001-570/380 Fork Assembly, Chisel (4 x 1.50 in.) 7-171 828-004-280/046 Hose Assembly, Return 6-7
828-001-570/390 Fork 7-171 828-004-280/046 Hose Assembly, Return 6-9
828-001-570/400 Fork 7-171 828-004-287 Pad, Back 8-5
828-001-570/410 Fork Assembly, Chisel (4 x 1.50 in.) 7-171 828-004-287 Pad, Back 8-7
828-001-570/420 Fork 7-171 828-004-300 Clip, Battery Cover 2-47
828-001-570/440 Fork Assembly, Chisel (4 x 1.50 in.) 7-171 828-004-359/001 Battery Cover, Set, 14.5 in. Battery 2-47
828-001-570/460 Fork Assembly, Chisel (4 x 1.50 in.) 7-171 Compartment
828-001-570/470 Fork Assembly, Chisel (4 x 1.50 in.) 7-171 828-004-359/002 Battery Cover, Set, 16.5 in. Battery 2-47
Compartment
828-001-570/480 Fork, Chisled 48 1-6
828-004-359/003 Kit, Cover, Battery, Steel 2-47
828-001-570/480 Fork, Chisled 48 7-171
828-004-359/004 Kit, Cover, Battery, Steel 2-47
828-001-570/500 Fork Assembly, Chisel (4 x 1.50 in.) 7-171
828-004-412/002 Guard, Battery (16.5 in.) 1-6
828-004-412/002 Guard, Battery (16.5 in.) 2-51
828-004-412/003 Guard, Battery (21.5 in.) 2-51
828-004-412/004 Guard, Battery (18.5 in.) 2-51
828-004-421 Bracket, Latch 2-4
828-001-571/300 Fork Assembly 7-170
828-004-421 Bracket, Latch 2-7
828-001-571/320 Fork Assembly, Standard (4 x 1.50 in.) 7-170
828-004-493 Washer 3-4
828-001-571/360 Fork Assembly 7-170
828-004-671 Washer 5-65
828-001-571/380 Fork Assembly, Standard (4 x 1.50 in.) 7-170
828-004-671 Washer 6-12
828-001-571/400 Fork Assembly 7-170
828-004-750 Spacer 3-4
828-001-571/410 Fork Assembly 7-170
828-005-141/001 Shim (0.06 in. Thick) 7-96
828-001-571/420 Fork Assembly 7-170
828-005-141/001 Shim (0.06 in. Thick) 7-98
828-001-571/440 Fork Assembly 7-170
828-005-141/001 Shim (0.06 in. Thick) 7-102
828-001-571/460 Fork Assembly 7-170
828-005-141/001 Shim (0.06 in. Thick) 7-104
828-001-571/480 Fork Assembly 7-170
828-005-141/002 Shim (0.12 in. Thick) 7-96
828-001-571/500 Fork Assembly 7-170
828-005-141/002 Shim (0.12 in. Thick) 7-98
828-001-571/540 Fork Assembly 7-170
828-005-141/002 Shim (0.12 in. Thick) 7-102
828-001-571/600 Fork Assembly 7-170
828-005-141/002 Shim (0.12 in. Thick) 7-104
828-005-141/003 Shim (0.15 in. Thick) 7-96
828-005-141/003 Shim (0.15 in. Thick) 7-98
828-005-141/003 Shim (0.15 in. Thick) 7-102
828-005-141/003 Shim (0.15 in. Thick) 7-104
828-005-141/004 Shim (0.25 in. Thick) 7-96
828-001-572/420 Fork Assembly 7-171
828-005-141/004 Shim (0.25 in. Thick) 7-98
828-005-141/004 Shim (0.25 in. Thick) 7-102
828-005-141/004 Shim (0.25 in. Thick) 7-104
828-001-572/480 Fork Assembly Ita Chiesl 48 7-171
828-005-178/002 Anchor, Chain, Free Lift (7.50 in. 7-11
828-001-572/500 Fork Assembly, Chisel (4 x 1.50 in.) 7-171 Length)
828-001-572/540 Fork Assembly, Chisel (4 x 1.50 in.) 7-171 828-005-178/002 Anchor, Chain, Free Lift (7.50 in. 7-20
828-001-572/600 Fork Assembly, Chisel (4 x 1.50 in.) 7-171 Length)
828-003-073 Hub, Drive Wheel, Machined 4-18 828-005-178/002 Anchor, Chain, Free Lift (7.50 in. 7-35
828-003-078 Pin, Pivot 3-4 Length)
828-003-193 Bolt, Drive Tire 1-2 828-005-178/005 Anchor, Chain, Free Lift (7.06 in. 7-35
828-003-193 Bolt, Drive Tire 4-18 Length)
828-003-590/003 Bumper, Back Guard (Half Door) 8-5 828-005-178/006 Anchor, Chain, Free Lift (6.63 in. 7-35
Length)
828-003-590/003 Bumper, Back Guard (Half Door) 8-7
828-005-178/007 Anchor, Chain, Free Lift (6.00 in. 7-35
828-003-590/004 Bumper, Back Guard (Full Door) 8-5 Length)
828-003-590/004 Bumper, Back Guard (Full Door) 8-7 828-005-503 Hook, Square 8-73
828-003-701 Spacer 3-4 828-005-503 Hook, Square 8-76
828-003-715 Bracket, Mounting, Fan/Light 8-52 828-005-714 Knob, Steering 3-20
828-003-945 Stop, Plate 7-168 828-005-714 Knob, Steering 3-30
828-004-280/002 Hose Assembly 6-14 828-005-716 Plug, Center 3-26

828-005-716 Plug, Center 3-30 828-013-533/170 Cable Assembly, (TP4 to TA-B -) 5-10
828-005-925 Harness, Wiring 5-68 828-013-533/170 Cable Assembly, (TP4 to TA-B -), (TP4 5-19
828-006-317 Ring 3-20 to MS-)
828-006-317 Ring 3-24 828-013-533/178 Wire-Single 5-65
828-006-317 Ring 3-26 828-013-533/180 Wire, TA-B NEG to TP4 5-4
828-006-317 Ring 3-30 828-013-533/180 Wire, TA-B NEG to TP4 5-7
828-006-339 Bracket, Cylinder Mounting, Tilt 7-102 828-013-533/181 Wire, LA POS to FU3-2 5-7
DR32TT 828-013-533/182 Wire, LA-U to LM-U 5-7
828-006-339 Bracket, Cylinder Mounting, Tilt 7-104 828-013-533/183 Wire, LA-W to LM-W 5-7
DR32TT 828-013-533/184 Wire, LA-V to LM-V 5-7
828-006-340/001 Spacer, Battery Cover 2-51 828-013-533/185 Wire, TA-B POS to FU2-2 5-4
828-006-440 Plug, Dipstick, W/O Vent 4-5 828-013-533/185 Wire, TA-B POS to FU2-2 5-7
828-006-675 Shaft, Half 7-67 828-013-533/192 Wire, LA POS to FU3-2 5-16
828-006-677 Shaft, Half 7-67 828-013-533/193 Wire, TA POS to FU2-2 5-13
828-006-696 Housing, Steered Idler Wheel 3-7 828-013-533/193 Wire, TA POS to FU2-2 5-16
828-006-727/001 Roller Assembly, Battery 2-9 828-013-533/194 Wire, TA-B POS to FU2-2 5-7
828-006-727/002 Roller Assembly, Battery 2-9 828-013-533/196 Wire, L-B NEG to TP4 5-16
828-006-727/006 Roller Assembly, Battery 2-9 828-013-533/197 Wire, TA-B NEG to TP4 5-13
828-006-727/016 Roller Assembly, Battery 2-9 828-013-533/197 Wire, TA-B NEG to TP4 5-16
828-006-728 Axle, Weldment 3-7 828-013-533/198 Wire, LA-W to LM-W 5-16
828-006-812 Plug, Piston, Free Lift, Non-Staging 6-77 828-013-533/199 Wire, LA-V to LM-V 5-16
828-006-812 Plug, Piston, Free Lift, Non-Staging 6-81 828-013-533/200 Wire, LA-U to LM-U 5-16
828-006-866/002 Shim, Cover, (3.21 in. OD, 0.002 in. 4-7 828-013-533/201 Wire, LA POS to FU3-2 5-16
Thick) 828-013-533/202 Wire Assembly 6-17
828-006-866/003 Shim, Cover, (3.21 in. OD, 0.003 in. 4-7 828-013-533/203 Wire Assembly 6-17
Thick)
828-013-664 Switch, Rotary (2-Position, Keyless) (EE) 1-11
828-006-866/007 Shim, Cover, (3.21 in. OD, 0.007 in. 4-7 (Includes:)
Thick)
828-013-664 Switch, Rotary (2-Position, Keyless) (EE) 5-70
828-006-866/015 Shim, Cover, (3.21 in. OD, 0.015 in. 4-7 (Includes:)
Thick)
828-013-736 Bracket 5-68
828-006-867/002 Shim, Cover, (0.002 in. Thick) 4-7
828-013-737/002 Horn Assembly, Electric (36V) 1-10
828-006-867/003 Shim, Cover, (0.003 in. Thick) 4-8 (Includes: Items 5 - 15)
828-006-867/007 Shim, Cover, (0.007 in. Thick) 4-8 828-013-737/002 Horn Assembly, Electric (36V) 5-68
828-006-867/015 Shim, Cover, (0.015 in. Thick) 4-8 (Includes: Items 5 - 15)
828-006-879/102 Travel Light Assembly (36V), 8-52 828-013-978 Gasket, Transmission 1-9
(Includes:) 828-013-978 Gasket, Transmission 4-5
828-008-202 Plate, Carrier 7-163 830-052 Spring, Tension 1-11
828-008-204 Plate, Carrier 7-163 830-052 Spring, Tension 3-24
828-009-201 Plate, Pad 4-20 830-052 Spring, Tension 5-83
828-009-205 Plate, Compression Spring 4-20 830-052 Spring, Tension 5-87
828-009-602 Counterweight 3-4 830-052 Spring, Tension 7-53
828-009-885/002 Tag, Dipstick, Orange (36V) 4-5 830-052 Spring, Tension 7-63
(Includes:)
830-129 Spring, Hose 1-11
828-009-986 Shaft, Tilt, Pivot 7-102
830-129 Spring, Hose 3-30
828-009-986 Shaft, Tilt, Pivot 7-104
830-151 Spring, Compression 6-77
828-010-203 Pulley, Hose, Auxiliary, Over-the-Mast 7-53
828-010-203 Pulley, Hose, Auxiliary, Over-the-Mast 7-63
828-011-191/002 Plate, Valve Lockdown 6-59
828-011-191/002 Plate, Valve Lockdown 6-63
828-013-052 Cover, Dipstick 4-5
828-013-260 Frame, Machining 3-7
828-013-261 Frame Assembly (Includes:) 3-7
840-018 Fitting, Grease 7-87
828-013-533/020 Wire, LA-B NEG to TP4 5-7
828-013-533/045 Cable Assembly, LM-S1 to TP4 5-10
828-013-533/087 Cable Assembly, (TP4 to TA-B -) 5-19
828-013-533/088 Cable Assembly, (TA -B + to TP5) 5-19
828-013-533/089 Cable Assembly, (TP2- MS+) 5-19
828-013-533/090 Cable Assembly, (LPC2 to LMA1) 5-19
828-013-533/093 Cable Assembly, (TP4 to MS-) 5-10
828-013-533/094 Cable Assembly, (LPC2 to LMA1) 5-10
828-013-533/095 Cable Assembly, (TP2- MS+) 5-10
828-013-533/101 Cable Assembly, TA B POS to TP5 5-10
828-013-533/101 Cable Assembly, TA B POS to TP5, 5-19
(TP4 to LMS1)

Part No. Description Page
841-111 Fitting, Grease, Flush Mount 7-75

850-017 Bearing, Ball 4-7
850-139-001 Harness, Horn 5-68
850-256 Rivet, Pop 4-16
850-401 Spacer, Plastic 7-75
850-402 Spacer, Plastic 7-75
850-415 Shim (0.012 in.) 7-73
850-523 Cap, Filler, Breather 6-23
861-027-000 Spacer, Ring 7-154
861-312 Cap, Knob, Steering 3-20
870-111 Extinguisher, Fire, 5.0 lb., CO2 8-9
870-117 Extinguisher, Fire, 5.0 lb., Dry 8-9
Chemical
870-673 Guard, Spiral Wrap 7-63
870-866 Jack, Banana, ESD 5-4
870-872 Cap, Dust, Coupling 6-54
900-137 Hinge, Spring 8-5
900-137 Hinge, Spring 8-7
N/A Plug, Expansion 6-54
N/A Plug, Expansion 6-54
N/A Block, Main Manifold 6-55
N/A Block, Manifold, Single Reach 6-69
NSS Hinge, Glove Box 2-37
NSS Cover, Glove Box, Fore-Aft Stance 2-37
NSS Cover, Top 2-37
NSS Clamp, Base 2-37
NSS Clipboard, Clip 2-37
NSS Spring, Torsion 2-37
NSS Pin, Pivot 2-37
NSS Bracket, Hinge Retainer 2-43
NSS Pin, Clip 2-43
NSS Clamp, Base 2-43
NSS Spring, Torsion 2-43
NSS Clip, Clipboard 2-43
NSS Hinge, Glove Box 2-43
NSS Cover, Glove Box, Side Stance 2-43
NSS Plug, Expansion 6-71
NSS Block, Manifold, Deep-Reach 6-71
NSS Block, Manifold, Tilt, DR32TT 6-73
NSS Block, Manifold, Tilt and Sideshift, 6-75
DR32TT

TOYOTA 7500-7520 - 31001-Up - PM - LNK - 1112847

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Parts Manual

Models 7500/7520 Reach-Fork® Truck

Model Serial Number

1112847 Mar 13, 2012

SECTION 2 Finish & Accessories

SECTION 3 Steering & Controls

SECTION 4 Drive & Brake

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 i

SECTION 5 Electrical Comp. & System

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 ii

SECTION 6 Hydraulic Components

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 iii

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 iv

SECTION 8 Options & Kits

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 v

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 vi

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 1-1

List 1-H: Hardware (Sheet 1 of 2)

1-2 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

List 1-H: Hardware (Sheet 2 of 2)

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 1-3

List 1-C: Critical (Sheet 1 of 4)

1-4 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

List 1-C: Critical (Sheet 2 of 4)

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 1-5

List 1-C: Critical (Sheet 3 of 4)

1-6 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

List 1-C: Critical (Sheet 4 of 4)

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 1-7

List 1-R: Recommended (Sheet 1 of 6)

1-8 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

List 1-R: Recommended (Sheet 2 of 6)

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 1-9

List 1-R: Recommended (Sheet 3 of 6)

1-10 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

List 1-R: Recommended (Sheet 4 of 6)

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 1-11

List 1-R: Recommended (Sheet 5 of 6)

1-12 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

List 1-R: Recommended (Sheet 6 of 6)

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 1-13

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 2-1

Frame Assembly, Dockstance

2-2 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

Frame Assembly, Dockstance

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 2-3

List 2-2: Frame Assembly, Dockstance

2-4 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

Frame Assembly, Fore/Aft Stance

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 2-5

Frame Assembly, Fore/Aft Stance

2-6 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

List 2-3: Frame Assembly, Fore/Aft Stance

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 2-7

Battery Roller Assembly

2-8 ©The Raymond Corporation - 1112847 Generated Mar 13, 2012

List 2-4: Battery Roller Assembly

©The Raymond Corporation - 1112847 Generated Mar 13, 2012 2-9

Finish Instructions Fore/Aft Stance