LASER CUTTING

NEW POSSIBILITIES FOR LASER PROCESSING

 NEW POSSIBILITIES FOR LASER PROCESSING

HIGHER PRODUCTIVITY, HIGHER QUALITY, LESS POWER

GROUNDBREAKING LBC TECHNOLOGY FOR LASER PROCESSING

The VENTIS fibre laser is the world's first material Dross free capabilities, cutting speeds equivalent to
processing laser to utilise AMADA's Locus much higher power machines and cut width (kerf)
Beam Control (LBC) technology. With the ability control are all achievable. Combined with AMADA's
to manipulate the laser beam pattern whilst new, in-house developed 4kW single diode module
processing, LBC Technology creates possibilities fibre laser engine, the VENTIS has a very high
never before accomplished with solid state laser quality laser beam which is perfectly suited to LBC
cutting machines. Technology applications.

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TYPICAL PROCESSING SAMPLES

RUNNING COST COMPARISON

7.7% COST REDUCTION PER PART

4kW
Conventional 6kW solid
state laser machine
Stainless steel 1 mm
435.0 mm x 135.0 mm 0 0.1 0.2 0.3 (€/part)

RUNNING COST COMPARISON

22.2% COST REDUCTION PER PART

4kW
Conventional 6kW solid
state laser machine
Aluminium 8 mm
105.0 mm x 101.0 mm 0 0.05 0.1 (€/part)

RUNNING COST COMPARISON (PRODUCTIVITY MODE)

17.2% COST REDUCTION PER PART

4kW
Conventional 6kW solid
state laser machine

0 0.1 0.2 0.3 (€/part)

QUALITY COMPARISON (QUALITY MODE)

98.0% DROSS REDUCTION

4kW
Conventional 6kW solid
Stainless steel 15 mm state laser machine
90.0 mm x 55.0 mm 0 0.25 0.5 (mm)
Dross height

RUNNING COST COMPARISON

66.7% COST REDUCTION PER PART

4kW
Conventional 4kW solid
state laser machine

Mild steel 20 mm 0 0.05 0.10 0.15 (€/part)

113.0 mm x 51.0 mm

3
 LBC TECHNOLOGY
NEXT GENERATION BEAM CONTROL

PRE-DEFINED PATTERNS
LBC Technology moves the laser beam in pre-defined
patterns independent of the movement of the cutting head,
providing the optimum material removal. The result is
cutting speeds similar to higher power lasers.

Cutting Laser
direction beam
drag

PRODUCTIVITY MODE
Standard laser cutting requires higher and higher power if
the required speed is increased. Otherwise material cannot
be removed efficiently, potentially leading to cutting failure.
Standard Cutting
With LBC Technology, the optimal beam pattern is used
to remove all the molten material quickly and effectively
from the cutting front, enabling speeds equivalent to higher
power lasers.
Optimal
Cutting
material
direction
removal

LBC Technology

Unsuitable
energy density

QUALITY MODE
When processing stainless steel on a standard laser, the
beam runs centrally to the cutting gap. The beam energy
Dross
density is lower towards to cut edges, leading to dross
Standard Cutting formation.

LBC Technology allows the full beam energy density to be

used across the entire cutting gap, leading to dross free
possibilities and results never before achievable on 4kW
Optimal energy solid state lasers.
density

Dross free
possibilities

LBC Technology

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STANDARD EQUIPMENT AND FUNCTIONS

Nozzle Changer / Single Lens

To ensure uptime is maximized, the VENTIS-AJ is equipped with a 16 station
automatic nozzle changer for fast changeover times. To further maximize
productivity, all materials can be cut with a single lens.

Deep Etch
AMADA’s Deep Etch function, completed in a single pass of the laser beam,
allows the part identification to be readable even after coating and without any
secondary operation, allowing part traceability through the whole manufacturing
process.

V-Monitor
Check the real-time machine status remotely on your smart device. Additionally,
whenever an alarm occurs, V-Monitor will also record HD video to enable
diagnosis of the issue.

WACS II
AMADA’s original Water Assisted Cutting System (WACS) has been updated and
improved to provide more functionality and thick mild steel processing capability.
This is especially important in times when material costs are increasing.

Front and side Access

The ability to retrieve cut parts quickly from the machine or to easily position
small sheets / offcuts for urgent processing is achieved on the VENTIS-AJ by
having twin sliding side doors as well as sliding end doors.

V-Factory Connection Box

As part of the standard equipment for the VENTIS-AJ, the laser is connected
to AMADA’s V-factory system via the VCBox, allowing you to collect all the
production information and analyse it remotely on your smart device or PC to
help improve efficiencies.

Compressed Air Cutting

LBC Technology allows the VENTIS-AJ to process 15mm stainless steel, 15mm
aluminium and 8mm mild steel with compressed air., significantly reducing the
cost-per-part versus nitrogen processing.

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 OPTIONAL EQUIPMENT AND FUNCTIONS

Free Bearing Table

In order to make material loading easier and safer for a single operator, a
free bearing table can be added to the standard LSTe pallet changer. This is
especially useful when loading and positioning thicker materials.

Gas Mixer
When processing aluminium, a mix of nitrogen and oxygen allows the perfect
combination of improving the cut quality compared to nitrogen, while keeping
the weldability of the material, which is a problem when processing with oxygen.

OVS-D
The OVS-D system measures the pitch of two reference holes and automatically
compensates for any origin deviation when transferring a sheet of parts from
the punch machine. The pitch and circularity of the cut holes are also measured.
When the measured values fall outside the specified limits, an alarm is activated.

A BRIDGE BETWEEN ERP AND AMADA ECO-SYSTEM

AMADA Order Manager (AOM) is the new cloud-based platform created by AMADA.
Thanks to the AMADA standard data exchange interface, the customer’s existing ERP system can be easily connected to AOM to
allow the production data to be sent to the AMADA machines and for collecting the machine production data.
AMADA provides a suite of perfectly integrated software products. Each software technology can take advantage of the VPSS
concept (Virtual Prototype Simulation System) to lead to a total, enhanced and error-free production with AMADA machines.

Production
Orders

Production
data
Customer ERP
Production Designer VPSS 3i WELD
SheetWorks
VPSS 3i BEND

VPSS 3i BLANK

Welding Blanking
Bending

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 AUTOMATION SYSTEMS

MPF-3015 MP-4020 TK Systems

Single pallet 3m L/UL Dual pallet 4m L/UL 3m / 4m part removal

Single Towers Double Towers 2nd Output

3m / 4m versions 3m / 4m versions 3 side unloading

CS II Systems
Automated stockyards

PRODUCTIVITY COMPARISON

Laser + Tower + TK TK CELL CAN BE 43% HIGHER PRODUCTIVITY

Laser cell + TK System

Laser + Tower Lacer cell

0 30 60 90
Total Processing Time (mins)

Total processing time includes sheet loading, cutting, sheet unloading, auto / manual part picking for an 8 sheet schedule

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 DIMENSIONS
VENTIS-3015AJ + shuttle table (LST-E) Unit: mm
(L) 10060 x (W) 2840 x (H) 2432

VENTIS-4020AJ + shuttle table (LST-E)

(L) 11482 x (W) 3340 x (H) 2432 H

L
W

MACHINE SPECIFICATIONS

VENTIS-3015AJ VENTIS-4020AJ
Numerical Control AMNC 3i
Controlled axes X, Y, Z axes (three axes controlled simultaneously) + B axis
Axis travel distance XxYxZ mm 3070 x 1550 x 100 4070 x 2050 x 100
Maximum processing dimensions XxY mm 3070 x 1550 4070 x 2050
Maximum simultaneous feed rate X/Y m/min 170
Repeatable positioning accuracy mm ± 0.01
Maximum material mass kg 920 1570
Processing surface height mm 940
Machine mass kg 9200 12300

OSCILLATOR
OSCILLATOR SPECIFICATIONS
SPECIFICATIONS SHUTTLE TABLE SPECIFICATIONS

AJ4000S LST-3015E LST-4020E

Beam generation Laser diode-pumped fibre laser Max. material
dimensions mm 3070 x 1550 4070 x 2050
Maximum power W 4000 XxY
Wavelength μm 1.08 Number of pallets 2

Mild steel 25
Maximum processing Stainless steel 20
thickness* Aluminium mm 16
Brass 10
Copper 8
*
Maximum value depends on material quality and environmental conditions

Specifications, appearance, and equipment are subject to change without notice by reason of improvement.

For your safe use

Be sure to read the user manual carefully before use.
When using this product, appropriate personal protection equipment must be used.

Laser class 1 when operated in accordance to EN 60825-1

The official model name of the machines and units described in this catalogue are non-hyphenated like VENTIS3015AJ. Use this registered model names
when you contact the authorities for applying for installation, exporting, or financing. The hyphenated spellings like VENTIS-3015AJ are used in some portions of the
catalogue for sake of readability.

Hazard prevention measures are removed in the photos used in this catalogue.

AMADA UK LTD. AMADA SA AMADA GmbH AMADA ITALIA S.r.l.

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