Attock Oil Refinery-1
Attock Oil Refinery-1
Declaration: By submitting this assessment (Parts 1 – 4) for marking I declare that it is entirely my own work. I understand that falsely claiming that
the work is my own is malpractice and can lead to NEBOSH imposing severe penalties (see the NEBOSH Malpractice Policy for further information).
Important note: You must refer to the document ‘Unit IG2: risk assessment – Guidance and information for learners and Learning Partners’ while
completing all parts of this assessment. Your Learning Partner should provide you with a copy, but it can also be downloaded from the relevant
resources section for this qualification on the NEBOSH website.
Part 1: Background
* If you’re worried about confidentiality, you can invent a false name and location for your organisation but, all other information provided must be
factual.
Previous Risk assessments, Production loss records, Loss-time injury (LTI),ill health records,
previous incident and maintenance records, staff turnover rate, accident record of past year,
worker’s complaints, work to permits, Save Man Working Hours, training patterns, explosion
records and previous surveys and inspections.
After this I observed that the suggested things are Pressure transmitter(PT) to be provided to
check the pressure inside the pipeline to reduce the chances of fire even explosion, develop and
Hazard category and Who might be harmed and What are you What further controls/actions Timescales
hazard how? already doing? are required? for further Responsible
actions to be person’s job
completed title
(within …)
Load handling Workers, visitors and cane Safety nets Area
equipment operators 1. The area should be cordon off 1 day Supervisor
Rest breaks and and lifting operations should (1,2,3,5)
It was observed that the It was observed that mobile crane rest areas are be displayed in progress sign.
was lifting material without present. 2. Rigging supervisors should HSE
heavy loads were carried
barricading the site anybody can be present for the operations 1 week Supervisor
out with mobile cranes, get hurt by passing under the First aid facility 3. Toolbox talks should be (3,4,5,6)
there was no barricading suspended load. No riggers were conducted on daily basis. 1 day
in the area with no being used that is dangerous for the 4. Safe lifting plans should be Activity
riggers. equipment and material. Angle developed and followed. 1 week Supervisor
charts were ignored that could lead 5. Develop and plan lifting (1,2)
to overturning of the crane. operational plan LOP for 1 week
lifting operations.
The consequences of this are fall of 6. Workers should be trained
load on a person resulting in broken and instructed on dealing with 1 week
bones, damage to body parts under lifting operations.
the heavy load even death can
happen.
Fire All the workers and people that are Fire protection 1. Periodic hydro-testing of 1 week Area
There can be massive fire or working on pipe headers. systems present the pipes should be Supervisor
explosion at the organisation made. 1 week (1,4,5,7)
due to any kind of leakage There is good amount of crude oil Toolbox talks are 2. Thickness measurements
or rapturing of the pipe present at the pipe headers, crude conducted should be made to know
headers present at the oil coming straight from the wells. about the life duration of
Ergonomics All the workers that were involved in Rest breaks 1. Make sure all the desk setup 2 weeks Area
the office work. at office area are Supervisor
Working staff that were Rest areas ergonomically designed 1 Month (1,2,4,5)
involved in office room were Workers that were working in the 2. Redesign the work place and
facing ergonomics hazards office area were exposed to Refreshment work activities to comply with HSE
as they were working in poor ergonomics as the desk setup that drinks standards. 1 week Supervisor
uncomfortable conditions. contributes to poor posture will 3. Through trainings and (1,2,3,4)
cause neck and back strain and supervisor inform workers
stress and very uncomfortable for about the injuries related to Finance
working. bad working positions. 1 month Manager
4. Provide necessary health (1,2)
The consequences of this hazard surveillance to workers. 3 days
may face stress, strain, pain in 5. Minimize stooping, twisting,
hands, legs wrist, neck, shoulder, overreaching, stretching and
neck, knee, weak eyesight. working side-on.
Hazardous substances All the workers and visitors Respiratory 1. Immediately stop the work as 1 day Area
equipments. no work should be allowed Supervisor
It was observed that workers There was some error due to which without permit to work. (1,4,5)
who were involved in wells workers needed to work on oil and Work is conducted 2. There must be a whole 1 Week
were exposed to hydrogen gas wells, the work was conducted by authorized watcher available and present HSE
sulphide which is very without permit to work(PTW), there person. for the site work. 1 Week Supervisor
Mental illness Workers who are mentally ill and Psychotherapy is 1. Arrange a psychotherapist for 2 weeks Area Manager
colleagues. carried out every helping mentally ill workers. (1,3,6)
Due to improper week. 2. Frequent rest breaks should 1 day
medications and There was lack of medications and be provided to workers.
psychotherapy some psychotherapy, workers are in state Proper hygienic 3. Change the nature of job. 2 days Shift Supervisor
workers were observed with of mental illness which not only meal is provided 4. Daily inspection of harmed 4 days (2,4,5)
mental illness and were not affect their lives but also other workers must be done.
able to focus on work. attached to them. The 5. Arrange a shift pattern for 3 days
consequences of this may be harmed workers.
excessive fears or worries, or 6. Provide a bonus for excellent 1 week
extreme feelings of guilt, extreme work.
mood swings and suicidal thinking.
Slip and trip All the workers and visitors that Toolbox talks(TBT) 1. Provision of spillage control kit 2 days Area
were involved in the utility area. conducted on must be provided to the stuff. Supervisor
There was electrical wire routine basis. 2. Work pathways for workers 2 weeks (1,2,3,4,5)
rolls and water spillage In the utilities area there was a must be defined and absolutely
observed in the area where leakage observed in the water Trainings and cleaned. HSE
worker’s movement from pipeline that was going to the water instructions given 3. Improve floor conditions and 2 weeks Supervisor
one department to another filtration unit, also there was wire to the workers. any factor that is causing (2,4)
was happening. rolls present at the same site that spillage.
Movement of workers All the workers, labours and visitors Carpet roads. 1. Path for both the parties 1 month Area
and vehicles in the that are involved in that area. should be defined and Supervisor
workplace Only trained and separated from each other. (1,3,4)
Heavy loaders and path for licensed drivers 2. Minimum LUX level must 1 week
Health, welfare and All the workers, operators, Personal protective Area
work environment supervisors and visitors in the main equipments(PPE’s) 1. Cool shelters and refuges must be 1 week Supervisor
processing area. provided. (1,3,4,5)
There was high temperature First aid kit
index found in the main Crude oil temperature first raised to 2. Proper rest breaks must be given HSE
processing area. a very high temperature by going Shift rotation to the workers to reduce the 1 week Supervisor
through boiler present at site then effects of high temperature. (1,2,3,5,6,7)
for the purposes of separation it is
passed through distillation column 3. Dehumidifiers must be installed. 1 month
and cooled down a bit. In that area Finance
high temperature was observed as 4. Isotopic drinks must be present at Manager
the workers were facing prolonged the worksite. (1,3)
exposure to this high temperature. 1 week
5. There must be proper ventilation
The consequences of this are present at the work site.
dyhydrations, unconsciousness and 3 days
can lead lead to fatality. 6. Define emergency procedures.
Morality is the trait is the trait that is often expected from the employers, as it is their moral obligation or duty
Moral, general legal and financial to provide safe system of work for their employees. working in a safe environment improve the morale of the
arguments workers eventually resulting in better productivity and also develop a good reputation of the organisation in
the market.
There are two major factors that define safe system of operations in any organisation, one of them is the peer
pressure that if negative, will discourage the workers to follow safe working rules set by the organisation and
it can also be positive which encourage the workers to do their best by following the norms or set of rules
developed by the organisation itself. The other thing is culture that directly relates to the peer pressure, if the
peer pressure is negative it indicates a negative safety culture in the organisation and if it is positive it
indicates a positive culture.
Positive culture is very helpful for any organisation as it is main factor in developing safe system of work as it
encourages workers to follow company’s norms by developing a positive peer pressure onto the workers and
it also boost company’s reputation in the market.
Financial
If we talk about finance it is one of the most important departments of any organisation as it will be required
for its growth. There is a direct relation between finance and health and safety as accident can be very costly
for any organisation so they need to take safety measure that will not cost them much money as an accident
Develop and plan lifting operational plan LOP for lifting operations (hazard category Load Handling
Action Equipment)
Specific legal arguments Article 13 of ILO C155 - Occupational Safety and Health Convention, 1981 says,
“A worker who has removed himself from a work situation which he has reasonable justification to believe
presents an imminent and serious
danger to his life or health shall be protected from undue consequences in accordance with national
conditions and practice.”
Pressure transmitter(PT) to be provided to check the pressure inside the pipeline (Hazard category Fire)
Action
As ILO convention C167 stats about fire precaution states that
Specific legal arguments
Article 29 fire preventions:
‘’The employer shall take all appropriate measures to avoid the risk of fire, combat quickly and efficiently
any outbreak of fire bring about a quick and safe evacuation of persons’’
How effective the action is likely to be in This control measures, the installation of pressure transmitter going to be very helpful in controlling this
controlling the risk. This should include: hazard as it will inform on time the workers and inspections teams that the pressure in the pipeline is not
constant that will lead to two conditions either the pressure is low due to leakage in the pipeline or it can be
the intended impact of the action; very much high due to some valves problem in this way they will find out the solution of this in time.
justification for the timescale that you
indicated in your risk assessment; The time I allocated for this action is 1 month as it will take time first for the approval from the finance
and department as certain purchases will be done and also for the installation so It will take time.
Whether you think the action will fully
This action will surely control the risk to a great extent and will be beneficial for the worker’s health and
control the risk. safety.
Provision of fixed or portable gas detectors must be provided to the workers (hazard category
Action
hazardous substances)
Specific legal arguments According to The ILO’s Convention C155 and Recommendation (R164)
It says that “require employers to make sure that processes are reasonably safe. The ILO code of practice
(Cop) ‘Safety in the use of chemicals at work’ gives specific advice on the appropriate measures that
employers must make to protect workers against the risks identified by an assessment of risk.”
C115 – Occupational Safety and Health Convention 1981; It states that;
“adequate precautions shall be taken to secure adequate ventilation at every workplace so as to maintain
atmosphere to fit for respiration and minimize fumes, gases, vapours, dust or other impurities to minimum
level which are not dangerous or injurious to health and are in limits laid down by national laws of
regulations”.
There was some error due to which workers needed to work on oil and gas wells, the work was conducted
Consideration of likelihood AND severity without permit to work(PTW), there was no hole watcher present at the site, there can be hydrogen sulphide
present at the well that could be very dangerous and fatal that indicates high likelihood.
The severity is pretty much high as it results in eye and respiratory irritation (including coughing, difficulty
breathing, accumulation of fluid in the lungs), headache, dizziness, nausea, vomiting, staggering and
excitability. In high concentration cases it may cause death rapidly
How effective the action is likely to be in By providing the provision of portable or fixed gas detection devices, it will be ve3ry much beneficial for the
controlling the risk. This should include: workers, as they will remain aware of the concentration of hazardous gas, so proper steps can be taken on
time.
Planned review date/period with The legal timescale for review of this risk assessment is 6 months, so that it can be reviewed two times in a
reasoning single year. There is one more condition that this risk assessment can also be reviewed in case of any
natural disaster, accident or by change of process. Keeping in mind the time period I have decided the date
will be 6th november, 2021.
How the risk assessment findings will be First of all meeting will be conducted to communicate the findings of this risk assessment, senior
communicated AND who you need to tell management of the organisation including HSE representatives, Area supervisors, shift managers and
finance manager will be invited and these findings will be communicated with them as most of them are
involved in day to day activities and know what worker’s required for their sasfety. With these authorities we
will decide what actions will be taken and on what time frame. After deciding the actions I sent a copy of
these actions to the board of directors to keep them informed about the actions that are going to be taken
and are important. After communicating with the higher authorities I will communicate with the workers as
they are involved in day to day activities through notice boards, intranet services, toolbox talks, memos, e-
mails, posters and through signage.
How you will follow up on the risk After meeting with the senior management of the organisation, together we will set a timeframe for the
assessment to check that the actions completion of these tasks, work will be divided into small portion to keep a check on them and their progress.
have been carried out The copies of these actions or tasks will be communicated within the organisation from the top to bottom. I
will set a time of 1 week after that I will visit the site to check on progress. After every one week a physical