Construction Safety Requirement
Construction Safety Requirement
Construction Safety Requirement
1st Edition
Plant & Facility Engineering Section
Safety and Plant Engineering Department
Production Engineering Division
Toyota Motor Asia Pacific Engineering and Manufacturing Co.,Ltd.
Introduction
Plant & Facility Engineering Section has many experience for construction
and safety management throughout the construction of various plants.
BANPHO Plant Toyota Part Center Asia Pacific TAMP-EM Office BANPHO Test course
Gymnasium (TMAP-EM) Engine Plant no.2 Siam Toyota Motor Test Building no.3
We would like to share & suggest our all experience and knowledge to
AP affiliate throughout the implementation construction systems.
2
Propose for this manual are:
“ ZERO ACCIDENT ”
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Index
2.Organization setup……………………………………………………………………7
4
To clearly exhibit contractor commitment towards safety and communication
of “safety First” policy to all concerns
Main contractor should clearly define safety policy and commitment
to activity should be inline with policy
Owner or AP affiliate should confirm safety policy to main contractor and have
the agreement of commitment with the own safety policy.
5
1.Safety Requirement for Project Bidding
Flow chart step 2
First, contractor should set up
Organization Setup organization for clearly communication.
3
Site Planning and After that contractor must provide
Construction temporary facility for construction all
Safety Requirement for Project Bidding
4
Management and
All member have safety activities together.
Safety Activities
5
Monitoring and In order toward truly direction, Should have
Safety Visualization monitoring by visual control.
6
Construction Contractor always take safety training course
Safety Training for workers.
7
Particular In case of special work. Must have the safety
Safety Procedure procedure.
1
8
Further Safety In others prevention of description detail.
Prevention
6
1.Safety Requirement for Project Bidding
Contractor should have appropriate safety organization with
the clearly defined role and the responsibility (including emergency)
Chairman of their organization must be the top management to
drive/ and focus “Safety First”. Moreover, contractor have to train the safety
officer to promote the activity.
1 2 3
1.Construction Organization
2.Safety Committee Organization
3.Emergency Route (In case accident)
Project Name
Project Executive
Toyota top management
which concern in this project Project Supporter
TMAP Owner TMC and other section of
TMAP-EM which support &
cooperation
Main of contractor name
pl ject
-To control main contractor job.
-To control safety, schedule, quality & budgeting.
-To construct base on USER requirement. am ro
-Cooperate job to all concern. S p
8
2.Organization setup
2.Safety Committee Organization Identify Safety committee route.
TMAP Owner
Top
management
Management
Safety Leader
TH
Safety Sub
e is
Leader
pl ject
am ro
Safety member
S p
9
2.Organization setup
In case of accident ,this organization will
3.Emergency Route show the route to inform the accident
occurrence.
Project Name
Top Top
management TMAP management
Owner
Working
Team
Owner TMAP
TMAP
Contractor
TH
Owner
Management
e is
pl ject
am ro
Accident occur !!!
S p
10
2.Organization setup
Before the construction start. Contractor should planning and
provide construction temporary work. In order to manage in overall
construction period throughout to prepare the facility and necessity
equipment which base on the owner’s safety control requirement.
The lists below are necessary for the temporary work that should
be manage and control. (You can see the details of each items in next page)
11
3.Site Planning and Construction Temporary work
Temporary Site Control This layout show the location of necessary
construction for the temporary work .
1.Main Gate
6.Photo Tower 2.Wheel 13.Electical Box Temporary Fence
Cleaning
Around area
Station
12.Smoking Area
(More than 1)
Canteen
For workers
16.Labor Camp ,Labors and
Staffs eating
Setup outside area
Construction site area
14.Gas Welding & NORTH
3.Temporary 15.Garbage Bin 12
Cutting Devise Set
Can movable & Road
3.Site Planning and Construction Temporary work
(More than 1) Enclose area
Prohibit Signs
1.Main Gate
Propose to control In and Out of the person ,
vehicle, machine and equipment. Include Guard man for
security monitoring.
Small guard box Canvas sliding gate
With guard man all time. Mandatory Sign
Basin
Rough surface
Vehicle from
in site
14
3.Site Planning and Construction Temporary work
3.Temporary Road
Show limited
high
Traffic sign control
Provide Guardrial
Width at least 6 m. when cross gutter
Temporary drainage
w/slope Slope Slope
Safety Rule
Every worker
Visual board to monitor must follow the
amount of worker everyday. rules.
16
To remind safety awareness. By contractor management. To record safety hour.
3.Site Planning and Construction Temporary work
5.Morning Talk Area
Assembly point or Muster point for all workers make a row
in front of Stage.
Stage
Row of worker
17
3.Site Planning and Construction Temporary work
6.Photo Tower
The foundation must stability and strengthen with correctly
install scaffolding by fixed support around the structure.
Sign warning
Highest stage have safety prevention
<=1.5 m.
Support to prevent
moisture from soil
Movable
hanging hanging
For explain to Guests or Visitors
21
3.Site Planning and Construction Temporary work
10.First Aid Room
Primary curing when accident happen.
22
3.Site Planning and Construction Temporary work
11.Training Room
The place for training new workers and meeting for safety
knowledge distribution.
23
3.Site Planning and Construction Temporary work
12.Smoking Area
Rest area for workers should to install on
the flow freshening area. Have chairs with roof,
cigarette bin and fire extinguisher.
Out door In door
Inside smoking
area should
have provide
of…
Cigarette bin
Smoking sign
Bin
Fire
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extinguisher
3.Site Planning and Construction Temporary work
13.Electrical Box
RST. Phase
Propose for temporary use
connecting with electrical equipment. QC Check ,ok!
Guard rail
In / Out
For plastics For oil For Aluminum, For paper rubbish For toxic and For general
garbage such contaminate Stanless ,Steel scrap dangerous garbage garbage
as bottle material garbage 27
3.Site Planning and Construction Temporary work
Provide for workers long stay. Everyone must
16.Labor Camp follow the camp strict rule that concern with safety and
environment procedure.
Cleaning Toilet
Adipose prevention
Septic tank
Car Parking
1.CCCF Activities
(Completely Check Completely Find out)
29
4.Management and Safety Activities
CCCF procedure 11
Find
Find aa hazard
hazard from
from all
all working
working
CCCF Activities
area
area especially low
especially low
Procedure as sequences. frequency work
frequency work
22
Rank A : Death, Severe
Classify
Classify these
these hazard
hazard into
into 33 Rank B : Injury
Level,
Level, Rank
Rank A,
A, B,
B, and
and C C Rank C : Small injury
33 Before After
Make
Make countermeasure
countermeasure action
action plan
plan
44
Maintain
Maintain safety
safety operation
operation
standard
standard and 5S
and 5S and
and
training
training all
all concern
concern
30
Safety Culture : Safety Control Cycle & Management
Portion of safety activities
to all concern during construction
period. ZERO
ZERO
ACCIDENT
ACCIDENT
Top Mgt.
Toyota Participate +
Safety patrol
MONTHLY MD/DMD’s Contractor activity
Time : 9.00-10.00
Time : 14.00-16.00
Identify unsafe act, unsafe
conditions with appropriate
check sheet by daily audit team 3) Site Cleaning
Time : 16.30-17.00 33
4.Management and Safety Activities
Monthly Patrol
Time : 9.00-10.00
Identify unsafe act, unsafe
conditions with appropriate
check sheet by daily audit team
Time : 15.00-16.00
1) Monthly Safety Promotion & Safety Demonstration
Time : 07.45-08.00 34
4.Management and Safety Activities
When the construction is on the process. Everybody need to
monitoring and visualization the construction work progressive and safety
activities.
Contractor should provide visualization board and always update
in order to present to top management and all concern to monitor and wrap
up all of construction information.
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5.Monitroing and Safety Visualization
Board 1 : Project Information This board show general information.
“Safety Management”
To show level of safety
concern and duty of “Contractor
“Overview safety member. Organization”
perspective picture” “Project Outline” (See detail in portion To show organize
To show the image To explain the 4 : Management and all of contractor
project complete. regular information Safety Activities company.
of this project. “Safety Culture”)
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5.Monitroing and Safety Visualization
Board 2 : Work Progressive Show construction work status.
“Work Progressive”
“Overall Site Progressive To explain progressive
“Site Plan Progressive Photo” Photo” of each work separate
To show photo and focus point s in each work area. To show panorama photo by layout. Easy to see
every week by take photo at and understand.
“Photo Stage” for monitoring.
3 weeks
schedule
Ex: % Roof steel work
Layout show 3 month
location
schedule
Manpower
Photo detail
“Safety Policy”
Contractor company safety
policy & Motto for
motivation.
38
5.Monitroing and Safety Visualization
Board 4 : Safety Activity Explanation safety training course.
detail detail
detail
detail
detail
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5.Monitroing and Safety Visualization
Board 5 : Safety Patrol Monitoring To follow CCCF activities.
“Data Summary”
“Weekly Safety Patrol Follow Up Owner Comment” Show trend analysis
Show daily safety patrol activity by contractor Toyota member. for project
benchmarking.
By column
1ใM/E
graph
2.Heavy object 3.Vehicle
accident falling accident accident
“CCCF Remark”
How to separate by
Type,Cause,Rank.
41
5.Monitroing and Safety Visualization
Contractor daily job
Board 7 : Job Daily Management control and management.
43
6.Construction Safety Training
Training and Evaluation All new employees must
Step for work permit pass training before start work.
Toyota Safety Policy
If pass training.
Issue contractor card
ID card of permission
Evaluation by Safety
officer license 44
A. Cycle road map training For further detail,please see
“ANZEN LEADER LISENCE TEXT BOOK”
(1st Edition,1Apr’09)
45
6.Construction Safety Training
B. Special work training For further detail,please see in Chapter 2 of
“ANZEN LEADER LISENCE TEXT BOOK”
Pit work safety training Siding safety work Electric equipment training
46
6.Construction Safety Training
Identify and control critical jobs through risk assessment and standardization
of work procedure and confirm in the form of the work.
Contractor should prepare safety method statement and safety plan for all
critical jobs and get approval and use for training before performing the job.
Toyota safety officer must check the statement, key point & Approval by safety
manager of construction site by confirm during audit.
Workers should follow the procedure to avoid and control the risk due to
change point and don’t change procedure without safety officer permission.
Toyota participation should to assign Toyota safety officer to strictly & follow
up safety officer that available by contractor’s.
47
7.Particular Safety Procedure
Review work procedure
- Material ordering ?
New Procedure requestition - Revised drawing ?
- Any interference ?
No Maker project
manager
approval
Yes
No
Owner
acknowledge or
confirm
Yes 48
7.Particular Safety Procedure Start to implementation
Un concern person must avoid to
1.Piling work nearly during piling machine operation.
A-frame machine Diesel hammer machine
1.Provide guardrail around the pit 2.Use crane hook the pile 3.Use fiber cutting with safety
6.To remove head trim by crane 5.After cut off, worker stand off 4.Hook pile head during pound
50
7.Particular Safety Procedure
3.Foundation work
Safety focus point are steel shaft edge
and falling down to the pit.
Strong barricade
Install the stair, handrail and Install the movement meter
Steel sheet pile to
foot plate around working area
prevent soil sliding
Beware steel
bar shaft edge
53
7.Particular Safety Procedure
6.Column work Worker always use safety belts.
Warning sign
Worker always
use safety belts
Signal man1
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7.Particular Safety Procedure
8.Welding and hot work
Worker must use correct PPE and
beware heat from welding work.
Barricade
Helmet with
Fire extinguisher and welding mask
at least 2 full water
buckets to stand by.
Leather glove
56
7.Particular Safety Procedure
Temporary safety prevention and look forward in case of risk or hazard
that will be occur.
Everybody must sticky the safety rule with safety awareness all of
activities which construction on process.
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8.Further Safety Prevention
Traffic control Signal man always use PPE and
control traffic at junction way.
Equipment
Signal man necessary use to
control vehicle
Helmet
Whistle
Chinstrap Limit Speed 30 km/hr
Sign Board
Warning Light
Example is Example is
piling work gutter work
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8.Further Safety Prevention
Lighting
Light in high place Movable lighting set s
QC Check ,ok!
Person in charged
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8.Further Safety Prevention
Equipment checking
QC Check ,ok!
61
8.Further Safety Prevention
4’s and Site cleaning
In order to keep :
•Safety
•Healthy
•Clearly
•Environment
On site cleaning
62
8.Further Safety Prevention
Revision Version Year 2009
1st Edition
Plant & Facility Engineering Section
Safety and Plant Engineering Department
Production Engineering Division
Toyota Motor Asia Pacific Engineering and Manufacturing Co.,Ltd.