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HARADH GOSP -3 EXPANSION – 120 MBCD INCREMENT

Contract No.: 6600050845 (IK)


BI-10-16921

SCOPE OF WORK – SITE PREPARATION


PACKAGE

TE-243684

Choose an item.
Choose an item. ISSUED FOR CONSTRUCTION
19-Mar-2023

00 07-FEB-23 Issued for Construction ALO AF HSJ


Rev Date Revision Description Prepared By Checked By Approved By

Document Classification
Project: HDOI - HARADH OIL INCREMENT Index: A - GENERAL
Location: HARADH Discipline: PM - PROJECT MANAGEMENT
Plant: 571/572 Document Type: DOC - DOCUMENT
Unit: ALL
TABLE OF CONTENTS
1. INTRODUCTION ........................................................................................................................................... 4
1.1. PROJECT OBJECTIVES ............................................................................................................................. 5
1.2. ABBREVIATION ........................................................................................................................................... 6
2.0 GENERAL SCOPE OF WORK .................................................................................................................. 11
2.1 CIVIL AND STRUCTURAL .................................................................................................................................11
2.2 PIPING .................................................................................................................................................................11
2.3 ELECTRICAL.......................................................................................................................................................12
2.4 TELECOMMUNICATION....................................................................................................................................12
3.0 DETAILED DESCRIPTION OF WORK ..................................................................................................... 12
3.1 CIVIL & STRUCTURAL ......................................................................................................................................12
3.2 PIPING: ................................................................................................................................................................20
3.3 ELECTRICAL: .....................................................................................................................................................25
3.4 TELECOMMUNICATION: ...................................................................................................................................30
4.0 STANDARDS, CODES AND SPECIFICATIONS: .................................................................................... 36
4.1 Saudi Aramco Standards / Material System Specifications..............................................................................36
4.2 SAUDI ARAMCO General Instruction ................................................................................................................38
4.3 SAUDI ARAMCO Material Specifications ..........................................................................................................39
4.4 SAUDI ARAMCO Engineering Procedures .......................................................................................................39
4.5 Industry Codes and Practices.............................................................................................................................40
4.6 SAUDI ARAMCO General Instruction ................................................................................................................41
5.0 GENERAL PROJECT REQUIREMENT .................................................................................................... 41
5.1 Survey and Routing .............................................................................................................................................41
5.2 Right Of Way (ROW)...........................................................................................................................................41
5.3 Welding ................................................................................................................................................................42
5.4 Tie-ins ..................................................................................................................................................................42
5.5 Hot Taps and Stopple .........................................................................................................................................42
5.6 Painting and Coating Work .................................................................................................................................43
5.7 Trenching .............................................................................................................................................................44
5.8 Unloading, Hauling and Stringing .......................................................................................................................44
5.9 Material Handling and Storage ...........................................................................................................................45
5.10 Internal Cleaning and Gauging ...........................................................................................................................45
5.11 Lowering and Backfilling .....................................................................................................................................46
5.12 Kilometer Markers, Warning Signs and Erosions ..............................................................................................46
ISSUED FOR CONSTRUCTION
5.13 Power line, Utility and other Pipeline Crossing..................................................................................................47
19-Mar-2023
5.14 Traffic Management and Detours .......................................................................................................................47
5.15 Stabilizing.............................................................................................................................................................47
5.16 Clean-Up ..............................................................................................................................................................47
6.0 PROJECT OPERATING INTERFACES .................................................................................................... 48
7.0 TIE-INS AND SHUTDOWN REQUIREMENT............................................................................................ 48
8.0 PRE-COMMISSIONING ............................................................................................................................. 48
8.1 Hydrostatic Testing..............................................................................................................................................48
8.2 Cleaning and Gauging ........................................................................................................................................49
8.3 Filling ....................................................................................................................................................................49
8.4 Testing .................................................................................................................................................................50
8.5 Dewatering...........................................................................................................................................................50
8.6 Drying ...................................................................................................................................................................50
8.7 Electronic Caliper Survey....................................................................................................................................50
8.8 Spare Parts List ...................................................................................................................................................51
8.9 Commissioning Assistance .................................................................................................................................51
9.0 COMMISSIONING AND START-UP PLAN .............................................................................................. 54
10.0 SAFETY AND SECURITY DIRECTIVES (SSDS) REQUIREMENTS.............................................. 54
10.1 SAFETY ...............................................................................................................................................................54
10.2 ENVIRONMENT ..................................................................................................................................................55
11.0 MATERIALS........................................................................................................................................ 55
11.1 SAUDI ARAMCO SUPPLIED MATERIALS .......................................................................................................55
11.2 CONTRACTOR SUPPLIED MATERIALS .........................................................................................................56
12.0 PRE-COMMISSIONING ..................................................................................................................... 57
13.0 QA/QC REQUIREMENTS .................................................................................................................. 57
14.0 CLEAN-UP .......................................................................................................................................... 57

ISSUED FOR CONSTRUCTION


19-Mar-2023
1. INTRODUCTION

The South Ghawar field consists of 3 main areas namely Uthmaniyah, Hawiyah,
and Haradh. The Haradh area is on the southmost part of the field while
Uthmaniyah lies on the north. In between the two areas lie the Hawiyah area. The
facilities in the South Ghawar Producing Department are comprised of 14 Gas Oil
Separation Plants (GOSP), each having wet crude handling (WCH) facilities and
gas gathering (GG) facilities

The Wet Crude Handling section consists of two HPPTs, a single LPPT, Charge
pumps, dehydrator, desalter, crude booster & shipper pumps to ship crude oil to
oil pipeline network. HPTT is used for well testing. A multiphase Flowmeter is
provided in parallel to HPTT as an alternate well testing equipment

Gas gathering (GG) has two HPPT compressors that are used to compress HPPT
gas and gas from LP compressor to transfer it to the gas network. A single LP
compressor is used to compress the LP gas to HP gas compressor suction
pressure

Produced water from the two HPPTs, dehydrator and desalter is routed to Water
Oil Separator (WOSEP) where oil traces are removed from the formation water
and then high-pressure injection pumps are used for downhole injection for
reservoir pressure management

Demulsifier is injected at the production header for tackling any tight emulsion and
to enhance free water knock out from the HPPTs. An emergency demulsifier
injection point is also provided upstream of the dehydrator to help tackle tight
emulsion. Corrosion and scale inhibitors chemicals are also injected at production
header and gas to tie-line for corrosion and scale inhibition

Although the above is a description of a typical SGPD GOSP configuration, there


are certain minor variations to this arrangement. UGOSP-10 and UGOSP-11 have
two production headers, two HPPTs, and two LPPTs with ISSUED FOR CONSTRUCTION
dedicated charge
19-Mar-2023
pumps. While HdGOSP-3 has a single HPPT as opposed to two HPPTs in other
SGPD GOSPs

Haradh GOSP-3 is currently designed for 300 MBCD at 30% water cut. It has been
forecasted that there will be an increase in production rate within Haradh GOSP-3
up to 420 MBCD starting from 2026. it is therefore necessary to develop extra
processing capacity to accommodate the increase in the production
1.1. PROJECT OBJECTIVES

The objective of this project (BI-10-16921) is to provide facilities required to deliver


and process additional 120 MBCD of crude production from HARADH GOSP-3
area of the South Ghawar field. Oil production from HRDH GOSP-3 area is
planned to be increased above the GOSP oil handling facility. The increase in
production will be sustained for 14 years with a maximum oil rate of 420 MBCD

1.1.1 EXPANSION AREA DESCRIPTION

New areas for expansion of this project is towards Western & Northern side of the
existing GOSP. For details, refer detail drawings and approved LUPs

For Topographic, Geotechnical, Ground Penetrating Radar (GPR) and Traffic


study reports, refer to subcontractor document 4E-CV5097, 4E-CV5096, 4E-
CV5006, and 4E-CV5007 respectively
1.1.2 LOCATION OF PROPOSED FACILITIES (EXPANSION AREA)
Haradh is in the Eastern region of the Saudi Arabia and approximately 300km
northeast of Dhahran. The proposed expansion facility will be located in Haradh
GOSP-3. The entire LUP coordinates will be provided to the contractor

The expansion area is accessible through the existing roads which will provide
access during all phases of the project

Sr. LUP
Description Status
No No.
1 78441 Expansion Area Approved
WCH Stormwater Drainage Pit /
2 86382 Evapo-Transpiration Field /115kV Approved with Condition
Gantry
Stormwater Drainage Pit / Oilywater
3 86531 Evaporation Pond / Oilywater ISSUED
Approved FOR CONSTRUCTION
with Condition
Accumulatio Pit 19-Mar-2023

4 86228 Wasia Well and Sleepers Approved with Condition


5 85337 16” Disposal Line Approved with Condition
16” Disposal Line Anchor Block, Inlet
6 85321 Approved with Condition
Trunkline

7 85952 Flare Area Approved with Condition

8 87158 Access Road – 1 Pending Org. Review


Sr. LUP
Description Status
No No.
QC review completed
9 87437 Satellite Office
and routed for Approval
10 87166 Road to Wasia Well Pending Org. Review
11 86979 Borrow Pit (Marl) Pending Org. Review
12 86900 Borrow Pit (Sand) Pending Org. Review
13 86257 OHPL Relocation Approved with Condition
14 86258 OHPL Relocation Approved with Condition
15 86260 OHPL Relocation Approved with Condition
16 86240 OHPL Relocation Approved with Condition
17 87165 Parking Area at the Intersection Under Process
18 87922 ROW for OHPL Relocation Under Process
Temporary Access Road-2 (Marl) to Under Process
19 87168
Flare Area
20 87928 New 115kV OHPL Route Under Process

1.2. ABBREVIATION
The table below is a list of the abbreviations and acronyms used within this
document.
Abbreviation /
Definition
Acronym
AC Alternating Current
AISC American Institute of Steel Construction
AL Arab Light (Crude)
ANSI American National Standards Institute
API American Petroleum Institute
ASCE American Society of Civil Engineers
American Society of Heating, Refrigerating
ISSUEDand
FOR CONSTRUCTION
ASHRAE
Air Conditioning Engineers 19-Mar-2023

ASME American Society of Mechanical Engineers


BI Budget Item
BSP Bulk Supply Point
CCB Central Control Building
CCR Central Control Room
CCS Compressor Control System
Abbreviation /
Definition
Acronym
CCTV Closed Circuit TV
CDC Corporate Data Centre
CMP Corrosion Management Program
CMS Saudi Aramco Capital Management System
CP Cathodic Protection
CR Control Room
DC Direct Current
EDG Emergency Diesel Generators
EIA Environmental Impact Assessment
EPC Engineering, Procurement and Construction
ERA Expenditure Request Approval
ERC Expenditure Request Completion
ESD Emergency Shutdown (System)
FBE Fusion Bonded Epoxy
FEED Front-End Engineering Design
FEL Front-End Loading
FPE Fire Protection Engineer
GOSP Gas Oil Separation Plant
HCIS High Commission for Industrial Security
HDGCP3 Haradh Gas Compression Plant GCP-3
HDPE High Density Polyethylene
HP High Pressure
HP Horsepower
HPPT High Pressure Production Trap ISSUED FOR CONSTRUCTION
19-Mar-2023
HSE Health, Safety and Environment
HV High Voltage
HVAC Heating, Ventilation and Air Conditioning
I&C Instrumentation and Control
IBC International Building Code
ICS Industrial Control Systems
IEC International Electrotechnical Commission
Abbreviation /
Definition
Acronym
IEEE Institute of Electrical and Electronics Engineers
IK In-Kingdom
IM Interface Management
IOGP International Association of Oil & Gas Producers
IP Internet Protocol
IPPS In-Plant Paging System
IPT Integrated Project Team
ISP Inside Plant
IT Information Technology
LSTK Lump Sum Turnkey
LTE Long Term Evolution
LUP Land Use Permit
LV Low Voltage
MAOP Maximum Allowable Operating Pressure
MBCD Thousands of (US) Barrels per Calendar Day
MBOD Thousands of (US) Barrels per Operating Day
MBWD Thousands of (US) Barrels of Water per Day
MC Management Committee
MCC Motor Control Centre
MMSCF(D) Millions of Standard Cubic Feet (per Day)
MOU Memorandum of Understanding
MSC Maximum Sustainable Capability
MSD Material Selection Diagram
MTO Material Take-Off ISSUED FOR CONSTRUCTION
19-Mar-2023
MV Medium Voltage
NEC National Electrical Code
NFPA National Fire Protection Association
NMM Non-Metallic Materials (Study)
OH(T)L Overhead Transmission Line
OIP Oil Increment Project
OOK Out-of-Kingdom
Abbreviation /
Definition
Acronym
OSP Outside Plant
OSPAS Oil Supply Planning Scheduling (Department)
OTN Optical Transport Network
OWS Oil Water Sewer
PC Personal Computer
PCS Process Control System
PIB Process Interface Building
P&ID Piping and Instrumentation Diagram
PMOD Project Management Office Department
PMT Project Management Team
ppmv Parts per Million by Volume
PSA Power System Automation
PSI Pounds Per Square Inch
PWL Sound Power Level
Ptb Pounds of Salt per Thousand (US) Barrels
PTFE Polytetrafluoroethylene
PVC Polyvinyl Chloride
PW Produced Water
RF Radio Frequency
RSCC Regional Security Control Centre
RTR Reinforced Thermosetting Resin
SA Saudi Aramco
SACS Security Access Control System
SAEP Saudi Aramco Engineering ProceduresISSUED FOR CONSTRUCTION
19-Mar-2023
SAES Saudi Aramco Engineering Standard
Saudi Aramco Mandatory Engineering
SAMER
Requirements
SAMSS Saudi Aramco Material Specifications
SEC Saudi Electricity Company
Sm3/h Standard Cubic Metres per Hour
SOW Scope of Work
Abbreviation /
Definition
Acronym
SRA Security Risk Assessment
SRS Safety Requirements Specification
SSB Security Support Building
SSD Safety and Security Directive
TCF Temporary Construction Facility
Transmission Control Protocol / Internet
TCP/IP
Protocol
TDS Total Dissolved Solids
UL Underwriters Laboratories
UTM Universal Transverse Mercator
WCH Wet Crude Handling
WOSEP Water-Oil Separator
XLPE Cross-Linked Polyethylene

ISSUED FOR CONSTRUCTION


19-Mar-2023
2.0 GENERAL SCOPE OF WORK

The project scope for the site preparation of the expansion area is briefly
summarized as follows:

2.1 CIVIL AND STRUCTURAL


• Demolition of existing and construction of new Wet Crude Handling (WCH)
Stormwater Drainage Pit
• Demolition of existing and construction of new sanitary absorption pit along with
its associated pipe
• Installation of Stormwater Channel to divert the Stormwater to new drainage pit
• Construction of new Access Road-1 and Road-2
• Modifications at intersections and U-Turn on MOT Roads
• Site preparation, earthworks and rough grading at expansion area and flare
area
• Backfilling and compaction at the expansion area and flare as per SAES-A-112
• Installation of General Purpose Fences and gates Type-IV per SAES-M-006 at
expansion area, Wet Crude Handling (WCH) Stormwater Drainage Pit,
Evapotranspiration and Water Disposal Evaporation Pond.
• Installation pipe supports and pipe sleepers for above grade section of re-
routed saltwater disposal pipeline
• Upgrade of existing Disposal Pit at the Well no. HRDH 1727 by providing slope
on embankment, compaction, installation of HDPE liner and installation of
General Purpose Fence Type IV and gate per SAES-M-006.
• Installation of drag anchor for the buried section of the re-routed saltwater
disposal pipeline
• Demolition and disposal of existing concrete drag anchor ISSUED FOR CONSTRUCTION
19-Mar-2023
2.2 PIPING
• Re-routing of aboveground & underground sections of saltwater disposal
pipeline
• Demolition of aboveground & underground sections of existing saltwater
disposal pipeline
• Install a branch tee with blind flange as provision for future expansion

Proprietary – Third-party Confidential.


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HARADH GOSP -3 EXPANSION – 120 MBCD INCREMENT – Contract No.: 6600050845 (IK) Revision 0
TE-243684 – SCOPE OF WORK – SITE PREPARATION PACKAGE Page 12 of 57

2.3 ELECTRICAL
• Demolition of abandoned dry type lighting transformer and panel and removal
of the existing disconnected LV Power cables in the expansion area
• Provide Earthing for expansion area Type-IV general purpose fence
• Installation of new 13.8kV power lines including foundation and power poles for
re-routing the existing power lines
• Demolition of existing 13.8kV power lines including poles
• Construction of Right-of-Way (ROW) marl road along with newly re-routed
power lines. Rough grading with compaction is required
• Provide Solar lights with battery backup for temporary access road at highway
junction only

2.4 TELECOMMUNICATION
• Re-routing of existing Fibre Optic Cable (FOC) 103,1-12 LINK#19 to OIL WELL
#1410
• Installation of new cable trench/conduits and subduct.
• Install new Fibre Optic Patch Panel (FOPP) in the Rack Room# 114 in the
central control building R405 of Haradh GOSP-3 for the re-routed fibre optic
cable to OIL WELL # 1410
• Provide complete support for all necessary reservations to gain SA approvals
for all required work for Outside Plant (OSP) /Inside Plant (ISP).
• CONTRACTOR to verify and utilize approved Mandrell study before
commencement of work
• Demolition of existing telephone copper cable BUEF25-22P 151-175 and
pedestal #104 in former existing abandoned camp area

3.0 DETAILED DESCRIPTION OF WORK


ISSUED FOR CONSTRUCTION
The project scope in the expansion area shall provide the following:
19-Mar-2023

3.1 CIVIL & STRUCTURAL

3.1.1 General

3.1.1.1 The CONTRACTOR shall construct and install new structural concrete and
steel (if exist) in accordance with applicable Saudi Aramco Engineering
Standards, Engineering Specifications and Applicable International
Engineering Codes. The CONTRACTOR shall perform all the necessary
excavation, backfilling, casting of concrete and fabrication, erection, painting

Proprietary – Third-party Confidential.


Paper copies of this document are uncontrolled.
HARADH GOSP -3 EXPANSION – 120 MBCD INCREMENT – Contract No.: 6600050845 (IK) Revision 0
TE-243684 – SCOPE OF WORK – SITE PREPARATION PACKAGE Page 13 of 57

and insulation as per applicable Saudi Aramco Engineering Standards, Project


documents and drawings

3.1.1.2 The CONTRACTOR is responsible to check and verify the underground utilities
prior to installation, construction or cast-in-place new concrete foundations.
Where excavation is required at existing facilities, radar mapping, exploratory
pits and/or other field investigation techniques to aid in identifying underground
obstructions shall be conducted. Excavation shall be by hand digging in order
to mitigate the risk of damage to buried facilities/underground facilities/cables
and other installations. In case underground utilities are encountered during
excavation, the CONTRACTOR shall notify the Saudi Aramco Representative
for further resolution. The CONTRACTOR shall repair or restore the concrete
or asphalt paving to its original size and shape if damaged during construction
of new foundations and piping supports. CONTRACTOR shall plan and
execute the work as per SAUDI ARAMCO Procedure and Standards

3.1.1.3 The CONTRACTOR shall plan and execute the works in sequence such that
the new facilities are constructed, tested and put in operation prior to
commence complete demolition works

3.1.1.4 The Civil works shall include but not limited to all necessary works to support
and provide a complete functional facility. The work shall be done in
accordance with the latest applicable Saudi Aramco Engineering Standards
(SAES) and American Building Code requirements for Reinforced Concrete
(ACI), other Saudi Aramco Standards & Specifications and relevant Industry
Codes & Standards

3.1.1.5 The CONTRACTOR shall plan and execute the work as per Saudi Aramco
Procedures and Standards

3.1.1.6 The CONTRACTOR shall submit a detailed project execution plan for Saudi
Aramco approval prior to the start of work

3.1.1.7 The CONTRACTOR shall carry out site surveys to verify actual field conditions,
dimensions and elevations, review all design and Vendor drawings and
recommendations
ISSUED FOR CONSTRUCTION
3.1.1.8 CONTRACTOR shall install temporary barricade, enclosure or temporary 19-Mar-2023

fencing during the entire execution stage

3.1.1.9 The CONTRACTOR shall carry out all excavations for foundations and
underground facilities as required to complete the works in accordance with
SAUDI ARAMCO Engineering Standards SAES-A-114 and SAES-Q-005 and
shall excavate to the levels and depths specified in the drawings and/or SAUDI
ARAMCO Standards. Excavation shall include soft and rock soils and
dewatering if exists

Proprietary – Third-party Confidential.


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HARADH GOSP -3 EXPANSION – 120 MBCD INCREMENT – Contract No.: 6600050845 (IK) Revision 0
TE-243684 – SCOPE OF WORK – SITE PREPARATION PACKAGE Page 14 of 57

3.1.1.10 Care shall be taken to avoid damage to existing underground facilities during
excavation work. The CONTRACTOR shall provide protection for the existing
underground facilities as per section 5.5.3 of SAES-A-114. This is especially
important when crossing other existing pipelines and cables. If CONTRACTOR
encounters pipes, cables, concrete or other obstructions not indicated on the
drawings, CONTRACTOR shall immediately inform the Saudi Aramco
Representative and subsequent construction operations shall continue in
accordance with instruction issued by the Saudi Aramco Representative

3.1.1.11 CONTRACTOR shall be responsible for location and protecting all kinds of
underground facilities, all kinds of cables, buried facilities by the Saudi Aramco
Approved methods whether shown or not in the drawings prior to excavations.
Any damaged caused by the CONTRACTOR to the existing utilities and/or
facilities shall be restored and made acceptable to SAUDI ARAMCO at no
additional cost

3.1.1.12 Excavations shall be limited to the minimum necessary to perform the Work.
CONTRACTOR shall obtain approval prior to excavation from Saudi Aramco
Representative. All excavation shall be hand excavation

3.1.1.13 CONTRACTOR shall not excavate for all foundations at one time

3.1.1.14 CONTRACTOR shall provide excavation schedule showing number of


foundations to be excavated to Saudi Aramco Representative to obtain
approval prior to excavation. No blasting is allowed under this Project

3.1.1.15 All fill material utilized on this project around and under foundations shall be
select fill. The type of fill material and fill compaction shall be in accordance
with SAES-A-114. In place density tests shall be performed as directed by the
COMPANY Representative to ensure compliance with the compaction
requirements

3.1.1.16 CONTRACTOR shall provide and utilize all equipment required to backfill all
soil types to the depth specified on the drawings and/or SAUDI ARAMCO
Standards. CONTRACTOR shall obtain Saudi Aramco Representative
ISSUED FOR CONSTRUCTION
Approval prior to backfilling
19-Mar-2023

3.1.1.17 CONTRACTOR shall load and haul all sand and marl required for the WORK
from a borrow pit approved by SAUDI ARAMCO

3.1.1.18 CONTRACTOR is responsible for meeting the requirements, and obtaining the
necessary permits from relevant government authorities, to utilize the LUP
stated in Clause 1.1.2, as a borrow pit.

Proprietary – Third-party Confidential.


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HARADH GOSP -3 EXPANSION – 120 MBCD INCREMENT – Contract No.: 6600050845 (IK) Revision 0
TE-243684 – SCOPE OF WORK – SITE PREPARATION PACKAGE Page 15 of 57

3.1.1.19 CONTRACTOR shall provide, construct temporary access and haul roads if
required. Prior to construct roads CONTRACTOR shall obtain written approval
from Saudi Aramco of the new routing and type of construction to be used

3.1.1.20 CONTRACTOR shall locate, get approval from CPMD and transport ready-mix
concrete which shall conform to SAUDI ARAMCO Material Specifications 09-
SAMSS-097 and from a source approved by Saudi Aramco Representative. All
concrete work shall conform to SAUDI ARAMCO Engineering Standard SAES-
Q-001

3.1.1.21 CONTRACTOR shall supply, place and cure structural ready-mix concrete per
SAES-Q-001. A minimum compressive strength of 40MPa (5800 PSI) after 28
days shall be obtained unless otherwise specified on the project drawings.
Cement shall be Type I + Pozzolana or Slag with exposure class C2 as per
Geotechnical report. One set of four (4) test cylinders shall be made for each
50 CU.M. Of concrete or portion thereof, poured on any day. All four test
cylinders in a set shall be taken from the same truck load of concrete. These
cylinders shall be tested per SAES-Q-001 by SAUDI ARAMCO approved third
party Testing Agencies. Test results shall be provided to the Saudi Aramco
Representative within 48 hours from the test date

3.1.1.22 All concrete reinforcement bars shall be (FBE) Fusion bonded epoxy coated
mild steel deformed bars with a minimum yield strength of 60 KSI as per SAUDI
ARAMCO Engineering Standard SAES-Q-001 & 09-SAMSS-106

3.1.1.23 CONTRACTOR shall cut and cold bend reinforcing steel to shapes and
dimensions specified in the steel bending detail drawings and place as shown
and detailed on the Project drawings and in accordance with ACI-315 if detailed
diagrams are not shown. Coating repair material compatible to the rebar
coating shall be supplied from the same source along with the rebar delivery,
in accordance with 09-SAMSS-106. FBE coating to rebar shall be repaired
using APCS-113A material with SAUDI ARAMCO Stock No. 09-697-833 or
equivalent approved proprietary FBE rebar patching material. All cut ends of
bars shall be epoxy coated in accordance with SAES-Q-001. Reinforcing steel
having a reduced section, kinks, visible transverse cracks at bends, or epoxy
coating damaged in any way shall not be acceptable. Epoxy coating material
for repair shall be compatible with original epoxy coating and ISSUED
to be FOR CONSTRUCTION
supplied by
19-Mar-2023
the same rebar supplier. CONTRACTOR shall review all bending details prior
to fabrication to verify that final cutting length, the required concrete cover and
anchor bolt clearances can be maintained, bar bending details provided on the
drawings are indicative only

3.1.1.24 All FBE coated reinforcement bars in foundations shall be constructed with a
minimum of 75mm concrete cover. The CONTRACTOR shall supply all
reinforcement PVC/Epoxy coated tie-wire. FRP reinforcement shall be used to
replace steel reinforcement for non-critical structural elements in C1 & C2

Proprietary – Third-party Confidential.


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HARADH GOSP -3 EXPANSION – 120 MBCD INCREMENT – Contract No.: 6600050845 (IK) Revision 0
TE-243684 – SCOPE OF WORK – SITE PREPARATION PACKAGE Page 16 of 57

exposures, including but not limited to; slab on grade, sidewalks, surface
drainage channels, concrete paving, pipe sleepers

3.1.1.25 Concrete shall be poured on lean concrete layer 50mm thk. Minimum or one
layer of 0.25MM (10mil) THK polyethylene sheeting extended 100 mm on all
four sides of the form work of all poured in place concrete

3.1.1.26 Anchor bolt shall be hot-dip galvanized as per SAES-Q-005, Para 4.8 & 12-
SAMSS-007, Para 5.2. Anchor bolts in concrete foundations shall be installed
per the drawings and shall not touch the reinforcement rebar steel. A minimum
clear distance of 100mm from the edge of the concrete to the anchor bolt shall
be maintained

3.1.1.27 All non-shrink grout shall be applied under base plates of equipment and
supports in accordance with SAES-Q-010 and manufacturer's recommended
procedures. Grout shall be poured in a high fluidity range and shall be free of
voids and air pockets. CONTRACTOR shall follow grout manufacturer's
recommended procedure precisely. In case, epoxy grout is recommended by
equipment manufacturer, SAES-Q-011 shall be followed

3.1.1.28 All concrete surfaces in direct contact with ground shall be coated with 2 coats
of Coal Tar epoxy paint (up to 300mm above ground) as per APCS-3 of SAES-
H-003 prior to backfilling & all concrete surfaces above grade shall be painted
as per APCS-1B of SAES-H-003 unless otherwise specified

3.1.1.29 All formworks shall be in accordance with SAUDI ARAMCO Engineering


Standard SAES-Q-001 Section-8, ACI 347R, Saudi Aramco Construction
Safety Manual, and shall be the responsibility of the contractor. All external
edges of concrete above ground shall be chamfered by inserting 25mm angle
strips in the forms

3.1.1.30 Prior to placing concrete into forms, both forms and rebar shall be sprayed with
water to prevent loss of moisture from the concrete

3.1.1.31 CONTRACTOR shall submit the concrete and asphalt mix designs for approval
by Project Inspection. This is a hold point and no concrete or asphalt shall be
ISSUED FOR CONSTRUCTION
placed until the mix designs are approved by Project Inspection
19-Mar-2023

3.1.1.32 CONTRACTOR shall provide the minimum number required of concrete test
cylinders for strength tests as per 09-SAMSS-097. All tests shall be as per
ASTM C94, C172 & ASTM C 39/C 39M

3.1.1.33 Quality control shall be maintained at the batch plant and the construction site
as per 09-SAMSS-097

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HARADH GOSP -3 EXPANSION – 120 MBCD INCREMENT – Contract No.: 6600050845 (IK) Revision 0
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3.1.1.34 Sub-base, aggregate base & asphalt material and compaction shall be in
accordance with SAES-Q-006

3.1.1.35 CONTRACTOR shall restore any adjacent facilities damaged such as berm,
marl road, asphalt road etc. All existing facilities at the WORK site shall be
carefully protected from damage

3.1.1.36 CONTRACTOR shall be responsible for obtaining all kinds of Work Permits for
all Road crossing activities from Saudi Aramco & related 3rd parties if required

3.1.1.37 CONTRACTOR shall be responsible to transport all the wastage materials


resulted from construction and excess material to Saudi Aramco approved
dump site & reclamation yard respectively

3.1.1.38 All co-ordinations with PDD, Operations and other SA departments shall be
through CPMD

3.1.1.39 CONTRACTOR shall take special care to prevent damaging of underground


cables (wherever applicable) while excavating for foundations

3.1.1.40 All existing facilities at the work site shall be carefully protected from damage

3.1.1.41 Survey and Layout of the Facilities:

3.1.1.41.1 CONTRACTOR shall perform site survey (Topographical, GPR


survey & Exploratory Excavation where required) to fully
understand the project facilities to be provided. Particular
attention shall be paid to identifying any underground, above
ground facilities or any obstructions encountered during the
execution of the project, which are not shown in the Project
Drawings

3.1.1.41.2 CONTRACTOR shall be responsible for performing survey to


verify all dimensions, angles, and elevations before construction.
This is especially important for all dimensions, elevations,
coordinates, Bottom of Pipe (BOP) and angles stipulated
ISSUED on the
FOR CONSTRUCTION
project drawing which shall be field verified 19-Mar-2023

3.1.1.41.3 Prior to starting WORK, CONTRACTOR shall prepare and submit


to Saudi Aramco Representative for approval, survey documents
indicating the B.O.P. elevation at each support location

3.1.2 Project Requirements

3.1.2.1 CONTRACTOR shall perform, provide and install the following civil
scope for the site preparation in the expansion area

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3.1.2.2 CONTRACTOR shall construct new Wet Crude Handling (WCH)


Stormwater Drainage Pit and demolish the existing WCH Stormwater
Drainage Pit, Fences and Gates as per project drawings. The works
shall include but not limited to:

• Construct new WCH Stormwater Drainage Pit


• Provide and install General Purpose Fence Type-IV as per SAES-M-
006 with gate and HDPE Liner at new WCH Stormwater Drainage
Pit
• Construct new U-channel drainage and divert the stormwater flow
from existing to the new WCH storm water drainage Pit. Tie-in to
existing channel shall be coordinated with Saudi Aramco
• Demolish and dispose the entirety of existing WCH storm water
drainage pit

3.1.2.3 CONTRACTOR shall construct new Sanitary Absorption Pit and


demolish the existing as per project drawings. The works shall include
but not limited to:

• Construct new Sanitary Absorption Pit


• Provide and install General Purpose Fence Type-IV as per SAES-M-
006 at new Sanitary Absorption Pit
• Provide and install new manholes
• Provide and install 6” sanitary wastewater line to divert sanitary
wastewater to the new absorption pit. Tie-in works to existing
manhole/sanitary line shall be coordinated with Saudi Aramco.
• Demolish and dispose the existing sanitary absorption pit and
associated pipes

3.1.2.4 Construct Access Road-1 from Highway to connect the expansion area
including site preparation, grading, earth filling and compaction, asphalt
paving, marking and signage, and all the improvement of existing MOT
roads. CONTRACTOR shall comply all MOT requirements for
construction the roads
ISSUED FOR CONSTRUCTION
3.1.2.5 Construct Access Road-2 (Marl Road) from the existing Saudi Aramco
19-Mar-2023
Marl Road to the new Flare Area including site preparation, grading,
earth filling and compaction.

3.1.2.6 Construct new drag anchor, pipe sleepers, pipe support and foundation
for relocated 16” Disposal Line

3.1.2.7 The Disposal Pit is located at the Well no. HRDH-1727. The existing
Disposal Pit shall be refurbished by compacting and providing

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embankment slope and liners and install Type-V General Purpose


Fence and gates as per SAES-M-006

3.1.2.8 CONTRACTOR shall complete site preparation and earthworks at new


expansion area including the disposal of excess materials to Saudi
Aramco designated location. The works include but not limited to:

• Site clearing and scraping


• Site surveying and verification
• Scraping of existing topsoil to minimum requirement of SAES-A-114.
• Backfilling of earth fill 500mm below the finish grade elevation
• Excavation/cut of existing ground to required elevation
• Hauling of fill materials from borrow pit designated by Saudi Aramco
• Disposal of soil and all other materials to the disposal site designated
by Saudi Aramco
• Levelling, soil compaction and testing
• Provide and install temporary perimeter fence, entrance/exit gate
and emergency gate at expansion area. The fence shall be provided
with electrical grounding

3.1.2.9 Rough grading works shall commence after complete demolition and
relocation of existing Concrete Drag Anchor and 16” disposal line

Project Drawings as listed in DCL Doc. No. TD-243683:

DEMO–WCH Storm Water Drainage Pit BA-592203-001D


DEMO–Sanitary Wastewater System BA-592318-001D
DEMO–Fence Drain Pit and Patrol Road BA-592677-001D
DEMO-Fence Drain Pit and Patrol Road BA-593018-001D
DEMO-Sanitary Wastewater System BA-593451-001D
DEMO-WCH Storm water drainage system BA-594012-001D
DEMO-Existing Drag Anchor for 16” PL 4A-CV5132-001
Evapo-transpiration Field Plan TA-243705
U/G Piping Plan BA-592318-001
Grading Details – Evapo-transp. Pond TA-243706
Road Layot- Access Road (Key Plan) ISSUED FOR CONSTRUCTION
TA-243707
Road Plan and Profile- Access Road 1 TA-243708-001 to 002 19-Mar-2023
Road Plan and Profile- Access Road 2 TA-243709-001 to 006
Earthworks–Rough Grading (KEY PLAN) TA-243710
Foundation Plan–Sleeper Fdn for 16” PL TA-243698
Foundation Plan/Sect/Detail–Drag Anchor TA-243697
Structural Details–Drag Anchor Sleeve TA-243694
Grading/Earthworks–Rough Grading Plan TA-243711-001 to 007
Grading/Earthworks – Rough Grading Sect TA-243712-001 to 003
General Notes and Legends – Steel Str TA-243692

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General Notes and Legends – Concrete TA-243696-001 to 002


PS Detail and Schedule – 16” disposal line TA-243693
Foundation Detail–Sleeper Fdn for 16” PL TA-243699
Foundation Detail – PS for 16” Displ Line TA-243700
Trench Layout/Detail – Stormwater TA-243701
Channel
Plan, Section and Detail – Evaporation 4A-CV5047
Pond

3.2 PIPING:

3.2.1 General

3.2.1.1 CONTRACTOR shall perform the work in accordance with Saudi


Aramco Engineering Standards SAES-L-410 and SAES-L-450, and
other applicable Saudi Aramco Standards and Specifications, and the
American Society of Mechanical Engineers

3.2.1.2 CONTRACTOR shall not force piping spools together for more than 1/8-
inch to correct fabrication misalignment. Any misalignment greater than
1/8-inch, CONTRACTOR shall cut the affected piping spool, do the
necessary correction on the misalignment and re-weld at no additional
cost to SAUDI ARAMCO

3.2.1.3 CONTRACTOR shall exercise care while removing existing equipment


and piping in order to install new facilities. All necessary labor, hoists,
pulleys, leather or nylon slings wooden sleepers and scaffoldings shall
be provided by the CONTRACTOR to properly support the remaining
piping and equipment while the adjoining sections are being removed or
replaced. Usage of existing platforms and walkways for hoisting, loading
or lifting pipe sections to be removed or installed is not allowed

3.2.1.4 CONTRACTOR shall secure SAUDI ARAMCO’s written approval prior


to removal of any piece of equipment/pipes/supports that in his opinion
is required to be removed to enhance his construction operations
ISSUED FOR CONSTRUCTION
3.2.1.5 CONTRACTOR shall ensure that all pipe sections are internally clean 19-Mar-2023

as the WORK is progressing. All openings on completed pipe sections


and Shop fabricated spools shall be protected with end cap at all times
when work is not being performed to prevent the entry of debris of any
kind as required per SAES-L-450

3.2.1.6 CONTRACTOR shall closely coordinate the location and installation of


temporary vents and drains, if required, and allocation of pressure test
materials with Saudi Aramco in accordance with SAES-L-410 para 17.1

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3.2.1.7 CONTRACTOR shall provide all materials for temporary supports

3.2.1.8 All spools that are to be internally coated shall be shown on coating
maps and the spool configuration shall be approved by the coating
contractor, prior to the initiation of fabrication

3.2.1.9 CONTRACTOR shall perform site survey prior to fabrication and


construction

3.2.1.10 Welding and Weld Inspection

3.2.1.10.1 All pipelines welding shall be carried out in accordance


with the latest editions of API Standard 1104 and Saudi
Aramco Standard SAES-W-012 and all referenced codes
and standards therein

3.2.1.10.2 Welders and welding procedures shall be qualified and


accepted in accordance with Saudi Aramco Engineering
Standards and procedures (SAEP-323 & SAEP-324) prior
to commencement of any welding on this project

3.2.1.10.3 For Alloy steel welding procedures, including procedures


for repair, and welders/welding operators shall be qualified
as per ASME SEC IX. All welding procedure qualifications
shall be witnessed by third party inspection agency

3.2.1.10.4 All welding procedures, including procedures for repair


and tack welding, must be reviewed and approved by
Materials and Corrosion Control Standards Committee

3.2.1.10.5 Welds that require repair, in the sole opinion of Saudi


Aramco, shall be cut out and replaced by the
CONTRACTOR at no additional cost to Saudi Aramco

3.2.1.10.6 CONTRACTOR shall provide all welding consumables


including non-asbestos welding blankets in accordance
with the requirements of Saudi Aramco ISSUED
weldingFOR CONSTRUCTION
standards.
CONTRACTOR shall also provide all equipment and 19-Mar-2023

accessories required for the proper storage of such


materials such as heated quivers and electrode
storage/baking ovens with calibrated thermometers to
ensure that proper storage temperature for low hydrogen
electrodes has been achieved. Contractor shall keep the
digital hygrometer to check the humidity in the welding
consumable storage room

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3.2.1.10.7 CONTRACTOR shall provide all equipment and calibrated


instruments to measure and ensure that the required
temperature of welding preheats and post weld heat, if
required have been achieved and maintained

3.2.1.10.8 CONTRACTOR shall counter bore the larger wall


thickness when joining unequal wall thickness pipes and
fittings prior to welding in accordance with ASME B31.8,
Fig. 1-5

3.2.1.10.9 Whenever required, CONTRACTOR shall perform


preheating in accordance with ASME B31.4, Saudi
Aramco Engineering Standards and Specification SAES-
W-012

3.2.1.10.10 All welding inspection and radiography shall be performed


with applicable Saudi Aramco Engineering Standard &
SAES-W-012. All radiography shall be performed by the
CONTRACTOR. The extent of radiography shall be as per
sec. 16 of SAES-W-012

3.2.1.10.11 Visual inspection of welds and interpretation of weld


radiographs shall be performed by an approved third-party
agency. A welding inspector approved by Saudi Aramco
shall perform inspection and interpretation. A level 2
Radiographic Testing (RT) film interpreter certified by
Saudi Aramco shall perform interpretation of weld
radiographs. This will be monitored by Saudi Aramco
inspection agency. CONTRACTOR shall provide labor,
scaffolding and support equipment to assist Saudi Aramco
inspection

3.2.1.10.12 Where radiography is required but technically impractical,


with the approval of Saudi Aramco inspection,
CONTRACTOR shall perform ultrasonic testing in
accordance with SAES-W-012
ISSUED FOR CONSTRUCTION
3.2.1.10.13 Should ultrasonic testing be approved, the
19-Mar-2023

CONTRACTOR is required to submit a job specific


Ultrasonic Testing (UT) procedure for review and approval
by Saudi Aramco inspection agency

3.2.1.10.14 CONTRACTOR shall follow Saudi Aramco and industry


safety standards when performing welding activities

3.2.1.10.15 CONTRACTOR shall submit welding procedure for


approval

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3.2.1.10.16 When the wall thickness of the fitting or pipe at the welding
end exceeds the wall thickness of the matching pipe
resulting in an unequal external and/or internal diameters,
the welded joint design shall comply with the requirements
as stipulated in SAES-L-110 para 5.1

3.2.1.10.17 The CONTRACTOR shall plan and execute the works in


sequence such that the new facilities are constructed,
tested and put in operation prior to commence complete
demolition works

3.2.2 Project Requirements

3.2.2.1 CONTRACTOR shall re-route the existing 16” saltwater disposal


pipeline located in the proposed expansion area westside of Haradh
GOSP-3 fence, including but not limited to supply of contractor supplied
materials, excavation, trenching, fabrication, gith weld coating (including
robotic coating wherever applicable), hydrotesting, dewatering, tie-in,
inspection, PMCC, testing and commissioning works:

3.2.2.1.1 Install above ground 16” x 300m (approx.), internally FBE


coated pipeline on sleepers/pipe with pipe saddles,
anchors and guides supports as per project drawings

3.2.2.1.2 Provision of 16” Tee branch with blind flange shall be


provided for future connection. Location for the future
connection shall be finalized with Saudi Aramco during
construction

3.2.2.1.3 Install underground 16” x 420m (approx.), internally and


externally coated pipeline as per project drawings

3.2.2.1.4 Excavate and provide trench, berm cover and right of way
(ROW) for the re-rerouted pipeline in accordance with
SAES-L-450 sec. 6.2, sec. 13.8 & Appendix-C and project
drawings ISSUED FOR CONSTRUCTION
19-Mar-2023

3.2.2.1.5 Provide limit stop and saddles with clamp for above ground
pipeline at designated pipe support/sleeper locations as
per project drawings

3.2.2.1.6 Execute and complete tie-in works for Tie-in #001 and Tie-
in #002 shown in the drawings during Haradh GOSP-3
Plant shutdown window on November 19 – 26, 2023

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3.2.2.1.7 Perform 100% NDT for Tie-in #002 including


documentations as per SAES-A-004 sec. 5

3.2.2.2 Installation of pipeline thrust anchor and associated cathodic


protection

3.2.2.3 Perform tie-in and demolition works. CONTRACTOR shall


develop a detailed sequence procedure for tie-in and demolition
works. The detailed procedure shall be submitted to Saudi
Aramco for approval

3.2.2.4 CONTRACTOR shall plan and execute the works such that
fabrication, installation and testing of the above ground and
underground piping sections are independently done prior to
Haradh GOSP-3 plant shutdown

3.2.2.5 CONTRACTOR shall plan and execute to complete the tie-in


works during Haradh GOSP-3 plant shutdown on November 19 –
26, 2023 including but not limited to pipeline dewatering, existing
pipeline cutting, field girth welding, internal coating, and NDT.
CONTRACTOR shall evaluate work activities against shutdown
window given. CONTRACTOR shall notify Saudi Aramco three
(3) months ahead with adequate justification

3.2.2.6 CONTRACTOR shall supply the nitrogen and labor to support


Saudi Aramco Operations during the dewatering/draining and
purging of existing pipeline

3.2.2.7 Provide FBE coating (internal/external) for field girth welds. All
damaged coating shall be repaired

3.2.2.8 CONTRACTOR to transport the pipe from factory and deliver it to


site

Project Drawings as listed in DCL Doc. No. TD-243683:

DEMO: P&ID (FOR REFERENCE ONLY) ISSUED FOR CONSTRUCTION


BA-592228.015D
DEMO: VICINITY MAP (FOR REF. BA-592301.001D 19-Mar-2023
ONLY)
DEMO ISO. PIPING DETAIL BB-593788.002D
VICINITY MAP (FOR REFERENCE BA-592301.001
ONLY)
HYDROSTATIC TEST DIAGARAM TA-243685.001
TIE-IN SCHEDULE TA-243688.001
PLAN & PROFILE/ALIGNMENT SHEET TA-243686-001
PLAN/LAYOUT/ARRANGEMENT BA-592380.001

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PLAN/LAYOUT/ARRANGEMENT BA-592381.001
PIPING PLAN TA-321230.001
ISOMETRIC PIPING DETAIL BB-593788.002
MISC. PIPE SUPPORTS TA-243690.001

3.3 ELECTRICAL:

3.3.1 General

3.3.1.1 The Electrical work shall include but not limited to all necessary works
to support, provide, and install a complete functional facility. The works
shall be done in accordance with Saudi Aramco Engineering Standards
(SAES), other Saudi Aramco Standards & Specifications, and relevant
Industry Codes & Standards and to the satisfaction of Saudi Aramco
Representative

3.3.1.2 All supply, installations, testing & commissioning of equipment &


materials under the Contractor shall conform to relevant Saudi Aramco
standards & material specifications

3.3.1.3 Contractor shall supply, install and test all electrical equipment for a
complete operable system as shown in the drawings and specifications

3.3.1.4 Contractor shall have at the jobsite a responsible Electrical Supervisor,


who is skilled in installation, testing, calibration, pre-commissioning,
commissioning work and electrical safety

3.3.1.5 Installation of the electrical equipment shall be carried out in accordance


with requirements shown on the project construction drawings and other
project documents provided by Saudi Aramco and forming part of the
construction contract. Any deviations from contract documents shall be
made only after receiving prior written approval from the Saudi Aramco
representative

3.3.1.6 Installation shall follow good engineering practices and shall be in


accordance with NFPA-70 and the relevant Saudi Aramco engineering
ISSUED FOR CONSTRUCTION
standards, material specifications and standard drawings
19-Mar-2023

3.3.1.7 Contractor to ensure that all engineering purchased tagged equipment


shall be purchased with identification tags attached

3.3.1.8 Contractor shall be responsible for transporting, unloading, storing and


safeguarding all materials and equipment. He shall provide an efficient
stock record system to prevent losses. Any damage to instruments and
equipment subsequent to acceptance by PROJECT shall be at the
PROJECT’s own expense. Contractor shall ensure that all instruments

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and materials are stored in a suitable, secure, dry and weatherproof


structure

3.3.1.9 Contractor shall maintain close consultation with Saudi Aramco


Maintenance/ Operation department representatives for demolition/
construction to ensure safety and to avoid damage and unnecessary
shutdown

3.3.1.10 Contractor shall plan and execute the work so that all the existing
facilities remain in service, Contractor shall schedule work activities to
avoid or to have minimum shutdown of existing facilities

3.3.1.11 Before the Contractor leaves the job site, following the completion of
construction work, The CONTRACTOR shall remove all spoil; scrap
debris etc. produced by his construction activities and transport it to
approved dumping site

3.3.1.12 Saudi Aramco reserves the right to have, at all times, Saudi Aramco
Representatives who will inspect the work to ensure the quality and
progress of all work

3.3.1.13 Contractor shall, as part of his full responsibility and scope, carry out site
surveys to verify actual field conditions. The Contractor shall also check
all the requirements, aspects and details necessary for coordinating with
new or existing systems of electrical works

3.3.2 Project Requirements

CONTRACTOR shall perform electrical works in the proposed expansion area as


per project drawings. The works shall include but not limited to supply of materials,
fabrication, cabling, termination, testing and commissioning works and as follows:

3.3.2.1 Demolition of Dry type transformer & Panel

• Contractor shall Demolish the existing abandoned transformer &


panel, also removal of the existing LV power cables from trench
ISSUED
which is already disconnected. Refer the demolition FOR CONSTRUCTION
drawings details
4A-EL5115 & 4A-EL5116 19-Mar-2023

3.3.2.2 Temporary Fence Earthing

• Contractor shall provide grounding accordance with Saudi Aramco


SAES-P-111 and NFPA 70. Refer the project drawing TA-321253
and library drawings DD-950022

3.3.2.3 Solar Lighting for Access Road

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• Contractor shall provide the Solar lighting for access road connecting
with highway junction only. All the installation works shall conform to
SAES-P-103, SAES-P111 and SAES-P-123 and refer the project
drawing TA-321254

3.3.2.4 13.8KV Over Head Power Line

• As part of BI-10 16921 the proposed flare area is obstructing with


existing 13.8kV overhead power lines route. Hence, it is required to
reroute the existing power line circuit A, B, D & E lines adjacent to
the proposed flare area

• CONTRACTOR shall construct new 13.8kV Power line as per


standard installation drawings AA-036142, AD-036023 and refer the
project drawings. After constructing the new lines, it is required to
demolish the existing lines as mentioned project demolition drawings

• CONTRACTOR shall consider new poles as base case and explore


utilizing existing poles in lieu of new poles after consultation with BI-
10-01277 during project execution and shall be finalized by company

• CONTRACTOR shall provide the 13.8KV, 3Phase ACSR 4.0 +


OPGW power lines with required Insulators, Octagonal Steel Poles
with Foundation and all associated ancillary equipment. It shall be
suitable rated for the ambient conditions as detailed in SAES- P-107.
The works shall include but not limited to followings

3.3.2.4.1 Line- A Circuit details:

• CONTRACTOR shall reroute and install new steel


poles with tag number from A1-10 to A1-24 as shown
in the new routing of 13.8kV OHPL Power line plan
drawings

• CONTRACTOR shall demolish the existing steel poles


with tag number A1-11 to A1-23 as shown in demolition
of existing 13.8kV OHPL Power lineISSUED FOR CONSTRUCTION
plan drawings
19-Mar-2023

3.3.2.4.2 Line- B Circuit details:

• CONTRACTOR shall reroute and install new steel


poles with tag number from B1-10 to B1-23 as shown
in the new routing of 13.8kV OHPL Power line plan
drawings

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• CONTRACTOR shall demolish the existing steel poles


with tag number B1-11 to B1-22 as shown in demolition
of existing 13.8kV OHPL Power line plan drawings

3.3.2.4.3 Line- D Circuit details:

• CONTRACTOR shall reroute and install new steel


poles with tag number from D1-10 to D1-23 as shown
in the new routing of 13.8kV OHPL Power line plan
drawings

• CONTRACTOR shall demolish the existing steel poles


with tag number D1-11 to D1-22 as shown in demolition
of existing 13.8kV OHPL Power line plan drawings

3.3.2.4.4 Line- E Circuit details:

• CONTRACTOR shall reroute and install new steel


poles with tag number from E1-5 to E1-19 as shown in
the new routing of 13.8kV OHPL Power line plan
drawings

• CONTRACTOR shall demolish the existing steel poles


with tag number E1-6 to E1-18 as shown in demolition
of existing 13.8kV OHPL Power line plan drawings

• Octagonal Steel poles conforming to SA standards


shall be used as support structures

• Standard ruling span for Octagonal Steel Poles shall


be 90m and refer the drawings for actual spacing
requirements

• CONTRACTOR shall install the pole tags on all poles.

• The Installation of the associated guys and anchors


ISSUED FOR CONSTRUCTION
shall be in accordance to the SA Standard Drawing AD-
19-Mar-2023
036023. The Guy wire and Guy anchor shall be based
on pole design calculations by Vendor

• The line design of the route shall be optimized such


that the most economical balance between poles
height, span length and material costs for insulators is
achieved

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• The conductors shall be ACSR/AW and size shall be in


accordance with SAES-P- 107. Vendor shall provide all
required conductor sizing, short circuit and Impedance
calculations

• CONTRACTOR shall construct a maintenance road


5m wide along the overhead power line with rough
grading and compaction as required. The spacing 2m
parallel to the line and 0.15m in height with respect to
the existing grade line

• Project Drawings as listed in DCL Doc. No. TD-


243683:

TA-321263 13.8kv Over Head Power Line (OHPL)


TA-321243 Powerline Plan (Line – A)
TA-321245 Powerline Plan (Line – B)
TA-321246 Powerline Plan (Line – B)
TA-321247 Powerline Plan (Line – D)
TA-321248 Powerline Plan (Line – D)
TA-321249 Powerline Plan (Line – E)
TA-321250 Powerline Plan (Line – E)
Demolition of Existing Powerline Plan
4A-EL5097
(Line – A)
Demolition of Existing Powerline Plan
4A-EL5098
(Line – A)
Demolition of Existing Powerline Plan
4A-EL5099
(Line – B)
Demolition of Existing Powerline Plan
4A-EL5100 ISSUED FOR CONSTRUCTION
(Line – B)
19-Mar-2023
Demolition of Existing Powerline Plan
4A-EL5101
(Line – D)
Demolition of Existing Powerline Plan
4A-EL5102
(Line – D)
Demolition of Existing Powerline Plan
4A-EL5103
(Line – E)

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Demolition of Existing Powerline Plan


4A-EL5104
(Line – E)
Demolition of Existing Powerline Plan
4A-EL5104
(Line – E)

3.4 TELECOMMUNICATION:

3.4.1 General

The CONTRACTOR shall do the following Telecommunication works during


design, construction, and installation under project scope:

3.4.1.1 CONTRACTOR shall perform a site survey to fully understand all related
project requirements to be provided

3.4.1.2 Adequate working clearances shall be provided at the front and the rear
of equipment racks

3.4.1.3 All fiber cables shall be terminated within the respective Fiber Optic
Patch Panels as per design drawings

3.4.1.4 No fibers strands/cores shall be left unterminated. Termination, splicing


and testing of Fiber optics cable (FOC) shall be carried-out by a certified
communications cable splicer

3.4.1.5 All the cable splice closure and equipment racks shall be connected to
Telecommunications Grounding Busbar

3.4.1.6 For FOC cables entering a building, the metallic elements such as cable
shield and armor shall be grounded to Telecommunications Grounding
Busbar

3.4.1.7 Grounding wires from the building ground grid to the TMGB shall be
provided.
ISSUED FOR CONSTRUCTION
3.4.1.8 CONTRACTOR shall verify any possible underground cables, conduits
19-Mar-2023
and any other utilities or pipelines

3.4.1.9 CONTRACTOR shall install the earthing cables as per SAES-T-795

3.4.1.10 CONTRACTOR shall provide all necessary equipment, designers,


supervisory personnel and labor required for the survey work and shall
be responsible for carrying out work as per Saudi Aramco standards

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3.4.1.11 Firestops shall be provided when fire rated walls and floors constructed
to meet SAES-M-100 (Saudi Aramco Building Code). All materials that
are used to seal penetrations in fire rated walls and floors shall be listed
for the specific application and comply with UL 1479 requirements

3.4.1.12 All conduits (vacant or occupied) entering buildings


(telecommunications/central offices and others) shall have
watertight/gastight plugs or seals, placed in both the MH and the building
ends, to prevent the entrance of gas or water and moisture into the
building. These conduits shall be sealed at all times

3.4.1.13 Trenches or other excavations that are 1.2 meters (4 ft) or more in depth
shall be safeguarded by shoring or sloping the trench walls per SAES-
A-114

3.4.1.14 All Saudi Aramco Safety and Security Requirements and Policies shall
be observed. Refer to GI-0002.100, SAES-T-628, the SAES-B-Series,
the SSD's and the Construction Safety Manual. The Saudi Aramco
Safety Policy (Loss Prevention Policy Statement) is presented in GI-
0005.002

3.4.1.15 All Saudi Aramco telecommunication conduit systems shall be designed


and installed in accordance with SAES-T-911 and other applicable
standards. Installation methods shall be in accordance with the “Saudi
Aramco Construction Safety Manual” and other applicable safety
requirements

3.4.1.16 The Saudi Aramco Inspection Department shall be notified two working
days prior to beginning any construction or testing so that all necessary
inspections can be scheduled. The Inspection Department shall be
notified two working days prior to backfilling any trenches or starting any
acceptance testing

3.4.1.17 CONTRACTOR shall verify the location of new foundation. Any


discrepancy or clashing with other foundation/utilities shall be adjusted
at site
ISSUED FOR CONSTRUCTION
19-Mar-2023
3.4.1.18 CONTRACOTR shall perform cable test and provide test results in
compliance with SAES-T-634

3.4.1.19 CONTRACTOR shall perform all required tasks in compliance with


SAES-T standards

3.4.2 Project Requirements

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The CONTRACTOR shall perform, provide and install the following


telecommunication scope for the site preparation in the expansion area:

3.4.2.1 CONTRACTOR shall demolish the existing abandoned Telcom copper


cable and pedestal at the expansion area

3.4.2.2 CONTRACTOR shall verify and confirm the final trench route of new
single mode fibre optic cables to replace the existing F.O.C in the
expansion area

3.4.2.3 The new trench route shall avoid passing crossing the expansion area
and instead will run near existing flare sleepers till the nearest tie-in point
outside of the expansion area

3.4.2.4 CONTRACTOR shall utilize the proposed pipeline trench for the
installation of Direct buried FOC as shown in drawing TA-321258-001

3.4.2.5 The new fibre optic cable shall take into consideration all existing
manholes, pedestals, conduit duct bank, road crossings and other
obstructions of the new cable trenching. The new fibre optic cable shall
be suitable to direct buried installation and in accordance with 18-SAMS-
625, ITU-T G655 and ITU-T G.652D respectively

3.4.2.6 CONTRACTOR shall provide thorough work execution plan with utmost
precaution to ensure zero outage of all working circuits from the existing
IT/non-IT communication cables along the new cable trench or within
the coverage area of this project during the construction period

3.4.2.7 CONTRACTOR shall provide new trenches and install (2) 4” Ø HDPE
(for pipeline crossing) to cater Non-IT fibre optic cable requirement
between existing Oil well #1410 and Fibre optic patch panel # TBD in
rack # Z inside Rack room #114 in central control building R405 of
Haradh GOSP-3. This includes placing of pull rope, solid rubber plugs
or duct sealant and plastic caps at both ends of the conduits. One duct
shall be provided by 4-1” Ø plain sub ducts

3.4.2.8 CONTRACTOR shall terminate the new fibre Optic ISSUED FOR CONSTRUCTION
Cables to the
designated new fibre optic patch panels in Rack Room #114 19-Mar-2023

3.4.2.9 CONTRACTOR shall validate and confirm fiber cable routing during
construction phase considering compliance with SA standard SAES-T-
928, SAES-L-450, SAES-B-64 and SAES-B-68

3.4.2.10 CONTRACTOR shall ensure all LUP conditions are met during the
execution of the job and relevant permission from the COMPANY

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3.4.2.11 Tagging and marking of cables. Cable Markings shall conform to SAES-
T-916 and SAES-T-018

3.4.2.12 CONTRACTOR shall install Terra tape (warning tape) on top of concrete
encased conduits

3.4.2.13 CONTRACTOR shall take extra precautionary measures during


construction to avoid damage where existing sub-structure are present

3.4.2.14 All outside plant work including access to the work site, manpower
safety, traffic safety and conduits, must be done in accordance with
applicable Saudi Aramco Standards

3.4.2.15 CONTRACTOR shall install, splice/terminate Fibre Optic Cable as per


Saudi Aramco standards

3.4.2.16 Perform cable testing before and after cable splicing and terminations
and prepare test documents and submit to Saudi Aramco

3.4.2.17 Provide tagging and marking of Fibre Optic Cables

3.4.2.18 Fibre Optic Cable shall be fusion spliced. Specification and installation
shall be in accordance with Saudi Aramco Standards

3.4.2.19 This SOW shall be used in conjunction with project drawings (Page 30)

3.4.3 Grounding

3.4.3.1 Grounding requirements shall comply with all applicable Saudi Aramco
Standards, as specified in SAES-T-916 and SAES-T-795

3.4.4 Cable Testing

3.4.4.1 The Saudi Aramco approved cable manufacturer shall provide


documented test results. Factory testing may be witnessed by Saudi
Aramco representatives
ISSUED FOR CONSTRUCTION
3.4.4.2 Field testing and inspection of fibre cable shall be performed in 19-Mar-2023

accordance with Saudi Aramco Standard. Attenuation, individual splice


loss, chromatic dispersion and polarization mode dispersion shall be
tested and documented for 100% of fibres on all cables. Field testing
may be witnessed by Saudi Aramco representatives

3.4.4.3 Test plans and procedures for all field tests shall be included as
deliverables in the system design. All test and inspection records shall
be provided to Saudi Aramco, including manufacturer’s certified test
records and all software recordings from field test equipment

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3.4.4.4 CONTRACTOR is responsible for compliance with test results


requirements. Any cables which do not comply with the requirements
shall be replaced at no cost to the Company

3.4.4.5 Manufacturer and CONTRACTOR shall provide current calibration


certificates for all test equipment used for all tests

3.4.4.6 All fibre splices shall be arc-fusion type and individual splice loss
measurements shall be recorded at the time of splicing

3.4.5 FOC Cable test procedures

General

3.4.5.1 This section describes the test procedures to be carried out before and
after the installation of fibres to ascertain the capability of the telephony
system and network equipment to support telephone and data services
in the building. It is mandatory that the CONTRACTOR should have
FOC Splicers that are certified by Saudi Aramco

3.4.5.2 Tests on system design features such as network configurations, traffic


loading and network management functions are carried out by
equipment manufacturers and are outside the scope of this document

3.4.6 Test Methodology

Attenuation

3.4.6.1 An optical fibre can be characterized by the parameters that limit its
performance as a communication medium. Fibre attenuation or loss is
one of the main performance limitations. Attenuation is defined as one
way drops in power level between any two points chosen along the fibre.
It is an important consideration in the system design since attenuation
plays a major role in determining the maximum transmission distance
between a transmitter and receiver. Typical single mode G.652D fibres
have an attenuation coefficient around (db/km)ISSUED FOR CONSTRUCTION
@1310/1550nm,
<0.38/<0.25 19-Mar-2023

3.4.6.2 Fibre has three basic loss mechanisms: scattering, absorption and
radiation losses

3.4.6.3 Scattering is the process by which light is redirected in all directions


upon incidence on imperfections (defects and impurities) within the fibre
matrix. Loss occurs because light is no longer traveling in one direction.
Imperfections, such as non-uniform density and composition, are
inherent in the manufacturing process and the related scattering (called

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Rayleigh scattering) represents the lower limit of attenuation in the fibre.


Scattering is a strong function of a wavelength; it is inversely
proportional to the fourth power of the wavelength

3.4.6.4 Absorption is the phenomenon by which fibre constituents (mainly


impurities) absorb light and dissipate heat. Absorption is wavelength
dependent, and in silica-based fibre high absorption is found at 950nm,
1250nm, and 1380nm

3.4.6.5 Radiation losses are the third loss mechanism. These losses are caused
by perturbations in the fibre geometry, both at microscopic and
macroscopic level. These phenomena are referred to as micro bending
and macro-bending

3.4.6.6 Micro-bending loss is results from small bumps at the core-cladding


interface that cause higher modes of optical energy to reflect at angles
that do not allow total internal reflection for the light propagation. Macro-
bending loss is due to bends in the fiber that are large relative to the
fibre diameter. Macro bending is more sensitive to longer wavelengths

Project Drawings as listed in DCL Doc. No. TD-243683:

DWG DESCRIPTION
TA-321258-001 OVERALL CABLE ROUTE
TA-321259-001 SCHEMATIC DIAGRAM
TA-321260-001 DEMO - CABLE & CONDUIT LAYOUT
TA-321261-001 INTERCONNECTION WIRING DIAGRAM
BA-682357-001 DEMO - RACK FACE ELEVATION
TA-321262-001 SPLICING DETAILS
TA-321264-001 CABLE & CONDUIT LAYOUT
BA-593509-001 CABLE & CONDUIT LAYOUT
BA-593587-001 DEMO - FO & COPPER CABLE
BA-593551-003 DEMO - COPPER CABLE
BA-593890 -016 CABLE ROUTING DETAILS
BA-593557-003 CABLE ROUTE ISSUED FOR CONSTRUCTION
TA-321231-001 PEDESTAL DETAILS 19-Mar-2023

TA-321256-001 PEDESTAL DETAILS


TA-321257-001 SUBDUCT INSTALLATION DETAIL
TA-321266-001 MARKER POST DETAILS
TA-321232-001 GROUNDING DETAILS

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4.0 STANDARDS, CODES AND SPECIFICATIONS:

4.1 Saudi Aramco Standards / Material System Specifications

This project shall be designed and implemented in accordance with December-


2022 revision of applicable Saudi Aramco Standards

For special equipment not covered by Saudi Aramco Standards, industry


standards and manufacturer's recommendations for installation will be followed.
However, COMPANY agreement is required before accepting non-Saudi Aramco
(industry or manufacturer) standards

The following Saudi Aramco Engineering Standards, as a minimum, are applicable


to this document

SAES-A-004 General Requirements for Pressure Testing


SAES-A-007 Hydrostatic Testing Fluids and Lay-up Procedures
SAES-A-008 Chemical Cleaning Requirements
SAES-A-100 Survey Coordinates, Datum, and Data Formats
SAES-A-104 Wastewater Treatment, Reuse and Disposal
SAES-A-112 Meteorological and Seismic Design Data
SAES-A-113 Onshore Geotechnical Engineering Requirements
SAES-A-114 Excavation & Backfill
SAES-A-133 Internal Corrosion Protection Requirements
SAES-A-134 External Corrosion Protection Requirements
SAES-A-202 Saudi Aramco Engineering Drawing Preparation
SAES-A-204 Preparation of Structural Calculations
SAES-B-019 Portable, Mobile and Special Fixed Firefighting
Equipment
SAES-B-054 ISSUED
Access, Egress, and Materials Handling FOR CONSTRUCTION
for Plant
Facilities 19-Mar-2023

SAES-B-055 Plant Layout


SAES-B-062 Onshore Well site Safety
SAES-B-064 Onshore and Near shore Pipeline Safety
SAES-H-001 Coating Selection and Application Requirements for
Industrial Plants and Equipment

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SAES-H-002 Internal and External Coatings for Steel Pipelines and


Piping
SAES-H-002V Approved Saudi Aramco Data Sheets for Pipeline and
Coatings
SAES-H-101V Approved Saudi Aramco Data Sheets - Paints and
Coatings
SAES-H-200 Storage handling and installation of Weight Coated Pipe
SAES-H-201 General Specifications for External and internal FBE
Coatings of Pipeline Field Girth Welds
SAES-L-100 Applicable Codes and Standards for Pressure Piping
SAES-L-105 Piping Line Classes
SAES-L-108 Selection of Valves
SAES-L-109 Selection of Flanges, Stud Bolts and Gaskets
SAES-L-110 Limitations on Piping Joints and Components
SAES-L-120 Piping Flexibility Analysis
SAES-L-125 Safety Instruction Sheet for Piping and Pipelines
SAES-L-132 Materials Selection for Pipelines, Piping, and Process
Equipment
SAES-L-136 Pipe, Flange, and Fitting Material Requirements
SAES-L-410 Design of Pipelines
SAES-L-440 Anchors for Buried Pipelines
SAES-L-450 Construction of on-Land and Nearshore Pipelines
SAES-L-460 Pipeline Crossings under Roads and Railroads
SAES-M-001 Structural Design Criteria for Non-Building Structures
SAES-M-006 Saudi Aramco General Fencing
SAES-M-100 Saudi Aramco Building Code ISSUED FOR CONSTRUCTION
19-Mar-2023
SAES-O-201 General Requirements of Security Directives
SAES-O-202 Security Fencing Systems
SAES-P-100 Basic Power System Design Criteria

SAES-P-104 Wiring Methods and Materials


SAES-P-107 Overhead Distribution Systems
SAES-P-111 Grounding

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SAES-Q-001 Criteria for Design and Construction of Concrete


Structures
SAES-Q-005 Concrete Foundations
SAES-Q-006 Asphalt and Sulfur Extended Asphalt Concrete Paving
SAES-Q-010 Cement Based, Non-Shrink Grout for Structural and
Equipment Grouting
SAES-Q-012 Criteria for Design and Construction of Precast and Pre-
stressed Concrete Structures
SAES-S-007 Solid Waste Landfill Requirement
SAES-S-010 Sanitary Sewer
SAES-S-020 Oily water drainage system
SAES-S-030 Storm Water Drainage Systems
SAES-S-040 Saudi Aramco Water Systems
SAES-S-060 Saudi Aramco Plumbing Code
SAES-S-070 Installation of Utility Piping Systems
SAES-T-624 Telecommunications: Fibre Optic Cables for (OSP) and
Outside Plant (OSP) and Inter/Intra Building Applications
SAES-T-629 Telecommunications Outside Plant - Copper Cable
SAES-T-632 Telecommunications: Splicing Copper Cables, Fibre
Optic Cables and Types of Splice Closure
SAES-T-795 Grounding, Bonding, and Electrical Protection for
Telecommunications Facilities
SAES-T-911 Telecommunication Conduit System Design
SAES-T-920 Telecommunications Copper Cable Information
SAES-T-928 Telecommunications - OSP Buried Cable
SAES-W-012 Welding Requirements for Pipelines
ISSUED FOR CONSTRUCTION
SAES-X-400 Cathodic Protection of Buried Pipelines 19-Mar-2023

4.2 SAUDI ARAMCO General Instruction


GN 07-005-2012 Application of Saudi Aramco Building Code to Contractor
Camp and Project Support Buildings
G.I. 2.102 Pressure Testing Safety
G.I. G.I. 1021.000 Street And Road Closure: Excavation, Reinstatement And
Traffic Controls

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SACSM Saudi Aramco Safety Manual


4.3 SAUDI ARAMCO Material Specifications
01-SAMSS-034 RTR (Fiberglass) Pipe and Fittings
01-SAMSS-035 API Line Pipe
01-SAMSS-039 Induction Pipe Bends
02-SAMSS-005 Carbon Steel and Low Alloy Butt Welding Pipe Fittings
02-SAMSS-011 Forged Steel and Alloy Flanges
09-SAMSS-088 Aggregates for Concrete
09-SAMSS-089 Qualification Requirements for Shop-Applied External
FBE Coatings
09-SAMSS-091 Qualification Requirements for Shop-Applied Internal FBE
Coatings
09-SAMSS-097 Ready-Mixed Concrete
09-SAMSS-106 Epoxy Coating of Steel Reinforcing Bars
09-SAMSS-107 Qualification and Application Requirements of
Fluoropolymer/Ceramic Coatings on Fasteners
12-SAMSS-007 Fabrication of Structural and Miscellaneous Steel
12-SAMSS-008 Erection of Structural and Miscellaneous Steel
14-SAMSS-531 Power Transformers
14-SAMSS-536 Pad-Mounted, Three Phase Distribution Transformers
14-SAMSS-603 Octagonal Steel Poles for Overhead Distribution Systems
15-SAMSS-502 Medium Voltage Power Cable 5 kV through 35 kV

4.4 SAUDI ARAMCO Engineering Procedures


SAEP-61 Geotechnical Engineering Procedures - Onshore
SAEP-302 Instructions for Obtaining a Waiver of aISSUED FOR CONSTRUCTION
Mandatory SAUDI
ARAMCO Engineering Requirement 19-Mar-2023

SAEP-122 Project Records


SAEP-316 Performance Qualification of Coating Personnel
SAEP-323 Performance Qualification Testing of Contract Welders
and Brazers
SAEP-324 Certification Review and Registration of Project Welders
and Brazers

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SAEP-327 Disposal of Wastewater from Cleaning, Flushing and


Dewatering Pipelines and Vessels
SAEP-351 Bolted Flange Joints Assembly
SAEP-352 Welding Procedures Review and Approval
SAEP-1140 Qualification of Saudi Aramco NDT Personnel
SAEP-1142 Qualification of Non-Saudi Aramco NDT Personnel
SAEP-1143 Radiographic Examination
SAEP-1144 Magnetic Particle Examination
SAEP-1145 Liquid Penetrant Examination
SAEP-1146 Manual Ultrasonic Thickness Testing
SAEP-1150 Inspection Coverage on Projects
SAEP-1151 Inspection Requirements for PROJECT Procured
Materials and Equipment
SAEP-1152 Approval Procedure for Ready-Mixed Concrete Mix
Design
SAEP-1154 Guidelines for PROJECT's Quality Plan
SAEP-1160 Tracking and Reporting of Welding, NDT and Pressure
Testing for Capital Projects
4.5 Industry Codes and Practices
AASHTO Guide Specifications for Highway Construction
ACI 318-14 Building Code Requirements for Structural Concrete
API SPEC 5L Specification for Line Pipe
API 1104 Welding of Pipelines and Related Facilities
ASCE 7-10 Minimum Design Loads for Buildings and Structures
ASME B16.5 Pipe Flanges and Flanged Fittings NPS ½ Through NPS
24 Metric/Inch Standard ISSUED FOR CONSTRUCTION
ASME B16.9 Factory-Made Wrought Butt-welding Fittings 19-Mar-2023

ASME B16.20 Metallic Gaskets for Pipe Flanges


ASME B16.25 Buttwelding Ends
ASME B31.4 Pipeline Transportation Systems for Liquids and Slurries
ASME B36.10M Welded and Seamless Wrought Steel Pipe
AWS D1.1 Structural Welding Code - Steel

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4.6 SAUDI ARAMCO General Instruction


AA-036069-001 Cathodic Protection - Installation Details - Galvanic
Anodes At Thrust Anchor
AA-036907-001 CP - Kilometer Marker & CP Test Station for Buried
Pipelines
AA-036381-001 Cathodic Protection Cable Connections to Pipelines and
Structures
AD-036874-001 Installation Of Direct Buried Electric Cable And Conduit
AB-036897-001 Buried/Underground Cable Route Marker Posts and Signs

5.0 GENERAL PROJECT REQUIREMENT

5.1 Survey and Routing

The CONTRACTOR shall perform all necessary survey of the intended pipeline
route and all other sites in the Project, grade and vertical profile required to support
pipeline detail design and construction. Right of Way shall be restored based on
the survey monuments and project drawings. New Topographic survey shall be
conducted by CONTRACTOR for the missing or adjusted segments of the
proposed pipeline re-route

The CONTRACTOR shall take the proposed pipeline route, its related facilities and
right of way limits prior to construction per Saudi Aramco standards. The
CONTRACTOR shall check and verify all dimensions and elevations prior to
fabrication and erection

The CONTRACTOR shall verify all the buried electrical and communication cables
along the pipeline route and adjust the pipeline with the required spacing to meet
the standard safety requirements

The CONTRACTOR shall coordinate and obtain permits from Saudi Aramco for
pipeline operations for existing pipeline corridor crossings in case necessary.
Permit also required to be secured from MOT, SEC, SAR and other owner for
ISSUED FOR CONSTRUCTION
crossing their facilities along the pipeline route and perform the topographic survey
as required during for detail of crossings 19-Mar-2023

5.2 Right Of Way (ROW)

The CONTRACTOR shall design and construct the pipeline within the specified
pipeline corridor and confine all construction operations within the ROW. The
CONTRACTOR shall be responsible for conducting all surveys required to
determine orientation and true location of existing pipelines and related facilities

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5.3 Welding

Pipe welding shall be in accordance with SAES-W-012. In addition to the project’s


welding procedures, a weld map identifying specific utilization of welding
procedures shall be submitted to the Company Representative for approval. In
case of conflict between specifications, most stringent conditions apply

Welding procedure, qualification, specifications for each welding procedure used


shall be submitted to the Company Representative for review and approval in
accordance with applicable SAUDI ARAMCO Standards, before the start of
welding

Nondestructive Testing (NDT) inspection procedures shall be established in


accordance with ASME SEC V, API STD 1104 and SAEP-1140 requirements. A
written procedure for each inspection method and technique, including acceptance
criteria, to be used shall be submitted to the Inspection Department for approval.
NDT methods utilizing radiation sources shall be carried out in strict compliance
with the safety requirements by Saudi Aramco and Government

5.4 Tie-ins

The CONTRACTOR shall verify each tie-in with regard to location, orientation,
dimensions, etc., prior to final fabrication. Where the existing lines requires cold-
cut for tie-ins, the CONTRACTOR shall assist SAUDI ARAMCO to isolate blow
down, purge, hydrostatic test and re-commission each system to be tied into

The CONTRACTOR shall provide all required CONTRACTOR supplied materials


for the operations and provide all assistance to Saudi Aramco and take all
precautions while doing the operation

The CONTRACTOR shall submit to SAUDI ARAMCO, for approval, specific


procedures and sequences for tie-ins to existing facilities and to new facilities that
have previously been placed into service. The detailed tie-in procedures are to be
submitted earlier during construction stage for approval

The CONTRACTOR shall perform and complete tie-ins for Tie-in #001FOR
ISSUED andCONSTRUCTION
Tie-in
#002 during Haradh GOSP-3 Plant shutdown window on November 19 – 26, 2023 19-Mar-2023

De-watering shall be performed prior to tie-in to the existing pipeline. An approved


Saudi Aramco procedure shall be developed and applied during dewatering and
tie-in works

5.5 Hot Taps and Stopple

No hot tap and stoppling activities in this project.

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5.6 Painting and Coating Work

5.6.1 The CONTRACTOR is responsible for painting and coating (internal &
external) of all pipes. The Scope of WORK includes procurement,
storage, handling, application per Saudi Aramco Engineering Standards

5.6.2 The CONTRACTOR shall clean, prepare and paint piping in accordance
with SAES-H-001, SAES-H-101V and SAES-H-002. Painted surfaces
including, but not limited to pipe, flanges, reducers and valves shall
comply with coating system specified in project drawings and approved
manufacturer's Data Sheet for spray applied coatings listed in SAES-H-
101V

5.6.3 Limit of external coating of pipe in transitions from below ground to


above ground shall comply with SAES-H-002 Section 5.1.4 and
approved data sheets per SAES-H-002V

5.6.4 The CONTRACTOR shall appoint specialized sub-project for internal


FBE coating of Girth Welds. Cleaning and FBE coating of line pipes shall
be commenced by the fully remote-controlled crawling machine fitted
with 2 cameras to monitor the work

5.6.5 The CONTRACTOR shall submit to SAUDI ARAMCO PROJECT’s


procedures for Fusion-Bonded Epoxy (FBE) coating of pipe girth welds,
coating repairs and other coating applications undertaken by the project.
All buried mainline pipe shall be externally coated with FBE according
to Saudi Aramco Standards. External FBE coating specification shall be
suitable for sandy, sabkhah, and rocky area

5.6.6 The CONTRACTOR shall inspect and repair all coatings, whether field
or factory applied, prior to burial. FBE coating repairs shall be in
accordance with the relevant standards in accordance with the
manufacturer’s specifications or as directed by an authorized
representative of the coating manufacturer

5.6.7 The CONTRACTOR shall provide QA/QC documentationISSUED


forFOR CONSTRUCTION
pipe, pipe
spools and fittings shop or field coated including repairs by its 19-Mar-2023

Subcontractor, which verifies that all coating complies with the


requirements of 09-SAMSS-089, 09-SAMSS-091, APCS-102 and
APCS-104 of SAES-H-002 (FBE coating). All QA/QC documentation
shall be certified by a SAUDI ARAMCO approved inspection agency
CONSTRUCTION CONTRACTOR shall include QA/QC requirements in
its Contract with its Subcontractor

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5.6.8 The CONTRACTOR shall use a sub-Construction Contractor approved


by SAUDI ARAMCO for coating pipe, piping sections, fittings and field
girth weld joints for the application of internal and external FBE coating

5.6.9 The CONTRACTOR shall coordinate with its coating Subcontractors on


all aspects of FBE coating and shall insure the fabrication parameters
are adhered to and the proper amount of FBE coating is applied

5.6.10 All CONTRACTOR personnel involved with surface preparation,


application and inspection of critical coatings shall be qualified in
accordance with SAEP-316

5.6.11 All CONTRACTOR personnel involved with surface preparation and


paint application shall follow Company Safety Requirements as per
SAES-H-102

5.7 Trenching

5.7.1 Trench for coated pipe in normal laying conditions shall be the minimum width and
depth provided on the construction drawings except in areas where otherwise
specified. All extra depth trenches are required for road crossings, utility crossings,
pipeline crossings, wadi crossings, bends, valve sites, scraper traps and special
identified areas shall be included as part of the project's Scope of work. The
CONTRACTOR shall take special care in trenching to ensure existing pipelines,
sewer lines, water lines, electrical cable, conduit and communication lines are not
disturbed or damaged by construction Operations. Hand excavation and/or the use
of sheet piling may be necessary to prevent damages at sites (existing or under
construction) where conduit, water, sewer, oil and fuel lines and electrical cables
may exist

5.7.2 The CONTRACTOR shall conduct survey of scope area through pipe/cable
locators in advance of trenching activities. Also, MOT booklet, checklists and
permits are required to be signed by all 3rd parties prior to excavation works

5.7.3 The CONTRACTOR shall verify the elevation of existing 16” saltwater disposal
pipeline and maintain the same elevation as well as the depth cover for the newly
re-routed 16” saltwater disposal pipeline ISSUED FOR CONSTRUCTION
19-Mar-2023

5.8 Unloading, Hauling and Stringing

5.8.1 The CONTRACTOR shall coordinate material and equipment delivery into the
Kingdom of Saudi Arabia, whether by sea or air transport, with the proper Saudi
Arab Government Authorities. The CONTRACTOR shall make arrangements to
receive and transport all such materials and equipment to the work site(s)

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5.8.2 The CONTRACTOR shall exercise care in loading, unloading, hauling and
stringing operations, so as to avoid damage to the coating, pipe ends and pipe
walls, valve stems, valve bodies, valve hand wheels and valve operators. Padded
side booms, cranes, or gin poles shall be used in loading and unloading pipe. In
no event shall pipe be allowed to free fall from carriers, trailers or trucks

5.8.3 Line pipe coated with Fusion Bonded Epoxy (FBE) corrosion protection coating
shall be handled in accordance with SAES-H-200, Storage, Handling, and
Installation of Pipe. Externally Coated with Fusion Bonded Epoxy. End caps shall
also be provided to prevent pipe exposure during stringing. The CONTRACTOR
shall be responsible to ensure endcaps are in place until pipe is welded to ensure
internal cleanliness

5.9 Material Handling and Storage

All material, including pipe, valves, fittings, equipment, bulk materials shall be
handled and stored as per manufacturers recommendations in order to avoid
damage due to transportation, climate, UV degradation etc. The CONTRACTOR
shall be liable if there is any delays, rework, costs incurred for replacement material
due to improper material handling and storage as defined by the manufacturers

5.10 Internal Cleaning and Gauging

Each joint of pipe shall be swabbed before being welded into a string. In addition,
The CONTRACTOR shall install a swab device inside the pipe string prior to weld
up to provide positive removal of dirt, animals or other obstructions. Where
windblown sand collects in the pipe after stringing, The CONTRACTOR shall, prior
to pipe being lined-up for welding into the string, remove sand deposits by blowing
out the pipe with compressed air

It shall be The CONTRACTOR responsibility to locate and remove any damaged


pipe or obstructions and repair the line. The scraping operation shall be repeated
as necessary to the satisfaction of Company Representative

The CONTRACTOR shall supply, fabricate and install temporary scraper


launchers/receivers, gauging plates and brush scrapers as required to perform the
work. In the event that debris, sand, rain water or other foreign matter enters the
pipe string after lowering-in and backfilling, The CONTRACTOR ISSUED
shallFOR CONSTRUCTION
repeat the
internal cleaning operation until the pipe section is cleaned to the satisfaction of
19-Mar-2023

Company Representative

The cleaning and sizing scraper operation shall be repeated after the line is
installed and backfilled, but prior to completion of final tie-ins. This operation shall
be repeated until the pipeline is clean and free of all material which could cause
damage to valves and equipment
During any scraping operation, if construction related debris, such as welding rods,
is extracted from the pipeline, then the scraping run shall be repeated until the
pipeline section is free of debris. As part of the internal cleaning and gauging of
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the pipeline, The CONTRACTOR shall prepare a detailed cleaning, gauging


scraper procedure and plan and submit to Company Representative for approval

The cleaning and gauging operation shall be scheduled to start after completion of
welding, lowering-in, backfilling, gauging and tying-in the final pipe string just
before each mainline valve. The PROJECT's plan and procedure shall indicate the
sections of pipe to be included in each separate operation and the location of all
temporary scraper launchers and receivers

5.11 Lowering and Backfilling

All loose rock, debris, metal of any kind and other hard objects shall be removed
from the trench prior to lowering-in and shall be removed by CONTRACTOR from
the right-of-way. The line shall be inspected, lowered-in, and padded with a
minimum protective, mechanically screened, as required, clean sand envelope
around the pipe. The clean sand material shall not contain stones larger than 6
mm (0.25 inch). After lowering-in and prior to backfilling, The CONTRACTOR shall
examine the pipe, record pipe profile, depth of cover and other data as required
for as-built documentation and attach cathodic protection leads

CONTRACTOR shall complete validation of existing pipeline Cathodic Protection


(CP) systems through Saudi Aramco approved CP Consultant. In case existing CP
is in-adequate, CONTRACTOR shall inform Saudi Aramco for further advise

The CONTRACTOR shall be fully conversant with the requirements of SAES-L-


450 concerning spot-backfilling and completion of backfilling and shall schedule
construction operations to take them into account

5.12 Kilometer Markers, Warning Signs and Erosions

Kilometer markers are required at as-built whole kilometer stations, at paved road
crossings, pipeline crossings, lateral deflections, and pipe bend points of inflection
(PIs), block valves, changes in pipe wall thickness, thrust anchor locations,
insulated cased crossings and cathodic protection test points. After installation,
The CONTRACTOR shall peen the bolts securing the kilometer marker or steel
signs. Sand gauges shall be installed in sand dune areas. In Wadi areas The
CONTRACTOR shall fabricate and install erosion monitoring devices
ISSUED FOR CONSTRUCTION
At Installations to cross the MOT highways for the location and methodology of 19-Mar-2023

installation shall be coordinated and prior approval obtained with MOT or other
respective authorities. The CONTRACTOR shall provide additional line-of-sight
pipeline marker posts (unobstructed vision from one marker post to the next
marker post) where the pipeline enters the areas of development and growth to
ensure the pipeline route is easily identifiable and prevent accidental
encroachment

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5.13 Power line, Utility and other Pipeline Crossing

The CONTRACTOR shall be responsible to determine the location of all existing


facilities and utilities within the WORK area of the project. The CONTRACTOR is
responsible for the protection of all such utilities and facilities, except those which
are required to be removed as directed by SAUDI ARAMCO

The CONTRACTOR shall obtain a Work Permit in accordance with SAUDI


ARAMCO General Instruction for all WORK activities that are within 100 meters of
an existing pipeline or fiber optic cable. Prior to excavation, then CONTRACTOR
shall obtain all crossing permits and shall locate and mark all pipelines and all other
utilities crossed. Pipeline crossings shall be installed in accordance with all
crossing permit restrictions while maintaining the necessary clearances

The CONTRACTOR shall provide warning signs, cross bonding stations and line
markers at crossings in accordance with SAUDI ARAMCO Engineering Standards.
For pipeline crossing the existing buried cables, CONTRACTOR shall coordinate
with the owner of the respective authority

5.14 Traffic Management and Detours

The CONTRACTOR shall develop traffic management plan and shall obtain
approval by Saudi Aramco and Other governing authorities (such as MOT) prior to
start of any construction activity along the MOT. The traffic management plan shall
include major activities like Hauling of pipes, Utilization of MOT lane/ shoulders
during construction, access roads, detours etc., but not limited to. The
CONTRACTOR shall construct the detours and perform traffic management per
GI-1021.000

5.15 Stabilizing

The CONTRACTOR shall stabilize the berm with compacted marl of 152mm
minimum depth or approved environment friendly stabilization materials with a
minimum of 13mm penetration in accordance with SAES-L-450 sec. 13.8 and
Appendix-C

5.16 Clean-Up
ISSUED FOR CONSTRUCTION
19-Mar-2023
During the reclamation of pipe and equipment all construction debris, non-
hazardous waste, oily waste and hazardous waste will be disposed of in an area
as designated by the Company Representative. Clean-up WORK shall follow
completion of the backfill closely and at no time shall clean-up be allowed to lag
behind the completed backfill operation further than a distance of 8 KM without the
approval of Company Representative. The CONTRACTOR shall conduct clean-up
WORK so that it shall be finished as soon as possible after completion of the
pipeline. WORK will be finished in a neat and workmanlike manner

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During the reclamation of pipe and equipment all construction debris, non-
hazardous waste, oily waste and hazardous waste will be disposed of in an area
as designated by the Company Representative. Clean-up WORK shall follow
completion of the backfill closely and at no time shall clean-up be allowed to lag
behind the completed backfill operation further than a distance of 8 KM without the
approval of Company Representative. The CONTRACTOR shall conduct clean-up
WORK so that it shall be finished as soon as possible after completion of the
pipeline. WORK will be finished in a neat and workmanlike manner

The CONTRACTOR shall clean the Pipeline Mechanically and chemically before
commissioning as specified in SAES-A-008, SAEP-388 and new issued Saudi
Aramco Best Practice SABP-A-051

Cleaning contractor shall be from the CSD approved list to perform the cleaning
operations and shall have the overall responsibility for the planning and execution
of the chemical cleaning process. It is the project’s responsibility to have the
pipeline in clean condition prior to turn over of the pipeline to Proponent

For Mechanical cleaning, the CONTRACTOR shall provide the scrapers.


Depending on the deposit present, a series of scraper might be required until all
the fouling is removed from the pipeline

Labor and equipment shall be provided by the project in assisting Saudi Aramco
during closing of valves, and other activities deemed necessary by Saudi Aramco

The CONTRACTOR shall be responsible for handling, storing and transporting of


all critical and special material that may require climate control and special
attention

6.0 PROJECT OPERATING INTERFACES

Shut down of existing Saltwater Disposal Pumps at HrdhGOSP-3 is required in-


order to perform tie-in, demolition and re-route the existing saltwater disposal
pipeline

7.0 TIE-INS AND SHUTDOWN REQUIREMENT


ISSUED FOR CONSTRUCTION
All tie-ins or plant shutdowns shall be coordinated with the SA Proponent 19-Mar-2023

organization. Pre-commissioning, shutdown, commissioning and start-up


procedures shall be implemented in such a manner that they will minimize
disruptions to the existing operations. Hot switchovers should be avoided where
possible through proper planning of plant installation and connection activities

8.0 PRE-COMMISSIONING

8.1 Hydrostatic Testing

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The CONTRACTOR shall conduct a field survey to verify the ground elevation for
the pipeline and prepare a detailed Hydrostatic Test Plan and schedule for the
pipeline and its associated piping

The CONTRACTOR shall determine the source of the hydrostatic test water that
complies with the minimum water quality requirements of SAES-A-007

The CONTRACTOR shall develop and perform the necessary steps of the test
procedure Including, but not limited to, fabricating and installing temporary spools,
hoses, vents/drains, temporary pipe supports, test headers and manifolds,
cleaning, filling with water (including the fabrication and installation of a fill line,
jump over, installation of pumps, meters, etc.), installing monitoring equipment,
performing the strength and tightness test, repairing defects and tie-ins

The CONTRACTOR shall perform and complete the Hydrostatic test for new
pipeline prior to tie-in works and Haradh GOSP-3 Plant shutdown on November
19 -26, 2023

8.2 Cleaning and Gauging

Saudi Aramco Standards required every string of pipe to be cleaned and gauged
on the side of the ditch prior to lowering into the ditch and tie-in. The
CONTRACTOR shall also run scrapers with magnets through the pipeline to
ensure the pipeline is free of any metallic debris. The CONTRACOTOR shall
obtain the approval of SAPMT/PIU (Project Inspection Unit) for the internal
cleaning and gauging procedure

8.3 Filling

The CONTRACTOR shall be responsible for identifying the hydrostatic test water
source and obtaining Saudi Aramco approval of the source and quality. This shall
include the option of drilling new wells, providing pumps and tanks, making
connections to the pipelines and filling the pipelines

The cost of drilling wells, providing pumps, equipment, materials and/or


transportation of water to fill the pipelines shall be included in ISSUED
the Contract Lump
FOR CONSTRUCTION
Sum Price. The CONTRACTOR shall bear the cost of transporting the water to fill 19-Mar-2023
the pipelines

Chemicals shall be injected as required to ensure the proper concentrations of


oxygen scavenger is maintained. Saudi Aramco standards shall be followed each
step of the process

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8.4 Testing
Test pressure shall be in accordance with the requirements of Saudi Aramco
Engineering Standard SAES-L-150. The basic criteria for the pressure limits shall
be 90% of the Specified Minimum Yield Strength (SMYS) of the pipe at the high
point and not to exceed 100% of the SMYS at the low point of the section under
test

8.5 Dewatering
The CONTRACTOR shall dewater the pipeline in accordance with SAEP-327
Disposal of Wastewater from cleaning, flushing and hydrostatic testing. The
CONTRACTOR shall prepare a water disposal plan and submit it to Saudi Aramco
for approval prior to start of filling

CONTRACTOR shall provide the Contractor supplied materials required to


upgrade the existing drain pit in well site W-1727 which will be used as temporary
pond for pipeline dewatering. The existing drain pit upgrade shall meet the
requirements of SAES-A-104. The works shall include but not limited to earth
scraping, filling, compacting, installation of HDPE lining and fence. In addition,
CONTRACTOR shall provide and install piping spools and hoses to be used for
dewatering

CONTRACTOR shall complete isolation, dewatering, cutting and tie-in of new


pipeline into the existing pipeline during Haradh GOSP-3 shutdown on November
19 – 26, 2023. CONTRACTOR shall provide the nitrogen for line purging and
manpower to support Saudi Aramco during pipeline isolation, dewatering and
purging works

8.6 Drying
After acceptance of the pressure test, the test water shall be displaced and
discharged into approved disposal areas. The CONTRACTOR shall dry the lines
to the required dew point in accordance with Saudi Aramco Standards

8.7 Electronic Caliper Survey


An electronic caliper survey of the new Pipeline segments shall ISSUED FOR CONSTRUCTION
be performed. The
caliper survey work plan shall be submitted for approval of Company 19-Mar-2023

Representative
The electronic caliper scraper will be launched with compressed air or other
medium approved by Company Representative. An electronic caliper scraping run
with XYZ mapping shall be performed for the proposed pipelines to ensure the
absence of significant pipe wall deformities and defects. The CONTRACTOR shall
conduct an instrumented scraper inspection after the pipelines are pre-
commissioned to establish a base line for subsequent pipeline monitoring.
The CONTRACTOR shall ensure that the scrapers used shall not damage the

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internal coating

8.8 Spare Parts List


The CONTRACTOR shall be responsible for providing start-up spares. The
quantities and types of spares shall be in accordance with the Saudi Aramco
stocking policy. The CONTRACTOR shall also responsible for providing the spare
parts information as outlined under SAEP-31

8.9 Commissioning Assistance


Labor and equipment shall be provided by the Project to assist Saudi Aramco in
commissioning of pipeline under the scope of this project. Pipeline including, but
is not limited to closing valves, turning spectacle blinds, loading and unloading
scrapers, operating scraper traps communication tools and any other activity
deemed necessary, by Saudi Aramco, for successful completion of commissioning
the pipeline. Commissioning of the Pipeline will be based on a 24-hour operation.
Crews, each working 12-hour shifts, shall be equipped with all tools, material and
equipment necessary to assist Saudi Aramco in commissioning the Pipelines
including adequately sized impact wrenches and portable power sources, hand
tools, temporary gaskets, utility boom truck, vehicles for transportation for
personnel, and necessary pack nitrogen cylinders with manifold piping for an
approximate duration of one month may be required. Compensation of these
services will be as per terms and condition of the Contract. The CONTRACTOR
shall also provide necessary supports due to any unseen or unexpected situation
in the process of commissioning the pipeline
In addition to the above requirements, The CONTRACTOR shall be responsible
for the following:

8.9.1 The CONTRACTOR shall conduct all field, topographic and geotechnical surveys
to verify soil type and update the pipeline routes, pipeline lengths, above ground
and underground facilities and infrastructures, soil characteristics if required

8.9.2 All WORK shall be executed as per Saudi Aramco Engineering Standards (SAES),
Saudi Aramco Material System Specifications (SAMSS), Saudi Aramco Standard
Drawings, Saudi Aramco Drafting Manual, other Saudi Aramco Standards &
Specifications and relevant industry standards. Further to theISSUED
provisions of the
FOR CONSTRUCTION
CONTRACT documents, The CONTRACTOR shall furnish without limitation all 19-Mar-2023
facilities, tools, labor, supervision, technical and professional services, material,
equipment, testing materials, testing equipment, supplies, startup spares, and
shall perform all operations and incidentals required to detail design, procure,
deliver, install, construct and test the Project facilities

8.9.3 The CONTRACTOR shall update drawings by incorporating new facilities and as-
built it upon completion. The areas where existing drawings may not be available,
CONTRACTOR shall produce area as-built prior to proceeding with detailed
design. The WORK to be performed by CONTRACTOR is the complete testing,

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procurement, construction, installation, and pre-commissioning of The PROJECT


provided materials and any Saudi Aramco provided materials including
commissioning assistance as required by the terms of the CONTRACT for the
successful and timely completion of the Project

8.9.4 The CONTRACTOR shall supply all construction supplied Materials/equipment’s


required for this project

8.9.5 The CONTRACTOR shall be responsible to deliver coated pipes from the coating
yard to the site. The CONTRACTOR shall be responsible for completing the
coating requirements in the site such as field girth weld internal and external
coating and restoration of damaged coating (ex. due to welding, etc.)

8.9.6 The CONTRACTOR shall adjust the work schedule to complete works during plant
shutdown within the plant shutdown duration. This could necessitate working more
than one shift in one workday during plant shutdown period. This would not entail
any change order or any additional compensation for the work during shutdown

8.9.7 The scope shown in one drawing or document is considered part of project’s scope
even if any other relevant drawings/documents do not cover that item. This Project
Scope of Work shall be read in conjunction with project drawings and project
Contract. In case of conflict between project drawings/documents and Saudi
Aramco Standards, the more stringent requirements shall be followed

8.9.8 The underground drawings are not highly accurate in the plants. Hence, it cannot
be guaranteed that there are no underground obstructions. The CONTRACTOR
shall verify the underground utilities by trial excavation, magnetic exploration
survey during design stage. The CONTRACTOR shall also confirm any
underground obstructions before starting any construction and make any
necessary modifications to the design and installation at no additional cost to Saudi
Aramco. If existing underground cables interfered with the new foundations, the
existing cables shall be placed on top of foundation

8.9.9 The CONTRACTOR shall relocate vents or drains if interfered with the new
foundations

ISSUED
8.9.10 The CONTRACTOR shall make necessary modifications to FOR CONSTRUCTION
the design and
construction as required to avoid interference with the existing foundation. Existing
19-Mar-2023

structure may be utilized but PROJECT should check the capacity of the existing
foundation, structural & pipe supports

8.9.11 The CONTRACTOR shall purchase all Materials, equipment’s from Saudi
ARAMCO approved vendors only. The CONTRACTOR shall conduct review of
NMR 601, 602 & 603 for all materials. The CONTRACTOR shall supply all tools,
tackles, construction equipment’s; provide temporary works etc. for installation,
construction and testing

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8.9.12 The CONTRACTOR shall prepare Material Requisitions and quotation requests as
per SAUDI ARAMCO Standards and Procedures for all materials. The
CONTRACTOR shall not place Purchase Order for materials prior to approval of
SAUDI ARAMCO

8.9.13 All deviations to standards shall be provided to Saudi Aramco for review and
resolution. The deviations shall not impact the safety, operability and
maintainability of the Materials/Equipment

8.9.14 For Procurement of Materials, CONTRACTOR shall submit minimum three (3)
technical quotations for approval by SAUDI ARAMCO. The CONTRACTOR shall
not purchase materials without written approval from SAUDI ARAMCO. Technical
quotations shall list all exceptions and /or, additions to applicable project Drawings
and SAUDI ARAMCO Specifications. If there is no exception to specifications, The
CONTRACTOR shall make a statement to that effect

8.9.15 Inspection and Testing of materials shall be performed as per applicable SAUDI
ARAMCO Inspection Requirement form A-175. The CONTRACTOR shall arrange
with his sub suppliers to comply with these requirements by stating on all sub
suppliers’ purchase order SAUDI ARAMCO’s intention to inspect material in
accordance with Saudi Aramco standards

8.9.16 The CONTRACTOR shall provide three (3) sets of bounded project record books
after completion of the Project as per SAEP-122. The Project record book shall
contain all project drawings, Inspection records of construction, Inspection records
and Operation/Maintenance manuals, vendor drawings & manuals

8.9.17 The CONTRACTOR shall provide all Non Material Requirement (NMR-602/603),
Operation and Instruction Manuals of materials and Project Record book in
electronic format (Acrobat Reader).The table of contents with link shall be provided
to view all drawings and documents

8.9.18 The CONTRACTOR shall provide construction power at remote locations utilizing
temporary generators

8.9.19 The CONTRACTOR shall provide all temporary telecommunication services and
all temporary facilities required by the construction project andISSUED FORAramco
the Saudi CONSTRUCTION
PMT 19-Mar-2023

8.9.20 Critical equipment crane lift plan, requirement for crane for lifting and handling of
large pipe spools at scraper traps sites

8.9.21 The CONTRACTOR shall provide crane and equipment access roads and gates
at valve stations and surge relief facilities

8.9.22 The CONTRACTOR shall identify and outline materials lay down areas for the
project on layout drawings at all site locations

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8.9.23 The CONTRACTOR shall dispose the hydro-test water at existing Evaporation
pond. If the existing Evaporation pond does not have the capacity to handle the
quantity of water or if there is no existing Evaporation pond available at site, The
CONTRACTOR shall construct a new Evaporation pond as per Saudi Aramco
Standard requirements

8.9.24 The CONTRACTOR shall not perform any lifting activities when the speed is above
30 knots and shall plan for other alternative activities by not affecting the Project
schedule and shall not consider this as stand-by time

8.9.25 The CONTRACTOR shall prepare one-week Look-ahead schedule considering


weather forecast for works related to Crane Operation

8.9.26 The CONTRACTOR shall transport all demolished material to the designated
location approved by Saudi Aramco representative

8.9.27 The CONTRACTOR shall provide commissioning assistance based on


reimbursable payment as per Schedule-C unit rate for manpower and equipment

8.9.28 The CONTRACTOR shall prepare emergency response plan during construction
phase for Saudi Aramco approval

8.9.29 The CONTRACTOR shall provide the nitrogen during purging works and prior to
introduction of product in the pipeline

8.9.30 The CONTRACTOR shall prepare the hydro test package, plan and procedure and
submit for Saudi Aramco approval prior to commencement of Hydrostatic Test
works

9.0 COMMISSIONING AND START-UP PLAN

Upon completion of pipeline re-routing, the CONTRACTOR shall provide


Commissioning and Start-up Support to Saudi Aramco until the pipeline is back
into service

10.0 ISSUED FOR CONSTRUCTION


SAFETY AND SECURITY DIRECTIVES (SSDS) REQUIREMENTS
19-Mar-2023

The following shall be considered as a minimum, during the construction phase of


this project

10.1 SAFETY

10.1.1 During construction phase and especially during the summer months, heat stress
issues need to be monitored and addressed. Workers should be trained to
recognize the signs and symptoms of the various levels of heat stress (over-

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heating). Have plenty of liquids and shaded areas available for rehydration and
rest

10.1.2 During construction, basic PPE needs to be provided and would include: safety
shoes (steel-toed boots), work gloves, hard hats, safety glasses, and hearing
protection when noise levels are in excess of 85 dB A (especially when working
close to, or around, heavy equipment). Workers need to be trained on how to use
and care for the PPE and on its limitations. Other specialized PPE may be
necessary during other activities such as welding, cutting and brazing activities

10.2 ENVIRONMENT

10.2.1 During Construction, all inert construction debris generated during The
CONTRACTOR shall be disposed of in a Class III landfill in accordance with
SAES-S-007 “Solid Waste Landfill Standard”. Other solid wastes generated, if any,
shall be disposed of in accordance with SAES-S-007

10.2.2 Hazardous waste, if any, shall be managed in accordance with GI 430.001 and the
Hazardous Waste Code. It shall be disposed of at one of the EPD-approved
projects

10.2.3 As per sec.6.3 of Saudi Aramco Hazardous Waste Code (SAHWC) and GI
430.001, all Hazardous waste shipments must be manifested using SAP EH&S.
Hazardous waste should not be mixed with non-hazardous waste. Water Injection
during all hydro test activities should be conducted in accordance with SAEP-327

10.2.4 All excavation and backfill activities shall be conducted in accordance with SAES-
A-114. Secondary spill containment shall be provided for and hazardous materials
stored at the site

11.0 MATERIALS

11.1 SAUDI ARAMCO SUPPLIED MATERIALS

11.1.1 The Saudi Aramco supplied materials are provided as per Schedule – G of LSPB
Contract. The pipes, pipe fittings and flanges shall be furnished to CONTRACTOR
by Saudi Aramco, at no cost and will be delivered by othersISSUED FOR staging
to project CONSTRUCTION
location. CONTRACTOR shall be responsible for collecting, transporting and 19-Mar-2023

receiving these Saudi Aramco supplied materials at project staging location and
safely storing inside the site. CONTRACTOR shall also be responsible for
preserving Saudi Aramco-supplied materials during storage and construction at
site, according to the vendor’s requirements. CONTRACTOR shall be responsible
for relocating Saudi Aramco supplied materials from project staging locations to
coating workshops, and/or project designated area

Proprietary – Third-party Confidential.


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HARADH GOSP -3 EXPANSION – 120 MBCD INCREMENT – Contract No.: 6600050845 (IK) Revision 0
TE-243684 – SCOPE OF WORK – SITE PREPARATION PACKAGE Page 56 of 57

11.1.2 CONTRACTOR shall be responsible for safeguarding SAUDI ARAMCO supplied


materials, and ensuring that they are treated with due care, properly maintained,
used and operated in a prudent manner

11.1.3 Upon completion of the work, or at any other time as directed by Company
representative, CONTRACTOR shall identify and return unused or reusable Saudi
Aramco supplied materials to any designated location which is no further from the
work site than the original delivery point of such items. The condition of all returned
Saudi Aramco supplied materials shall be as good as when received by contractor,
normal wear and tear excepted

11.2 CONTRACTOR SUPPLIED MATERIALS

11.2.1 The CONTRACTOR shall supply all materials required for the construction of
this project as per project drawings, except those materials with quantities
specifically noted to be supplied by SAUDI ARAMCO

11.2.2 CONTRACTOR shall prepare Material Requisition and Quotation Request as


per SAUDI ARAMCO Standards and Procedures for all CONTRACTOR
supplied materials. CONTRACTOR shall not place Purchase Order for
CONTRACTOR supplied materials prior to approval of SAUDI ARAMCO

11.2.3 The CONTRACTOR shall use the SAUDI ARAMCO Material Specification
(SAMSS) listed in section 4.5 of this document for procurement of materials The
CONTRACTOR shall use the SAUDI ARAMCO material specification for
procurement of materials whenever the SAMMS stock number is quoted in the
material list as reference

11.2.4 All materials supplied by the CONTRACTOR must be approved by SAUDI


ARAMCO Representative prior to use. Samples of these materials shall be
submitted for approval if required

11.2.5 CONTRACTOR shall submit minimum three (3) technical quotations for
approval by SAUDI ARAMCO. CONTRACTOR shall not purchase materials
without written approval from SAUDI ARAMCO. Technical quotations shall list
all exceptions and /or, additions to applicable project Drawings and SAUDI
ARAMCO Specifications. If there is no exception ISSUED FOR CONSTRUCTION
to specifications,
19-Mar-2023
CONTRACTOR shall make a statement to that effect

11.2.6 Inspection and Testing of CONTRACTOR supplied materials shall be performed


as per applicable SAUDI ARAMCO Inspection Requirement form A-175.
CONTRACTOR shall arrange with his sub suppliers to comply with these
requirements by stating on all sub suppliers’ purchase order SAUDI ARAMCO’s
intention to inspect material

Proprietary – Third-party Confidential.


Paper copies of this document are uncontrolled.
HARADH GOSP -3 EXPANSION – 120 MBCD INCREMENT – Contract No.: 6600050845 (IK) Revision 0
TE-243684 – SCOPE OF WORK – SITE PREPARATION PACKAGE Page 57 of 57

11.2.7 Consumable materials such as welding rods, powders, etc., and temporary
materials such as formwork for foundations and scaffolding are not included in
the list and shall be provided by the CONTRACTOR

11.2.8 All CONTRACTOR supplied materials shall be procured by CONTRACTOR


from SAUDI ARAMCO approved manufacturer for each Commodity
Classification Code (CCC). SAUDI ARAMCO shall provide the list of approved
manufacturers after award of Construction Contract

11.2.9 CONTRACTOR shall provide critical spare parts for Contractor supplied items
in accordance with SAEP-3102

11.2.10 Contractor is responsible to check the materials and equipment physically and
report any damaged prior to receive the materials and equipment’s

11.2.11 Contractor shall raise Request for inspection (RFI) to PID once they received
materials prior to release for installation

12.0 PRE-COMMISSIONING
Pre-commissioning is the CONSTRUCTION CONTRACTOR responsibility

13.0 QA/QC REQUIREMENTS


CONTRACTOR shall utilize SAUDI ARAMCO Typical Inspection Plans (SATIP),
SAUDI ARAMCO Inspection Checklists (SAIC) and SAUDI ARAMCO Test Reports
(SATR)

14.0 CLEAN-UP

CONSTRUCTION CONTRACTOR shall impose good housekeeping on site in


accordance with Addendum-I para 7.5 of SAUDI ARAMCO Construction Safety
Manual. The required standard of housekeeping must be established & informed
all personnel of this standard
After the project construction is completed, the CONTRACTOR shall clean-up the
construction site with all construction debris. All damaged grade surfaces shall be
restored to their original state. SAUDI ARAMCO ConstructionISSUED FOR
surplus CONSTRUCTION
materials
shall be returned to the storehouse or reclamation yard as directed by SAUDI 19-Mar-2023

ARAMCO Representative
--------------- End of Scope --------------

Proprietary – Third-party Confidential.


Paper copies of this document are uncontrolled.

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