PROCESS FLOW DIAGRAM: - CONE VARIETY (72ML & 121ML)

Document Number: SIFL/QC/IC/2.0.1

Revision Number: 000
Revision Date: 00/00/0000

Deep Tube Well

Raw Water Tank

Raw & Packaging Material Collect

RO from The Store

SMP, Sugar, Stabilizer, Liquid Glucose,

Storage Tank & Vegetable Fat as Per Recipe

Reprocessing Mixing Tank

QA Analysis (Blending Of All Ingredients with Ro Water)

Filter Through Duplex Filter (0.9mm) OPRP-1

Proper Mixing of Ingredients At 65oc

(Homogenization, 150 To 190 Bar)
Rejection

Ok
Pasteurization
(82± 2oC for 25 Sec) CCP-1

QA Analysis
QA Analysis Transfer The Mix to Ageing Tanks At OPRP-2
(≤4oC, 4-72 Hrs.)
Not Ok

Addition Of Color, Flavor as Per Recipe

and Agitation for Mixing OPRP-3

Transfer To Freezer (≤ -5oC)

Cone Spray
Rework
Filling In Cone Biscuit

Adding peanuts & Chocolate Topping

Lidding & Crimping

Transfer to Hardening Tunnel (≤-40◦C)

Drop On Conveyor and Conveying

Packing in CBX

QA Analysis Ice-cream Cold storage at ≤ -20oC CCP-2

QA Checking for Vehicle

Temperature Dispatch In Refrigerated Vehicle
at ≤ -20oC

Issued By: Approved By: FSTL

 PROCESS FLOW DIAGRAM: - CUP VARIETY (100ML)

Document Number: SIFL/QC/IC/2.0.2

Revision Number: 000
Revision Date: 00/00/0000

Deep Tube Well

Raw Water Tank

Raw & Packaging Material Collect

RO from The Store

SMP, Sugar, Stabilizer, Liquid Glucose,

Storage Tank & Vegetable Fat as Per Recipe

Reprocessing Mixing Tank

QA Analysis (Blending Of All Ingredients with Ro Water)

Filter Through Duplex Filter (0.9mm) OPRP-1

Proper Mixing of Ingredients At 65oc

(Homogenization, 150 To 190 Bar)
Rejection

Ok
Pasteurization
(82± 2oC for 25 Sec) CCP-1

QA Analysis
QA Analysis Transfer The Mix to Ageing Tanks At OPRP-2
(≤4oC, 4-72 Hrs.)
Not Ok

Addition Of Color, Flavor as Per Recipe

and Agitation for Mixing OPRP-3

Transfer To Freezer (≤ -5oC)

Rework
Filling In Cup

Lidding

Drop On Conveyor and Conveying

Packing in CBX

QA Analysis Ice-cream Cold storage at ≤ -20oC CCP-2

QA Checking for Vehicle

Temperature Dispatch In Refrigerated Vehicle
at ≤ -20oC

Issued By: Approved By: FSTL

 PROCESS FLOW DIAGRAM: - REGULAR TUB VARIETY (500ML, 1000ML, 2000ML, 5000ML)

Document Number: SIFL/QC/IC/2.0.2

Revision Number: 000
Revision Date: 00/00/0000

Deep Tube Well

Raw Water Tank

Raw & Packaging Material Collect

RO from The Store

SMP, Sugar, Stabilizer, Liquid Glucose,

Storage Tank & Vegetable Fat as Per Recipe

Reprocessing Mixing Tank

QA Analysis (Blending Of All Ingredients with Ro Water)

Filter Through Duplex Filter (0.9mm) OPRP-1

Proper Mixing of Ingredients At 65oc

(Homogenization, 150 To 190 Bar)
Rejection

Ok
Pasteurization
(82± 2oC for 25 Sec) CCP-1

QA Analysis
QA Analysis Transfer The Mix to Ageing Tanks At OPRP-2
(≤4oC, 4-72 Hrs.)
Not Ok

Addition Of Color, Flavor as Per Recipe

and Agitation for Mixing OPRP-3

Transfer To Freezer (≤ -5oC)

Rework
Filling In Tub

Lidding

Keep in Crate

QA Analysis Ice-cream Cold storage at ≤ -20oC CCP-2

QA Checking for Vehicle

Temperature Dispatch In Refrigerated Vehicle
at ≤ -20oC

Issued By: Approved By: FSTL

 PROCESS FLOW DIAGRAM: - PREMIUM VARIETY (120ML, 500ML, 1000ML, 2000ML, 5000ML)

Document Number: SIFL/QC/IC/2.0.2

Revision Number: 000
Revision Date: 00/00/0000

Deep Tube Well

Raw Water Tank SFGs

Raw & Packaging Material Collect
RO from The Store

SMP, Sugar, Stabilizer, Liquid Glucose,

Storage Tank & Vegetable Fat as Per Recipe

Reprocessing Mixing Tank

QA Analysis (Blending Of All Ingredients with Ro Water)

Filter Through Duplex Filter (0.9mm) OPRP-1

Proper Mixing of Ingredients At 65oc

(Homogenization, 150 To 190 Bar)
Rejection

Ok
Pasteurization
(82± 2oC for 25 Sec) CCP-1

QA Analysis
QA Analysis Transfer The Mix to Ageing Tanks At OPRP-2
(≤4oC, 4-72 Hrs.)
Not Ok

Addition Of Color, Flavor as Per Recipe

and Agitation for Mixing OPRP-3

Transfer To Freezer (≤ -5oC)

Rework
Filling In Cup/Tub

Adding Inclusion (Dry/Liquid)

Lidding

Packing in CBX/Keep in Crate

QA Analysis Ice-cream Cold storage at ≤ -20oC CCP-2

QA Checking for Vehicle

Temperature Dispatch In Refrigerated Vehicle
at ≤ -20oC

Issued By: Approved By: FSTL