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    Toyota LC HZJ78 02 CL Clutch

    Uploaded by

    yannis.spinner
    This document provides instructions for removing, disassembling, inspecting, assembling, and installing the clutch master cylinder on a Toyota Land Cruiser station wagon with a 1FZ-FE engine. Key steps include using special tools to disconnect the clutch tube, inspecting components for wear or damage, coating parts with lithium soap base glycol grease during assembly, and bleeding the clutch system after installation. Torque specifications are provided.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Toyota LC HZJ78 02 CL Clutch

    Uploaded by

    yannis.spinner
    29 views4 pages
    This document provides instructions for removing, disassembling, inspecting, assembling, and installing the clutch master cylinder on a Toyota Land Cruiser station wagon with a 1FZ-FE engine. Key steps include using special tools to disconnect the clutch tube, inspecting components for wear or damage, coating parts with lithium soap base glycol grease during assembly, and bleeding the clutch system after installation. Torque specifications are provided.

    Original Description:

    TOYOTA_LC_HZJ78_02_CL_CLUTCH

    Original Title

    TOYOTA_LC_HZJ78_02_CL_CLUTCH

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    This document provides instructions for removing, disassembling, inspecting, assembling, and installing the clutch master cylinder on a Toyota Land Cruiser station wagon with a 1FZ-FE engine. Key steps include using special tools to disconnect the clutch tube, inspecting components for wear or damage, coating parts with lithium soap base glycol grease during assembly, and bleeding the clutch system after installation. Torque specifications are provided.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    29 views4 pages

    Toyota LC HZJ78 02 CL Clutch

    Uploaded by

    yannis.spinner
    This document provides instructions for removing, disassembling, inspecting, assembling, and installing the clutch master cylinder on a Toyota Land Cruiser station wagon with a 1FZ-FE engine. Key steps include using special tools to disconnect the clutch tube, inspecting components for wear or damage, coating parts with lithium soap base glycol grease during assembly, and bleeding the clutch system after installation. Torque specifications are provided.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    CL-1

    CLUTCH
    REFER TO FOLLOWING REPAIR MANUALS:

    Manual Name Pub. No.


    Land Cruiser (Station RM184E
    Wagon) Chassis and Body
    Repair Manual
    Land Cruiser (Hardtop, Can- RM290E
    vas Top and Station Wagon)
    Chassis and Body Repair
    Manual Supplement

    NOTE: The following pages contain only the


    points which differ from the above listed
    manuals.

    (STATION WAGON)
    CLUTCH MASTER CYLINDER CL-2
    CL-2
    CLUTCH (STATION WAGON) - CLUTCH MASTER CYLINDER

    CLUTCH MASTER CYLINDER


    COMPONENTS
    1FZ-FE Engine

    Filler Cap
    Pin

    Float

    Grommet
    Reservoir Tank Clip
    Master Cylinder
    Body
    Clevis
    Piston Stop Plate
    Gasket
    Slotted Spring Push Rod
    Pin Piston
    Spring

    Clutch Accumulator

    Specified torque
    Non-reusable part

    CLUTCH MASTER CYLINDER REMOVAL


    SST
    REMOVE MASTER CYLINDER
    (a) Draw out fluid with syringe.
    (b) Using SST, disconnect the clutch tube.
    SST 09023-00100
    (c) Remove the clip, clevis pin and return spring.
    (d) Remove the nut from the room side.
    (e) Remove the nut from the engine room side.
    (f) Pull out the master cylinder.
    CL
    CLUTCH (STATION WAGON) - CLUTCH MASTER CYLINDER ~3

    MASTER CYLINDER DISASSEMBLY


    1. REMOVE RESERVOIR TANK
    (a) Using a pin punch and a hammer, drive out the slotted spr-
    ing pin.
    (b) Remove reservoir tank and grommet.

    2. REMOVE PUSH ROD


    (a) Using a pin punch, loosen the staked part of the plate.
    (b) Remove the piston stop plate, gasket and the push rod.

    3. REMOVE PISTON

    MASTER CYLINDER INSPECTION


    HINT: Clean the disassembled parts with compressed
    air.

    1. INSPECT MASTER CYLINDER BORE FOR SCORING OR


    CORROSION
    If a problem is found, clean or replace the cylinder.

    2. INSPECT PISTON AND CUPS FOR WEAR, SCORING,


    CRACKS OR SWELLING
    If either one requires replacement, use the parts from the
    cylinder kit.

    3. INSPECT PUSH ROD FOR WEAR OR DAMAGE


    If necessary, replace the push rod.

    Lithium Soap Base Glycol MASTER CYLINDER ASSEMBLY


    Grease
    1. COAT PARTS WITH LITHIUM SOAP BASE GLYCOL
    Piston GREASE AS SHOWN

    2. INSERT PISTON INTO CYLINDER

    3. INSTALL PUSH ROD ASSEMBLY WITH NEW STOP


    PLATE AND NEW GASKET
    CL
    "4 CLUTCH (STATION WAGON) - CLUTCH MASTER CYLINDER

    4. INSTALL RESERVOIR TANK


    (a) Install reservoir tank and new grommet.
    (b) Using a pin punch and a hammer, drive in the slotted spr-
    ing pin.

    MASTER CYLINDER INSTALLATION


    1. INSTALL MASTER CYLINDER
    Install the mounting nut, and torque them.
    Torque: 7.8 Nm (80 kgfcm, 69 in. Ib)

    2. CONNECT CLUTCH LINE UNION


    Using SST, connect the union.
    SST 09023-00100

    3. CONNECT PUSH ROD AND INSTALL PIN


    Install the clip in the push rod pin.

    4. BLEED SYSTEM AND ADJUST CLUTCH PEDAL

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