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Die Dynamic Buyoff Check Sheet For Air Cushion Dies

The document is a check sheet for a draw die used at JBM Magnetto Pvt Ltd. in Pune, India. It contains over 40 check points to evaluate during trials of the die, including checking the raw material grade, blank size, die location, cushion stroke, clearance between parts, and panel quality after running. The check sheet also records die setting parameters such as shut height, cushion pressure, counter balance pressure, and required tonnage. A diagram shows the layout of cushion pins in the die.

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Tarang Shandilya
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271 views3 pages

Die Dynamic Buyoff Check Sheet For Air Cushion Dies

The document is a check sheet for a draw die used at JBM Magnetto Pvt Ltd. in Pune, India. It contains over 40 check points to evaluate during trials of the die, including checking the raw material grade, blank size, die location, cushion stroke, clearance between parts, and panel quality after running. The check sheet also records die setting parameters such as shut height, cushion pressure, counter balance pressure, and required tonnage. A diagram shows the layout of cushion pins in the die.

Uploaded by

Tarang Shandilya
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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JBM Magnetto Pvt Ltd.

,Pune
Die Dynamic Check sheet : - Draw Die
Part Name :
Die .No : Die name : Part.No :
OK -O,Not Ok - X, Not Applicable -NA
Trial 1 2 3 4 Final Tool Size : LR- X
Date FB- X SH- MM
M/c Tool Weight : Total-
Qty. Top-
Shut Height Die Maker :

Section Sr.No Check point T1 T2 Buy-off Remark


1 Raw material grade / alt. grade / supplier TC
2 Blank size
3 Blanking /Shearing
4 Cushion pin layout
5 Cushion pin relive holes
Without Blank Check

6 Die location
7 Cushion stroke
8 Die clamping for upper tool
9 Die clamping for lower tool
10 B/H resting on cushion
11 Blank holder movement
12 W/P clearance BH to punch
13 W/P clearance die to BH
14 W/P Entry before contact with BH &die
14 Die face contact without blank
15 Tryout without B.B.Block
16 Blank position & size
17 Blank sagging
18 Testing panel at high C.P
19 Co-ordinate hole punching
20 Bottoming mark
21 Cushion above bolster
Trial

22 Pnl sticking to upper die


23 Panel loading /Unloading
24 Access for line repair
25 Leakage for air piping
26 Die face contact with blank
27 Bedding contact with panel
28 Circle grid analysis (for skin pnl)
29 Increase in cushion load 5-10%
Potential failure and die running

30 Increase in cushion load 10-20%


31 Decrease in cushion load 5-10%
32 Decrease in cushion load 10-20%
33 Lubricant application
34 Die run
35 Panel quality /Visual inspection
36
37
38
39

Clearance to fingers for removing the panel


Genral check point

Location identified for holding the panel while unloading


Height of gauges, location.
Check for Gauge clearance to upper die.
Scratching during Loading / Unloading
Panel should not stuck at Top Die
Sufficient air went holes.

JBMMA/F/PE/37/01 Rev No:00 Date: 26.05.2018 Draw Die Dynamic Check Sheet Page : 1 of 2
Part No.
Op. No. OP. Name :
Tool Issues :
Status
Sr. No. Tool Issues DATE
T1 T2 T3 BUYOFF

JBMMA/F/PE/37/01 Rev No:00 Date: 26.05.2018 Draw Die Dynamic Check Sheet Page : 1 of 2
JBM Magnetto Pvt. Ltd.,Pune
Die Dynamic Check sheet : - Draw Die
Part Name
Part.No
Die .No Die Name
OK -O, Not Ok - X, Not Applicable -NA
Section Sr.No Check PointS What to be check T1 T2 Buy-off Remark
40 Shut height MM
Die Setting Parameter

41 Tons
Cushion pressure
42 Kg/CM sq
43 Counter balance pressure Kg /cm sq
44 Cushion stroke mm
45 Cushion above bolster mm
46 No of cushion pin qty
47 press speed spm
48 Press Used Tons
49 Required Tonnage Tons

CUSHION PIN LAYOUT


14 13 12 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14
I
H
G
F
E
D
C
B
A C/L
A
B
C
D
E
F
G
H
I

C/L
BLANK LAYOUT
BLANK SIZE :
GRADE:

JBMMA/F/PE/37/01 Rev No:00 Date: 26.05.2018 Draw Die Dynamic Check Sheet Page : 2 of 2

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