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DFE Series Specification Sheet

Digital Force Gauge

SS-FM-3003-0904
September 2004

The CHATILLON® DFE Series marks a new era in digital force measurement. This compact, easy-to-use force gauge is designed for economy applications
without compromising functionality. Ideal for handheld or test stand applications. The DFE is available with capacities from 2 lbf (10 N) to 500 lbf (2500 N). The
DFE features an integral loadcell with a measurement accuracy of better than 0.25% full scale. A large, easy-to-read, high resolution dot matrix LCD display
supports a variety of standard gauge functions including normal and peak readings, high/low limits, setpoints, pass/fail results, statistical results, loadcell
actuation and direction. Loads are displayed in ozf, gf, lbf, kgf and N units. The display can be inverted and displayed results may be “hidden” from the
operator. The DFE gauge may be specified with or without RS232 serial communication. All DFE Series force gauges come with a carrying case, battery
adapter/charger, testing accessories and NIST Certificate of Calibration with data.
Features
! Two Models and Seven Capacities Each
- DFE Series (No Outputs)
- E-DFE Series (With Digital and Analog Outputs)
! Advanced Operating Modes
- Normal
- Peak Tension and Compression
- Load Limits
- Pass-Fail Limits
! Statistical Calculations
- Mean with Maximum and Minimum Values
- Coefficent of Variation with Mean and Standard Deviation
- Standard Deviation with Variance and Mean
- % Differentiation
! Integral Loadcells
- Accuracy +0.25% Full Scale
- Mechanical Overload Protection to 150% Full Scale
! Simple Operator Interface
- High Resolution Display
- Menus, Prompts and Function Keys for Easy Use
! Optional Outputs (Standard on E-DFE Models)
- RS232 Serial Data
- Mitutoyo Digimatic
- +2Vdc Analog
! NIST Calibration Certificate with Data
- Available IEC/ISO17025 Cert with Uncertainty
! 2 Year Warranty

Medical Devices Pharmaceuticals Springs & Components General Purpose Force

AMETEK and CHATILLON are registered trademarks of AMETEK, Inc.

Because You Expect More from a Chatillon Gauge...

Do More... Pay Less!

The new CHATILLON DF Series deliver more features without compromising ease of
use, accuracy and very importantly costs to you. You’ll do more with a DF Series and
you’ll get the reliability and quality that you come to expect from Chatillon force
measurement instruments.

Comprehensive Results.
The rubber keypad features dedicated and
dynamic function keys. The function keys
Easy-to-Read Display. correspond to displayed options and guide
A large, easy-to-read dot matrix display can the user during operation. A navigation pod
display up to 8 lines of information. lets you navigate through the menus and to
The high resolution display features contrast scroll and change values quickly. The inno-
adjustments and can be inverted when required. vative “i” key can be used to display critical
The display can even be “hidden” at the press information on the gauge such as gauge ca-
of a button. A load bargraph indicates load pacity and resolution, battery life, loadcell
direction, measured load and safe load and helps overload history, even service information
prevent overloads. The integral loadcells fea- including last calibration date, or the location
ture mechanical overload protection of 150% of service centers.
Full Scale.

Dependable Measurements.
The DF Series features an integral loadcell
sensor that delivers repeatable, accurate re-
sults. The innovative load bargraph shows
Single Touch Operation. dynamic load, direction of load and warns
The rubber keypad features dedicated and dy- you of pending overload conditions.
namic function keys. The function keys corre-
spond to displayed options and guide the user
during operation. A navigation pod lets you
navigate through the menus and to scroll and
change values quickly. The innovative “i” We Validate It.
key can be used to display critical information The DF Series comes standard with a Cer-
on the gauge such as gauge capacity and reso- tificate of Calibration with data certified to
lution, battery life, loadcell overload history, NIST. Frankly, a Certificate of Conform-
even service information including last calibra- ance isn’t worth much! And we offer Cali-
tion date, or the location of service centers. bration Certificates with uncertainty calcu-
lations since AMETEK is an ISO17025
accredited manufacturer.

Calibrate and Verify Status.

The DFE Series incorporates flash memory and hosts a set of self-diagnostic functions
for monitoring the display, keypad and electronics. Using the “i” key, you have
immediate access to battery conditions, including estimated battery life remaining. You
can also view loadcell status, including the number of overloads that have been applied
to the gauge. Zero offset verification is standard and a step-by-step calibration proce-
dure is built-in allowing you to calibrate your DFE gauge with certified standards.
... You Get More from a Chatillon Gauge.

High & Low Load or Pass-Fail Limits Simplified Setup

The DFE Series may be configured with High and Low Load Limits or Pass-Fail Menus and intelligent prompts make gauge setup fast and easy. Gauge options are
Limits. Load limits allow you to establish setpoints for your testing. If the gauge presented in a “List Format”. Using the navigation pod and function keys, you simply
exceeds a setpoint value, the gauge can provide a visual and audible alarm. You can select the functions and parameters required. The gauge will guide you through the
also setup the gauge to operate as a pass-fail system. You can setup a pass-fail limit setup process. Default settings are provided and a “Quick Reset” allows you to re-
based on a limit range or on a nominal value with a % bandwidth. Based on your establish defaults with a single key press. If your gauge features digital outputs, you
setup, the gauge will provide you with a Pass-Fail indication. can print your gauge setup parameters for record archiving or use it as a setup template
for other DFE force gauges in your plant.

Pass Fail Limits- Range Pass Set Nominal Value

Increment 1.0
High Limit 50 lbf

T-PK
34.55
HIGH 49.5 KGF
Nominal 45.5 KGF
LBF Band 10.0%
Buzz Low Limit 25 lbf LOW 41.5 KGF
C T C T
Range More
Xmit Save More

Advanced Testing with Statistics Personal Computer Integration

The DFE Series operates in Normal and Peak modes. When peak operation is The E-DFE gauge features ditial and analog outputs. RS-232 for integration with our
required, the display will indicate the peak reading and direction. Load values may be NEXYGENTM software and a Mitutoyo Digimatic output is available. The gauge will
displayed in ozf, gf, lbf, kgf or N values. also supply an analog output of +2Vdc. Use Nexygen software for data acquisition,
graphical load v. time results, analysis and reporting. With Nexygen software, store
Your DFE force gauge can store up to 10 test results in memory. Results may be an unlimited number of results for analysis.
viewed, cleared and used to calculate statistics. The gauge will display the number
of results stored and will alert you when the memory is full.

! Calculate Mean and also show you the MAX and MIN values for your
calculation
! Coefficient of Variation is calculated and displayed with the Mean and Standard
Deviation value
! Standard Deviation is calculated and displayed with the Mean and the Variance
value. User may specify Total Population or Sample (n-1)
! Calculate and display % Difference between consecutive test results

View COV 10 Results

S- Dev 0.105

T-PK
0.009
Self Diagnostics
The DFE Series incorporates flash memory and hosts a set of self-diagnostic functions
LBF for monitoring the display, keypad and electronics. Using the “i” key, you have
immediate access to battery conditions, including estimated battery life remaining. You
Buzz Mean 49.5 can also view loadcell status, including the number of overloads that have been applied
C T to the gauge. Zero offset verification is standard and a step-by-step calibration proce-
dure is built-in allowing you to calibrate your DFE gauge with certified standards.

% Diff Xmit More

Specifications

Accuracy: +0.25% of full scale +1 LSC Data Storage: 10 results, Optional NEXYGENTM software for unlimited
storage and automated testing and analysis
Certification: Calibration with NIST Data, IEC/ISO17025 optional
Test Stand Control: Compatible with TCD Series testers.
Data Sampling Rate: 5000 Hz
Outputs (E-DFE): RS-232, Mitutoyo (Digimatic) and +2Vdc Analog
Peak Capture Rate: 5000 Hz
Power: Battery or direct AC operation. Universal Power 120V/230V,
Display Update Rate: 10 Hz Rechargeable Nickel Metal Hydride (supplied)

Tare Capacity: 10% full scale Battery Life: 30 hours, continuous use
Gauge may be operated with direct AC Power Source
Overload Protection: 150% full scale
Instrument Weight: 1.5 lbs (0.7 kg)
Display Characteristics: High resolution, dot-matrix LCD, 8 lines,
Ο Ο Ο Ο
40 characters, adjustable contrast, invert and “hide” capability Operating Temperature: 40 to 100 F (4 to 38 C)

Automatic Shut Down: Configurable time. May be disabled. Warranty: 2 year

Ordering
DFE Series Without Outputs DFE Series Accessories

Model ozf gf lbf kgf N Item Capacity Part No. Included

DFE-002 32 x 0.04 1000 x 1 2 x 0.002 1 x 0.001 10 x 0.01 Carrying Case NC002774 Standard
DFE-010 160 x 0.2 5000 x 5 10 x 0.01 5 x 0.005 50 x 0.05 Flat 100 lbf (500 N) SPK-FMG-011A Standard1
DFE-025 400 x 0.5 10,000 x 10 25 x 0.02 10 x 0.01 100 x 0.1 Flat 500 lbf (2.5 kN) SPK-FMG-011B Standard1
DFE-050 800 x 1 25,000 x 20 50 x 0.05 25 x 0.02 250 x 0.2 Hook, Stationary 50 lbf (225 N) SPK-FMG-012A Standard1
DFE-100 1600 x 2 50,000 x 50 100 x 0.1 50 x 0.05 500 x 0.5 Hook, Stationary 100 lbf (500 N) SPK-FMG-012B Standard1
DFE-200 3200 x 4 - 200 x 0.2 100 x 0.1 1000 x 1 Hook, Stationary 500 lbf (2.5 kN) SPK-FMG-012C Standard1
DFE-500 8000 x 10 - 500 x 0.5 250 x 0.2 2500 x 2 Battery Charger, 120V, US Mains Plug SPK-DF-US Standard1
Battery Charger, 230V, EU Mains Plug SPK-DF-EU Standard1
Note: Gauge is supplied with US Mains Plug standard and 120V Charger/Adapter. Battery Charger, 230V, UK Mains Plug SPK-DF-UK Standard1
Use the following prefixes if you require a UK or EU Mains Plug.
-UK 230V UK Style Mains Plug (Example: E-DFE-100-UK) Extension Rod, 6-inch 100 lbf (500 N) SPK-FMG-013A Optional
-EU 230V EU Style Mains Plug (Example: DFE-050-EU) Extension Rod, 6-inch 500 lbf (2.5 kN) SPK-FMG-013B Optional
Hook, Swivel 20 lbf (112 N) ML3867 Optional
Hook, Swivel 100 lbf (500 N) ML3850 Optional
Hook, Swivel 500 lbf (2.5 kN) ML3868 Optional
Hook, Clasp 500 lbf (2.5 kN) NC002500 Optional
Chisel Point 100 lbf (500 N) SPK-FMG-008A Optional
Chisel Point 500 lbf (2.5 kN) SPK-FMG-008B Optional
Point 100 lbf (500 N) SPK-FMG-009A Optional
Point 500 lbf (2.5 kN) SPK-FMG-009B Optional
Notch 100 lbf (500 N) SPK-FMG-010A Optional
Notch 500 lbf (500 N) SPK-FMG-010B Optional
Adapter, #10-32 to 5/16-18 P-10020 Optional
Handle Assembly SPK-DF-HANDLE Optional
DFE Gauge shown with optional Handle Assembly (p/n SPK-DF-Handle.
Ordering
E-DFE Series With RS232, Mitutoyo and Analog Outputs

Model ozf gf lbf kgf N

E-DFE-002 32 x 0.04 1000 x 1 2 x 0.002 1 x 0.001 10 x 0.01

E-DFE-010 160 x 0.2 5000 x 5 10 x 0.01 5 x 0.005 50 x 0.05
E-DFE-025 400 x 0.5 10,000 x 10 25 x 0.02 10 x 0.01 100 x 0.1
E-DFE-050 800 x 1 25,000 x 20 50 x 0.05 25 x 0.02 250 x 0.2
E-DFE-100 1600 x 2 50,000 x 50 100 x 0.1 50 x 0.05 500 x 0.5
E-DFE-200 3200 x 4 - 200 x 0.2 100 x 0.1 1000 x 1
E-DFE-500 8000 x 10 - 500 x 0.5 250 x 0.2 2500 x 2

Note: Gauge is supplied with US Mains Plug standard and 120V Charger/Adapter.
Use the following prefixes if you require a UK or EU Mains Plug.
-UK 230V UK Style Mains Plug (Example: E-DFE-100-UK)
-EU 230V EU Style Mains Plug (Example: DFE-050-EU)

E-DFE Series Accessories

Item Capacity Part No. Included

Carrying Case SPK-DF-118 Standard

Chisel Point 100 lbf (500 N) SPK-FMG-008A Standard1
Chisel Point 500 lbf (2.5 kN) SPK-FMG-008B Standard1
Point 100 lbf (500 N) SPK-FMG-009A Standard1 E-DFE shown with a TCD Digital Tester
1
Point 500 lbf (2.5 kN) SPK-FMG-009B Standard
Test Stand Adapters
Notch 100 lbf (500 N) SPK-FMG-010A Standard1
Notch 500 lbf (500 N) SPK-FMG-010B Standard1 Item Capacity Part No. Included
1
Flat 100 lbf (500 N) SPK-FMG-011A Standard MT150 Series 150 lbf (660 N) SPK-MT-0001 Optional
1
Flat 500 lbf (2.5 kN) SPK-FMG-011B Standard MT500 Series 500 lbf (2500 N) SPK-MT-0004 Optional
Hook, Stationary 50 lbf (225 N) SPK-FMG-012A Standard1 LTCM-100 Series 100 lbf (500 N) SPK-DF-LTCM Optional
Hook, Stationary 100 lbf (500 N) SPK-FMG-012B Standard1 TT Tester 500 lbf (2500 N) NC002582 Optional
Hook, Stationary 500 lbf (2.5 kN) SPK-FMG-012C Standard1 TCM201 Series 225 lbf (1000 N) SPK-FM200-019 Optional
1
Battery Charger, 120V, US Mains Plug SPK-DF-US Standard TCD200 Series 225 lbf (1000 N) SPK-FM200-019 Optional
1
Battery Charger, 230V, EU Mains Plug SPK-DF-EU Standard
Battery Charger, 230V, UK Mains Plug SPK-DF-UK Standard1 Interface Cables, Adapters and Software
1
Extension Rod, 6-inch 100 lbf (500 N) SPK-FMG-013A Standard
Item Part No. Included
Extension Rod, 6-inch 500 lbf (2.5 kN) SPK-FMG-013B Standard1
RS232 Cable (6 ft, 2m) NC000850-1 Standard
Hook, Swivel 20 lbf (112 N) ML3867 Optional
RS232 Cable (10 ft, 3m) NC000850-2 Optional
Hook, Swivel 100 lbf (500 N) ML3850 Optional
Mitutoyo Cable, 10-Pin NC000654 Optional
Hook, Swivel 500 lbf (2.5 kN) ML3868 Optional
Mitutoyo Cable, RS232 NC000697 Optional
Hook, Clasp 500 lbf (2.5 kN) NC002500 Optional
TCM201 Interface Cable ENC0125 Optional
Adapter, #10-32 to 5/16-18 P-10020 Optional
TCD200 Interface Cable NC000647 Optional
Handle Assembly SPK-DF-HANDLE Optional
RS232-USB Adapter SPK-DF-USB Optional

Note: 1
Accessories are Model dependent. NEXYGEN Gauge Software 40/0739 Optional
100 lbf (500 N) capacities and below use a #10-32 fitting
200 and 500 lbf (1 kN and 2.5 kN) capacities use a 5/16-18 fitting
Dimensions

2 .8 6 [ 72 .6 m m ] 1 .6 2 [ 4 1 . 1 m m ]

# 1 0 - 3 2 UNC- 2 B
FEMALE THREAD
6 PLACES

2 . 2 5 [ 5 7 .2 m m ]
5 . 5 3 [ 1 4 0 .3 m m ]

6 .8 0 [ 1 7 2 . 7 m m ]

7 .28 [ 18 4.8 m m ]
3.0 0 [ 7 6.3 m m ]

3 . 4 8 [ 8 8 .3 m m ]

0.6 9 [ 1 7.4 m m ]
1.8 0 [ 4 5.7 m m ]
E9 6 - 3 5 4

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