MAN B&W Engine Data Chapter 600
MAN B&W Engine Data Chapter 600
MAN B&W Engine Data Chapter 600
El&ut
MainDatafor GenSets
sEc 1548
Numberof cylinders 7
Cvcle 4 stroke
Cvlinde r hnre 280 mm
Strokc 320 mm
Fnni np enepd 720 rpm
Engineoutput(onflywheel) 1563kW
tiv
Compressionratio 13.3: I
Max.combustion pressure 130bar
Fi ri nn nrdar | -2 -4 -6 - 7 - 5 - 3
Rolation Cloctuvise
o
*
o
N MainDatafor Governor Makc Woodward
I T UGSD
o
Serihttto.lor engineNo.21265 | 1963978
ol
O
SerialNo.forengineNo.21266 | 1975386
S e riaNo No .. . . . . . . . . .
l .f o re n g in e
S e riaNo
l .{ o re n g in e
No .. . . . . . . . . .
97. 10 }l#s-EBY
GENF-r.- '-1r.].:
c-S
ltAhl
El&urt
600.01
Edition06H
General
Description
General
General Spares
Propermaintenance,whichis the aim of this book, Large spare parts should, as far as possible,be
constitute$the crucial point in obtainingoptimum placedwellstrappedneartheareaof applicationand
safetyin the engineroorn.The generalmeasures accessibleby crane.Thesparepartsshouldbe well
mentionedhareshouldthereforebea naturalroutine preservedagainstcorrosionand proteoed against
to the entireengineroomstafi. mechanicaldamage.The stockshouldbe checked
at intervalsancireplenishedin time.
Cleanllness
Llght
The engineroom shouldbe kept cleanaboveand
belowthe floor plates.lf grit or sand blowsintothe Ampleworkinglightshouldbe permanentlyinstalled
engineroomwhenthe shipis in port,the ventilation at appropriateplacesin the engineroom,and port-
shouldbe stoppedand ventilatingducts,skylights' fittings,should
ableworkinglight,in explosion-proof
and doorsin the engineroomshouldbe closed. be obtainableeverYwhere.
weldingorworkwhichcausesspread-
In particular,
ingof andchipsmustbeavoidedneartheengine'
grit Freezing
unlessthis is closedor covered,andtheturbochar'
ger air intaketiltersare covered. lf thereis a riskof damagedueto freezingwhenthe
plantisoutofservice,engines,pumps,coolers,and
Theexteriorcf the engineshouldbe keptcleanand pipesystemsshouldbe emptiedof coolingwater.
thepaintworkmaintained sothatleakagescaneasily
be detected.
Warnlng
Order
Crankcasework
Handtoolsshouldbe placedeasilyaccessibleon
toolboards.Specialtoolsshouldbe lastenedto tool Checkbeforehandthat the startingair supplyto the
panels(if supplied)in the engineroomcloseto the engineis shutotf.
area of application.No maior objectsmust be left
unfastened,and the floor and passagesshouldbe
keptclear.
L28t32H
General
Englne Type ldentlflcatlon
No.of cylinders
5 ,6 , 7 , 8 , I
12, 16, 18
EnglneType
L : In-line
V : V-built
Cyl.dlam/strole
23/30: 225i300
28132: 280!320
DeslgnVariant
Rating
L28t32H
Flywheelend
ExhaustSidei RightSide
General
of dieselengineseenfromflywheelend
Normaldirection"clockwise"
for lnstruments
Codeldentification
General
Symbol explanation:
Measuringdevice
Locallyreading
Iemperaturelndicator
N o .4 0'
.-^\/- device
Measuring
L*-- Sensormountedonengine/unit
\3, Readinglidentification inapanelontheengine/unit
mounted
Pressurejndicator
N o .2 2.
.---/-- device
Measuring
ftgA-- onengine/unit
Sensormounted
W Reading/identification engine/unit
outsidethe
AlarmHigh
temperature
t
No. 12
andtextforinstruments
location
' Referto standard pages.
onthetollowing
1 st letter Following
ietters
F Flow A Alarm
L Level D Difierential
P Pressure E Element
S Speed H High
T Temperature I lndicating
U Voltage L Low
V Viscosity S Stop
Switching,
Z Position T Transmitting
X Failure
for Instruments
Codeldentification
General
Standardtext for instruments
Dieselengineigenerator
LT WaterSystem
HT WaterSystem
10 inletto engine 15
11 outleteachcylinder 1 6 outletturbocharger
12 outletfromengine 1 7 outletfreshwatercooler
13 1 8 inletfreshwalercooler
14 19
Lubricating
OilSystem
ChargingAir System
FuelOiiSystem
40 inletto engine 45
41 outletlrom engine 46
42 leakage 47
4) inletto fiher I
4 outletsealingoilpump 49
HCI.EBY
CE\RANNG SETS
92.03- ESlU
}IAN
Eleurt
600.20
Codeldentificationfor Instruments Edition01H
General
CoolingOilSystem
50 inletto fuelvalves 55
51 outletfromfuelvalves 56
52 57
53 58
v 59
ExhaustGasSystem
60 outletcylinder 65
61 outietturbocharger 66
62 inletturbocharger 67
63 68
64 69
CompressedAir System
LoadSpeed
80 85 microswitchforoverload
81 overspeed 86
82 87
83 88 index- tuel-pump
u 89 turbochargerspeed
90 enginespeed
Miscellaneous
Programme 600.24
Introductionto PlannedMaintenance Edition02H
General
General 4. Relatedprocedures- indicatesother works,
dependingon this work - or workswhich would be
Theoverhaulintervalsarebasedon operationon a expedientto carryout.
specifiedfuel oil qualityat normalserviceoutput,
whichmeans70-100%of MCR. 5. Indicatesx number of men in x number of
the work.
hoursfor accomplishing
Inthelongrunit is notpossibleto obtaina secureand
optimaleconomicrunningwithoutaneffectivemain- Thestatedconsumptionof hoursis onlyintendedas
tenancesystem. guide.
1 mrn
Ffr3
fr6
Worklng cards 6{!
Fi-
I*H
2
Eachof theworkingcardscanbe dividedintotwo:a
frontpageandoneor severalpages,describingand
work.
the maintenance
illustrating 3
Program
PlannedMaintenance
L+Y28132H
TlmeBetweenOverhaul
6 Worklng
Description : : il*l*:T,ffi*"'' iE
:= s
= o O
N
o
(() €
.>
6
!
J
a '- 6
I
Card
;.Ei C! N
f € E
No.
e9g
oot
o
Operailng ol Englne:
CylinderHead:
ni nictnn I 606-01.10
Pistonring and scraperring o 605-01.10
Camshaftand CamshaftDrlve:
- lnspection
Camshaft of gearwheels,bo!t,connections
c^tc 200 I 607-01.00
bearing- Inspection
Camshaft ol clearance I 607-01.05
Camshaft
adiustment - Chec-lr
thecondition................... I 607-01.20
Lubrication
of camshaft
bearing
- Check I 607-01.00
96.30- ESoU
IfrT.EEY
CENEN'IIT\IG SETS
I
}IAN
Er&ut
Program
PlannedMaintenance
L+V28/32H
@
TimeBetweenOverhaul
Worklng
Description : : !;*T!1,T,ffi**'E e=
--1)
L F:
o
6
o (o
c s Canl
N
c c]
= o No.
oofi I
56r
Operatlng Gear lor Inlet Valves, Exhaust Valves and
Fuel lnlectlon Pumps:
Rollerguicleforvalvegear I 608-01.00
Valvegear- Valvebridge,spring,pushrod,etc............. I 60 8 - 0 1 . 1 0
pump.........
Rollerguidefor tuelinjection T 608-01.05
of operatinggear- Check
Lubricaling I 608-01.00
608-01.0s
Safety,alarmand monitoring
equipment I 609-01.00
HELEY
CENERA'TYGSEIE
96.30- ESoU
}IAN
ERUT'
Program
PlannedMaintenance
L+V28/32H
Tlme BetweenOverhaul
I
il Working
Desoiption : : H:m*H,ffi**' *:=E =s o
:i =o s Card
sE
N E
6
No.
L;:
N N
o
= o
U bh o
5,3E
EnglneFrameand Bedplate:
seepage600.40...
Holdingdownbolts- Retphtening, 200 T
Boltsbetweenengineframeand basefrarne-
seepage600.40
Retightening, 200 I
Forflexibiemountedengines- Checkanti-vibration
m nlr n lin n c 200 I 619-03.00
Safetycover- Function
test............ : 611-01.00
Turbocharger Syslem:
Drycleaning side............
ol turlcrne I 612-10.00
ol turbineside............
Wetcleaning o 612-15.00
Waterwashingol compressor side ...."........ I 612-05.00
Chargingarrcoolernousing- Draining o
Exhaustpipe- Compensator I
Alr System:
Compressed
motor- Dismantling
Airstarter andinspeclion ............... I 613-01.30
Function valve,starting
test- Mainstarling valve,main
valvesandemergency startva1ve.......... t 613-01.40
- Dismantling
Dirtseparator andcleaning o
Mufiler
- Dismantling
and ...................:..
cleaning o
airsystem- Draining
Compressed o 613-01.90
airsystem- Checkof thesystenn...
Compressed I 613-01.90
96.30-ESoU HCl.EBY
CENERAITNG-TS
}IA]\l
Er&ut
PlannedMaintenance
Program
L+V28l32H
TlmeBaweenOverhaul
I
Worfting
Description : : !ml*'LT,ffi""*iPE-; s
a
L)
N
o
'6
T
o
Card
Y P+
N o (\l
c)
E No.
8E x = o
sa€
Fuel Oll System and ln ection Egulpment:
Fueloilfiller- Dismantling
andcleaning................... a 61 4 - 0 1 . 1 5
Fueloilfeed oumo o 614.10.00
Fueloil injeclionpump- Dismantling
andcleaning......... o 614-01.05
Fuelinjectionvatue- Adiustrnentof openingpressure... 200 I 614-01.10
Fueloilhigh-pressure pipe- Dismantlingandcheck...... I 61+01.05
Adiustment of the maximumcombustion pressure........ a 614,05.01
Fueloil system- Checkthe system I 614-01.90
Nozzlecoolingsyslem- Checkthe system t 614-01.90
Fueloil- Oil samplesaftereverybunkering,
seesec.604
Lubricating
oilpump- Enginedriven T 615-01.00
Lubricating
oilfitter- Cleaning
andexhange
................ a 615-01.10
Lubricaiinooil cooler a 615-06.00
pump- El.driven
Prelubricating T 615-01.05
Thernpstatic valve I 615-01.20
Centrifugaltitter
- Gleaning of paper......
andexhange , 615-15.00
Lubricating
oii- Oilsamples,
seesection604............. T
Lubricating
oil system- Checkthesystem I 615-01.90
Coolingwaterpump- Enginedriven(seawaterand
freshwater) I
Thernpstaticvafue T
watersyslem- Checkthesystem
Cooling I 616-01.90
Cooling
watersystem- Watersamples,
seesec.604 I I
Hfl.EEY
GEI\IER'TIIIG
96.30- ESOU
-T5
TY|AN
EIRU'
L28t32H
CoollngWttor System
inletengine
Press.LT-system, Pl01 1-2.5bar PAL01 0.4bar+ (B)
inletengine
Press.HT-system, P t1 0 1-3.0bar PAL1O 0.4bar+ (ts)
Temp.HT-system,inletengine Tl10 60-75'C
outl.sYl.units
Temp.HT-syst€m, Tl 11 7G85'C
ouiletsngine
Temp.HT-system, TAH12 900c TSH12 95'C
Temp.raiseacrosscyl.units max.10'C
Erheuct GeeanelChargaAlr
Exh.gastemp.beforeTC Tl 62 425475'C TAH62 500"c
Exh.gastemp.outletcyl. TDAH60 average150'C
Exh.gastemp.attErTC Tr61 275-350"C TAH61 5000c
Ch.air press.allercooler Pl31 2-2.5bal
Ch.airtemp.aftercooler Tr31 35-55'C TAH31 65'C (C)
CompressedAlr System
Press.inletengine Pt70 12-14bar PAL70 9 bar
SpeedConlrol System
G€nsststor 60 Hz sr 90 720rpm SAH81 820rpm SSH81 820rpm
GenSelstor 50 Hz sr90 750pm sAH 8'l 855rpm SSH81 855rpm
92.25 ESIU
'
]lol,EBY
CA\ERANNC SETS
/-A\
OperationData& Set Points
L28t32H
Remarksto IndivldualParameters B. CoolingWaterPressure,AlarmSet Points.
TICI.EBY
OENSAMIGSETS
92.25- ESlU
lv!A]tt
Et&ut
Datafor PressureandTolerance
L+Y28132H
Descrlptlon
Safelyvalveto be adjusted
to 170bar
Maximum innerdiameter,valveguide 18.35mm.
Forgrindingofvalvespindleandvalveseatring
(seealsoworking card605-01.10)
Minimum heightof valvehead,inletvalveandexhaustvalve,"H"1 6.5mm.
Maximum heigfrt abovecylinder
of spindle head,"H"2 108.0mm
Pistonandpistonringgrooves (seeworking
card606-01.10)
Clearancebetween connecting rodbushandpistonpin 0.15- 0.20mm.
Maximum ovalness in big-endbore(without
bearing) 0.10m m .
Newcylinderliner,insidediameter 280.03- 280.08mm.
Maximum insidediameter liner
cylinder 280.60mm.
Glearance
between
camshattandcamshaft
bearing 0.13- 0.22mm.
Maximumclearance
betweencamshatt
andcamshaftbearing 0.35mm.
Clearance toothsonintermediate
between wheel 0.i10- 0.30rnm
Inletvalve(coldengine15- 55"C)
Valveclearance,
Valveclearance,
Exhaust valve(coldengine15- 55"C)
Maximum clearancebetweenrockerarmbushandrockerarmshaft
Clearancebetweenpick-up
andimpulse
wheel
Adjustmentof Lambdacontroller.
(seewoftingcard609-10.00)
l*+V2S/32F{
Tightening
$ectimnr 0escriptFon Thnead Tonque Pressure Lubricant
Nm her
s06 Con*ectingrr:tdtsrrew
isee workingrard **{i-*1.25} Molykate
Connectingrod screrr*(hydraulic Stt".rd l\l 39x3 (UnimolglS2)
lig*t*ning) lditt h,43$x3
Molyk*te
tlu / Cam*hattascembling {\ut M12 50 {Unimolgl82)
**ar txkeelcn *amshaft $crew M12 5S
I nt* rm*di ate tr'fii* *1 sh aII lrlut h{ ?? x 1.5 25*
Interfiedrate wheelassembling Nut a{}
ffear vuhseN on erankshaft ilJul 12
tu4 50
.;60
i'{ouningfor valve gear Scr*w MXS
fiocker mrrrrbrackel :\:il1 M12 4A
CFNF::RA'iil{Ci $ETIE
ffiu*
fficr&rf:
' _,V2813?,F1
i i Tightening
I
Moiykote
o ti) Gsar wheelon lub.oil pi;mp hJut M3 0 x 2 {UnimolglS2)
ii
0 i :, f, cnicalelementsmountinE ii
- L?8/32H
I lr r n sr r n n r in iir r n i
;:^S c re ,lw MzCI tcu
Lowermo*nting i bcrew l i M20 ,Jtu
i NLlt i
tl
Sandwichelernentsma*nting il
- v28i32H ii
i".Ipper
mounting ,;i cr€w i M16
Lorryermounting i $crew i M16
tl
-.:
N
j
q
O
O
s
N
l:
N
o
05.06- ESo
CENERAT'INS 5fTs
mAhr
E EU'
Datafor TorqueMoment
L+V28132
Tlghtt nlng
Section Ilescrlption Thread Torgue I Pressure Lubricant
Nml bar
606 rodscrew
Connecting
(seeworking
card606-01.25)
6 15 onlub.oilPumP
Gearwheel Nut 400 Copaslip
6 16 andgearwheelonfresh-
lmpeller
watercoolingpumpl28l32H Nut M 24x1.5 250 Copaslip
lmpellerandgearwheelonfresh-
watercoolingpumpV28/32H Nut M33x2 400 Copaslip
6 19 mounting
Conicalelements
Uppermounting Screw M24 150 Copaslip
Lowermounting Nut M24 200 Copaslip
Declarationof Weight
L28t32H
611 MainBearingCap 6 11 0 1 26 75
GuideBearingCap 6 11 0 1 19 85
Frontcover 61102 01 1&r
Endcover,complete 6 11 0 6 11 179
612 complete
Turbocharger, Seespecial
instruction
Intermediatepiece 61202 26 I
AirCooler 61203 38 450
InletBend 61203 33 93
ChargingAir CoolerHousing 61203 u 350
6 14 Pump
Fuellnjection 61401 01-02 15
Fuel Valve
lnjection 61402 02 5
FuelOilFeedPump 61410 22 22
6 15 Lubricating
OilPump 61501 35 45
ThermostaticValve 61503 1' l 29
Oil Pump,incl.el-motor
Prelubricating 61504 25 2A
Filter
Centrifugal 61515 33 24
616 Valve
Thermostatic 61604 11 29
CoolingWaterPump 61610 19 30
Table
Gonversion
General
Sl Bass Unlte Lengrth(m)
lfi(too0-l2incios 0.304E m
General
Msss(kg) Dynamlc vbcostty (N s/m2)
I lb (pound mass) - 16 ozs (oun€s) 0.4536 kg 1 kp s/nf 9.807 N e/rf - 98.07 P (por6€)
1 cryt (UK) (hundredweighl)- 112 lbo 50.80 kg t pcun(hl Vsq.fi 1.'188N s/Iff
1 tong ton (UK) - 20 c*l 2240 lb8 t.0r6 metrictons- 10r6kg I lbi/so.ft 47.68 N g.|f
-
I shon ton (UK) 2000 lb€ 0.9i7 merriclons - 907 kg poiseis a gp€cal nemelsken irom th€ CGSsyslem.1 P 0.1 Pa s
- -
1/t.59 I cP I mP 6s- 10j P es
-
Unit and mass in th€ lt-lb-6 sysiam
Klnematlcvlscoslry(rfl s)
D,enslty
t sq.t[t 92.90r 10'm./s - 92.90x 10rcst'
I ttt/cub.ft 16.02 kdmr 1 cst (oamt stoks6) t0{ mels. Stokes is a special nama taken ftom the
-
CGS sys16m.t St 10' m'ls
-
Force (1 kg m/s2 = 1 N)
Energy,Work (1 Nm = 1 J, Wh)
1 kp (kitopouqd)' 9.807 N
' Can ocasionally bs tound stated as kgt (kilogramlotcs). r hph (motric) 2.048 x 10' J 0.7355 kwh
-
Slandarci accsleration ot troa fall 9n - 9.80665 n|/sr 1 tt. rbr 1.356 J
" unit ot torce in the ti-lb-s syslem t hph (UK, US) 2.685 r 1dJ 0.7457 kWh
-
1 BTU (UK, US) 1.055x 1fJ 1.055 KJ
-
Exacr Yalue:4.1868 J
Prgssurs l.T- lnlernalionalStsam Table
(1 l.UM'-- 1 Pa.1 bar = 105Pa,'l mbar= 10{ bar) -
HO1EBY
GS{ER'MNSSETS
92.16- ESoS
HAN
ERUT'
600.60
Table
Conversion Edition01H
General
Sp€cltletuel consumPtlon'(g/kwh) Someohyslcaldata ln Sl untts
Nomenciature
t - lemp.in oC AK= l€mperature
difference
also table tcr spedfio lu€l ori consumplion valuss
p = densityin kg/m3 Co- heatcapacityin J/(kgAK)
Temperaruredlflerence(K) wc ^
range
| "c (c6lsius) 1K
| 'F (Fshtenhoit) 5/9K Wslsr 18 999 4.18 x 1CP
Lubdeatingoit (appox.)" 15 9O0 1.96 x 1e
Atmosphereric air (dry) (p- 1 be4 0 1.276 99E O-l 50 1005
Exha$t gas 2oo-.too 1080
Tomperaturelevels (K) (see "Derlved Sl Unlts wlth speclal
Nam€s) ' viscosity: loG14o csi at.lo'c
75{, nm H9 I bar ld Pa
- - 760 mln H9 1013 mbar
to + 273.15 K 1 atm (Etan(btd pt€3srFe d saelsvel) -
t'C (CaFius) -
-
5/9(\' 32) + 273.15 K Ges conslanl lor air and oxha,lst gss - 287 J/(kg x K)
fF (Fahronheit) - 1.013 bar 2.256 x 1S J/kg
t 5/9(\'32) WEter,heat ol wapotation IOO'C
Cotsiustrom Fghrsnheit: /11*4it x lf JI(g
- Fu6l dl. Lo|fer catodc ydu€
F a h renh€itfr om cslcius: t' 9/5xt+32 ISO 3046/1-1986standatd r.iarencs tud x 10f,!k0
'13
DisS€l gngine rsisroncg lu€l (8oe b€low)
SpeclflchaetcaPeclty(Jl(kgK))
4.tEZ x lCPJ/(kg K)
I 1 kcal,,(kg x "C) | Speclflcfuel oll consumptlon(SFOC)
l l grut/(
' BntrshThsrmal Unrl (se€ teblg to/ gnergy converslons)
Referencecondltlons
Spedficfusl oil consumplonvatuesrelBrto brekepouer, endlhe tollowing
Heslconductancefirr/(mK)) retgrsncsconditions:
Roloron6conditbB (lso)
Heatlransmltllon (w/(m'aK))
1 calrr/(cmx s x 'C) 41.87x 10r W4rrfl$
t *oril,,4m'x tr x 'c1 t J63 w(rni K)
1 BTU'/(tt?x h x'F 5.578 w/(mzK)
BasicSymbolsfor Piping
General
1 .8
Endosurefor severalcomponentsas'
ssmbledin on€unit 3.2
k Valve, angle
2.1
I
Crossingpripes,not connect€d 3.4 X Non-retumvalve(ftap),sfaight
2.6
I
-...'.t-
j
Joint.sctaved 3.9
tu Anglssafetyvalve
2.9
;t
tl Joint,quic,k-releasi
ng 3.12
& Quick-closingvalve
General
3. 17 drangeovervalve
Double-soatsd 4. CONTROLAND PAHTS
REGULATION
*
3.20 changeovervalve,slraighl
Double-ssat€d 4.3 SFrtnS
*
3.21
F Doubllseated cfiangeovervalve,angle 4.4 rt Mass
l\z^r/l
3.24 +sr Cock,thre+way, L-portin Plug 4.7 ? Msmb,nne
b/-\.1
3.25 I Cock,three'wayT-portin Plug 4.8 @- Elsctrbmotor
3.26 #1
,x. Cock.lour-way,sfaightthroughin plug 4.9 Electrofiagnstic
3.28 Dg withbottomconn.
Cock,slfaighllhrough, 411
IH
v-1_ Pushbutbn
3.3? "rc
d<,"
"t--
3.33
x-. 3-wayvalvewith rsmotocontrol(actuatoO 5. APPLIANCES
3.34 {- (air)
Non-rsturnvalve 5.1 a Mu&ox
3.35 A
Y
3/2springretumvalve,normallyclosed 52 % Filteror strainer
3.37 "fN*
r ht
3/i2springrEtumvalv6contr.by solgnoid 5.4 u Soparabr
ffiT.EBY
Gg\ERfmnrcisEIs
92.47- ESoS
}IAh|
El&ut
Description
BasicSymbolsfor Piping 600.6s
Page3 (3) Edition01H
General
5.8 d
L.t/ HandDump(buckst) 6.1 Y Funnel/wastetray
5 .11
tr Pistonpump 6.4 *_.E-
w
Wastetraywith
Plug
5. 12 t-i-
L' j-
Heatexchanger 6.5 Turbocharger
g
rN
5. 13 ffi Electricpreheater 6.6
& Fueloil pump
5. 14 <.r ?\
5. 15 -<,\
Y Airliiterwithmanualcontrol 6.8
m
-y.'-
Wat€rJacket
Overspeed device
-r'^-
drain
Airtilterwithautomatic 6.9
5.1 6 Y i=v-
5. 18 \,-
,4\
Airlubricator 7.1 o Sightllow indicalor
/A
5. 19 ff Siiencer 7.2 v glass
Observation
cJ.2O
Fixedcapacitypenumatic
molorwilhon
7.3
A
rt) Levelindicalor
directionotflow
5.U [B springreiumed
Doubleactingcylinderwith 7.5 v Recorder
5.23 q Steamlrap