Galvashield XP* constructive solutions

Tied-on Sacrificial Anode units for Corrosion

Prevention Active
Cementitious
Description Matrix

Galvashield XP embedded galvanic anodes are used in Sacrificial Zinc

Anode Core
concrete rehabilitation to prevent the formation of new
corrosion sites on adjacent rebar. The anode consists of a
The Wires
sacrificial zinc core activated within a specially formulated
cementitious mortar. The XP unit is fixed to the reinforcing
steel by means of tie wires, which allow attachment in Cut-away of Galvashield XP
horizontal, vertical and overhead locations. Once installed,
the zinc core corrodes preferentially to the surrounding rebar,
providing ‘Cathodic Prevention’ and therefore preventing
‘Incipient Anode’ formation. Level of Protection Description Galvashield XP

Typical applications Preventing new

Cathodic Prevention corrosion activity
! Patch Repairs from initiating

! Joints between new and existing concrete Significantly reduce

! Prestressed Concrete
Corrosion Control ongoing corrosion
activity *
! Post-tensioning anchors

x
Highest level of
Advantages Cathodic Protection protection, intended
to stop ongoing
corrosion
! Proven technology - supported by independent test
programs. British Board of Agrement and Concrete
Innovations Appraisal Service (USA)
*Dependant upon XP design and structure
! Quick and easy installation - requiring no special
equipment or training. Specification clause
! Zero Maintenance - Requires no external power The sacrificial anode shall be Galvashield XP, a sacrificial
source or monitoring. metal surrounded by a highly alkaline cementitious mortar,
! Measurable - Anode performance can easily be which has a pore solution pH sufficiently high for corrosion of
monitored if required. the anode to occur and for passive film formation on the anode
! Versatile - Suitable for chloride contaminated, pre- to be avoided as described in patent number WO94/
stressed/post tensioned and new concrete. 29486PCT.
! Up to 20 years life - Reduces the need for future Application instructions
repairs.
Repair preparation
How does it work?

Galvashield anodes work on the principle of sacrificial Break out the concrete from around and behind the steel
reinforcement in accordance with good concrete repair practice.
protection. When two dissimilar metals are placed in an
electrolyte (in this case within concrete) the most active metal All exposed steel reinforcement should be cleaned to a bright
(zinc) will sacrifice itself to protect the more noble (less active) condition paying particular attention to the back of exposed
steel bars. Abrasive blasting is recommended for this process.
reinforcing steel. Galvashield XP anodes are embedded in
patch repairs to provide Cathodic Prevention to the reinforcing Prior to installation of the XP units, check the continuity of the
steel immediately adjacent to the repair area. They will prevent steel reinforcement. Any loss of continuity will require additional
electrical connections or restoration of continuity by effective
secondary corrosion to the steel, commonly referred to as
means.
the ‘Incipient Anode’ or ‘Ring Effect’.
Product application
Standard compliance/certification
Galvashield XP*

Select a location for the Galvashield XP as close as practical

Independently certified performance.British Board of to the edge of the broken out repair zone and excavate a rebate
Agrement Certificate (No. 04/4140) as required. Galvashield XP units should be positioned around/
along the repair boundary.
Galvashield XP*

In addition to standard substrate preparation, the Galvashield Design table - Anode Spacing
XP anode(s) shall be thoroughly pre-soaked in clean water
Steel Surface Area per Maximum Spacing
for a minimum of 10 and a maximum of 20 minutes, prior to m 2 of Concrete Between XP Units (A)
the application of the repair mortar. <0.6 610mm

Attach the Galvashield XP anodes immediately following 0.61 - 0.9 500mm

preparation and cleaning of the steel reinforcement. The 0.91 - 1.2 430mm
anode spacing shall be in accordance with the repair
specification. For greater steel densities contact Fosroc Ltd

Tighten tie wires using Galvashield Fixing Tool so that no free Repair materials
movement is possible, thus ensuring good electrical The Galvashield XP should be used in conjunction with
continuity. To test electrical continuity between tie wires and Fosroc's extensive range of compatible repair mortars and
reinforcement bar a continuity meter should be used. A value acrylic bonding/curing agents.
between 0.1 - 1 Ohm shall be achieved.
Galvashield XP is not suitable for use with epoxy and polyester
When required the steel reinforcement should be primed repair mortars or primers, as these are non conductive
immediately following attachment of the Galvashield XP with
Blanket galvanic protection of sound but contaminated areas
a 135 micron (wft) continuous coating of Nitoprime Zincrich.
of concrete can be established by the use of Galvashield CC
Over painting with the bonding agent or reinforcement primer, sacrificial anodes (refer to Galvashield CC data sheet).
onto the surface of the Galvashield XP unit must be avoided.
Packaging
The Galvashield XP should be positioned to ensure all round
contact with the reinstatement material preventing void Galvashield XP units 20 units per pack
formation. 64mm diameter x 27mm thick

Cover to the Galvashield XP should equal the depth of cover Storage

to the steel reinforcement to which it is attached. In no case
Store in dry conditions in the original unopened box. Shelf life
shall it be less than 20mm for horizontal repairs or 10mm for
12 months - see package instructions for details.
vertical and overhead repairs
Nitoprime Zincrich must be stored in accordance with the
Highly Flammable Liquids and Liquefied Petroleum Gases
Typical layout
Regulations 1972.
Precautions
Disposal

All wastewater used to presoak Galvashield XP units must be

mixed with a cementitious material before disposal. Once
cured dispose in accordance with local regulations.
Health and safety
Galvashield XP should be handled using protective gloves,
Maximum Spacing
and other personal protective equipment, as per standard
Galvashield XP Unit procedures for handling cementitious materials.
Steel Reinforcement
Galvashield is a registered trademark of Fosroc International

* Denotes the trademark of Fosroc International Limited

Important note
†
See separate data sheet
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s
responsibility to obtain the recent version. Refer to www.fosroc.com
Head Office
Al Gurg Fosroc telephone: (+9714) 2858606 fax: (+9714) 2859649 email: agf@fosroc.com
LLC
Regional offices
Dubai, Al Gurg Fosroc telephone: 285 8787 fax: 285 2023 email: dubai@fosroc.com
Post Box 657, Dubai Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
United Arab Emirates Bahrain, YBA Kanoo telephone: 17735454 fax: 17732828 email: bahrain@fosroc.com
Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com

www.fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com
Qatar, Tadmur telephone: 413628 fax: 440812 email: qatar@fosroc.com

UAE/0290/06/F