eMortar FC200* constructive solutions

A shrinkage controlled, fluid microconcrete for CP

system installation and structural repair

Uses Properties

eMortar FC200 is suitable for mass infill to structural repairs The following typical results were obtained at a water:powder
in all types of loadbearing situations where electrochemical ratio of 0.12.
compatibilities need to be considered. Typical applications
Test method Typical result
would include, but not be limited to, the following :
Fresh wet density : 2300 kg/m³
! Repairs where CP ground bed systems are in use. Drying shrinkage to ASTM C157-93
! Repairs to structures and installations suffering from @ 28 days : < 600 microstrain
major loss of section. Compressive strength : > 40 N/mm2 at 3 days
1
(BS 1881 Pt.116 ) > 45 N/mm2 at 7 days
! Repairs and CP overlay system installation. > 55 N/mm2 at 28 days
! Repairs requiring high fluidity e.g. heavily congested steel Electrical resistivity
or repairs into re-entrant angles/concealed voids and (BS 1377: Pt. 3 @ 28 days) : 5,000 - 10,000 ohm-cm
where electrical resistivity is a factor. Chloride content
(BS 812 ) : < 0.1% by weight of cement
Advantages Sulphate content (SO3)
(BS 812) : < 4% by weight of cement
eMortar FC200, in addition to controlled electrical resistivity, Alkali content (Na2O)
features Dimensional Stability Technology (DST) - a new (BS 812) : < 3.5 kg/m³
materials technology which controls the rate of drying Flow characteristics
shrinkage such that, when used correctly : (DTT specification)
i. the dimensions of the installation/repair remain stable; 75 cm @ 20°C : less than 20 secs
and thus 50 cm @ 40°C : less than 20 secs
Cement content : Min 500 kg/m³
ii. eliminating structure failure, due to installation shrinkage Air content : < 2%
cracking. Water : Cement ratio : < 0.45
iii. ensures even current distribution when used with CP Note1: 100mm cubes, water cured @ 20°C
systems as cracking is eliminated.
Design criteria
This in turn leads to a series of associated benefits :
Attention to the basic design criteria given below should
! Cost effective - shrinkage control enables installation
ensure that the full benefits of DST technology are gained in
and repairs completed ‘right first time’.
use :
! Enhanced durability - works in tandem with controlled
(i) eMortar FC200 is designed for large volume installations,
resistivity and DST to prolong the effective working life of
typically in excess of 50 mm deep. The product can be
the CP system.
applied in sections generally between 50 and 200 mm
! High alkali reserve - provides extended resistance to thick, smaller or greater thicknesses may be achievable,
acidification if CP control systems fail. depending upon repair configuration and location together
with the volume of reinforcing steel.
! Compatibility - aligns performance closer than ever
Consult the local Fosroc office for more information.
before, to that of host concrete.
(ii) When used as a CP overlay, the application thickness
! User friendly - specifically developed to provide an easy-
should not be less than 25mm.
to-apply product, suitable for local conditions.
(iii) Water addition = 2.4 litres per 20 kg bag
Description Under no circumstances should part bags be used or
eMortar FC200*

additional water be employed. Either of these two actions

eMortar FC200 is supplied as a ready to use blend of dry
will adversely affect material performance, automatically
powders and selected aggregates, which requires only the
addition of clean water to produce a highly consistent, fluid
microconcrete suitable for all electrochemical system
installation and structural repairs.
eMortar FC200*

Estimating Precautions

Supply Health and safety

eMortar FC200 : 20 kg bags eMortar FC200 contains cement powders which, when mixed
with water or upon becoming damp, release alkalis which
Yield
can be harmful to the skin.
eMortar FC200 : 9.7 litres/20 kg bag (approx)
During use, avoid inhalation of the dust and contact with the
Note : Allowance should be made for wastage when skin or eyes. Wear suitable protective clothing - eye protection,
estimating quantities required. gloves and respiratory equipment (particularly in confined
spaces).
Limitations
The use of barrier creams to provide additional skin protection
- eMortar FC200 should not be used when the ambient is also advised. In case of contact with the skin, rinse with
temperature is below 50C and falling. plenty of clean water, then cleanse thoroughly with soap and
water.
- eMortar FC200 should not be part mixed, nor part bags
used. In case of contact with eyes, rinse immediately with plenty of
clean water and seek medical advice. If swallowed seek
- eMortar FC200 should not be exposed to running water
medical attention immediately - do not induce vomiting.
either during application or prior to final set.
Fire
- Water ponding is not recommended for curing.
eMortar FC200, is non-flammable and thus presents no fire
Storage hazard.

Shelf life For further information, please refer to the Product Material
Safety Data Sheet for eMortar FC200.
eMortar FC200 has a shelf life of 12 months if kept in a dry
environment, in its original packing. If stored in conditions of
high temperature and/or humidity, the shelf life may be
reduced to as little as 4 months.

* Denotes the trademark of Fosroc International Limited

†
See separate data sheet

Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard
Conditions for the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the user’s
responsibility to obtain the recent version. Refer to www.fosroc.com.

Head Office
Al Gurg Fosroc telephone: (+9714) 2039699 fax: (+9714) 2859649 email: agf@fosroc.com
LLC Regional offices
Abu Dhabi, Al Gurg Fosroc telephone: 673 1779 fax: 673 1449 email: abudhabi@fosroc.com
Post Box 657, Dubai Bahrain, YBA Kanoo telephone: 17735454 fax: 17732828 email: bahrain@fosroc.com
United Arab Emirates Kuwait, Boodai telephone: 4817618 fax: 4832124 email: kuwait@fosroc.com
Oman, Al Amana telephone: 24815080 fax: 24817554 email: oman@fosroc.com

www.fosroc.com
Qatar, Tadmur telephone: 4500607 fax: 4500543 email: qatar@fosroc.com

UAE/0430/02/B