Diesel Generator

40 kVA, 50 kVA and 62.5 kVA

Special Features
Prime Ratings Range
• Turbo-charged & after-cooled industrial diesel engine with
Genset Model KDG0040P1 KDG0050P1 KDG0063P1 superior efficiency and economy
Frequency 50Hz 50Hz 50Hz • Integral vibration isolation eliminates the need for
kVA 40 50 62.5 under-unit vibration spring isolators
• Advanced Digital Controller (ADC) with 3 auto crank cycles
and inbuilt AMF logic
• Alternator features:
 Alternator meets Indian and international standards
 Self-ventilated and dripproof of IP23 construction
 Superior voltage waveform by 2/3 pitch wound stator
 Sustained short circuit current of up to 300% of the
rated current
• Silencer located inside canopy
Standard Features
• Engine coupled, skid mounted alternator
• Single - bearing alternator with insulation Class H
• Unit mounted radiator with 50°C ambient temperature
• Base frame mounted fuel tank with minimum 8 hrs
running capacity
• Dry type air filter with restriction indicator
• DG circuit breaker
• Electric start with battery
• Fuel water separator
The Kohler Advantage • Conveniently located fuel level indicator
• One-stop solution for the generating system and accessories • Exhaust tail pipe as standard scope of supply
• Manufactured in India with global expertise • Weather proof enclosure to withstand harsh climate
• Compact design with ease of maintenance • Ease of accessibility for all routine service points
• Excellent motor starting capability • Four point bottom lifting
• Best in class block loading capacity
Conformance Standards
• Flexible & creative customized solutions to meet customer needs
• ISO 3046 • BS 5514 • ISO 8528
• Fast response time
• BS EN 60034 • BS5000 • VDE 0530
• Two-years or 5000 hours as per standard warranty terms from
• NEMA MG1-32 • IEC34 • AS1359
date of initial startup • CSA C22.2-100

Generator Set Ratings

Prime Rating
Genset Engine Voltage Phase Hz Amps
kWe kVA
KDG0040P1 497 TC 76 415 3 50 32 40 55.6
KDG0050P1 497 TC 75 415 3 50 40 50 70
KDG0063P1 497 TC 74 415 3 50 50 62.5 86.2
PRIME POWER RATINGS: Prime power ratings apply to installations where utility power is unavailable or unreliable. At varying load, the number of generator set operating hours is unlimited. A 10%
overload capacity is available for one hour in twelve. Ratings are in accordance with ISO-8528/1, overload power in accordance with ISO-3046/1 and BS 5514. For limited running time and base load
ratings, consult the factory. Obtain the technical information bulletin (TIB-101) on ratings guidelines for the complete ratings definitions.

GN-516C, GN-517C and GN-518C (KDG0040P1, KDG0050P1 and KDG0063P1) 01/22 Page 1 of 4
Engine Specifications
Specifications 40 kVA 50 kVA 62.5 kVA
Engine : model, type 497 TC 76, TCIC 497 TC 75, TCIC 497 TC 74, TCIC
No. of cylinders & arrangement 4, Inline 4, Inline 4, Inline
Displacement, L (cu. in.) 3.8 (231.89) 3.8 (231.89) 3.8 (231.89)
Bore and stroke, mm (in.) 97 x 128 (3.82 x 5.04) 97 x 128 (3.82 x 5.04) 97 x 128 (3.82 x 5.04)
Compression ratio 17.5:1 17.5:1 17.5:1
Governor: type, Class Mechanical, Class A2 Mechanical, Class A2 Mechanical, Class A2
Frequency regulation, steady state ISO 8528 G2 ISO 8528 G2 ISO 8528 G2
Air cleaner type, Qty Dry, 1 Dry, 1 Dry, 1
Unit-mounted radiator ambient temperature °C (°F) 50 (122) 50 (122) 50 (122)
Max. power kWm (BHP) @ rated speed (rpm) 47 (63) @ 1500 56.5 (75.7) @ 1500 67 (89.8) @ 1500

Diesel Fuel Consumption

100% Load (Lph) 9.9 12 16
75% Load (Lph) 7.9 9.6 11.6

Lube Oil Consumption

100% load 0.3 % of SFC 0.3 % of SFC 0.3 % of SFC

Fuel System
Fuel priming Manual Manual Manual
Fuel filter : Type, Qty Spin-on, 1 Spin-on, 1 Spin-on, 1
Recommended fuel HSD-ASTM D2 HSD-ASTM D2 HSD-ASTM D2
Fuel tank capacity, L 110 110 110
Initial - 100 hrs / 3 months, Initial - 100 hrs / 3 months, Initial - 100 hrs / 3 months,
Fuel filter change period Subsequent 500 hrs / 6 months Subsequent 500 hrs / 6 months Subsequent 500 hrs / 6 months
whichever is earlier whichever is earlier whichever is earlier

Lubrication System
System type Forced Lubrication Forced Lubrication Forced Lubrication
Lube oil type Kohler Oil Kohler Oil Kohler Oil
Oil pan capacity with filter, L 12 12 12
Oil filter: Quantity, Type 1, spin on 1, spin on 1, spin on
Initial - 100 hrs / 3 months, Initial - 100 hrs / 3 months, Initial - 100 hrs / 3 months,
Oil and oil filter change period Subsequent 500 hrs / 6 months Subsequent 500 hrs / 6 months Subsequent 500 hrs / 6 months
whichever is earlier whichever is earlier whichever is earlier

Exhaust System
Maximum allowable back pressure, KPa (in.
6.9 (2) 9 (2.7) 12.8 (3.8)
Hg)
Exhaust outlet size at engine hookup, mm (in) 75 (2.95) 75 (2.95) 75 (2.95)
Silencer Type, Quantity Residential, 1 Residential, 1 Residential, 1
Exhaust temperature at rated kW, °C (°F) 600 (1112) 600 (1112) 600 (1112)

Cooling System
Ambient temperature, °C (°F) 50 (122) 50 (122) 50 (122)
Coolant capacity including engine, L (gal) 18.5 (4.89) 18.5 (4.89) 18.5 (4.89)
Water pump type Impeller Impeller Impeller
Fan diameter, including blades, mm (in.) 457 (18) 457 (18) 515 (20.28)

Engine Electrical System

Starter Motor rated voltage VDC 12 V 12 V 12 V
Battery charging alternator 12 V, 35 Amp 12 V, 35 Amp 12 V, 35 Amp
Ground (negative/positive) Negative Negative Negative
Battery type- Flooded type, Flooded type, Flooded type,
Maintenance free Maintenance free Maintenance free
Battery rating (Amp-hour) 90 90 90
Quantity 1 1 1
Battery voltage, VDC 12 12 12

Page 2 of 4 GN-516C, GN-517C and GN-518C (KDG0040P1, KDG0050P1 and KDG0063P1) 01/22
Alternator Specifications
Specifications 40 kVA 50 kVA 62.5 kVA
Type 4 Pole 4 Pole 4 Pole
Exciter type Brushless Brushless Brushless
Voltage regulator AVR AVR AVR
Insulation
- Material Class H Class H Class H
- Temperature rise, Prime 125­°C 125­°C 125­°C
Bearing: Quantity, Type 1, Sealed 1, Sealed 1, Sealed

Coupling Close coupled Close coupled Close coupled

Voltage regulation +/-1% +/-1% +/-1%
Excitation Self excitation Self excitation Self excitation
Frequency, Fixed, Hz 50 50 50
Full load current - 3 Phase 55.6 70 86.2

Prime at 125° C, kVA 40 50 62.5

Advanced Digital Controller (ADC3003)

Standard Features
• Master switch: Control On/Off
• Event Log
• Remote two-wire start/stop capability
• One-source responsibility for generating system & accessories
• Automatic start with programmed cranking cycle
• Field software upgrade possibility
• Operating temperature: -20°C to 70°C (-4°F to 158°F)
• Storage temperature: -60°C to 70°C (-76°F to 158°F)
• Humidity: 0-95% condensing
• Control Panel
 Alternator to control panel connection with copper cable only
 MCCB/MCB details : with short circuit and overload protection
 Inbuilt AMF controller

Up to 200 meter cable length 40 kVA 50 kVA 62.5 kVA

Output copper cable size: 3Ph (Sq. mm) 16 25 35

Optional Features
 Microprocessor based AMF change over panel
 Remote monitoring system

Controller Information
LCD Display LCD Display Faults Display Warnings Optional Accessories Power Requirements
Runtime hours High engine temperature Low battery voltage Battery charger 8 to 35 V DC with fuse protection
Engine speed Low oil pressure High battery voltage Earth leakage protection 85 mA @ 12 VDC
Power factor KVAr Overspeed / underspeed Low fuel level VAF meter (multifunction) 96 mA @ 24 VDC
Current Over and under voltage Maintenance alarm kWh meter
Voltage Over and under frequency High engine temperature Remote monitoring system
Frequency E-stop
Engine temperature Auxiliary fault
Engine oil pressure Low fuel level
Battery voltage Over load current
Kilowatt & kVA Phase reversal - for 3 phase
Fuel level (in %age)

GN-516C, GN-517C and GN-518C (KDG0040P1, KDG0050P1 and KDG0063P1) 01/22 Page 3 of 4
Regulatory Compliance
Specifications 40 kVA 50 kVA 62.5 kVA
As per ISO 8178-5 mode cycle (Engine emission) CPCB-II compliant CPCB-II compliant CPCB-II compliant
Noise level measured at 1 meter distance < 75 dB (A) < 75 dB (A) < 75 dB (A)

Dimensions and weight

Specifications 40 kVA 50 kVA 62.5 kVA
Overall Size, L x W x H (mm) 2660 x 1050 x 1662 2660 x 1050 x 1662 2660 x 1050 x 1662
Dry weight, max (kg) 1160 1200 1230

NOTE : Drawing provided is for reference only and should not be used for planning installation. Please contact the Company for latest updated details.

* Disclaimer: Product images shown are for illustration purpose and may not be an exact representation of product.
* All the data is as per respective manufacturers’ specification. Please refer O & M manual for maintenance and preservation guidelines.
* Fuel consumption data is based on HS Diesel having specific gravity of 0.85 and conforming to IS:1460 Standard. Fuel consumption tolerance is +5%.

KOHLER reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever.

Authorised Channel Partner:

Corporate Office : Factory :

Kohler Power India Pvt. Ltd. Kohler Power India Pvt. Ltd.
Office No 701 & 702, 7th Floor “Pentagon” , Tower P5, (Formerly: Lombardini India Pvt. Ltd.)
Magarpatta City, Hadapsar, Pune - 411013, J-2/1, MIDC Chikalthana, CIDCO,
Maharashtra, India. Aurangabad - 431210, Maharashtra, India.
Printed in India
Regional Offices : © 2022 by Kohler Co.
Pune : +91 20 66497101 | New Delhi : +91 11 4102 2919 All rights reserved. Use of this material is strictly prohibited
Kolkata : +91 33 40633512 | Bangalore : +91 80 42867000 without written permission from Kohler Co.

kohlerpower.in / 1 800 266 0600 / kpi.info@kohler.com / +91 95 2777 7779

Page 4 of 4 GN-516C, GN-517C and GN-518C (KDG0040P1, KDG0050P1 and KDG0063P1) 01/22