SWTH, D120 - TS8-01
SWTH, D120 - TS8-01
SWTH, D120 - TS8-01
Date: 03/09/2022
OFFICIAL
NR/L2/SIG/30014/D120/TS8-01 Page: 1 of 11
AWS Signalling Works Test Specification
1. Inspection
2. Wire Count and Continuity
3. Function Tests
4. Correspond
NOTES:
General definitions of terms are given in E110, terms specific to this specification are defined
in Table 7 at the end of this Test Specification.
1. INSPECTION
1.1 CHECK FOR CORRECT TYPE
1.1.1 CHECK FOR CORRECT TYPE (D115/DT1-01).
NOTE: Hard wired Vortok Standard Strength AWS Suppressor Inductors (cat 062/006813) are available
for use on a limited number of sites as detailed in the Product Acceptance Certificate. These are of a
level surface design and fixings are only available for installation on concrete sleepers.
NOTE: There are 2 Series of Vortok plug coupled AWS; both are of a level surface design. The newer
Series 2 range are identified by the words “SERIES II” cast into the top of the magnet / inductor cover.
Fixings for Series 2 are compatible with the earlier Series 1 magnets / inductors and can be used as
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functional replacements, however Series 2 AWS are not backwards compatible to Series 1 AWS in all
circumstances. Series 2 AWS inductors draw less current, and can therefore be powered by Object
Controllers with a lower current output.
1.1.2 Check the AWS equipment provided is either the correct Yellow or Green type, in
DC Traction areas.
1.1.3 Check the required ramp(s) are fitted (bi-direction lines require ramps at each
end).
NOTE: Vortok end ramps are optional, although middle bridging pieces are always required to cover the
cable connections.
1.2 CHECK FOR NO DAMAGE
1.2.1 CHECK FOR NO DAMAGE (D115/DT1-02).
1.2.2 Check that there are no obvious signs of cracks, terminal chamber access bolts
operate smoothly and the cable entry is intact.
1.3 CHECK FOR CORRECT POSITION
1.3.1 CHECK FOR CORRECT POSITION (D115/DT1-03).
1.3.2 Measure the AWS longitudinal position and Check this in accordance with the
Signalling Scheme Plan and Signal Sighting Assessment Record. For AWS
positioned at the default position of 180m, the tolerance is +20m, -10m.
NOTE: AWS can be positioned at the previous default position of 230m for lines with a linespeed
>100mph. When a change is being made to AWS on such lines, Design are to assess whether to
perpetuate the existing arrangement or to move the AWS to 180m.
1.3.3 Measure the longitudinal distance between the magnetic centres of adjacent
Permanent Magnets and Electro Inductors and Check this is 700mm (+50mm /
-0mm), when measured along the track centre line.
80 143 10 18
70 126
Table 1 Distance travelled in 4 Seconds
1.3.7 Check there are none of the following types of equipment, applicable to
movements in the same direction, between the AWS and the signal or sign to
which it applies:
a. Another main signal;
b. Another AWS magnet;
c. A Permissible Warning Speed indicator sign;
d. A Permissible Warning Speed indicator sign;
e. A warning board for a temporary or emergency speed restriction or an ESR
indicator.
NOTE: Be aware the provision of a new AWS might invalidate any existing TSR Design.
1.3.8 In DC Conductor Rail Traction areas, Check there are no cross-track traction
feeder cables, traction return bonds or impedance bonds within 3.5m on the
approach side of the AWS, and, by referring to Table 2, within 1.5 seconds train
running time beyond the AWS.
Speed MPH Distance m Speed MPH Distance m
125 84 60 40
120 81 50 34
110 74 40 27
100 67 30 20
90 60 20 14
80 54 10 7
70 47
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3. FUNCTION TESTS
3.1 Test the surge arrestor (Spark Quench) as follows: -
3.1.1 Diode; Check circuit isolated, disconnect one leg of the diode and: -
On electronic meters the diode test function shall be used to Test the spark
quench diode (audible beep one way, nothing on the other),
If using an analogue meter the resistance range shall be used to Test the spark
quench diode (low, typically 100Ω, one way, and high, typically several thousand
Ω, the other way).
3.1.2 Resistor; Check circuit isolated, disconnect one leg of the resistor, Measure the
resistance and Check this is correct.
3.1.3 Reconnect equipment on completion and independently verify.
NOTE: Vortok AWS magnets are designed with spark quench diodes as part of their internal circuitry and
there is no requirement to perform this test.
3.2 Electro Inductor Voltage and Current Tests, and Dynamic Earth Tests
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3.2.1 Test Electro Inductor Voltage and Current is in accordance with Table 5,
measuring the voltage across the Electro Inductor terminals and the current in
series at any convenient point in the circuit.
Casing Max
extends Nominal Minimum Maximum Nominal
below Coils Current
Inductor sleeper Voltage Voltage Voltage
(Not Drawing
level More)
NOTE: Voltage parameters for Vortok AWS should be ±10% of the nominal voltage. These are more restrictive
parameters than those shown in NR/SMS/Part Z to allow for in service degradation.
NOTE: A plug coupler break-out box is required to test the voltage on plug coupled AWS. Prods are not to be
used on plug couplers due to the risk of damage to the connectors.
NOTE: Current measurements are not required for Vortok Series 1 and Series 2 AWS as the current is variable;
it is automatically adjusted by the electronics within the AWS, based on voltage and temperature, to provide the
required flux level.
Table 5 Electro Inductor Voltage and Current Parameters
3.2.2 In conjunction with the Electro Inductor Voltage and Current Test in §3.2.1, carry
out a Dynamic Earth Test using the same process as stated in NR/SMS/Part
B/Test/052 for power worked points, but with the Electro Inductor de-energised
and then energised.
3.3 Test Permanent Magnets and Electro Inductors for Strength and Polarity for all
possible controlling signal aspects, and Check that the Electro Inductor is only
energised when the signal is a ‘Green’ aspect, or semaphore distant arm is in the ‘Off’
position.
NOTE: When using an S & P meter, a correct indication is one that enters the “Green” indication with either a
letter “P” for a Permanent Magnet or “E” for Electro Inductor. The Electro Inductor is to present a “Red”
indication when not energised.
NOTE: Conventional Green AWS require a 46mm wooden block spacer fitted under the S & P meter; this is
not required for any Vortok AWS.
3.4 Test Electro Inductors for Residual Magnetism.
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NOTE: When using an S & P meter a correct indication is one that enters the ‘Red’ indication rapidly when
the Electro Inductor is de-energised.
NOTE: Conventional Green AWS require a 46mm wooden block spacer fitted under the S & P meter; this is
not required for Vortok AWS.
3.5 Suppressor Inductor Voltage and Current Tests, and Dynamic Earth Tests
3.5.1 Test Suppressor Inductor Voltage and Current is in accordance with Table 6,
measuring the voltage is to be taken across the Suppressor terminals and the
current in series at any convenient point in the circuit.
Max
Casing extends Nominal Minimum Maximum
Inductors below sleeper Nominal
level Voltage Voltage Voltage Current (Not
Drawing More)
Max
Casing extends Nominal Minimum Maximum Nominal
Inductors below sleeper
level Voltage Voltage Voltage Current (Not
Drawing More)
Figure 1
3.7 Complete the appropriate Record Card.
4. CORRESPOND
4.1 Correspond the signal aspect to the AWS Electro Inductor indication. This test shall
be repeated for all possible controlling signal aspects and Check that the Electro
Inductor is only energised when the signal is a “lamp proved” “Green” aspect, or
semaphore distant arm is in the “Off’” position.
NOTE: Where climbing aspect controls are not provided in the signal circuits, the HR, or equivalent, should
be provided in the AWS circuit.
4.2 Test Suppressor Inductors correspond to the controlling function to prove that
suppression is applied correctly.
NOTE: Suppressor Inductors are usually associated with signals applying to moves in the opposite direction
to the signal under test, and therefore the Suppressor Inductor should only be energised when correct wrong
direction signal(s) is set, along with any track occupation for economisation.
NOTE: Where a contactor relay is provided for the suppressor, this is to be down proved.
Specific Definitions
Term / Abbreviation Definition
APC Automatic Power Control
The meter specifically used for testing the magnetic flux of conventional Green
Gauss Meter
Suppressor inductors.
Strength and Polarity Meter. The meter specifically used for testing AWS Magnets
S & P Meter
and Inductors.
Table 7 Specific Definitions
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