600V Spec C 950040 00
600V Spec C 950040 00
600V Spec C 950040 00
The following is a guide for specifying low voltage solid state motor starters with a nominal voltage
rating of 600 VAC or less. This specification is based on Benshaw’s RediStart MX3, microprocessor
controlled solid state starter.
This specification is a Microsoft Word document. There are certain areas of the specification that require
you to make choices specific to your application. These are highlighted in red with bracketed [ ]
instructions labeled NTS (Note To Specifier.) These Notes are in “Hidden Text” form so they will not
appear when the specification is printed. (If your Word Program does not currently display hidden text,
go to Tools\Options\View\NonPrinting Characters, and click the Hidden Text box.) The red highlighted
text should be changed to black using the appropriate toolbar button in Microsoft Word.
As well, there are certain options to the RediStart RB3 / RC3 that can be added to the base package as the
application dictates. These options are parenthetically identified and may be deleted if not desired. There
will be little cost impact to the inclusion of these optional features.
The numbering system for the specification is in standard format. Should your specification numbering
system or format be different than that in this guideline, please feel free to change it as necessary. You
may also have additional items that need specified which coincide with the solid state starter section. If
so, they can also be added to this Specification Guideline where appropriate.
Should you require additional information or need clarification on any item, please see below to contact
Benshaw. If you require a Specification Guideline for Benshaw’s Low Voltage Solid State Starters or
Inverters, or any of Benshaw’s Synchronous, Wound Rotor or Multi Speed P.A.M. Motor Starters, please
request these from any of Benshaw’s regional or inside sales persons.
Thank you for considering Benshaw, the most trusted name in solid state motor control.
Spec-950040-00
SECTION 16XXX
PART 1: GENERAL
A. Furnish and install solid state starter(s) as shown on the drawings and as specified
herein, including all required appurtenances. The solid state starter(s) shall be
microprocessor controlled, suitable for use with three phase standard induction,
synchronous brush type, synchronous brushless, and wound rotor motors rated 600
VAC or less. The starter(s) shall provide Closed Loop Current Control, Sensorless
Linear True Torque Control, and KW Ramp Control for smooth and stepless motor
acceleration and deceleration.
A. The solid state starters shall be the product of a manufacturer who has produced solid state
starters of the same type and size for a minimum of 20 years consecutive. When requested by the
Engineer, a Users List, complete with telephone numbers and contact persons shall be furnished for
verification.
B. For safety, reliability, and continuity of warranty, any modifications, alterations, etc.
required to conform to the requirements of this specification shall be performed by the Starter
Manufacturer only. Distributor modifications, third party packaging, etc. of a Manufacturer’s standard
product are specifically disallowed. The solid state starters shall be manufactured by Benshaw
Canada, MX3 Series.
C. The solid state starter shall be designed, manufactured and tested to conform, where
applicable, to the following industry standards and specifications:
1. NEC 5. UL
2. CSA 6. NEMA ICS2
3. EEMAC 7. OSHA
4. IEEE
D. Environmental Requirements:
1. Temperature: 0 – 40o C (32o F to 104o F)
2. Relative Humidity: up to 95%, non-condensing
3. Input Power: 200-600V AC, 3 Phase, +/- 10% 50-60 Hz, +/- 3 Hz.
4. Meet Uniform Building Code on non-building structures, section 2338 for zone 1,
2, 3, and 4 requirements.
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1.03 SUBMITTALS
A. Handling and shipment of the equipment shall be in such a manner to prevent internal
component damage, breakage, and denting and scoring of the enclosure finish.
PART 2: PRODUCTS
2.01 MANUFACTURERS
A. 1. Benshaw Canada
2. ____________
3. ____________
B. Pre-approved equal, provided that all solid state motor control being supplied is the end
product; designed, engineered, manufactured and packaged by the original solid state
starter manufacturer. Brand Labeled solid state motor controls, packaged and supplied
by a manufacturer or bidder that is not the original solid state motor control
manufacturer is prohibited. No exceptions. Unspecified manufacturers requesting
approval must be submitted and approved 21 days prior to bid. Manufacturers will be
approved after the designated bid date.
C. All “named” Manufacturers are obligated to meet the detailed requirements of this
specification. Any proposed exceptions must be clearly stated at bid time, citing the
reason for noncompliance, and the cost for providing a conforming product. Failure to
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provide a detailed list of proposed exceptions may cause a bid to be deemed non-
responsive. The Engineer will be the sole determiner of the acceptability of a proposed
exception. In no case will adjustments to the Contract Price be allowed later for
conformance to the Specifications.
D. Coordination into existing equipment shall be per 2.05 Item G, sub item 4 of this
Specification.
A. Size: XXXHP
B. Minimum Overload Rating: 500% of Starter FLA for 30 sec., 125% cont.
C. PIV Ratings: 1800V Minimum
D. Rated Short Circuit Amps: XXKAIC
E. Insulation Test: 2500VAC Minimum
F. Overall Efficiency w/o Bypass: Average 99.7%
G. Overall Efficiency w/Bypass: 99.94%
H. SCR Firing Technique: Hard Drive with “picket fence”
I. Transient Voltage Protection: dV/dT circuits or SIOV/ phase
J Under voltage Protection: 80% Pickup; 60% Dropout
K. Control Input: 120 VAC or dry contact, 2/3 wire.
L. Starts Per Hour: Minimum of 5
M. Max Time Between Restarts: Not more than 2 minutes
N. Audible Noise: Not to exceed 60dbA @ 1 meter at any time
O. Control wires shall be labeled at both ends using heat shrink style wire markers.
P. Switch Mode Power Supply
C. The Starters and any required accessories or auxiliary items shall fit within the space
shown on the plans. Any costs associated with furnishing equipment which exceeds the
available space shall be borne by the contractor.
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D. Finish:
1. Metal parts to be given thorough rust resistant treatment.
2. Primer shall be S-W recoatable epoxy primer B-67 Series.
3. Finish shall be S-W high solid polyurethane polate T plus F63 Series.
4. Colour shall be ANSI 61.
B. Control Wiring: Control wire shall be minimum #16AWG, 600V, stranded, minimum
with termination markings and continuously labeled over it’s entire length for ease of
identification.
C. Terminal Strips: Rated for 600V, suitable for contractor termination of up to #10AWG
wire.
D. Push buttons, pilot lights, and control relays, heavy duty, rated to 600V.
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c. Power Control Acceleration providing a linear, squared or “S” curve
controlling the power (KW) drawn from the power source
d. Open Loop Voltage Ramp providing a linear increase in voltage from the
initial voltage setting to the maximum setting
e. Tachometer Feedback Ramp providing a linear, squared or “S” curve ramp
of motor speed
f. Dual Acceleration Ramp profiles for selecting two of the above starting
algorithms
g. Cyclo Speed Control to run the motor at 1% to 40% rated speed
h. Auto Start Control allowing the starter to automatically start if the start
signal is high when the control card is powered up and/or high after a fault
reset.
B. Provide a Nema 3R/12 door mounted Display & User Interface Module with the
following functions:
1. Backlit LCD- 2 Lines, 16 Characters
2. Tactile Feedback Buttons
3. Pass Code Protection
4. Built in Start/Stop Pushbuttons
5. Status Indication via LCD Display and LED’s (Stop, Alarm, Run)
6. Scrolling Menu/Parameters
7. Discrete Enter Command Button
8. Meter Mode Display
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C. Power Outage Ride Through: (Optional)
1. The Starter can be furnished with the ability to ride through short-term power losses
of up to 3 seconds duration without shutdown and/or dropout of internal control
logic. An uninterruptible power supply is required.
E. Powered BIST:
1. The starter must contain a powered built in self test (Powered BIST) feature that
has the capability to perform a test sequence to ensure it is operating properly
with voltage applied.
2. Powered BIST must provide proper interlocking to assure that the test can be
done only when not in service.
3. Powered BIST must fire each SCR individually to check for ground faults at low
voltage levels.
4. Powered BIST must fire pairs of SCRs to check for proper motor and CT
connections .
The analog output function can be configured to one of the available output function
selections and output scaling shown below. The analog output is updated every 25msec.
• Off • 0-100 kW
• 0-200% Current • 0-1 MW
• 0-800% Current • 0-10 MW
• 0-150% Voltage • 0-100% Ain
• 0-150% Overload • 0-100% Firing
• 0-10 kW • Calibration
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2. Inputs shall be programmable to:
• OFF • Local/Remote
• Stop • Heat Disable
• Fault High • Heat Enable
• Fault Low • Ramp Select
• Fault Reset • Slow Speed Jog Forward
• Disconnect • Slow Speed Jog Reverse
• Inline Confirm • Brake Disable
• Bypass Confirm • Brake Enable
• Emergency O/L Reset
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B. Provide the following Metering Functions:
1. General
The solid state starter shall be capable of displaying the following:
2. Accuracy
• CT Inputs: True RMS, Sampling @ 1.562kHz
• Line Voltage Inputs: True RMS
• Current: 0-40,000 Amps 3%
• Voltage: 0-1250 Volts 3%
• Watts: 0-9,999 MW 5%
• Volts-Amps: 0-9,999 MVA 5%
• Vars: 0-9,999 Mvar 5%
• Watt-Hours: 0-10,000 MWh 5%
• PF: -0.01 to +0.01 (Lag & Lead) 5%
• Line Frequency: 23-72 Hz 0.1 Hz
• Residual Ground Fault: 5-100% FLA 5%
• Run Time: 3 seconds per 24 hour period
• Analog Input: Accuracy 3% of full scale
• Analog Output: Accuracy 2% of full scale
• Zero Sequence CT 3%
• PTC
3. Meters
• Status • VARS
• Average Current • kW Hours (Energy)
• Line 1 Current • MW Hours (Energy)
• Line 2 Current • Phase Order
• Line 3 Current • Line Frequency
• Current Imbalance Level • Analog Input
• Residual Ground Fault Current • Analog Output
• Average Voltage • Run Days
• L1-L2 Volts • Run Hours
• L2-L3 Volts • Starts
• L3-L1 Volts • TruTorque %
• Overload • Power %
• Power Factor • Maximum Phase Current
• Watts (Power) • RTD 1-16 (Optional)
• Zero Sequence GF • Peak Accel Current
• Volt Amps • Last Start Time
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2. General Fault Relay
• No fault • Low Line L1-L2
• UTS Time Limit Expired • Low Line L2-L3
• Motor Thermal Overload Trip • Low Line L3-L1
• Slow Speed Time Limit Expired • High Line L1-L2
• Phase Rotation Error, not ABC • High Line L2-L3
• Phase Rotation Error, not CBA • High Line L3-L1
• Low Line Frequency • Phase Loss
• High Line Frequency • No Line
• Input power not three phase • I .O.C.
• Stack Protection Fault • Overcurrent
(stack thermal overload) • Undercurrent
• Bypass Contactor Fault • Current Imbalance
• Control Power Low • Ground Fault
• Current Sensor Offset Error • No Current at Run
• External Fault on DI 1 Input • Shorted / Open SCR
• External Fault on DI 2 Input • Current at Stop
• External Fault on DI 3 Input • CPU Error – SW fault
• External Fault on DI 4 Input • Analog Input #1 Level Fault Trip (local)
• External Fault on DI 5 Input
• External Fault on DI 6 Input
• Modbus Timeout Fault
• CPU Error – SW Watchdog
• CPU Error - Program EPROM Checksum Fault
• CPU Error – Parameter EEPROM Checksum Fault
A. Provide motor monitoring and protection features as described below. Listed motor
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protection functions shall be supplied with all requisite PT’s and CT’s or integral
equivalent.
D. Miscellaneous Functions:
1. Time between starts 5. RS-485 Modbus communications
2. Broken RTD alarm 6. 99 time/date stamped event records
3. Short/low RTD alarm 7. 9 Fault Event Date/Time/Status recorder
4. Undervoltage alarm
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c. Auxiliary Motor Feeder Control
d. Optional fully programmable “S” curve or linear pump deceleration
e. DC Injection Braking
3. Interlocking/Logic:
a. Restart Block-Backspin Timer
b. Overload Lockout
c. Intelligent Overload
d. Overload Reset Time
c. General Fault Digital Relay Output
d. Assignable Digital Relay Outputs (6)
e. Frequency Tracking (23 – 72 Hz)
f. Up to Speed Indication/Contact
g. Digital Inputs (1 fixed, 7 assignable)
h. Analog Input
i. Tachometer Input
j. User Selectable # of Auto Restarts
k. User Selectable Fault Priority
l. Programmable “Ready” Contact
4. Maintenance Mode
a. Emergency Restart After Fault Lockout
b. Selectable CT Ratios
c. Current Limited Jog
d. Built In Self Test: Provide built-in self testing (BIST) capability to perform
the following functions to verify satisfactory starter operation:
i. Sustained generation of SCR gate firing signals for 3 minutes to
allow measurements to be made for the presence, amplitude and
duration of the gating signals.
ii. Engage the Bypass and Inline contactors 1 time, utilizing
aux. contact feedback to the micro processor to verify correct
operation of the contactors.
e. Real Text Event Recorder
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a. Undercurrent Protection g. Overfrequency Protection
b. Current Imbalance (5-40%) h. Overload Alarm
c. Undervoltage Protection (1-40%) i. Generator Set Frequency Tracking
d. Overvoltage Protection (1-40%) j. Restart After Non-critical Fault
e. Phase Reversal Protection k. Ground Fault Protection
f. Underfrequency Protection
A. Basic motor control algorithm shall be sensorless torque control. Provide the following
operation via a real-time control method that dynamically determines motor efficiency
in order to provide true torque control of the motor to control pressure overshoot, and
deceleration to eliminate water hammer. Starters utilizing open loop voltage or closed
loop current control algorithm is not acceptable. The torque control shall provide the
following:
1. Pressure surge & transient reduction
2. Water hammer elimination
3. “Soft” check valve opening & closing
B. Provide the following pump monitoring and protection, including all related sensing
devices as described below. Listed pump protection functions shall be via the starters
integral control package or specified equivalent.
1. Pump jam protection
2. Self compensating for load & voltage
3. Low flow and run dry protection
4. Backspin detection
5. Shaft windup elimination on long shaft machines
PART 3 EXECUTION
3.01 TESTING.
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current (including the service factor rating).
4. The starter manufacturer must be c UL load test certified.
5. The starter manufacturer shall issue a test report certifying that the starter has met the
design requirements of the specification.
B. Starters furnished herein shall undergo the following additional factory testing:
1. All incoming material shall be inspected and/or tested for conformance to quality
assurance specifications.
2. Power semiconductors shall be fully tested for proper electrical characteristics,
including dv/dt and di/dt.
3. All subassemblies shall be inspected and/or tested for conformance to quality
assurance specifications.
4. Each completed unit shall be functionally tested prior to shipment to assure
conformance to the specifications.
A. Computer Based Training (CBT) must be provided with the starter at time of shipment.
The course, supplied in DVD/CD format, will be interactive training covering low voltage
solid state starter design basics, equipment overview, programming and operation,
commissioning, maintenance, and service.
B. Provide XX site visits, consisting of XX consecutive days each, for startup and training.
C. Services shall include startup of equipment and field/classroom training for owner’s
personnel.
D. Startup and training shall be provided by original solid state motor manufacturer personnel
only. The use of agents, manufacturer’s representatives, third party brand labelers,
packagers, associated integrators or manufacturer’s distributors for startup and training
shall not be permitted.
A. Factory support must be provided by the original equipment manufacturer 365 days a year,
24 hours a day.
B. Factory support and service must be provided by original solid state motor control
manufacturer’s trained technicians. At customer’s request verification of the technicians
qualifications must be provided for record.
C. Factory support and service must be provided by original solid state motor manufacturer
personnel only. The use of agents, manufacturer’s representatives, third party brand
labelers, packagers, associated integrators or manufacturer’s distributors for service shall
not be permitted.
3.04. WARRANTY
A. Starters furnished herein shall include a three (3) year manufacturer’s warranty. The
warranty shall be provided in writing and shall cover (from date of documented factory
technicians start up) all solid state power sections and P.C. solid state control cards with
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one (1) year manufacturer’s warranty (from date put in service) on other equipment of each
system.
B. Additionally, solid state starter manufacturer shall guarantee in writing, availability of parts,
service, and technical support for said product for a minimum of 7 years.
C. There shall be no transfer of warranty by manufacturer/vendor/supplier. The supplier of the
product shall be the warranty holder and original equipment manufacturer. Third party
warranty transfer is strictly prohibited including any third party brand labelers, packagers,
associated integrators or manufacturer’s distributors.
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3.05. SPARE PARTS
A. A complete spare parts list shall be provided at time of bid. Spare parts shall include,
but not be limited to:
1. One each of each type of Printed Circuit Board
2. One of each type and size of control fuse
3. Three of each type and size of power fuse
4. One complete spare Power Cell of each type and size used
END OF SECTION
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