Australian/New Zealand Standard: Thermal Insulation Materials For Buildings Part 2: Design
Australian/New Zealand Standard: Thermal Insulation Materials For Buildings Part 2: Design
Australian/New Zealand Standard: Thermal Insulation Materials For Buildings Part 2: Design
2:2018
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buildings
Part 2: Design
Thermal insulation materials for
Australian/New Zealand Standard™
AS/NZS 4859.2:2018
AS/NZS 4859.2:2018
This Joint Australian/New Zealand Standard was prepared by Joint Technical
Committee BD-058, Thermal Insulation. It was approved on behalf of the Council
of Standards Australia on 8 October 2018 and by the New Zealand Standards
Approval Board on 6 June 2018.
This Standard was published on 19 November 2018.
This Standard was issued in draft form for comment as DR AS/NZS 4859.2:2017.
AS/NZS 4859.2:2018
Part 2: Design
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© The Crown in right of New Zealand, administered by the New Zealand Standards Executive
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permission of the publisher, unless otherwise permitted under the Copyright Act 1968
(Australia) or the Copyright Act 1994 (New Zealand).
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GPO Box 476, Sydney, NSW 2001 and by Standards New Zealand, PO Box 1473,
Wellington 6140.
PREFACE
This Standard was prepared by the Joint Standards Australia/Standards New Zealand
Committee BD-058, Thermal Insulation, to supersede, in part, AS/NZS 4859.1:2002 (in
particular Appendix K).
The objective of this Standard is to provide clear and concise requirements for
determination and reporting of total R-values and system R-values to promote greater
consistency of these calculations within the Australian and New Zealand marketplaces.
This Standard covers the following:
(a) Standard assumptions for the calculation of system and total thermal resistance of
insulation products used in thermal calculations.
(b) A prescriptive calculation methodology for determining the thermal resistance of
airspaces with parallel bounding surfaces of varying emissivity.
(c) A range of conversion coefficients for multiple insulation types.
(d) Prescriptive reporting requirements for demonstrating total R-value and system
R-value calculations.
In this Standard, notes to the main text are for information and guidance only.
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CONTENTS
Page
1 SCOPE ........................................................................................................................ 4
2 APPLICATION........................................................................................................... 4
3 NORMATIVE REFERENCES ................................................................................... 4
4 DEFINITIONS ............................................................................................................ 4
5 STANDARD ASSUMPTIONS ................................................................................... 5
6 CALCULATION OF THERMAL RESISTANCE OF AIRSPACES WITH
PARALLEL BOUNDING SURFACES OF VARYING EMITTANCE ................... 11
7 AIRSPACES GREATER THAN 300 mm AND AIRSPACES THAT HAVE
NON-PARALLEL BOUNDING SURFACES .......................................................... 14
8 AIR FILMS ............................................................................................................... 14
9 THERMAL RESISTANCE OF FLOORS ................................................................. 15
10 TOTAL R-VALUE CALCULATION ....................................................................... 16
11 TOTAL R-VALUE AND SYSTEM R-VALUE CALCULATION REPORTING
REQUIREMENTS .................................................................................................... 17
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APPENDICES
A SPREADSHEET REPRESENTATION ..................................................................... 19
B SUMMARY OF ISO 6946:2007 REPRODUCED AND MODIFIED TEXT ............. 21
BIBLIOGRAPHY ..................................................................................................................... 23
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AS/NZS 4859.2:2018 4
Part 2: Design
1 SCOPE
This Standard specifies the assumptions to be used in calculating the system R-values and
total R-values of building constructions, which include IR reflective or IR non-reflective
airspaces, for the purposes of designing building components to be used in thermal
insulation systems.
2 APPLICATION
The calculations performed in accordance with this Standard shall not be used for the
purposes of labelling.
Where declared material R-values are required for these calculations, they shall be
determined in accordance with AS/NZS 4859.1.
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3 NORMATIVE REFERENCES
The following are the normative documents referenced in this Standard:
AS/NZS
4200 Pliable building membranes and underlays
4200.1 Part 1: Materials
4859 Materials for the thermal insulation of buildings
4859.1 Part 1: General criteria and technical provisions
NZS
4214 Methods of determining the total thermal resistance of parts of buildings
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ASTM
C1371 Standard Test Method for Determination of Emittance of Materials Near Room
Temperature Using Portable Emissometers
E408 Standard Test Methods for Total Normal Emittance of Surfaces Using
Inspection-Meter Techniques
AIRAH
AIRAH Handbook, Fifth Edition (2013)
4 DEFINITIONS
4.1 Material thermal resistance (R m)
A resistance associated with a material, specified as a material, R. Excludes surface film
resistances (see conductance, film and surface coefficient) declared in accordance with
AS/NZS 4859.1. [Unit: (m2 .K)/W]
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5 AS/NZS 4859.2:2018
(ii) 500 mm2 per square metre of surface area for horizontal airspaces.
NOTE: The term ‘unventilated’ is used to conform to ISO 6946. The AIRAH Handbook uses the
term ‘non-ventilated’ which, for the purposes of this Standard, is considered the same as
‘unventilated’.
4.5 Well ventilated airspace
An airspace in which the openings between the airspace and the external environment are
equal to or exceed—
(a) 1500 mm2 per metre of length (in the horizontal direction) for vertical airspaces; and
(b) 1500 mm2 per square of metre of surface area for horizontal airspaces.
NOTE: The term ‘unventilated’ is used to conform to ISO 6946. The AIRAH Handbook uses the
term ‘non-ventilated’ which, for the purposes of this Standard, is considered the same as
‘unventilated’.
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5 STANDARD ASSUMPTIONS
5.1 Temperatures and temperature difference
For calculations of total thermal resistance of construction, the following temperatures,
temperature differences and mean temperatures shall be used.
For Australia: Heat flow out: Indoors 18°C, outdoors 12°C, mean 15°C
Heat flow in: Indoors 24°C, outdoors 36°C, mean 30°C
For New Zealand: Heat flow out: Indoors 18°C, outdoors 6°C, mean 12°C
Heat flow in: Indoors 24°C, outdoors 30°C, mean 27°C
The subfloor air temperature for heat flow in conditions shall be taken as the mean of the
indoor and outdoor air temperatures.
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AS/NZS 4859.2:2018 6
where
fT = conversion coefficient
To = mean operating temperature as determined by Equation 10.3(4), in C
Td = mean temperature at which the material R-value has been declared
(see Note), in C
NOTE: Material R-value declared mean temperature is 23°C for Australia and 15°C for
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2 The data for XPS and PU are valid for all blowing agents.
3 Tables 1 to 11 are reproduced from ISO 10456:2007 with the permission of the International
Organization for Standardization, ISO. This Standard can be obtained from any ISO member
and from the Website of the ISO Central Secretariat at the following address: www.iso.org.
Copyright remains with ISO.
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7 AS/NZS 4859.2:2018
TABLE 1
MINERAL WOOL
TABLE 2
EXPANDED POLYSTYRENE
Thickness Conductivity Conversion coefficient
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d (k) (f T )
mm W/(m K) 1/K
0.032 0.0031
0.035 0.0036
d < 20
0.040 0.0041
0.043 0.0044
0.032 0.0030
20 < d < 40 0.035 0.0034
0.040 0.0036
0.032 0.0030
0.035 0.0033
40 < d < 100 0.040 0.0036
0.045 0.0038
0.050 0.0041
0.032 0.0030
0.035 0.0032
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d > 100
0.040 0.0034
0.053 0.0037
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AS/NZS 4859.2:2018 8
TABLE 3
EXTRUDED POLYSTYRENE
Conductivity Conversion coefficient
Product type (k) (f T )
W/(m K) 1/K
0.025 0.0046
Without skin 0.030 0.0045
0.040 0.0045
0.025 0.0040
With skin, fine cell
0.030 0.0036
products without skin
0.035 0.0035
0.025 0.0030
0.030 0.0028
With impermeable* cover
0.035 0.0027
0.040 0.0026
* Impermeable to blowing agents.
TABLE 4
POLYURETHANE FOAM (PUR, PIR)
Conductivity Conversion coefficient
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TABLE 5
PHENOLIC FOAM
Conductivity Conversion coefficient
Product type (k) (f T )
W/(m K) 1/K
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TABLE 6
CELLULAR GLASS
Conductivity Conversion coefficient
Product type (k) (f T )
W/(m K) 1/K
0.035 0.0043
0.040 0.0037
All products 0.045 0.0033
0.050 0.0030
0.055 0.0027
TABLE 7
RIGID BOARDS OF PERLITE, FIBRES AND BINDERS
Conductivity Conversion coefficient
Product type (k) (f T )
W/(m K) 1/K
All products all 0.0033
TABLE 8
WOOD WOOL BOARDS
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TABLE 9
EXPANDED CORK
Conductivity Conversion coefficient
Product type (k) (f T )
W/(m K) 1/K
All products all 0.0027
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TABLE 10
LOOSE-FILL CELLULOSE FIBRE
Conductivity Conversion coefficient
Product type (k) (f T )
W/(m K) 1/K
Density < 40 kg/m3 all 0.0040
Density 40 kg/m3 all 0.0035
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AS/NZS 4859.2:2018 10
TABLE 11
LOOSE-FILL EXPANDED PERLITE
Conductivity Conversion coefficient
Product type (k) (f T )
W/(m K) 1/K
0.040 0.0041
All products
0.050 0.0033
For any material that has not been tested in accordance with the methods specified above,
the assumed emittance of these materials shall be 0.9.
5.3.2 Emittance value adjustments
Depending on the conditions of installation, the following emittance value adjustments shall
be used in calculations:
(a) For upward facing horizontal and upward facing inclined reflective insulation
surfaces, the R-values shall be calculated based on an emittance of—
(i) no dust cover .................................... 0.00 to be added to the tested emittance;
(ii) slight dust cover .........................0.05 to be added to the tested emittance; and
(iii) moderate dust cover .......................... 0.25 to be added to the tested emittance.
(b) For upward facing surfaces of horizontal or sloping insulation in un-ventilated
airspaces (where the cavity is assumed to be fully sealed), the R-value shall be
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calculated based on an emittance for the case of no dust cover in accordance with
Clause 5.3(a)(i).
NOTE: For example, panel systems constructed off-site or a site-constructed cavity
specifically enclosed to prevent air ingress.
(c) For upward facing surfaces of horizontal or sloping insulation in un-ventilated
airspaces where no special precautions for prevention of air ingress have been
included, the R-value shall be calculated based on an emittance for the case of slight
dust cover in accordance with Clause 5.3(a)(ii).
NOTE: For example, under floor cavities or on top of metal roof sarking.
(d) For the upward facing surface of horizontal or sloping insulation in a well ventilated
airspace, R-value shall be calculated for the case of moderate dust cover as detailed in
Clause 5.3(a)(iii).
(e) For all vertical and downward facing surfaces in well ventilated, slightly ventilated
and un-ventilated airspaces , the R-value shall be calculated based on an emittance for
the case of no dust cover in accordance with Clause 5.3(a)(i).
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(f) The face(s) shall have not more than 3% of the total area modified by a design feature
such as text/logo printing, which may increase the emittance to a greater value than
that stated. Emittance of printing ink covered surface shall be determined in
accordance with the requirements of AS/NZS 4200.1 or ASTM C1371.
(g) The R-value shall not be de-rated due to the presence of drain holes and breathing
perforations in IR reflective insulation material installed in timber-framed
construction.
3 If the thickness of the airspace varies, its average value should be used to calculate the
thermal resistance.
The calculation method shall be used for the calculation of airspaces bounded by parallel
planes with the following conditions:
(a) The use of this calculation method shall be limited to airspaces between 10 mm and
300 mm. For airspaces greater than 300 mm the R-Value of the airspace shall be
determined in accordance with Clause 7. This calculation shall not be used for
airspace less than 10 mm for material that have been assembled on site.
(b) For prefabricated materials that have an airspace of less than 10 mm, 0.00 (m²K)/W
shall be applied to 0 mm and linear interpolation of R-value between 0 mm and
10 mm shall be used.
NOTES:
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1 Airspaces should be treated as media with thermal resistance because the radiation and
convection heat transfer across them is approximately proportional to the temperature
difference between the bounding surfaces.
2 Zero degrees is defined as horizontal; the angle is defined in degrees from horizontal in
either direction.
6.2 Unventilated airspaces with length and width both more than 10 times thickness
The thermal resistance of an unventilated airspace between 10 mm and 300 mm shall be
calculated as follows:
1
Rg . . . 6.2(1)
ha hr
where
Rg = thermal resistance of the airspace, in (m2 .K)/W
ha = conduction/convection coefficient, in W/(m2 K)
hr = radiative coefficient, in W/(m2 K)
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AS/NZS 4859.2:2018 12
The conduction/convection coefficient (ha) shall be determined by conduction in still air for
narrow airspaces and by convection in wide cavities.
For calculations in accordance with this Standard, ha shall be the larger of 0.025/d and the
value obtained from Table 12 or Table 13.
Table 12 shall be used when the temperature difference across the airspace is less than or
equal to 5 K. For bounding surfaces that have intermediate angles, linear interpolation of
the ha contribution shall be assumed.
Table 13 shall be used when the temperature difference across the airspace exceeds 5K.
For bounding surfaces that have intermediate angles, linear interpolation of the ha
contribution shall be assumed.
TABLE 12
CONVECTIVE HEAT TRANSFER COEFFICIENT
FOR TEMPERATURE DIFFERENCE ΔT 5 K
h a (see Note)
W/(m 2 K)
Inclination of
bounding surfaces Heat flow down Heat flow up
from horizontal
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TABLE 13
CONVECTIVE HEAT TRANSFER COEFFICIENT
FOR TEMPERATURE DIFFERENCE ΔT >5 K
h a (see Note)
W/(m 2 K)
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Inclination of
bounding surfaces Heat flow down Heat flow up
from horizontal
0° 0.09 (∆T) 0.187d 0.44 1.14 (∆T) 1/3
Angle
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13 AS/NZS 4859.2:2018
where
1, 2 = hemispherical emittances of the surfaces bounding the airspace tested
in accordance ASTM C1371
3, 4 = Normal emittances of the surfaces bounding the airspace tested in
accordance with AS/NZS 4200.1 (ASTM E408)
Tave = mean airspace temperature, in kelvin
The design value of emittance shall allow for any effects of deterioration and dust
accumulation in accordance with Clause 5.3.
6.3 Ventilated airspaces with length and width both more than 10 times thickness
6.3.1 Slightly ventilated airspace
The effect of ventilation depends on the size and distribution of the ventilation openings.
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AS/NZS 4859.2:2018 14
TABLE 14
THERMAL RESISTANCE OF IRREGULAR AIRSPACES
1 ‘IR non-reflective’ refers to surface with an emittance greater than 0.15 and ‘IR reflective’
refers to surfaces with an emittance of 0.05 or less, in accordance with AS/NZS 4200.1:2017.
Intermediate values of emittance will result in thermal resistances, which may be
approximated by linear interpolation using these end values.
2 For the purpose of this table, roof spaces with continuous cover (such as metal or sarked tile
roofing) and no specific provision for ventilation are considered non-ventilated.
8 AIR FILMS
The following applies:
(a) The thermal resistance of air films on outdoor surfaces shall be assumed to be
0.04 (m2 K)/W.
NOTE: This assumes a wind speed of 3.0 m/s.
(b) The thermal resistance value of air films other than on outdoor surfaces shall be as
given in Table 15 as appropriate.
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NOTE: Still air values are reproduced with permission from AIRAH Handbook 2013, page 46.
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15 AS/NZS 4859.2:2018
TABLE 15
THERMAL RESISTANCE OF AIR FILMS
Resistance
(m 2 .K)/W
Surface
Direction of heat flow
orientation
IR non-reflective IR reflective
Up 0.11 0.23
Horizontal
Down 0.16 0.80
Up 0.11 0.24
45º slope
Down 0.13 0.39
Up 0.11 0.24
22.5º slope
Down 0.15 0.60
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NOTE: ‘IR non-reflective’ refers to surface with an emittance greater than 0.15 and ‘IR reflective’
refers to surfaces with an emittance of 0.05 or less, in accordance with AS/NZS 4200.1:2017.
Intermediate values of emittance will result in thermal resistances, which should be approximated
by linear interpolation using these end values.
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AS/NZS 4859.2:2018 16
TABLE 16
STANDARD VALUES OF Rgx [IN (m2 .K)/W]
Australian construction New Zealand construction
Subfloor ventilation area
per perimeter length R gx R gx R gx R gx
mm²/m Heat flow down Heat flow up Heat flow down Heat flow up
(winter) (summer) (winter) (summer)
2000 0.72 0.70 0.54 0.53
4000 0.64 0.63 0.49 0.48
6000 0.58 0.56 0.45 0.44
NOTE: Assumptions made in estimating these values are area/perimeter = 2.5 m, ground
conductivity 1.5 W/mK, wind speed at 10 m height 3 m/s, wind shielding factor 0.10, subfloor height
0.5 m, subfloor wall thickness 130 mm (Australia) or 50 mm (New Zealand), thermal transmittance
2.7 W/(m2 K) (Australia) or 5.0 W/(m2 K) (New Zealand).
NOTE: A layer is a component of the total R-value calculation comprising either a physical
material or air.
10.2 Thermal bridging
The method of NZS 4214 shall be used to calculate the total thermal resistance of a building
element assuming appropriate building design conditions (e.g. thermal bridging and
compression of insulation under roofs, joists etc.).
10.3 Calculations
The outer surface temperature (Cout) of any given layer in a system shall be calculated as
follows:
Cout Ra Ct Ta . . . 10.3(1)
Tt
Ct . . . 10.3(2)
R
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17 AS/NZS 4859.2:2018
Ra = R-value of adjacent layer to the external side of the target layer, in (m2 K)/W
Rb = R-value of adjacent layer to the internal side of the target layer, in (m2 K)/W
Te = Cout temperature of the target layer, in C
Ta = Cout temperature of layer to the external side of the target layer, in C
Tb = Cout temperature of layer to the internal side of the target layer, in C
R = R-value of layer, in (m2 K)/W
∆Tt = total temperature difference, in K. (winter: Australia—6 K, New Zealand—
12 K; summer: Australia—12 K, New Zealand—6 K)
NOTE: Appendix A provides guidance on the presentation in a spreadsheet of the calculations in
this Clause.
A table of layers shall be reported on any calculation in conformance with this Standard.
The table of layers shall include an itemized account of any layer that contributes to the
thermal resistance of the system or any layer that has a surface with an emissivity of less
than e0.9. Each item that contributes to the thermal resistance of a system shall include the
following information:
(a) Material description.
(b) In-situ material thickness.
(c) Contribution of R-value for each layer for summer and winter conditions,
to not less than two decimal places.
(d) Sum of R-value, to not less than one decimal place.
(e) Surface emittance of air spaces.
In addition to the requirements above, materials that are adjacent to an airspace shall
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include the emittance determined in accordance with Clause 5.3, (including any dust cover)
of the surface bounding the airspace. The airspace shall also include information pertaining
to the ventilation conditions that were assumed for the calculation. The text stating
‘Total R-value’ and the numerical number of the Total R-value shall be of equal font, size
and style.
NOTE: For a typical representation of a table of layers, see Figure 1.
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AS/NZS 4859.2:2018 18
In-situ material
Material description Out In Summer Winter
thickness
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APPENDIX A
SPREADSHEET REPRESENTATION
(Informative)
The equations that are given in Clause 10.3 can be configured into a spreadsheet as shown
in Figure A1.
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AS/NZS 4859.2:2018
A B C D E F G H I J K
1
2 OUTDOORS
3 Elements Winter R-Value °C Out °C In °C avg Δt Summer R-Value °C Out °C In °C avg Δt
4 =F21 =D5-(B5*$C$16) =(C4+D4)/2 =C5-C4 =K21 =(G5*$H$16)+I5 =(H4+I4)/2 =H4-H5
5 =(B4*$C$16)+C4 =D6-(B6*$C$16) =(C5+D5)/2 =C6-C5 =H4-(G4*$H$16) =(G6*$H$16)+I6 =(H5+I5)/2 =H5-H6
6 =(B5*$C$16)+C5 =D7-(B7*$C$16) =(C6+D6)/2 =C7-C6 =H5-(G5*$H$16) =(G7*$H$16)+I7 =(H6+I6)/2 =H6-H7
7 =(B6*$C$16)+C6 =D8-(B8*$C$16) =(C7+D7)/2 =C8-C7 =H6-(G6*$H$16) =(G8*$H$16)+I8 =(H7+I7)/2 =H7-H8
8 =(B7*$C$16)+C7 =D9-(B9*$C$16) =(C8+D8)/2 =C9-C8 =H7-(G7*$H$16) =(G9*$H$16)+I9 =(H8+I8)/2 =H8-H9
9 =(B8*$C$16)+C8 =D10-(B10*$C$16) =(C9+D9)/2 =C10-C9 =H8-(G8*$H$16) =(G10*$H$16)+I10 =(H9+I9)/2 =H9-H10
10 =(B9*$C$16)+C9 =D11-(B11*$C$16) =(C10+D10)/2 =C11-C10 =H9-(G9*$H$16) =(G11*$H$16)+I11 =(H10+I10)/2 =H10-H11
11 =(B10*$C$16)+C10 =D12-(B12*$C$16) =(C11+D11)/2 =C12-C11 =H10-(G10*$H$16) =(G12*$H$16)+I12 =(H11+I11)/2 =H11-H12
12 =(B11*$C$16)+C11 =D13-(B13*$C$16) =(C12+D12)/2 =C13-C12 =H11-(G11*$H$16) =(G13*$H$16)+I13 =(H12+I12)/2 =H12-H13
=(B12*$C$16)+C12 =D14-(B14*$C$16) =(C13+D13)/2 =C14-C13 =H12-(G12*$H$16) =(G14*$H$16)+I14 =(H13+I13)/2 =H13-H14
20
13
14 =(B13*$C$16)+C13 =D15-(B15*$C$16) =(C14+D14)/2 =C15-C14 =H13-(G13*$H$16) =(G15*$H$16)+I15 =(H14+I14)/2 =H14-H15
15 =(B14*$C$16)+C14 =F22 =(C15+D15)/2 =H14-(G14*$H$16) =K22 =(H15+I15)/2
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16 =SUM(B4:B15) =F23/$B$16 ΔT =SUM(F4:F15) =SUM(G4:G15) =K23/$G$16 ΔT =SUM(K4:K15)
17 INDOORS
18
19 Total Conductance =1/$B$16 W/(m².K) Total Conductance =1/G16 W/(m².K)
20
21 Outside Temperature 12 Outside Temperature 36
22 Indoor Temperate 18 Indoor Temperate 24
23 ΔT =F22-F21 ΔT =K21-K22
24
25 As Per AS/NZS 4859.1:2018
26 Indoors 18°C, Outdoors 12°C Indoors 24°C, Outdoors 36°C
APPENDIX B
SUMMARY OF ISO 6946:2007 REPRODUCED AND MODIFIED TEXT
(Informative)
thermal resistance.
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AS/NZS 4859.2:2018 22
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BIBLIOGRAPHY
ISO
6946 Building components and building elements—Thermal resistance and thermal
transmittance—Calculation methods
10456 Building materials and products—Hygrothermal properties—Tabulated design
values and procedures for determining declared and design thermal values
13370 Thermal performance of buildings—Heat transfer via the ground—Calculation
methods
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AS/NZS 4859.2:2018
24
NOTES
Standards Australia
Standards Australia is an independent company, limited by guarantee, which prepares and publishes
most of the voluntary technical and commercial standards used in Australia. These standards are
developed through an open process of consultation and consensus, in which all interested parties are
invited to participate. Through a Memorandum of Understanding with the Commonwealth
government, Standards Australia is recognized as Australia’s peak national standards body.
The first national Standards organization was created in New Zealand in 1932. The New Zealand
Standards Executive is established under the Standards and Accreditation Act 2015 and is the
national body responsible for the production of Standards.
International Involvement
Standards Australia and Standards New Zealand are responsible for ensuring that the Australian
and New Zealand viewpoints are considered in the formulation of international Standards and that
the latest international experience is incorporated in national and Joint Standards. This role is vital
in assisting local industry to compete in international markets. Both organizations are the national
members of ISO (the International Organization for Standardization) and IEC (the International
Electrotechnical Commission).
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