Appendices V2
Appendices V2
Appendices V2
LEGEND OF SYMBOLS
Ferrule / Socket
Weight
Insert:
MF MF2000® Multifit type
IP MF2000® Interlock Plus type
SP MF2000® Spiralfit type
SPGX MF2000® Spiralfit GX type
IS MF2000® Interlock Super type
BL MF2000® Blastlock type
PL MF2000® Push-Lock type
Working pressure: The maximum pressure at which correct functioning of the quick coupling 617 APPENDIX
is assured. The working pressure is assured in both connected and disconnected states.
Flow Rate: The quantity of fluid which passes through a cross section of the quick coupling
in a specified unit of time.
Connection Effort: The effort required to lock the male insert into the female.
Oil Spillage: The quantity of fluid lost from the coupling during the connection/disconnection
process.
20 140
Max. operating temperature (Intermittent service): Peaks of temperature of short duration and total
cumulative duration lower than 5% of the total service life.
Recommended fluids: Fluid types that the hose can convey with excellent / good chemical compatibility.
Hose service life: Cumulative duration of time in which the hose is under operative conditions.
APPENDIX 618
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HOSE SIZE CONVERSION CHART
-03 5 3/16 - -
-16 25 1 22 7/8
-32 51 2 46 113/16
-48 76 3 - -
-56 89 31/2 - -
-64 102 4 - -
619 APPENDIX
TORQUE RECOMMENDATIONS
If the use of a torque wrench is not possible, the flat rule (or nut
rotation angle rule) can be applied.
1. Screw the fitting by hand on the male adaptor until the metal
to metal contact between the sealing surfaces is reached
2. Mark the relative position between the nut and the adapter
WARNING
APPENDIX 620
Result from flat rule method can be affected from the operator:
• During the final phase marks on nut and adaptor can be not
very accurate and the final position can be misread
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TORQUE RECOMMENDATIONS
TORQUING METHODS
In the following tables the tightening values are given according to one or more of the following methods:
ASSEMBLY TORQUE - This is the preferred and most precise method, which should be used whenever
possible. Value given is the torque in N.m to be applied using a suitable calibrated torque wrench
ROTATION ANGLE - Value is the number of degrees that the nut should be rotated through AFTER metal-to-
metal contact is made from finger-tightening
NUMBER OF FLATS - Value is the number of flats that the nut should be rotated through AFTER metal-to-
metal contact is made from finger-tightening
* IMPORTANT: Recommended MRI Torque Values are only applicable for nut tightening in DRY conditions (no oil or lubrication on threads
and sealing surfaces)
621 APPENDIX
Assembly Torque* Rotation Angle No. of Flats
+10
[N.m] -0 [degrees] [Flats]
* IMPORTANT: Recommended MRI Torque Values are only applicable for nut tightening in DRY conditions (no oil or lubrication on threads
and sealing surfaces)
TORQUE RECOMMENDATIONS
* IMPORTANT: Recommended MRI Torque Values are only applicable for nut tightening in DRY conditions (no oil or lubrication on threads and
sealing surfaces)
M12 x 1.5 6L 13
M14 x 1.5 8L 23 6S 23
* IMPORTANT: Recommended MRI Torque Values are only applicable for nut tightening in DRY conditions (no oil or lubrication on threads and
sealing surfaces)
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TORQUE RECOMMENDATIONS
MANULI NPTF MALE MATED WITH NPTF PORT MANULI NPTF MALE MATED WITH NPSM FEMALE
NPTF-NPSM
Thread Size Max. Assembly Torque*† Max. Assembly Torque*
[N.m] [N.m]
1/8” -27 20 10
1/4” -18 30 15
3/8” -18 40 20
1/2” -14 55 27
3/4” -14 70 35
1” -11.5 90 45
2” - 111/2 150 75
* IMPORTANT: Recommended MRI Torque Values are only applicable for nut tightening in DRY conditions (no oil or lubrication on threads and
sealing surfaces)
† If thread sealant is used, maximum values show above should be decreased by 25%
XTRAFANGE/61
1” 420 O88407-16 32.92 x 3.53 M10 45 3/8" -16 44 70
21/2” 350 O88507-40 69.44 x 3.53 M24 110 ** 1" -8 102 550
* IMPORTANT: Recommended MRI Torque Values are only applicable for nut tightening in DRY conditions (no oil or lubrication on threads and
sealing surfaces)
** Can be reduced to 100mm
FLUID COMPATIBILITY CHART
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding
chemical reactions that may result in release of fluids or failure of the hose or connection. This
chemical compatibility guide must not be used in conjunction with any other compatibility guides
from previous or future catalogue editions, bulletins or publications. Incorrect use of these charts
could result in personal injury or property damage.
This hose compatibility chart is a reference of Manuli Hydraulics hose compatibility with various fluid media.
It is intended as a guide to chemical compatibility with inner tube materials and assembly lubricants applied
internally to the hose. The Fluid Compatibility Chart lists the relative resistance of hose tube and fitting
materials to more common:
• hydraulic oils
• other diversified oils families (for hydrokinetic and lubrication applications)
• chemicals
The ratings shown do not cover all possible variations of all factors, such as temperature, concentration,
degradation or fluid contamination, etc. Testing under actual conditions is the best way to assure chemical
compatibility for critical applications.
The specific recommendations regarding hydraulic fluids are based upon specific laboratory bench tests
with fluids, performed according to ISO 1817 and internal methodology, integrated with field experiences and
the advices of various polymers or fluid suppliers. It must be stressed, however, that this information is
offered only as a guide and is not a guarantee. Final hose selection also depends upon pressure, fluid and
ambient temperatures, concentration, duration of exposure and special requirements or variations, which may
not be known by Manuli Hydraulics. Legal and other regulations must be followed with particular attention.
All the combined factors in working operations may impact on the service life of the hose assembly and must
be carefully considered before releasing a hose for a specific application: the chemical compatibility with the
service fluid is only one of the factors to be considered.
It is always recommended to test the specific fluid brand name with the requested hose, in order to verify
chemical compatibility. Manuli Hydraulics constantly performs compatibility tests as service to market,
progressively updating the compatibility chart.
APPENDIX 624
This second part of the compatibility chart list a particular family of oils, not designed for standard hydraulics
(hydrostatic applications), rather studied for many diversified applications such as lubrication for gear,
compressors, turbines, diatermic oils for cooling or heat transmission, and ATF (Automatic Transmission
Fluids) oils for the hydrokinetic (hydrodynamic) applications. These fluids are often very aggressive on
traditional tube rubbers, more than hydraulic oils, due to the nature of the fluids and additives, aimed to give
properties of long life duration and high temperature resistance; that’s why their chemical compatibility with
tube rubbers must be carefully checked before eventual use.
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
It is to be underlined that Manuli hoses are designed in principle for use with hydraulic oils only, and that
diversified applications such as the ones with these categories of other oils, must be verified case by case
with lab and/or field tests by users under their sole and exclusive responsibility and no liability whatsoever can
be attributed to Manuli Hydraulics in that regard.
WARNING: Manuli hoses are designed for hydraulics use and applications, they are not intended for
industrial diversified applications with various chemicals.
The recommendations regarding generic chemicals are mainly based on literature data in conjunction with
polymers used for the tube compound. The field results of the fluid conveyed in the hose should be carefully
tested and field validated by users.
No test on finished hose assemblies in combination with the mentioned chemicals has been normally
performed.
The possible good rating and on field performance of the hose with a chemical mentioned in the
list does not mean in any case the release by Manuli Hydraulics of the product for that application
or any guarantee. The possible validation for use is under the sole and exclusive responsibility of
the end user and no liability whatsoever can be attributed to Manuli Hydraulics in that regard. In fact
Manuli Hydraulics hoses are designed for hydraulics use and applications, they are not intended for
industrial diversified applications with various chemicals.
The outer cover of the hose is intended to protect the reinforcement layer(s) from mechanical influences
(abrasion, weathering etc.); cover compounds are not designed to exhibit the same chemical resistance as
the tube compounds. Manuli Hydraulics should be consulted about the compatibility of the cover, should the
application involve the extended exposure or immersion in a liquid: anyway the hydraulic hoses of the
Manuli Hydraulics product range are not designed in general for immersion in the service fluid.
This type of special applications should be avoided or carefully studied with additional external protections
for the hoses, selection of special hose types, e.g. with thermoplastic cover and validation on the specific
application. The turbulence of the fluid, the high temperature and nature of the fluid as well as other elements
may impact the properties or integrity of the hose cover material (the cover compound of the hose is designed
to resist to oil drops and external agents, not immersion in the service fluid).
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
CHLOROSULPHONATED POLYETHYLENE EQUATOR/1 (BLUE & BLACK), EQUATOR/2 (BLUE & BLACK), XTRAFLOW/HT
LEGEND OF RATINGS
E = Excellent - Small or negligible changes of compound properties: no problem for use. Service life can
exceed the expectations.
G = Good - There are only minor changes of some compound properties. Service life is normally in line with
state of the art (standard) expectations.
FT = Field Test recommended - A field test is recommended to allow the end user to either validate the
selection in the actual working conditions or to reject the selection. Results of compatibility from lab testing
show significant changes on some compound properties, service life can be reduced. Higher durability can
be achieved with reduced severity of working conditions (temperature in particular) or with an upgraded
hose selection. After the results of the recommended field test, if the end user decides to use the selected
hoses under his validation, the end users assumes all responsibility with regard to any possible effects and
consequences arising out of the using of hoses in the actual working conditions and Manuli Hydraulics cannot
be held responsible for any claims in relation to or connected with the hoses for which it was recommended
to perform a field test.
REMARKS
O-Rings used with couplings must also be considered for chemical compatibility with the fluid to be conveyed.
This includes fittings containing internal O-Rings; for example Metric Female 24° Cone seat fittings, etc.
Standard O-Ring of Manuli Hydraulics fittings are made of Nitrile rubber (NBR), highly chemically compatible
with all hydraulic fluids. If you use special fluids or very high temperatures, different O-Ring materials should
be used, contact Manuli Hydraulics for specific information. See Technical Manual for dimensions of O-Rings.
Compatibility of hose fittings with conveyed fluids is an essential factor in avoiding chemical reactions that
may result in release of fluids and failure of the connection with the potential of causing severe personal injury
or property damage. Standard Manuli Hydraulics fittings are made of carbon steel with Hexavalent chromium
free plating.
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
ISO 6743-4 is an important norm regarding “Lubricants, industrial oils and related products (class L)”. The
norm defines a very wide family of oils, used in many different sectors and applications.
The oils must be carefully understood and properly managed to avoid problems and possible mistakes. The
Part 4 of the norm in particular regards the Hydraulic Oils (Family H), for hydrostatic and hydrokinematic
applications, the other parts of the norm regard other fluids, of different nature or aimed to different applications
than hydraulics.
Manuli Hydraulics hoses are designed and qualified for use with Hydraulic Oils (Family H of the ISO 6743-4),
and the behaviour of the particular oil formulation has to be verified case by case.
The applications with oils of the families different than H must be checked carefully but in principle Manuli
Hydraulics hoses are not designed for use with them.
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
The Family H in particular, object of use with Manuli Hydraulics hoses is composed by the following families
of oils, identified by ISO dedicated symbols, used also in the compatibility chart.
TRIGLYCERIDES HETG
HYDRAULIC SYSTEMS
POLYGLYCOLS HEPG
APPLICATIONS WHERE
ENVIRONMENTALLY ACCEPTABLE
FLUIDS ARE REQUESTED
SYNTHETIC ESTERS HEES
XXX GENERALLY GOOD COMPATIBILITY WITH HOSES, ANYWAY THE BEHAVIOUR OF THE PARTICULAR OIL FORMATION TO BE VERIFIED CASE BY CASE
HFAS & HFDR NO COMPATIBILITY WITH MANULI HYDRAULICS HOSES. DEDICATED HOSES ARE REQUESTED
APPENDIX 628
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO EQUATOR SPIRTEX
PLUS ROCKMASTER/1SC HOSE
CRYOFLEX COVER XTRAFLOW/HT MULTITEX
SYNERGY (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO EQUATOR SPIRTEX
PLUS ROCKMASTER/1SC HOSE
CRYOFLEX COVER XTRAFLOW/HT MULTITEX
SYNERGY (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO EQUATOR SPIRTEX
PLUS ROCKMASTER/1SC HOSE
CRYOFLEX COVER XTRAFLOW/HT MULTITEX
SYNERGY (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO EQUATOR SPIRTEX
PLUS ROCKMASTER/1SC HOSE
CRYOFLEX COVER XTRAFLOW/HT MULTITEX
SYNERGY (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
LUKOIL GEYSER ST HM E G G G E G G
LUKOIL GEYSER ZF HLP G G G G E G G
MACDERMID OCEANIC BTC 181 HS E G G G - G G
MAV SINT PLUS 2005 ISO46
(PAO+TRADITIONAL SDDITIVE) HEPR G G FT G FT G -
METLUBE HFR 220 HFDU G G G G E FT -
MICRO QUIMICA MICROCORTE 530 HFB FT X FT - X FT -
MILLERS MILLFOOD 32 HS G G G - E G E
MILLERS MILLMAX 22 HM E G G G G G -
MOBIL AERO HF 46 (MIL 5606H) HH HL E G G - FT G -
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO EQUATOR SPIRTEX
PLUS ROCKMASTER/1SC HOSE
CRYOFLEX COVER XTRAFLOW/HT MULTITEX
SYNERGY (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO EQUATOR SPIRTEX
PLUS ROCKMASTER/1SC HOSE
CRYOFLEX COVER XTRAFLOW/HT MULTITEX
SYNERGY (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
OMD 90 HH HL G G G - - G G
OMV BIOHYD MS 46 (100°C) HEES G G G G - G G
OMV HLP AL 46 HL HLP E G FT - E FT -
OMV HLP M32 HV HVLP G G G E - G -
OMV HYD HLP M15 HV HVLP E FT G G - G -
PANOLIN GRO SYNTH 46 HEES G FT G G FT - E
PANOLIN HLP SYNTH 15 HEES G X X X X G -
PANOLIN HLP SYNTH 32 HEES G X FT FT X G -
PANOLIN HLP SYNTH 46 HEES E FT G G X G G
PANOLIN HLP SYNTH E 46 HEES E FT G G X G E
PANOLIN HLP UNI 46 HV HVLP E G G G G G -
PANOLIN ORCON HYD 46 HV HVLP G G G G G G -
PANOLIN TRAFOSYNTH 2 HEES G X G - X G -
PENTOSIN CHF 11 S (POWER STEERING) HS E G G G E G -
PETROCANADA ENVIRON AW HLP E G G G G G G
PETRO CANADA HYDREX AW 46 HM HLP E G G G FT FT -
PETRO CANADA HYDREX MV 60 HV HVLP E E G G FT G -
PETROCANADA HYDREX XV HV HVLP G G FT G FT - -
PETROCANADA SYNTHETIC AW 46 HM HLP G G FT G G - -
PETROFER ULTRA SAFE 620 HFC G G E G X E -
PFINDER APRESOL HH G G G - E G E
PONSSE LOGGER'S HYDRAULIC OIL 46
SUPER HM HLP E G G E G - -
PRESTONE POWER STEERING FLUID HM - - - - E G -
Q8 HANDEL 46 HV HVLP E G G E G E -
Q8 HANDEL 68 HV HVLP G G G - E G E
Q8 HAYDN 32 HM HLP E G G G E G -
Q8 HAYDN 46 HM HLP E G G E G - -
Q8 HELLER 46 HV HVLP E G G - E G -
Q8 HINDEMITH LT HV HVLP G FT G G FT G -
APPENDIX 634
Q8 HOGARTH 46 HV HVLP G G G G G G -
Q8 HOLBEIN ECO 46 HV HVLP E G E E G G -
Q8 HOLBEIN NWG 32 HEES G FT G - X G -
Q8 HUMMEL 46 HM HLP E E G - G - -
QUAKER QUINTOLUBRIC 888 HFDU G G G G FT G -
QUAKER QUINTOLUBRIC 888-46 HFDU G FT G G FT - -
QUAKER QUINTOLUBRIC 888-68 HFDU G FT G - FT - -
QUAKER QUINTOLUBRIC 914 HFA G - G G - G -
QUAKER QUINTOLUBRIC N 822-300 HFDU G FT G - - G -
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO EQUATOR SPIRTEX
PLUS ROCKMASTER/1SC HOSE
CRYOFLEX COVER XTRAFLOW/HT MULTITEX
SYNERGY (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO EQUATOR SPIRTEX
PLUS ROCKMASTER/1SC HOSE
CRYOFLEX COVER XTRAFLOW/HT MULTITEX
SYNERGY (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
HV HVLP -
APPENDIX 636
TEXACO RANDO HD VZ 68 G G G G G G
TEXACO RANDO HD Z 46 HV HVLP E G G G G G -
TEXACO RANDO HD Z LT 32 HM HVLP G G G G G G G
TEXACO RANDO WM 32 HV HVLP G FT G G - G -
TEXACO SYNSTAR HT 68 HFDU G G E G FT E G
TOTAL AZOLLA HZS 46 HM HLP E G G G E - -
TOTAL AZOLLA ZS 46 HM HLP E G G G E G G
TOTAL BIOHYDRAN SE 46 HEES G FT G G X E G
TOTAL EQUIVIS ZS 46 HV HVLP G G G - - FT -
TOTAL HYDRANSAFE HFDU 46 HFDU E - G - - - -
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
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FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO EQUATOR SPIRTEX
PLUS ROCKMASTER/1SC HOSE
CRYOFLEX COVER XTRAFLOW/HT MULTITEX
SYNERGY (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
637 APPENDIX
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT EQUATOR
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO SPIRTEX
PLUS ROCKMASTER/1SC XTRAFLOW/ HOSE
CRYOFLEX COVER MULTITEX
SYNERGY HT (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
WWW.MANULI-HYDRAULICS.COM
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT EQUATOR
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO SPIRTEX
PLUS ROCKMASTER/1SC XTRAFLOW/ HOSE
CRYOFLEX COVER MULTITEX
SYNERGY HT (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
COMPRESSOR OILS
ANDEROL 497 (DI-ESTER BASED
COMPRESSOR OIL) D G FT G - FT G -
ATLAS COPCO HD ROTO FLUID PLUS D - - - - G - -
ATLAS COPCO PAROIL S BULK (SYNT.
ESTER/POLYOLEFINE COMPR. OIL) D G G FT - FT FT -
ATLAS COPCO ROTO EXTREME DUTY
FLUID D - - - - FT - -
ATLAS COPCO ROTO FOODGRADE FLUID
(SYNT BLEND COMPR. OIL) D - - - - G - -
ATLAS COPCO ROTO H (MINERAL BASED
COMPRESSOR OIL) D G G FT - G G E
ATLAS COPCO ROTO INJECT FLUID PLUS
(MINERAL BASED COMPR. OIL) D G G FT - G G E 639 APPENDIX
ATLAS COPCO ROTO INJECT FLUID
(MINERAL BASED COMPR. OIL) D E G G - G G E
ATLAS COPCO ROTO RS ULTRA (MINERAL
BASED COMPR. OIL) D - - - - G - -
ATLAS COPCO ROTO XTEND DUTY (PAO
COMPR. OIL) D - - - - G - -
ATLAS COPCO ROTO Z D - - - - G - -
BARHAT PETROLEUM AIRLUBE XD D - - - - G - -
CASTROL ICEMATIC SW 100 (POE BASED
COMPRESSOR OIL) D G G G - - G E
CHEVRON MACHINE OIL ISO 32
(COMPRESSOR OIL) D G G G - G G G
FUCHS DEA TRITON SE 55 (POE BASED) D G G G G - G E
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT EQUATOR
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO SPIRTEX
PLUS ROCKMASTER/1SC XTRAFLOW/ HOSE
CRYOFLEX COVER MULTITEX
SYNERGY HT (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
ENGINE OILS
AGIP RUSTIA C (ENGINE OIL 10W20) E G G G - G - -
AGIP SINT 2000 (ENGINE OIL 10W40) E G G G - G E G
AGIP TECSINT SL5W40 (ENGINE OIL 5W40) E E G FT - G - -
ARAL TURBORAL (ENGINE OIL 15W40) E E G - - - - -
BP VANELLUS C 5 (ENGINE OIL 15W40) E E G G G G - -
CALTEX DELO 400 (DIESEL MULTIGRADE
ENGINE FLUID) E G - - G G - -
CHEVRON DELO 400LE (ENGINE OIL
15W40) E G G FT G G G -
CHEVRON RPM 30 (ENGINE OIL) E G G G G E G -
FUCHS TITAN GT 1 PRO C 2 (ENGINE OIL
5W30) E G G G - FT G -
APPENDIX 640
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
WWW.MANULI-HYDRAULICS.COM
FLUID COMPATIBILITY CHART
ISO 6743-4
DIN 51524
FOREMASTER
HYDRAULIC FLUID ANACONDA
TWINPOWER/
SHIELDMASTER
GOLDENISO/PILOT EQUATOR
ASTRO
THERMO-PLASTIC
FOREMASTER GOLDENISO SPIRTEX
PLUS ROCKMASTER/1SC XTRAFLOW/ HOSE
CRYOFLEX COVER MULTITEX
SYNERGY HT (TPE TUBE)
DIAMONDSPIR CRYOFLEX PUSHFIT
INFINITY
XTRAFLOW/4WS TWINPOWER/4000
HYDROROPE TWINPOWER/5000
HERCULES
TURBINE OILS
MOBIL JET OIL II T E FT G E FT E -
NYCO TURBONICOIL TN 13 B T G X X FT X E -
METAL WORKING
641 APPENDIX
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
CHLOROSULPHONATED CHLORINATED
FLUID NITRILE CHLOROPRENE POLYESTER
POLYETHYLENE POLYETHYLENE
ACETALDHEIDE X FT X FT G
ACETONE FT FT X G G
AIR (60°C) G G E E E
AIR (100°C) FT G E E G
AIR (150°C) X X G G X
AMMONIA, GASEOUS FT G - - X
AQUA REGIA FT FT X FT -
BENZENE X X X FT FT
BRINE E FT FT G G
BUTANOL E G G G E
CALCIUM BICARBONATE E E E E -
CALCIUM HYDROXIDE
E E G G -
(AQUEOUS SUSPENSIONS)
CARBONIC ANHYDRIDE G E G G E
CHLORINE X X X X X
APPENDIX 642
CHLOROFORM FT FT X X X
CRUDE OIL E X X X G
DIBENZYL ETHER X X X X -
EPICHLORHYDRINE X X FT X X
ETHYL ACETATE FT X FT FT FT
ETHYL ALCOHOL E E E E E
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
WWW.MANULI-HYDRAULICS.COM
FLUID COMPATIBILITY CHART
CHLOROSULPHONATED CHLORINATED
FLUID NITRILE CHLOROPRENE POLYESTER
POLYETHYLENE POLYETHYLENE
ETHYL ETHER G FT - - -
ETHYLENE E G - - G
ETHYLENE GLYCOLE E E G G E
FORMALDHEYDE FT G FT G G
FORMIC ACID 23°C (SATURATED
G G G X G
SOLUTION)
FORMIC ACID 75°C (SATURATED
FT G FT X FT
SOLUTION)
GLYCERINE E E E E E
HEPTANE G FT X FT E
HYDRAULIC OILS (SEE
* * * * *
DETAILED TABLE)
HYDROCHLORIC ACID, 10% G G G X G
HYDROGEN SULPHIDE FT G FT X E
ISOBUTYL ALCOHOL G G G G E
ISOPROPYL ALCOHOL G E E E E
ISO-OCTANE G FT X FT E
KEROSENE (AROMATICS
G FT X FT -
40%MAX, 70°C)
LEAD FREE PETROL G FT X FT E
MAGNESIUM HYDROXIDE
G E E E -
(AQUEOUS SOLUTIONS)
MERCURY E E E E E
METHANOL G E E E G
METHYL METHACRYLATE X X X X -
METHYLETHYLKETONE (MEK) X FT X FT E
NITRIC ACID, CONCENTRATED
X X X X X
65%
NITRIC ACID, DILUTED 10% 50°C FT X X FT X
NITROGEN E E E E E
OLEIC ACID G FT FT FT E
OLEUM X X X X X
PARAFFIN E E FT E E
PENTANE G FT X FT E
PETROL E FT X FT E
PETROLEUM, 70°C E G X FT E
PHENOL X X X X FT
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
FLUID COMPATIBILITY CHART
CHLOROSULPHONATED CHLORINATED
FLUID NITRILE CHLOROPRENE POLYESTER
POLYETHYLENE POLYETHYLENE
PHOSPHOROUS TRI-CHLORIDE X X X X -
SOAPS E G G G E
SODA CAUSTIC FT G G FT G
SODIUM BICARBONATE E E E E G
SODIUM CHLORIDE (AQUEOUS
E E G G E
SOLUTION)
SODIUM HYDROXIDE FT G G FT E
SODIUM HYDROXIDE 70°C
FT G G FT F
(MEDIUM HIGH CONC.)
SODIUM HYPOCHLORITE
FT G FT X E
(AQUEOUS SOLUTIONS)
SODIUM SILICATE (AQUEOUS
E E E E -
SOLUTIONS)
SODIUM SULPHATE (AQUEOUS
E E E E -
SOLUTION)
SODIUM SULPHIDE E E E E -
STEARIC ACID E E FT E E
SULPHUR X X G G -
SULPHUR DIOXIDE X X X X -
SULPHURIC ACID (HOT
X X X X X
CONCENTRATED 96°C)
SULPHURIC ACID (DILUTED
X X FT FT E
20%)
SULPHURIC ANHYDRIDE X FT FT FT -
SULPHUROUS ACID X X FT FT X
TANNIC ACID G G G X E
TANNIN E E E E E
TETRAETHYL LEAD G FT X - -
TOLUENE X X X X E
APPENDIX 644
TURPENTINE G X X X -
UREA E E G G -
VINYL ACETATE FT FT FT G -
VINYL CHLORIDE X X X X -
WATER E G X G E
XYLENE FT X X X G
ZINC CHLORIDE (AQUEOUS
E E G X E
SOLUTIONS)
ZINC SULPHATE (AQUEOUS
E E G X -
SOLUTIONS)
WARNING: Compatibility of hose and fittings with conveyed fluid is an essential factor in avoiding chemical
reactions that may result in release of fluids or failure of the hose or connection. This chemical compatibility
guide must not be used in conjunction with any other compatibility guides from previous or future catalogue
editions, bulletins or publications. Incorrect use of these charts could result in death, personal injury or
property damage.
WWW.MANULI-HYDRAULICS.COM
EASY FIT INSTALLATION INSTRUCTIONS
-04 10.03 + 0.08 12.75 + 0.1 16.55 + 0.07 17.0 + 0.1 M18 X 1 23 - 35 NM
-06 13.03 + 0.08 16.9 + 0.2 20.55 + 0.07 21.0 + 0.1 M22 X 1 30 - 40 NM
-08 16.03 + 0.08 19.9 + 0.2 23.55 + 0.07 24.0 + 0.1 M25 X 1 40 - 50 NM
-12 23.03 + 0.08 27.9 + 0.2 31.05 + 0.07 31.5 + 0.1 M33 X 1.5 70 - 80 NM
-04 8.5 + 1 1.1 - 0.1 10.35 + 0.1 14.15 + 0.2 19.56 + 0.15 23 - 35 NM
-06 8.7 + 1 1.15 - 0.1 11.1 + 0.1 15.5 + 0.2 21.95 + 0.15 30 - 40 NM
-08 8.7 + 1 1.25 - 0.1 11.3 + 0.1 15.7 + 0.2 22.15 + 0.15 40 - 50 NM
-12 11.5 + 1 1.7 - 0.1 16.5 + 0.1 21.4 + 0.2 31.35 + 0.15 70 - 80 NM
645 APPENDIX
EASY FIT INSTALLATION INSTRUCTIONS
ASSEMBLING PROCEDURE
1 2
Fit the safety clip into the dedicated groove on Use a flat-headed screwdriver, or similar tool,
the male fitting. to remove the protective cap on the cartridge.
3 ASSEMBLING INSTRUCTIONS
When inserting the male fitting into the cartridge,
the axial force required to ensure correct
and secure assembly will vary throughout
the insertion process (see graph opposite).
In particular there will be a two points where
the amount of force required will be noticeably
higher.
kgf
30
A
APPENDIX 646
25
20
B
15
10
0
0 2 4 6 8 10 12 13 16 18 20 mm
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EASY FIT INSTALLATION INSTRUCTIONS
DIS-ASSEMBLING PROCEDURE
1 2
Use a flat-headed screwdriver, or similar tool, Push the fitting in until the collar touches
to remove the safety clip. the cartridge, then pull out to complete the
disconnection process. Use a flat-headed
screwdriver, or similar tool, to remove the
protective cap on the cartridge.
DIS-ASSEMBLING INSTRUCTIONS
The maximum axial force required to separate the components (after the initial “push”) is approximately 10
kgf for a -08 fitting - see graph opposite.
The peak (C) represents the force required to open the internal retaining ring to allow the withdrawal of the
male fitting.
kgf
30
647 APPENDIX
25
20
15
C
10
ASSEMBLING PROCEDURE
1 2
K
CLIC
Put the male insert into the adaptor. Push the male insert until a “click” is heard.
DIS-ASSEMBLING PROCEDURE
1 2
APPENDIX 648
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FAST FIT DISCONNECTABLE INSTALLATION INSTRUCTIONS
ASSEMBLING PROCEDURE
1 2
K
CLIC
Put the male insert into the adaptor. Push the male insert until a “click” is heard.
DIS-ASSEMBLING PROCEDURE
1 2
649 APPENDIX
Insert a flat-headed screwdriver into one of the
Push male insert against the internal stop
slots in the red sleeve to lock it in place.
1 2
Remove the damaged O-ring and back-up Clean the seal area.
ring.
Remove all residual parts of
Do not use sharpened tools. damaged O-ring and back-up
Take care not to damage the ring.
components.
3 4
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Q.SAFE SPARE PARTS
1 2
Use a suitable tool to pull back the valve and Remove the damaged seal.
hold it in place.
Take care not to damage the
Do not use sharpened tools. components.
Take care not to damage the
components.
3 4
1 2 3
Use a wrench on the Lift out the old coupling Use a wrench on the
lower hexagon to unscrew and replace with the new lower hexagon to tighten
the old coupling part the new coupling to the
torque listed below
1 2 3
APPENDIX 652
Use a wrench on the Lift out the old coupling Use a wrench on the
lower hexagon to unscrew and replace with the new lower hexagon to tighten
the old coupling part the new coupling to the
torque listed below
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Q.SAFE SPARE PARTS
2 A
Place the new cover on the face of the fixed part and insert the screws into the positions shown.
TIGHTENING
HEX SIZE SOCKET SIZE
SCREW TORQUE
mm (AF) mm (AF) Nm
A - 5 5
653 APPENDIX
B 9 - 5
PART NUMBERING SYSTEM
HOSE
0 1 2 3 4 5 6 7 8 9 10 11 12
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12
DIGITS “1-2-3-4-5” 0 1 2 3 4 5 6 7 8 9 10 11 12
Family
“Five digit number” that defines a specific hose family - see “Hose Family Table”.
DIGIT “6” 0 1 2 3 4 5 6 7 8 9 10 11 12
In case a number is used, it must be read together with digits “7” and “8” to identify the hose’s
diameter in mm
APPENDIX 654
DIGITS “7-8” 0 1 2 3 4 5 6 7 8 9 10 11 12
Diameter in millimetres
In case digit “6” is a number, the hose diameter in millimetres should be read including it.
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PART NUMBERING SYSTEM
HOSE (CONTINUED)
DIGIT “9” 0 1 2 3 4 5 6 7 8 9 10 11 12
DIGIT “10” 0 1 2 3 4 5 6 7 8 9 10 11 12
L Box (≤ DN51); Wooden reel (> DN51) Branding with License Number
0 Box -
B Reel -
P Plastic reel -
R Roll -
W Wooden reel -
A Box 100 ft (spiralled) / 50 ft (GoldenBlast)
Q Box 40 m (GoldenBlast)
S, V, Z, Y Box Special length
C - Branding without “Made in...” declaration
Value Special
S, V, Z, Y Special length
C Branding without “Made in...” declaration
9 Manuli standard branding
0-8 Private brand
4 Soft Seal Sleeve
PART NUMBERING SYSTEM
HOSE (CONTINUED)
DIGIT “12” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Special
If the above convention is NOT followed then the branding is considered “Private”. Exceptions
related to “Manuli Brand” hoses are: x900; xx90; x556; x833; x962; xx97; xx95
HOSE FAMILIES
FIRST 6 PROD.
PROD. TECH. DESCRIPTIONS FAMILY FAMILY DESCRIPTION
DIGITS TECH.
H01039 1 39 NOZONE/2K
APPENDIX 656
WIRE BRAIDED
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PART NUMBERING SYSTEM
657 APPENDIX
H02002 2 SMOOTH HOSES 2 SUPERJET BLUE
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PART NUMBERING SYSTEM
FERRULES
0 1 2 3 4 5 6 7
ROOT SIZE
DIGIT “0” 0 1 2 3 4 5 6 7
M Ferrule MF2000
C Ferrule or clamp A/C
K Reusable ferrule
DIGIT “1” 0 1 2 3 4 5 6 7
Value Description
0 Always
DIGITS “2-3” 0 1 2 3 4 5 6 7
DIGIT “4” 0 1 2 3 4 5 6 7
DIGIT “5” 0 1 2 3 4 5 6 7
Value Special
0 Standard
1 Customised version
2 Customised version
... ...
PART NUMBERING SYSTEM
FERRULES (CONTINUED)
DIGITS “6-7” 0 1 2 3 4 5 6 7
FERRULE SERIES
DIGITS DESCRIPTION
3 NO-SKIVE FERRULE FOR TEXTILE BRAIDED HOSES / STAR-CRIMP FERRULE AC FOR REFRISTAR
7 REFRIMASTER FERRULE AC
10 REFRIMASTER CLAMP
13 DOUBLE SKIVE FERRULE FOR H.D. SPIRAL HOSES (INTERLOCK 4-6 PLY)
15 DOUBLE SKIVE FERRULE FOR H.D. SPIRAL HOSES (INTERLOCK PLUS 4 PLY)
16 DOUBLE SKIVE FERRULE FOR H.D. SPIRAL HOSES (INTERLOCK PLUS 6 PLY)
17 DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSES (BLASTLOCK-XTRALOCK 4 PLY)
18 DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSES (BLASTLOCK-XTRALOCK 6 PLY)
19
26 DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSES (INTERLOCK SUPER)
28 DOUBLE SKIVE FERRULE FOR EXTRA DUTY SPIRAL HOSES (INTERLOCK SUPER)
35
APPENDIX 660
90 FRIGOSTAR CLAMP
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PART NUMBERING SYSTEM
0 1 2 3 4 5 6 7 8 9 10 11 12
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
The numbers in these positions specify the termination end or the second tail.
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
DIGITS “6-7” 0 1 2 3 4 5 6 7 8 9 10 11 12
Tail size
DIGITS “8-9” 0 1 2 3 4 5 6 7 8 9 10 11 12
DIGITS “10-11-12” 0 1 2 3 4 5 6 7 8 9 10 11 12
These digits specify various customisations related to dimensions, threads, drops, ...
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PART NUMBERING SYSTEM
0 1 2 3 4 5 6 7 8 9 10 11 12
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
1 Male
2 Female or Flange type
DIGITS “2-3” 0 1 2 3 4 5 6 7 8 9 10 11 12
The numbers in these positions specify the termination end or the second tail.
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12
Value Description
DIGITS “6-7” 0 1 2 3 4 5 6 7 8 9 10 11 12
Tail size
DIGITS “8-9” 0 1 2 3 4 5 6 7 8 9 10 11 12
DIGITS “10-11-12” 0 1 2 3 4 5 6 7 8 9 10 11 12
These digits specify various customisations related to dimensions, threads, drops, ...
APPENDIX 664
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PART NUMBERING SYSTEM
04 04 BSP MALE BULKHEAD BSP FIXED FEMALE DIN 3852-2 FORM X / ISO 1179-1
05 05 05 BSP MALE 60° CONE SEAT BS5200 / ISO 8434-6 BSP FEMALE 60° CONE BS5200 / ISO 8434-6
06 06 BSP MALE FLAT FACE DIN 3852-2 FORM A BSP FEMALE FLAT SEAT
09 09 BSP MALE O'RING BOSS ADJUSTABLE ISO 1179-3 METRIC BANJO DIN 7642
10 10 METRIC MALE 60° CONE SUPERLIGHT DIN 3863 METRIC FEMALE 60° CONE SUPERLIGHT DIN 3863
13 13 METRIC MALE FLAT FACE DIN 3852-1 FORM A METRIC FEMALE MULTISEAL CONE DIN 3868
14 14 METRIC MALE DIN 3852-11 FORM E B/ ISO 9974-2 METRIC FIXED FEMALE DIN 3852-1 FORM X AND FORM Y
15 15 - METRIC FEMALE 24° CONE O'RING LIGHT TYPE DIN 3865 / ISO 8434-1
16 16 - METRIC FEMALE 24° CONE O'RING HEAVY TYPE DIN 3865 / ISO 8434-1
17 17 FRENCH MILLIMETRIC METRIC MALE 24° CONE SEAT FRENCH MILLIMETRIC METRIC FEMALE
18 18 FRENCH GAZ METRIC MALE 24° CONE SEAT FRENCH GAZ METRIC FEMALE
23 23 JIC BULKHEAD MALE 37° CONE ISO 8434-2 / SAE J514 METRIC FEMALE 24° METAL CONE (WITHOUT O-RING)
24 24 24 ORFS MALE ISO 8434-3 / SAE J1453 ORFS FEMALE ISO 8434-3 / SAE J1453
25 25 25 JIC MALE (37° CONE) ISO 8434-2 / SAE J514 JIC FEMALE (37° CONE SEAT) ISO 8434-2 / SAE J514
26 26 SAE MALE (45° CONE) SAE J512 SAE FEMALE (45° CONE SEAT) SAE J512
27 27 27 ORFS BULKHEAD MALE ISO 8434-3 / SAE J1453 JIC FEMALE DOUBLE HEXAGON 37° CONE SEAT 665 APPENDIX
28 28 28 NPTF MALE 60° CONE SEAT SAE J476A NPSM SWIVEL FEMALE 60° CONE SAE J514
30 30 30 MALE O'RING BOSS TYPE SAE J1926-3 FEMALE PORT SAE J1926-1
40 40 KOMATSU METRIC MALE 60° CONE SEAT JIS B 8363 (KOMATSU) SWIVEL FEMALE
PART NUMBERING SYSTEM
44 44 MALE BSPP FLAT FACE BONDED WASHER ORFS FEMALE LONG DROP ELBOW ISO 12151-1 / SAE J516
52 52 SAE 45° CONE METRIC THREAD SAE 45° CONE METRIC THREAD
BSP PARALLEL THREAD 60° CONE BS5200 (ONLY FOR BSP PARALLEL THREAD 60° CONE BS5200 (ONLY FOR INTERLOCK/
55 55
INTERLOCK/XTRALOCK TAIL) XTRALOCK TAIL)
BSP PARALLEL THREAD O'RING 60° CONE BS5200 (ONLY FOR INTERLOCK/
58 58 GOST MALE
XTRALOCK TAIL)
METRIC MALE ISO 6149-2 / DIN 3852-3 FORM F (ONLY METRIC FEMALE 24° CONE O'RING HEAVY TYPE DIN 3865 / ISO 8434-2
66 66
FOR ADAPTORS) (ONLY FOR BLASTLOCK / XTRALOCK); GRAYLOC HUB (ONLY FOR DRILLING)
74 74 ORFS TYPE (ONLY FOR INTERLOCK/XTRALOCK TAIL) ORFS TYPE (ONLY FOR INTERLOCK/XTRALOCK TAIL)
79 79 FIXED MALE O'RING SEAT (A/C) HUB API 16A (TYPE 16BX) / FEMALE O'RING (A/C)
80 80 MALE SWIVEL O'RING (A/C) FLANGE API 6A (TYPE 6B/6BX) / O'RING SHORT PILOT (A/C)
4-BOLTS FLANGE HEAD CODE 61 WITHOUT O'RING FLANGE ISO/SAE 61 (ISO 6162-1 / SAE J518 CODE 61) / 4-BOLTS FLANGE
83 83
(ADAPTERS) HEAD CODE 61 (ADAPTERS)
4-BOLTS FLANGE HEAD CODE 62 WITHOUT O'RING FLANGE ISO/SAE 62 (ISO 6162-2 / SAE J518 CODE 62) - ONLY FOR
86 86
(ADAPTERS) XTRALOCK / 4-BOLTS FLANGE HEAD CODE 62 (ADAPTERS)
DIN BULKHEAD MALE 24° CONE HEAVY TYPE ISO
87 87 87 ASME B16.5 FLANGE / SDB COMPRESSOR (A/C)
8434-1
SUPERCAT FLANGE (ONLY FOR INTERLOCK/
89 89 SUPERCAT FLANGE (ONLY FOR INTERLOCK/XTRALOCK TAIL)
XTRALOCK TAIL)
95 95 BRAZING PIPE (FITTINGS) BRAZING SOCKET (FITTINGS) / BEVELED TO WELD (ONLY DRILLING)
97 97 METRIC MALE WITH 90° MALE CONE ISO 4038 METRIC FEMALE DIN 74225
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PART NUMBERING SYSTEM
3H FAST-FIT
02 BSP BOLT
20 ANTI-KINK
21 METAL SLEEVE
42 ARMOUR - JOINT
84 XTRAFLANGE/61 CLAMPS
85 XTRAFLANGE/62 CLAMPS
667 APPENDIX
PART NUMBERING SYSTEM
DIGITS DESCRIPTION
12 METRIC MALE 24° CONE SEAT HEAVY TYPE DIN 3861 / ISO 8434-1
15 METRIC FEMALE 24° CONE O'RING LIGHT TYPE DIN 3865 / ISO 8434-1
16 METRIC FEMALE 24° CONE O'RING HEAVY TYPE DIN 3865 / ISO 8434-1
ORFS
24 ORFS MALE ISO 8434-3 / SAE J1453
JIC
25 JIC MALE 37° CONE ISO 8434-2 / SAE J514
47 JIC 37° CONE FEMALE LONG DROP ELBOW ISO 12151-5/ SAE J516
BSP
05 BSP MALE 60° CONE SEAT BS5200 / ISO 8434-6
07 BSPT MALE
APPENDIX 668
01 BSP MALE DIN 3852-11 - ISO 1179-2 HEAVY DUTY "FORM E"
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PART NUMBERING SYSTEM
DIGITS DESCRIPTION
SAE
26 SAE MALE (45° CONE) SAE J512
NPTF - NPT
28 NPTF MALE 60° CONE SEAT SAE J476A
35 NPT MALE
19 METRIC MALE WITH RETAINING RING (ADJUSTABLE + NON-ADJUSTABLE HEAVY) ISO 9974 PORT COMPATIBLE
14 METRIC FIXED FEMALE DIN 3852-1 "FORM X" AND "FORM Y"
FRENCH
17 FRENCH MILLIMETRIC METRIC MALE 24° CONE SEAT
669 APPENDIX
17 FRENCH MILLIMETRIC METRIC FEMALE
JIS
57 BSP MALE TAPERED THREAD - JIS B 8363
33 FLANGE HEAD ISO/SAE 61 (ISO 6162-1 / SAE J518 CODE 61) WITHOUT O-RING
36 FLANGE HEAD ISO/SAE 62 (ISO 6162-2 / SAE J518 CODE 62) WITHOUT O-RING
33 FLANGE ISO/SAE 61 (ISO 6162-1 / SAE J518 CODE 61) WITH O-RING
PART NUMBERING SYSTEM
DIGITS DESCRIPTION
36 FLANGE ISO/SAE 62 (ISO 6162-2 / SAE J518 CODE 62) WITH O-RING
MINING
48 STAPLE MALE SAE J1467
OTHER ENDS
54 AGRICULTURAL VALVE
95 BRAZING PIPE
95 BRAZING SOCKET
3H FAST-FIT
4H DISCONNECTABLE FAST-FIT
BANJO SWIVEL
B1 BSP MALE THREAD WITH EXTERNAL METALLIC SEALING RING (DKRA)
B7 BSP MALE THREAD WITH METAL SEALING EDGE DIN 3852-2 FORM B
APPENDIX 670
B8 METRIC MALE THREAD WITH METAL SEALING EDGE DIN 3852-1 FORM B
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PART NUMBERING SYSTEM
0 1 2 3 4 5 6 7 8 9 10 11 12 13
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
Q Quick Coupling
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
0 Hydraulic
DIGIT “2-3” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Material
1 Steel
2 AISI 316
3 AISI 303
4 Brass 671 APPENDIX
5 Aluminium
PART NUMBERING SYSTEM
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
0 None
1 NBR (Nitrile)
2 HNBR
3 FKM (Viton, FPM)
4 CR (Neoprene)
5 EPDM
6 FFPM (Kalrez)
7 NBR - Low Temperature
8 VMQ (Silicone Rubber)
9 AU (Polyurethane)
A PTFE
DIGIT “6-7” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGIT “8” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
0 Male
1 Female
APPENDIX 672
DIGIT “9” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGITS “10-11” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGITS “12-13” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
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PART NUMBERING SYSTEM
0 1 2 3 4 5 6 7 8 9 10 11 12 13
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
Q Quick Coupling
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
3 Q.Tail
DIGIT “2-3” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Material
1 Steel
2 AISI 316
3 AISI 303
4 Brass 673 APPENDIX
5 Aluminium
PART NUMBERING SYSTEM
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGIT “6-7” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
MF Multifit type
DIGIT “8” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
1 Straight
APPENDIX 674
DIGIT “9” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGITS “10-11” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGITS “12-13” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
0 1 2 3 4 5 6 7 8 9 10
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10
Value Description
Q Quick Coupling
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10
Value Description
DIGITS “2-3” 0 1 2 3 4 5 6 7 8 9 10
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10
Value Material
0 None
1 Steel
2 AISI 316
3 AISI 303
4 Brass
5 Aluminium 675 APPENDIX
A PE (polyethylene)
B PVC
C PA (polyammide)
D POM (acetalic resin)
PART NUMBERING SYSTEM
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10
0 None
1 NBR (Nitrile)
2 HNBR
3 FKM (Viton, FPM)
4 CR (Neoprene)
5 EPDM
6 FFPM (Kalrez)
7 PTFE
8 VMQ (Silicone Rubber)
9 AU (Polyurethane)
DIGIT “6” 0 1 2 3 4 5 6 7 8 9 10
Value Function
DIGIT “7” 0 1 2 3 4 5 6 7 8 9 10
APPENDIX 676
Value Colour
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PART NUMBERING SYSTEM
DIGITS “8-9” 0 1 2 3 4 5 6 7 8 9 10
Quick coupling size - corresponds to nominal internal hose diameter recommended for use with
the coupling (see ISO 4397)
DIGIT “10” 0 1 2 3 4 5 6 7 8 9 10
677 APPENDIX
PART NUMBERING SYSTEM
05 MALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A BALL VALVE, SPECIAL GUIDEVALVE
08 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A ONE-WAY RELEASE, POPPET VALVE
09 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A ONE-WAY RELEASE, BALL VALVE
10 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A ONE-WAY RELEASE, CONNECTABLE UNDER PRESSURE
13 A1 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A TWO-WAYS RELEASE, POPPET VALVE
14 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A TWO-WAYS RELEASE, BALL VALVE
15 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES A TWO-WAYS RELEASE, CONNECTABLE UNDER PRESSURE
FREE FLOW
24 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES B ONE-WAY RELEASE, POPPET VALVE
25 A3 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES B ONE-WAY RELEASE, BALL VALVE
26 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES B SAFETY SLEEVE, POPPET VALVE
27 FEMALE ACCORDING TO ISO 7241-1 STANDARDS, SERIES B SAFETY SLEEVE, BALL VALVE
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PART NUMBERING SYSTEM
57
679 APPENDIX
AP SCREW TYPE MALE FOR TRUCK
63 AT SCREW TYPE MALE FOR U.S. MARKET (NOT AVAILABLE IN OTHER MARKETS - NO CATALOGUE)
64 AU SCREW TYPE FEMALE FOR U.S. MARKET (NOT AVAILABLE IN OTHER MARKETS - NO CATALOGUE)
65 A1 FEMALE ACCORDING TO ISO 7241-1 STANDARD, SERIES A RIGID, TWO WAYS RELEASE
ASSEMBLY MACHINES
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Value Description
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Value Description
O Assembly Machines
S Spare Parts
DIGIT “2” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
A Assembly
C Cutting
S Skiving
L Cleaning
M Marking
APPENDIX 680
I Insert Pushing
T Test Bench
F Flushing
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PART NUMBERING SYSTEM
DIGIT “3” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Value Supplier
1 Finnpower
2 Uniflex
3 Techmaflex
4 OP
5 Hydroscand
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Value Platform
DIGIT “5” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
681 APPENDIX
The number in this position identifies the version.
Value Version
DIGIT “6” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
0 Manual
1 12V
2 24V
3 220/240V 1PH 50HZ
4 380/415V 3PH 50HZ
5 110V 1PH 60 HZ
6 208/240V 3PH 60HZ (to be associated with code 9)
7 220/240V 3PH 50HZ
8 220/240V 1PH 60HZ
9 208/240V 3PH 60HZ
A 220/240V 1PH 50HZ
B 380/415V 3PH 60HZ
C 208/240V 3PH 60HZ
D 440V 3PH 50HZ
E 220/240V 1PH 60HZ
F 440/480V 3PH 60HZ
G 200V 3PH 50HZ
H 110V 1PH 50HZ
I 240V 1PH 50HZ
K 220/380/440V 3PH 50HZ
L 208V 1PH 60HZ
APPENDIX 682
DIGIT “7” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Value Description
DIGITS “8-17” 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
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PART NUMBERING SYSTEM
HOSE PROTECTIONS
0 1 2 3 4 5 6 7 8 9 10 11 12 13
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
DIGIT “1” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Description
DIGIT “2” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
1 Spring
2 Sleeve
3 Clinch
4 Flexible armour
DIGIT “3” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
DIGIT “4” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Value Colour
B Black
Y Yellow
A Orange
G Grey
M Metal
T Other
DIGITS “5-6” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
01 Protection spring
02 Mining protection spring
03 HT Protection spring
04 Light protection spring
05 Fire sleeve
06 Textile sleeve
07 Round metal sleeve
08 Heat protection spring
09 BOP hose flexible armour
10 Clinch
DIGITS “7-8-9” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
APPENDIX 684
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PART NUMBERING SYSTEM
DIGITS “10-11-12-13” 0 1 2 3 4 5 6 7 8 9 10 11 12 13
Letters and numbers in these positions describe branding, packaging or special length
information.
E Embossed / Embedded
I Inkjet
T Textile
0 Embossed/Embedded
Value Branding
99 Standard
685 APPENDIX
PART NUMBERING SYSTEM
0 1 2 3 4 5 6 7 8 9
ROOT
DIGIT “0” 0 1 2 3 4 5 6 7 8 9
Value Description
DIGIT “1” 0 1 2 3 4 5 6 7 8 9
Value Description
DIGITS “2-3” 0 1 2 3 4 5 6 7 8 9
01 O’ring for SAE 3000 and 6000 PSI flange 17 Kit copper sealing rings
08 Metallic anti-extrusion ring for male BSPP 24 Metal sealing ring for banjos
Metal sealing ring for pressure gauge
09 O’ring for ETCAO 25 connectors
10 Flat seal built in 26 Soft sealing ring for banjos
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PART NUMBERING SYSTEM
DIGITS “4-5” 0 1 2 3 4 5 6 7 8 9
DIGITS “6-7” 0 1 2 3 4 5 6 7 8 9
DIGITS “8-9” 0 1 2 3 4 5 6 7 8 9
687 APPENDIX
HOSE INSTALLATION GUIDE
r < r min
d
r min
r min 1.5 d
r min
APPENDIX 688
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HOSE INSTALLATION GUIDE
r < r min
abrasion
abrasion
minimum distance
• Avoid interference with objects that can cause abrasion or damage to the hose.
• In flexing applications ensure that the hose is not subjected to tensile stresses or to impacts / abrasion
from the surrounding environment.
689 APPENDIX
For detailed information concerning recommended practices for hydraulic hose assemblies,
please refer to SAE J1273 and ISO/TS 17165-2. This document should be used as a guide when
selecting, routing, fabricating, installing, replacing, maintaining and storing hose for hydraulic
systems.
HOSE INSTALLATION GUIDE
The information in this document concerning hoses, fittings and other items manufactured and provided by
Manuli Rubber Industries and its subsidiaries, is provided for the express purpose of aiding in the correct
selection of products for particular applications. However it is the responsibility of the customer to ensure that
they consider the specific details of the application during the selection process.
• Hose size
• Hose length
• Fluid compatibility
• Ambient and operating temperatures
• System operating pressures
• Static head pressures
• Installation design
• Minimum bend radii
• Possible abrasion of the hose
• Movement and flexing of the hose during operation
Improper selection and / or installation of hydraulic hose assemblies can result in reduced assembly life,
equipment failure, property damage, bodily injury or death.
HOSE INTEGRATION
Manuli hoses and fittings are designed to be part of an integrated hose assembly system. As such they
should only be used together or in conjunction with other types of fittings recommended by Manuli Rubber
Industries and its subsidiaries. Failure to observe these requirements may result in a reduced lifespan of the
hose assemblies or other failures which can cause equipment failure, property damage, bodily injury or death.
Manuli provides guidelines for the proper assembly, installation, maintenance and use of its products and
further information on recommended practices is available in SAE J1273 and ISO/TS 17165-2.
Should you have any questions regarding proper assembly, installation or application usage of any Manuli
product, please contact our Technical Centre in Italy.
APPENDIX 690
WARNING!
Improper selection or use of any of the products found in this document may result in property
damage, bodily injury or death. Consider all aspects of your application carefully to ensure that the
products selected are the most appropriate for the task.
Manuli Rubber Industries reserves the right to modify the data provided in this catalogue without notice.
©
Copyright 2019 Manuli Rubber Industries S.p.A. All rights reserved.
No part of this document may be reproduced or transmitted, in any form or by any means, without the express
written permission of Manuli Rubber Industries.
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