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Empire dw1040tp Dishwasher

The document provides instructions for safely using and maintaining a dishwasher. It details technical specifications, transportation and installation procedures, operating principles, maintenance guidelines, and safety information.

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robert.borojevic
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0% found this document useful (0 votes)
554 views20 pages

Empire dw1040tp Dishwasher

The document provides instructions for safely using and maintaining a dishwasher. It details technical specifications, transportation and installation procedures, operating principles, maintenance guidelines, and safety information.

Uploaded by

robert.borojevic
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 20

DISHWASHER

INSTRUCTION MANUAL
DW1040TP
CONTENTS

1. AIMS AND SCOPE

2. RESPONSIBILITIES

3. SIGNS

4. TECHNICAL DATA (BASIC FEATURES)

5. TRANSPORTATION AND INSTALLATION

6. GENERAL PRINCIPLES

7. INFORMATIONS AND EQUIPMENTS RELATED TO PRODUCT

8. DESCRIPTION OF DEVICE WITH EXPLANATIONS

9. REPLACING THE DEVICE AND PREPARING FOR START UP

INSTALLATION BEFORE ASSEMBLING

PREPARATION FOR START UP

FINAL CHECK BEFORE START UP

10. START UP

11. ELECTRICAL DIAGRAM

12. MAINTENANCE AND CLEANING

DAILY MAINTENANCE AND CLEANING

WEEKLY MAINTENANCE AND CLEANING

13. SAFE LIFE

14. INTERVENTION AFTER FAILURE

15. SPARE PARTS LIST

2 / 20
1. AIMS AND SCOPE
Descriptions for safe use and maintenance of the product
2. RESPONSIBILITIES
Responsibilities of Product’s Owner: The product’s owner is responsible for applying of safety rules stated in this
Instruction Manual or getting them applied by delegating his authorities and risks, which may arise due to not applying.
The product’s owner is also responsible for the periodical maintenance of the machine.
Responsibilities of the Manufacturers: The manufacturer is responsible for the risks due to manufacturing and
assembling faults, even though all requirements stated in this manual have been fulfilled.
3. SIGNS

WARNING: This sign indicates that it must be complied with the instructions related to the subject; otherwise,
the risky conditions, in which there can occur some damages and dangers

CAUTION: This sign indicates any risky conditions, which can cause damages in material and injuring of people,
provided that one does not pay attention and states that one must be careful.

DANGER: This sign indicates high risky conditions in which people can be injured, provided that one does not
pay attention and the rules always to be complied with.

DANGER: This sign indicates high risky conditions in which the people can be injured or can die due to electrical
shock.

Equipotential connection terminal


(If necessary, it must be connected to other equipment to make equal the potential)

3 / 20
4. TECHNICAL DATA

4 / 20
MODEL DW1040TP
CAPACITY
PLATES 60’ 1080
GLASSES 2880

STANDART SEPET
BASKET FOR 18 PLATES 50X50 n 2
GLASS-CUP BASKET 50X50 n 0
CUTLERY BASKET 50X50 n 1

ELECTRIC
VOLTAGE V 220-230 V AC , 1~ , 50Hz
WASHING TANK HEATER W 3000
RINSING WATER HEATER W 9000
MAXIMUM POWER W 10120
MAIN SUPPLY CABLE mm² 3x6

FEED WATER
WATER INLET PRESSURE bar 2-4
WATER HARDNESS ºFr 15
WATER INLET TEMPARATURE ºC 45-50
WATER INLET CONNECTOR DIAMETER Ø ¾”
WATER INLET CONNECTOR DIAMETER DRAINAGE Ømm 32
HEIGHT cm 28

WASHING
TEMPARATURE ºC 50-55
WASHING TANK CAPACITY It 60
WASHING PUMP KW 1.10
WASHING DURATION 1040TP 1-3 min.

RINSING
TEMPARATURE ºC 80-85
RINSING WATER CONSUMPTION It/basket 2,5
LENGTH 72
cm
WIDTH 83
cm
HEIGHT 148
cm
GROSS WEIGHT 123
kg
VOLUME 1,06

5. TRANSPORTATION AND INSTALLATION

During transportation, take necessary precautions against the risk of falling down and being turned upside
down for the product.

Place the product onto a flat and solid ground.

Do not install the product near the flammable and explosive materials and do not keep any flammable and
explosive material near the furnace, while it is working.

Keep surely a fire extinguisher near the furnace and check whether the periodical checking of the fire
extinguisher has been implemented or not.

5 / 20
6. GENERAL PRINCIPLES
The users agree and accept to be in conformity with all requirements included in using manual, otherwise the machine
shall be deemed OUT OF GUARANTEE COVERAGE.
The user also accepts that he/she was fully informed about the limited guarantee liability.
Any living body or any object should not be placed on machines. In addition, any living body should not be put inside the
machines.
It should not be allowed the children or any other unauthorized persons to operate the machines.
Any electrical operating machines should be cleaned after the required electrical connections switched off.
The electrical products should never be operated if any sufficient grounding installation had not been practiced in
addition; the LEAK CURRENT RELAY and fuse groups had not been installed in control box supplying the electrical energy
to the machine.
The cover of any machine should not be opened during the period of working.
Use , foam free and foam controlled liquid detergent and polisher in your machine. While the device is working , do not
open in any way the cover of the device with cover.
Be careful not to squeeze your hands while closing the covers.
The machines and covers should not be treated as step or ladder in any case.
The electrical devices should never be washed in the manner of spraying water. They should be cleaned by means of
rubbing after switching the power off the power had been switched off.
Any scratchier or stripper tools should not be used during the cleaning.
This manual verifies all machines were tested and the required security controls were done in due diligence so delivered
under operating conditions.
Do not connect the devices, which are in connection with hose, to the waterlines in the temperatures below – 5ºC and
above 50ºC.
Use rubber gloves during the cleaning and maintenance practices procedures
Do not remove the labels and panels of the devices.
In order to use efficiently and to decrease minimum the energy expenses, supply water in 50ºC to your devices with
electrical heating system. Additionally, in order to elongate the life of your device, use surely soft water in 15 ºF If
you do not have the water in this softness, use a water softening device.
Manufacturer firm is not responsible for the printing errors, which take place in the instruction manual and device
description catalogue, coming together with the device.
Manufacturer has the right to make all changes, which he/she deems to be useful for user or him/her. However, he/she
guarantees that the features related to primary functionality and safety of the device will be maintained.
In case of any failure, cut the electrical and water connection of the device off and apply to the authorized services.
In your device, do not wash the things such as pots and pans, saucepans in different and big sizes, which do not fit to
use purpose.
While the water in the boiler of your device is hot, do not insert your hand into the boiler. Water that is hot and contains
detergent can be harmful for your skin. In such a condition, rinse your hand with warm water.
Power cord must be min. H05RN-F type.
Cable diameter must be min 5x2.5 mm2
Grounding line must be continuously checked.

6 / 20
7. COMING THINGS TOGETHER WITH THE PRODUCT
A. Description Catalogue
B. User/Maintenance/Assembling Manual
D. Water supplying hose
E. Drainage hose to sewer system
F. Basket
Dear Customers, please check the above written auxiliary equipment to be given with the machine on delivery. If you notice
any damage or loss occurred during the transportation then you should request the transporter to issue any written report
including the relevant damage or loss.

UPON REQUEST
A) Automatic polisher feeding apparatus
B) Automatic detergent feeding apparatus
C) Water pump (If the water pressure is low)
D) Inlet/outlet counters
8. DESCRIPTION OF DEVICE WITH EXPLANATIONS
Washing machine has been manufactured regarding the hygienic standards.
The frame (inside/outside), including chassis, panel and boiler, has been wholly manufactured from stainless steel material.
The legs are in adjustable feature and manufactured from stainless steel material.
Washing tank is automatically filled and continuous level controlled.
Washing and rinsing water temperatures are automatically controlled via two thermostats working independently.
Its performance and efficiency are higher than those of its competitors.
Program duration can be adjusted by means of timer as from 1 to 3 minutes for DW1040TP
Cover is opened upward in similar to guillotine. Once the cover is opened, device passes to “stop” position. Provided that it
is closed, program continues to work from the previous point. Pumps have been manufactured as detergent and hot
water resistant.
Motors have a heat resistant feature and are protected by cooling of fan against higher temperatures.
The insulation of boiler has been provided by glass wool that is a special insulation material. Thus, heat losses can be
reduced to minimum level and prevented the wasting of energy as well. System has been fully secured by means of
thermal and electrical protectors. Access to electrical panel, executing of maintenance works and inspections have been
quite facilitated. Full automatically washing has been performed at 55 ºC. Rinsing is performed at 80 to 85 ºC by hot and
fresh water. Electrical equipment and cables comply with European Standards and safety regulations.

7 / 20
A- UPPER PANEL F- TABLE (OPTIONEL)
B- HANDLE
C- LOWER BODY
D- CONTROL PANEL
E- BASKETS

8 / 20
9. REPLACING THE DEVICE AND PREPARING FOR START UP

INSTALLATION BEFORE ASSEMBLING

A B C

315 150 315


180

160

45
F
10.5

37
18
33

9 / 20
DW1040TP :
A – Fresh water inlet
B – Power cord
C – Dirty water outlet
D – Connection of the machine to grounding line that has independently and adequately technical feature.
E – Tap with connector to supply the pressured (202 – 404 kpa) and hot water (45-50 ºC).(If the water hardness is higher
than 10 –15ºF, softening water device must be used.)
F– Dirty water drainage in 50 mm of diameter, which dirty water hose will be connected to. (on the ground and below the
machine, and next to the back wall.)
G- 380 V 3x25 A. K – automat fuse group to meet the requirement of the device.
PREPARATION FOR START UP
Open the packing of the device and remove all protective tapes.
Opening the cover of the device, take out the instruction manual.
Place the devices with adjustable legs by adjusting their legs and the device with fixed legs by aligning the ground.
Connect the elbowed part of the supply hose the solenoid valve of the device,the other end,to the tap.
Clamp one end of drainage hose to the drainage outlet of the machine.Connect the other end of it to sewer system
coming from the ground.
Drainage hose must not be twisted, folded, and bent more than 90º
Supply water must be at 50ºC in temperature and 202 to 404 kpa in pressure
If the connection to sewer system on the ground is above the drainage outlet of the machine, a drainage pump must
be used.
If water pressure is higher than 404 kpa, a pressure reducer valve must be used.
If the water pressure is lower than 202 kpa, a water pressurizing pump must be used.
Supply water of the machine must be a 10 to 15 º Fr.
If it is not so, a water softening device must be used.
Drainage line to sewer system on the ground, which drainage pipe was connected to, must have a siphon, in order to
prevent bad smells.
Required voltage a washing machine is 380-400 AC V / 50 Hz.
Make a grounding connection and be sure that this connection has been made correctly.
Be sure that there is energy supply in the system.
On the condition that you have fulfilled all requirement for operating the device, your device is ready for working.
FINAL CHECK BEFORE START UP
o The users should fulfill the following last-controls by accepting the required couplings of fresh water, electric,
wastewater , installations to be carried out by the authorized technicians;
o You must be sure that the power supply and grounding installation are ensured as required in leaflets of electrical
equipment.
o You must be sure that the feeding water has been installed and the water vane is turned on.
o You must be sure that the wastewater installation was done properly and discharging hose was coupled with
discharging pipe tightly.

10 / 20
10. START UP
Have a specialist electrician your device working 380-400 V connect to the K-automat fuses group.
Device must not be operated without being made adequate grounding and from the electricity source, which do not
have leak current relay.
Water supply connection must be made and its valve must be open
Water drainage connection must be made.
Before placing things into the baskets, solid wastes must be cleaned and subjected to pre-washing by washing buttery
with sprayer.
Do not place more dirty dishes than stated in the Table into baskets.
Do not use any detergent for pre-washing.
Keep the very dirty dishes (waiting ones more than 2-3 hour) under water until complete dissolving
Do not wash materials made of plastic.
Use foam controlled liquid detergent in your machine.
Have the detergent firm dosing apparatus to supply detergent into your machine connect.
Have the detergent firm dosing apparatus to supply polisher into your machine connect.
Check the water supply hose and water drainage connection.
Fix overflow pipe into its place.
Open the valve of pressured hot water supply.
Place the basket, in which you place the things to be washed, in machine.

DW1040TP
Close the device cover.
Bring the switch from the position “0” into position “1”. In this case, control lamp lights on.
Machine takes the water into the tank and heats up it. When the water is ready, lamp “ready” lights on.
When the cover of the machine is opened and closed, program starts automatically.
Washing time can be adjusted as 30 seconds for the 1st program, 60 seconds for 2nd program 90 seconds for 3rd
program.
During washing and stopping, the lamp “it is washing” lights on. After 4 seconds from stopping of rinsing, this lamps
lights off. When this lamp lights off, the operation programmed is completed.
Open the cover and take the pots out. You can load the machine to be washed into the machine.
When the cover is opened, the machine stops.
If the cover is opened or closed after the program starts, program continues to run from the point it stops.
Bring the switch into position “AW” in order to make manually washing.
Bring the switch into position “AR” in order to make automatically washing.
When the washing pump of the machine encounters any forcing, voltage fluctuation or failure, the lamp of thermal relay is
going to light on. In this case, opening the control panel of the machine, one must press on the reset button of thermal
relay.
Be careful of not running the cover holder, after opening the cover.

11 / 20
CONTROL PANEL
Full automatic washing cycle at 55 C with a choice of three different programs from 1 to 2 minutes.

A : Switch Off
B : Program 1
C : Program 2
D : AW Program (Washing)
E :Program 3
F : AP Program (Rinsine)
G : Wash Ready
H : Wash On
J : Thermic Contactor Off

12 / 20
11. ELECTRIC DIAGRAM

13 / 20
14 / 20
12. MAINTANCE AND CLEANING
Implement the following periodical maintenance so that the product should work in safe and long life

DAILY MAINTANCE
When the water in washing tank gets dirty, it must be replaced by fresh water. For this purpose, bring the “0-1” switch
of the machine into “0” position and close the device.
Switch off the electricity, switching off the switch.
Opening the cover of the device, sponge the solid wastes in the device
CLEANING THE DEVICE
When the water in washing tank gets dirty, it must be replaced by fresh water.
For this propose, bring the STAND BY and START swatches of the machine into “stop” and close the device.
Closing the switch, switch the electricity off.
After opening the cover, be careful of not impacting the cover holder.
Take out the overflow pipe.
Remove the washing and rinsing buttery nozzles and clean them. Wash the rinsing nozzles and rinse them.
Taking out the surface filters and pump suction filters, clean them by brush under the flowing water.
Fix all parts in their place in such a way conforming to their original conditions.
Close the cover of the device.
Open the relevant switch on the control panel supplying electric to the device. Bring the “STAND BY and “START”
switchs into starting position.
For complete cleaning of the device, run the device for 5 minutes
Bring the “START” switch into” pause” position.
Open the cover.
WEEKLY MAINTANCE
When the water in washing tank gets dirty, it must be replaced by fresh water.
For this propose, bring the STAND BY and START swatches of the machine into “stop” and close the device.
Closing the switch, switch the electricity off.
After opening the cover, be careful of not impacting the cover holder.
Take out the overflow pipe.
Remove the washing and rinsing buttery nozzles and clean them. Wash the rinsing nozzles and rinse them.
Taking out the surface filters and pump suction filters, clean them by brush under the flowing water.
Fix all parts in their place in such a way conforming to their original conditions.
Close the cover of the device.
Open the relevant switch on the control panel supplying electric to the device. Bring the “STAND BY and “START”
switchs into starting position.
For complete cleaning of the device, run the device for 5 minutes
Bring the “START” switch into” pause” position.
Open the cover.

15 / 20
13. SAFE LIFE
The safe life of the product is 5 years.
14. INTERVENTION AFTER FAILURE
FAILURES / CAUSES
• Device is not working
• Check whether there is electric supply to the device.
• Be sure that there is electric supply to the stand by and start switchs
• Be sure that electric supply to level switch and solenoid valve.
• There is no being filled:
• Check the level switch.
• Check whether there are any contaminants in the tube in washing tank
• Be sure that there is adequate level of water in washing tank.
• Check the solenoid valve opens and closes. Open and close the switch. If it does not work, change by new ones.
• Washing tank is mot being filled or there is no rinsing:
• Be sure that the tap supplying water is open
• Check whether drainage pipe is fixed in its place or not.
• Be sure that stand by and start switchs are open.
• Be sure that main fuse supplying the machine is in active.
• Check the fuse of machine.
• Be sure that there is no plugging in buttery nozzles due to contaminants.
• Be sure that sufficient amount of air in air housing
• Take out the overflow pipe and empty the tank completely.
• If this is not a solution for the problem, change the level switch.
• Opening and closing the stand by switch, check the solenoid valve. If it does not work, change it by new one.
• Washing tank is slowly being filled.
• Be sure that the tap supplying water is open.
• Check the water pressure, if it is lower than 202 kpa, use the pressurizing pump.
• Remove the water supplying hose. Take apart the filter of solenoid valve and clean it
• Be sure that rinsing nozzles are not plugged
• Be sure that overflow pipe completely sits in its housing. If there is pressure reducing valve, take it out.
• Machine is not heating washing and rinsing water :
• After checking that overflow pipe is connected to its place, be filled the washing tank.
• Check whether or not the thermostat of rinsing water boiler is set to 80 ºC, and the thermostat of washing water, to 50ºC
• Check the cables and their connections.
• Washing tank is not being emptied:
• Washing tank can not be emptied due to solid wastes. Inspect the water drainage hose from overflow pipe to siphon on the
ground. Be sure that it is clean.
• Machine is not efficiently working:
• Be sure that pump suction filter is clean
• Be sure that the nozzles of washing buttery are clean
• Be sure that adequate amount of detergent is delivered to the machine.
• Selected washing program is very short due to the fact that the pots are dirty
• Select the longer program and run again the machine.

16 / 20
• Check whether water temperature in washing tank is correct or not.
• There is no drying: (Models with drying system)
• Be sure that the amount of polisher injected to the machine is correct
• Check the thermostat of rinsing water is set to 80 ºC.
• Condensation in the glasses.
• Do not store the glasses on a flat surface.
• The amount of dosed polisher is not correct.
• The amount of dosed polisher is not correct.
• Striped glasses:
• Use only foamless detergent.
• There is excess amount of foam in washing tank:
• Water temperature in washing tank must not be lower than 50ºC.
• Check the detergent and polisher dosing apparatus. There cam be excessive dosing
• Be sure that machine was mot cleaned by foamed detergent. Empty the tank and boiler.
• If foamed detergent was used, empty the tank and be filled it by fresh water. Continue to make this operation until the foam
disappear.
• There is stain on the glass :
• Decrease the amount of dosed polisher. Acceptable dosage is 0,1 cc / liter water.
• The arms of washing buttery are not correctly rotating.
• Remove the washing arm and clean it.
• Be sure that water pressure is more than 202 kpa, If the pressure is lower, mount a pressurizing pump.

17 / 20
15. SPARE PARTS LIST

NO DESCRIPTION NO DESCRIPTION NO DESCRIPTION


01 Heating Element 12 Pulley 23 Signal Lamp
02 Handle 13 Holder 24 Thermic
03 Filter 14 Handle 25 Contactor
04 Shelf 15 Timer 26 Contactor
05 Foot 16 Switch 27 Timer knob
06 Fascia 17 Pressure Switch 28 Fitting
07 Spring 18 Switch with Pulley 29 Fitting
08 Tension Rod 19 Limiter 30 Connector
09 Bearing 20 Timer
10 Spindle 21 Socket
11 Rail 22 Thermostats

18 / 20
NO PARÇA ADI NO PARÇA ADI NO PARÇA ADI NO PARÇA ADI
01 Rinse Line 13 Nozzle 25 Drainer 39 Heating Element
02 Shaft 14 Nut 26 Drain Pipe 40 Solenoid Valve
03 Suction Filter 15 Nozzle 27 Lid 41 Limiter
04 Boiler 16 Nut 28 Pressure Pot
05 Wash Pump 17 Nut 29 Inlet Hose
06 Body 18 Flange 30 Hose
07 Faucet 19 Suction Filter 31 Hose
08 Wash Arm 20 Bottom 32 Clip
09 Rinse Arm 21 Nut 33 Clip
10 Terminal 22 Hose 34 Clip
11 Bolt 23 Hose 35 Clip
12 Nozzle 24 Drain Hose 36 Clip

19 / 20
EMPIRE SUPPLIES LIMITED

UNIT 1,RIVER VIEW BUSINESS PARK SHORE WOOD ROAD,

BROMBOROUGH, WIRRAL

CH62 3RQ

UNITED KINGDOM

TEL: 0151 601 6220

sales@empiresupplies.co.uk

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