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2nd Sem Internal Papers 2023

This document discusses welding processes and welding economy. It contains two questions, the first with subparts on resistance spot welding and the second on reducing welding costs. Factors affecting welding cost and how groove geometry impacts cost are also addressed.

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Siddharth Shah
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21 views

2nd Sem Internal Papers 2023

This document discusses welding processes and welding economy. It contains two questions, the first with subparts on resistance spot welding and the second on reducing welding costs. Factors affecting welding cost and how groove geometry impacts cost are also addressed.

Uploaded by

Siddharth Shah
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Internal test (May 2023)

ME: Metallurgical and Materials (Welding Technology)


Date: 19/04/2023 Time: 11:00 to 12:00
Subject: Welding Process and Welding Economy
Q-1 Attempt any three from the following ( 3 X 5 ) ( 15)
~ xplain concept of' surface resistance' between two metallic piece and its utilization in making
resistance spot welding.
~ escribe Welding cycle in resistance spot welding where pre and post weld heat treatment are included.
~ Describe' heat balance' in resistance spot welding.
~ Describe applications, advantages, and limitation of resistance seam welding.
e. Describe Electrode wire seam welding.
Q-2 Attempt any three from the following. (3 X 5 ) (15)
~ plain with example ten ways to reduce the wel1ing costs.
~ Vhat are the type of costs? Explain all with their fommlas. ._
· ~ a t are the factors affe~ng the welding cost? Explain how groove geometry affect on cost?
d. In line pipe case study how the optimized the welding cost?
ODA
THE MAH ARA J A SA YAJ IRA O UNI VER SITY OF BAR
ology )
Inter nal Exam inatio n of SS of M. E. Part Ist (Wel ding Techn
Day: Mond ay Year: 2023 Time : 0 I :00 PM to 02:00 PM
Date: 24/04 /2023

SUBJECT: Manufacturing Techn ology (MME2227]


Note: I) Answer must be brief and to the point
2) Figures to the right indicate full marks of the question
Total Marks: 30
30
Q. 1 Attem pt ANY SIX of the followings:
W' Draw schematic diagrams of_torch and various tips expla ining worki ng principles
ofOF C.
PAC.
~W ith neat sketch discus s any two process varian ts of
force diagra m.
(~L ist out proce ss assum ptions of roll ing with
~ Discu ss tande m rolling.
00' Comp are: Cluste r Rolling and Planetary Rolling.
~ How to impro ve roll bite condit ion? Deter mine
maxim um possib le reduc tion for
roll diame ter is 600 mm.
cold rollin g a 300 mm thick slab when µ = 0.08 and the
g when µ = 0.5?
What is the maxim um reduct ion on the same mill for hot rollin
.
(G) Expla in the signif icance of front and back tensio n in rolling
p roll diame ter? Discuss.
(H) Why worki ng roll diame ter is smal1er than the backu

xxxxxxxx

•
- - --- .- -..-: :1~- -m; - ~
THE MAHARAJA SAYAJIRAO UNIVERSITY OF BARODA
Exam: Interna l Test of ME Part-II ( Weldin g Tech.) (Met. & Mats.)
Day: Saturd ay Date: 29-04- 2023 Time: 12.00 noon to 1.00 pm
Subject-CORROSION OF WELDMENTS
N.B :- (i) Answer s must be written in Answer book
(ii) The marks given in right indicate full marks for each question.
(iii) Draw neat sketches whereve r required . Total Marks: 30

ation
Q-1 ~ What do you mean by polariz ation? Explain in detail about activatio'n polariz
(10)
with suitabl e examp les.
(b) Explain the variou s factors which influencing the hydrog en over voltage
(06)
with suitabl e examp les.
OR
& explain the modifi ed Nernst equatio n (06)
~ Derive

(14)
Q-2 Attempt ANT TWO of the following: -
~ h a t is the chemic al cause of Galvanic corrosi on and how can it be preven ted?
b}---fl'iscuss mecha nism of pitting corrosi on with a suitabl e diagram.
is
c) Describ e charac teristic s of Stress corrosi on cracking. Why study of residual stress
import ant in Stress corrosi on cracking?

xxxxxxxxxxxxxxxxxxxxxxxxxxxxx

- - - - -,-- - -
S.S. of M.E I Welding Technolo gy
DESIGN OF WELDME NTS
Internal test
Date: 25 th April 2023
Q.1 Attempt all MCQ questions: (10)
When the failure criterion for weld joint is to avoid fracture un de r
static loading, then of the weld meta l is used as a bas is for
desiqn.
1
W'ultima te Tensile strength (b) fatigue
(c) Impact
(d) Creep
In a fillet weld, if the leg length of the wel d is 5mm t hen th e t hroat
thickness equal to
a. 14.14 mm c. 3.53 mm
2
'
b. _7~2Zfl m d. None of th ese.
In calculatio ns of Elastic-Pl astic Fracture Mecha nics ( EPFM )
method used to predict the crit ical stress required
3 for crack propagati on.
a. Stress Intensity factor (K) b. Stiffn ess fa cto r
.,e:1-Integ ral d. Allowable stress
What is the formula for calculatin g the strength of a V groove butt
weld joint? (F= Strength, A=area, L=length of weld , T=th ickness,
B=width, H=height o= Tensile strength)

4 a. F =Ax T x o b. F =Ax L x o
'I::'"

\-¥av C. f =AX BX 0
d. F =Ax H x o

Longitudin al butt weld joints in a pressure vessel bears


the stress than Circumfer ential butt weld joints.
5
a . Halt------ c.==t:Y01J b Ie
b. One third d.one fourth
In case of static loads the direction and magnitud e become
either and
a. Constant, changes slowly
6 b. dynamic, changes very fast
c. unsteady, abrupt
d. steady, changes very fast
7 -
In butt weld joint the size of weld ....... ..-.. .. the throa t
~ :"'1:qu al to
b. 0.5 time s
c. Sq uare root of 2 t imes
of weld .

d. 3 times I
8 Wha t is the unit of fract ure toughness?
a) Mpa b) Mpav 'm

c) Mpa m c) Mpam 2

9 I Fracture toughness, KIC, decreases with


.. ~ a. incre~sing temp e_ratur e
c. increasing stra in rate

Ib. increase in yie~d stren gth


d. increase in gra in size

10
IFor Long itudi nal butt weld joint s in a pressure
is calculated.

I a. ~Jrcu mference
stress a. Shea r stres s

b. Longitudinal stress b. Shea r stres s

Q.2 Attem pt Any Two of the followings:


(10)
(9}-Discuss all interested prop ertie s of mate rials
whic h are used
for the designing of weld ment .
~es crib e stand ard location of elem ents of a weld
ing
Sym lols with sketch.
(c) Draw and discuss (1) Melt throu gh symb ol and
(2) Back ing and
spacer symb ol.

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