CHE 305 Lecture Notes Updated 1
CHE 305 Lecture Notes Updated 1
CHE 305 Lecture Notes Updated 1
LECTURE NOTES
By
Engr. (Prof) K.M Oghenejoboh
Professor of Chemical Engineering (Environmental Pollution and Control)
1
COURSE OUTLINE
Weeks Material Coverage
1 Introduction: Definitions and principles. Introduction to dimensional
analysis and similitude
2
1.0 DEFINITION AND PRINCIPLES
The subject of transport phenomena includes three closely related topics: fluid dynamics,
heat transfer, and mass transfer. Fluid dynamics involves the transport of linear momentum
and angular momentum, heat transfer deals with the transport of energy, and mass transfer is
concerned with the transport of mass of various chemical species. These three transport
phenomena should, at the introductory level, be studied together for the following reasons:
(1) They frequently occur simultaneously in industrial, biological, agricultural, and
meteorological problems; in fact, the occurrence of any one transport process by itself is the
exception rather than the rule.
(2) The basic equations that describe the three transport phenomena are closely related. The
similarity of the equations under simple conditions is the basis for solving problems “by
analogy.”
(3) The mathematical tools needed for describing these phenomena are very similar. Although it
is not the aim of this course to teach mathematics, the student may find it necessary to review
various mathematical topics as the development unfolds.
Learning how to use mathematics may be a very valuable by-product of studying transport
phenomena. The molecular mechanisms underlying the various transport phenomena are
very closely related. All materials are made up of molecules, and the same molecular motions
and interactions are responsible for viscosity, thermal conductivity, and diffusivity. The main
aim of this course, therefore, is to give a balanced overview of the field of transport
phenomena, present the fundamental equations of the subject, and illustrate how to use them
to solve day-to-day problems that you may come across in the industry and your other
activities.
3
2. 1.1 Dimensions
The various physical quantities used in fluid phenomenon can be expressed in terms of
fundamental quantities or primary quantities. The fundamental quantities are mass, length, time
and temperature, designated by the letters M, L, T, θ respectively. Temperature is especially
useful in compressible flow. The quantities which are expressed in terms of the fundamental or
primary quantities are called derived or secondary quantities, (e.g., velocity area, acceleration
etc.). The expression for a derived quantity in terms of the primary quantities is called the
dimension of the physical quantity. Table 1.1 gives the dimensions of various quantities used in
fluid mechanics.
4
methods of dimensional analysis are based on the Fourier’s principle of homogeneity. Out of
several methods of dimensional analysis, the following two methods will be discussed.
(a) Raleigh’s method
(b) Buckingham’s π-method/theorem
5
written in terms of a number of π-terms (dimensionless groups) in which the number of π-terms
equal to (n-m). Hence, Equation (1.4) becomes
f 1 ( π 1 , π 2 , π 3 ,. . . π n−m )=0
(1.5)
Each dimensionless π-term is formed by combining m variables out of the total n
variables with one of the remaining (n-m) variables i.e., each π-terms contains (m + 1) variables.
These m variables which appear repeatedly in each of the π-terms are consequently called
repeating variables and are chosen from among the variables such that they together involve all
the fundamental dimensions and they themselves do not form a dimensionless parameter. In the
above case, let X1, X2, X3 and X4be the repeating variables with the fundamental dimensions m
(M, L, T) = 3. Then each term is written as
a1 b1 c1 a2 b2 c 2
}
¿π1=X2 ,X3 ,X4 ,X1¿ π2=X2 ,X3 ,X4 ,X5¿ ⋮¿ ⋮¿ ¿¿ ¿¿¿ }}} (1.6)
where a1, b1, c1, a2, b2, c2 etc. are the constants which are determined by considering dimensional
homogeneity. These values are substituted in Equation (1.6) and values of 1 2 3
π ,π ,π ,...πn−m are
obtained. These values of π ' s are substituted in equation (1.5). The final general equation for the
phenomenon may then be obtained by expressing anyone of the π-terms as a function of the other
as
6
1.2 Interpretation of Dimensionless Numbers
Some important dimensionless terms applicable to fluid mechanics are Reynolds Number (Re),
Weber Number (We), and Froude number (Fr)
Fi ρL2 V 2 V 2
Fr= = =
Fg ρL3 g Lg
or
V
⋮ Fr=
√ Lg (1.10)
This ratio is important in open conduit flows where gravity can influence the flow, for example,
spillways and channels. The nature of the flow, whether tranquil or rapid, depends on the value
of Fr. It is therefore an important parameter in the design of hydraulic structures and ships.
In most flows, all the possible forces are not significant simultaneously. Therefore, only one or
two of the above ratios may be applicable at any given time. This makes flow analysis possible
under most circumstances.
7
2.0 Model Studies and Similitude
In order to know about the performance of large machines/equipment involving fluid flow,
before their actual manufacture, models of these equipment or plants are made. A model is a
small replica of the actual machine/equipment. The actual equipment/machine or plant is called a
prototype. Similitude is the science of predicting the behaviour of a large object (usually) from
the behaviour of a smaller object which is geometrically similar. The model is built and
subjected to various forces that the prototype would encounter. The information thereby obtained
is used to improve the performance of the prototype.
In order to achieve total similarity between the prototype and the model, there must be kinematic
and dynamic similarity in addition to geometric similarity. Kinematic similarity implies that the
ratio of velocity and the ratios of quantities derived from velocity at corresponding points of the
model and prototype must be constant while dynamic similarity implies that the ratio of dynamic
forces at corresponding points of the prototype and model must be constant. The later condition
implies that the dimensionless numbers (Re, We, Fr, etc.) must be the same for corresponding
points of the model and the prototype.
hp
h
m
lp
l
m
b bp
m
8
where l, b and h denote length, breadth and height respectively, p and m denote prototype and
model while LP denotes prototype-model scale ratio. The area and volume ratios can be
expressed as
Ap
=L2P
Am (2.2)
Vp
=L3P
Vm (2.3)
2.1.2 Kinematic Similarity
Kinematic similarity deals with the geometry of particle motion and therefore knowledge of
portion and time is required to describe the motion. Consequently, for kinematic similarity, the
ratio of lengths in the model and prototype as well as the ratio of times must be constant.
Similarly the ratio of any quantity derived from length and time (such as velocity, acceleration,
discharge and kinematic viscosity) must also be constant. In other words there must be geometric
similarity in order to have kinematic similarity. Consequently, for two geometrically similar flow
fields, the time-ratio, velocity-ratio, acceleration-ratio, discharge-ratio and kinematic viscosity-
ratio are as follows:
Tp T p
2
1
= =T P =cons tan t
Tm T m
1 2 (2.4)
Vp Vp LP
2
1
= =V P = =cons tan t
Vm Vm TP
1 2 (2.5)
ap ap LP
2
1
= =a P = 2 =cons tan t
am am TP
1 2 (2.6)
Qp Qp 3
LP
2
1
= =Q P = =cons tan t
Qm Qm TP
1 2 (2.7)
υp υp 2
LP
2
1
= =υ P = =cons tan t
υm υm TP
1 2 (2.8)
Equations (2.4) to (2.8) must be satisfied by the two fields of conditions if kinematic similarity is
to prevail. The presence of Q and υ among the conditions suggests that the flow rates for both
fields do not have to be the same nor is it compulsory for both fluids to have the same viscosity.
This advantage can be exploited by using cheap and common fluids like air and water as the
model fluid.
9
The simple statement of dynamic similarity is
FP
=cons tan t
FM (2.9)
The condition requires that the flow patterns be similar in both the model and prototype. The
scale ratios defined above for geometric similarity and kinematic similarity apply to dynamic
similarity and in addition, the scale ratios for mass and inertia force must be defined.
mp mp 3
ρ P LP
2 3
1
= =m P =ρ P L P = =cons tan t
mm mm ρ M LM
3
1 2 (2.10)
Fp Fp 4 2
ρ P LP T M
2
1
= =F P =mP a P = =cons tan t
Fm Fm ρ L
4
T
2
1 2 M M P (2.11)
The scale ratios of the derivatives of force are obtained similarly
Mp
=M P =m P V P =cons tant
1
Mm
1 (2.12)
and for energy
EP EP
1
= =E P =F P LP =cons tan t
2
EM EM
1 2 (2.13)
If the ratio of the overall forces must be constant, the ratio of the force components to inertia
force must be constant. The force components in this sense are pressure forces, viscous forces,
surface tension forces, elasticity forces and gravitational forces. Their ratios must be the same in
both model and prototype. It means that the ratios obtained above must be the same in both
model and prototype, that is
( ) ( )
ρ VL
μ mod el
=
ρ VL
μ prototype (2.14)
( ) ( )
V
√ σ / ρL mod el
=
V
√ σ / ρL prototype (2.15)
( √ Lg ) ( √ Lg )
V
=
V
mod el prototype (2.16)
When expressed in dimensionless form, many dimensionless variables (scale factors) can be
derived from Equations (2.14 – 2.16). For example, if the Re equation is written in the form
ρ M V M L M ρ P V P LP
=
μM μP (2.17)
Equation (2.17) can be rearranged in dimensionless form to give
( ρ P / ρ M ) ( V P / V M ) ( L P / LM )
=1
( μP / μM ) (2.18)
or
ρP V P L P
=1
μP (2.19)
If the same fluid is used for both model and prototype, ρ P = 1, μ P = 1 and therefore
10
1
V P=
Lp (2.20)
Lp
T P= =L2p
Vp (2.21)
Lp Lp 1
a P= 2
= =
Tp T 4p L3p (2.22)
L2p
Q P= A p V p = 2 =L p
Tp (2.23)
m p =ρ p v p =L3p (2.24)
ρ p L3p
F P =m p a p = =1
L3p (2.25)
Similar expressions can be derived for the other force derivatives.
11
3.0Fluid statics and Dynamics
3.1 Fluid Statics
Fluid statics is the part of fluid mechanics that deals with fluids when there is no relative motion
between the fluid particles. Typically this includes two situations: when the fluid is at rest in
stable equilibrium and when it moves like a rigid solid. This type of fluid transport deals majorly
with incompressible fluids at rest A fluid at rest has no shear stress. Consequently, any force
developed is only due to normal stresses i.e, pressure. Such a condition is termed the hydrostatic
condition. In fact, the analysis of hydrostatic systems is greatly simplified when compared to that
for fluids in motion.
The importance of fluid statics becomes apparent when we note that the atmosphere around us
can be considered to be at rest and so are the oceans. The simple theory developed here finds its
application in determining pressures at different levels of atmosphere and in many pressure-
measuring devices. Further, the theory is employed to calculate force on submerged objects such
as ships, parts of ships and submarines. The other application of the theory f fluid statics is in the
calculation of forces on dams and other hydraulic systems.
Specific areas of interest under this theory are-
1. Pressure at a point within a fluid
2. Equation for Pressure Field
3. Manometry, measurement of pressure
4. Force on an immersed surfaces
5. Buoyancy and stability
12
x=f ( t )
y=f ( t )
z=f ( t ) (3.1)
The particle’s velocity can be obtained by differentiating its position vector with respect to time
and such derivative is described as a total or substantial derivative since x, y, and z are functions
of time only. Displacement is therefore the basic quantity and all other properties such as
velocity and acceleration can be derived from equation (3.1). The later are then referred to as
derived properties. If ⃗
F represents the position vector relative to the selected origin and
^i , ^j and k^ , the unit vector in the x, y and z directions respectively, then
⃗F =^i x+ ^j y+ k^ z (3.2)
d⃗
F ^ dx ^ dy ^ dz
V̄ = = i + j +k
dt dt dt dt (3.3)
V̄ = ^i u+ ^j v + k^ w (3.4)
where u, v and w are the components of the particle’s velocity in the x, y and z directions
respectively.
Using this approach one has to determine the motion of the particle in the body of the fluid in
order to determine its velocity. This is a difficult, I not an impossible task.
13
The equation simply states that the displacement components are proportional to the velocity
components and they are in the same direction. The equation provides a basis for obtaining an
analytical relationship between the velocity components and the various points in the flow field.
For motion along a streamline, the acceleration of a particle consists of two components –
tangential and radial components. The tangential component expresses the rate of change of the
particle’s velocity with respect to time in the direction of motion. The radial component on the
other hand, arises from the fact that the angular position of the particle with respect to the origin
of the coordinates changes with respect to position.
Let the tangential velocity of a particle be expressed as a function of both position and time, i.e.
V t =f ( S , t ) (3.9)
Then the acceleration can be expressed as
∂ V ∂ S ∂ V t ∂t
at= t +
∂ S ∂ t ∂t ∂t (3.10)
∂Vt ∂V t ∂V t
at= =V t +
∂t ∂S ∂t (3.11)
The first term on the right hand side is the convective acceleration and the second term is the
local acceleration. If we have steady situation, the velocity does not change with time at any
position and the second term disappears giving
∂V t
a t =V t
∂S (3.12)
For the normal component of acceleration we differentiate
V n =f ( S , t )
with respect to time to obtain
∂ V n ∂V n ∂ S ∂V n ∂t
a n= = +
∂t ∂ S ∂t ∂t ∂t (3.13)
∂ V n ∂ S ∂V n
a n= +
∂S ∂t ∂t (3.14)
∂V n ∂ S
The component ∂ S ∂ t arises solely from rotation and can therefore be related to angular
∂V n
velocity ω while ∂t arises from translation. Since the rotational acceleration is circular and
acts towards the centre of the fluid container, it is called centripetal acceleration. Its opposite
which acts away from the centre is called centrifugal acceleration which can be represented as
a f =V t ω (3.15)
or
V 2t
af =
r (3.16)
Since Vt = rω
It is however important to note that the rotational acceleration acts towards the centre, it is
therefore centripetal, and since it opposes the centrifugal acceleration, it is negative.
Incorporating this into equation (3.14), we have the total normal acceleration of the flowing
particle as
14
V 2t ∂V n
+a n=−
r ∂t (3.17)
From equation (3.17), it can be seen that the total normal acceleration is made up of the
centripetal acceleration and the linear acceleration due to the change of the normal velocity in the
normal direction.
The differential form of the continuity equation is obtained by considering the flow into and out
of the six faces of an elemental cuboid of a control volume placed such that the sides are parallel
to the coordinates axes x, y and z. let the origin be at the corner o(x, y. z). the mass fluxes are as
shown in figure 7.1
wxy wxy z
z
u x z uxz y
y
∆z
uyz uxy uyz x
x
∆y
∆x u x z
wxy
If it is assumed that the density of the fluid is not constant, the net mass flux in the x direction is
15
similarly, the net mass fluxes in the y direction are
∂ ( ρv ) ΔxΔyΔz
∂y (3.19)
and
∂ ( ρw ) ΔxΔyΔz
∂z (3.20)
Therefore, the total net mass efflux through the surface of the element is
[ ∂x ∂y ∂z ]
∂ ( ρu )+ ∂ ( ρv )+ ∂ ( ρw ) ΔxΔyΔw
(3.21)
3. 4 Momentum Equation
The three laws of motion enunciated by Newton apply to both solids and fluids. Thus, when a
stream of fluid is brought to rest or its rate of flow or direction changes its momentum changes.
The change in momentum is effected by external forces. However, the methodology of
application of the laws to the fluid is not as simple as it is for the solid. The linear momentum
equation for the fluid is best derived from the control-volume equation. In order to derive the
linear momentum equation from the general control-volume equation, the system’s momentum
has to be substituted for the system’s extensive property p and momentum per unit mass, which
is velocity. For the system’s extensive property p, the resulting equation is
16
∂ ( momentum )= ∂ v ρ.VdV + vρ .VdA
∂t
∫
∂t CV
∫
CS (3.25)
But according to Newton’s second law of motion, the sum of all the external forces on the
∂ ( momentum )
system is equal to the rate of change of momentum, that is, ∂t . If the sum of the
forces is represented by Σ F, we can write
ΣF= ∂ ∫ v ρ dV + ∫ vρ VdA
∂ t CV CS (3.26)
This is the general linear momentum equation. In words, it states that the sum of the external
forces of a system (or a control volume) is equal to the rate of increase of momentum within the
system plus the net rate of outflow of momentum across the ports.
The external forces consist of two components, - body forces and surface forces. The body forces
are directly proportional to the mass of the fluid and its environment or conduit. The possible
components of body forces are gravity and electromagnetic forces; however only gravity forces
can be applicable in fluid flow. Pressure and viscous or shear forces constitute the surface forces.
Equation (3.26) can be written as
ΣF B+ΣF S = ∂ ∫ v ρ dV + ∫ vρ VdA
∂t CV CS (3.27)
where FB and FS represent body and surface forces respectively. Equation (3.27) may be written
for the coordinate directions as follows:
ΣF x= ∂ ∫ v x ρ dV +∫ v x ρV⋅dA
∂t CV CS (3.28)
ΣF y = ∂ ∫ v y ρdV + ∫ v y ρV⋅dA
∂t CV CS (3.29)
ΣF Z = ∂ ∫ v Z ρ dV + ∫ v Z ρV⋅dA
∂ t CV CS (3.30)
v v
where x , y and v z are the components of velocity, v, in the x, y and z directions respectively.
If the velocity profiles are uniform across the ports,. Equations (3.28 – 3.30) becomes
ΣF x= ∂ ∫ v x ρ dV +∑ v x .V⋅A
∂t CV CS (3,31)
ΣF y = ∂ ∫ v y ρdV + ∑ v y .V⋅A
∂t CV CS (3.32)
ΣF z = ∂ ∫ v Z ρ dV +∑ v z .V⋅A
∂ t CV CS (3.33)
Let ei, ek and ep represent the internal, kinetic and potential energies per unit mass respectively.
Substituting ei + ek + ep for e in equation (3.39) yields
δQ H δW ∂
= ∫ e +e +e ρ dV +∫CS ( ei +e k +e p ) ρ. VdA
dt ∂ t CV ( i k p )
−
dt (3.40)
If m is the mass of a system, V its velocity and z its centre of gravity above a given datum, then
m v2 v2
ek = =
2m 2 (3.41)
and
mgz
e p= =gz
m (3.42)
Using the usual representation for internal energy, u, Equation (3.42) becomes
δQ H δW ∂
dt
v2
2 ( )
v2
− = ∫CV u+ +gz ρ dV +∫CS u+ +gz ρ. V .dA
dt ∂ t 2 ( ) (3.43)
δW δW f δW s
The work term dt consists of two parts called flow work dt and shaft work dt
respectively. The flow work is a function of the pressure exerted on the fluid rather than the fluid
density, it is therefore represented as
18
δW f
=∫CS PV . dA
dt (3.44)
Therefore, the equation for the total work done on the surroundings is
δW δW s
=∫CS PV . dA+
dt dt (3.45)
The shaft work is the work done by the system in moving its boundaries. For example the fluid
in the cylinder of an automobile engine does work by moving the piston of the engine. By
convection, the work done by a system is positive while work done on a system is negative.
If the rate of heat supplied to the system is represented by Q H and the rate of shaft work
done by the system on the surroundings by Ws, the energy equation becomes
v2
2 ( v2
)
Q H −W s−∫CS PV .dA= ∂ ∫CV u+ +gz ρ dV +∫CS u+ +gz ρ .V . dA
∂t 2 ( ) (3.46)
This can be rearranged to obtain the general form of the energy equation as
v2
2 ( v2
2
P
)
Q H −W s= ∂ ∫CV u+ +gz ρ dV +∫CS u+ +gz+ ρ . V . dA
∂t ρ ( ) (3.47)
When there is steady flow, the time-dependent term disappears and the equation reduces to
Q H −W s=∫CS ( v2 P
)
u+ +gz+ ρ . V . dA
2 ρ (3.48)
If in addition there is uniform flow across the ports, we have
Q H −W s=∑
CS
( v2 p
u+ +gz+ ρV . A
2 ρ ) (3.49)
The enthalpy of a fluid is defined as
P
h=u+
ρ (3.50)
Substituting Equation (3.49) into (3.50) gives
Q H −W s=∑
CS
( v2
)
h+ +gz ρ. V A
2 (3.51)
This equation cannot yield any information on what is happening within the control volume.
Rather, the equation is an expression of the change in the energy of the system as a result of the
flow of heat and work across the boundaries. Specifically, by supplying an amount of heat Q H,
the system does an amount of work Ws while its energy increases by an amount
Q H −W s=∑ h+
CS
( v2
2 )
+gz ρV . A
(3.52)
⃗ ⃗
For inflow, V⃗ . ⃗A =−VA , since V and A
are opposite in sign. On the other hand, for outflow, V⃗ . ⃗A
=VA. Therefore, if we have a system with one inlet port and one outlet port only, we can write
Q H −W s= u+
[( v2
2
p
)
+ gz + ρ(VA )
ρ ] [(
onlet
− u+
v2
2
p
)
+ gz + ρ(−VA )
ρ ]
inlet (3.53)
or
19
Q H −W s= u+
[( v2
2
p
+ gz + ρVA
ρ ) ] [(
onlet
− u+
v2
2
p
+ gz + ρ VA
ρ ) ]
inlet (3.54)
From continuity equation,
dm
( ρ VA )inlet =( ρ VA )exitt = = ṁ
dt (3.55)
Therefore,
Q H −W s=m u+
[( v2
2
+ gz+
p
ρ ) (
onlet
− u+
v2
2
+ gz+
p
ρ )
exit ] (3.56)
or
Q H −W s=m h+
[( v2
2
+ gz ) (
onlet
− h+
v2
2
+ gz ) exit ] (3.57)
2 2 2
C2
∫ ∫ 3 dr−∫ ρ gdz
dP= ρ
1 1 r 1 (4.7)
2 πN
ω=
ɷr = C = constant; and 60 (4.8)
where ɷ is the angular velocity which is constant
substituting equation (4.8) into equation of motion for forced vortex flow gives
ω2 r 2
dP=ρ dr− ρ gdz
r (4.9)
21
dP=ρω 2 r dr−ρ gdz (4.10)
Considering two points, 1 and 2 at radial distances r1 and r2 from central axix with heights z1 and
z2 from the bottom of the vessel and integration equation (4.5) gives
2 2 2
∫ dP=∫ ρ ω r dr −∫ ρ gdz
2
1 1 1 (4.11)
ρω 2 2 2
P2 −P1 = [ r −r ]− ρg [ z 2−z 2]
2 2 1
(4.12)
Fluid friction is a force that restricts the movement either within itself or of another medium
moving through the liquid. It describes the friction between the layers of the viscous liquid that
moves relative to each other. The internal resistance to flow is termed as viscosity.
Fluid friction is observed in the flow of liquids and gases. Its causes are similar to those
responsible for friction between solid surfaces, for it also depends on the chemical nature of
the fluid and the nature of the surface over which the fluid is flowing.
The force on an object that resists its motion through a fluid is called drag. When a fluid is in
contact with a solid object or another fluid, the force resisting motion between them is
called fluid friction.
Some examples of fluid friction are:
Water pushing against a swimmer's body as they move through it (external)
The movement of your coffee as you stirs it with a spoon (external)
Sucking water through a straw (internal
Submarine moving through water (external)
22
5. The temperature: Temperature is directly proportional to the fluid friction. Increase in
temperature leads to increase in friction
6. Surface area of the body: The size of the body which faces the fluid friction should be
as low as possible in order to feel less drag. A body moving horizontally can cut through
the liquid more easily than that a body moving vertically
The shock wave causes sudden change in pressure. The resulting pressure waves are either
normal to the direction of flow or inclined to it. The former is called normal shock wave and the
latter oblique shock wave. The gas properties change drastically across the shock wave. The
velocity decreases while the pressure, temperature and the density increase. The increase in
pressure shows that the shock wave is a compressive process. The changes are not isentropic
because the reduction in the kinetic energy of the gas is converted irreversible to heat energy
which manifests by way of an increase in the temperature of the gas. The shock wave is therefore
a case of irreversible adiabatic process which results in an increase in entropy
In equation (1.33), τ represents the shear stress at the interface of the flowing liquid/solid plate.
This equation is valid is valid if d is small and the velocity profile can be assumed to be linear. If
d is large and the velocity profile is therefore parabolic, the differential form of the equation
Equation (6.3) is the general form of the momentum transport equation between layers of
flowing fluid in which the origin of the coordinate is transverse to the direction of flow (i.e. y),
chosen in a such a way that y increases as the velocity increases. If the origin is chosen such that
The form of equation (6.4) takes cognizance of the fact that τ is a quantity that can be negative
When the fluid is sheared, the shearing stress, τ varies with the rate of shearing dV/dy. If the
variation is linear and the plot of τ against dV/dy passes through the origin, the fluid is said to be
Newtonian. All fluids which behave in any other fashion are said to non-Newtonian. For
example, plastics do not shear or flow until the inherent stresses in them have been overcome.
24
After that, some exhibit linear relationship while others do not attain that relationship until some
shearing rate has been attained. The fluid whose viscosity is zero is called ideal fluid. The ideal
fluid is non viscous and therefore cannot offer any resistance to flow. In reality, such fluid does
not exist but it is often convenient to treat fluids with very low viscosities as non-viscous. All
other fluids, natural or synthetic are described as real fluids. Viscosities of time dependent fluids
The viscosity of a liquid depends significantly on its temperature. It decreases with increase in
temperature and increases with decrease in temperature. On the other hand, the viscosity of a gas
increases with increase in temperature. At constant temperature, the viscosity of a liquid does not
change significantly with pressure while the viscosity of a gas is constant at high temperature
25
element is a constant of the motion. In most practical situations, the initial density distribution in
an incompressible fluid is uniform in space. Hence, it follows from Equation (7.1) that the
density distribution remains uniform in space and constant in time. In other words, we can
generally treat the density, ρ, as a uniform constant in incompressible fluid flow problems.
Suppose that the volume force acting on the fluid is conservative in nature that is,
F = −ρ ∇ . ψ ( 7 .3 )
Where ψ(r, t) is the potential energy per unit mass, and ρ , ψ, the potential energy per
unit volume. Assuming that the fluid viscosity is a spatially uniform quantity, which is
generally the case, the Navier-Stokes equation for an incompressible fluid reduces to:
dv ∇p
=− −∇ ψ + υ ∇ 2 v (7.4)
dt ρt
Where
μ
υ= ( 7 .5 )
ρ
is termed the kinematic viscosity, and has the units m2s-1. This shows that momentum
diffuses a distance of order √ υ t meters in t seconds as a consequence of viscosity.
The complete set of equations governing incompressible flow is:
∇. v =0 (7.6)
dv ∇p
=− −∇ ψ + υ ∇ 2 v (7 . 7 )
dt ρt
Here, ρ and υ are regarded as known constants, and ψ(r, t) as a known function. Thus, we have
four equations--namely, Equation (7.6), plus the three components of Equation (7.7), for four
unknowns--namely, the pressure, p(r, t) , plus the three components of the velocity, v(r, t) . Note
that an energy conservation equation is redundant in the case of incompressible fluid flow.
26
Measurement of flow, whether it is a liquid or gas, is commonly a critical parameter in many
processes. In most operations it is important to know that the right fluid is at the right place at the
right time. Measuring flow and pressure can provide this security to the process and personnel.
When measuring the flow of liquid, the two things which are needed to be measured are:
pressure energy and kinetic energy. Fluid flow measurement involves both liquid and gases in
motion. The different kinds of common flow meters are:
1. Differential pressure flow meters.
2. Positive displacement flow meters.
3. Velocity flow meters.
4. Mass flow meters.
5. Open channel flow meters.
27
suction side expands and the liquid flows out of the discharge as the cavity collapses. The
volume is constant through each cycle of operation.
The power imparted into a fluid increases the energy of the fluid per unit volume. Thus the
power relationship is between the conversion of the mechanical energy of the pump mechanism
and the fluid elements within the pump. In general, this is governed by a series of simultaneous
differential equations, known as the Navier–Stokes equations. However a more simple equation
relating only the different energies in the fluid, known as Bernoulli's equation can be used.
Hence the power, P, required by the pump can be expressed as:
Δ pQ
P= ( 8 . 1)
η
where Δp is the change in total pressure between the inlet and outlet in Nm-2, and Q, the volume
flow-rate of the fluid is given in m 3/s., η is the pump efficiency which depends upon the pump's
configuration and operating conditions
8.1.2. Compressors
A compressor is a mechanical device that increases the pressure of a gas by reducing its volume.
An air compressor is a specific type of gas compressor. However, s ometimes the words "pump"
and "compressor" are used interchangeably, but there is a difference: A pump is a machine that moves a
fluid (either liquid or gas) from one place to another while a compressor is a machine that squeezes a
gas into a smaller volume before moving or pumping it somewhere else
Compressors are similar to pumps in that both increase the pressure on a fluid and both can
transport the fluid through a pipe. As gases are compressible, the compressor also reduces the
volume of a gas..
Many compressors can be staged, that is, the fluid is compressed several times in steps or stages,
to increase discharge pressure. Often, the second stage is physically smaller than the primary
stage, to accommodate the already compressed gas without reducing its pressure. Each stage
further compresses the gas and increases its pressure and also temperature. To avoid having
excessively high temperature at the exit stage, intercoolers are provided between stages
Compressors are used throughout industry to provide shop or instrument air; to power air tools,
paint sprayers, and abrasive blast equipment; to phase shift refrigerants for air conditioning and
refrigeration; to propel gas through pipelines; etc. There are different types of compressors that
move air into a chamber. The four most common types of air compressors you will see are:
Reciprocating Air Compressor
Centrifugal Compressor
Rotary Screw Compressor
Axial Compressor.
8.2.2 Piping
Within industry, piping is a system of pipes used to convey fluids (liquids and gases) from one
location to another. The engineering discipline of piping design studies the efficient transport of
fluid.
Industrial process piping (and accompanying in-line components) can be manufactured
from wood, fiberglass, glass, steel, aluminum, plastic, copper, and concrete. The in-line
components, known as fittings, valves, and other devices, typically sense and control
the pressure, flow rate and temperature of the transmitted fluid, and usually are included in the
field of piping design (or piping engineering), though the sensors and automatic controlling
devices may alternatively be treated as part of instrumentation and control design. Piping
systems are documented in piping and instrumentation diagrams (P&IDs). If necessary, pipes can
be cleaned by the tube cleaning process.
29