USP-NF 1092 - Validação Dissolução
USP-NF 1092 - Validação Dissolução
USP-NF 1092 - Validação Dissolução
Printed by: Dario Silva Official Date: Official as of 01-Dec-2020 Document Type: GENERAL CHAPTER @2023 USPC
Do Not Distribute DOI Ref: 858g3 DOI: https://doi.org/10.31003/USPNF_M643_05_01
1
Purpose
This chapter provides a comprehensive approach covering items to consider for developing and validating dissolution
procedures and the accompanying analytical procedures. It addresses the use of automation throughout the test and provides
guidance and criteria for validation. It also addresses the treatment of the data generated and the interpretation of acceptance
criteria for immediate- and modified-release solid oral dosage forms.
Scope
This chapter addresses the development and validation of dissolution procedures, with a focus on solid oral dosage forms.
Many of the concepts presented, however, may be applicable to other dosage forms and routes of administration. ▲For products
containing more than a single active ingredient, develop and validate the method(s) for each active ingredient.▲ (USP 1-Dec-2020)
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General recommendations are given with the understanding that modifications of the apparatus and procedures as given in
USP general chapters need to be justified.
The organization of this chapter follows the sequence of actions often performed in the development and validation of a
dissolution test. The sections appear in the following sequence.
1. PRELIMINARY ASSESSMENT (FOR EARLY STAGES OF PRODUCT DEVELOPMENT/DISSOLUTION METHOD
DEVELOPMENT)
1.1 Performing Filter Compatibility
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1.2 Determining Solubility and Stability of Drug Substance in Various Media
▲
1.2.1 Solubility
1.2.2 Stability▲ (USP 1-Dec-2020)
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1.3 Choosing a Medium and Volume
1.4 Choosing an Apparatus
2. METHOD DEVELOPMENT
2.1 Deaeration
2.2 Sinkers
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2.3 Agitation
2.4 Study Design
2.4.1 Time Points
2.4.2 Observations
2.4.3 Sampling
2.4.4 Cleaning
2.5 Data Handling
2.6 Dissolution Procedure Assessment
3. ANALYTICAL FINISH
3.1 Sample Processing
3.2 Filters
3.3 Centrifugation
3.4 Analytical Procedure
3.5 Spectrophotometric Analysis
3.6 ▲Chromatography▲ (USP 1-Dec-2020)
4. AUTOMATION
4.1 Medium Preparation
4.2 Sample Introduction and Timing
4.3 Sampling and Filtration
4.4 Cleaning
4.5 Operating Software and Computation of Results
4.6 Common Deviations from the Compendial Procedures that May Require Validation
5. VALIDATION
5.1 Specificity/Placebo Interference
5.2 Linearity and Range
5.3 Accuracy/Recovery
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5.4 Precision
5.4.1 Repeatability of Analysis
5.4.2 Intermediate Precision/Ruggedness
5.4.3 Reproducibility
5.5 Robustness
5.6 Stability of Standard and Sample Solutions
5.7 Considerations for Automation
6. ACCEPTANCE CRITERIA
6.1 Immediate-Release Dosage Forms
6.2 Delayed-Release Dosage Forms
6.3 Extended-Release Dosage Forms
6.4 Multiple Dissolution Tests
6.5 Interpretation of Dissolution Results
6.5.1 Immediate-Release Dosage Forms
6.5.2 Delayed-Release Dosage Forms
6.5.3 Extended-Release Dosage Forms
REFERENCES
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1. PRELIMINARY ASSESSMENT (FOR EARLY STAGES OF PRODUCT DEVELOPMENT/
DISSOLUTION METHOD DEVELOPMENT)
Before method development can begin, it is important to characterize the ▲drug substance▲ (USP 1-Dec-2020) so that the filter,
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▲
dissolution▲ (USP 1-Dec-2020) medium, volume of medium, and apparatus can be chosen properly in order to evaluate the
performance of the dosage form. ▲Throughout the chapter, it is assumed that the drug substance is the analyte, unless otherwise
stated. The analyte is the compound whose concentration is being measured. In some cases, however, the analyte may be a
degradation product or a derivatized product whose concentration is reflective of the dissolution rate of the drug
substance.▲ (USP 1-Dec-2020)
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1.1 Performing Filter Compatibility
Filtration is a key sample preparation step in achieving accurate test results. The purpose of filtration is to remove undissolved
drug and excipients from the withdrawn solution. If not removed from the sample solution, particles of the drug ▲substance
may▲ (USP 1-Dec-2020) continue to dissolve and can bias the results. Therefore, filtering the dissolution samples is usually necessary
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and should be done immediately if the filter is not positioned on the cannula.
Filtration also removes insoluble excipients that may otherwise interfere with the analytical finish. Selection of the proper
filter material is important and should be accomplished, and experimentally justified, early in the development of the dissolution
procedure. Important characteristics to consider when choosing a filter ▲▲ (USP 1-Dec-2020) are ▲material,▲ (USP 1-Dec-2020) type, filter
size, and pore size. The filter that is selected based on evaluation during the early stages of dissolution procedure development
may need to be reconsidered at a later time point. Requalification ▲may need▲ (USP 1-Dec-2020) to be considered after a change
in composition of the drug product ▲or dissolution medium▲ (USP 1-Dec-2020) or ▲after▲ (USP 1-Dec-2020) changes in the quality of the
ingredients ▲either of the drug product or the dissolution medium.▲ (USP 1-Dec-2020)
Examples of filters used in dissolution testing can be cannula filters, filter disks or frits, filter tips, or syringe filters. The filter
material ▲should▲ (USP 1-Dec-2020) be compatible with the media and the drug ▲substance.▲ (USP 1-Dec-2020) Common pore sizes range
from 0.20 to 70 µm, however, filters of other pore sizes ▲(such as 0.02 μm for nanomaterials)▲ (USP 1-Dec-2020) can be used as
needed. ▲In addition to pore size, filter design may affect effective particle size exclusion.▲ (USP 1-Dec-2020) If the drug substance
particle size is very small (e.g., micronized or nanoparticles), it can be challenging to find a filter pore size that excludes these
small particles. ▲Consider ways to verify that drug particles have not passed through the filter.▲ (USP 1-Dec-2020)
Adsorption of the ▲drug substance(s)▲ (USP 1-Dec-2020) by the filter may occur and needs to be evaluated. Filter materials will
interact with dissolution media to affect the recovery of the individual solutes and must be considered on a case-by-case basis.
Different filter materials exhibit different drug-binding properties. Percentage of drug loss from the filtrate due to binding may
be dependent on the drug concentration. Therefore the adsorptive interference should be evaluated on sample solutions at
different concentrations bracketing the expected concentration range. Where the drug adsorption is saturable, discarding an
initial volume of filtrate may allow the collection of a subsequent solution that approaches the original solution concentration.
Alternative filter materials that minimize adsorptive interference can usually be found. Prewetting of the filter with the medium
may be necessary. In addition, it is important that leachables from the filter do not interfere with the ▲analyte.▲ (USP 1-Dec-2020)
This ▲condition▲ (USP 1-Dec-2020) can be evaluated by analyzing the filtered dissolution medium and comparing it with the unfiltered
medium.
The filter size should be based on the volume to be withdrawn and the amount of particles to be separated. Use of the
▲
appropriate▲ (USP 1-Dec-2020) filter dimensions will improve throughput and recovery, and also reduce clogging. Use of a large
filter for small-volume filtration can lead to loss of sample through hold-up volume, whereas filtration through small filter sizes
needs higher pressures and longer times, and the filters can clog quickly.
Filters used for USP Apparatus 4 need special attention because they are integrated in the flow-through process. Undissolved
particles may deposit on the filters, creating resistance to the flow.
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In the case of automated systems, selection of the filter with regard to material and pore size can be done in a similar manner
to manual filtration. Flow rate through the filter and clogging may be critical for filters used in automated systems. Experimental
verification that a filter is appropriate may be accomplished by comparing the responses for filtered and unfiltered standard
and sample solutions. ▲The acceptable recovery range for a filtered standard or sample solution when compared with the
unfiltered solutions needs to be assessed.▲ (USP 1-Dec-2020) This is done by first preparing a suitable standard solution and a sample
solution. For example, prepare a typical dissolution sample in a beaker and stir vigorously with a magnetic stirrer to dissolve
the drug load completely. For standard solutions, compare the results for filtered solutions (after discarding the appropriate
volume) to those for the unfiltered solutions. For sample solutions, compare the results for filtered solutions (after discarding
the appropriate volume) to those for centrifuged, unfiltered solutions. ▲The qualified filter (types, pore size, filter size, etc.)
should be recorded in detail as part of standard and sample preparation as the method is finalized.▲ (USP 1-Dec-2020)
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be necessary to evaluate the solubility of the drug substance at temperatures other than 37° (i.e., 25°). The pH of the clear
supernatant should be checked to determine whether the pH changes during the solubility test. Alternative approaches for
solubility determination may also be used ▲(such as dynamic solubility, potentiometric titration, or turbidity measurement
methods).▲ (USP 1-Dec-2020)
Typical media for dissolution may include the following (not listed in order of preference): diluted hydrochloric acid, buffers
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(phosphate or acetate) in the pH range of 1.2–▲7.2,▲ (USP 1-Dec-2020) simulated gastric or intestinal fluid (with or without enzymes),
and water. For some ▲drug substances,▲ (USP 1-Dec-2020) incompatibility of the drug ▲substance▲ (USP 1-Dec-2020) with certain buffers
or salts may influence the choice of buffer. The ▲concentration▲ (USP 1-Dec-2020) of the buffers and acids used can influence the
solubilizing effect, and this factor may be evaluated.
Aqueous solutions (acidic or buffer solutions) may contain a ▲▲ (USP 1-Dec-2020) surfactant ▲▲ (USP 1-Dec-2020) to enhance the
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solubility of the drug substance. The surfactants selected for the solubility investigations should cover all common surfactant
types, i.e., anionic, nonionic, and cationic. When a suitable surfactant has been identified, different concentrations of that
surfactant should be investigated to identify the lowest concentration needed to achieve sink conditions. Typically, the surfactant
concentration is above its critical micellar concentration (CMC). Table 1 shows a list of some of the surfactants used in dissolution
media. Approximate CMC values are provided with references when available. ▲CMC values are dependent on medium and
temperature.▲ (USP 1-Dec-2020) The list is not comprehensive and is not intended to exclude surfactants that are not listed. Other
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substances, such as hydroxypropyl β-cyclodextrin, have been used as dissolution media additives to enhance dissolution of
▲
compounds with low solubility.▲ (USP 1-Dec-2020) The US FDA ▲and USP▲ (USP 1-Dec-2020) maintain databases of dissolution methods,
including information on dissolution media that have been used (1▲,2). Ideally,▲ (USP 1-Dec-2020) the amount of surfactant added
is sufficient to achieve sink conditions in the desired volume of dissolution medium ▲(see 1.3 Choosing a Medium and Volume
for discussion of sink conditions). With some formulations, the use of surfactant concentrations that produce less than sink
conditions may be more suitable. Appropriate surfactant concentration is formulation dependent and should be verified by
testing the formulation.▲ (USP 1-Dec-2020)
It is important to control the grade and purity of surfactants because use of different grades could affect the solubility of the
drug. For example, sodium dodecyl sulfate (SDS) is available in both a technical grade and a high-purity grade. Obtaining
polysorbate 80 from different sources can affect its suitability when performing HPLC analysis.
There may be effects of counter-ions or pH on the solubility or solution stability of the surfactant solutions. For example, a
precipitate forms when the potassium salt of the phosphate buffer is used at a concentration of 0.5 M in combination with SDS.
This can be avoided by using the sodium phosphate salt when preparing media with SDS.
Cetyltrimethyl ammonium
bromide (CTAB,
Hexadecyltrimethylammoni- 0.033–0.036
um bromide) (0.92–1.0 mM) (6.7)
Benzethonium chloride (Hya-
Cationic mine 1622) 0.18 (4 mM) (3)
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Polysorbate 80 (Polyoxyethy-
lene (20) sorbitan
monooleate, Tween 80) 0.02–0.08 (4,8)
Caprylocaproyl polyoxyl-8
glycerides (Labrasol) 0.01 (5)
Polyoxyethylene 23 lauryl
ether (Brij 35) 0.013 (10)
Lauryldimethylamine N-oxide
Zwitterion (LDAO) 0.023 (12)
Routinely, the dissolution medium is buffered; however, the use of purified water as the dissolution medium is suitable for
products with a dissolution behavior independent of the pH of the medium. There are several reasons why purified water may
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not be preferred. The water quality can vary depending on its source, and the pH of the water is not as strictly controlled as
the pH of buffer solutions. Additionally, the pH can vary from day to day and can also change during the run, depending on
the drug substance and excipients. Use of an aqueous–organic solvent mixture as a dissolution medium is discouraged; however,
with proper justification this type of medium may be acceptable.
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▲
1.2.2 STABILITY
Investigations of the stability of the drug substance should be carried out in the selected dissolution medium alone and with
excipients present, at 37°. This elevated temperature has the potential to increase degradation. Stability should allow for
sufficient time to complete or repeat the analytical procedure. In some cases, antioxidants may be used in the dissolution
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medium to improve the chemical stability of the drug substance in the dissolution medium.
The solution containing the drug substance is stored under conditions that ensure stability. The stability of this solution is
analyzed over a specified period of time (for at least the time of the entire dissolution procedure), using a freshly prepared
solution at each time interval for comparison. The acceptable range for solution stability is influenced by the drug concentration
and is typically between 98% and 102% of the expected final concentration.
The solution containing the drug substance in the presence of excipients is typically stored at room temperature. This solution
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is analyzed over a specified period of time, using the original solution response for comparison. The typical acceptable range
for solution stability may be between 98% and 102%, compared with the initial analysis of the solutions. If the solution is not
stable, aspects to consider include temperature (refrigeration may be needed), light protection, and container material (plastic
or glass). If degradation still occurs, refer to 3.4 Analytical Procedure for guidance on quantification of the drug substance and
degradation products.
The procedure may state that the solutions need to be analyzed within a time period demonstrating acceptable solution
stability.
Physical stability of the sample solution also may be of concern; any modifications should be justified. Precipitation may occur
because of lower solubility at room temperature than at the temperature of the dissolution test.▲ (USP 1-Dec-2020)
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(lecithin) and components such as saline solution that increase osmolality. Also, the ionic strength or molarity of the buffer
solutions may be ▲adjusted.▲ (USP 1-Dec-2020) The media are designed to represent the fed and fasted state in the stomach and
small intestine. These media may be very useful in modeling in vivo dissolution behavior of immediate-release (IR) dosage forms,
in particular those containing lipophilic drug substances, and may help in understanding the dissolution kinetics of the product
related to the physiological make-up of the digestive fluids. Results of successful modeling of dissolution kinetics have been
published, mainly for IR products. In the case of extended-release dosage forms with reduced effect of the drug substance on
dissolution behavior, the use of such media needs to be evaluated differently. In vitro performance testing does not necessarily
require media modeling the fasted and postprandial states (13,14).
An acid stage is part of the testing of delayed-release products by Dissolution á711ñ, Procedure, Apparatus 1 and Apparatus 2,
Delayed-Released Dosage Forms, Method A or Delayed-Released Dosage Forms, Method B. For drug ▲substances▲ (USP 1-Dec-2020) with
▲
solubility in acidic media▲ (USP 1-Dec-2020) less than 10% of the label claim or ▲those that degrade in acidic media,▲ (USP 1-Dec-2020)
the usefulness of the acid stage in detecting a coating failure is compromised. This would be handled on a case-by-case basis.
Possible resolutions include the addition of surfactant to the acid stage, or adjustment of the specifications ▲(see 6.5.2
Delayed-Release Dosage Forms).▲ (USP 1-Dec-2020)
During selection of the dissolution medium, care should be taken to ensure that the drug substance is suitably stable
throughout the analysis. ▲For compounds that rapidly degrade to form a stable degradation product, monitoring the
degradation product alone or in combination with a drug substance may be more suitable than analyzing only the drug
substance. Refer to 3.4 Analytical Procedure.▲ (USP 1-Dec-2020)
For compendial Apparatus 1 (basket) and Apparatus 2 (paddle), the volume of the dissolution medium can vary from 500 to
1000 mL. Usually, the volume needed for the dissolution test can be determined in order to maintain sink conditions. In some
cases, the volume can be increased to between 2 and 4 L, using larger vessels and depending on the concentration and sink
conditions of the drug; justification for this approach is expected. In practice, the volume of the dissolution medium is usually
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maintained within the compendial range given above. Alternatively, it may be preferable to switch to other compendial
apparatus, such as a reciprocating cylinder (Apparatus 3), reciprocating holder (Apparatus 7), or flow-through cell (Apparatus
4). Certain applications may require low volumes of dissolution media (e.g., 100–200 mL) when the use of a paddle or basket
is preferred. In these cases, an alternative, noncompendial apparatus (e.g., small-volume apparatus) may be used.
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1.4 Choosing an Apparatus
The choice of apparatus is based on knowledge of the formulation design and the practical aspects of dosage form
performance in the in vitro test system. In general, a compendial apparatus should be selected.
For solid oral dosage forms, Apparatus 1 and Apparatus 2 are used most frequently. When Apparatus 1 or Apparatus 2 is not
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appropriate, another official apparatus may be used. Apparatus 3 (reciprocating cylinder) has been found especially useful for
chewable tablets, soft gelatin capsules, delayed-release dosage forms, and nondisintegrating-type products, such as coated
beads. Apparatus 4 (flow-through cell) may offer advantages for modified-release dosage forms and immediate-release dosage
forms that contain active ingredients with limited solubility. In addition, Apparatus 4 may have utility for multiple dosage form
types such as soft gelatin capsules, beaded products, suppositories, or depot dosage forms, as well as suspension-type
extended-release dosage forms. Apparatus 5 (paddle over disk) and Apparatus 6 (rotating cylinder) are useful for evaluating
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and testing transdermal dosage forms. Apparatus 7 (reciprocating holder) has application to non-disintegrating, oral
modified-release dosage forms, stents, and implants, as well as transdermal dosage forms. For semisolid dosage forms, the
generally used apparatus include the vertical diffusion cell, immersion cell, and flow-through cell apparatus with the insert for
topical dosage forms (see Semisolid Drug Products—Performance Tests á1724ñ).
Some changes can be made to the compendial apparatus; for example, a basket mesh size other than the typical 40-mesh
basket (e.g., 10-, 20-, or 80-mesh) may be used when the need is clearly documented by supporting data. Care must be taken
that baskets are uniform and meet the dimensional requirements specified in á711ñ.
A noncompendial apparatus may have some utility with proper justification, qualification, and documentation of superiority
over the standard equipment. For example, a small-volume apparatus with mini paddles and baskets may be considered for
low-dosage strength products. A rotating bottle or dialysis tubes may have utility for microspheres and implants,
▲
apex▲ (ERR 1-Dec-2020) vessels ▲may be useful to eliminate coning (mounding of material at the bottom of the vessel),▲ (USP 1-Dec-2020)
and modified flow-through cells ▲may be useful▲ (USP 1-Dec-2020) for special dosage forms including powders and stents.
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2. METHOD DEVELOPMENT
A properly designed test should yield data that are not highly variable, and ▲ideally▲ (USP 1-Dec-2020) should be free of significant
stability problems. High variability in the results can make it difficult to identify trends or effects of formulation changes. ▲The
number of dosage units tested▲ (USP 1-Dec-2020) can affect the observed variability. One guidance defines dissolution results as
highly variable if the relative standard deviation (RSD) is more than 20% at time points of 10 min or less and more than 10%
at later time points for ▲12 dosage units tested (15).▲ (USP 1-Dec-2020) Most dissolution results, however, exhibit less variability. In
the development of a dissolution procedure the source of the variability should be investigated, and attempts should be made
to reduce variability whenever possible. The two most likely causes are the formulation itself (e.g., drug substance, excipients,
or manufacturing process) or artifacts associated with the test procedure (e.g., coning, tablets sticking to the vessel wall or
basket screen). Visual observations are often helpful for understanding the source of the variability and whether the dissolution
test itself is contributing to the variability. Any time the dosage contents do not disperse freely throughout the vessel in a uniform
fashion, aberrant results can occur. Depending on the problem, the usual remedies include changing any of the following
factors: the apparatus type, speed of agitation, level of deaeration, sinker type, or composition of the medium.
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Many causes of variability can be found in the formulation and manufacturing process. For example, poor content uniformity,
process inconsistencies, excipient interactions or interference, ▲▲ (USP 1-Dec-2020) coating, capsule shell aging, and hardening or
softening of the dosage form ▲during storage▲ (USP 1-Dec-2020) may be sources of variability and interferences.
2.1 Deaeration
The significance of deaeration of the dissolution medium should be determined because air bubbles can act as a barrier to
the dissolution process if present on the dosage unit or basket mesh and can adversely affect the reliability of the test results.
Furthermore, bubbles can cause particles to cling to the apparatus and vessel walls. Bubbles on the dosage unit may increase
buoyancy, leading to an increase in the dissolution rate, or may decrease the available surface area, leading to a decrease in
the dissolution rate. ▲Low-solubility drug substances▲ (USP 1-Dec-2020) are most sensitive to interference from air bubbles; therefore,
deaeration may be needed when testing these types of products. A deaeration method is described in ▲footnote 5▲ (USP 1-Dec-2020)
in Dissolution á711ñ, Procedure. Typical steps include heating the medium, filtering, and drawing a vacuum for a short period
of time. Other methods of deaeration are available and are in routine use throughout the industry. Once a suitable deaeration
process is identified, it should be documented as part of the dissolution procedure. The extent of deaeration can be evaluated
by measuring the total dissolved gas pressure or by measuring the concentration of dissolved oxygen in water. For example,
an oxygen concentration below 6 mg/L has been found effective as a marker for adequate deaeration of water for Dissolution
á711ñ, Apparatus, Apparatus Suitability, Performance verification test with USP Prednisone Tablets RS.
▲
Typically,▲ (USP 1-Dec-2020) media containing surfactants usually are not deaerated because the process results in ▲foaming,
and because▲ (USP 1-Dec-2020) the effect of dissolved air on the dissolution process is ▲usually▲ (USP 1-Dec-2020) mitigated by the reduced
surface tension of the medium. Sometimes, deaerating the medium before adding surfactants can be effective.
To determine whether deaeration of the medium is necessary, compare results from dissolution samples run in non-deaerated
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medium and medium deaerated using a compendial technique, as described above ▲(see footnote 5 in á711ñ).▲ (USP 1-Dec-2020)
If no effect of deaeration is detected, this experiment could serve as justification that deaeration is not required in the future.
If there is an effect, however, then it is necessary to carefully control this parameter, and ▲validate the deaeration process as
described in footnote 5 in á711ñ and 5.5 Robustness.▲ (USP 1-Dec-2020) The dissolved gas content of deaerated media under
atmospheric pressure is unstable and will tend toward saturation. Manipulation of the deaerated medium such as stirring or
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pouring can increase the rate at which atmospheric gases are redissolved.
2.2 Sinkers
Sinkers are often used to adjust the buoyancy of dosage forms that would otherwise float during testing with Apparatus 2.
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When sinkers are used, a detailed description of the sinker must be provided in the written procedure. It may be useful to
evaluate different sinker types, recognizing that sinkers can significantly influence the dissolution ▲behavior▲ (USP 1-Dec-2020) of a
dosage unit. When transferring the procedure, the same sinkers should be used, or if a different design is used, it should be
shown to produce equivalent results. There are several types of commercially available sinkers. A harmonized sinker is
described in Dissolution á711ñ, Figure 2a.
A standard sinker can be made by using the appropriate length of wire and coiling it around a cylinder. For materials, use
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316 stainless steel wire, typically 0.032 inch/20 gauge, or other inert material, and wind the wire around cylinders of appropriate
diameter (e.g., cork borers) for an appropriate number of turns to fit the ▲tablet or▲ (USP 1-Dec-2020) capsule shell type. Sizes are
shown in Table 2. The ends of the coil can be curved to retain the ▲tablet or▲ (USP 1-Dec-2020) capsule within the sinker when they
are immersed. Because the ends of the wire may be rough, they may need to be filed. If the sinker is handmade, the sinker
material and construction procedure instructions should be documented (e.g., dimension, design, number of coils); if a
commercial sinker is used, the vendor part number should be reported if available.
#1 and #2 10 0.7 3
#3 and #4 8 0.55 2
Although sinkers are typically used to keep the dosage form at the bottom of the vessel, they can also be used to keep dosage
forms from sticking to the vessel (e.g., film-coated tablets). The sinker should be appropriate to the dosage form; therefore, the
same sinker size may not be suitable for all dosage-form sizes. The sinker should not be too tight around the dosage form
because this may restrict interaction with the medium. Conversely, if wrapped too loosely, the dosage form may escape soon
after the test begins. The sinker should be small enough that the capsule does not change its orientation within the sinker. Care
should be taken when testing capsules that have some cross-linking present, to keep the sticky shell from attaching to the vessel
bottom. In this case, the harmonized sinker design provided in Dissolution á711ñ, Figure 2a will be advantageous.
2.3 Agitation
For immediate-release capsule or tablet formulations, Apparatus 1 (baskets) at 50–100 rpm or Apparatus 2 (paddles) at 50 or
75 rpm are commonly used. Other agitation speeds are acceptable with appropriate justification. Rates outside 25–150 rpm
for both the paddle and the basket are usually not appropriate because of mixing inconsistencies that can be generated by
stirring too slow or too fast. Agitation rates between 25 and 50 rpm are generally acceptable for suspensions.
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For dosage forms that exhibit coning (mounding) under the paddle at 50 rpm, the coning can be reduced by increasing the
paddle speed to 75 rpm, thus reducing the artifact and ▲reducing variability in▲ (USP 1-Dec-2020) the data. If justified, 100 rpm
may be used with Apparatus 2, especially for extended-release products. Decreasing or increasing the apparatus rotation speed
may be justified if to achieve an in vitro–in vivo correlation (IVIVC) the resulting profiles better reflect in vivo performance, or
if the method results in better discrimination without adversely affecting method variability.
Apparatus 3 (reciprocating cylinder) can be used at dip rates ranging from 5 to 30 dips/min. The hydrodynamics are
influenced by the cylinder’s reciprocating motion and the resulting movement of the sample in the medium. The reciprocating
motion of the cylinder and screen may cause foaming if the medium contains surfactants. Addition of an anti-foaming agent
such as simethicone or n-octanol may be useful for avoiding foaming from surfactants.
Apparatus 4 (flow-through cell) is described in á711ñ with standard flow rates of 4, 8, and 16 mL/min. Other flow rates for
Apparatus 4 can be used if justified and if within the capacity of the pump to conform with the requirements in á711ñ. Agitation
in Apparatus 4 is not only related to the pump speed but can also be affected by cell diameter. At a set flow rate, as measured
by volume, the 12-mm cell will develop a greater linear fluid velocity than is achieved in the 22.6-mm cell. Apparatus 4 can be
configured with the addition of glass beads in the entry cone of the flow-through cell (packed column) or without glass beads
(open column).
The flow characteristics of the flow-through cell are discussed in the scientific literature (16). The placement of the sample
in the flow-through cell will influence the flow patterns that occur and thus should be a consideration in the attempt to reduce
variability of the results.
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release, should conform to the requirements and specifications (i.e., apparatus, procedures, and interpretation) given in á711ñ.
For immediate-release dosage forms, the duration of the dissolution procedure is typically ▲15▲ (USP 1-Dec-2020)–60 min; in most
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cases, a single time point specification is adequate for pharmacopeial purposes. For method development, however, a sufficient
number of time points should be selected to adequately characterize the ascending and plateau phases of the dissolution curve.
Industrial and regulatory concepts of product comparability and performance may require additional time points, which may
also be required for product registration or approval. ▲▲ (USP 1-Dec-2020) Very rapidly dissolving products need not be subjected
to a profile comparison if they can be shown to release 85% or more of the drug substance within 15 min ▲(15).▲ (USP 1-Dec-2020)
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For these types of products, a one-point test ▲▲ (USP 1-Dec-2020) will suffice. However, most products do not fall into this category.
Dissolution profiles of immediate-release products typically show a gradual increase reaching 85%–100% at about 30–45 min.
Thus, ▲based on the dissolution profile,▲ (USP 1-Dec-2020) sufficient dissolution time points are chosen to characterize the
performance for most immediate-release products ▲(see 6.1 Immediate-Release Dosage Forms).▲ (USP 1-Dec-2020) For some products,
including suspensions, useful information may be obtained from earlier points, e.g., 5–10 min. For slower-dissolving products,
time points later than 60 min may be useful. Dissolution test times for compendial tests are usually established on the basis of
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2.4.2 OBSERVATIONS
Visual observations and recordings of product dissolution and disintegration behavior are useful because dissolution and
disintegration patterns can be indicative of variables in the formulation or manufacturing process. For visual observation, proper
lighting (with appropriate consideration of photo-degradation) of the vessel contents and clear visibility ▲into the
vessel▲ (USP 1-Dec-2020) are essential. Documenting observations by ▲taking photographs or videos and by drawing
sketches▲ (USP 1-Dec-2020) can be instructive and helpful for those who are not able to observe the real-time dissolution test.
Observations are especially useful during method development and formulation optimization. It is important to record
observations of all ▲▲ (USP 1-Dec-2020) vessels to determine if the observation is seen in all ▲▲ (USP 1-Dec-2020) vessels, or just a few.
▲ (USP 1-Dec-2020) Provide any unique observations to the formulator. Examples of typical observations include, but are not limited
▲
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7. Observation of the disintegration rate (e.g., percentage reduction in size of the dosage unit within a certain time frame).
8. Complex disintegration of the coating of modified or enteric-coated products [e.g., the partial opening and splitting
apart (similar to a clamshell) or incomplete opening of the shell], accompanied by the release of air bubbles and
excipients.
9. Whether the dosage form lands in the vessel center or off-center, and if off-center, whether it sticks there.
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10. Time required for the complete dissolution of the capsule shell or for tablet disintegration.
Observations also help to document that the proper procedure has been followed, or more importantly, that a deviation has
occurred. Examples include the confirmation that a dosage ▲unit▲ (USP 1-Dec-2020) is actually in the vessel during the test or that
more than one dosage ▲unit▲ (USP 1-Dec-2020) are inadvertently in the same vessel, or that a filter from the autosampler has dropped
into the vessel.
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2.4.3 SAMPLING
Manual: For manual sampling, use chemically inert devices (e.g., polymeric or glass syringes, and polymeric or stainless steel
cannula), a filter, and/or a filter holder. The sampling site must conform to specifications in á711ñ. When the agitation conditions
are very slow, e.g., a 50-rpm basket, care should be taken to sample consistently in the same location in the vessel because
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there may be a concentration gradient; avoid sampling very close to the shaft or vessel wall. During method development, a
decision should be made regarding whether to replace the media after each time point. Replacement is not preferred because
the dosage unit may be disturbed during delivery of the media. However, replacement may be necessary if maintaining sink
conditions is a challenge. With replacement, the volume used in the calculations remains the same throughout the time points,
but there is some drug substance withdrawn with each sample that will need to be accounted for in the calculations.
Metal surfaces may interact with the sample. For example, adsorption onto metal surfaces may occur, or the metal surfaces
may release metal ions into aqueous media. The ions can then catalyze degradation reactions, leading to artifacts during the
analytical procedures. The surfaces of stirring elements and metal locks of syringes may be sources of interference to accurate
sampling.
Autosampling: Autosampling is discussed in 4. Automation.
2.4.4 CLEANING
Importance is placed on evaluation of the cleaning process between tests. Changes of dissolution medium and/or product
necessitate the need for cleaning. Residues on the vessels can affect the results (e.g., adsorbed residues may dissolve and alter
subsequent media properties or interfere with the sample analysis), and effective cleaning will return them to a suitable state.
Automated systems are discussed in 4.4 Cleaning.
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Dissolution results can be evaluated as either cumulative rates or fractional rates. Cumulative rates represent the sum of all
drug dissolution that occurs during an interval (Figure 1). Fractional rates are assessed at a specific time point or during a portion
of the total test time (Figure 2). Typically, the rate of release will be expressed as either mass or percentage of label claim per
unit time. For most compendial dissolution testing, the dissolution rate is expressed as a percentage of the label claim dissolved
at the indicated test time.
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Figure 1. An example of a plot of dissolution as a cumulative process. Concentration, C, is the amount of drug released per
volume of medium, and t represents time. This type of plot is readily observed in constant-volume dissolution systems, such as
Apparatus 1 or Apparatus 2, or Apparatus 4 in closed-loop configuration.
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Figure 2. An example of a plot of the observed concentration of the sample taken for an interval that is negligibly small in
relation to the time of the overall dissolution process. This concentration is ▲proportional▲ (USP 1-Dec-2020) to the instantaneous or
fractional dissolution rate (dc/dt). This type of plot is readily observed in continuous-flow dissolution systems, such as Apparatus
4 in ▲open▲ (USP 1-Dec-2020) configuration.
Cumulative dissolution profiles represent the total amount of drug dissolved from the formulation over time. When
cumulative dissolution is measured in a constant-volume system, no correction for the amount lost in sampling needs to be
made. If sample is removed from the system, the amount consumed in analysis must be accounted for in the calculation.
Recirculated sampling with Apparatus 1 or Apparatus 2, or with Apparatus 4 in the closed-loop configuration (Figure 3), are all
examples of systems that will produce cumulative dissolution rates. With Apparatus 4 in the open configuration (Figure 4),
cumulative rates accounting for the total amount of drug dissolved across the testing interval are obtained by collecting and
analyzing the entire outflow from each individual flow-through cell. With Apparatus 3 (Figure 5), the medium in each tube is
sampled at the end of the programmed interval, and the analyzed concentration represents the cumulative dissolution rate
during that interval.
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Figure 3. Apparatus 4 in the closed-loop configuration.
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Figure 4. Apparatus 4 in the ▲open▲ (USP 1-Dec-2020) configuration. The sample can be collected in fractions, as shown at the
top. The medium can be changed by using successive reservoirs.
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Figure 5. The progression that is possible for one reciprocating cylinder from Apparatus 3. The reciprocating cylinder can
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move from vessel to vessel. This feature facilitates changing the dissolution medium and testing for different intervals in
successive tubes.
Fractional dissolution rates are typically measured for a discrete interval. A series of such rates will produce a step function
as the dissolution profile. At any time, the cumulative dissolution rate from this type of profile is the sum of the preceding
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intervals. This type of profile is represented by Apparatus 3 using multiple tubes or Apparatus 4 in the ▲open▲ (USP 1-Dec-2020)
configuration where the total outflow is collected and analyzed for successive intervals.
A number of algebraic and numerical methods exist for transforming cumulative and fractional dissolution results. The
difference in amount released for successive time points can be calculated, and the average release rate is determined by the
formula:
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As the difference of t2 from t1 is reduced, the average rate can be considered to approach an instantaneous rate. Sampling
considerations and physical constraints on measurement of the mass transfer at the medium interface of the dosage form make
the measurement of true instantaneous dissolution impractical for routine determination in the laboratory. Fractional dissolution
is measured for intervals where the difference between t2 and t1 is small, relative to the total test time. The design of Apparatus
4 in the open configuration permits a direct measurement of the fractional dissolution over small time intervals. For example,
if a 4-mL fraction of outflow for Apparatus 4 running 16 mL/min is sampled, either by in situ detection or offline, the amount
of drug detected represents the dissolution occurring in a 15-s interval.
Pooled dissolution has been used in a number of monographs. The pooled dissolution procedure produces an average release
rate for the units tested by combining equal volumes from each vessel or cell and performing analysis of only the one resulting
solution. Because this approach uses only the average release rate for comparison with the acceptance table, the pooled
dissolution procedure has been viewed as reducing the amount of data available from the dissolution test and, thus, reducing
its value. However, it should be noted that the pooling of equal sample volumes is equivalent, from a calculation standpoint,
to determining the arithmetic mean of the individual sample results.
▲
▲ (USP 1-Dec-2020)
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example, ±10%–20% change to the ranges of these variables. Similarly, samples that have been stressed may be used to
demonstrate sensitivity to changes ▲during storage.▲ (USP 1-Dec-2020) This concept may be used to establish the factors that are
most significant in their influence on the dissolution rate. These studies can focus on either the dissolution parameters (e.g.,
media concentration, agitation rate, and deaeration) or the product attributes (e.g., excipient ratios, particle size, compression).
The ultimate goal is to understand the release mechanisms and determine whether the dissolution procedure ▲discriminates
deviations in the process and formulation parameters▲ (USP 1-Dec-2020) of a drug product.
Change to read:
3. ANALYTICAL FINISH
The dissolution step has been described as an involved sample preparation. The sample handling and analytical procedure
that are used to determine the amount of drug substance dissolved during the dissolution procedure are termed the “analytical
finish”. Although spectrophotometric determinations and HPLC are used most commonly and are discussed in this chapter,
any suitable analytical technology may be used. Section 5. Validation describes criteria for the methods.
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storage. In addition, samples may have to be diluted to a level that is within the linear range of the method. With analysis by
HPLC, dilution of the sample with mobile phase may be necessary to reduce the effect on the separation of injecting the
dissolution medium. Other types of treatment may be necessary depending on the product formulation, such as the inactivation
or elimination of interference caused by components of the formulation by the addition of appropriate reagents. However,
separation may not be possible or needed in all cases. In some cases, in situ measurements obtained with methods such as fiber
optics or electrochemical determination may be useful.
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The topic of filtration is discussed in 1.1 Performing Filter Compatibility.
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3.3 Centrifugation
Centrifugation of samples is not preferred, for several reasons: dissolution can continue to occur until the solids are removed, a
concentration gradient may form in the supernatant, and energy imparted may lead to increased dissolution of the drug
substance particles. Possible exceptions, when centrifugation could be preferred, might include the use with compounds that
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adsorb onto all common filters, or situations when the potential filter leachables and extractables might interfere in the
quantitative step of the dissolution test (e.g., when fluorescence procedures are used in quantitation). Centrifugation may prove
useful during method development for evaluating the suitability of the filter material ▲and the filtration step.▲ (USP 1-Dec-2020)
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Figure 6. Cases representing the analysis when degradation or derivatization occurs. RRF = relative response factor.
When degradation of the drug substance occurs, it is necessary to adjust the analysis in recognition of that fact. When
degradation of the drug substance is quantitative in the standard and sample solutions (Case 2A) or when the drug substance
is quantitatively derivatized in the standard and sample solutions (Case 2B), measurement of the degraded or derivatized
material is acceptable, and no correction for relative response factor (RRF) is needed. In cases in which the drug substance is
not stable in the sample solution and is stable in the standard solution (Cases 3A and 3B), chromatography is the preferred
analytical finish and response factors of the degradation product and drug substance must be used in the calculations. If
spectrophotometry is chosen as the analytical finish, the analytical wavelength must be at the isosbestic point of the drug
substance and degradation product.▲ (USP 1-Dec-2020)
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analytical finish has been established ▲over the analytical range.▲ (USP 1-Dec-2020) Prior to validation, dissolution profile analysis, or
analysis of products of various strengths, requires using multiple standard solutions covering the expected range of
concentration, ▲unless linearity has been established (linear across the required range, no significant intercept). In a typical
sequence, the medium blank and standard bracket the sample solutions, especially at the beginning and end of the analysis. If
the sample solution is analyzed in sequence with the blank and standard solutions, it may provide evidence of consistent
analytical conditions or may signal changes over the time course of the analysis that could affect quantification.▲ (USP 1-Dec-2020)
The standard and sample solutions should both be prepared in the dissolution medium in the linear concentration range and
measured at the same wavelength. However, small amounts of an organic solvent may be used in the preparation of the
standard, provided that the accuracy criteria can be met during validation.
The absorptivity is calculated by dividing the mean standard absorbance by the concentration, in mg/mL, ▲and▲ (USP 1-Dec-2020)
by the cell path length in cm. A rearrangement of the Beer–Lambert expression gives the absorptivity, a, as:
a = A/bc
A = absorbance
b = path length (cm)
c = concentration (mg/mL)
Typical units for absorptivity that are used for dissolution testing are in terms of AU ▲(cm × mg/mL)▲ (USP 1-Dec-2020) where AU
is absorbance unit. Historical data may be used to provide an acceptable absorptivity range for the analyte (using the appropriate
▲
cell path length).▲ (USP 1-Dec-2020) This value may be useful in troubleshooting aberrant data.
▲
▲ (USP 1-Dec-2020)
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3.6 ▲Chromatography▲ (USP 1-Dec-2020)
For ▲chromatographic▲ (USP 1-Dec-2020) analysis, the effect on the chromatogram of peaks resulting from ▲▲ (USP 1-Dec-2020)
dissolution ▲medium and excipients▲ (USP 1-Dec-2020) requires enumeration. A large solvent disturbance may affect accuracy and
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precision of response if it is poorly resolved from the peak of interest. This is even more important if large injection volumes
(>100 µL) are needed. System suitability tests may evaluate peak shape; separation of the main peak from solvent disturbance
and from closely eluting peaks; and injection precision. At a minimum, the precision is critical.
Ideally, the standard solutions should be diluted with the dissolution ▲medium▲ (USP 1-Dec-2020) at a concentration within the
linear range of the method, e.g., 100%, or the selected Q value of the dosage strength. However, organic solvent may be used
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in the preparation of the standard, provided that the accuracy criteria can be met during validation. In some cases, the sample
may be diluted with mobile phase to improve the peak shape. The standard and sample solutions should both be prepared in
the linear concentration range and measured at the same wavelength. ▲A similar sequencing of standard, sample, and blank
solutions described for spectrophotometric analysis in 3.5 Spectrophotometric Analysis can be used.▲ (USP 1-Dec-2020)
Change to read:
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4. AUTOMATION
▲
Depending on the design of the instrument, different parts of the dissolution process may be automated, e.g.,
the▲ (USP 1-Dec-2020) elements of test preparation, initiation, sampling and timing, ▲media preparation,▲ (USP 1-Dec-2020) and cleaning.
▲ (USP 1-Dec-2020) Fully automated systems are available. ▲ (USP 1-Dec-2020) This section will discuss operational steps that can be
▲ ▲
automated. The level of complexity for automation depends on whether the instrument configuration is open or closed loop
and also whether the analytical device is coupled online or offline. Online analysis returns the sample aliquot to the test system,
as in the case of spectrophotometry with flow-through cuvettes. Offline analysis removes the sample aliquot from the dissolution
medium for subsequent analysis, typically by HPLC, where the analysis consumes the sample. The decision on the configuration
usually depends on the number of samples to be processed and the time required for their analysis.
Automation may require deviations from the pharmacopeial specifications of the instruments, such as incorporation of an
integrated outlet on the bottom of the vessel for cleaning and replacement of medium.
Operational steps that are not part of the compendial procedure should be validated. Deviations from the standard procedure
described in á711ñ, such as use of sampling probes or fiber-optic probes, should be validated against the standard procedure.
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Sampling probes should pull the sample from the sampling zone. Instruments for which the sampling occurs through the hollow
shaft should be designed with a means to adjust the depth of the inlet aperture to allow conformance with this requirement.
The programmed sampling volume depends on the dead volume of the tubing, cuvettes, and other devices and has to be
adjusted accordingly.
A recirculated sampling alignment can be operated either by discharging the tubing contents into the vessel after each
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sampling or by allowing the tubing to remain filled with solution in the intervals between sampling points. In the latter case,
the dead volume and carryover effects are important considerations.
The need for sample volume replacement should be considered. In consumptive sampling with multiple sampling time
points, the withdrawn volume may be replaced with an equal volume of fresh medium. The sampling volume may be critical
if, in total, it exceeds 1% of the stated volume of dissolution medium required by the procedure. If it can be shown that
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replacement of the medium is not necessary, the volume change must be part of the calculation of results. See 2.5 Data Handling.
Carryover may occur when subsequent samples are affected by residues or conditions of previous samples; the effect of the
first sample or condition “carries over” to the second. In liquid handling, residues of liquids previously in the sample solution
may contaminate subsequent sample solutions. Dissolution media containing surfactants or lipids may present problems.
Carryover may occur for successive samples taken over a multiple time-point test, as well as at the beginning of a new test due
to the cleaning solution. This topic is discussed in 4.4 Cleaning.
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Interaction of dissolved drug substance with the sampling and transfer devices is an important consideration. When
adsorption of the dissolved drug substance occurs, it most often involves surfaces of the dissolution apparatus or sampling filters
and tubing. Adsorption may be pH dependent in the case of charged, dissolved drug substance. Adsorption of the dissolved
drug to the parts of the sampling device should be assessed using a typical sample solution (dissolution sample from the product
or drug substance with formulation matrix) with known concentration. The typical design is a cross-validation with aliquots of
the same sample solution passing and bypassing the sampling device (including the sampling probe, filter, tubing, valves, and
pump). There is no general recommendation that may give preference to any kind of material or equipment construction (e.g.,
glass or specific polymers). See 5.7 Considerations for Automation for more information.
In addition to the information in 2.4.3 Sampling, connections of pumps and tubing may be sources of contamination in
automated systems. Interferences with the spectroscopic analytical procedures, which are commonly used for dissolution
testing, are less of a concern. However, interferences must be evaluated if the product under investigation contains low-dose
metal salts, as do some dietary supplements.
Liquid transfer usually is undertaken via polymeric tubing. Inert materials such as polytetrafluoroethylene (PTFE) sometimes
cannot be used because of their mechanical properties. Where flexible tubes are required, for example, in peristaltic pumps or
for coiling in a small radius, polypropylene (PP) or high-density polyethylene (HDPE) may be the preferred materials. Depending
on the type of polymer and its crystallinity and density, leaching of constituents, mainly plasticizers, may occur. Leachables can
interfere with the analytical procedure. The concentration leached to the sample solution usually depends on the surface, the
temperature, the exposure time, the hydrodynamic conditions, and the composition of the media.
4.4 Cleaning
In addition to the information in 2.4.4 Cleaning, automated systems have specific cleaning issues. For example, evaluation
of the effectiveness of purging and rinsing between sampling times and within-run condition of the tubing is recommended.
Also it is important to evaluate the cleaning process between tests.
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4.6 Common Deviations from the Compendial Procedures that May Require Validation
Some common areas of deviation from compendial procedures include the following:
• Sample introduction relative to start of spindle rotation
• Residence time and positioning of sampling probes
• Recirculated versus consumptive sampling
• Sample volume replacement in consumptive sampling
Change to read:
5. VALIDATION
The validation topics described in this section are typical but not all-inclusive and can be viewed in the context of Validation
of Compendial Procedures á1225ñ as well as the International Council for Harmonisation (ICH) document, Validation of Analytical
Procedures: Text and Methodology (19). Validation for both parts of the dissolution procedure, the analytical finish and the
dissolution step, will be discussed in this section. The dissolution step is the release of the drug ▲substance▲ (USP 1-Dec-2020) in the
dissolution medium and sampling. The analytical finish ▲is the quantification of the analyte and▲ (USP 1-Dec-2020) is defined in 3.
Analytical Finish. Validation of the ▲suitability of the▲ (USP 1-Dec-2020) analytical finish will evaluate the attributes, linearity and range,
precision, specificity, accuracy/recovery, robustness, and stability of the sample and standard solutions. Validation of the
dissolution step will include evaluation of precision and robustness of the dissolution sample preparation. Validation of the
analytical finish is performed either using a standard solution or spiked placebo or by the method of standard addition
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(▲▲ (USP 1-Dec-2020) as described in Validation of Compendial Procedures á1225ñ, Validation, Analytical Performance Characteristics,
Accuracy), as specified in the sections below. Validation of the dissolution step requires the use of a well-characterized dosage
form (e.g., having tight content uniformity and uniform performance). ▲See Table 3 for an overview guide.▲ (USP 1-Dec-2020)
Depending on the parameter of interest, validation of the sample handling and analytical procedure can be performed in situ,
e.g., within the dissolution vessel. The validation parameters addressed and the extent of the validation may vary, depending
on the phase of development or the intended use for the data.
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The acceptance criteria are presented as guidelines only, and may differ for some products. Manufacturers should document
the appropriate acceptance criteria for their products in pertinent SOPs or in validation protocols. Other considerations may be
important for special dosage forms. Validation studies should be performed across the range of profile time points. For products
containing more than a single active ingredient, the dissolution procedure needs to be validated for each active ingredient. It
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is expected that investigations into filter suitability and the potential for glass adsorption will have been undertaken already (see
1.1 Performing Filter Compatibility). Validation of these assessments may occur during spiked recovery experiments.
▲
Table 3. Samples Used in the Assessment of Validation Attributes
Attribute Comment Analytical Finish Dissolution Procedure
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Accuracy/recovery — SP* —
▲ (USP 1-Dec-2020)
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techniques are used for the analytical finish.
5.3 Accuracy/Recovery
Accuracy/recovery is typically established by preparing multiple ▲sample solutions▲ (USP 1-Dec-2020) containing the drug
substance and any other constituents present in the dosage form (e.g., excipients, coating materials, capsule shell) ranging in
concentration from less than the lowest expected concentration to more than the highest concentration during release.
Accuracy/recovery may be done in conjunction with linearity determination. The method of standard addition can also be used.
Before this activity, it is expected that filter assessment will already have been performed, and adsorption of drug onto the glass
has also been investigated and ruled out.
Individual solutions may be directly prepared in the dissolution medium. Alternatively, to enhance drug solubility it may be
appropriate to prepare a stock solution by dissolving the drug substance ▲typically▲ (USP 1-Dec-2020) in a small amount of organic
solvent ▲▲ (USP 1-Dec-2020) and diluting to the final concentration with dissolution medium. ▲The amount of organic solvent should
not exceed 5% in the sample solution and should not interfere with the analysis.▲ (USP 1-Dec-2020) An amount of stock solution
equivalent to the targeted label claim may be used instead of the drug substance powder. Similarly, for very low strengths, it
may be more appropriate to prepare a stock solution than to attempt to weigh very small amounts. The measured recovery is
typically 95%–105% of the amount added. Bracketing or matrixing of multiple strengths may be useful.
A special case for validation ▲are the Acid stage criteria described in Dissolution á711ñ, Acceptance Table 3.▲ (USP 1-Dec-2020)The
limits of NMT 10% ▲and of NMT 25%▲ (USP 1-Dec-2020) need to be validated. Recovery experiments for drug
▲
substances▲ (USP 1-Dec-2020) that have low solubility in acidic media may be challenging or impossible to perform and may need
to be addressed on a case-by-case basis. ▲If the drug substance degrades in acidic media, the degradation product(s) should
be used to quantify the dissolved drug and the validation experiment must address this fact. Two examples of dissolution of a
delayed-release dosage form are provided to illustrate this case. In these examples, the Q value for the buffer phase is 80% at
15 min; the B1 criterion is 85% label claim (LC). Please refer to 6.5.2 Delayed-Release Dosage Forms for further information on
acceptance criteria.
Example 1: The analytical results from the acid stage of dissolution experiment of an individual unit indicated that 1% LC of
drug substance (DSacid) and 5% LC of a degradant (DEGacid) were present after 2 h. The total amount of drug substance dissolved
in the acid stage is calculated:
DSacid + DEGacid = 6% LC
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which meets the A1 criterion of ≤10% LC that is specified in á711ñ. This calculation is repeated for each of the remaining 5
individual units.
The unit was transferred to the buffer stage and the measured amount of drug substance (DSbuffer) is 82% LC after 15 min.
The total amount of drug substance dissolved in both stages is calculated:
which meets the B1 criterion of 85% LC. This calculation is repeated for each of the remaining 5 individual units.
Example 2: The analytical results from the acid stage of the dissolution experiment indicated that DSacid and DEGacid are 8%
and 20% LC, respectively, for an individual unit. The total amount of drug substance dissolved in the acid stage is:
This result does not meet the A1 criterion of NMT 10% LC. Furthermore, neither the A2 nor the A3 criterion is met because
the calculated value exceeds the NMT 25% LC limit.▲ (USP 1-Dec-2020)
5.4 Precision
5.4.1 REPEATABILITY OF ANALYSIS
For the analytical finish, repeatability is evaluated by obtaining replicate measurements of standard and/or spiked placebo/
standard addition solutions. It can be determined by calculating the RSD of the multiple injections or spectrophotometric
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readings for each standard solution, or by using the accuracy or linearity data. The ICH guidance, ▲Q2(R1) Validation of Analytical
Procedures: Text and Methodology,▲ (USP 1-Dec-2020)recommends that repeatability should be assessed using a minimum of nine
determinations covering the specified range for the procedure (i.e., 3 concentrations and 3 replicates of each concentration)
or using a minimum of 6 determinations at 100% of the test concentration ▲(19).▲ (USP 1-Dec-2020) A typical acceptance criterion
is an RSD of <2%. The demonstration of the repeatability for the dissolution step is conducted by performing the dissolution
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step on separate units of a well-characterized dosage form or equivalent composite.
across the range of product strengths. Typical variations to be studied include different days, analysts, and equipment. If
possible, ruggedness can be evaluated using a ▲well-characterized dosage form, but if this is not available, a premeasured
placebo with drug substance(s)▲ (USP 1-Dec-2020) may be used to investigate the intermediate precision. The use of such a spiked
placebo would additionally support the assessment of the contribution of the analytical finish to the observed variability of
results.
The dissolution procedure on the same lot of well-characterized dosage form may be run by at least two different analysts
from the same laboratory, with each analyst preparing the standard solutions and the medium and following the defined
extraction/quantification procedure. Typically, the analysts use different dissolution baths, spectrophotometers or HPLC
equipment (including columns), and autosamplers, and they perform the test on different days. Full profiles are assessed where
relevant to the product. This procedure may not be necessary at each ▲dosage▲ (USP 1-Dec-2020) strength; instead, bracketing with
high and low strengths may be acceptable.
Acceptance criteria for intermediate precision or for ruggedness are predetermined. A typical acceptance criterion for
ruggedness is that the difference in the mean value for dissolution results between any two conditions, using the same
▲
dosage▲ (USP 1-Dec-2020) strength, does not exceed an absolute 10% at time points with <85% dissolved and does not exceed
5% for time points ▲NLT▲ (USP 1-Dec-2020) 85%. Acceptance criteria may be product specific, and other statistical tests and limits
may be used.
5.4.3 REPRODUCIBILITY
Reproducibility follows the general concepts of intermediate precision, but is performed by, ▲at least,▲ (USP 1-Dec-2020) two
different analysts at different labs.
5.5 Robustness
Evaluation of robustness, which assesses the effect of making small, deliberate changes to the dissolution conditions, typically
is done later in development of the drug product and is a requirement for full method validation. It is performed using a
well-characterized lot of drug product. ▲▲ (USP 1-Dec-2020) The number of replicates (typically 3 or 6) is dependent on the
intermediate precision. All profile points should be evaluated.
Selection of parameters to be varied depends on the dissolution procedure and analysis type. The parameters may include
medium composition (e.g., buffer or surfactant concentration, pH, deaeration), volume, agitation rate, sampling time, and
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temperature. Statistical analysis of the data generated will help determine the extent to which the parameters must be controlled
in the method. The robustness assessment is well suited to Design of Experiments (DoE) methodologies to efficiently investigate
the impact of the individual parameters and/or their interaction.
Robustness of analytical finish is referenced in á1225ñ. HPLC analysis parameters may include mobile phase composition
(percentage organic, buffer concentration, pH), flow rate, wavelength, column temperature, and multiple columns (of the same
type). For spectrophotometric analysis, the wavelength may be varied.
▲
Robustness follows the general concepts of intermediate precision and uses similar acceptance criteria.▲ (USP 1-Dec-2020)
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Manual and automated procedures should be compared to evaluate the interchangeability of the procedures. This is done
by performing two automated runs at each dosage concentration, ▲(12 dosage units in total),▲ (USP 1-Dec-2020) using all sampling
points, compared to ▲two▲ (USP 1-Dec-2020) manually sampled runs ▲(12 dosage units in total)▲ (USP 1-Dec-2020) of the same samples.
The effect of the in-resident probe cannot be determined by sampling both ways from the same vessel. Results should be
consistent with the requirements for intermediate precision if the procedures are to be considered interchangeable. The
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difference in the mean value for dissolution results between any two conditions using the same ▲dosage▲ (USP 1-Dec-2020) strength
should not exceed an absolute 10% at time points with <85% dissolved nor exceed 5% for time points >85%. Acceptance
criteria may be product specific, and other statistical tests and limits may be used.
Revalidation may be necessary when the automated system is used with different formulations because of the interaction
with excipients. Dissolution media containing surfactants or lipids may require additional validation efforts.
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Change to read:
6. ACCEPTANCE CRITERIA
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▲
The selection of dissolution acceptance criterion/criteria should be consistent with the dissolution data generated from bio/
pivotal or clinical batches at the point of release as well as from stability batches. Generally,▲ (USP 1-Dec-2020) there is an expectation
that acceptable batches will have results that fall within the acceptance ▲criterion/▲ (USP 1-Dec-2020) criteria and that all
manufactured batches should have similar dissolution behavior, thus highlighting the importance of having a ▲dissolution
specification (method and acceptance criterion/criteria) which is optimal and discriminating for the drug product. The selected
acceptance criterion/criteria should, therefore,▲ (USP 1-Dec-2020) discriminate between an acceptable and an unacceptable batch.
In addition, the dissolution test results are viewed as a link to the pivotal clinical trial batches. When changes in dissolution rate
have been shown to ▲significantly affect bioavailability, the dissolution acceptance criterion/criteria▲ (USP 1-Dec-2020) should
distinguish batches with unacceptable bioavailability (20). Likewise, when changes in the formulation and manufacturing
process significantly affect dissolution and such changes are not controlled by another aspect of the ▲drug product’s
specification, the selected dissolution test should distinguish these changes. Additionally, if the dissolution characteristics of the
drug product change upon storage, whether or not the specifications should be revised will depend on demonstrating
bioequivalence of the changed drug product to the original biobatch or pivotal batch.▲ (USP 1-Dec-2020)
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specifications are adapted accordingly.
Beside these, delayed release dosage forms exist with release mechanisms, that are non-pH dependent. For those, the general
testing procedure as outlined in USP for enteric-coated dosage forms does not apply. Instead, product-based testing procedures
in one dissolution medium with a defined pH are in place. As a consequence, the time to release may be part of the specifications
(i.e., time, t ± min combined with NLT Q%).▲ (USP 1-Dec-2020) ci
6.3 Extended-Release Dosage Forms
A dissolution test for an extended-release dosage form is generally similar to that used for an immediate- or delayed-release
drug product, except that the duration of the test is longer, and ▲the acceptance criteria include at least three time points (21).
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Additional time points may be required for drug product▲ (USP 1-Dec-2020) approval purposes. An early time point, usually 1–2 h,
is chosen to show that dose dumping is not probable. An intermediate time point is chosen to define the in vitro release profile
of the dosage form, and a final time point is chosen to show essentially complete release of the drug (21). ▲The acceptance
criteria time points for the test should be determined by evaluating the complete dissolution profile across the desired test
duration.
During product development, it is recommended that sampling be conducted at 30 min, 1 h, 2 h, and every 2 h until
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complete drug release, to aid with selection of the appropriate time points for the product’s dissolution acceptance criteria. For
routine batch release and testing of stability samples after registration, the dissolution testing of extended-release drug products
usually becomes a test with at least 3 time points because dissolution data are collected at only the sampling time points listed
in the approved regulatory dissolution test of the product. The collection of dissolution data at additional time points is, in
general, not required.▲ (USP 1-Dec-2020)
As with an immediate- or delayed-release drug product, the acceptance criteria and time points for an extended-release drug
product should discriminate between an acceptable and an unacceptable batch. The acceptance criteria for the first stage of
testing (L1) should be established on the basis of available batch data (20,21). If human bioavailability data are available for
formulations exhibiting different release rates, then, ▲if possible, it is encouraged that an in vitro–in vivo relationship (see á1088ñ
and á1090ñ) be used to establish acceptance criteria (20,21).▲ (USP 1-Dec-2020) Acceptance criteria for the second (L2) and third (L3)
stages are derived from the L1 criteria using Dissolution á711ñ, Acceptance Table 2.
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▲
For the purpose of correlation with in vivo data, parameters of mathematical models are obtained by fitting to dissolution
data to establish a continuous functional relationship called in vivo/in vitro correlation (IVIVC) (see á1088ñ). In the case of
low-solubility drug substances, an oral solution for demonstration of bioavailability may not be available. Therefore, plasma
drug concentration time profiles from human permeability predictions and the first in-human trial can be used to synthesize
pharmacokinetic profiles for a solution and provide an initial estimate of the in vivo dissolution profile that can be used as a
target for the in vitro dissolution profile (25).▲ (USP 1-Dec-2020)
Once the Q value ▲and the associated time point are▲ (USP 1-Dec-2020) established, the dissolution test is a staged test of 3 levels.
In the first level of testing called S1, 6 dosage ▲units are tested. Each unit must be NLT▲ (USP 1-Dec-2020) Q + 5% (absolute percentage
points) dissolved at a specified time. For example, the time and tolerances in a monograph would be:
Time: 30 min
Tolerances: NLT 80% (Q) of the labeled amount of “drug substance” is dissolved.
If the Q value for a 200-mg label claim (LC) immediate-release tablet is specified as 80% and the time point is 30 min, then
▲
for level S1▲ (USP 1-Dec-2020) NLT 85% LC (170 mg) of the drug substance in each tablet must be dissolved at 30 min.
If this criterion is not met, then 6 additional tablets are tested at level 2 (S2). To pass the S2 acceptance criteria, the average
of all 12 tablets must be equal to or greater than Q (80% LC; 160 mg in the above example), and no tablet has less than Q
− 15% (65% LC; 130 mg in the above example).
If these criteria are not met, then level 3 or S3 testing must be performed by testing 12 additional tablets. To pass S3, the
average of all 24 tablets must be equal to or greater than Q (80% LC; 160 mg in the above example). Two additional criteria
must be met as well: 1) NMT 2 tablets are less than Q − 15% (65% LC; 130 mg in the above example), and 2) no tablet is less
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than Q − 25% dissolved (55% LC; 110 mg in the above example.)
An aliquot of the ▲sample solution (drug substance or drug substance plus degradation product)▲ (USP 1-Dec-2020) from each
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vessel is analyzed at the end of the acid stage. For the acid stage, the acceptance criteria have 3 levels. Level 1 (A1) testing is
passed if no individual value exceeds 10% dissolved. If the A1 criteria are not met, then the dissolution test is performed on 6
additional ▲units▲ (USP 1-Dec-2020) for level 2 (A2) testing. Level A2 criteria are passed if the average of all 12 ▲units▲ (USP 1-Dec-2020) in
the acid stage is NMT 10% dissolved and if no individual ▲unit▲ (USP 1-Dec-2020) is more than 25% dissolved. Level 3 testing is
performed if the A2 criteria are not met. The A3 criteria are passed if the average of all 24 ▲units▲ (USP 1-Dec-2020) in the acid stage
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is NMT 10% dissolved and if no individual ▲unit▲ (USP 1-Dec-2020) is more than 25% dissolved. For the special case in which the
solubility of the drug in an acidic medium ▲is too low (because of conversion to the free acid)▲ (USP 1-Dec-2020) to support an
acceptance criterion of NMT 10%, the drug product should be exposed to the acid stage for the defined duration and then
exposed to the buffered medium. Alternate acceptance criteria for the acid stage based on drug solubility may be justified.
For delayed-release dosage forms, the total percentage dissolved is determined by adding the measured amounts ▲of drug
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substance or of drug substance and degradation product in the acid stage to the drug substance dissolved in the buffer stage
for each individual unit (see Example 1 in 5.3 Accuracy/Recovery). If the dosage form is designed for immediate release of the
drug in the intestinal tract,▲ (USP 1-Dec-2020) these calculated values are then compared to staged acceptance criteria (B1, B2, and
B3) that are based on a Q value. The B1, B2, and B3 criteria are ▲analogous▲ (USP 1-Dec-2020) to those for the immediate release S1,
S2, and S3 criteria.
▲
For example, the time and tolerances in a monograph would be:
Acid stage
Time: 120 min
Tolerances: NMT 10% of the labeled amount of “drug substance” is dissolved.
Buffer stage
Time: 45 min
Tolerances: NLT 80% (Q) of the labeled amount of “drug substance” is dissolved.
If the dosage form is designed for extended release of the drug in the intestinal tract, the sum of the measured amounts in
the acid and buffer stages for each individual unit are then compared to criteria described in the next section.▲ (USP 1-Dec-2020)
Table 4. L1 Criteria
Time Amount Dissolved
(h) (%)
1 ▲
14–34▲ (USP 1-Dec-2020)
4 ▲
46–66▲ (USP 1-Dec-2020)
8 ▲
NLT 80▲ (USP 1-Dec-2020)
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Six ▲units▲ (USP 1-Dec-2020) are analyzed at level 1 (L1); acceptance criteria are met if no individual value lies outside each of the
stated ranges, and no individual value is less than the percentage specified for the final time point. If the L1 criteria are not met,
then 6 additional ▲units▲ (USP 1-Dec-2020) are analyzed at level 2 (L2). The L2 criteria are met if these 3 conditions are met:
1. The average value of the 12 ▲units▲ (USP 1-Dec-2020) lies within each of the stated ranges and is NLT the stated range of the
final time point.
2. None of the 12 ▲units▲ (USP 1-Dec-2020) is >10% of the labeled content outside each of the stated ranges.
3. None of the 12 ▲units▲ (USP 1-Dec-2020) is >10% of the labeled content below the stated amount at the final test time.
For the above example, the L2 acceptance criteria for the 12 ▲units▲ (USP 1-Dec-2020) (see Table 5) are as follows:
Table 5. L2 Criteria
▲
1h 4h 8 h▲ (ERR 1-Dec-2020)
Average ▲
14%–34% 46%–66% NLT 80%▲ (USP 1-Dec-2020)
If the L2 criteria are not met, then 12 additional ▲units▲ (USP 1-Dec-2020) are tested at level 3 (L3). The L3 criteria are met if these
5 conditions are met:
1. The average value of the 24 ▲units▲ (USP 1-Dec-2020) lies within each of the stated ranges and is NLT the stated range of the
final time point.
2. NMT 2 of the 24 ▲units▲ (USP 1-Dec-2020) are >10% of labeled content outside each of the stated ranges.
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3. NMT 2 of the 24 ▲units▲ (USP 1-Dec-2020) are >10% of the labeled content below the stated amount at the final test time.
4. None of the 24 ▲units▲ (USP 1-Dec-2020) is >20% of the labeled content outside each of the stated ranges.
5. None of the 24 ▲units▲ (USP 1-Dec-2020) is >20% of the labeled content below the stated amount at the final test time.
The L3 acceptance criteria for the 24 ▲units▲ (USP 1-Dec-2020) in the above example are summarized in Table 6.
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Table 6. L3 Criteria
▲
1h 4h 8 h▲ (ERR 1-Dec-2020)
Average ▲
14%–34% 46%–66% NLT 80%▲ (USP 1-Dec-2020)
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NMT 2 units▲ (USP 1-Dec-2020) are outside NMT 2 units▲ (USP 1-Dec-2020) are outside
▲ ▲
the range of ▲4%–44%,▲ (USP 1-Dec-2020) the range of ▲36%–76%,▲ (USP 1-Dec-2020) NMT 2 ▲units▲ (USP 1-Dec-2020) release
and no individual ▲unit▲ (USP 1-Dec-2020) is and no individual ▲unit▲ (USP 1-Dec-2020) is ▲
<70%▲ (USP 1-Dec-2020) and no individual
outside the range of ▲0%–54%▲ outside the range of ▲26%–86%▲ ▲
unit▲ (USP 1-Dec-2020) releases ▲<60%▲
Individual ▲units▲ (USP 1-Dec-2020) (USP 1-Dec-2020) (USP 1-Dec-2020) (USP 1-Dec-2020)
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Change to read:
REFERENCES
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15. Food and Drug Administration. Guidance for industry. Waiver of in vivo bioavailability and bioequivalence studies for
immediate-release solid oral dosage forms based on a biopharmaceutics classification system. March 2018. www.fda.gov/
downloads/Drugs/.../Guidances/ucm070246.pdf.
16. Kakhi M. Classification of the flow regimes in the flow-through cell. Eur J Pharm Sci. 2009;37(5):531–544.
17. Food and Drug Administration. Guidance for industry. Dissolution testing of immediate release solid oral dosage forms.
August 1997. www.fda.gov/downloads/drugs/guidancecomplianceregulatoryinformation/guidances/UCM070237.pdf.
18. Food and Drug Administration. 21 CFR Part 11. April 2012. www.accessdata.fda.gov/scripts/cdrh/cfdocs/cfCFR/
CFRSearch.cfm?CFRPart=11.
19. International Council for Harmonisation. Q2(R1). Validation of analytical procedures: text and methodology. 1996.
www.ich.org/products/guidelines/quality/quality-single/article/
validation-of-analytical-procedures-text-and-methodology.html.
20. International Council for Harmonisation. Q6A. Specifications: test procedures and acceptance criteria for new drug
substances and new drug products: chemical substances. October 1999. www.ich.org/products/guidelines/quality/
quality-single/article/
specifications-test-procedures-and-acceptance-criteria-for-new-drug-substances-and-new-drug-produc.html.
21. Food and Drug Administration. Guidance for industry. Extended release oral dosage forms: development, evaluation,
and application of in vitro/in vivo correlations. September 1997. www.fda.gov/downloads/Drugs/
GuidanceComplianceRegulatoryInformation/Guidances/ucm070239.pdf.
22. USP. Oxycodone Hydrochloride Extended-Release Tablets. In: USP–NF. Rockville, MD: USP; May 1, 2018.
online.uspnf.com/uspnf/document/GUID-3067685F-1F92-4358-B483-7AFD0BA1C5AA.
23. USP. Levothyroxine Sodium Tablets. In: USP–NF. Rockville, MD: USP; May 1, 2018. online.uspnf.com/uspnf/document/
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GUID-023F9323-5475-4068-8E0C-452E09520242.
24. USP. Pantoprazole Sodium Delayed-Release Tablets. In: USP–NF. Rockville, MD: USP; 2018. online.uspnf.com/uspnf/
document/GUID-F610DA35-42AF-42F5-804E-FE88520D58D2.
25. ▲Cook AJ. A technique to estimate in vivo dissolution profiles without data from a solution. AAPS J. 2012;14(3):433–
436.▲ (USP 1-Dec-2020) ci
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