Milnor Electrical
Milnor Electrical
Milnor Electrical
Schematic/Electrical Parts—
30015 and 30022T5E
PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Please Read
About the Manual Identifying Information on the Cover
The front cover displays pertinent identifying information for this manual. Most important, are
the published manual number (part number) /ECN (date code). Generally, when a replacement
manual is furnished, it will have the same published manual number, but the latest available ECN.
This provides the user with the latest information applicable to his machine. Similarly all
documents comprising the manual will be the latest available as of the date the manual was
printed, even though older ECN dates for those documents may be listed in the table of
contents.
When communicating with the Milnor factory regarding this manual, please also provide the
other identifying information shown on the cover, including the publishing system, access date,
and whether the document ECN’s are the latest available or exact.
3 Warranty BMP720097/92732A
1
EF71B FUSE-CONTROL CIRCUIT Y-BUS W7T5ES+A 09FF006AMA FUSE BK/ABC 6 AMP 250V BUSS CONTROL PANEL
EM >>ELECTROMAGNET AND SOLENOID
EMDR SOLENOID-DRAIN VALVE W7T5EEV 96D350A71 DRINVAL 3"N/O MTRDR240V 50/60C BELOW SHELL
EMDL SOLENOID-DOOR UNLOCK W7T5ES+A 09K062B71 SOLENOID 240/60--220/50 = ILOC DOOR LATCH
ES >>POWER SUPPLY-ELECTRONIC
ESPS POWER SUPPLY-MICROPROCESSOR W7T5EBW 08PSS11212 PWR SUP 12W/OUT 85-264VAC/IN CONTROL PANEL
EX >>TRANSFORMERS
EXHV TRANSFORMER-208VAC TO 240VAC W7T5ELV 09U249AA37 XFMR 200-240V PRI/120VSEC/250VA CONTROL PANEL
EXHV TRANSFORMER-380/480 V TO 240 W7T5ELV 09U200AAB XFMR 380-480V/240-120V-250VA CONTROL PANEL
EXHV TRANSFORMER-600V W7T5ELV 09U251AB37 XFMR 600VPRI/120VSC-250VA-3%REG CONTROL PANEL
MT >>MOTORS
MTWE MOTOR-WASHER W7T5EVPB 39G553AAT 3HP 4P OLSW 380/480 50/6 BELOW SHELL
MV >>>MOTOR POWER INVERTERS
MVINV INVERTER-VARI SPEED LOW VOLTAGE W7T5EVPB 09MV030G74 VARSPEED 3HP 11A 230V GPD305 CONTROL PANEL
SH >>SWITCH-HAND OPERATED
SH01 SWITCH-208/240VAC W7T5ELV 09N050 TOGSW SPDT NO OFF 10A250V CONTROL PANEL
SHDD SWITCH-UNLATCH DOOR W7T5ES+A 09N400CTBL CONT.BLOCK 1-NO (MTL/BUTTON) DOOR LATCH
SHFA SWITCH-FORMULA A W7T5EIA 08BTETSPT BOARD:E-TIMER SW.PNL->TEST SWITCH PANEL
SHFB SWITCH-FORMULA B W7T5EIA 08BTETSPT BOARD:E-TIMER SW.PNL->TEST SWITCH PANEL
Page 1 of 2
W7T5EPL/2001045N
COMPONENT PARTS LIST
2
VEWH VALVE-HOT WATER W7T5EEV 96P016A71 1/2DUOVAL 240VHAYS4-3108-240 REAR OF MACH
Page 2 of 2
3(//(5,10,/125&25325$7,21
/,0,7('67$1'$5':$55$17<
We warrant to the original purchaser that MILNOR machines including electronic
hardware/software (hereafter referred to as “equipment”), will be free from defects in material
and workmanship for a period of one year from the date of shipment from our factory with no
operating hour limitation. This warranty is contingent upon the equipment being installed,
operated and serviced as specified in the operating manual supplied with the equipment, and
operated under normal conditions by competent operators.
Providing we receive written notification of a warranted defect within 30 days of its discovery,
we will – at our option – repair or replace the defective part or parts, FOB our factory. We
retain the right to require inspection of the parts claimed defective in our factory prior to
repairing or replacing same. We will not be responsible, or in any way liable, for unauthorized
repairs or service to our equipment, and this warranty shall be void if the equipment is repaired
or altered in any way without MILNOR’s written consent.
Parts which require routine replacement due to normal wear – such as gaskets, contact points,
brake and clutch linings and similar parts – are not covered by this warranty, nor are parts
damaged by exposure to weather or to chemicals.
We reserve the right to make changes in the design and/or construction of our equipment
(including purchased components) without obligation to change any equipment previously
supplied.
BMP720097
92732A
3
How to order repair parts
Repair parts may be ordered either from the authorized dealer who sold you this
machine, or directly from the MILNOR factory. In most cases, your dealer will
have these parts in stock.
1. Model and serial number of the machine for which the parts are required
2. Part number
4. Quantity needed
BMP720097R
72332A
4
5
MSFD0106AE/95041V (1 of 5)
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HOW TO USE MILNOR ELECTRICAL SCHEMATICS
…
Milnor electrical schematic manuals contain a table of contents/component list, a set of schematic draw-
R
ings, and a signal routing table. These documents are cross referenced and must be used together.
The table of contents/components list shows, for every component on every schematic in the manual, the
component item number(explained in detail below), statement of function, parent schematic number, part number,
description and electric box location.
The schematic drawings use symbols for each electro-mechanical component, and indicate the function of
each. Integrated circuits are not shown, but the function of each microprocessor input and output is stated. Certain
electrical components not pertinent to circuit logic, such as wire connectors, are not represented on the schematic
but are shown in the signal routing table. Most machines (manuals) require several schematics to describe the
complete control system including all available options. However, this means that there are usually some
schematics that do not apply to a specific machine. Each schematic is devoted to circuits with common functions
(e.g., microprocessor inputs, motor contactors). Schematics appear in the manual in alphanumeric order.
The signal routing table assists in determining wire routing. It identifies each group of conductors in a control
system connected with zero resistance. Groups are identified by a two or three character wire number. Each wire
belonging to such a group of conductors has that group’s wire number printed along the wire insulation. Although
there are some exceptions, generally each group of conductors within the entire electrical system for a machine
family has its own unique wire number. The signal routing table for the manual lists each wire alphanumerically by
wire number and each component/pin number to which the wire is attached, including those not shown on the
R
schematics (e.g., wire connectors). Milnor document MSTS0202BE HOW TO USE THE SIGNAL ROUTING
TABLE provides more information.
BA=Printed Circuit Board Insulating substrate on which a thin pattern of copper conductors has been
À
formed to connect discreet electronic components also mounted on the board.
CB=Circuit Breaker Automatic switch that opens an electric circuit in abnormal cur-
À
rent conditions (e.g., an overload).
6
CD=Control, Time Delay Relay A relay whose contacts
À
switch only after a fixed or adjustable delay, once voltage has been ap-
plied to its coil. The contacts switch back to normal (de-energized state)
immediately when the voltage is removed.
7
R
HOW TO USE MILNOR ELECTRICAL SCHEMATICS
CS=Control, Contactor/Motor Starter A relay capable of handling heavier electrical loads, usually a
À
motor.
EC=Electric Clutch A clutch consists of a coil and a rotor. The rotor has two separate rotating plates. These
À
plates are free to rotate independent of each other until the coil is energized. Once energized the two plates turn as
one.
ED=Electronic Display A visual presentation of data, such as an LCD (liquid crystal display), LED (light
À
emitting diode) display, or VFD (vacuum florescent display).
EF=Electric Fuse A fuse is an over-current safety device with a circuit opening fusible member which is
À
heated and severed by the passage of over-current through it.
EM=Electro Magnet Solenoid A device consisting of a core surrounded by a wire coil through which an
À
electric current is passed. While current is flowing, iron is attracted to the core (e.g., a pinch tube drain valve solenoid).
ES=Electronic Power Supply A device that converts AC (alternating current) to filtered and regulated DC
À
(direct current). The input voltage to the power supply is usually 120 or 240 VAC . The output is +5, +12, and -12 VDC.
8
MSFD0106AE/95041V (2 of 5)
MN=Electronic Monitor (CRT) A cathode ray tube used for visual presentation of data.
À
MR=Motors Electro-mechanical device that converts electrical energy into mechanical energy.
À
MV=Motor (Variable Speed) Inverter To vary the speed of an AC motor, the volts to frequency ratio
À
must be kept constant. The motor will overheat if this ratio is not maintained.
The motor variable speed inverter converts three phase AC to DC. The inverter then uses this DC voltage to
generate AC at the proper voltage and frequency for the commanded speed.
NOTE: Switch symbols used in the schematics and described below always depict the switch in its
unactuated state.
SC=Switch, Cam Operated A switch in which the electrical contacts are opened and/or
À
closed by the mechanical action of a cam(s). Applications include 35-50 pound timer operated
machines, autospot, timer reversing motor assembly, and some balancing systems.
SH=Switch, Hand Operated A switch that is manually operated (e.g., Start button,
À
Master switch, etc.).
SK=Switch, Key Lock A switch that requires a key to operate . This prevents unauthorized
À
personnel from gaining access to certain functions (e.g., the Program Menu).
SL=Switch, Level Operated A switch connected to a float that causes the switch to open
À
and close as the level changes.
9
HOW TO USE MILNOR R ELECTRICAL SCHEMATICS
VE=Valve, Electric Operated A valve operated by an electric coil to control the flow of
À
fluid. The fluid can be air, water or hydraulics.
WC=Wiring Connector A coupling device for joining two cables or connecting a cable to an electronic
circuit or piece of equipment. Connectors are male or female, according to whether they plug into or receive the
mating connector.
10
MSFD0106AE/95041V (3 of 5)
11
HOW TO USE MILNOR R ELECTRICAL SCHEMATICS
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Features of Milnor Electrical Schematics
Document W6DRYGS+A shown on the next page, is part of an actual schematic for the Milnor Gas Dryer.
For the purposes of this instruction, the schematic is shown gray and explanations of the items on the schematic are
shown black.
The item numbers below correspond to the circled item numbers shown on the drawing.
¬ The first six characters of the drawing number (W6DRYG)indicate that this is a wiring diagram (W), iden-
tify the generation of controls (6), and identify the type of machine (DRYG=Gas Dryer). These characters
appear in the drawing number of every schematic in the set.
The characters following the first six are unique to each drawing. The two characters identified as the page
number are an abbreviation for the function performed by the depicted circuitry (S+=three-wire circuit) and
establish the order in which the schematic occurs in the manual (schematics are arranged in alpha-numeric
order in the manual).
Whenever circuitry changes are significant enough to warrant publishing a new schematic drawing, the new
drawing number will be the same as the old except for the major revision letter ( A in the example).
Included in the drawing title are the class of control system, the title of this circuit, and the circuit voltage.
® Line numbers are provided along the bottom edge of the drawing. These permit service personnel in the field
and at the Milnor factory to quickly relate circuit locations when discussing troubleshooting over the
phone. Page and line numbers are referenced on the drawing as explained in items five and six below.
¯ General functions of the circuit or portions thereof are stated across the top edge of the drawing.
° Relay contacts show the page and line number on which the relay coil may be found. This is the type of
cross referencing most frequently used in troubleshooting.
± Relay coils show the page and line number on which its associated contacts are located.
² Relay contacts and relay coils show the physical location of the relay.
12
MSFD0106AE/95041V (4 of 5)
³ The designation MTA applies to electronic circuit board connections. Typically, a control system will con-
tain several different types of circuit boards and one or more boards of each type. A numerical suffix iden-
tifies the board type and a numerical prefix identifies which one of several boards of a given type is being
depicted. For example, the designation 1MTA5 identifies this as the first I/O board (8 output, 16 input
board) in the control system. As shown on the drawing, a pin number follows the board number, separated
by a dash. Thus, 1MTA5-9 is pin 9 on this board. The numerical designations for board types vary from one
control system to another. Some of the board types commonly encountered on the Mark II washer-extractor
control and their designations are as follows:
The complete listing of the boards utilized in a given control system can be found in the component list for
that system.
´ The wire numbers, as described in the explanation of the signal routing table at the beginning of this section,
are shown at appropriate locations on the schematic drawing.
µ Where diamond symbols appear at the end of a conductor, these are match points for continuing the
schematic on another drawing. The page and line number that continues the circuit is printed adjacent to the
diamond symbol. Where more than one match point appears on the referenced page, match diamonds con-
taining corresponding letters.
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4
10
14
8
1
9
15
16
17
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SPHL SPLL
OUTPUTS POWER
MTA6 MTA7 MTA1
INCOMING POWER
D
1
WC 1 1 1
REMOTE 3P WIRE NUMBERS L1 L2 L3
V
K9
K8
K11
K15
K14
K13
K12
K10
MTA3
WC TESTING 30022 1P WIRE NUMBERS BL/WH WHITE N/A
INPUTS
BAUP WCK
S DISPLAY ONLY TERMINAL STRIP 1 2 3
WC E-TIMER CONNECTS
PROCESSOR HERE GROUND
1
BOARD TBL4 TBL
WC2
K0
K1
K2
K3
K4
K5
K6
K7
INVERTER
MTA2
CAUTION
1 1 30015
COMMUNICATE
MTA5 MTA4 ONLY IF AN EXTERNAL SUPPLY DISPENSER
OUTPUTS
WC1 IS TO BE CONNECTED NOTE THE FOLLOWING
NOT 1. SUPPLY SIGNALS ARE 240 VAC AT 9VA
FOR (MAXIMUM OF 38 MILLIAMPS AT 240 VAC)
208/ 2. DO NOT USE MACHINE CONTROL VOLTAGE
240 TO POWER DISPENSER. POWER MUST
1MTD
ESPS
1MTP
VOLT
COME FROM A SEPARATE DISCONNECT.
E E
E E F F S
H 1 2 3 4 5 6 7 8
CRDL CRD F F 7 7 TBA GND CSVS EXHV
O
1 2 1 1
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1
A B 208/240 TBS
SMWVB
VOLT
ONLY
MICRO 6 SYSTEMS
FLUSH VALVE
NOT USED
NOT USED
NOT USED
2=BLEACH
3=SOFTENER
1=DETERGENT
B2T2000039 SUPPLY
PELLERIN MILNOR CORPORATION 2001045G
30”T5E B2T2001002/2001043G
W7T5ETG1
30015 AND 30022T5E
COMPONENT LOCATION DETAILS
2001045A
W7T5ETG1
PELLERIN MILNOR CORPORATION W7T5ETG1
2001045A
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