Solutions For The Measurement of Matching Components
Solutions For The Measurement of Matching Components
Solutions For The Measurement of Matching Components
FOR THE
MEASUREMENT
OF MATCHING
COMPONENTS
INTERNAL DIAMETER AND OUTER
DIAMETER CONTROLS FOR DIFFERENT
PARTS OF AN ASSEMBLY COMPONENT
M39S is Marposs gauging solution to guarantee the highest level of repeatability and accuracy
required for the measurement of very precise mechanical components like injectors, pumps,
and hydraulic valves. The gauge is extremely compact in overall size, since all components
are fixed to one common aluminium profile. M39S checks, at the same time, the external
diameter of the pin component and the internal diameter of the valve body. The leak test is
connected to the matching diameter clearance of these two components. Marposs M39S
measuring station is ideal for integration in automatic machines, even when there is very
little space available. Its robust design, together with the use of standardized and easily
interchangeable pneumatic measuring components, makes M39S highly proficient. These
features guarantee excellent metrological performance in typical production environments,
such as automatic post-process applications. As automotive manufacturers are not
conditioned to maintain the process accurate enough to meet the specific and stringent
industry requirements, Marposs enters to provide functional control of diesel sealing test
and gasoline components of pump body and fuel dosing.
APPLICATIONS
Scanning technology is an essential tool to perform dimensional and form checks on corresponding
mechanical parts with very tight clearance tolerance. The richness of metrological data and the
immediacy of the graphical representation of the surface profiles enable the worker to fully control
the critical production processes of these components.
Thanks to the ease with which they can be integrated with workpiece handling equipment, the
M39S can be used both in manual and fully automatic systems.
Evaluation of the matching clearance in accordance with various criteria (e.g. maximum, median,
minimum clearance, or clearance in specified positions)
Accuracy of Measurement
The system has been designed to guarantee excellent metrological performance in the gauging
of very precise parts, with extremely tight tolerance and matching conditions. Within a measuring
range of +/-20 µm (depending on the condition of the part), it is possible to guarantee a resolution
of 0.01µm, with a Repeatability< 0.05 µm and a Linearity error <0.02 µm.
INTERNAL DIAMETER AND OUTER DIAMETER
CONTROLS AT THE SAME TIME IN THE SAME
PART OF THE COMPONENT (NEW RELEASE)
Marposs is able to control simultaneously both the internal and the external diameter in the
same assembly component through a Hybrid pneumatic and contact gauge.
Marposs provides a special hybrid tire and contact gauge with two pneumatic nozzles
plug and contact cell for OD for all the dedicated requirements that are required. This
gauge, designed to meet the specific inspections of different characteristics in the same
components through the experience of calculation of the combination of the M39S Twin
configuration. The result is that in about 20 seconds the total control of all the features of
the parts is achieved.
The resolution of all measurements is in line with the ones typically used for sub microns
measurements: the electronic units the hundredth of micron for all the measurements.
Moreover, thanks to the robust and accurate engineering of the mechanical concept,
Marposs solution is able to keep good performances in the workshop environment, for a
long time. The repeatability for OD and ID measurements achieved together with composed
measurements such as taper, concentricity, distances are high level of precision.
The electronic unit used for the special gauge is an E9066T with a Gage Pod configuration.
ID MASTER
OD MASTER
The main measuring unit is composed of a pneumatic plug with a 0.9 mm diameter sphere
and a dedicated mechanical reference for the adaptation of the part type for the reference to
the alignment to be implemented. The special pneumatic gauge required has been deeply
modified with new mechanical and pneumatic implementations in the measurement group
using Single Lip plug technologies.
The great and already achieved challenge was to inspect the total tolerance of 3 microns in
an internal diameter of 1mm with an incredible result for a GR&R within 10%.
ROUNDNESS AND CONCENTRICITY CHECKS
M39S for Roundness ID and OD is a noteworthy solution as it offers the combination of axial
scan control associated with roundness error in different positions, all programmable.
xx°
Gauge
plug
yy° section
Repeatability range:
• Diameter £ 0,1 mm
• Roundness £ 0,05 mm
• Concentricity on master £ 0,1 mm - 0,2 mm
• Concentricity on parts £ 0,1 mm - 0,2 mm
M39s for Roundness ID
As well as the gauge for ODM, this gauge is also for ID, and is designed to be used in the
workshop environment and all of the rest of technical prerogatives, like to provide immediate
information about the process, without waiting for Metrology Lab inspection.
Vertical
NC slide
Gauge
plug
Turn table
Measuring principle
The measuring concept is the same described for OD inspection.
In case of small diameters, it is also possible to propose an A/E (Air to Electronic) technical
solution, where the measuring plug has two diamond contacts and one measuring air jet.
The angular positions of the two pads and the air jet are the same requested for the correct
roundness inspection.
The use of air jet for the roundness inspection produces a sensitivity reduction in the
evaluation of the different harmonics; this reduction can be theoretically predicted and
consequently compensated. The use of A/E solution is recommended only for parts having
a good surface finishing.
Floating
device
Measuring
plug
Mechanical
reference with
clamping
device
Precise
turn table
OTHERS
LEAK TEST
Marposs has solutions for the single
components of the gasoline fuel system test
and for the final test in the assembly line.
The main problem for Gasoline engines is
the fuel Pressure up to 300 Bars: even if each
component has already been tested with
helium separately, there may be problems
when they are assembled together as the
fitting between the components may leak.
Leak Test with Helium Test in “vacuum
chamber” technology.
MEDICAL INDUSTRY
Other mechanical components produced
with a tight matching tolerance:
CONFOCAL MICROSCOPE
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