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CRF450R/RX/RWE

CMX1100A/A2/D/D2
Online Owner’s Manual
https://www.hondamotopub.com/

32MLA810 XXX.XXXX.XX.P
00X32-MLA-8100 PRINTED IN XXXXX EN OWNER’S MANUAL
20230714150511_42MKE6210_eng_BOOK Page 1 Friday, July 14 2023 15:07:32 JST

This manual should be considered a permanent part of the vehicle


and should remain with the vehicle when it is resold.

This publication includes the latest production information available


before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any
obligation.

No part of this publication may be reproduced without written


permission.

The vehicle pictured in this owner’s manual may not match your
actual vehicle.

© 2023 Honda Motor Co., Ltd.


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IMPORTANT NOTICE
THIS VEHICLE IS DESIGNED AND MANUFACTURED FOR
COMPETITION USE ONLY AND IS SOLD “AS IS” WITH NO
WARRANTY. IT DOES NOT CONFORM TO FEDERAL MOTOR
VEHICLE SAFETY STANDARDS AND OPERATION ON PUBLIC
STREETS, ROADS, OR HIGHWAYS IS ILLEGAL.

STATE LAWS PROHIBIT OPERATION OF THIS VEHICLE EXCEPT IN


AN ORGANIZED RACING OR COMPETITIVE EVENT UPON A
CLOSED COURSE WHICH IS CONDUCTED UNDER THE AUSPICES
OF A RECOGNIZED SANCTIONING BODY OR BY PERMIT ISSUED BY
THE LOCAL GOVERNMENTAL AUTHORITY HAVING JURISDICTION.

FIRST DETERMINE THAT OPERATION IS LEGAL.

OPERATOR ONLY, NO PASSENGERS.

This vehicle is designed and constructed as an operator-only model.


The vehicle load limit and seating configuration do not safely permit
the carrying of a passenger.

READ THIS MANUAL CAREFULLY.


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Welcome
Congratulations on your purchase of a new Be aware that off-road racing/motocross is a
Honda vehicle. Your selection of a Honda physically demanding sport that requires
makes you part of a worldwide family of more than just a fine vehicle. To do well, you
satisfied customers who appreciate Honda's must be in excellent physical condition and
reputation for building quality into every be a skillful rider. For the best results, work
product. diligently on your physical conditioning and
Your vehicle is a high performance racing practice frequently.
motorcycle that utilizes the latest off-road
racing/motocross technology and is intended
for competition use in sanctioned, closed-
course events by experienced riders only.
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To ensure your safety and riding pleasure: ● The following codes in this manual
● Read this owner's manual and indicate each destination.
competition handbook carefully. ● The illustrations here in are based on the
● Follow all recommendations and CRF450RX ED type.
procedures contained in this owner's
manual and competition handbook. Destination Codes
● Pay close attention to safety messages Code Destination
contained in this owner's manual, CRF450RX
competition handbook, and on the ED European direct sales, United
vehicle. Kingdom, Serbia, Israel, South Africa,
Madagascar, Mozambique, Tanzania,
Zimbabwe, Mauritius, Tenerife, Gran
Canaria, Uganda, Democratic Republic
of the Congo, Zambia, Malawi,
Angola, Republic of Seychelles
LA Latin America, Guatemala, Bolivia,
Ecuador, Paraguay, Uruguay, Guyana,
Costa Rica, Honduras, Brazil
CO Columbia
U Australia, New Zealand
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Code Destination Code Destination


CRF450R CRF450RWE
ED European direct sales, United U Australia
Kingdom, Serbia, Israel, Philippines, *The specifications may vary with each locale.
South Africa, Madagascar,
Mozambique, Tanzania, Zimbabwe,
Mauritius, Tenerife, Gran Canaria,
Uganda, Democratic Republic of the
Congo, Zambia, Malawi, Angola,
Republic of Seychelles
GS GCC Countries, United Arab Emirates,
Saudi Arabia, Qatar, Oman, Kuwait,
Bahrain, Lebanon, Jordan
LA Latin America, Chile, Peru, Guatemala,
Bolivia, Ecuador, Paraguay, Uruguay,
Guyana, El Salvador, Costa Rica,
Honduras, Panama, Brazil, Argentina
CO Columbia
U Australia, New Zealand
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A Few Words About Safety


Your safety, and the safety of others, is very
important. Operating this vehicle safely is an
3DANGER
important responsibility. You WILL be KILLED or SERIOUSLY
To help you make informed decisions about HURT if you don’t follow instructions.
safety, we have provided operating
procedures and other information on safety 3WARNING
labels in this owner's manual, and You CAN be KILLED or SERIOUSLY
competition handbook. This information HURT if you don’t follow instructions.
alerts you to potential hazards that could
hurt you or others. 3CAUTION
Of course, it is not practical or possible to
warn you about all hazards associated with You CAN be HURT if you don’t follow
operating or maintaining a vehicle. You must instructions.
use your own good judgement.
Other important information is
You will find important safety information in a provided under the following titles:
variety of forms, including:
NOTICE Information to help you avoid
● Safety labels on the vehicle
damage to your vehicle, other
● Safety Messages preceded by a safety alert
property, or the environment.
symbol and one of three signal words:
DANGER, WARNING, or CAUTION.
These signal words mean:
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20230714150511_42MKE6210_eng_BOOK Page 8 Friday, July 14 2023 15:07:32 JST

Contents

Vehicle Safety P. 2

Operation Guide P. 16

Maintenance P. 35

Troubleshooting P. 54

Information P. 60

Specifications P. 71
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Vehicle Safety

This section contains important information for safe riding of your vehicle.
Please read this section carefully.

Safety Guidelines ................................................. P. 3


Safety Labels......................................................... P. 6
Image Labels......................................................... P. 7
Safety Precautions............................................. P. 11
Riding Precautions ............................................ P. 12
Accessories & Modifications........................... P. 15
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Safety Guidelines

Safety Guidelines Before Riding


Make sure that you are physically fit, mentally

Vehicle Safety
Follow these guidelines to enhance your safety:
focused, and free of alcohol and drugs. Check
● Perform all routine and regular inspections
that you are wearing an approved helmet and
specified in this owner's manual and
protective apparel.
competition handbook.
● Stop the engine and keep sparks and flames Take Time to Get to Know Your Vehicle
away before filling the fuel tank. Because every vehicle is unique, take time to
● Do not run the engine in enclosed or partly
become thoroughly familiar with how this one
enclosed areas. Carbon monoxide in operates and responds to your commands
exhaust gases is toxic and can kill you. before placing your machine, and yourself, in
Always Wear a Helmet competition.
It's a proven fact: helmets and protective Ride within Your Limits
apparel significantly reduce the number and Never ride beyond your personal abilities or
severity of head and other injuries. So always faster than conditions warrant. Fatigue and
wear an approved helmet and protective inattention can impair your ability to use good
apparel. 2 P. 11 judgement and ride safely.

Never Carry a Passenger


There are no handholds, seat, or footrests to
carry a passenger.

Continued 3
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Safety Guidelines

Don't Drink or Use Drugs and Ride Lithium-Ion (Li-Ion) Battery


Alcohol or drugs and riding don't mix. Even one If you smell an unusual odor coming from the
Vehicle Safety

alcoholic drink can reduce your ability to lithium-ion (li-ion) battery, park your vehicle in a
respond to changing conditions, and your safe place outside and away from flammable
reaction time gets worse with every additional objects, then stop the engine. Have your vehicle
drink. The same is true for drug use. Don't drink inspected by your dealer immediately.
or use and ride, and don't let your friends do it
either.

Keep Your Honda in Safe Condition


Maintaining your vehicle properly is critical to
your safety. A loose bolt, for example, can cause
a breakdown in which you can be seriously
injured.

4
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Safety Guidelines

Carbon Monoxide Hazard 3WARNING


Exhaust contains poisonous carbon monoxide, a

Vehicle Safety
Running the engine of your vehicle
colourless, odorless gas. Breathing carbon
while in an enclosed or even partially
monoxide can cause loss of consciousness and
may lead to death.
enclosed area can cause a rapid build-
up of toxic carbon monoxide gas.
If you run the engine in a confined or even
partly enclosed area, the air you breathe could Breathing this colourless, odorless gas
contain a dangerous amount of carbon can quickly cause unconsciousness and
monoxide. lead to death.
Never run your vehicle inside a garage or other
enclosure. Only run your vehicle's engine when it
is located in a well ventilated area
outdoors.

5
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Safety Labels

Safety Labels warn you of potential hazards that could cause


serious injury. Read these labels carefully and
Vehicle Safety

U type don't remove them.


Safety and information labels on your vehicle If a label comes off or becomes hard to read,
provide important safety information and may contact your dealer for a replacement.

6
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Image Labels

Image Labels

Vehicle Safety
The following pages describe the label Read instructions contained in Owner's
meanings. Some labels warn you of Manual and Competition Handbook
potential hazards that could cause serious carefully.
injury. Others provide important safety
information. Read this information carefully Read instructions contained in Competition
and don't remove the labels. Handbook and Shop Manual carefully. In
the interest of safety, take the vehicle to be
If a label comes off or becomes hard to serviced only by your dealer.
read, contact your dealer for a replacement. DANGER (with RED background)
You WILL be KILLED or SERIOUSLY HURT if
There is a specific symbol on each label. you don't follow instructions.
The meanings of each symbol and label are WARNING (with ORANGE background)
as follows. You CAN be KILLED or SERIOUSLY HURT if
you don't follow instructions.
CAUTION (with YELLOW background)
You CAN be HURT if you don't follow
instructions.

Continued 7
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Image Labels

BATTERY LABEL
DANGER
Vehicle Safety

• Carefully read this manual.


If this product is handled incorrectly, it may lead to damage to
the vehicle, heat generation, explosion, fire, loss of vision or
burns.
• Keep this product away from fires and high temperature heat
sources.
Do not bring or cause fires (matches, lighters, cigarettes, sparks
at terminals or from welding machines or grinders) close to the
battery.
Doing so may cause heat generation, explosion or fire.
• Do not allow children and other people to touch a battery
unless they understand proper handling and hazards of the
battery very well.
• Do not dismantle, modify or solder the main unit and battery
terminals.
Doing so may cause leakage, heat generation, explosion, fire or
loss of vision due to leaked electrolyte.
If electrolyte gets into one's eye, immediately wash the eye with
plenty of water, and receive treatment from an eye specialist
(ophthalmologist) as soon as possible.

8
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Image Labels

ED, GS, LA, CO type


RADIATOR CAP LABEL

Vehicle Safety
DANGER
NEVER OPEN WHEN HOT.
Hot coolant will scald you.
Relief pressure valve begins to open at 1.1 kgf/cm2.
ED, GS, LA, CO type
REAR CUSHION LABEL
GAS FILLED
Do not open. Do not heat.
ED type only
FUEL LABEL
Unleaded petrol only
ETHANOL up to 10 % by volume

Continued 9
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Image Labels

ED, GS, LA, CO type


CAUTION LABEL IMPORTANT INFORMATION
Vehicle Safety

• Operator only. No passengers.


• This vehicle is sold as is without warranty, and the entire risk as to
quality and performance is with the buyer. READ OWNER’S MANUAL.
• This vehicle is designed and manufactured for competition use only.
• It does not conform to federal motor vehicle safety standards and
operation on public streets, roads, or highways is illegal.
• State laws prohibit operation of this vehicle expert in an organized
racing or competitive event upon a closed course which is conducted
under the auspices of a recognized sanctioning body or by permit
issued by the local governmental authority having jurisdiction.
• First determine that operation is legal.

10
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Safety Precautions

Safety Precautions 3WARNING

Vehicle Safety
Not wearing a helmet increases the
Protective Apparel
chance of serious injury or death in a
Make sure that you are wearing an approved
crash.
helmet, eye protection, and other appropriate
riding gear.
Make sure that you always wear an
approved helmet, eye protection, and
# Helmet protective apparel.
Safety-standard certified, high-visibility, correct
size for your head
# Protective Gear
● Must fit comfortably but securely, with the
Whether you’re practicing to improve your skills,
chin strap fastened or riding in competition, always wear an
● Approved eye protection
approved helmet, eye protection, and proper
protective gear.

11
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Riding Precautions

Riding Precautions Parking


CRF450RX
Vehicle Safety

Running-in Period ● Park on a firm, level surface.


During the first operating day or 25 km (15 ● If you must park on a slight incline or loose
miles) of running, follow these guidelines to surface, park so that the vehicle cannot
ensure your vehicle's future reliability and move or fall over.
performance. ● Make sure that high-temperature parts
● Avoid full-throttle starts and rapid cannot come into contact with flammable
acceleration. materials.
● Avoid hard braking and rapid down-shifts. ● Do not touch the engine, muffler, brakes
● Ride conservatively. and other high-temperature parts until they
cool down.
This same procedure should be followed each
time when: # Parking with the Side Stand
● Piston is replaced 1. Stop the engine.
● Piston rings are replaced 2. Push the side stand down.
● Cylinder is replaced 3. Slowly lean the vehicle to the left until its
● Crankshaft or crank bearings are replaced weight rests on the side stand.
4. Turn the handlebar fully to the left.
u Turning the handlebar to the right
reduces stability and may cause the
vehicle to fall.
12
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Riding Precautions

Refuelling and Fuel Guidelines


Follow these guidelines to protect the engine

Vehicle Safety
and fuel system:
● Use only unleaded petrol.
● Use the recommended octane number.
Using lower octane petrol will result in
decreased engine performance.
● Do not use fuels containing a high
concentration of alcohol. 2 P. 70
● Do not use stale or contaminated petrol or
an oil/petrol mixture.
● Avoid getting dirt or water in the fuel tank.

Continued 13
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Riding Precautions

Honda Selectable Torque Control as well as your skills and condition, when
applying throttle.
When the Honda Selectable Torque Control
Vehicle Safety

(Torque Control) detects rear wheel spin during


Always use the recommended tyres and
acceleration, the system will limit the amount of
sprockets to ensure correct Torque Control
torque applied to the rear wheel based on the
operation.
Torque Control level selected.

Torque Control will allow some wheel spin


during acceleration at the lower Torque Control
setting levels. Select a level that is appropriate
for your skill and riding conditions.

Torque Control does not work during


deceleration and will not prevent the rear wheel
from skidding due to engine braking. Do not
close the throttle suddenly, especially when
riding on slippery surfaces.

Torque Control may not compensate for rough


track conditions or rapid throttle operation.
Always consider track and weather conditions,

14
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Accessories & Modifications

Accessories & Do not pull a trailer with, or attach a sidecar to,


your vehicle. Your vehicle was not designed for
Modifications

Vehicle Safety
these attachments, and their use can seriously
We strongly advise that you do not add any impair your vehicle's handling.
accessories that were not specifically designed
for your vehicle by Honda or make Do not attempt modify the vehicle to carry a
modifications to your vehicle from its original passenger. The subframe was not designed to
design. Doing so can make it unsafe. carry the additional weight of a passenger.

3WARNING
Improper accessories or modifications
can cause a crash in which you can be
seriously hurt or killed.

Follow all instructions in this owner's


manual regarding accessories and
modifications.

15
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Parts Location
Throttle grip
Operation Guide

Front brake lever

Engine oil level inspection window

Rear brake pedal

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Clutch lever

Operation Guide
Fuel fill cap (P.33)

Fast idle knob


(Engine idle speed) (P.28)

Main fuse (P.58)

Battery (P.52)

Shift lever (P.32)

CRF450RX Side stand

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Indicators
PGM-FI malfunction indicator lamp (MIL) (amber)
Comes on briefly when the engine is started.
If it comes on while engine is running: (P.56)
Operation Guide

Engine mode indicator (blue)


Indicates the currently selected mode by blinking the
mode number once when the engine is started. Indicates
the currently selected mode. (P.20)
Launch control system indicator (purple)
Indicates the condition of HRC-Launch Control System.
(P.25)

Torque control indicator (green)


Indicates the currently selected mode by blinking the
mode number thrice when the engine is started. The
Torque Control indicator (green) comes on while the
system is operating.

18
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Switches
Engine mode select button (P.20) Start button (P.28)

Operation Guide
Torque control button (P.23) Engine stop button (P.31)

Continued 19
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Switches (Continued)

# Engine Mode Engine mode indicator (blue)


Operation Guide

You can change the engine output


characteristic depending on track
conditions by using the engine mode
select button.
● PGM-FI mode 1: standard setting
● PGM-FI mode 2: smooth setting
(reduce throttle response from the
standard setting)
● PGM-FI mode 3: aggressive setting Engine mode select button
(increase throttle response from the
standard setting)

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# Current Mode
Start the engine and push the engine mode The engine mode indicator also indicates the

Operation Guide
select button with your vehicle stopped. The currently selected mode by blinking the mode
engine mode indicator over the engine number once when the engine is started.
mode select button indicates the selected
PGM-FI mode 1:
mode by blinking the mode number in blue
The indicator blue blinks
3 times. once and repeats it 3 times.
Engine mode indicator (blue) PGM-FI mode 2:
The indicator blue blinks 2
times and repeats it 3 times.

PGM-FI mode 3:
The indicator blue blinks 3
times and repeats it 3 times.

If the engine mode indicator stays on or does


not come on when it should, have your dealer
Engine mode select button check it for problems.

Continued 21
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Switches (Continued)

Mode Selection
a Start the engine. PGM-FI mode 1
Operation Guide

b With your vehicle stopped and the throttle


closed, push and hold the engine mode
select button for 1 or more second.
PGM-FI mode 2
Make sure that the fast idle knob is pushed
in. (P.28)
If the fast idle knob is pulled out, the engine
mode will not change. PGM-FI mode 3
c Release the engine mode select button. The
engine mode indicator will indicate a
selected mode by the number of times the
indicator blue blinks.
d Repeat steps 2 – 3 until the desired mode is
indicated.

22
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Honda Selectable Torque Control


Torque Control level can be selected or # Current Mode
turned on/off, according to your skill and Start the engine. The Torque Control
track conditions by using the Torque Control indicator indicates the selected mode by

Operation Guide
button. blinking the mode number 3 times.
Torque Control mode Rear wheel slip
The Torque Control indicator (green) comes 1 High
on while the system is operating. 2 Middle
3 Low
Torque Control indicator (green)
OFF No operation

Torque Control mode 1:


The indicator short blinks
once and repeats it 3 times.

Torque Control mode 2:


The indicator short blinks 2
times and repeats it 3 times.

Torque Control button Torque Control mode 3:


The indicator short blinks 3
times and repeats it 3 times.

Torque Control off:


The indicator does not light up.

Continued 23
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Honda Selectable Torque Control (Continued)


# Mode Selection
1. Start the engine. Torque Control mode 1
2. Press the Torque Control button to select
Operation Guide

a mode level. The mode changes every Torque Control mode 2 Torque Control off
time you press the button.
u The Torque Control indicator (green) will
indicate a selected mode by the number Torque Control mode 3
of times the indicator blinks.
u The last mode selected will be saved. : Pressing the Torque Control button
: Pressing and holding the Torque Control button
u The factory setting is mode 2.
u Torque Control can be turned on and off
by press and hold the Torque Control
button.

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HRC-Launch Control System


The HRC-Launch Control System reduces slip u The system may become disabled if you
and assists for an effective start by snap the throttle excessively.
temporarily decreasing the rev limit when u If the idle speed is low, the system may
not go into standby. Set the idle speed

Operation Guide
starting.
to standard rpm.
You can select the rev limit level while the u To disable the system, quickly press the
system is operating according to your skill start button. The launch control system
and track conditions. indicator stops blinking.

Start button
# To change the level
a Start the engine and wait more than 2
seconds.
b Close the throttle completely, press and
hold the start button while pulling the clutch
lever in until the launch control system
indicator blinks (purple).
u The system goes into standby, and the
launch control system indicator indicates
the selected level by blinking (purple).
Launch control system indicator
u From standby, the control to decrease
the rev limit starts. (purple)
Continued 25
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HRC-Launch Control System (Continued)


c Press and hold the start button. The level
Level 1
changes every time you press and hold.
u The level selected last is saved.
u The factory setting is level 2.
Operation Guide

Level 2
d To continue using the system, refer to step 2
in “To operate the system” (next page). To
disable the system, quickly press the start
Level 3
button. The launch control system indicator
stops blinking and the system is disabled.
Pressing and holding the start button while the
launch control system is in standby

Rev limit during launch Number of launch control


Level
control system indicator blinks
1 High 1
2 Middle 2
3 Low 3
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# To operate the system u When the launch control system


a Perform steps 1 and 2 in “To change the operates, these following conditions will
level”. disable launch control:
Vehicle is in 3rd gear

Operation Guide
b Shift into 1st or 2nd gear. ●
c When launching, open the throttle halfway ● The throttle is completely closed
or more. The system operates. d Make sure that the launch control system
u The reduced rev limit is controlled and indicator is off. If it is not off, the system is
will gradually return to normal in a few not disabled. Quickly press the start button
seconds. Once the rev limit returns to to disable the system.
normal, the system is disabled.
u The launch control system indicator
comes on (purple) while the system is
operating.
u If you open the throttle halfway or more
before starting, the control system stops
before starting and there is no effect.
u If you close the throttle immediately, the
system may not operate.

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Starting the Engine


Start your engine using the following procedure. To restart a warm engine, follow the
procedure for “Warm Engine Starting”.
NOTICE
Operation Guide

• If the engine does not start within 5 seconds,


wait 10 seconds before trying to start the
engine again to recover battery voltage.
• Extended fast idling and revving the engine
can damage the engine and the exhaust
system.
• Snapping the throttle or fast idling for more
than about 5 minutes may cause exhaust
pipe discolouration.

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This vehicle does not have a start inhibitor. Cold Engine Starting
Pull the clutch lever all the way in when a Shift the transmission to neutral.
pressing the start button. b If the temperature is 10 °C (50 °F) or below,
pull the fast idle knob fully out.

Operation Guide
u The vehicle can move when pressing the
start button if the transmission is in gear and c With the throttle completely closed. Pull the
the clutch lever is not pulled. clutch lever all the way in, and press the start
button.
3WARNING d About a minute after the engine starts, push
Pressing the start button when the the fast idle knob back all the way to fully
transmission is in gear and the clutch off.
lever is not pulled in can cause the
vehicle to move suddenly, which can Warm Engine Starting
cause serious injury or death. a Shift the transmission into neutral.
b With the throttle completely closed. Pull the
Always pull the clutch lever in when clutch lever all the way in, and press the start
pressing the start button. button.

Continued 29
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Starting the Engine (Continued)


Starting the engine excessively charged When starting the engine, the PGM-FI
with fuel by throttle blipping or other malfunction indicator lamp (MIL) (amber) will
reasons stay on for 2 seconds, then go off. And then
Operation Guide

a Shift the transmission into neutral. the engine mode indicator (blue) indicates
b With the throttle fully opened, pull the clutch the current engine mode for 0.8 seconds,
lever and press the start button for 5 then goes off. If the PGM-FI malfunction
seconds to discharge excessive fuel from the indicator lamp (MIL)/engine mode indicator
engine. does not come on or go off when it should,
c With the throttle completely closed. Pull the have your dealer check it for problems.
clutch lever all the way in, and press the start
button.

# If Engine Will Not Start (P.55)

PGM-FI malfunction indicator lamp


(MIL) (amber)/
engine mode indicator (blue)

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When you stop the engine #Emergency Engine Stop


To stop the engine in an emergency, push
# Normal Engine Stop
and hold the engine stop button.
a Shift the transmission into neutral.

Operation Guide
b Push and hold the engine stop button until
the engine stops completely.

Engine stop button

31
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Shifting Gears
Your vehicle transmission has 5 forward
gears in a one-down, four-up shift pattern.
Operation Guide

5
4
3
2

N
1

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Refuelling
Breather tube Fuel type: Unleaded petrol only
Steering stem nut Fuel octane number: Your vehicle is
designed to use Research Octane Number

Operation Guide
(RON) 95 or higher.
CRF450RX
Tank capacity:
8.0 L (2.11 US gal, 1.76 Imp gal)
CRF450R/RWE
Tank capacity:
Lower edge of
6.3 L (1.66 US gal, 1.39 Imp gal)
filler neck

Fuel fill cap # Refuelling and Fuel Guidelines (P.13)


Be careful not to damage the fuel pump Opening the Fuel Fill Cap
while filling the fuel tank. a Pull the breather tube out of the steering
Avoid overfilling the tank. There should be no stem nut.
fuel in the filler neck. b Turn the fuel fill cap counterclockwise and
remove it.

Continued 33
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Refuelling (Continued)
Closing the Fuel Fill Cap
a After refuelling, close the fuel fill cap
securely.
b Insert the breather tube into the steering
Operation Guide

stem nut.

3WARNING
Petrol is highly flammable and
explosive. You can be burned or
seriously injured when handling fuel.

• Stop the engine, and keep heat,


sparks, and flames away.
• Only handle fuel outdoors.
• Wipe up spills immediately.

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Maintenance

Please read “Importance of Maintenance”, “Maintenance Fundamentals” and “Competition


Handbook” carefully before attempting any maintenance. Refer to “Competition
Handbook” for service data.

Importance of Maintenance ........................... P. 36


Maintenance Schedule..................................... P. 38
Maintenance Fundamentals ........................... P. 42
Removing & Installing Body Components.. P. 52
Battery .................................................................... P. 52
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Importance of Maintenance

Importance of Maintenance Maintenance Safety


Keeping your vehicle well-maintained is Always read the maintenance instructions
absolutely essential to your safety and to before you begin each task and make sure that
protect your investment, obtain maximum you have the tools, parts, and skills required.
performance, avoid breakdowns, and reduce air We cannot warn you of every conceivable
Maintenance

pollution. Maintenance is the owner's hazard that can arise in performing


responsibility. Be sure to inspect your vehicle maintenance. Only you can decide whether or
before each ride and perform the periodic not you should perform a given task.
checks specified in the Maintenance Schedule.
2 P. 38 Follow these guidelines when performing
maintenance.
3WARNING ● Stop the engine.
Improperly maintaining your vehicle or ● CRF450RX
failing to correct a problem before you Place your vehicle on a firm, level surface
ride can cause a crash in which you can using the side stand, an optional workstand
be seriously hurt or killed. or a maintenance stand to provide support.
CRF450R/RWE
Place your vehicle on a firm, level surface
Always follow the inspection and
using an optional workstand or a
maintenance recommendations and
maintenance stand to provide support.
schedules in this owner's manual and
competition handbook.

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Importance of Maintenance

● Allow the engine, muffler, brakes, and other


high-temperature parts to cool before
servicing as you can get burned.
● Run the engine only when instructed, and
do so in a well-ventilated area.

Maintenance
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Maintenance Schedule
To maintain the safety and reliability of your CRF450RX
vehicle, regular inspection and service is Service intervals in the maintenance schedule
required as shown in the Maintenance Schedule are expressed in terms of races and riding
that follows. hours. To avoid overlooking required service,
we urge you to develop a convenient way to
The Maintenance Schedule lists items that can record the number of races and/or hours you
Maintenance

be performed with basic mechanical skills and ride.


hand tools. Procedures for these items are CRF450R/RWE
provided in Competition Handbook. The Service intervals in the maintenance schedule
Maintenance Schedule also includes items that are expressed in terms of heats and riding
involve more extensive procedures and may hours. To avoid overlooking required service,
require special training, tools, and equipment. we urge you to develop a convenient way to
Therefore, we recommend that you have your record the number of heats and/or hours you
dealer perform these tasks unless you have ride.
advanced mechanical skills and the required
tools. Procedures for items in this schedule are If you do not feel capable of performing a given
provided in an official Honda Shop Manual task or need assistance, remember that your
available for purchase from your dealer. Honda dealer knows your vehicle best and is
fully equipped to maintain and repair it. If you
decide to do your own maintenance, use only
Honda Genuine Parts or their equivalents for
repair or replacement to ensure the best quality
and reliability.
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Maintenance Schedule

Perform the Pre-ride Inspection (2 P. 42) at each scheduled maintenance period.


Each race or Every 3 races or Every 6 races or Every 9 races or Every 12 races or
CRF450R/RWE about
FREQUENCY 2.5 hours about 7.5 hours about 15.0 hours about 22.5 hours about 30.0 hours
NOTE
ITEMS Each race or Every 2 races or Every 4 races or Every 6 races or Every 8 races or
CRF450RX about 3.5 hours about 7.5 hours about 15.0 hours about 22.5 hours about 30.0 hours
Fuel Line NOTE 6
Fuel Pump Filter NOTE 6

Maintenance
Throttle Operation
Air Filter NOTE 1
Crankcase Breather
Spark Plug
Valve Clearance/Decompressor NOTE 4
System
Engine Oil NOTE 3, 5
Engine Oil Filter NOTE 3
Engine Idle Speed
WE RECOMMEND THESE ITEMS BE SERVICED BY REFERRING TO THE OFFICIAL HONDA SHOP
MANUAL.
This maintenance schedule is based upon average riding condition. Machine subjected to severe use
require more frequent servicing.
Maintenance Legend
: Inspect (clean, adjust, lubricate, or replace, if necessary)
: Lubricate
: Replace
: Clean

Continued 39
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Maintenance Schedule

Each race or
CRF450R/RWE about Every 3 races or Every 6 races or Every 9 races or Every 12 races or
FREQUENCY 2.5 hours about 7.5 hours about 15.0 hours about 22.5 hours about 30.0 hours
NOTE
ITEMS Each race or Every 2 races or Every 4 races or Every 6 races or Every 8 races or
CRF450RX about 3.5 hours about 7.5 hours about 15.0 hours about 22.5 hours about 30.0 hours
Piston and Piston Rings
Piston Pin
Radiator Coolant NOTE 2
Maintenance

Cooling System
Drive Chain
Drive Chain Slider
Drive Chain Roller
Drive Sprocket
Driven Sprocket
Brake Fluid NOTE 2
Brake Pads Wear
Brake System

40
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Maintenance Schedule

Each race or
CRF450R/RWE about Every 3 races or Every 6 races or Every 9 races or Every 12 races or
FREQUENCY 2.5 hours about 7.5 hours about 15.0 hours about 22.5 hours about 30.0 hours
NOTE
ITEMS Each race or Every 2 races or Every 4 races or Every 6 races or Every 8 races or
CRF450RX about 3.5 hours about 7.5 hours about 15.0 hours about 22.5 hours about 30.0 hours
Clutch Fluid NOTE 2
Clutch System NOTE 5
Control Cables

Maintenance
Exhaust Pipe/Muffler
Suspension
Swingarm/Shock Linkage
Fork Oil NOTE 3
Nuts, Bolts, Fasteners
Wheels/Tyres
Steering Head Bearings
Side Stand NOTE 7

Notes: 1 : Clean after every heat for dusty riding condition. 4 : Inspect after the first break-in ride.
2 : Replace every 2 years. Replacement requires 5 : Replace the engine oil, if the clutch discs and plates
mechanical skill. are replaced.
3 : Replace after the first break-in ride. 6 : Replace every year.
7 : Only RX type.

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Maintenance Fundamentals

Pre-ride Inspection ● Air cleaner for condition and contamination.


● Clutch lever freeplay.
To ensure safety, it is your responsibility to ● Breather drain for cleaning.
perform a pre-ride inspection and make sure
● Steering head bearing and related parts for
that any problem you find is corrected. A pre-
condition.
ride inspection is a must, not only for safety, but
● Throttle operation.
Maintenance

because having a breakdown, or even a flat


● Tyres for damage or improper inflation pressure.
tyre, can be a major inconvenience.
● Spokes for looseness.
● Rim locks for looseness.
Refer to the Competition Handbook for
● Front and rear suspension for proper operation.
procedures.
● Front and rear brakes, check operation.
● Drive chain for correct slack and adequate
Competitive riding can be tough on a vehicle, lubrication.
so it’s important to inspect your vehicle and ● Drive chain sliders and drive chain rollers for
correct any problems you find before each ride. damage or wear.
● Exhaust pipe/Muffler for looseness.
Check the following before each ride: ● Every possible part for looseness (such as
● Engine oil level. cylinder head bolts, engine mounting bolts/
● Fuel line for condition. nuts, axle nuts, handlebar holder bolts, fork
● Coolant for proper level. bridge pinch bolts, drive chain adjuster, lock
● Cooling system and hoses for condition. nuts, drive chain roller bolt/nut, wire harness
● Spark plug for proper heat range, carbon connectors).
fouling and spark plug wire terminal for ● PGM-FI malfunction indicator lamp (MIL)
looseness. operation.
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Maintenance Fundamentals

Between Races/Heats & Practice


Maintenance
CRF450RX
After practice or between races you have a
chance to make additional checks and

Maintenance
adjustments.
CRF450R/RWE
After practice or between heats you have a
chance to make additional checks and
adjustments.

• Clean accumulated dirt from under the • Check to make sure the sprocket bolts and
fenders and off the wheels, suspension nuts are secure.
components, handgrips, controls, and • Clean the sides of the drive chain with a stiff,
footpegs. A stiff, nylon parts cleaning brush nylon parts-cleaning brush. Lubricate and
works well. adjust the chain as necessary.
• Check tyre air pressure.
• Check spoke tension, and make sure the rim Do not perform maintenance while the engine
locks are secure. is running. Injury to your fingers or hands may
result.

Continued 43
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Maintenance Fundamentals

• After adjustment, check that the chain • Suspend the front wheel above the ground
adjuster index marks are in the same and use the pressure release screws to
position on each side. This will ensure that release the built-up pressure in the forks.
the rear wheel is in proper alignment and This pressure is caused by normal fork
allow maximum performance from the rear action while riding.
disc brake.
Maintenance

Pressure release screw


Maintaining proper wheel alignment will also
extend brake pad lifespan.
Chain adjuster index marks

Tighten the pressure release screws to the


specified torque:

Torque: 1.3 N·m (0.1 kgf·m, 1.0 lbf·ft)

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Maintenance Fundamentals

After Competition Maintenance Take care to prevent catching your fingers


between the chain and sprocket.
It is important to the long term performance of
your vehicle to practice a consistent
Remove the drive chain, and clean and lubricate it.
maintenance program. Right after an event is a
Be sure the chain is wiped clean and is dry
good time to begin your next maintenance
before lubricating the chain.

Maintenance
cycle.

# After Race Lubrication


Apply a light coating of rust-inhibiting oil to the
drive sprocket and any steel portions of the
chassis or engine where the paint has worn
away.
This will prevent rusting of the exposed metal.
Apply rust-inhibiting oil more heavily if the
event was particularly wet or muddy. Take care
to avoid spraying any oil near the brake pads or
the brake discs.
# Routine Cleaning
If your vehicle is only slightly dirty, it is best to
clean it by hand with the aid of a stiff bristled
nylon brush and some clean rags.

Continued 45
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Maintenance Fundamentals

Take care to prevent catching your fingers Replacing Parts


between the chain and sprocket.
Always use Honda Genuine Parts or their
equivalents to ensure reliability and safety.
A variety of reasonably priced cleaning brushes
are available from variety, drug, food, and
hardware stores. Some of these brushes are 3WARNING
Maintenance

extremely useful in removing dirt from the many


tight contours of the metal pieces of your
Installing non-Honda parts may make
vehicle. your vehicle unsafe and cause a crash in
Avoid using stiff, abrasive brushes on the plastic which you can be seriously hurt or
or rubber parts. killed.

If your vehicle was exposed to sea air or salt Always use Honda Genuine Parts or
water, rinse it as soon as possible after the equivalents that have been designed
event, dry it, and apply a spray lubricant to all and approved for your vehicle.
metal parts.

If you decide to wash your vehicle or use


cleaners, refer to "Caring for Your Vehicle".
2 P. 61

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Maintenance Fundamentals

Lithium-Ion (Li-Ion) Battery ● Electrolyte splashes into your mouth


u Rinse mouth thoroughly with water, and
Your vehicle has a lithium-ion (li-ion) battery. do not swallow.
Clean the battery terminals if they become dirty
or corroded. 3WARNING
This symbol on the battery means that
The battery contains flammable organic

Maintenance
this product must not be treated as
solvent as electrolyte.
household waste.
NOTICE You can be burned or seriously injured
An improperly disposed of battery can be if the battery is handled improperly.
harmful to the environment and human health.
Always confirm local regulations for proper
battery disposal instruction. ● Keep the battery away from heat,
sparks, and flames.
# What to do in an emergency ● Keep the battery out of the reach of
If any of the following occurs, immediately see
children.
your doctor.
● Electrolyte splashes into your eyes: ● Do not disassemble or modify the
u Wash your eyes repeatedly with cool battery or battery terminals.
water for at 15 minutes. Using water ● Do not short-circuit the battery with
under pressure can damage your eyes. metal tools or other metal objects.
● Electrolyte splashes onto your skin:
u Remove affected clothing and wash your ● Do not subject the battery to
skin thoroughly using water. impacts.

Continued 47
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Maintenance Fundamentals

# Cleaning the Battery Terminals NOTICE


1. Remove the battery. 2 P. 52 Installing non-Honda electrical accessories can
2. If the terminals are starting to corrode and overload the electrical system, discharging the
are coated with a white substance, wash battery and possibly damaging the system.
with warm water and wipe clean.
3. If the terminals are heavily corroded, clean Fuses
Maintenance

and polish the terminals with a wire brush or Fuses protect the electrical circuits on your
sandpaper. Wear safety glasses. vehicle. If something electrical on your vehicle
stops working, check for and replace any blown
fuses. 2 P. 58

# Inspecting and Replacing Fuses


Turn the engine off to remove and inspect the
fuses. If a fuse is blown, replace with a fuse of
the same rating. For fuse ratings, see
“Specifications.” 2 P. 73
4. After cleaning, reinstall the battery.
The battery has a limited life span. Consult your
dealer about when you should replace the
battery. Always replace the battery with another
lithium-ion (li-ion) battery of the same type.

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Maintenance Fundamentals

Blown fuse

Maintenance
NOTICE
Replacing a fuse with one that has a higher rating greatly
increases the chance of damage to the electrical system.

If a fuse fails repeatedly, you likely have an


electrical fault. Have your vehicle inspected by
your dealer.

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Maintenance Fundamentals

Tyres (Inspecting/Replacing) # Inspecting Rims and Valve Stems


Inspect the rims for damage and loose spokes.
# Checking the Air Pressure Also inspect the valve stems for their positions.
Visually inspect your tyres and use an air
A tilted valve stem indicates the tube is slipping
pressure gauge to measure the air pressure
inside the tyre or the tyre is slipping on the rim.
before each ride.
See your dealer.
Maintenance

Always check air pressure when your tyres are


cold. 3WARNING
If you decide to adjust the tyre pressure for a
particular riding condition, make changes a little
Riding on tyres that are excessively
at a time. worn or improperly inflated can cause a
crash in which you can be seriously hurt
# Inspecting for Damage or killed.
Inspect the tyres for cuts, slits, or cracks that
expose fabric or cords, or nails or other foreign Follow all instructions in this owner's
objects embedded in the side of the tyre or the manual regarding tyre inflation and
tread. Also inspect for any unusual bumps or maintenance.
bulges in the side walls of the tyres.

# Inspecting for Abnormal Wear


Inspect the tyres for signs of abnormal wear on
the contact surface.

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Maintenance Fundamentals

Have your tyres replaced by your dealer.


For recommended tyres and air pressure, see
3WARNING
“Specifications.” 2 P. 71 Installing improper tyres on your
Follow these guidelines whenever you replace vehicle can adversely affect handling
tyres: and stability, and can cause a crash in
● Use the recommended tyres or their which you can be seriously hurt or

Maintenance
equivalents of the same size, construction, killed.
speed rating, and load range.
● Remember to replace the inner tube
Always use the size and type of tyres
whenever you replace a tyre. The old tube
recommended in this owner's manual.
will probably be stretched, and it could fail if
installed in a new tyre.
● If a tube is punctured or damaged, you
should replace it as soon as possible. A
repaired tube may not have the same
reliability as a new one, and it may fail while
you are riding.
Use a replacement tube equivalent to the
original.

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Removing & Installing Body Components

Battery Battery
-mark
Negative terminal Battery lid Negative
terminal
Battery +mark
Maintenance

Positive
terminal Battery rubber

# Removal
1. Remove the battery lid by removing the
bolts.
2. Disconnect the negative - terminal from
the battery.
3. Disconnect the positive + terminal from
the battery.
Battery band Bolts 4. Remove the battery band.
Positive terminal 5. Remove the battery assembly, taking care
not to drop the terminal nuts.
6. Separate the battery and battery rubber.

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Removing & Installing Body Components u Battery

# Installation 6. Install the battery lid and tighten the bolts


1. Assemble the battery and battery rubber. to the specified torque:
u Make sure the + and - marks on the Torque: 5.2 N·m (0.5 kgf·m, 3.8 lbf·ft)
bottom of the battery rubber align
with the positive + and negative - of

Maintenance
the battery terminals. For proper handling of the battery, see
2. Install the battery assembly.
“Maintenance Fundamentals.” 2 P. 47
3. Install and tighten the battery terminal
“Battery Goes Dead.” 2 P. 57
bolts. Always connect the positive +
terminal first. Make sure that bolts and
nuts are tight.
4. Tighten the positive + terminal bolt and
negative - terminal bolt to the specified
torque:
Torque: 2 N·m (0.2 kgf·m, 1.5 lbf·ft)

5. Install the battery band.

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Troubleshooting

Engine Will Not Start........................................ P. 55


Warning Indicators On or Flashing............... P. 56
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL)................. P. 56
Electrical Trouble ............................................... P. 57
Battery Goes Dead .............................................. P. 57
Blown Fuse ............................................................ P. 58
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Engine Will Not Start

Starter Motor Operates But Starter Motor Does Not


Engine Does Not Start Operate
Check the following items: Check the following items:
● Check the correct engine starting ● Check the correct engine starting
sequence. 2 P. 28 sequence. 2 P. 28

Troubleshooting
● Check that there is petrol in the fuel tank. ● Check for a blown fuse. 2 P. 58
● Check if the PGM-FI malfunction indicator ● Check for a loose battery connection
lamp (MIL) is on. (2 P. 52) or battery terminal corrosion
(2 P. 48).
● Check the condition of the battery.
2 P. 57

If the problem continues, have your vehicle


inspected by your dealer as soon as possible
or refer to an official Honda Shop Manual
available for purchase from your dealer.

55
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Warning Indicators On or Flashing

PGM-FI (Programmed Fuel


Injection) Malfunction
Indicator Lamp (MIL)
If the indicator comes on while riding, you
may have a serious problem with the PGM-FI
Troubleshooting

system.
Reduce speed and have your vehicle
inspected by your dealer as soon as possible
or refer to an official Honda Shop Manual
available for purchase from your dealer.

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Electrical Trouble

Battery Goes Dead If the battery does not recover after


recharging, contact your dealer.
Battery charging is needed. NOTICE
A battery charger recommended by your Do not jump-start, as this can damage your
lithium-ion (li-ion) battery manufacturer is vehicle's electrical system and battery.
needed for battery charging.
Contact your dealer before charging the

Troubleshooting
battery.
Remove the battery from the vehicle before
charging.
NOTICE
Only use a charger recommended by your
lithium-ion (li-ion) battery manufacturer. Using a
battery charger that is not recommended can
cause permanent damage to your battery.

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Electrical Trouble u Blown Fuse

Blown Fuse Starter magnetic switch stay bolt


Starter magnetic switch
Before handling fuses, see “Inspecting and
Connector
Replacing Fuses.” 2 P. 48
1. Disconnect the negative - terminal.
2 P. 52
2. Pull back the coupler cover.
Troubleshooting

3. Disconnect the connector from the starter


magnetic switch.
4. Remove the starter magnetic switch stay Coupler cover
bolt.
5. Remove the starter magnetic switch Spare main fuse Starter magnetic
cover. switch cover
6. Pull the main fuse and check for a blown
fuse. Always replace a blown fuse with a
spare of the same rating.

Main fuse

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Electrical Trouble u Blown Fuse

7. Install the starter magnetic switch cover.


8. Install and tighten the starter magnetic
switch stay bolt.
9. Install the connector and coupler cover.
10. Connect the negative - terminal.
NOTICE

Troubleshooting
If a fuse fails repeatedly, you likely have an
electrical problem. Have your vehicle inspected
by your dealer.

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Information

Caring for Your Vehicle.................................... P. 61


Storing Your Vehicle......................................... P. 65
Transporting Your Vehicle .............................. P. 66
You & the Environment.................................... P. 68
Serial Numbers................................................... P. 69
Fuels Containing Alcohol................................. P. 70
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Caring for Your Vehicle

Caring for Your Vehicle maroon is for removing stains on the


non-coated aluminium frame only.
Frequent cleaning and polishing is important to 3. Thoroughly rinse your vehicle with plenty of
ensure the life of your Honda. A clean vehicle clean water and dry with a soft, clean cloth.
makes it easier to spot potential problems. 4. After the vehicle dries, lubricate any moving
While you're cleaning, be sure to look for parts.
damage, wear, and petrol or oil leaks. u Make sure that no lubricant spills onto
the brakes or tyres. Brake discs, pads,
Washing drum or shoes contaminated with oil will

Information
Allow the engine, muffler, brakes, and other suffer greatly reduced braking
high-temperature parts to cool before washing. effectiveness and can lead to a crash.
1. Rinse your vehicle thoroughly using a low 5. Lubricate the drive chain immediately after
pressure garden hose to remove loose dirt. washing and drying the vehicle.
2. If necessary, use a sponge or a soft towel 6. Apply a coat of wax to prevent corrosion.
with mild cleaner to remove road grime. u Avoid products that contain harsh
u Clean the plastic components with extra detergents or chemical solvents. These
care to avoid scratching them. can damage the metal, paint, and plastic
Avoid directing water into the air cleaner, on your vehicle.
muffler, and electrical parts. Keep the wax clear of the tyres and brakes.
u Do not use steel wool to clean the frame u If your vehicle has any mat painted parts,
as it could damage or discolor the frame do not apply a coat of wax to the mat
surface. Scotch Brite Hand Pad #7447- painted surface.

Continued 61
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Caring for Your Vehicle

# Washing Precautions Steering head bearings


Follow these guidelines when washing:
● Do not use high-pressure washers:
u High-pressure water cleaners can
damage moving parts and electrical
parts, rendering them inoperable.
u Water in the air intake can be drawn into
the throttle body and/or enter the air
cleaner.
Information

u If you use a high pressure washer, avoid


spraying the following areas: Suspension pivot points
brake master cylinders ● Do not direct water at the muffler:
clutch master cylinder u Water in the muffler can prevent starting
drive chain and causes rust in the muffler.
electrical circuit ● Dry the brakes:
engine stop button u Water adversely affects braking
muffler outlet effectiveness. After washing, apply the
steering head bearings brakes intermittently at low speed to
suspension pivot points help dry them.
throttle body ● Do not direct water at the air cleaner:
under fuel tank u Water in the air cleaner can prevent the
under seat engine from starting.

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Caring for Your Vehicle

● Do not use wax or polishing compounds on NOTICE


mat painted surfaces: Do not use steel wool to clean the frame as it
u Use a soft cloth or sponge, plenty of could damage or discolor the frame surface.
water, and a mild detergent to clean mat Scotch Brite Hand Pad #7447-maroon is for
painted surfaces. Dry with a soft clean removing stains on the non-coated aluminium
cloth. frame only.

Aluminium Frame Maintenance Titanium Fuel Tank Maintenance


Aluminium corrodes when it comes in contact CRF450R/RWE

Information
with dust, mud and road salt. The fuel tank is made of titanium material.
To remove mud or dust, use a sponge or soft
To remove stains, use Scotch Brite Hand Pad cloth and a stainless steel kitchen detergent,
#7447 (maroon) or an equivalent. Wet the pad then rinse well with clean water.
and polish the surface using strokes parallel to After washing, rinse with plenty of water and dry
the length of the frame. with a clean cloth.
Clean the frame using a wet sponge and a mild
detergent, then rinse well with clean water. Dry
the frame with a soft clean cloth, using strokes
parallel to the length of the frame.

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Caring for Your Vehicle

Exhaust Pipe and Muffler CRF450RWE

CRF450R/RX
The exhaust pipe and muffler are titanium and
stainless steel but may become stained by mud
The exhaust pipe and muffler are stainless steel
or dust.
but may become stained by mud or dust.
To remove mud or dust, use a wet sponge and
To remove mud or dust, use a wet sponge and
a liquid kitchen abrasive, then rinse well with
a liquid kitchen abrasive, then rinse well with
clean water. Dry with chamois or a soft towel.
clean water. Dry with chamois or a soft towel.
Information

If necessary, remove heat stains by using a


If necessary, remove heat stains by using a
commercially available fine texture compound.
commercially available fine texture compound.
Then, rinse by the same manner as removing
Then, rinse by the same manner as removing
mud or dust.
mud or dust.
NOTICE
NOTICE
Even though the exhaust is made of titanium and
Even though the exhaust is made of stainless
stainless steel, it can become stained. Remove all
steel, it can become stained. Remove all marks
marks and blemishes as soon as they are noticed.
and blemishes as soon as they are noticed.

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Storing Your Vehicle

Storing Your Vehicle ● Store your vehicle in an unheated area, free


of dampness, away from sunlight, with a
If you won't be riding for an extended period, minimum of daily temperature variation.
follow these guidelines: ● Cover your vehicle with a porous material.
● Wash your vehicle. Avoid using plastic or similar non-breathing,
● Drain the coolant. coated materials that restrict air flow and
● Lubricate the drive chain. allow heat and moisture to accumulate.
● Place your vehicle on an optional workstand
or equivalent to raise both tyres off the

Information
ground.
● Relieve the fuel pressure and drain the fuel
from the fuel tank into an approved petrol
container.
● Remove the battery (2 P. 52) to prevent
discharge. Fully charge the battery and then
place it in a shaded, well-ventilated area.
u If you leave the battery in place,
disconnect the negative - terminal to
prevent discharge.
● Stuff a rag into the muffler outlet. Then, tie a
plastic bag over the end of the muffler to
prevent moisture from entering.

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Transporting Your Vehicle

To remove your vehicle from storage, follow Transporting Your Vehicle


these guidelines:
● Uncover and clean your vehicle. If your vehicle needs to be transported, it
● Change the engine oil if more than 4 should be carried on a motorcycle trailer or a
months have passed since the start of flatbed truck or trailer that has a loading ramp
storage. or lifting platform and motorcycle tie-down
● Uncover the end of the muffler and remove straps. Never try to tow your vehicle with a
the rag from the muffler outlet. wheel or wheels on the ground.
● Fill the fuel tank with the recommended fuel.
NOTICE
Information

2 P. 33 Towing your vehicle with a wheel or wheels on


● Charge the battery as required. 2 P. 47 the ground can cause serious damage to the
Install the battery. transmission.
● Pour a fresh recommended coolant mixture
slowly into the radiator fill hole up to the
filler neck.
● Increase the fuel pressure.
● Perform all maintenance checks. 2 P. 42

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Transporting Your Vehicle

If you use a truck or motorcycle trailer to To secure your vehicle, brace the front wheel
transport your vehicle, we recommend that you against the front of the truck bed or trailer rail.
follow these guidelines: Attach the lower ends of two straps to the tie-
● Use a loading ramp. down hooks on truck bed or trailer rail. Attach
● Relieve the fuel pressure and drain the fuel the upper ends of the straps to the handlebar
from the fuel tank into an approved petrol (one on the right side, the other on the left),
container. close to the fork.
● Secure the vehicle in an upright position,
using motorcycle tie-down straps. Avoid Check that the tie-down straps do not contact

Information
using rope, which can loosen and allow the any control cables or electrical wiring.
vehicle to fall over.
Tighten both straps until the front suspension is
compressed about half-way. Too much pressure
is unnecessary and could damage the fork seals.

Use another tie-down strap to keep the rear of


the vehicle from moving.

We recommend that you do not transport your


vehicle on its side. This can damage the vehicle,
and leaking petrol could be a hazard.

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You & the Environment

You & the Environment Recycle Wastes


Put oil and other toxic wastes in approved
Owning and riding a vehicle can be enjoyable,
containers and take them to a recycling centre.
but you must do your part to protect the
Call your local or state office of public works or
environment.
environmental services to find a recycling centre
Choose Sensible Cleaners in your area and to get instructions on how to
dispose of non-recyclable wastes. Do not place
Use a biodegradable detergent when you wash
used engine oil in the trash or pour it down a
your vehicle. Avoid aerosol spray cleaners that
drain or on the ground. Used oil, petrol,
Information

contain chlorofluorocarbons (CFCs) which


coolant, and cleaning solvents contain poisons
damage the atmosphere's protective ozone
that can hurt refuse workers and contaminate
layer.
drinking water, lakes, rivers, and oceans.

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Serial Numbers

Serial Numbers
The frame and engine serial numbers uniquely
identify your vehicle and are required in order
to register your vehicle. They may also be
required when ordering replacement parts.
You should record these numbers and keep
them in a safe place.

Information
Frame number

Engine number

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Fuels Containing Alcohol

Fuels Containing Alcohol The use of petrol containing more than 10%
ethanol may:
Except Brazil ● Damage the painting of the fuel tank.
Some conventional fuels blended with alcohol ● Damage the rubber tubes of the fuel line.
are available in some locales to help reduce ● Cause corrosion of the fuel tank.
emissions to meet clean air standards. If you ● Cause poor drivability.
plan to use blended fuel, check that it is
NOTICE
unleaded and meets the minimum octane
Use of blended fuels containing higher than
rating requirement. approved percentages can damage metal,
Information

rubber, plastic parts of your fuel system.


The following fuel blends can be used in your
vehicle: If you notice any undesirable operating
● Ethanol (ethyl alcohol) up to 10% by volume. symptoms or performance problems, try a
u Petrol containing ethanol may be different brand of petrol.
marketed under the name Gasohol.

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Specifications
■ Dimension ■ Frame
CRF450RX 2,174 mm (85.6 in) CRF450RX 90/90-21 54M
Overall length Front
CRF450R/RWE 2,182 mm (85.9 in) CRF450R/RWE 80/100-21 51M
Tyre size
CRF450RX 839 mm (33.0 in) CRF450RX 120/90-18 65M
Overall width Rear
CRF450R/RWE 827 mm (32.6 in) CRF450R/RWE 120/80-19 63M
CRF450RX 1,280 mm (50.4 in) Tyre type Bias-ply, tube
Overall height
CRF450R/RWE 1,267 mm (49.9 in) CRF450RX DUNLOP AT81F
Front
CRF450RX 1,477 mm (58.1 in) Recommended CRF450R/RWE DUNLOP MX33F
Wheelbase
CRF450R/RWE 1,481 mm (58.3 in) tyre CRF450RX DUNLOP AT81
Rear
CRF450RX 961 mm (37.8 in) CRF450R/RWE DUNLOP MX33
Seat height
CRF450R/RWE 965 mm (38.0 in) Tyre pressure Front 100 kPa (1.0 kgf/cm2, 15 psi)
CRF450RX 427 mm (16.8 in) (cold) Rear 100 kPa (1.0 kgf/cm2, 15 psi)

Specifications
Footpeg height
CRF450R/RWE 430 mm (16.9 in) Unleaded petrol
Fuel
Minimum ground CRF450RX 334 mm (13.1 in) 95 RON or higher
clearance CRF450R/RWE 336 mm (13.2 in) Fuel
Except Brazil
CRF450RX 27°18' containing
Caster angle ETHANOL up to 10 % by volume
CRF450R/RWE 27°7' alcohol
CRF450RX 115 mm (4.5 in) 8.0 L (2.11 US gal,
CRF450RX
Trail length 1.76 Imp gal)
CRF450R/RWE 114 mm (4.5 in) Fuel tank capacity
6.3 L (1.66 US gal,
CRF450R/RWE
1.39 Imp gal)

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Specifications

■ Engine ■ Cooling system


Bore x stroke 96.000 x 62.138 mm (3.7795 x 2.4464 in) Pro Honda HP Coolant
Recommended
Displacement 449.77 cm3 (27.436 cu-in) Philippines
coolant
Compression HONDA PRE-MIX COOLANT
13.5 : 1
ratio After
1.08 L (1.14 US qt, 0.95 Imp qt)
0.13 ± 0.03 mm (0.005 draining
Intake Cooling capacity
Valve clearance ± 0.001 in) After
1.14 L (1.20 US qt, 1.00 Imp qt)
(cold) 0.28 ± 0.03 mm (0.011 disassembly
Exhaust
± 0.001 in)
Honda 4-stroke motorcycle oil API Service ■ Drive train
Classification SJ or higher, excluding oils Primary reduction 2.357
Recommended
marked as “Energy Conserving” or “Resource 1st 2.133
engine oil
Specifications

Conserving” SAE 10W-30, JASO T 903 2nd 1.706


standard MA Gear ratio 3rd 1.421
1.00 L (1.06 US qt, 0.88 Imp 4th 1.211
After draining
qt)
5th 1.043
After draining CRF450RX 3.846
Engine oil 1.04 L (1.10 US qt, 0.92 Imp
and oil filter Final reduction
capacity qt) CRF450R/RWE 3.769
change
Left foot-operated return system
After 1.35 L (1.43 US qt, 1.19 Imp Gear shift pattern
1-N-2-3-4-5
disassembly qt)
Idle speed 2,000 ± 100 rpm

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Specifications

■ Electrical ■ Torque specifications


HJ12L lithium-ion (li-ion) Fork air pressure release screw 1.3 N·m (0.1 kgf·m, 1.0 lbf·ft)
Battery
12 V-2.3 Ah (20 HR) Battery bolt 2 N·m (0.2 kgf·m, 1.5 lbf·ft)
Spark plug NGK SILMAR9A-9S Battery lid bolt 5.2 N·m (0.5 kgf·m, 3.8 lbf·ft)
Spark plug gap 0.80 - 0.90 mm (0.031 - 0.035 in)

■ Fuses
Main fuse 10 A

Specifications
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Specifications

Manufacturer, Authorised Representative and Importer


Honda Motor Co., Ltd.
Manufacturer 2-1-1 Minami-Aoyama, Minato-ku,
Tokyo 107-8556, JAPAN
Honda Motor Europe Ltd - Aalst Office
Authorised representative and
Wijngaardveld 1 (Noord V)
importer for EU market
9300 Aalst - Belgium
Honda Motor Europe Ltd
Authorised representative and
Cain Road, Bracknell, Berkshire,
importer for UK market
RG12 1HL, United Kingdom
Specifications

74

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