ey ASSESSMENT TASK INSTRUCTION SHEET ( )) Trade: Earthmoving Equipment Indlela Reference Description: Cooling System Number: Test Code: CST 2 Sa Candidate Name_ Id Number: Contract Number: Assessment Ref / Serial Date: TIME ALLOWED: 1 hour 30 minutes (Excluding tea / lunch times) Time Started Stop Time. TASK INSTRUCTIONS IMPORTANT: Read all Task Instructions, Equipment & Standards before attempting any task. All pages to be initialled by all parties. EQUIPMENT STANDARD 1. Temperature gauge calibrated in 1. Read all instructions carefully Celsius | | 2. Hand Tools | 2. Time allowed ~ 1 hour 30 minutes | 3. Functional cooling system | 3. Must adhere to all safety precautions 4. Cooling system pressure pump 4, On completion of all tasks, report back to with gauges calibrated in PSI /KPA Assessor 5. Hand held stopwatch NOTE: Report any broken and / or damaged tools and / or equipment to the Assessor before using particular tool and / or equipment. Ask the Assessor should any task instruction be unclear. Revision August 2007 Page 1 of 7ASSESSMENT TASK INSTRUCTION SHEET (CST2) Candidate Name ID No: Assessment Ref No: A. THEORY SECTION Complete the following instructions 1. What is the purpose of a pressurized cooling system? (1) 2. What is the function of a thermostat? (2) 3. Overheating condition is indicated on the temperature gauge but no coolant loss is found. You determine that the cooling system is operating in normal normal temperature condition. What would you check first? Revision August 2007 Page 2 of 7ASSESSMENT TASK INSTRUCTION SHEET (CST 2) Candidate Name ID No: Assessment Ref No: 4. With reference to the picture of a radiator cap, name the two valves in a radiator Cap and explain the function of each. 5. What would happen if you fit a suction fan the wrong way around? (2) Revision August 2007 Page 3 of 7ASSESSMENT TASK INSTRUCTION SHEET (CST 2) Candidate Name ID No: Assessment Ref No: 6. Recall and write down 5 personal safety precautions when working on cooling (5) systems 7. Recall and write down 15 causes for overheating (18) Revision August 2007 Page 4 of 7ASSESSMENT TASK INSTRUCTION SHEET (CST 2) | Candidate Name ID No: | Assessment Ref No: 8. Whats the result of over-cooling? (1) 9. What effect does anti-freeze have on the boiling point of water? (1) B, PRACTICAL SECTION NOTE: Report any broken and / or damaged tools and / or equipment to the ‘Assessor before using particular too! and/or equipment. Ask the Assessor should any task instruction be unclear. 1. Test a radiator cap, record actual opening pressure and state if cap is serviceable or unserviceable. If unserviceable, state reason CAP OPENING PRESSURE SPECIFICATION: KPA/ BAR/ PS! 2. Write down the 3 specifications required to carry out a static pressure test NOTE: Hand your test paper to the Assessor for the correct values of the specifications after completion of task instruction 2 and before proceeding to task instruction 3. Revision August 2007 Page 5 of 7ASSESSMENT TASK INSTRUCTION SHEET (CST 2) Candidate Name ID No: Assessment Ref No: 3. Carry out static pressure test on a cold cooling system. Recall and write down 7 possible checks. Also record findings & readings obtained while system is under pressure 4, Write down the specifications you will need to test a thermostat outside a machine. Hand to the Assessor for the actual specifications then proceed to test the thermostat. Record your findings and state if the thermostat is serviceable or unserviceable. If unserviceable, state reason Revision August 2007 Page 6 of 7ASSESSMENT TASK INSTRUCTION SHEET (CST 2) Candidate Name ID No: Assessment Ref No: COMMENTS This section allows the candidate to write down his / her comment on completion of this test task. Candidate Signature Date Assessor Date Moderator Date Revision August 2007 Page 7 of 7