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Service Department. Technical Information

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00 - Technical data
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30 - Clutch
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34 - Controls, housing
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35 - Gears, shafts
39 - Final drive - differential
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Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
All rights reserved.

No reproduction without prior agreement from publisher.
Copyright © 2017 Volkswagen AG, Wolfsburg D3E80263655

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
5 - Speed automated transmission (ASG) 0C3 - Edition 02.2017
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Gearbox identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Prefix, Assignment, and gear ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Oil specifications, filling capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Transmission assembly scheme . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Gear ratios . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Gearbox ratio “i” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
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4 General repair instructions . . . . . . . . . . e.d.by. . . . . . . . . . . . . . . . . . . . . . . . . . g. u.a.ra. . . . . . . . . 7
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4.1 Gearbox . . . . . . . . . . . . . . . . . . . . . .tho. r. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . t.ee.o. . . . . . 7
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4.2 Gaskets and retainers . . . . . . . . s.s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . a.c . . . .
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4.3 Screws, nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.4 Roller bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
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4.5 Adjustment shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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4.6 Synchronizer rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
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30 - Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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1 Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
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1.1 Hydraulic system - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 Clutch slave cylinder - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
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2 Clutch drive mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.1 Clutch drive mechanism - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
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3 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 Clutch - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
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3.2 Clutch - repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
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34 - Controls, housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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1 Vehicle diagnostic and service information system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
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1.1 Diagnosis, measurement and information system - connect . . . . . . . . . . . . . . . . . . . . . . . . 19
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2 Electronic components and installation locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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2.1 Electric and electronic components - overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
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2.3 Sensor 2 for gear detection G616 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.4 Gearbox input speed sender G182 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.5 Gear detection sensor G604 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
2.6 Diagnosis socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.7 Selector lever position display Y6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2.8 Automatic gearbox control unit J217 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3 Selector lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.1 Selector lever - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2 Selector lever handle - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3 Upper selector lever cover - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4 Selector lever - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.5 Lower selector lever cover - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.6 Selection lever boot - adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.7 Selector lever operation - check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4 Gear selection mechanism - adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.1 Gear selection mechanism - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.2 Gear selection mechanism - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Contents i
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
4.3 Gear selection mechanism - components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.4 Gear selection mechanism - repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
5 Transmission - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.1 Transmission - remove and install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.2 Gearbox - transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
6 Gearbox - disassemble and assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.1 Gearbox - overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
6.2 gearbox - assembly overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.3 Gearbox housing cover and 5th gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
6.4 Clutch housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
6.5 Input shaft, planet pinion, differential, selection mechanism and selector forks . . . . . . . . . . 77
6.6 Input shaft, planet pinion, differential, selection mechanism and selector forks - disassemble
and assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
7 Gearbox oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.1 Oil level - check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
7.2 Oil level - replenish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
8 Gear selector mechanism oil level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
8.1 Oil level - check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
8.2 Oil level - replenish . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
9 Gearbox and clutch housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
9.1 Transmission and clutch housings - repair . . . . . . . . n. A. G. ..V.o.lk.sw. a. g.e.n .A.G. . . . . . . . . . . . . . . . . 91
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10 Selector forks . . . . . . . . . . . . . . . . . . . . . . . y.V.ol.ks. . . . . . . . . . . . . . . . . . . . s.n.ot.g.u. . . . . . . . . . 97
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35 - Gears, shafts . . . . . . . . . . . . . . . .s . . .
s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
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1 Input shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
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1.1 Primary shaft - general overview of assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
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1.2 Input shaft - disassemble and assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
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2 Planet pinion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
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2.1 Pinion shaft - general overview of assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
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2.2 Planet pinion - disassemble and assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
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39 - Final drive - differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
1 Drive flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
1.1 Left drive flange retainer (left side) - replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . rrectne
123
1.2 Drive flange retainer (right side) - replace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
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2 Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
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2.1 Differential - general overview of assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

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2.2 Differential - disassemble and assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

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2.3 Differential - adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

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ii Contents
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
00 – Technical data
1 Identification
(VRL010075; Edition 02.2017)
⇒ “1.1 Gearbox identification”, page 1
⇒ “1.2 Prefix, Assignment, and gear ratio”, page 1
⇒ “1.3 Oil specifications, filling capacity”, page 3
1.1 Gearbox identification

Prefixes (Identification letters)
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Gearbox prefix and manufacturing date -arrow 2-.

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Example: KRZ 17 10 09
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Supplementary data depend on the manufacturing:
Note
♦ Eventual existing additional data are related to the manufac‐

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♦ Transmission prefixes are also included on the vehicle identi‐
fication plate.
1.2 Prefix, Assignment, and gear ratio

Automated transmission 0C3 5-speed
Identification letters (prefix) KRZ NKY
Manufacturing from 09.09 03.10 05.11
to 06.14 07.14 07.14
1. Identification 1
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤

Identification letters (prefix) KRZ NKY
Assignment Model Fox 2010 ► SpaceFox / Suran SpaceFox / Suran
2010 ► 2012 ►
Engine 1.6 l - 74 kW 1.6 l - 74 kW
gearbox ratio Z2: Differential 67 : 16 = 4.188 67 : 16 = 4.188
Z1:
The following information can be found in: ⇒ Electronic Parts

Catalog “ETKA”
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♦ Specification of the clutch d byV
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♦ Gearbox oil (filling), or refer to ⇒ page 3 uth o
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Assignment Model CrossFox 2013 ► Fox 2015 ► SpaceFox / Suran
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2015 ►
Engine 1.6 l - 74 kW 1.6 l - 81/88 kW 1.6 l - 81/88 kW
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Gearbox ratio Z2: Differential 61 : 14 = 4.357 61 : 14 = 4.357 61 : 14 = 4.357
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♦ Gearbox oil (filling), or refer to ⇒ page 3

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Identification letters (prefix) PUE QKG
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Assignment Model Fox 2015 ► SpaceFox / Suran Fox 2015 ►
2015 ►
Engine 1.6 l - 81/88 kW 1.6 l - 81/88 kW 1.6 l - 74 kW
gearbox ratio Z2: Differential 61 : 14 = 4.357 61 : 14 = 4.357 67 : 16 = 4.188
Z1:

Catalog “ETKA”
♦
2 Rep. gr.00 - Technical data

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤

Identification letters (prefix) QKG QKJ QKK
to 08.14
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Assignment Model SpaceFox / Suran SpaceFox
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Engine 1.6 l - 74 hkWrise 1.6 l - 74 kW 1.6 l - n74
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gearbox ratio Z2: Differential 67 : 16s=s 4.188
a 67 : 16 = 4.188 61 : 14 = 4.357 ac
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Catalog “ETKA”
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1.3 Oil specifications, filling capacity
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♦ When handling chemicals follow the safety instructions ⇒
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Chemical Products Manual; Rep. gr. 00

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♦ Assignment of Chemical Materials ⇒ Electronic Parts
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Catalogue “ETKA”
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Lubricant oil for mechanical gearbox - G 052 512 2.0 + 0.1 li‐
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⇒ Electronic Parts Catalogue “ETKA”
High-performance lubricant oil for mechanical
gearbox - G 052 527 A2-
Gear selection mechanism oil - G 052 512 S1- 0.9 litres
1. Identification 3
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
2 Transmission assembly scheme

⇒ “2.1 Nomenclature”, page 4
⇒ “2.2 Gear ratios”, page 5
2.1 Nomenclature
1 - Engine AG. Volkswagen AG d

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2- Clutch d by Vo gu
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4 - Input shaft/driving shaft s
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5 - Output shaft/planet pinion
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6 - Differential
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Note
Arrows indicate run direction.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
2.2 Gear ratios
I - 1st gear
II - 2nd gear
III - 3rd gear
IV - 4th gear
V - 5th gear
R - Reverse gear
A - Sprocket
T - Speedometer control
❑ For vehicles without
ABS AG. Volkswagen AG d
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2. Transmission assembly scheme 5

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
3 Gearbox ratio “i”

⇒ “3.1 Gear ratio calculationi ”, page 6
3.1 Gear ratio calculation“i”

Example:
5th gear Sprocket
Driving gear ZG1 = 50 ZA1 = 18
Driven gear ZG2 = 37 ZA2 = 65
i = Z2: Z1
iG = gear gearbox ratio = ZG2: ZG1 = 37 : 50 = 0.740
iA = differential gear ratio = ZA2 : ZA1 = 65 : 18 = 3.611
itotal = Total gear ratio = iG x iA = 0,740 x 3,611 = 2,672
1) Z1 = Number of teeth on the driving gear Z2 = Number of teeth on the driven
gear
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Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
4 General repair instructions

⇒ “4.1 Gearbox”, page 7
⇒ “4.2 Gaskets and retainers”, page 7
⇒ “4.3 Screws, nuts”, page 8
⇒ “4.4 Roller bearings”, page 8
⇒ “4.5 Adjustment shims”, page 9
⇒ “4.6 Synchronizer rings”, page
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For achieving a correct and successful repair of the transmis‐
y li
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sion, maximum strictness and cleanliness, as well as accessi‐
ility
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ble tools in good conditions, are essential conditions. Obvi‐
wit
ously, all the normal basic safety rules also apply in repairs.
, is n
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hole
We put together here a series of indications applicable to sev‐
spec
eral operations, which are usually dispersed along the Repair
es, in part or in w
t to the co
Manual. These indications apply to this Repair Manual.
♦ First, clean the union points and adjacent regions before
separating them.
rrectness of i
♦ Put the disassembled parts on a clean base and cover
l purpos
them to prevent dirt. Use transparent film and paper. Do

not use cloths that fray! nf
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♦ Assemble clean parts only: Remove parts from the pack‐

rm
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aging only immediately before their assembly.

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♦ Carefully cover or close open components, in case repair

or
thi
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is not carried out immediately.

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♦ When assembling the transmission, pay attention on the cor‐
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♦ Whenever the transmission is replaced, fill with oil until the
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agen
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♦ Filling capacity and specification ⇒ page 1 .
4.2 Gaskets and retainers
WARNING

4. General repair instructions 7

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
♦ Always change O-rings, retainers and gaskets.

♦ After removing the gaskets, check whether the stop surface
has burrs or damage resulting from the assembly.
♦ Before installing the retainers, lubricate slightly the outer di‐
ameter and fill the gap between the sealing lips -arrow- with
Grease - G 052 128 A1- up to half height.
4.3 Screws, nuts

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♦ When handling chemicals follow the safety instructionsaut ⇒ ra
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Chemical Products Manual; Rep. gr. 00 s
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♦ Loosen and tighten cover and case fastening screws or nuts
hole
in a cross pattern and in stages.
spec
es, in part or in w
t to the co
♦ The tightening torques indicated apply to non-lubricated
screws and nuts.
♦ The screw threads with locking paste must be cleaned with
rrectness of i
wire brush. Install screws with Locking paste - AMV 185 100
A1- .
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♦ All the self-locking screw holes must be cleaned from locking

paste residues with screw tap. Otherwise, there is the risk of
nform
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breaking the screws when they are removed again.

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Replace self-locking nuts and screws subject to angular tor‐

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♦ Lubricate all the gearbox roller bearings with gear oil before
installing them.
♦ Needle bearings must fit into the labelled part (highest thick‐
ness of the plate), towards the fitting tool.
♦ The tapered roller bearings installed in a same shaft must be
replaced as a set. If possible, they must be supplied by the
same manufacturer.
♦ To install, heat the inner rings up to approximately 100 °C.
♦ Do not change outside and inner rings on a roller bearing by
the rings from another roller bearing with the same size. Roller
bearings are installed in pairs.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
4.5 Adjustment shims

♦ Check the shim thicknesses in several places with microme‐
tre. The existence of different tolerances enables calibrating
the required shim thickness with accuracy.
♦ Check for burrs and damages.
♦ Only install adjustment shims in perfect conditions.
4.6 Synchronizer rings

♦ They should not be inverted. When reusing synchronizer
rings, always install them on nthe
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♦ Check for wear, and
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♦ Lubricate withthogear
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♦ Check the ssplines
s
-arrows- of the synchronizer ring -A- and the
ce
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inner track for smooth areas (splines with wear).

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♦ In the case of lines synchronizer rings, the lining must not be
erm
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♦ In an intermediate track -B- is installed, examine it at the outer
, is n
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friction areas -arrow 2- and inner friction areas -arrow 3-, for
hole
spec
»splines«, »wear signs« and »blue colouring (due to over‐
es, in part or in w
heating)«
t to the co
♦ Check the selector gear cone for »splines« and »signs of
wear«.
rrectness of i
♦ Install the synchronizer rings with gear oil.
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4. General repair instructions 9

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
30 – Clutch
1 Hydraulic system
⇒ “1.1 Hydraulic system - assembly overview”, page 10
⇒ “1.2 Clutch slave cylinder - remove and install”, page 11
1.1 Hydraulic system - assembly overview
WARNING

1 - Gear selection mechanism

- adjust
❑ “Actuator Pack”.
❑ Remove and install
⇒ page 35 .
❑ Disassemble and as‐
semble ⇒ page 48 .
2 - Flange/selector shaft set
❑ Non-removal of the
transmission, the gear
selection mechanism
must not be separated.
3 - Pressure tube
❑ Replace upon removal. agen
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❑ Replace ⇒ page 52 . byV
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check and complete the s aut ra
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tank oil level s
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⇒ page 89 .
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4 - Hydraulic set
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❑ “Power Pack”.
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⇒ page 35 .
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spec

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t to the co
5 - Gearbox hydraulic pressure
sensor - G270-
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❑ Replace ⇒ page 54 .
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❑ Apply Nyogel - G 052

817 A1- to the contact
nform
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pins.
❑ After replacement,
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check and complete the

on in
tank oil level ⇒ page 89 .

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6 - Hydraulic gearbox pump - V387-

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❑ Remove and install ⇒ page 56 .

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❑ Assignment: ⇒ Electronic Parts Catalog “ETKA”
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❑ When replacement
ut
hor
is necessary, the entire set “Electricteemotor
or and hydraulic pump” must be replaced.
a ac
ss check and complete the tank oil level ⇒ page 89 .
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❑ Replace if damaged
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❑ Apply Nyogel - G 052 817 A1- to the contact pins.
es, in part or in w
t to the co
❑ When replacement is necessary, the entire set “Electric motor and hydraulic pump” must be replaced.
9 - Hydraulic system oil reservoir
rrectness of i
❑ Only use selector mechanism oil - G 052 512 S1- Assignment: ⇒ Electronic Parts Catalog “ETKA”
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❑ Check and top up oil level. ⇒ page 89
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10 - Reservoir cap
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11 - Clutch position sensor - G476-
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❑ Assembly overview ⇒ page 14 .

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❑ Assignment: ⇒ Electronic Parts Catalogue“ETKA” .

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❑ Remove and install ⇒ page 11 . co Vo
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❑ After installation, check and complete the tank oil level ⇒ page 89 .
Prote AG.
13 - High-pressure slave cylinder

❑ When removed from the “Actuator Pack” it must be removed.
❑ After replacement, check and complete the tank oil level ⇒ page 89 .
14 - Return pipe
❑ Handle with care!
15 - Electro-valves set
The electro-valves set has the following components:
♦ Clutch actuator valve - N255- “EV0”.
♦ Valve 1 for gear selection - N284- “EV1”.
1.2 Clutch slave cylinder - remove and in‐

stall
Special tools and workshop equipment required
1. Hydraulic system 11
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
♦ Torque wrench - 5 to 50 Nm ( 1/2” drive) - VAG 1331-
♦ Torque Wrench - 40 to 200 Nm (fit. 1/2” drive) - VAG 1332-
1.2.1 Removal
– Operate the handbrake.
– Turn vehicle on.
– Put the selector lever in position “N”.
– Remove the gear selection mechanism ⇒ page 35 .
n AG. Volkswagen AG age does
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– Remove the fastening screws
by
Vol -arrows- on the actuator slave
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– Remove activation
ss
auslave cylinder -1-. ra
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1.2.2 Installation
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Installation is performed in reverse to removal sequence, consid‐

ering the following:
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Rep. gr.30 - Clutch
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install and tighten the fastening screws -arrows- to the clutch

actuator slave cylinder. Tightening torque, see
⇒ Item 11 (page 15) .
– Install the gear selection mechanism ⇒ page 35 .
– Check and top up tank oil level ⇒ page 89
Note
After installation, it is necessary to make a basic adjustment to

the hydraulic system⇒ Vehicle diagnostic tester.
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1. Hydraulic system 13
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
2 Clutch drive mechanism

⇒ “2.1 Clutch drive mechanism - assembly overview”, page 14
2.1 Clutch drive mechanism - assembly overview
1 - Clutch roller bearing

❑ Remove and install with
the clutch release lever
⇒ Item 3 (page 14)
and roller bearing's
guide bushing
⇒ Item 5 (page 14) .
❑ Do not wash the clutch
roller bearing, only
clean it with cloth.
❑ Replace noisy roller
bearings.
2 - Bolts
❑ 5 Nm + 90°.
❑ Replace after each re‐
moval.
3 - Clutch release lever
⇒ page 15
❑ Remove and install with
the clutch roller bearing
⇒ Item 1 (page 14) and
roller bearing's guide AG. Volkswagen AG d
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⇒ Item 5 (page 14) e d by.V gu
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❑ Lubricate the ut
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on the spherical
ss a pin with ra
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Lubricating grease - G
ce
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000 100- .
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4 - Lever pressure lever

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❑ Fasten on the clutch lev‐

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5 - Roller bearing's guide bush‐

spec
ing
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⇒ page 15
rrectne
❑ Remove and install with the clutch roller bearing ⇒ Item 1 (page 14) and roller bearing's disengaging
lever ⇒ Item 3 (page 14) .
s
6 - Ball pin
s o
cial p
❑ 20 Nm.
inform
mer
❑ Lubricate with Lubricating grease - G 000 100- .

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7 - Sealing ring for input shaft

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❑ Replace ⇒ page 95
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8 - Gearbox
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9 - Bolts
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❑ 1.3 Nm ht. rig
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❑ Carefully tighten the screws to not damage the slave cylinder thread co Vo
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14 Rep. gr.30 - Clutch

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤

11 - Bolts
❑ 20 Nm.
12 - Hydraulic clutch slave cylinder
Removing and installing the clutch lever with the clutch bearing
and bearing guide
– Release the fastening screws -arrows-.
– Separate clutch lever, with the clutch lining and guide bushing,
from input shaft and ball-head pin.
Installation is performed in reverse to removal sequence.
Removing and installing the bearing's guide bushing

– Displace the guide bushing -3- from the clutch lining -2- by
pushing it upwards. wage
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– While securing the collar -2-, turn ed guide bushing -3- 90° to‐
by ara
wards arrow, until it's fitting edges
horis match the slots -4- on the nte
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collar. ut ra
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– Remove guide bushing from collar.

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Installation is performed in reverse to removal sequence.

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Removing and installing clutch lining

es, in part or in w
t to the co
– Compress the fitting edges -arrows- located on the rear part

of the clutch lever, and pull collar -A- out of the lever.
rrectness of i
– To install collar -A-, engage it on the clutch lever until fitting

the edges -arrows- .
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2. Clutch drive mechanism 15

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
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⇒ “3.1 Clutch - assembly overview”, page 16 uth o tee
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⇒ “3.2 Clutch - repair”, page 17 ss
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3.1 Clutch - assembly overview
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♦ Change clutch discs and plates with damaged or loosened
es, in part or in w
riveted unions.
t to the co
♦ The clutch disc and plate must correspond each other accord‐
ing to the ⇒ Electronic Part Catalogue “ETKA” and the engine
rrectness of i
prefixes.
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1 - Flywheel
nform
ercia
❑ Pay attention to the per‐

m
at
fect fitting of the guide
om
io
pins.
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❑ The contact surface of

at
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the clutch disc should be

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or
free of oil and grease,

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and should not have

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❑ Remove and install ⇒ yri
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Crankshaft, pistons .
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2 - Clutch plate
❑ Installation position: the
spring case should be
facing the clutch plate.
❑ Centre ⇒ page 18
❑ Apply a slight coat of
grease on the splines.
❑ Clean the splines on the
input shaft and the
clutch plate hub used.
❑ Eliminate corrosion and
apply a very thin coat of
grease - G 000 100- on
the input shaft splines.
Move the clutch plate on
the input shaft to one
side and other until the
hub slides smoothly on
the shaft. Eliminate ex‐
cess grease.
3 - Clutch plate
⇒ page 18
❑ Check membrane
spring height ⇒ page 18
❑ The clutch plates are greased and protected against corrosion. Clean the contact surface only; otherwise,
the clutch lifetime will be significantly reduced
4 - Bolt
❑ 20 Nm.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
❑ Loosen and tighten in a cross and phased pattern.
3.2 Clutch - repair
Special tools and workshop

equipment required
lkswage es n
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es, in part or in w
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rrectness of i
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♦ Lock - 3067-
♦ Guide Pin or VW 3190A - 3190A-
♦ Guide pin - T10086-
3. Clutch 17
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
5 - Speed automated transmission (ASG)
wage
n0C3 - lkEdition
AG. Vo swagen A02.2017
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Centre the clutch disc using the Guide ris Pin - T10086- and remove
ed
nte
and install the clutch plate tho eo
au ra
c
ss
– Loosen and tighten screws in a cross and phased pattern.
ce
le
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pt
an
– To remove, install Lock - 3067- .
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♦ The clutch plate and clutch plate contact surfaces must be
completely seated on the engine's flywheel.
t to the co
♦ Tighten evenly the fastening screws, in a cross pattern, to
prevent damages on the membrane spring of the clutch plate
rrectne
and the guide pins of the engine's flywheel.
ss
Measuring the height of the membrane spring
o
cial p
f inform
– Install the clutch ⇒ Item 3 (page 16) .
mer
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– Fasten centesimal dial gauge support somewhere on the cyl‐

inder block.
– Reset centesimal dial gauge to zero in one of the clutch plate
membrane spring tabs.
– Measure height of each tab and write down the values.
– Consider the highest and lowest values found.
– The sum of obtained values on the right and left of the zero
point at the centesimal dial gauge should not be higher than
0.80 mm. Otherwise, replace it.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
34 – Controls, housing
1 Vehicle diagnostic and service infor‐ AG. Volkswagen A
mation system
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⇒ “1.1 Diagnosis, measurement and information system
ris - con‐ nte
tho e
nect”, page 19 sa
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ce
1.1 Diagnosis, measurement and informa‐
le
un
pt
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d
tion system - connect
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♦ "Startline" vehicular diagnostics laptop - VAS 6150B-
hole
spec
es, in part or in w
t to the co
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♦ Wireless diagnostic connector - VAS 5054 A-
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– Position the gear lever in “N”.
– Connect Diagnosis, measurement and information system or
later equipment⇒ General Information; Rep. gr. 97 ; Electric
cables and harnesses .
– Continue by selecting the desired functions ⇒ Vehicle diag‐
nostic tester.
1. Vehicle diagnostic and service information system 19

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
2 Electronic components and installa‐

tion locations
⇒ “2.1 Electric and electronic components - overview”,
page 20
⇒ “2.2 "Tiptronic" upshift switch on the steering wheel E438 and/
or "Tiptronic" downshift switch on the steering wheel E439 ”, page
22
⇒ “2.3 Sensor 2 for gear detection G616 ”, page 22
⇒ “2.4 Gearbox input speed sender G182 ”, page 23
⇒ “2.5 Gear detection sensor G604 ”, page 24
⇒ “2.6 Diagnosis socket”, page 26
⇒ “2.7 Selector lever position display Y6 ”, page 26
⇒ “2.8 Automatic gearbox control unit J217 ”, page 26
2.1 Electric and electronic components - overview

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1 - Steering wheel tho eo
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❑ Locate, remove and in‐ ss c
ce
le
stall "Tiptronic" upshift

un
pt
switch on the steering
an
d
itte
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wheel - E438- and/or
erm
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"Tiptronic" downshift
ility
ot p
switch on the steering
wit
is n
wheel - E439-
h re
ole,
⇒ page 22 .
spec
❑ Check with the Vehicle
t to the co
diagnostic, testing and
information system
⇒ Vehicle diagnostic
rrectne
tester.
2 - Gear identification sensor 2
ss
- G616-
o
cial p
f in
❑ Locate, remove and in‐
form
mer
stall ⇒ page 23 .
atio
m

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c
diagnostic, testing and i

or
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information system
t
sd
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pr
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tester.
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3 - Engine control unit - J623- . Cop py
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❑ Locating, removing and rig ht
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installing ⇒ Engine;
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Rep. gr. 24 ; Supply
agen
Prote AG.
system - fuel injection .
information system
tester.
4 - Hydraulic clutch slave cyl‐
inder
⇒ page 11 .
❑ Assembly overview ⇒ page 14 .
20 Rep. gr.34 - Controls, housing

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
6 - Brake light switch - F-
❑ Remove and install ⇒ Brake system; Rep. gr. 46 ; Brakes - Mechanical systems
❑ Check with the Vehicle diagnostic, testing and information system ⇒ Vehicle diagnostic tester.
7 - Gearbox input speed sensor - G182-
❑ Locate, remove and install ⇒ page 23 .
8 - Selector lever
❑ The Gear indications on the selector lever - Y5- is integrated in the upper central console cover.
❑ The Selector lever sensor control unit - J587- is incorporated in the selector lever.
9 - Gear identification sensor - G604-
10 - Gearbox hydraulic pressure sensor - G270-
11 - Diagnosis socket
❑ Location ⇒ page 26
12 - Selected gear indicator - Y6-
❑ Location ⇒ page 26
❑ Remove and install ⇒ Electric equipment; Rep. gr. 90 ; Instrument case, displays
. Volkswagen AG
gen AG does
❑ Check with theVVehicle
olks
wa diagnostic, testing and
not information system ⇒ Vehicle diagnostic tester.
y gu
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13 - Electro-valves
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The valve set
ss has the following components:
a c
♦ Clutch actuator valve - N255- “EV0”.
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le
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14 - Automatic gearbox control unit - J217-

rrectne
ss o
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mer
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2. Electronic components and installation locations 21

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ n AG. Volkswagen AG do
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5 - Speed automated transmission (ASG) 0C3 - Edition
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2.2 "Tiptronic" upshift switch on the steering tho
or
au ac
ss
wheel - E438- and/or "Tiptronic" down‐
ce
le
un
pt
shift switch on the steering wheel -
an
d
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E439-
erm
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"Tiptronic" upshift switch on the steering wheel - E438- and/or
is n
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"Tiptronic" downshift switch on the steering wheel - E439-
ole,
spec
Location: located on the steering wheel -arrows-.
t to the co
Removal:
– Turn off the ignition, all electrical devices, and remove the ig‐
rrectne
nition key.
– Disconnect the Battery - A- ⇒ Electrical equipment; Rep. gr.
ss
27 ; Starter, alternator, battery .
o
cial p
f inform
– Remove the Driver side airbag igniter - N95- ⇒ Body - Internal
mer
assembly works; Rep. gr. 69 ; Passenger protection or re‐
atio
m
move the Horn Actuator - H- ⇒ Chassis, axles, steering; Rep.

o
n
c
gr. 48 ; Steering .
i
or
n thi
te
sd
a
– Remove the command key from the multifunction steering

iv
o
pr
c
wheel ⇒ Communication; Rep. gr. 91 ; Radio, telephone,
um
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navigation system .
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t.
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– Disconnect the connectors -1- and -2-.
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– Remove the fastening screws -arrows- and remove the "Tip‐ cted agen
Prote AG.
tronic" upshift switch on the steering wheel - E438- and/or
"Tiptronic" downshift switch on the steering wheel - E439- in
the direction of movement -arrows-.
Installation:
– After installation, perform self-diagnostic ⇒ Vehicle diagnostic
tester.
2.3 Sensor 2 for gear detection - G616-
WARNING


Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Sensor 2 for gear detection - G616-

Location: located in the gear selection mechanism “Actuator
Pack” -1-.
Removal:
nition key.
– Disconnect and remove the Battery - A- ⇒ Electrical equip‐
ment; Rep. gr. 27 ; Starter, alternator, battery .
– Remove the air filter behind the Battery - A- ⇒ Engine; Rep.
gr. 24 ; Fuel supply - injection system .
– Remove the console from the Battery - A- ⇒ Electrical equip‐
ment; Rep. gr. 27 ; Starter, alternator, battery . wage
es
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– Disconnect connector -1-. ris
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tho eo
au ra
– Remove the fastening screws -arrows- and sremove
s the Gear c
identification sensor 2 - G616- -2-.
ce
e
nl
pt
du
an
Installation:
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es, in part or in w
t to the co
rrectness of i
– Tighten fastening screws -arrows- to (3.6 ± 0.6 Nm).
l purpos
– Apply Nyogel - G 052 817 A1- to the contact pins.

– After installation, perform self-diagnostic and basic adjust‐
nform
ercia
ments ⇒ Vehicle diagnostic tester.

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2.4 Gearbox input speed sender - G182-
agen
Prote AG.
Gearbox input speed sender - G182-

Location: installed at the gearbox case -arrow-, next the covers
for the gearbox and the Hydraulic gearbox pump - V387- -1-.
Removal:
nition key.
– Remove the fastening screws (3 units) ⇒ Item 1 (page 36) ,
for the hydraulic set “Power Pack” ⇒ Item 4 (page 10) .
– Lift the vehicle ⇒ Maintenance ; Booklet 22.1 ; Service de‐
scriptions, vehicle lifting .

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Disconnect the connector -1- from the Gearbox rotation sen‐

sor - G182- -3-. To facilitate operation, use the Hook - T10118-
and at the same time, slightly move the hydraulic set “Power
Pack” -2- upwards.
– Remove the securing bolt -arrow-.
– Remove the Gearbox rotation sensor - G182- -3-.
Installation:
– Replace the sealing ring (O-ring) of the Transmission input
speed sensor - G182- ⇒ Item 23 (page 94) .
– Replace the fastening screws.
AG. Volkswagen AG d
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lksw not
– Install the new fastening screw -arrow- by V for the Gearbox rota‐
o gu
ara
tion sensor - G182- -3-. See tightening
rised
torque nte
⇒ Item 22 (page 94) . aut
ho eo
ra
ss c
– Install new fastening screws from the hydraulic set “Power
ce
le
un
Pack”. Tightening torque, see ⇒ Item 1 (page 36) .
pt
an
d
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– Lower the vehicle.
rm
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2.5 Gear detection sensor - G604-
rrectness of i
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Gear detection sensor - G604-

Location: located in the gear selection mechanism “Actuator
nform
ercia
Pack”.
m
Removal:
com
tion in
r
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thi
nition key.
s
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– Disconnect and remove the Battery - A- ⇒ Electrical equip‐

um
fo
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t.
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Cop py
– Remove the air filter behind the Battery - A- ⇒ Engine; Rep. ht. rig
rig ht
gr. 24 ; Fuel supply - injection system . py by
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– Remove the console from the Battery - A- ⇒ Electrical equip‐ Prote AG.
– Install Bracket or VW 061 - 10-222A- with Support - 10-222 A/

1- and sustain slightly the engine/gearbox.
– Relieve the engine/gearbox assembly weight through the fuse.
– Lift the vehicle.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Remove the fastening screws -arrows A- and -arrows B- of the

pendulum support.
– Remove the pendulum support.
– Remove the left front wheel.
– Remove noise insulation and the left front wheel case cover
⇒ General body repairs, exterior; Rep. gr. 66 ; External equip‐
ment .
– Remove the fastening screws -arrows- on the gearbox sup‐

port. AG. Volkswagen n AG do
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– Carefully tilt the engine/gearbox
Vol
ks assembly. To do that,
s no
t gu turn the
by
screw of the Bracket
rised or VW 061 - 10-222A- approximately
ara
nte 35
mm downwards.
ut
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sa ac
s
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nl
pt
du
an
itte
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erm
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ility
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es, in part or in w
– Remove the fastening screws -arrows- and remove the con‐

sole -A-. t to the co
rrectness of i
l purpos
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ate
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– Disconnect connector -1-.

n
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Cop py
– Remove the fastening screws -arrows- and remove the Gear
t. rig
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identification sensor - G604- -2-. p by
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Installation: Prote AG.

WARNING

que.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install and tighten fastening screws -arrows- to (3.6 ± 0.6 Nm).

Consult tightening torques for fastening the gearbox in
⇒ page 71 .
– Apply Nyogel - G 052 817 A1- to the contact pins.
2.6 Diagnosis socket

Diagnosis socket
2.7 Selector lever position display - Y6-

Selector lever position display - Y6-
Location: in the dash panel insert - K-
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2.8 Automatic gearbox control unit - J217-
, is n
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spec
Automatic gearbox control unit - J217-
es, in part or in w
Location: found on the engine compartment partition t to the co

panel-arrow-.
Removal:
rrectness of i
– Switch the ignition off.

l purpos
nf
ercia
orm
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Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Pull the locks -arrow A- and -arrow B- in the direction of the

-arrows- and disconnect the multiple connectors from the Au‐
tomatic gearbox control unit - J217- -1-.
– Remove the Automatic gearbox control unit - J217- -1- from
the fastening support.
Installation:
AG. Volkswagen AG d
agen oes
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d by ara
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aut ra
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nl
pt
du
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itte
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erm
ab
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hole
spec
es, in part or in w
t to the co
rrectness of i
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orm
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Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
3 Selector lever
⇒ “3.1 Selector lever - assembly overview”, page 28
⇒ “3.2 Selector lever handle - remove and install”, page 29
⇒ “3.3 Upper selector lever cover - remove and install”,
page 30
⇒ “3.4 Selector lever - remove and install”, page 31
⇒ “3.5 Lower selector lever cover - remove and install”,
page 32
⇒ “3.6 Selection lever boot - adjust”, page 33
⇒ “3.7 Selector lever operation - check”, page 34
3.1 Selector lever - assembly overview

AG. Volkswagen AG d
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1 - Selector lever handle ed byV gu
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❑ Remove and install ut
hor eo
⇒ page 29 . ss a ra
c
ce
le
2 - Upper cover
un
pt
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d
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ab
⇒ page 30 .
pe
ility
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❑ The Gear indications on
wit
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the selector lever - Y5- is
h re
hole
integrated in the upper
spec
cover.
es, in part or in w
t to the co
3 - Bolt
❑ 1.5 Nm.
rrectness of i
4 - Centre console (upper)
l purpos
❑ Remove and install ⇒

Body - interior assembly
work; Rep. gr. 68 ; In‐ nform
ercia
ternal equipment .
m
a
com
5 - Bolts
ion in
r
❑ 1.5 Nm.
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thi
s
iva
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6 - Centre console (lower)

r
rp
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fo
❑ Remove and install ⇒

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ng
t.
yi
Body - interior assembly
Co
op py
work; Rep. gr. 68 ; In‐
. C rig
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rig
ternal equipment . py by
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7 - Clip nut Prote AG.
8 - Selector lever
⇒ page 31
information system
tester.
❑ Check the operating positions ⇒ page 34
9 - Body

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
1 - Selection lever boot

❑ Adjust the boot
⇒ page 33
2 - Bolts
❑ 8 Nm
3 - Hexagonal nuts
❑ 4 units
❑ 8 Nm
4 - Lower selector lever cover
⇒ page 32
5 - Body
6 - Selector lever
⇒ page 31
information system
tester.
❑ Check the operating po‐
sitions ⇒ page 34
AG. Volkswagen AG d
agen oes
olksw not
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d by ara
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aut ra
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nl
pt
du
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itte
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erm
ab
ility
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spec
es, in part or in w
t to the co
3.2 Selector lever handle - remove and in‐
stall
rrectness of i
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3.2.1 Removal
nf
ercia
– Detach the lower cover -1- in the direction of the -arrow- and
or
then the upper cover -2- in the direction of the -arrow-.

m
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om
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Prote AG.
3. Selector lever 29
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Release the lock -1- in the direction of the -arrow-.

– Remove the selector lever handle -2- then the lower cover
-3-.
3.2.2 Installation
Note
After installation, check the operating positions of the selector

lever ⇒ page 34 .
3.3 Upper selector lever cover - remove and

install
AG. Volkswagen AG d
♦ Spatula - VW 037- agen oes
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ility
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es, in part or in w
t to the co
3.3.1 Removal
rrectness of i
– Remove the selector lever handle ⇒ page 29 .

l purpos
– Use the Spatula - VW 037- and detach the upper cover -1- at
the fastening points -arrows-.
nform
mercia
at
om
io
Note
n
c
in t
or
his
ate
Carefully remove in order not to damage the upper cover or the

do
priv
lower console.
um
for
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Disconnect the connector -2- from the upper cover -1-.
Note
The Gear indications on the selector lever - Y5- is integrated in

the upper cover.
3.3.2 Installation
– Connect the connector -2- to the upper cover -1- and position n AG. Volkswagen AG do
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the harness from the right side, as indicated. Volks es n
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ed ran
– Adjust the selector level boot ⇒ page 33 . oris tee
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un
pt
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ab
ility
lever ⇒ page 34 .
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spec
t to the co
3.4 Selector lever - remove and install
rrectne
3.4.1 Removal
ss o
cial p
f i
nform
mer
– Remove the upper selector lever cover ⇒ page 30 .
atio
om
n
– Remove the centre console ⇒ Body - Internal assembly work;
c
i
or
n thi
Rep. gr. 68 ; Internal equipment .
te
sd
iva
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– Disconnect the connector from selector lever.

p
cum
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fo
en
ng
– Release the fastening screws -arrows-.

t.
yi Co
Cop py
. rig
– Carefully detach and remove the selector lever -1- in the di‐
t
gh ht
yri by
rection of the -arrow-. cop Vo
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Prote AG.
3.4.2 Installation
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install the selector lever and tighten the fastening screws with
a torque of ⇒ Item 2 (page 29) .
– Install the centre console ⇒ General body repairs, interior;
– Install the upper selector lever cover ⇒ page 30 .
– Adjust the selector level boot ⇒ page 33 .
Note

agen
AG. Volkswagen AG d
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lever ⇒ page 34 . yV
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3.5 Lower selector lever cover - remove and th or
au ac
ss
install
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nl
pt
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an
itte
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erm
ab
3.5.1 Removal
ility
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spec
– Remove the upper selector lever cover ⇒ page 30 .
es, in part or in w
t to the co
– Remove the centre console ⇒ Body - Internal assembly work;
rrectness of i
– Disconnect the connector from selector lever.
l purpos
– Loosen the fastening screws -arrows- for the selector lever.

– Carefully detach and remove the selector lever -1- in the di‐
nform
ercia
rection of the -arrow-.

m
at
om
ion
c
in t
r
– Remove the lower floor linings ⇒ General body repairs, exte‐

o
his
e
rior; Rep. gr. 66 ; External equipment .

at
do
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cum
or
– Separate the front exhaust pipe from the rear exhaust pipe, by
f
en
g
loosening the double clamp and the sustaining strap ⇒ En‐

n
t.
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op
gine; Rep. gr. 26 ; Exhaust system . C py
t. rig
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pyri by
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cted agen
Note Prote AG.
Fastening nuts and screws of the front exhaust pipe near the ex‐
haust manifold/catalytic converter, must not be loosened
– Remove the heat shield ⇒ Engine; Rep. gr. 26 ; Exhaust sys‐

tem

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Inside the vehicle, measure and record position -a, b, c, d-

measurements for the lower selector lever cover in relation to
the vehicle's floor.
– Loosen the fastening nuts -1- and remove the lower selector
lever cover from underneath the vehicle.
AG. Volkswagen AG d
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3.5.2 Installation Volksw
oes
not
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d by ara
e
Installation is performed in reverse horito removal sequence, consid‐
s nte
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ering the following: s aut ra
c
s
Position the lower cover according to measurements -a, b, c, d-
ce
le
un
pt
recorded during removal.
an
d
itte
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rm
ab
– Tighten the fastening nuts -1- for the lower cover with a torque
pe
ility
of ⇒ Item 3 (page 29) .
ot
wit
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h re
– Install selector lever ⇒ page 31 .
hole
spec
– Install the centre console ⇒ General body repairs, interior;
es, in part or in w
t to the co
– Install the upper selector lever cover ⇒ page 30 .
– Adjust the selector level boot ⇒ page 33 . rrectness of i
l purpos
Note
nform
ercia

m
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com
lever ⇒ page 34 .
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3.6 Selection lever boot - adjust

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ng
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– Remove the selector lever handle ⇒ page 29 . opyri
gh by
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– Loosen the adjustment ring -2- in the direction of the arrow Prote
cted agen
-arrow-.
AG.
– Move the boot -1- in the direction of the -arrow-.
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Adjust boot -1- in the direction of the -arrow-, until it measures

-a- 22.5 mm.
Note
Measurement -b- represents the gap between the boot and the
upper cover which should be 2 mm.
AG. Volkswagen AG d
agen oes
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– Lock the adjustment ring -2- in the direction of the d by Varrow gu
ara
-arrow-. orise nte
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ility
lever ⇒ page 34 .
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es, in part or in w
3.7 Selector lever operation - check
t to the co
Selection lever positions
rrectness of i
Move the selector lever -1- to all its positions -arrows- and identify:
l purpos
“D/M and N” check the gaps between the lever and the wall of the
upper cover -2-
nform
ercia
“+ and - ”check the gaps between the lever and the wall of the
m
upper cover -2-
a
com
tion in
“R” check the gaps between the lever and the wall of the upper
r
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thi
cover -2-
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.
These gaps should be divided, otherwise it is necessary to ad‐
ht rig
rig ht
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just the gap between the selector lever and the upper cover, co Vo
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loosening the lower cover screws ⇒ page 33 . cted agen
Prote AG.
It is important to maintain the alignment between the lower and

upper covers to avoid interference or friction with the selector
lever.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
4 Gear selection mechanism - adjust

⇒ “4.1 Gear selection mechanism - assembly overview”,
page 35
⇒ “4.2 Gear selection mechanism - remove and install”,
page 37
⇒ “4.3 Gear selection mechanism - components”, page 45
⇒ “4.4 Gear selection mechanism - repair”, page 48
4.1 Gear selection mechanism - assembly

overview
WARNING

G. Volkswage
♦ Assignment of Chemical Materials wag⇒
en AElectronic Parts
n AG d
oes
Catalogue “ETKA” Volks not
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by a
d e ran
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tho or
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nl
pt
Note
du
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To remove the gear selection mechanism, the transmission should be removed.
ility
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hole
spec
es, in part or in w
t to the co
rrectness of i
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nf
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Prote AG.
4. Gear selection mechanism - adjust 35

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
1 - Bolts
❑ 6 units.
❑ 25 Nm + 45°.
moval.
- adjust
❑ During removal, the se‐
lector shaft must not be
separated
⇒ page 37 .
3 - Bolts
❑ 3 units.
❑ 8.5 ± 0.1 Nm
❑ Fastening for the selec‐
tor axle set.
4 - Sealing ring (O-ring)
❑ Always replace when
removed. AG. Volkswagen AG d
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❑ See: ⇒ Electronic Parts olksw not
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Catalogue“ETKA” ed b. ara
nte
ris
❑ Apply a thinautcoat of Pol‐
ho eo
ra
yurea grease
ss - G 052 c
142 A2- ⇒ page 37 .
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5 - Centralizing bushing
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pe
6 - Selector axle set

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❑ During removal, the se‐

h re
lector mechanism must

hole
spec
not be separated
es, in part or in w
⇒ Item 2 (page 36)

t to the co
❑ Remove only from the gear selection mechanism in case any component from the set needs to be re‐
paired
rrectness of i
❑ Clean sealing surfaces before installation.

l purpos
❑ Apply Sealing compound - AMV 188 200 03- evenly on the sealing surface.
7 - Bolts
nform
ercia
❑ 40 Nm + 90°.
m
❑ Replace after each removal.

a
com
tion in
8 - Console
r
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s
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9 - Gearbox
do
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❑ In the removal, it should be removed along with the gear selection mechanism
fo
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tee 2011 ➤
o
5 - Speed
auth automated transmission (ASG) 0C3 - Edition
or
ac 02.2017
ss
ce
le
Replace the sealing ring
un
pt
an
d
itte
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– When installing, apply a thin coat of Polyurea grease - G 052
rm
ab
142 A2- on the sealing ring (O-ring) -arrow-.
pe
ility
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hole
Note
spec
es, in part or in w
t to the co
Position the bushing -1- so that in the installation the set (gear
selection mechanism / selector shaft / transmission) is aligned
rrectness of i
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4.2 Gear selection mechanism - remove and install
nform
mercia
a
com
tion in
r
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♦ Support or VW 061 - 10-222A-

♦ Support - 10-222 A/1-
♦ Pliers for Space-Saver clamps - VW 5163-

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
♦ Oil collecting tray - VAG 1306-
AG. Volkswagen AG d
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olksw not
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♦ Hook - T10118-
rrectness of i
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♦ Multi-tooth M8 socket (1/2” drive) - VW 007CV-

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
AG. Volkswagen AG d
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olksw not
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♦ Special long socket - T10058-
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4.2.1 Removal
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WARNING ht. rig
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Before performing works in the hydraulic system you should:
cted agen
Prote AG.
♦ Consult the fault memory.

♦ Relieve the pressure from the hydraulic system (de‐
pressurizing).
In order to consult the fault memory, it is necessary to use the

Diagnosis, Measurement and Information System .
– Connect the Battery charger ⇒ General information; Rep. gr.
27 ; Battery - charge .
– Connect the Diagnosis, Measurement and Information Sys‐
tem ⇒ page 19 .
– Turn on the Vehicle diagnostic, testing and information system
and select the operation mode Assisted
troubleshooting and then the following menu functions:
In order to perform depressurization of the hydraulic system, it is

necessary to use the Vehicle diagnostic, testing and information
system .
– Place the selector lever in position “N”.
tem ⇒ page 19 .

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤

and select the operation mode Guided functions and then
the following menu functions:
♦ Select:
♦ Model
wage
♦ Year yV
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d b ua
ran
♦ Body ir se tee
tho
u or
a ac
♦ Engine ss
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un
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♦ ASG automated transmission
an
d
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ab
♦ Relieve the hydraulic system pressure
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WARNING
ole,
spec
After depressurizing the hydraulic system, it is necessary to
t to the co
await approximately 1 minute before turning off the ignition.
rrectne
ss o
– Remove the Battery - A- ⇒ Electric equipment; Rep. gr. 27 ;
cial p
f in
Starter, alternator, battery .
form
mer
atio
om
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c
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e

t
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– Disconnect the connector -1- supplying power to the electric

t.
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motor of the Hydraulic gearbox pump - V387- . Cop py
t. rig
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by
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– Disconnect the connectors -arrows-.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Remove the connector -1-, removing it from the bracket.

Continuation:
– Remove the transmission ⇒ page 63 .
Continuation for vehicles withenremoved
AG. Volkswgearbox:
agen AG
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– Disconnect the connector -1- from the Clutch position sensor
wit
, is n
- G476- .
h re
hole
spec
– Detach the lock -arrow- and remove the high-pressure con‐
es, in part or in w
nection tube -2- from the slave cylinder -3-.
t to the co
WARNING
rrectness of i
♦ Cleaning is necessary to avoid any contamination inside
l purpos
the slave cylinder or the high-pressure tube.

♦ Pay attention to the general repair instructions ⇒ page 7 .
nform
mercia
a
com
tion in
r
– Remove the fastening screws -arrows- from the gear selection

te o
thi
mechanism.
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fo
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Remove the fastening screws -arrows- from the gear selection

mechanism.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Disconnect the connector -1- from the Gearbox rotation sen‐

sor - G182- . To facilitate operation, use the Hook - T10118-
and slightly move the gear selection mechanism set -2-
upwards.
– Remove the gear selection mechanism from the transmission.
If it is necessary, repair the gear selection mechanism. Consult in
⇒ page 48 .
4.2.2 Installation
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ering the following: kswagen AG does
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tee
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que.
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ole,
spec
t to the co
– Clean sealing surfaces before installation.

rrectne
– Apply Sealing compound - AMV 188 200 03- evenly on the

sealing surface of the selector axle set.
s
– Install the gear selection mechanism and connect the con‐

s o
cial p
nector -1- from the Transmission input speed sensor - G182- .

f inform
mer
atio
WARNING
om
n
c
i
or
n thi
• Cleaning is necessary near the cylinder opening and the

te
sd
a
tube to avoid any kind of contamination (dust, etc.). Since

iv
o
pr
it can damage the hydraulic system.

um
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• Pay attention to the general repair instructions ⇒ page 7 .
Co
Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
– Fit the high-pressure connection tube -2- onto the slave cylin‐
der -3- until it clicks and attaches.
WARNING
The tubing connection -2- should be properly connected to the

slave cylinder -3-. If this does not occur, hydraulic oil will leak
at high-pressure.
– Connect the connector -1- from the Clutch position sensor -

G476- .

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install and tighten the fastening screws -arrows- from the gear
selection mechanism. Tightening torque, see
lkswage es n
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pt
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ility
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, is n
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hole
spec
es, in part or in w
t to the co
rrectness of i
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orm
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by
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Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install and tighten the fastening screws -arrows- from the gear
selection mechanism. Tightening torque, see
– Install transmission ⇒ page 61 .
Continuation:
– Install the Battery - A- console ⇒ Electrical equipment; Rep.
gr. 27 ; Starter, alternator, battery .
– Install the air filter behind the Battery - A- ⇒ Engine; Rep. gr.
24 ; Fuel supply - injection system .
– Install and connect the Battery - - ⇒ Electrical equipment; Rep.
gr. 27 ; Starter motor, alternator, battery .
Note
After installation, perform self-diagnostic and basic adjustments

⇒ Vehicle diagnostic tester.
Basic adjustments instructions

swa
gsequence:
en AG. V
olkswagen AG
does
k not
Vol g
– Elevate the vehicle
ed approximately 30 cm from the ground.
by ua
ran
is tee
or
– Activate the brake
au
th pedal. or
ac
ss
– Place the selector lever in position “N”.
ce
le
un
pt
an
d
– Turn the vehicle on.

itte
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erm
ab
– Turn engine off.

ility
ot p
wit
is n

h re
ole,
spec
– Connect the Battery charger ⇒ General information; Rep. gr.

27 ; Battery - charge .
t to the co

tem ⇒ page 19 .
rrectne

and select the operation mode Guided functions and then
ss
the following menu functions:

o
cial p
f in
♦ Select:
form
mer
atio
♦ Model
om
n
c
i
or
♦ Year
thi
te
sd
va
♦ Body
i
o
pr
cum
r
fo
en
ng
♦ Engine
t.
yi Co
Cop py
♦ ASG automated transmission
ht. rig
rig ht
py by
co Vo
♦ Basic adjustment of the initial clutch position
by lksw
cted agen
Prote AG.
♦ Basic adjustment of the initial gearshift lever

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
4.3 Gear selection mechanism - compo‐

nents
WARNING

Note
It is possible to remove and install some components with the

gear selection mechanism installed in the gearbox (removed from
the vehicle).
1 - Pressure accumulator
❑ 90 ± 9 Nm.
❑ Replace the sealing ring
(O-ring) . agen
AG. Volkswagen AG d
oes
olksw not
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2 - Electric motor for the Hy‐ d by gu
ara
draulic gearbox pump - V387- rise nte
tho eo
u ra
❑ Remove and install ss a c
⇒ page 55 .
ce
le
un
pt
an
d
itte
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erm
ab
pins.
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❑ Assignment: ⇒ Elec‐
is n
h re
tronic Parts Catalog
ole,
spec
“ETKA”
❑ When replacement is
t to the co
necessary, the entire
set “Electric motor and
hydraulic pump” must rrectne
be replaced.
s
3 - Hydraulic oil reservoir

s o
cial p

inform
⇒ page 54 .
mer
atio
❑ Dimensions: Oil for gear

om
selection mechanism -
n
c
i
or
G 052 512 S1- .

thi
te
sd
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❑ Consult filling capacity

iv
o
pr
⇒ page 1 .
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op
check and complete the
C py
t. rig
gh
tank oil level
ht
pyri by
Vo
o
⇒ page 89 .
c by lksw
cted agen
Prote AG.
4 - Hydraulic gearbox pump -
V387-
⇒ page 56 .
❑ When replacement is necessary, the entire set “Electric motor and hydraulic pump” must be replaced.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
AG. Volkswagen AG d
agen oes
lksw not
5 - Gear identification sensor 2 - G616- byV
o gu
ara
e d
❑ Locate, remove and install ⇒ page horis 23 . nte
eo
ut ra
❑ Check with the Vehicle diagnostic,
ss a testing and information system ⇒ Vehicle diagnostic
c tester.
ce
e
nl
pt
du
an
itte
6 - 14-pin connector - T14- “Brown”
y li
erm
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ility
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❑ Pin assignment ⇒ page 47 .
, is n
h re
hole
7 - 14-pin connector - T14- “Black”
spec
es, in part or in w
t to the co
❑ Pin assignment ⇒ page 47 .
8 - Selector axle set
rrectness of i
9 - High-pressure slave cylinder
l purpos
❑ Replace after every removal

nf
ercia
or
m
m
atio
m
10 - Pressure tube
o
n in
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op
11 - Hydraulic set
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ht. rig
rig ht
❑ “Power Pack”
py by
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cted
agen
Prote AG.
12 - Return pipe
13 - Clamp
❑ For the reservoir side.
14 - Oil return connector
15 - Clamp
❑ For the actuator side.
16 - Maximum pressure valve
17 - Clamp
18 - Valve set (electronic valves)
19 - Gear identification sensor - G604-

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
20 - Gear selection mechanism - adjust

21 - Wiring harness / connectors bracket
❑ Wiring harness - remove and install ⇒ page 58 .
❑ Connector bracket - remove and install ⇒ page 59 .
Multiple connector A assignment, 14-pin connector - T14-

“Brown”
1- Gearbox speed sensor - G182- - 1
2- Gearbox speed sensor - G182- - 2
3- Gear identification sensor 2 - G616- - 2
7- Gear identification sensor - G604- - 2
10 - Gear identification sensor - G604- -1
11 - Power supply (5V)
12 - Sensor ground wire (-)
13 - Gearbox hydraulic pressure sensor - G270-
14 - Clutch position sensor - G476- agen
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Multiple connector B assignment,oris 14-pin connector - T14- “Black”
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1 - Valve 1 for gear selection
ss a - N284- c
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nl
2- Valve ground wire (-)

pt
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3- Valve 2 for gear selection - N285-

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5- Valve 3 for gear selection - N286-

hole
spec

es, in part or in w
t to the co
7- Clutch actuator valve - N255-

rrectness of i
9- Not used
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10 - Not used
nf
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11 - Power supply (5V)

orm
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12 - Sensor ground wire (-)

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13 - Clutch position sensor - G476- - 2

or
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14 - Clutch position sensor - G476- - 1

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Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
4.4 Gear selection mechanism - repair

equipment required
AG. Volkswagen AG d
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♦ Support for fastening assemblage - VW 643-

ility
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♦ Support for VW643 - VW 643/1-

h re
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spec
♦ Mounting bracket - 3054-

t to the co
♦ Support for 3054 - VW 313-

♦ Gearbox support - T10108-
rrectness o
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f inform
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atio
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pyri by
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co lksw
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cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Modify the support for gearbox mounting - T10108- :

A new bore is required to fasten the automated transmission
(ASG) 0C3 to the gearbox mounting.
Dimensions in mm:
– Drill a 11.0 mm ∅ hole -arrow- in the gearbox mounting -
T10108- .
To facilitate the disassembly and assembly of the gear selector

mechanism, use the gearbox mounting - T10108- as indicated:
Note

the vehicle).
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4.4.1 Electro-valves set - assembly overview

ab
ility
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hole
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es, in part or in w

t to the co

rrectness of i
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Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤

- adjust
❑ “Actuator Pack”.
⇒ page 35 .
2 - Selector lever valve 1 -
N284- “EV1”
⇒ page 50 .
pins.
information system
tester.
AG . Volkswagen AG
3 - Selector lever valve 2 - ksw
agen does
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N285- “EV2” yV
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❑ Remove and install rise nte
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4 - Clutch actuator valve -
N255- “EV0” rrectness of i
⇒ page 50 .
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5 - Selector lever valve 3 - N286- “EV3”

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6 - O-rings
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❑ 4 units.
Prote AG.
7 - Bolts
❑ 8 units.
❑ 3.6 ± 0.6 Nm.
4.4.2 Electro-valves set - remove and install

Removal:
– Install the gear selection mechanism on the gearbox mounting
- T10108- as indicated ⇒ page 49 .

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Note

the vehicle).
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WARNING
yV
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ir se tee
o
Beforeau disconnecting the connectors from the valves,
th or
ac
mark
their
ss respective positions. Observe the electro-valve connec‐
tors “EV0” and “EV3”, they have a yellow identification tape.
ce
e
nl
pt
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itte
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erm
ab
Mark the position of the connectors to their respective electro-
ility
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valves.
wit
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♦ Connector -1- for the Clutch actuator valve - N255- “EV0”
hole
spec
identified with YELLOW TAPE
es, in part or in w
t to the co
♦ Connector -2- for the Gear selection valve 1 - N284- “EV1”
rrectness of i
l purpos
indicated with YELLOW TAPE

– Remove the fastening screws and then remove the electro-
nf
ercia
valves.
orm
m
Installation:
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om
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c

or
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sd
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o
– Check and replace the O-rings if necessary -4- of the Gear

f
en
ng
t.
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selection valve 1 - N284- , Clutch actuator valve - N255- , Gear
Co
op py
selection valve 2 - N285- and Gear selection valve 3 - N286- .
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1- Black O-ring
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2- Green O-ring
3- Black O-ring
4- Green O-ring
– Install and fasten the electro-valves fastening screws.
Component Tightening torque

Electro-valve fastening screws 3.6 ± 0.6 Nm
– After installation, fill and check the tank hydraulic oil level
⇒ page 90 .
4.4.3 High-pressure slave cylinder - replace


Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
AG. Volkswagen
n AG do
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– Loosen and remove ed
the
by hexagonal connection of the high-
V ua
ran
pressure tube -1- hor with the 1/2 " (inch) wrench.
is tee
ut or
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ss
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pt
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d
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erm
ab
ility
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wit
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h re
ole,
spec
t to the co
rrectne
– Detach the lock -arrow- and remove the high-pressure con‐
nection tube -2- from the slave cylinder -3-.
ss o
cial p
WARNING
f inform
mer
♦ Cleaning is necessary to avoid any contamination inside
atio
m
the slave cylinder or the high-pressure tube.

o
n
c
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or
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♦ Pay attention to the general repair instructions ⇒ page 7 .
te
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ering the following: C py
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– Install a new high pressure tube of the slave cylinder and tight‐
by lksw
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en the hexagon connection -1- of the high pressure tube.
AG.

Connection for the slave cylinder high-pressure tube 17 ± 1 Nm
– After replacement, check and complete the tank oil level

⇒ page 89
4.4.4 Pressure tube - replace


Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Loosen and remove the hexagon connection of the pressure

tube -1- with the Actuator Pack. Use a 1/2 " (inch) wrench.
G. Volkswagen
– Loosen and remove agen
A
ksw the hexagon connection
AG do
es n of the pressure
tube -1- with y Vol Power Pack. Use a 1/2 " (inch)
the ot g
uawrench.
db e ran
ris t
Installationut
hois performed in reverse to removal sequence,
ee
oconsid‐
ra
ering the
ss a following: c
ce
le
– Install and fasten the hexagonal connections -1- of the high

un
pt
an
d
pressure tube.
itte
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ility
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ole,
spec
t to the co

rrectne
High-pressure tube connections 17 ± 1 Nm

ss o
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f in

form
mer
⇒ page 89
atio
om
4.4.5 Maximum pressure valve - replace

n
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– Remove the maximum pressure valve -1- with a 17 mm

en
ng
t.
wrench.
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Cop py
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Prote AG.
– Install and fasten the maximum pressure valve -1-.

Maximum pressure valve 40 ± 4 Nm

⇒ page 89

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
4.4.6 Gearbox hydraulic pressure sensor -

G270- - replace
WARNING


– Loosen and remove the Gearbox hydraulic pressure sensor -
G270- -2-.
– Loosen and remove the Gearbox hydraulic pressure sensor -
G270- -2-.
AG. Volkswagen AG d
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Component d by ara Tightening torque
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Gearbox hydraulic pressure
au
th sender - G270- or 15 ± 1.5 Nm
ac
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nl
pt
du
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itte
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– Apply Nyogel - G 052 817 A1- on the connection pins for the
erm
ab
Gearbox hydraulic pressure sensor - G270- -2-.

ility
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wit
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h re
⇒ page 89
hole
spec
es, in part or in w
4.4.7 Hydraulic oil reservoir - remove and in‐

t to the co
stall
Removal:
rrectness of i

l purpos

nform
ercia
– Drain the hydraulic oil from the reservoir.

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ate
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for
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Cop py
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Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Remove clamp -1-. AG. Volkswagen AG d

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– Loosen fastening screws -arrows- and remove the ed hydraulic
b ara
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oil reservoir in the direction of the -arrow-. tho r eo
au ra
c
Installation: ss
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nl
pt
du
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erm
ab
ility
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– Replace the reservoir sealing ring.
wit
, is n
h re
– Install the sealing ring onto the reservoir exit tube.
hole
spec
– Install the hydraulic oil reservoir and tighten the fastening
screws. es, in part or in w
t to the co
rrectness of i
Hydraulic reservoir fastening screws 3.6 ± 1 Nm
l purpos
nf
ercia
o
– After installation, fill and check the tank oil level ⇒ page 89
rm
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atio
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4.4.8 Electric motor for the Hydraulic gearbox

o
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pump - V387- - remove and install
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WARNING
en
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Cop py
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When replacement is necessary, the entire set “Electric motor
rig
gh ht
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and hydraulic pump” must be replaced. op Vo
by c lksw
cted agen
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AG.

Removal:
– Remove the hydraulic oil reservoir ⇒ page 54 .
– Remove the fastening screws -arrows- and remove the elec‐
tric motor -2-.
Installation:

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Position the coupling -1- on the axle of the Hydraulic gearbox

pump - V387- .
– Install the electric motor -2- and tighten the fastening screws
-arrows-.
AG. Volkswagen AG d
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d by ara
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un
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Electric motor fastening screws 6 ± 1 Nm
, is n
h re
hole
spec
es, in part or in w
t to the co
– Apply Nyogel - G 052 817 A1- to the connector contact pins
-1-.
rrectness of i
– After installation, check and complete the tank oil level
⇒ page 89 .
l purpos
4.4.9 Gearbox hydraulic pressure pump -

V387- - remove and install
nform
mercia
a
com
tion in
WARNING
r
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thi
s
iva
When replacement is necessary, the entire set “Electric motor

do
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rp
and hydraulic pump” must be replaced.

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fo
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Cop py
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Removal:
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– Remove the gear selection mechanism ⇒ page 35 . cted agen
Prote AG.

– Remove the hydraulic oil reservoir ⇒ page 54 .

AG. Volkswagen AG d
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d by a
orise Fox 2010 ➤ , Fox 2014 ➤ra,ntSpaceFox
ee 2011 ➤
h
a5ut - Speed automated transmission (ASG) 0C3 -orEdition ac
02.2017
ss
ce
le
– Remove the securing bolts -arrows-.
un
pt
an
d
itte
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– Remove the Hydraulic gearbox pump - V387- -1-.
erm
ab
ility
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Installation:
wit
is n
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ole,
spec
t to the co
– Replace sealing rings.
rrectness o
cial p
f i
– Install the Hydraulic gearbox pump - V387- on the case of hy‐
nform
draulic set -2-.
mer
atio
om
n
c
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or
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te
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fo
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t.
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Cop py
t. rig
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pyri by
Vo
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by c lksw
cted agen
Prote AG.
– Install and tighten the fastening screws -arrows- for the Hy‐
draulic gearbox pump - V387- -1-.

Fastening screw for the Hydraulic gearbox pump - V387- 5.5 ± 1 Nm
– After installation, check and complete the tank oil level

⇒ page 89
4.4.10 Return tube - replace


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Fox 2010ris➤ ed , Fox 2014 ➤ , SpaceFox 2011 ➤ ran
tee
o
5 - Speed
aut
h automated transmission (ASG) 0C3 - Edition or 02.2017
ac
ss
ce
le
– Carefully remove clamp -1-. un
pt
an
d
itte
y li
– Detach the return tube -2-. If necessary, cut the tube at the
rm
ab
-arrow- to facilitate detachment.
pe
ility
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wit
, is n
h re
WARNING
hole
spec
es, in part or in w
Carefully remove the clamp and return tube so that the oil re‐
t to the co
turn connector -arrow- is not damaged. Otherwise the entire
“Actuator Pack”actuator set will have to be replaced.
rrectness of i
l purpos
nform
ercia

m
a
com
tio
– Install the new return tube and use the new clamps for the
n in
r
te o
appropriate bolting.
thi
s
iva
do
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rp
cum
fo
⇒ page 89
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ng
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4.4.11 Wiring harness - remove and install

– Mark the position of the connectors to their respective electro-
valves ⇒ page 51 .
– Disconnect the various connectors from the wiring harness.
– Detach the connectors -1- and -2- from the support in the di‐
rection of the -arrows-.
Installation:

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
5 - Speed automated
l wage
kstransmission (ASG) 0C3es-nEdition 02.2017
Vo ot gu
by ara
ed nte
– Install the wiring harness and tighten oris
the fastening screws eo
th
-arrows- for the clamps. ss au ra
c
ce
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erm
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ility
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hole
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es, in part or in w
t to the co
rrectness of i
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nform
mercia
at
om
ion
c
in t
r

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his
ate
do
riv
Wiring harness fastening screws 3.6 ± 0.6 Nm

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Cop py
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– Install transmission ⇒ page 61 . rig ht
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4.4.12 Connector bracket (wiring harness) - re‐ cted agen
Prote AG.
move and install

Removal:
– Remove the Battery - A- ⇒ Electric equipment; Rep. gr. 27 ;
– Disconnect the connectors -arrows-.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Remove the fastening screws -arrows-

gen AG on the support
. Volkswagen AG
d
-3-.
wa oes
olks not
– Detach the connectors d-1-by and -2- in the direction of the
V gu
ara
-arrows- and removeoristhe
e
support -3-. nte
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th
au ra
Installation: ss c
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un
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erm
ab
– Install the support -3- and tighten the fastening screws
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-arrows-
wit
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ole,
spec
t to the co
rrectne
Fastening screws for the wiring harness support 3.6 ± 1 Nm
ss o
cial p
f inform
mer
atio
om
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Cop py
t. rig
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pyri by
Vo
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by c lksw
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Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
5 Transmission - remove and install

⇒ “5.1 Transmission - remove and install”, page 61
⇒ “5.2 Gearbox - transport”, page 71
5.1 Transmission - remove and install

equipment required
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♦ Support or VW 061 - 10-222A-

♦ Support - 10-222 A/1-
rrectne

ss
♦ Adjustment plate - 3282/31-

o
cial p
f inform
♦ Pin - 3282/48-
mer
atio
m
♦ Mounting bracket - 3282/59-

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rig ht
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Prote AG.
5. Transmission - remove and install 61

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤

equipment required
AG. Volkswagen AG d
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wit
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spec
t to the co
rrectness o
cial p
f inform
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♦ Torque wrench - 5 to 50 Nm ( 1/2” drive) - VAG 1331- opyri
gh by
Vo
ht
c
by lksw
cted agen
Prote AG.
♦ Gearbox or engine + gearbox set jack or EQ 7081 - VAG
1383A-
5.1.1 Removal
WARNING
Before removing the transmission, you should first:

♦ Consult the fault memory.
♦ Relieve the pressure from the hydraulic system (de‐
pressurizing).
If those procedures have not been performed, you should con‐
sult ⇒ page 35 .

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
If the pressure relieve from the hydraulic system has already been
performed, follow the instructions:
– Install Bracket or VW 061 - 10-222A- with Support - 10-222A/
1- and sustain slightly the engine/gearbox.
– Relieve the engine/gearbox assembly weight through the
fuses.
– Remove upper screws fastening the engine to gearbox.
– Lift the vehicle ⇒ Maintenance ; Booklet 22.1 ; Service de‐
scriptions, vehicle lifting .
– Slightly loosen the securing bolts (left and right) -2- of the drive
shafts with constant velocity joint -3- to the transmission drive
flanges.
– Remove the front wheels.
– Remove the left front wheel arch cover ⇒ General body re‐
pairs, exterior; Rep. gr. 66 ; External equipment .
AG. Volkswagen AG d
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– Disengage connector -1- from reverse gear light switch - F4- .
s
ce
le
un
pt
– Loosen the securing nut -arrow- and remove the cable support
an
d
itte
y li
-2- from the Starter - - .

rm
ab
pe
ility
– Remove the Starter - B- ⇒ Electrical system; Rep. gr. 27 ;

ot
wit
, is n

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hole
spec
– Remove connectors' bracket.

es, in part or in w
t to the co
Continuation for vehicles without ABS:

rrectness of i
l purpos
– Disengage connector -1- from the Speed sensor - G22- .

nform
ercia
Continued for all vehicles:

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tion in
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Cop py
ht. rig
rig ht
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co Vo
by lksw
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Remove the fastening screws-1- and -2- from pendulum sup‐

port.
– Remove the front (exhaust) tube ⇒ Engine; Rep. gr. 26 ; Ex‐
haust system . agen
AG. Volkswagen AG d
oes
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V
– Remove the auxiliary frame (subframe) ⇒ Chassis, axles, ed by gu
ara
steering; Rep. gr. 40 ; Front suspension horis nte
eo
ut ra
s a c
s
ce
e
nl
pt
du
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itte
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erm
ab
ility
ot p
wit
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– Remove the securing bolts (left and right) -2- of the drive shafts hole
spec
with constant velocity joint -3- to the transmission drive flang‐
es, in part or in w
es.
t to the co
Note
rrectness of i
l purpos
The drive shafts with constant velocity joint must not be pressed
downwards. Otherwise, the internal articulation will be damaged
due to excessive tilt. Place the drive shafts upwards and fasten
nform
ercia
them with wire on the suspension strut.

m
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ion
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ate
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for
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Cop py
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co lksw
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cted agen
Prote AG.
– Remove the fastening screw -arrow- from the buffer tank.

Consult ⇒ Chassis, axles, steering; Rep. gr. 48 ; Steering .
– Pull the buffer tank away from its support to make access eas‐
ier to the fastening screws of the engine side support.
WARNING
Carefully move the buffer tank.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Remove the fastening screws -arrows- from the supports (En‐

gine and transmission side).
– Carefully tilt the engine/gearbox assembly. For such, turn the
bolts of the support or VW 061 - 10-222A- until there is space
to remove the gearbox/selector mechanism.
– Remove the bolting of the power steering piping.
lkswage es n
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byV ua
d ran
ir se tee
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ss
ce
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nl
pt
du
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itte
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erm
ab
ility
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wit
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hole
spec
– Remove the fastening screws -arrows- and remove the con‐
es, in part or in w
t to the co
sole -A-.
– Install Bracket - 3282- with Shim - 3282/31- to remove the
gearbox/gear selection mechanism.
rrectness of i
– Install the shift unit arms aligned with the shim holes.
l purpos
nf
ercia
orm
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The symbols -A- on the Shim - 3282/31- show the supports re‐
o
m
f
en
ng
quired, and arrow -B- indicates run direction.

t.
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Cop py
. rig
– Place the Gearbox or engine + gearbox set jack or EQ 7081 -
t
gh ht
yri by
VAG 1383A- under the gearbox. cop Vo
by lksw
cted agen
Prote AG.
– Align the shim and engage the safety bracket to the gearbox.
– Fasten the gearbox to the Support - 3282- and remove the
engine/gearbox fastening screw -arrow-.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Loosen screw -A- fastening the engine to gearbox by over the

right propelling flange.
– Remove the lower fastening screws for the engine/gearbox.
– Carefully separate the gearbox from the engine.
Caution
In this operation, you should prevent the gearbox/gear selec‐

tion mechanism from touching the body.
– Next, lower carefully the gearbox by passing the right drive

flange -A- close to the flywheel/intermediate plate, and the left
drive flange -B-.
– When lowering, change the gearbox position by the spindle of
the gearbox or engine + gearbox set jack or EQ 7081 - VAG
1383A- .
If it is necessary to remove the gearbox gear selection mecha‐
nism, continue in:
5.1.2 Installation
WARNING
AG. Volkswagen AG d
agen oes
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♦ When handling chemicals follow the safety instructions ⇒d by Vo gu
ara
Chemical Products Manual; Rep. gr. 00 orise nte
h eo
ut ra
♦ Assignment of Chemical Materials ⇒ Electronic sParts
s a c
ce
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nl
pt
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itte
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erm
ab
ility
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wit
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hole
WARNING spec
es, in part or in w
t to the co
Always replace self-locking screws/nuts subject to angular tor‐

que.
rrectness of i
l purpos
Continuation for:
Gear selector mechanism removed from the gearbox:
nf
ercia
– Install the gear selection mechanism ⇒ page 42 .

rm
m
atio
m
Gear selector mechanism installed in the gearbox:

o
n in
or c
thi
– Clean input shaft splines and lubricate them slightly with Lu‐
te
sd
a
bricating grease - G 000 100- .

iv
o
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rp
cu
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f
The clutch plate can easily displace from one side to another on
en
ng
t.
yi
the input shaft.
Co
Cop py
t. rig
gh
– Check whether the engine/transmission alignment pins are in‐
ht
pyri by
Vo
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stalled on the cylinder block, install them, if absent. by c lksw
cted agen
Prote AG.
– Make sure the intermediate plate is correctly installed on en‐
gine.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install the Bracket - 3282- with shim - 3282/31- to install gear‐

box.
The symbols -A- on the Shim - 3282/31- show the supports re‐
quired, and arrow -B- indicates run direction.
– Align the plate parallel to the gearbox and engage safety
bracket to the gearbox.
– Fasten gearbox to Support - 3282- .
– Place the Gearbox or engine + gearbox set jack or EQ 7081 -
VAG 1383A- under the vehicle. In such a way that the arrow
-B- on Bracket - 3282- is toward the vehicle driving direction.
AG. Volkswagen AG d
agen oes
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V gu
by
– Lift the gearbox carefully by passing the right drive flangerise d (right ara
nte
side) -A- close to the flywheel/intermediate plate, and ut
ho the left eo
ra
drive flange (left side) -B-. ss a c
ce
le
– When raising, change the gearbox position by the spindle of
un
pt
an
d
the Gearbox or engine + gearbox set jack or EQ 7081 - VAG

itte
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erm
1383A- .
ab
ility
ot p
– Then, using the spindles of the Support - 3282- , turn the gear‐
wit
is n
box up.
h re
ole,
spec
– Install the gearbox.
t to the co
Caution
rrectne
♦ In this operation, you should prevent the gearbox/gear se‐
lection mechanism from touching the body.
ss o
♦ Pay attention to prevent damages on the cooling hose,
cial p
f i
located between engine and radiator, and the power steer‐
nform
ing pipes.
mer
atio
om
n
c
i
or
n thi
te
sd
– Install and tighten the engine/gearbox fastening screw
iva
o
r
-arrow-. Tightening torques, refer to: ⇒ page 71 .

p
cum
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fo
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
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by c lksw
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install and tighten the engine/gearbox fastening screw -A-

from above the drive flange (right side). Tightening torque,
see: ⇒ page 71 .
– Install and tighten the (lower) engine fastening screws in the
gearbox.
– Install the gearbox console -A- using new bolts -arrows-. Tight‐
ening torque, see: ⇒ page 71 .
– Align engine/gearbox aggregate, by placing it in assembly po‐
sition. To do that, turn the two screws on the Bracket or VW
061 - 10-222A- upwards.
– Install and fasten the fastening screws -arrows- of the supports

(engine and transmission side).
Note agen
AG. Volkswagen AG d
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Tighten the support fastening screwso(engine
ris
ed
side / gearbox side) nte
without tension. Refer to ⇒ Engine; aut Rep. gr. 10 ; Cylinders, cyl‐
h eo
ra
inder block, support, protector . ss c
ce
le
un
pt
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♦ Do not remove the Support or VW 061 - 10-222A- until

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tightening all the screws (torqued) on the engine/gearbox

hole
spec
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es, in part or in w
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For vehicles without ABS:

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Continuation for all:

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Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install the securing bolts (left and right) -2- of the drive shafts
with constant velocity joint -3- to the transmissionwdrive
agen flang‐
AG. Volkswagen AG d
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es. Refer to ⇒ Chassis, axles, steering; Rep. yV
gr.
olks 40 ; Front not
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– Install the Starter - B- ⇒ Electrical system
sa
ut ; Rep. gr. 27 ; or
ac
Starter, alternator, battery . s
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– Install the connectors bracket -2- on the securing bolt

m
-arrow- of the Starter - - .
at
om
ion
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– Disengage connector -1- from reverse gear light switch - F4- .
in t
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– Install connectors on their brackets.
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– Install and tighten the upper screws that fasten the engine to C py
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– Install the ground wire of the upper securing bolt of the engine/ cted agen
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transmission.
– Install the auxiliary frame (subframe) ⇒ Chassis, axles, steer‐
ing; Rep. gr. 40 ; Front suspension

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install new fastening screws-1- and -2- from pendulum sup‐

port. Tightening torques, refer to ⇒ page 71 .
– Install the front (exhaust) tube ⇒ Engine; Rep. gr. 26 ; Exhaust
system .
– Install the left front wheel arch cover ⇒ General body repairs,
exterior; Rep. gr. 66 ; External equipment .
– Install the front wheels.
– Fill and check the gear oil ⇒ page 87 .
– Tighten the front wheels fastening screws . Tightening tor‐
ques, refer to: ⇒ Running gear, axles, steering; Rep. gr. 44 ;
Vehicle wheels, tires, measurement .
– Install the Battery - A- console ⇒ Electrical equipment; Rep.
gr. 27 ; Starter, alternator, battery .
– Install the air filter behind the Battery - A- ⇒ Engine; Rep. gr.
24 ; Fuel supply - injection system .
– Install and connect the Battery - - ⇒ Electrical equipment; Rep.
gr. 27 ; Starter motor, alternator, battery . wage
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After installation, perform self-diagnostic and basic adjustments.
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See ⇒ page 44 .
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5.1.3 Tightening torques
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Note
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♦ Strictly follow the tightening sequence showed by the illustra‐
tion
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♦ -Pos. A- - Adjustment pins

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Po Bolts Tighten‐
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1 M 12 x 70 80 Nm
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2 M 12 x 55 80 Nm
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5 M 12 x 125 80 Nm
also used for fastening the Starter - B-
6 M 10 x 50 / M 10 x 55 40 Nm
2)
7 M 12 x 55 80 Nm
8 M 12 x 125 80 Nm
also used for fastening the Starter - B-
2) Interchangeable

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Console -A- to gearbox

A - Console
SETAS - 40 Nm + 90° (Replace after every removal)
Support for power unit - transmission

A - 50 Nm + 90° (Replace after every removal)
B - 40 Nm + 90° (Replace after every removal)
Note
Install engine/gearbox mounting without any stress ⇒ Engine;

Rep. gr. 10 ; Cylinders, cylinder block, support, cover
AG. Volkswagen AG d
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A - 30 Nms au+ 90° (Replace after every removal) ra
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B - 40 Nm + 90° (Replace after every removal)

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For other torques, refer to the respective repair groups:

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♦ Drive shaft with constant velocity joint to drive flange ⇒ Chas‐

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sis, axles, steering; Rep. gr. 40 ; Front suspension .

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♦ Lower drive to wishbone ⇒ Chassis, axles, steering; Rep. gr.

spec
40 ; Front suspension .
es, in part or in w
t to the co
♦ Coupling bar to wishbone ⇒ Chassis, axles, steering; Rep. gr.

40 ; Front suspension .
rrectness of i
5.2 Gearbox - transport

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Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
♦ Winch 700 - 1200 Kg - VAS 6100-
– Install Bracket - 3336- on the gearbox housing.
– Adjust the arm in the guide with the locking pins -arrow-.
Number of visible holes s=wa6gen AG. Volkswagen AG does
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Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
6 Gearbox - disassemble and assem‐

ble
⇒ “6.1 Gearbox - overview”, page 73
⇒ “6.2 gearbox - assembly overview”, page 74
⇒ “6.3 Gearbox housing cover and 5th gear”, page 74
⇒ “6.4 Clutch housing”, page 76
⇒ “6.5 Input shaft, planet pinion, differential, selection mechanism
and selector forks”, page 77
⇒ “6.6 Input shaft, planet pinion, differential, selection mechanism
and selector forks - disassemble and assemble”, page 79
6.1 Gearbox - overview
1 - 1st gear
2 - 2nd gear
3 - 3rd gear
4 - 4th gear
5 - 5th gear
6 - Gearbox housing cover
7 - Gearbox housing
8 - Reverse gear
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9 - Selection mechanism olks
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10 - Clutch housing s aut ra
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11 - Input shaft
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12 - Output planet pinion

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13 - Differential
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6. Gearbox - disassemble and assemble 73

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
6.2 gearbox - assembly overview
I - Gearbox housing cover and

5th gear ⇒ page 74 . agen
AG. Volkswagen AG d
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II - Clutch housing byV gu
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⇒ page 76 . horis
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III - Input shaft, planet pinion, ss c
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⇒ page 77 .
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6.3 Gearbox housing cover and 5th gear
WARNING


Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
1 - Gearbox housing
❑ Assignment ⇒ Electron‐
ic Parts Catalogue “ET‐
KA” .
❑ Repair ⇒ page 91 .
❑ Apply Sealing com‐
pound - AMV 188 200
03- evenly on the seal‐
ing surface.
❑ In case of replacement,
always adjust differen‐
tial ⇒ page 138 .
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2 - 5th gear wheel wage does
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❑ Installation positioned
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⇒ page 86 ho ris nte
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3 - Circlip ss c
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4 - Gasket
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❑ Replace if damaged
es, in part or in w
t to the co
5 - Gearbox housing cover and
5th gear
❑ When installing the cap
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on an installed gearbox,
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oil level ⇒ page 87 nform
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6 - Bolts
❑ 5 Nm + 90°.
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8 - Synchronizer with engaging sleeve and stop ring for 5th gear
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❑ Disassemble and assemble ⇒ page 102 .
agen
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9 - Synchronizer ring for 5th gear

10 - Selection wheel for 5th gear
❑ Installation position for 5th gear wheel ⇒ page 86
11 - Needle bearing
❑ For 5th gear.
12 - Selector fork for 5th gear
13 - Bearing pin
❑ For 5th gear selector fork.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤ agen
AG. Volkswagen AG d
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5 - Speed automated transmission (ASG) 0C3by- VEdition 02.2017
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6.4 Clutch housing
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1 - Countersunk bolt
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❑ 25 Nm.
2 - Drive flange with pressure
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3 - Bolts
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❑ 5 Nm + 90°.
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4 - Clutch housing
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❑ Assignment ⇒ Electron‐ t. C rig
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ic Parts Catalogue “ET‐ yri
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KA” .
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pound - AMV 188 200
ing surface.
tial ⇒ page 138 .
5 - Gearbox housing
KA” .
pound - AMV 188 200
ing surface.
tial ⇒ page 138 .
6 - Clutch lever
❑ Remove and install with the roller bearing guide and clutch bearing.
7 - Bolts
❑ 5 Nm + 90°.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
6.5 Input shaft, planet pinion, differential,

selection mechanism and selector forks
WARNING

1 - Differential
KA” .
2 - Gearbox housing AG. Volkswagen AG d
agen oes
❑ Assignment ⇒ Electron‐ olksw not
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ic Parts Catalogue “ET‐ d by ara
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KA” . hor eo
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❑ Repair ⇒ page 91 . ss c
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d
pound - AMV 188 200

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ing surface.
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es, in part or in w
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3 - Oil draining screw (plug)
❑ Screw with inner hex =
32 Nm
rrectness of i
4 - Drive flange
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❑ 25 Nm.
m
6 - Bolts a
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❑ 5 Nm + 90°.
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❑ For fastening the ball

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bearing support on the
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7 - Hexagonal nut Prote AG.
❑ 23 Nm.
❑ For the selection mechanism ⇒ Item 13 (page 78) .
8 - O-ring
9 - Bearing pin
10 - Bolts
❑ 5 Nm + 90°.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
11 - Reversing light switch - F4-

❑ 20 ± 2 Nm
12 - Sealing ring n AG. Volkswagen AG do
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13 - Selection mechanism ss
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❑ Selector forks.
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14 - Input shaft and planet pinion with ball bearing support
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❑ Clean the threaded holes of the roller bearing support (e.g. Tap M6).
h re
hole
❑ Removing the roller bearing support ⇒ page 108
spec
es, in part or in w
❑ Input shaft - disassemble and assemble the input shaft ⇒ page 102 .
t to the co
❑ Planet pinion - disassemble and assemble ⇒ page 114 .
15 - Reverse gear
rrectness of i
16 - Reverse gear intermediate shaft
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17 - Bolt
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❑ For fastening the intermediate reverse gear shaft.
orm
❑ M6 = 5 Nm + 90°.
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atio
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❑ M8 = 25 Nm + 90°.
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Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
6.6 Input shaft, planet pinion, differential, selection mechanism and selector
forks - disassemble and assemble

equipment required
AG. Volkswagen AG d
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♦ Support for VW643 or VW 643/1 - VW 313- or Rotary stand Prote AG.
for engine and gearbox - VAS 6095-
♦ Plate - VW 401-
♦ Plate - VW 402-
♦ Pressure disc - VW 412-
♦ Guide pin - T 10079-

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤

equipment required
AG. Volkswagen AG d
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♦ Pressure shim - T 10083-
♦ Pressure base - T10085-
♦ Pressure shim - T10080-
Modify the support for the Support - 3221- :
A new bore is required to fasten the automated transmission
(ASG) 0C3 to the gearbox mounting.
Dimensions in mm:
– Make a bore of Ø 11.0 mm -arrow- on the Support - 3221- .

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
6.6.1 Disassembly
– Fasten the gearbox on the Support for VW643 or VW 643/1 -
VW 313- or Rotary stand for engine and gearbox - VAS 6095-
-arrows- as indicated.
– Place the Oil collector - VAG 1306- under the gearbox.
– Drain the gear oil.
– Remove clutch lever -A- with the clutch bearing and bearing
guide -arrows-.
AG. Volkswagen AG d
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– Remove the drive flange fastening screw on eright by V side -B-, by gu
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using two screws to lock the flange with atholever.
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– Remove the transmission housing cover -arrow-.

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Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Remove pin -1- on the 5th gear selector fork bearing -2- and
remove the selector fork.
– Remove circlip -3- and remove the 5th gear synchronizer.
– Remove circlip -4- and remove the 5th gear wheel.
– Remove the fastening screws -A- from the primary and planet
pinion bearings.
– Remove the hex nut -B- from the selection mechanism (re‐
verse gear fastening). olksw AG. V agen AG
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– Remove the driveVflange
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– Place the gearbox with the clutch housing facing upwards.
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– Remove the fastening screws from the clutch housing.

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– Remove differential -A- from the transmission housing.

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– Remove the fastening screws -arrows- and remove the pins

from the bearings -A- from the upper section of the gearbox.
– Remove the reverse gear light switch - F4- -B-.
– Remove the Gearbox rotation sensor - G182- .

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Remove screw -A- that fastens the reverse gear wheel shaft.
– Remove bearing pins -B- efrom
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– Install the gearbox housing over the Plate - VW 401- and Plate
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– Remove primary and planet pinions simultaneously from the
t to the co
roller bearing support, with the selection mechanism (selector
fork) and the reverse gear wheel.
rrectness of i
Note
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During pressing, make sure the parts do not fall; if required, ask
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– Simultaneously install the primary drive shaft and the pinion

on the bearing support using the Pressure shim - T 10083- and
Pressure shim - T 10080- .

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
olkswagen AG
en AG. V
– Install input shaft -2-, and planet pinion -1- with ksthe
wag bearing/ does
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ball bearing mounting on the Pressure base ed
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– Install the selection mechanism (selector
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– Install the reverse gear wheel shaft -3- with gear.
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– Install Guide pin - T 10079- on threaded pin (reverse gear fas‐
erm
ab
tening) -arrow-.
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– Install all the components in the transfer box case, by directing
ion
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– Remove the Guide pin - T 10079- .

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– Press carefully the roller bearing support with the primary and
planet pinions to the stop.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install screw -A- on the reverse gear wheel shaft.

– Install bearing pins -B- on the lower transmission part.
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– Install the reverse gear lightiseswitch
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- F4- -B-. ran
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hole
spec
es, in part or in w
t to the co
rrectness of i
– Install bearing supports on the primary and planet pinions by
using new screws -A- tightening in cross and phased pattern,
l purpos
starting by the middle.

– Install hex nut -B- for the selection mechanism (selector forks).
nform
mercia
at
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ion
c
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ate
do
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Cop py
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co
– Install differential -A-.
by lksw
cted agen
Prote AG.
– Apply Sealing compound - AMV 188 200 03- evenly over the
sealing surface of the gearbox housing.
– Install the clutch housing on the gearbox housing and tighten
screws to the specified tightening torque ⇒ Item 3 (page 76) .
– Place the gearbox with the clutch housing facing upwards.
– Install the 5th gear wheel -1- with the needle bearing.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Installation position for 5th gear wheel

The wide collar -arrow- should point to the gearbox housing cover.
– Install the 5th gear synchronizer ring on the wheel.
– Install the complete 5th gear synchronizer with the gearing
sleeve and stop ring.
– Install the 5th gear selector fork -2- and push the bearing pin
-1- to the stop, towards -arrow-.
– Determine the new circlip thickness -arrow-
.
– Identify and install circlip on the primary -3- and pinion -4-
shafts.
Available circlips
Thickness (mm) Replacement parts No.
2.00 -085 311 187-
2.10 -085 311 187 A-
2.20 -085 311 187 B-
– Install the gearbox housing cover.
AG. Volkswagen AG d
agen oes
olksw not
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ise nte
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h
ut
– Install drive flanges.
ss a ra
c
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– Install clutch lever with bearing and bearing guide ⇒ page 15

nl
pt
du
an
itte
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– Fill with gear oil ⇒ page 87 .

erm
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ility
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es, in part or in w
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rrectness of i
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ion
c
in t
or
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ate
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priv
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for
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Cop py
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Vo
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by c lksw
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
7 Gearbox oil level

olkswagen AG
en AG. V
⇒ “7.1 Oil level - check”, page 87 olkswag does
not
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⇒ “7.2 Oil level - replenish”,rispage
ed 87 nte
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7.1 Oil level - check ss
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Note
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Gearbox oil specification ⇒ page 1
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op
– Loosen screw (plug) to check oil -arrow-. C py
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Note Prote AG.
The oil level will be OK if the gearbox has oil up to the lower edge
of the checking hole.
– Install screw (plug) -arrow-. Tightening torque, see

7.2 Oil level - replenish

7. Gearbox oil level 87

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
To fill completely the reservoir with new oil:
Note
Gearbox oil specification ⇒ page 1
– Loosen screw (plug) -arrow-.

– Fill with the specified oil up toethe
n AGlower
. Volkswedge
agen Aof the checking
G do
hole. olks
wag es n
o V t gu
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– Install screw (plug)
ris -arrow-.
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– Start engine,
ss engage a gear and let the gearbox
a operate for r ac
approx. 2 minutes.
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un
pt
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– Stop engine and replenish the oil up to the lower edge of the
itte
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checking hole.
rm
ab
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– Install screw (plug) -arrow-. Tightening torque, see
ot
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Cop py
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rig ht
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by lksw
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
8 Gear selector mechanism oil level

⇒ “8.1 Oil level - check”, page 89
⇒ “8.2 Oil level - replenish”, page 90
8.1 Oil level - check

Check conditions:
• First, the engine should be turned off.
• At the beginning of the check, the initial oil temperature must
not be above 30 °C.
• The gearbox should not be operating.
• The vehicle should be stopped on a horizontal and even sur‐
face.
• The selector lever should be in position “N” and the handbrake
should be activated.
• To check the oil level in the reservoir, the hydraulic system
must be depressurized.
Note
Oil specification for gear selector mechanism ⇒ page 1 .
AG. Volkswagen AG d
WARNING agen oes
olksw not
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To check the oil level in the reservoir, the hydraulic
horis
system nte
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must be depressurized. aut ra
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un
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In order to perform depressurization of the hydraulic system, it is
y li
rm
ab
necessary to use the Vehicle diagnostic, testing and information
pe
ility
system .
ot
wit
, is n
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hole
spec
– Position the gear lever in “N”.
es, in part or in w
t to the co
rrectness of i
tem ⇒ page 19 .
l purpos

and select the operation mode “Assisted troubleshooting”.
nform
ercia
– Press the Advance key and select “Function/component se‐

lection” and then the following menu functions:
m
a
com
tio
♦ Functions
n in
r
te o
thi
♦ Relieve the hydraulic system pressure

s
iva
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fo

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gr. 24 ; Fuel supply - injection system . Cop
yi Co
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rig ht
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co Vo
by lksw
cted agen
Prote AG.
8. Gear selector mechanism oil level 89

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Remove the reservoir cover -1-.
Note
The oil level should be between the marks identified as “MAX”

and “MIN” in the reservoir -arrow-.
AG. Volkswagen AG d
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olksw not
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8.2 Oil level - replenish
wit
is n
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ole,
To fill completely the reservoir with new oil:
spec
t to the co
Note
rrectne
Oil specification for gear selector mechanism ⇒ page 1 .
s
– Remove the reservoir cover -1-.
s o
cial p
f in
– Fill with oil up to the lower edge of the checking hole (MAX).
form
mer
– Install the reservoir cover -1-.
atio
om
n
c
– Pressurize the hydraulic system.
i
or
n thi
te
sd
a
– Turn on the engine, engage a gear and check all gear posi‐
iv
o
pr
c
tions.
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t.
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Cop py
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by c lksw
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Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
9 Gearbox and clutch housings

⇒ “9.1 Transmission and clutch housings - repair”, page 91
9.1 Transmission and clutch housings

agen
AG. Volkswage-n Arepair
Gd oes
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d by ara
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Special tools and workshop horis nte
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equipment required au
t ra
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es, in part or in w
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rrectness of i
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mercia
a
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tion in
r
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s
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Cop py
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by c lksw
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Prote AG.
♦ Pressure pin - VW 408 A-

♦ Sleeve - VW 472/2-
♦ Centring pin - 12-551-
♦ Pressure disc - 30-555-
♦ Assembly device - 3066-
♦ Pressure plate - 3124-
9. Gearbox and clutch housings 91

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
AG. Volkswagen AG d
agen oes
olksw not
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au ra
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un
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itte
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ility
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spec
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
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i
or
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♦ Multi-tooth socket SW 27 - 3357-

t
sd
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cum
♦ Pressure tube - T 40008-

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Co
Cop py
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♦ -2- - Puller 65 - 160 mm - KUKKO 18/1-
ht
pyri by
Vo
co lksw
by
cted
♦ -3- - Spacer 12 - 75 mm - KUKKO 17/1-
agen
Prote AG.
WARNING


Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
1 - Clutch housing
KA” .
AG. Volkswagen AG d
❑ Repair ⇒ page 91 . lkswagen oes
not
Vo gu
❑ Apply Sealing com‐ d by ara
se nte
pound - AMV thori188 200 eo
03- evenly a over the seal‐
u ra
c
ss
ing surface of the gear‐
ce
le
box housing.
un
pt
an
d
itte
y li
rm
ab
pe
ility
tial ⇒ page 138 .
ot
wit
, is n
h re
2 - Ball pin
hole
spec
❑ 20 Nm.
es, in part or in w
t to the co
❑ Lubricate with Lubricat‐
ing grease - G 000 100- .
3 - Sealing ring for input shaft
rrectness of i
❑ Remove by leveraging
l purpos
with screwdriver.
❑ Installation ⇒ page 95
nform
ercia
4 - Sealing ring for the right

m
a
drive flange
com
tion in
❑ Replace with the gear‐
r
te o
thi
box installed s
iva
do
⇒ page 123 .
r
rp
cum
fo
5 - Bushing
en
ng
t.
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op
❑ For the sealing ring C py
t. rig
gh ht
❑ Removal ⇒ page 95 yri
p by
co Vo
by lksw
❑ Installation ⇒ page 95 cted agen
Prote AG.
6 - Oil replenishment screw

(plug)
❑ 25 Nm.
7 - O-ring
8 - Speed sensor - G22-
❑ For vehicles without ABS.
9 - Bolt
❑ 5 Nm + 90°.
10 - Cap
❑ for vehicles with ABS.
11 - Bolt
❑ 5 Nm + 10°.
12 - Adjustment shim S1
❑ For the differential.
❑ Determine thickness ⇒ page 138 .
13 - Outer ring on the tapered roller bearing
❑ Remove ⇒ page 135

AG. Volkswagen AG d
agen oes
o lksw not
byV gu
ara
Fox 2010 ➤ , Fox ris 2014 ➤ , SpaceFox 2011 ➤
ed
nte
o eo
5 - Speed automated
aut
h
transmission (ASG) 0C3 - Edition 02.2017 ra
ss c
❑ Install ⇒ page 136
ce
e
nl
pt
du
an
❑ Whenever replaced, adjust the differential ⇒ page 138 . itte
y li
erm
ab
14 - Bolts
ility
ot p
wit
❑ 5 Nm + 90°.
, is n
h re
hole
spec
es, in part or in w
15 - Reservoir cap
t to the co
❑ Apply Sealing compound - AMV 188 200 03- evenly on the sealing surface before installing.
rrectness of i
l purpos
❑ Removal ⇒ page 136

nf
ercia
o
❑ Whenever replaced, adjust the differential ⇒ page 138 .
rm
m
atio
m
17 - Adjustment pins
o
n in
or c
❑ 2 units.
thi
te
sd
iva
18 - Gearbox housing
o
r
rp
cu
o
m
❑ Assignment ⇒ Electronic Parts Catalogue “ETKA” .
f
en
ng
t.
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❑ Repair ⇒ page 91 . Cop py
ht. rig
❑ Apply Sealing compound - AMV 188 200 03- evenly over the sealing surface of the gearbox housing.
rig ht
py by
co Vo
by lksw
❑ In case of replacement, always adjust differential ⇒ page 138 . Prote
cted AG.
agen
19 - Oil draining screw (plug)

❑ 25 Nm.
20 - Sealing ring for the left drive flange
❑ Replace with the gearbox installed ⇒ page 123 .
21 - Gearbox input speed sensor - G182-
❑ Remove and install ⇒ page 23
22 - Bolt
❑ 5 Nm + 90°.
23 - O-ring
24 - Bushing
❑ For the axle selector set.
25 - Magnet
❑ Fastened on the case surface.
26 - Circlip
❑ Install on the tapered roller bearing groove ⇒ Item 28 (page 94) .
27 - Circlip
❑ Install on the tapered roller bearing groove ⇒ Item 29 (page 94) .
28 - Tapered roller bearing
❑ For planet pinion.
❑ For input shaft.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Installing the input shaft's sealing ring

– Install sealing ring using the Pressure tube - T 40008- .
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
ho eo
aut ra
ss c
ce
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nl
pt
du
an
itte
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Removing the sealing ring bushing
erm
ab
ility
ot p
– Sleeve - VW 472/2- and Pressure disc - 30-555- , install on the
wit
, is n
differential.
h re
hole
spec
A - 65 - 160 mm puller - KUKKO 18/1-
es, in part or in w
t to the co
B - 12 - 75 mm separator - KUKKO 17/1-
rrectness of i
l purpos
nform
ercia
Installing the sealing ring bushing

m
at
om
ion
A - Fasten the threaded shaft of the Assembly tool - 3066- to the
c
in t
or
threaded part in the differential.
his
ate
do
riv
B - M12 nut with washer.

p
cum
for
en
ng
– Install the bushing to the stop with Thrust plate - 3124- by

t.
yi Co
op
turning nut -B-.
C py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Note
Prote AG.
With the gearbox disassembled, press the bushing with Thrust

plate - 3124- to the stop.
Removing the bushing for the selector lever shaft -A-

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Installing the bushing for the selector lever shaft -A-
lkswage es n
o ot g
byV ua
d ran
ir se tee
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ce
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nl
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ility
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es, in part or in w
t to the co
rrectness of i
l purpos
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ercia
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t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
10 Selector forks
⇒ “10.1 Selector forks - disassemble and assemble”, page 97
10.1 Selector forks - disassemble and assemble

equipment required
AG. Volkswagen AG d
agen oes
olksw not
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♦ Plate - VW 402-
rrectne
♦ Pressure pin - VW 408A-

♦ Pressure base - VW 431-
ss o
cial p
♦ Pressure base - VW 447H-

inform
mer
atio
m
♦ Pin or VW 010-206 - 10-206-

o
n
c
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or
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Cop py
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pyri by
Vo
co lksw
by
cted agen
Prote AG.
10. Selector forks 97

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
♦ Removal lever - 80-200-
Note
To remove or install the selector segments (skids), circlips and

ball bearings, you are not required to remove the change rail set
⇒ Item 1 (page 99) . swa
gen AG
. Volkswagen AG
does
olk not
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ility
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es, in part or in w
t to the co
rrectness of i
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ercia
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n in
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thi
te
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t.
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Cop py
t. rig
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pyri by
Vo
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by c lksw
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
1 - Change rail set with selector

forks
2 - Selector segment of 3rd /
4th gears
❑ Identification
⇒ page 100
❑ After assembling, it
should move freely.
❑ Individual selector seg‐
ments are mounted in
some gearboxes
⇒ page 100
❑ Identification of individu‐
AG. Volkswagen AG d
al segmentslksw
agen oes
not
⇒ page
db
y 100
Vo gu
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3 - Balluthbearing
o
or
a ac
❑s 4 units.
s
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
4 - Circlip
wit
, is n

h re
hole
moval.
spec
es, in part or in w
❑ Removal ⇒ page 101 t to the co

5 - Selector segment of 1st /
rrectness of i
2nd gears
l purpos
❑ Identification
⇒ page 100
❑ After assembling, it
nform
ercia
should move freely.

m
at
om
6 - 5th gear selector fork with

ion
c
selector segment
in t
or
his
te
❑ The selector segments

a
do
riv
should not be removed from the selector fork.

p
cum
for
en
g
❑ Identification ⇒ page 100

n
t.
yi Co
op py
7 - Bearing pin
t. C rig
gh ht
yri by
❑ For the selector fork for 5th gear.
cop Vo
by lksw
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Identification of the selector segments of the 5th gear selector

fork, including the selector segments of the 1st / 2nd gears and
3rd / 4th gears
Dimension -a-:
1- Selector segments of 1st / 2nd gears = 10.2 mm
2- Selector segments of 3rd / 4th gears = 78.6 mm
3- Selector fork for 5th gear, including the selector segments
= 79.5 mm
Selector fork for 1st/2nd gears, including the selector segments

Dimension -a- = 75 mm.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
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aut ra
ss c
ce
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nl
pt
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itte
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ab
ility
ot p
wit
, is n
Individual selector segments of 3rd / 4th gear -A- h re

hole
spec
After assembling the gear selector segments, they should move
es, in part or in w
freely.
t to the co
rrectness of i
Note
l purpos
Only some transmissions have these individual segments.

nf
ercia
orm
m
atio
om
n in
or c
thi
e
Identification of the individual selector segments of the 3rd / 4th

t
sd
iva
gears
r
rp
cu
o
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f
en
ng
Dimension -a-:
t.
yi Co
Cop py
1- Short selector segment of 3rd / 4th gears = 10.2 mm ht. rig
rig ht
py by
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2- Long selector segment of 3rd / 4th gears = 10.2 mm
by c lksw
cted agen
Prote AG.
Note
When removing or installing internal tracks, do not twist the se‐

lector forks.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Removing ball bearing
Note
olkswagen AG
en AG. V
When removing or installingointernal
lksw
ag
tracks, do not twist
does
nthe
ot g se‐
lector forks. ed
byV ua
ra
ris nte
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aut ra
ss c
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
Installation ball bearing
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
orm
m
atio
om
n in
or c
thi
Removing circlip
te
sd
iva
o
r
– Fasten the selector forks to the vice with jaw -B-.

rp
cu
o
m
f
en
ng
t.
– Remove circlip -A- by leveraging towards -arrow-. Cop
yi Co
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ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Installing circlip
A - Barrel wrench 10
B - Jaw
– Press the circlip on the fork segment groove by using a barrel
wrench.
Note
After installing the circlip, the fork segment shall move freely.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
35 – Gears, shafts
1 Input shaft
⇒ “1.1 Primary shaft - general overview of assembly”, page 102
⇒ “1.2 Input shaft - disassemble and assemble”, page 105
1.1 Primary shaft - general overview of as‐

sembly
WARNING

AG. Volkswagen AG d
Catalogue “ETKA” lkswagen oes
n o ot g
yV ua
edb ran
ris tee
ho
aut or
ac
ss
Note
ce
e
nl
pt
du
an
itte
♦ When installing new gears, refer to technical data ⇒ page 1 .
y li
erm
ab
ility
♦ Install all the roller bearings, gears and synchronizer rings on
ot p
wit
the input shaft, lubricated with gear oil.
, is n
h re
hole
♦ Do not invert the synchronizer rings. When reusing synchron‐

spec
izer rings, always install them on the same gear pair.
es, in part or in w
t to the co
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
his
ate
do
priv
cum
for
en
ng
t.
yi Co
Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
102 Rep. gr.35 - Gears, shafts

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
1 - Circlip
moval.
❑ Determine thickness
⇒ page 86 .
2 - Engaging sleeve with 5th
gear synchronizer
semble ⇒ page 112
3 - Synchronizer ring for 5th
gear
❑ Wear check
⇒ page 110
4 - 5th gear wheel
olkswagen AG
en AG. V
5 - Needle bearing ksw
ag does
not
y Vol gu
❑ For 5th gear. ised b ara
nte
r
❑ Change with ho
ut bushing
eo
a ra
⇒ Item 6 s(page
s 103) . c
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un
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6 - Bushing
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❑ For 5th gear needle
erm
ab
bearing.
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❑ Change with roller bear‐
is n
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ing
ole,
spec
⇒ Item 5 (page 103) .
❑ Remove with ball bear‐

ing support t to the co
⇒ page 108
rrectne

7 - Gearbox housing
ss
o
cial p
f i

nform
KA” .
mer
atio
om
n
c
or
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te
sd
a
❑ In case of replacement, always adjust differential ⇒ page 138 .

iv
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8 - Roller bearing support with ball bearing

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❑ Check and replace whenever damaged. t. Cop py
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Prote AG.
9 - Input shaft
10 - Needle bearing
❑ For 3rd gear.
11 - 3rd gear wheel
12 - Synchronizer ring for 3rd gear
❑ Wear check ⇒ page 110
13 - Engaging sleeve with 3rd and 4th gear synchronizer
❑ Remove with 3rd gear wheel ⇒ page 109
❑ Disassemble and assemble ⇒ page 109
❑ Installation position of the engaging sleeve/synchronizer ring ⇒ page 109
1. Input shaft 103

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
14 - Synchronizer ring for 4th gear

15 - 4th gear wheel
16 - Bushing
❑ For 4th gear needle bearing.
❑ Change with needle roller bearing ⇒ Item 17 (page 104) .
❑ Remove with 3rd gear wheel ⇒ page 108
17 - Needle bearing
❑ For 4th gear
❑ Change with bushing ⇒ Item 16 (page 104)
18 - Sealing washer
19 - Inner ring on the tapered roller bearing
20 - Circlip
❑ Thickness determination ⇒ page 111
❑ With circlip.
❑ Installation position: the roller bearing circlip should face the input shaft.
22 - Clutch housing
❑ Assignment ⇒ Electronic Parts Catalogue “ETKA” . . Volkswage
n AG n AG d
❑ Repair ⇒ page 91 . wage oes
Volks not
gu
y
❑ Apply Sealing compound - AMV 188rise200
d b
03- evenly over the sealing surface ara
nof
tee
the gearbox housing.
o
❑ In case of replacement, always adjust
au
th
differential ⇒ page 138 . ora
ss c
23 - Spring
ce
e
nl
pt
du
an
❑ Installation position ⇒ page 109

itte
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erm
ab
24 - Engaging sleeve for 3rd and 4th gears

ility
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25 - Synchronizer for 3rd and 4th gears

, is n
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hole
26 - Retainers
spec
es, in part or in w
❑ 3 units.
t to the co
27 - Spring
rrectness of i
28 - Retainers
l purpos
❑ 3 units.
nform
ercia
29 - Synchronizer for 5th gear

m
30 - Engaging sleeve for 5th gear

at
om
ion
c
31 - Stop ring
in t
or
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te
❑ Prevent limiter “escape” .

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Cop py
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rig ht
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Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
1.2 Input shaft - disassemble and assemble

equipment required
lkswage es n
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♦ Plate - VW 401- spec

es, in part or in w
t to the co
♦ Plate - VW 402-
♦ Pressure pin - VW 407-
rrectness of i

l purpos
♦ Pressure tube - VW 415 A-

♦ Pressure tube - VW 422-
nform
mercia
a
com
tion in
r
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thi
s
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t.
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Cop py
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by
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Prote AG.
1. Input shaft 105

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
AG. Volkswagen AG d
agen oes
olksw not
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nl
pt
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es, in part or in w
t to the co
rrectness of i
♦ Tube - VW 516-
l purpos
♦ Tube - 30-100-
♦ Tube - 2010-
nform
ercia
♦ Pressure base or VW 3002 - 3002-

m
at
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ion
c

in t
or
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ate
do
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for
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Cop py
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rig ht
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by lksw
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Prote AG.

AG. Volkswagen AG d
agen oes
olkswFox 2010 ➤ , Fox 2014 ➤not, SpaceFox 2011 ➤
y V gu
5 - Speed rise automated transmission (ASG) 0C3 - aEdition
d b ar
nte 02.2017
tho eo
au r ac
ss
ce
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nl
pt
du
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itte
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erm
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hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
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c
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ate
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Cop py
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Prote AG.

♦ Pressure plate - T 10084 A-
♦ -1- 30 - 37mm Puller or VW 020P - Kukko 21/5-
♦ -2- - Puller 65 - 160 mm - KUKKO 18/1-
♦ -3- - Spacer 12 - 75 mm - KUKKO 17/1-
♦ -4- Auxiliary support - KUKKO 22/1-
♦ Fitting tool - VW 244-
1. Input shaft 107

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Removing tapered roller bearing on clutch housing

A - Auxiliary support - KUKKO 22/1- .
B - Puller 30 - 37mm or VW 020P - Kukko 21/5- .
– When removing it, compress the bearing circlip -arrow- with
pliers -C-.
Installing tapered roller bearing on

ageclutch
n AG. Vohousing
lkswagen AG
do w es n
olks ot
– Support the clutch housing
ed
by
V
by placing the Pressure pipeg-uaVW
ra
415 A- (not shownho
risin fig.) directly under the bearing support.ntee
t or
au ac
– When installing,
ss compress the bearing circlip -arrow- with pli‐
ers -A-.
ce
e
nl
pt
du
an
itte
– Remove the pliers just before the bearing is in the correct in‐
y li
erm
ab
stallation position. The circlip shall be locked in the clutch
ility
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housing hole.
wit
, is n
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hole
spec
es, in part or in w
Removing the bearing support with ball bearings t to the co

– Place the car in 2nd gear.
rrectness of i
– Push Thrust plate - T 10084A- laterally to the input shaft stop.

l purpos
– Install the centralizing pins of the Pressure shim - T 10081- in

the orifices of the input and output shafts.
nf
ercia
orm
m
atio
om
n in
or c
thi
te
sd
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rp
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Removing the inner ring of the tapered roller bearing with the 4th
C py
t. rig
gh
gear wheel
ht
pyri by
Vo
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cted
A - 65 - 160 mm puller - KUKKO 18/1-
agen
Prote AG.
B - 12 - 75 mm separator - KUKKO 17/1-

C - Protection shims
– Remove circlip first.
– Fasten the Spacer 12 - 75 mm - KUKKO 17/1- -B- behind the
helical teeth (not in the gear teeth) of 4th gear.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Removal of engaging sleeve with 3rd and 4th gear synchronizer

– After removing the circlip, disengage together the moving gear
of the 3rd gear and the engaging sleeve with the synchronizer.
Disassembling and assembling the engaging sleeve and the 3rd

and 4th gear synchronizer
1 - Spring
2 - Engaging sleeve
3 - Synchronizer
4 - Retainers
– Press the engaging sleeve on the synchronizer.
The deeper grooves -arrow A- for the limiters located on the syn‐
chronizer should match the grooves -arrow B- on the engaging
sleeve.
olkswagen AG
en AG. V
– Install the retainers
olksin the deeper grooves -arrows-.
wag does
not
V gu
by ara
• Press theoengaging
ris
ed sleeve on the synchronizer. nte
h eo
ut ra
– Installsssprings
a -B- and -C- displaced by -a-. c
ce
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nl
pt
du
an
itte
Note
y li
erm
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ility
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-a- = 120°
wit
, is n
h re
hole
spec
– The folded end of the spring should fit into the limiter's hole.
es, in part or in w
t to the co
Installation position of the 3rd and 4th gear engaging sleeve/syn‐

rrectness of i
chronizer
l purpos
The front face notch -arrow- should face the 4th gear side.
nform
mercia
at
om
ion
c
in t
or
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ate
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Input shaft 109

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Checking the wear on the synchronizer ring

– Press the synchronizer ring against the gear cone andAGmeas‐
. Volkswagen AG
ure the distance -a- with feeler gauge. lksw
agen does
n o ot g
yV ua
db
Distance -a- New part ris
e Wear limit ran
tee
tho or
3rd, 4th and 5th 1.1..1.7 mm ss au 0.5 mm ac
gears
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
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hole
spec
Installation of the synchronizer with the 3rd and 4th gear engaging
es, in part or in w
t to the co
sleeve
– When pressing, secure the 3rd gear wheel with the synchron‐
izer ring fitted in the 3rd and 4th engaging sleeve/synchronizer
rrectness of i
l purpos
nform
mercia
at
om
ion
c
in t
or
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ate
do
priv
cum
or
Installing the bushing on the needle bearing of 4th gear -A-

f
en
ng
t.
yi Co
– Install 4th gear wheel. Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
Installation of the inner ring on the tapered roller bearing -A-

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Determination of the circlip thickness

– Install a circlip with 2.0 mm thickness -A- in the input shaft
groove and press upwards -arrow-.
– Determine the distance between the inner ring -B- and the cir‐
clip installed -A- by using a feeler gauge -C-.
– Remove the circlip used for measurement.
– Use the table to determine the circlip to be installed.
Note
Consult the circlips ⇒ Electronic Parts Catalogue “ETKA” .
Available circlips:
Value measured Circlip thickness Axial clearance
(mm) (mm) (mm)
0,05 ... 0.10 2.0 0,05 ... 0.15
0,15 ... 0.20 agen AG. V 2.1agen AG do
olks w 0,05 ... 0.15
lksw es n
0,25 ... b0.30
y Vo 2.2 ot gu0,05 ... 0.15
ara
ed n
0,35
thoris... 0.40 2.3 0,05tee...o 0.15
au ra
ss0,45 ... 0.50 2.4 0,05 ... 0.10c
ce
e
nl
pt
du
an
Installing the bearing support with ball bearings

itte
y li
erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
nf
ercia
Installing the bushing -A- for the needle bearing of 5th gear
rm
m
atio
om
n in
or c
thi
te
sd
iva
o
r
rp
cu
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m
f
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.
1. Input shaft 111

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Removing the stop ring

– Disengage hooks -A- from the stop ring with a screwdriver.
AG. Volkswagen AG d
agen oes
olksw not
y V gu
d b ara
Disassembling and assembling rise the 5th gear engaging sleeve and nte
tho eo
synchronizer s au ra
c
s
ce
1 - Spring
le
un
pt
an
d
itte
2 - Retainers
y li
erm
ab
ility
3 - Synchronizer
ot p
wit
is n
- Installation position: the front face notch -arrow A- and the wide
h re
ole,
collar -arrow B- should face the 5th gear.
spec
4 - Engaging sleeve
t to the co
5 - Stop ring
rrectne
– Press the engaging sleeve on the synchronizer.
The deeper grooves -arrow C- for the limiters located on the syn‐
s
chronizer should match the grooves -arrow D- on the engaging
s o
cial p
sleeve. f inform
mer
atio
om
n
c
i
or
n thi
e
– Install the retainers in the deeper grooves -arrows-.

t
sd
iva
o
pr
• Press the engaging sleeve on the synchronizer

um
r
fo
en
ng
t.
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– Install springs -B- and -C- displaced by -a-
Co
Cop py
t. rig
gh ht
pyri by
Vo
co
Note
by lksw
cted agen
Prote AG.
-a- = 120°.
– The folded end of the spring should fit into the limiter's hole.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Installing stop ring

– Fit the ring in Tube - 2010- .
– Introduce the Tube - 2010- with the 5th gear synchroniser ring,
observing the correct installation position. The hooks
-arrow 1- should fit in the notches -arrow 2- of the synchronizer
limiters.
– Press the stop ring downwards until locking the hooks.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
ara
ed
ris nte
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ce
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un
pt
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d
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erm
ab
ility
ot p
wit
is n
h re
ole,
spec
t to the co
rrectness o
cial p
f inform
mer
atio
om
n
c
i
or
n thi
te
sd
iva
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pr
cum
r
fo
en
ng
t.
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Cop py
ht. rig
rig ht
py by
co Vo
by lksw
cted agen
Prote AG.
1. Input shaft 113

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
2 Planet pinion
⇒ “2.1 Pinion shaft - general overview of assembly”, page 114
⇒ “2.2 Planet pinion - disassemble and assemble”, page 117
2.1 Pinion shaft - general overview of as‐

sembly
WARNING

♦ Assignment of Chemical Materials ⇒ Electronic
n AGParts
. Volkswagen AG
Catalogue “ETKA” lkswage does
not
Vo gu
by ara
ed nte
oris eo
th
au ra
c
ss
Note
ce
le
un
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itte
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♦ When installing new gears or a new planet pinion, refer to
rm
ab
technical data ⇒ page 1 .
pe
ility
ot
wit
, is n
♦ Install all the roller bearings, gears and synchronizer rings on
h re
the input shaft, lubricated with gear oil.
hole
spec
es, in part or in w
♦ Do not invert the synchronizer rings. When reusing synchron‐
t to the co
izer rings, always install them on the same gear pair.
rrectness of i
l purpos
nform
mercia
a
com
tion in
r
te o
thi
s
iva
do
r
rp
cum
fo
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
1 - Clutch housing
KA” .
pound - AMV 188 200
03- evenly over the seal‐
ing surface of the gear‐
box housing.
tial ⇒ page 138 .
❑ With circlip.
❑ Installation position: the
circlip should face the
planet pinion.
3 - Planet pinion
❑ If it is necessary G. Volkswagen AG d
agto re‐
en A oes
ksw
place the by
planet
V ol pinion, not
gu
ara
the crown
rised wheel should nte
also
ut be replaced
ho eo
ra
s⇒
s a
Item 16 (page 131) . c
ce
e
❑ If there is an inner ring

nl
pt
du
an
as tapered roller bearing

itte
y li
mounting, this should

erm
ab
not be removed from the

ility
ot p
planet pinion.
wit
, is n
h re
❑ If scratches or damages
hole
spec
are detected on the roll‐

es, in part or in w
er bearing mounting or
t to the co
inner ring, replace the

planet pinion and the ta‐
pered roller bearing as a set.
rrectness of i
4 - 4th gear wheel

l purpos
❑ Installation position: the hub should face the 3rd gear ⇒ page 119
5 - Circlip
nform
ercia
6 - Circlip
m
at
om
ion
7 - 3rd gear wheel

c
in t
or
his
e
❑ Installation position: the hub should face the 4th gear ⇒ page 119
at
do
priv
8 - Circlip
um
for
en
ng
t.
yi
9 - 2nd gear wheel
Co
Cop py
t. rig
gh
10 - Needle bearing
ht
pyri by
Vo
o
by c lksw
❑ For 2nd gear. Prote
cted AG.
agen
11 - Inner ring for 2nd gear

12 - Outer ring for 2nd gear
❑ Install on inner ring ⇒ Item 11 (page 115) .
❑ Change in case of scratches or wear signs.
2. Planet pinion 115

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
13 - Synchronizer ring for 2nd gear

14 - Engaging sleeve with synchronizer for 1st and 2nd gears
❑ Remove with 2nd gear wheel after removing the circlip ⇒ page 119
❑ Disassemble and assemble the engaging sleeve/synchronizer ring ⇒ page 120
15 - Circlip
16 - Synchronizer ring for 1st gear
❑ Install in order that the notches fit in the engaging sleeve limiters ⇒ Item 14 (page 116) .
17 - Outer ring for 1st gear
❑ Install on synchronizer ring ⇒ Item 16 (page 116) .
❑ Change in case of scratches or wear signs.
18 - Inner ring for 1st gear agen
AG. Volkswagen AG d
oes
lksw not
❑ Wear check ⇒ page 119 by
Vo gu
ara
ed
❑ Check the flanges for wear signs. ho ris nte
eo
ut ra
❑ Installation position ⇒ page 122 ss a c
ce
e
nl
19 - Needle bearing
pt
du
an
itte
❑ For 1st gear.
y li
erm
ab
ility
20 - 1st gear wheel
ot p
wit
, is n
h re
hole
spec
21 - Roller bearing support with ball bearing
es, in part or in w
❑ Check and replace whenever damaged.

t to the co
rrectness of i

l purpos
nform
ercia
m
at
om
on
c
in t
or

his
ate
do
riv
23 - 5th gear wheel

p
cum
for
❑ Installation position: the hub shall face the gearbox housing side ⇒ page 86
en
ng
t.
yi Co
op
24 - Circlip
C py
t. rig
gh ht
yri
p by
o Vo
by c lksw
cted
agen
Prote AG.
25 - Spring
26 - Engaging sleeve
27 - Synchronizer
28 - Retainers
❑ 3 units.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
2.2 Planet pinion - disassemble and assemble

equipment required
lkswage es n
o ot g
byV ua
d ran
ir se tee
tho
u or
a ac
ss
ce
e
nl
pt
du
an
itte
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erm
ab
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
l purpos
♦ Plate - VW 402-
nform
ercia

m
at
om
ion

c
in t
or
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te

a
do
priv
cum
or
♦ Support tube - 40-21-

f
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ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
♦ -1- 30 - 37mm Puller or VW 020P - Kukko 21/5-

♦ -4- Auxiliary support - KUKKO 22/1- olkswage es n
ot g
byV ua
Removing tapered roller bearing on clutch housing ir se
d ran
tee
tho
or
A - Auxiliary support - KUKKO 22/1- . ss
au ac
ce
e
B - Puller 30 - 37mm or VW 020P - Kukko 21/5- .

nl
pt
du
an
itte
y li
– When removing it, compress the bearing circlip -arrow- with
erm
ab
pliers -C-.
ility
ot p
wit
, is n
h re
hole
spec
es, in part or in w
t to the co
rrectness of i
Installing the tapered roller bearing on clutch housing
l purpos
– Support the clutch housing by placing the Pressure pipe - VW

415 A- (not shown in fig.) directly under the bearing support.
nform
ercia
– When installing, compress the bearing circlip -arrow- with pli‐

ers -A-.
m
at
om
ion
– Remove the pliers just before the bearing is in the correct in‐
c
in t
or
stallation position. The circlip shall be locked in the clutch

his
ate
housing hole.
do
priv
cum
for
en
ng
t.
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Cop py
t. rig
gh ht
pyri by
Vo
co lksw
by
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Removing circlip -1- from notch

A - Safety sleeve.
WARNING
Carefully remove circlip.
Removing 1st and 2nd engaging sleeve/synchronizer

– After removing the circlip, disengage together the moving gear
of the 2nd gear and the engaging sleeve with the synchronizer.
AG. Volkswagen AG d
agen oes
olksw not
byV gu
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ed
ris nte
ho eo
aut ra
ss c
ce
le
un
pt
an
d
itte
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ility
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Installation position of 3rd and 4th gear wheels
h re
ole,
spec
– Install 4th gear wheel -A- on planet pinion.
t to the co
The collar -arrow 1- shall face the 3rd gear wheel -B-.
– Install circlips -2- and -3-.
rrectne
– Install 3rd gear wheel -B- on planet pinion.
s
The hub -arrow 2- shall face the 4th gear wheel -A-.
s o
cial p
f i
– Install circlip -1-.
nform
mer
atio
om
n
c
i
or
n thi
e
Wear check of the inner ring of 1st and 2nd gears

t
sd
iva
o
pr
– Press the inner ring against the gear cone and measure the
um
r
fo
en
distance -a- with a feeler gauge.

ng
t.
yi Co
Cop py
Distance -a- New part Wear limit ht. rig
rig ht
py by
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1st and 2nd gears 0,75 ... 1.25 mm 0.3 mm
by c lksw
cted agen
Prote AG.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Wear check of the synchronizer ring of 1st and 2nd gears

– Press the synchronizer ring, internal and external tracks
against the gear cone and measure the distance -a- with a
feeler gauge.
Distance -a- New part Wear limit
1st and 2nd gears 1,2 ... 1.8 mm 0.5 mm
Installation position of the outside and inner rings of the 2nd gear
synchronizer ring
– Install inner ring -A- on the 2nd gear wheel. The curve
agen should‐
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– Install the synchronizer ring -C- on top. The grooves
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-arrow 4- shall fit in the relieves -arrow 1- on inner ring -A-.
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Disassembling and assembling the 1st and 2nd gear engaging

sleeve and synchronizer nform
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The deeper grooves -arrow D- for the limiters located on the syn‐
chronizer shall match the notches -arrow E- on the engaging
sleeve.
– Install the limiters in the deeper grooves -arrows-.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Assembling 1st and 2nd engaging sleeve/synchronizer

• Press the engaging sleeve on the synchronizer.
– Install the limiters in the deeper grooves -arrows-.
– Install springs -B- and -C- displaced by -a-.
Note
-a- = 120°.
– The folded end of the spring shall fit into the limiter's hole.
Installation of 1st and 2nd engaging sleeve/synchronizer

Installation position: The notch for the selector fork located on the
lug sleeve must face the 1st gear and the teeth for the reverse
gear towards the 2nd gear.
– Turn the synchronizer ring in order to match flanges and lim‐
iters.
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Installing circlip
– Install the 1st gear circlip on the engaging sleeve/synchroniz‐
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Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Installation position of the 1st gear inner ring -A-

The flanges -arrow 1- fit in the notches -arrow 2- on synchronizer
ring -B-.
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Installation position for 1st gear moving wheel
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The tall collar -A- shall face the 2nd gear -B-. The collar notches
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-arrows- fit on the outer ring flanges -arrow-.
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Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
39 – Final drive - differential

1 Drive flange
⇒ “1.1 Left drive flange retainer (left side) - replace”, page 123
⇒ “1.2 Drive flange retainer (right side) - replace”, page 126
1.1 Left drive flange retainer (left side) - replace

equipment required
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♦ Pressure base - T10082-

1. Drive flange 123

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
1.1.1 Removal
Note
With the gearbox installed.

– Slightly loosen the screws -2- that fasten the drive shaft with
constant velocity joint (left side) to the gearbox drive flange.
– Remove the left side wheel.
– Turn the steering wheel to the left stop.
– Remove the screws -2- that fasten the drive shaft with constant
velocity joint (left side) -3- to the transmission drive flange.
Note
due to excessive tilt. Place the drive shafts upwards and fasten
them with wire on the suspension strut.
Continuation for vehicles with fastening screws in the support arm

articulation guide:
– Mark the installation position of screws -arrows- of the articu‐
lation guide -1- in the support arm (cross-section) -2-.
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Continuation for vehicles with fastening nuts in the support arm

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– Remove the securing nuts -arrows-.

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Continuation:
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124 Rep. gr.39 - Final drive - differential

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Remove the hex nut -1- from coupling rod -3-.

– Remove the coupling rod -3- from the stabiliser -2-.
– Displace the suspension strut, pulling it away from the wish‐
bone (transversal).
– Place the final drive with constant velocity joint (left side) up‐
wards and fasten it with wire on the suspension strut.
Note
due to excessive tilting.
– Remove the drive flange fastening screw by using two screws

to lock the flange with a lever.
– Remove the drive flange with the spring.
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– Remove the drive flange retainer (left side) with the Bush and
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bearing puller - VW 771- and the Complement - VW 771/37- .
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1.1.2 Installation
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WARNING
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♦ Assignment of Chemical Materials ⇒ Electronic Parts Cop py
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1. Drive flange 125

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install the new retainer to the stop without tilting it.

– Fill the half space between the sealing lip and the boot with
Grease - G.052.128.A1- .
– Install the drive flange, fastening it with the countersunk bolt.
Tightening torque, see ⇒ Item 1 (page 130) .
– Install the drive shaft with constant velocity joint (left side) onto
the transmission drive flange. Refer to ⇒ Chassis, axles,
steering; Rep. gr. 40 ; Front suspension .
– Check gear oil level and fill, if necessary ⇒ page 87 .
– Install the left side wheel. Tightening torque, refer to ⇒ Chas‐
sis, axles, steering; Rep. gr. 44 ; Vehicle wheels, tyres,
measurement .
1.2 Drive flange retainer (right side) - replace

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♦ Bush and roller bearing puller - VW 771-

♦ Complement - VW 771/37-
♦ Fitting sleeve - 3158-

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♦ Torque wrench - 5 to 50 Nmuth ( 1/2” drive) - VAG 1331-
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With the gearbox installed:
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– Turn the steering wheel to the right stop.
rrectness of i
– Remove the screws -2- that fasten the drive shaft with constant
velocity joint (right side) -3- to the gearbox drive flange.
l purpos
– Place the final drive with constant velocity joint (right side) up‐
wards and fasten it with wire on the suspension strut.
nform
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Note
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– Remove the drive flange fastening screw by using two screws

to lock the flange with a lever.
– Remove the drive flange with the spring.
– Remove the drive flange retainer (right side) with the Bush and
bearing puller - VW 771- and the Complement - VW 771/37- .
Note
♦ Do not damage retainers -A-; otherwise, leaks may occur.

♦ Replace the retainer, if damaged.
1. Drive flange 127

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
1.2.2 Installation
WARNING


– Install the new retainer to the stop without tilting it.
– Fill the half space between Athe
G. Vsealing lipAGand
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Grease - G.052.128.A1-
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– Install the drive
ris flange, fastening it with the countersunk
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Tighteningau
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– Install the drive shaft with constant velocity joint (right side)
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onto the transmission drive flange. Refer to ⇒ Chassis, axles, pt

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– Check gear oil level and fill, if necessary ⇒ page 87 .
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Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
2 Differential
⇒ “2.1 Differential - general overview of assembly”, page 129
⇒ “2.2 Differential - disassemble and assemble”, page 132 agen
AG. Volkswagen AG d
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⇒ “2.3 Differential - adjust”, page 138 ed by ara
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Note
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♦ Heat inner ring of the tapered roller bearing to 100 °C before

installing.
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♦ Always change both tapered roller bearings as a set.
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♦ Adjust the differential when replacing the tapered roller bear‐

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ings, differential case, transmission housing or clutch housing

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⇒ page 138 .
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2. Differential 129
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❑ 25 Nm.
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⇒ Item 8 (page 130) .
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2 - Right drive flange
spec
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❑ Do not invert. The right
t to the co
and left drive flanges are
different.
3 - Pressure spring for drive
rrectness of i
flange
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❑ Installed behind the

drive flange.
nform
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4 - Sealing washer
m
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❑ Installation position: lip
com
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❑ Retains the tapered
ring, sealing washer and
spring in position when
the drive flange is re‐
moved.
7 - Planetary gear
8 - Flanged shaft nut
9 - Differential pinion pin
10 - Planetary gear
11 - Stop cover for planetary gears
❑ Install lubricated with gear oil.
12 - Left drive flange
❑ With retainer plate.
❑ Do not invert. The right and left drive flanges are different.
13 - Retainer for the left drive flange
❑ Left and side diameters are different.

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16 - Differential case
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❑ With riveted crown wheel
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17 - Elastic pin
spec
❑ To fasten differential pinion pin.
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20 - Adjustment shim S1
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21 - Retainer for the right drive flange

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❑ Left and side diameters are different.
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23 - Clutch housing
2. Differential 131
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
2.2 Differential - disassemble and assemble

equipment required
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♦ Plate - VW 401-
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♦ Pressure tube - VW 454-

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
AG. Volkswagen AG d
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♦ Fitting tool - VW 455- uthor eo
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♦ Sleeve - VW 472/2- s
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♦ Extractor tube - 30-14-

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♦ Tube - 3259-
♦ Fitting tool - 3345-
♦ Bearing puller - VAG 1582-
♦ Calliper - VAG 1582/4-
♦ -1- 46 - 56 mm Puller or VW 020T - Kukko 21/7-
♦ -4- Auxiliary support - KUKKO 22/2-

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
AG. Volkswagen AG d
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♦ Pressure base or VW 062 - 30-205-
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♦ Calliper - VAG 1582/3-

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Removing the outer ring on the tapered roller bearing of the gear‐
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A - Auxiliary support - KUKKO 22/2- .

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2. Differential 135
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
AG. Volkswagen AG d
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Installing the outer bearing race ofbythe V tapered roller bearing on ot gu
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– Support the gearbox housing
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Removing the outer race from the tapered roller bearing -A- of the
rrectness of i
clutch housing
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– Use Puller 46 - 56mm or VW 020T - Kukko 21/7- -B- to remove

the outer race from the tapered roller bearing.
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Remove the Speed sensor - G22- before removing the outer race
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– Support the clutch housing by placing the Fitter - 3345- directly

below the bearing support.
– Install the Speed sensor - G22- after installing the outer bear‐
ing race.
Removing the inner ring from the tapered roller bearings

– Before installing the puller, install Sleeve - VW 472/2- -
VW 472/2- and the Pressure base or VW 3002 - 3002- on top
the differential case.
Note
The internal tracks on both roller bearings are removed in an

identical way as for the differential case.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Installing the inner ring on the tapered roller bearings

– Support the inner ring on the opposite side with the Fitter - VW
455- .
Removing the inner ring from the tapered roller bearing

– Before mounting the pulling device, place the Sleeve - VW
472/2- and the Pressure base or VW 3002 - 3002- in the plan‐
etary gear box.
Installing the inner ring on the tapered roller bearing

– Support the inner ring on the opposite side with the Fitter - VW
455- .
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Removing the differential pinion pin

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Press the elastic pin until it shears, to remove the shaft.

t to the co
– Remove the elastic pin remains from the differential case.

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2. Differential 137
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
Installing the planetary and planetary gears

– Lubricate the stop cover of the planetary gears with gear oil.
– Install the two planetary
agegears and
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– Install nuts -arrows B- on the planetary gears. Installation po‐
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– Install the differential pinion pin to the stop and fasten it with
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♦ Measuring disc or VW 385 - VW 385/17-

♦ Mounting bracket - VW 387-
♦ Plate - VW 401-
♦ Plate - VW 402-

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤

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♦ Tube - 3259-
♦ Fitting tool - 3345-
♦ -1- 46 - 56 mm Puller or VW 020T - Kukko 21/7-
2. Differential 139
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5 - Speed automated transmission
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♦ Pressure base - 30-205-

The differential shall be adjusted when replacing the following
components:
♦ Gearbox housing.
♦ Clutch housing.
♦ Differential box.
♦ Tapered roller bearings of the differential.
– Installing the outside ring of the tapered roller bearing (pinion
side) on the gearbox housing ⇒ page 136 .
Note
The inside and outside tracks of the tapered roller bearings form
an assembly (pairs) and should not be inverted.

Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Install the outer bearing race (opposite side of pinion) on the

clutch housing without adjustment shim.
– Install the differential on the clutch housing.
– Install the gearbox housing and tighten the 5 bolts to the cor‐
responding tightening torque ⇒ Item 3 (page 76) .
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– Reset the dial gauge to zero with 1-mm pre-tension.
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– Move the differential upwards and downwards, read the clear‐
t to the co
ance on the dial gauge and write down (in the example: 1.50
mm).
rrectne
Determine adjustment shim thickness S1
The pre-tension required for the roller bearing is achieved by
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Adjustment shim S1 thickness = 1.85 mm

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2. Differential 141
Fox 2010 ➤ , Fox 2014 ➤ , SpaceFox 2011 ➤
– Remove the clutch housing and the outer bearing race -A-.
B - Puller 46 - 56 mm or VW 020T - Kukko 21/7- .
– Install adjustment shim S1 with the corresponding thickness
(in the example, 1.85 mm) and reinstall the outer bearing race
in the clutch housing ⇒ page 136
Adjustment shims:
Thickness (mm) Replacement parts No.
0.65 -02K 409 210-
0.70 -02K 409 210 A-
0.75 -02K 409 210 B-
0.80 -02K 409 210 C-
0.85 -02K 409 210 D-
0.90 -02K 409 210 E-
0.95 -02K 409 210 F-
1.00 -02K 409 210 G-
1.05 -02K 409 210 H-
1.10 -02K 409 210 J-
1.15 -02K 409 210 K-
1.20 -02K 409 210 L-
1.25 -02K 409 210 M-
1.30 -02K 409 210 N-
1.35 -02K 409 210 P-
1.40 -02K 409 210 Q-
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– Install the gearbox housing and tighten the fastening screws.
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Tightening torque, see ⇒ Item 3 (page 76) .
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Service

Workshop Manual ksw

5 - Speed automated transmission (ASG) 0C3

Service Department. Technical Information

All rights reserved.

Copyright © 2017 Volkswagen AG, Wolfsburg D3E80263655

4.5 Adjustment shims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4.6 Synchronizer rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

1 Vehicle diagnostic and service information system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

2 Electronic components and installation locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

4.3 Gear selection mechanism - components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

1 Input shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

1.1 Primary shaft - general overview of assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

2.1 Pinion shaft - general overview of assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

2.2 Planet pinion - disassemble and assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117

2.1 Differential - general overview of assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

2.2 Differential - disassemble and assemble . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132

2.3 Differential - adjust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138

1.1 Gearbox identification

Gearbox prefix and manufacturing date -arrow 2-.

♦ Eventual existing additional data are related to the manufac‐

1.2 Prefix, Assignment, and gear ratio

Automated transmission 0C3 5-speed

The following information can be found in: ⇒ Electronic Parts

Automated transmission 0C3 5-speed

Manufacturing from 04.12 08.14 08.14

Assignment Model CrossFox 2013 ► Fox 2015 ► SpaceFox / Suran

The following information can be found in: ⇒ Electronic Parts

♦ Specification of the clutch

♦ Gearbox oil (filling), or refer to ⇒ page 3

The following information can be found in: ⇒ Electronic Parts

2 Rep. gr.00 - Technical data

Automated transmission 0C3 5-speed

♦ When handling chemicals follow the safety instructions ⇒

Chemical Products Manual; Rep. gr. 00

2 Transmission assembly scheme

1 - Engine AG. Volkswagen AG d

Arrows indicate run direction.

4 Rep. gr.00 - Technical data

2.2 Gear ratios

2. Transmission assembly scheme 5

3 Gearbox ratio “i”

3.1 Gear ratio calculation“i”

6 Rep. gr.00 - Technical data

4 General repair instructions

For achieving a correct and successful repair of the transmis‐

ble tools in good conditions, are essential conditions. Obvi‐

We put together here a series of indications applicable to sev‐

them to prevent dirt. Use transparent film and paper. Do

♦ Assemble clean parts only: Remove parts from the pack‐

aging only immediately before their assembly.

♦ Carefully cover or close open components, in case repair

is not carried out immediately.

♦ Filling capacity and specification ⇒ page 1 .

4.2 Gaskets and retainers

♦ When handling chemicals follow the safety instructions ⇒

4. General repair instructions 7

♦ Always change O-rings, retainers and gaskets.

4.3 Screws, nuts