Industrial Self Closing Gate
Industrial Self Closing Gate
Industrial Self Closing Gate
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System Overview
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Compliance
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Single Gate Components - Europe
SAFETY GATE EUROPEAN FIXING PACK 1 - SGEUFXPK1 SAFETY GATE NORTH AMERICAN FIXING PACK 1 - SGNAFXPK1
Supplied for the European market to fit posts 33.7mm, 42.4mm and 48.3 mm diameter. Fixing Supplied for the USA market to fit posts 1.0”, 1.25” and 1.5” diameter. Fixing pack contains 3No
pack contains 3No U Bolts for each size complete with M8 and M10 nuts and washers. U Bolts for each size complete with 0.3125” and 0.375” nuts and washers.
Material : Galvanised steel to BS EN ISO 1461. Net weight : 0.864kg (1lb 14oz). Material : Galvanised steel to ASTM A53. Net weight : 1.44kg (3lb 3oz).
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Single Gate Components - North America
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Double Gate Components - Europe and North America
European Double Gate - Galvanised - SGEUDP2GV SAFETY GATE EUROPEAN FIXING PACK 1 - SGEUFXPK2
Spring Loaded, self-closing safety gate. Manufactured from steel to EN 10255. 33.7mm
Supplied for the European market to fit posts 33.7mm, 42.4mm and 48.3 mm diameter. Fixing
diameter tube x 3.2mm wall thickness to meet requirements of EN 13374 & EN
pack contains 3No. U Bolts for each size complete with M8 and M10 nuts and washers.
14122:2016. Complete with fixing pack.
Material : Galvanised steel to BS EN ISO 1461. Net weight : 1.30kg (2lb 14oz).
Material : Galvanised steel to BS EN ISO 1461 ASTM A53. Net weight : 28kg (61lb 12oz).
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Mounting and tensioning single gate spring
TOOLS REQUIRED
You will need the following in order to install the
Kee Gate:
• Marker Pen
• Tape Measure
• 1No 24mm Ring Spanner
• 1No 13mm socket
• 1No 17mm socket
• 1No 24mm socket
• 1No ¼” Hex Key Socket
• 1No 6mm Hex Key Socket
• Torque Wrench 10- 60 Nm approx
• Hacksaw or Similar
• Small Magnetic Level
A. Align the fixing plate on internal face of the opening, so B. Using a M8 or M10 flat washer and nut connect the U bolt to
that the rails of the Safety Gate match up with the top of the the Support Leg/Structure and tighten.
Mounting Gate to Upright Guardrail System. Select the correct U Bolt & pass around the
Establish that the gate will close in direction of hazard!! support leg/structure and feed through the top holes of the
Failure to do so could result in Death or serious injury. fixing plate.
C. Pass U-Bolt around the support leg/structure and feed D. Using a M8 or M10 flat washer and nut connect the U bolt to E. Torque all nuts/U Bolts to 25Nm using the 13mm or 17mm
through the bottom holes of the fixing plate. the Support Leg/Structure and tighten. socket and torque wrench.
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Mounting and tensioning single gate spring
F. To cut the gate to the correct size simply place a straight G. Disconnect the tubular gate from the hinge assembly by loos- H. Measure the distance recorded in point (f) and mark the gate
edge/magnetic level as shown and measure the distance to the ening the top & bottom cast clamp grub screw using a hex head top and bottom tubes and mid rail as shown.
point where the outside edge of the vertical tube meets the sup- socket as shown.
porting structure as shown. (DO NOT CUT AT THIS MARK!)
I. Using a hacksaw or similar, carefully cut through the top, J. Carefully re-position the gate top and bottom tubes into the K. To tension the hinge loosen the locking nut as shown.
bottom tubes and mid rail as shown. For galvanised assemblies, cast fittings. Ensure the striking plate is on the correct side
spray with Galvafroid or similar to prevent corrosion. of the Support Leg/Structure. Use a spirit level to ensure the
gate is level. Tighten the cast fittings grub screws using a hex
head socket. Using the torque wrench ensure the castings are
torqued to 39Nm.
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Mounting and tensioning single gate spring
Caution! Over tensioning of the spring assembly
will result in failure of the product!!
L. Manually open the gate at 45 degrees from its closed position. M. Using the 24mm socket & ring spanner start to tighten the N. Once the gate is completely closed tighten the locking nut to
bolt until the gate completely closes. (Note:- You may have to hold the tension. Caution:- Continue to hold the ratchet firmly
hold the socket whilst using the ratchet). and do not release until the lock nut is tightened. Now remove
the socket and spanner from the hinge. Repeat as necessary
to ensure that the gate closes sufficiently once opened and
released.
O. Mount clamp on lower part of gate, just above the bend and P. Add clamp onto other end of mid rail, clamping onto the gate Q. Use a measuring tape to ensure gap between top rail and mid
insert mid rail. Use 6mm hex head socket to tighten supplied upright. Use 6mm hex head socket to tighten supplied M10 rail is no more than 470mm. Adjust if necessary.
M10 bolts into coupling nut. bolts into coupling nut.
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Mounting and tensioning single gate spring
Note:- Installing Kee Gate
When installing Kee Gate on a pitched roof it is essential that
the gate is mounted vertically level to the horizontal. This can be
accommodated by using standard 90 degree Elbows (15-8) (4No
required per gate).
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Mounting and tensioning single gate spring
TOOLS REQUIRED
You will need the following in order to install the
Kee Gate:
• Marker Pen
• Tape Measure
• 1 No 15/16” Ring Spanners
• 3/16” Allen Key
• 1 No ½” socket
• 1 No 11/16” socket
• 1 No 15/16” socket
• Torque Wrench 10- 60 Nm approx
• Small Magnetic Level
Mounting Gate to Upright A. Align the fixing plate on internal face of the opening, so B. Using a 11/16” or ½” flat washer and nut connect the U bolt
Establish that the gate will close in direction of hazard!! that the rails of the Safety Gate match up with the top of the to the Support Leg/Structure and tighten.
Failure to do so could result in Death or serious injury. Guardrail System. Select the correct U Bolt & pass it through the
Steel Safety Clamp & around the support leg/structure and feed
through the top holes of the fixing plate.
C. Select the correct U Bolt & pass it through the Steel Safety D. Torque all nuts/U Bolts to 25Nm using the 11/16” or ½” E. To extend the gates width to the required opening simply
Clamp & around the support leg/structure and feed through the socket and torque wrench. loosen the hex nuts and bolts on the top guardrail using a 3/16”
top holes of the fixing plate. Using a ½” or 11/16” flat washer Allen Key and ½” socket.
and nut connect the U bolt to the Support Leg/Structure and
tighten.
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Mounting and tensioning single gate spring
F. To extend the gates width to the required opening simply G. Establish the additional distance required so the striking H. Extend the gate by pulling to the required distance.
loosen the hex nuts and bolts on the bottom guardrail using a plate strikes the required post.
3/16” Allen Key and ½” socket.
I. Once the gate is lined and levelled tighten the hex nuts and J. To tension the hinge loosen the locking nut as shown. K. Manually open the gate at 45 degrees from its closed
bolts on the top & bottom guardrails using a 3/16” Allen Key position.
and ½” socket.
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Mounting and tensioning single gate spring
L. Using the 15/16” socket & ring spanner start to tighten the bolt
until the gate completely closes. (Note:- You may have to hold the
socket whilst using the ratchet).
M. Once the gate is completely closed tighten the locking nut to Note:- Installing Kee Gate
hold the tension. Caution:- Continue to hold the ratchet firmly When installing Kee Gate on a pitched roof it is essential that the gate is mounted vertically level to the horizontal. This can be
and do not release until the lock nut is tightened. Now remove accommodated by using standard 90 degree Elbows (15-8) (4No required per gate).
the socket and spanner from the hinge. Repeat as The elbows permit adjustment allowing the Kee Gate to be orientated to the correct angle. If the gate is not set at the correct
necessary, to ensure that the gate closes sufficiently, once angle the hinge cannot be tensioned correctly and the gate may not close as required.
opened and released.
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Mounting double gates and tensioning spring
TOOLS REQUIRED
You will need the following in order to install the
Kee Gate:
• Marker Pen
• Tape Measure
• 1No 10mm Ring Spanner
• 1No 24mm Ring Spanner
• 1No 13mm socket
• 1No 17mm socket
• 1No 24mm socket
• 1No 4mm Hex Key
• 1No ¼” Hex Key Socket
• 1No 6mm Hex Key Socket
• Torque Wrench 10- 60 Nm approx
• Hacksaw or Similar A. Align the fixing plate on internal face of the opening, so B. Using a M8 or M10 flat washer and nut connect the U bolt
• Small Magnetic Spirit Level that the rails of the Safety Gate match up with the top of the to the Support Leg/Structure and tighten.
Guardrail System. Select the correct U Bolt & pass around the
Mounting Gate to Upright support leg/structure and feed through the top holes of the
Establish that the gate will close in direction of hazard!! fixing plate.
Failure to do so could result in Death or serious injury.
C. Pass U-Bolt around the support leg/structure and feed D. Pass U-Bolt around the support leg/structure and feed E. Torque all nuts/U Bolts to 39Nm using the 13mm or 17mm
through the middle holes of the fixing plate. Using a spring through the bottom holes of the fixing plate. Using a spring socket and torque wrench.
washer, flat washer and nut to connect the U bolt washer, flat washer and nut to connect the U bolt Repeat steps A-E for right hand side gate.
to the fixing plate. to the fixing plate.
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Mounting double gates and tensioning spring
F. To cut the gate to the correct size simply place a straight G. On left hand gate disconnect the tubular gate from the hinge H. Divide the distance recorded in step F by 2, mark
edge/magnetic level as shown and measure and record the assembly by loosening the top & bottom cast clamp grub screw this measurment on gate top, bottom and mid rail tubes as
distance to the point where the outside edge of the vertical using a hex head socket as shown. This and the following 3 shown.
tubes overlap as shown. (DO NOT CUT AT THIS MARK!) steps will also be repeated for the right hand gate.
I. Using a hacksaw or similar carefully cut through the top and J. Carefully re-position the gate top and bottom tubes into the K. To tension the hinge loosen the locking nut as shown.
bottom tubes and mid rail as shown. For galvanised assemblies, cast fittings. Use a spirit level, to ensure the gate is level.
spray with Galvafoid or similar to prevent corrosion. Tighten the cast fittings grub screws using a hex head socket.
Using the torque wrench ensure the castings are torqued to
39Nm. Repeat steps G-J for right hand gate.
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Mounting double gates and tensioning spring
Caution! Over tensioning of the spring assembly will
result in failure of the product!!
L. Manually open the gate at 45 degrees from its closed position. M. Using a 24mm socket & spanner tighten the bolt until the N. Using a M6 spanner and 4mm hex key, slacken off the
gate completely closes. (You may have to hold the socket whilst locking nut and adjust the grub screws so that the gate leaves
using the ratchet). Once the gate is completely closed tighten meet in the middle. Once centre position is correct, lock off grub
the locking nut to hold the tension. Caution:- Hold ratchet firmly screw using nut.
and do not release until the lock nut is tightened. Repeat as
necessary to ensure that the gate closes sufficiently.
O. Ensure all nuts and grub screws (excluding adjustment screw) P. Mount clamp on lower part of gate, just above the bend and Q. Add clamp onto other end of mid rail, clamping onto the gate
on the gate are torqued to 39Nm. Finally, place black caps over insert mid rail. Use 6mm hex head socket to tighetn supplied upright. Use 6mm hex head socket to tighetn supplied M10
nuts. Ensure that the structure to which the gate is attached to M10 bolts into coupling nut. bolts into coupling nut.
is sturdy, does not rotate and nuts and grub screws are torqued
as per manufacturers guidelines.
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Mounting double gates and tensioning spring
Note:- Installing Kee Gate
When installing Kee Gate on a pitched roof it is essential
that the gate is mounted vertically level to the horizontal.
This can be accommodated by using standard 90 degree
Elbows (15-8) (4No. required per gate).
R. Use a measuring tape to ensure gap between top rail and mid
rail is no more than 470mm. Adjust if necessary.
Repeat steps K-R for right hand gate.
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Kee Gate Recertification
Periodic inspections by a competent person are recommended by the manufacturer. In UK/Europe these are required under Regulation 5 of the Workplace (Health, Safety & Welfare)
Regulations, the Work at Height Regulations and Provision and Use of Work Equipment Regulations.
The frequency will depend upon the environment, location and usage but should be at least every 12 months.
• Visually inspect the complete installed product in relation to the client’s needs. Establish if any modifications and/or additional products are required to reflect any
refurbishment requirements or additional plant & equipment which have been installed and require access.
• Ensure the product has not been modified or tampered with by unauthorised persons.
• Any galvanised components showing signs of corrosion should be wire brushed thoroughly and galvanised spray/paint applied as appropriate.
If rusted significantly, take digital photographs and include these in the inspection report.
• Inspect powder coated product surfaces and note any imperfections or general degradation.
• Check fixings to walls/structures including cat ladder clamps are in place, greased and sufficiently torqued.
• Check system plaque position & mark up to reflect date of the next required inspection. Establish if additional plaques are required due to any refurbishment works.
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Kee Safety Limited Phone: +44 (0) 1384 632 188
Cradley Business Park Fax: +44 (0) 1384 632 192
Overend Road, Cradley Heath sales@keesafety.com
West Midlands B64 7DW, UK www.keesafety.co.uk